WO2014068933A1 - Hot metal refining method - Google Patents
Hot metal refining method Download PDFInfo
- Publication number
- WO2014068933A1 WO2014068933A1 PCT/JP2013/006331 JP2013006331W WO2014068933A1 WO 2014068933 A1 WO2014068933 A1 WO 2014068933A1 JP 2013006331 W JP2013006331 W JP 2013006331W WO 2014068933 A1 WO2014068933 A1 WO 2014068933A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- slag
- hot metal
- pretreatment
- refining
- furnace
- Prior art date
Links
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C1/00—Refining of pig-iron; Cast iron
- C21C1/02—Dephosphorising or desulfurising
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/56—Manufacture of steel by other methods
- C21C5/562—Manufacture of steel by other methods starting from scrap
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Definitions
- the present invention uses at least two converter-type smelting furnaces, one of which is used as a hot metal pretreatment furnace and the other as a hot metal decarburization furnace pretreated in a pretreatment furnace.
- the present invention relates to a hot metal refining method for producing molten steel from hot metal.
- the present invention relates to a refining method in which molten slag generated in a decarburizing refining furnace is used as a refining agent in a pretreatment refining furnace while maintaining a high temperature.
- the molten metal is discharged from the smelting furnace to the hot water receiving container as much as possible, while the molten metal slag remains in the smelting furnace as much as possible.
- the molten slag remaining in the smelting furnace is discharged from the smelting furnace to a slag pan (slag pot), transported to the slag yard by the slag pan, discharged to the slag yard, and allowed to cool in the atmosphere. It was general. However, in recent years, from the viewpoint of reusing slag or effectively utilizing the heat held by the slag, an efficient method for treating the molten slag remaining in the smelting furnace has become a problem. In addition, since it is impossible to completely separate the molten metal and the molten slag in the pouring operation, a small amount of molten metal remains in the smelting furnace after the pouring. Therefore, efficient treatment of the molten metal remaining in the furnace is also desired.
- a slag pan slag pot
- converter slag also referred to as “decarburization slag”
- hot metal having a low phosphorus concentration (“low”
- molten slag produced by decarburization refining using "phosphorous iron” is reused as a refining agent.
- Patent Document 1 discloses that one of two converter-type refining furnaces has a dephosphorizing refining furnace and the other is a decarburizing refining furnace, and degassing of hot metal that has been dephosphorized in the dephosphorizing refining furnace.
- the converter slag generated by decarburization and refining in the smelting furnace is recovered, the recovered converter slag is added to the dephosphorization furnace as a smelting agent, thereby reducing the amount of smelting agent newly added during the dephosphorization process.
- a steelmaking method aimed at promoting dephosphorization reaction by promoting hatching of the refining agent.
- Patent Document 2 decarburization slag generated by decarburization refining in a decarburization refining furnace of hot metal subjected to dephosphorization treatment is discharged into a hot metal holding container in which another hot metal is accommodated, and then the hot metal holding is performed.
- the molten decarburized slag discharged into the vessel and the hot metal previously stored in the hot metal holding vessel are charged into the dephosphorizing furnace, and the dephosphorizing treatment is performed on the hot metal charged in the dephosphorizing furnace.
- a refining method for reusing hot decarburized slag in a molten state is disclosed.
- Patent Document 3 includes a first step in which hot metal or hot metal and iron scrap are charged as main raw materials in a converter, a second step in which desiliconization and dephosphorization are performed, a third step in which generated slag is discharged, After that, the fourth step of decarburizing and refining, the fifth step of leaving the slag after decarburizing and refining, and then returning to the first step, the slag left in the fifth step in the desiliconization / dephosphorization of the second step
- the slag left in the fifth step is cooled to contain a large amount of iron oxide to prevent bumping of the slag left in the fifth step.
- a converter steelmaking process in which materials are added is disclosed.
- Patent Document 1 since the molten slag remaining in the decarburization refining furnace is once recovered and used after being crushed, the heat content of the slag is not recovered. In addition, when the molten slag is discharged from the decarburizing and refining furnace, the molten steel remaining in the decarburizing and refining furnace is discharged out of the refining process system together with the molten slag and processed, so that the molten steel yield deteriorates. It becomes a cause.
- Patent Document 2 it is necessary to arrange a hot metal holding container containing hot metal directly below the decarburization refining furnace, and it may not be possible depending on the height restriction just below the furnace. Also, if possible, place the hot metal holding vessel directly under the decarburization refining furnace, or move the hot metal holding vessel after receiving the slag to the dephosphorizing refining furnace, and transfer it from the hot metal holding vessel to the dephosphorizing refining furnace. Since hot metal is charged or the like, the hot metal holding container is frequently moved and complicated, and time loss is likely to occur, resulting in a decrease in production volume and a decrease in hot metal temperature. Furthermore, when molten slag discharged into the hot metal holding container or undeoxidized molten steel is caught in the hot metal, there is a risk that CO gas is suddenly generated and bumps, and there is a safety problem.
- Patent Document 3 the process from hot metal dephosphorization to decarburization and refining is continuously performed in one converter-type refining furnace, which can prevent heat dissipation associated with tapping, but in the converter-type refining furnace, As a result, the residence time becomes longer and the productivity of the converter-type smelting furnace decreases.
- the dephosphorization treatment can be performed in a low temperature range where the load on the furnace refractory is low, but since the dephosphorization treatment and the decarburization refining are performed in series, the furnace refractory has a temperature of 1650 ° C. or higher.
- the present invention has been made in view of the above circumstances, and the object thereof is to use at least two converter-type smelting furnaces, one of which is pre-treated with hot metal pre-treatment smelting furnace and the other with pre-treatment smelting furnace.
- the molten slag generated in the decarburizing and refining furnace is kept at a high temperature without impairing the productivity of the pretreatment refining furnace and decarburizing and refining furnace. It is to provide a hot metal refining method that can be used as a refining agent in a pretreatment refining furnace.
- the present inventors obtained the following knowledge as a result of intensive studies and research in order to solve the above problems.
- this molten slag is heated to a high-temperature state as a method for efficiently utilizing the sensible heat of the molten slag that remains in the decarburizing and refining furnace when the molten steel is discharged.
- a method of using it as a refining agent in the pretreatment performed in the latest pretreatment refining furnace is effective.
- the molten slag hereinafter also referred to as “decarburization slag”
- the undeoxidized molten steel remaining in the decarburization refining furnace together with the molten slag are in contact with the hot metal charged in the pretreatment refining furnace. It reacts abruptly at the moment when it is done, preventing hot metal, slag or flames from blowing out and hindering operations, while making the most of their thermal energy to dissolve iron sources such as iron scrap. It will be necessary.
- the molten slag is caused to flow down from above the laminated iron scrap in a molten state, and heat exchange with the iron scrap is performed so as to solidify at least a part of the slag, thereby reducing the reactivity of the slag.
- the slag is brought into contact with the hot metal charged in the pretreatment smelting furnace, and the slag is heated in the pretreatment smelting furnace together with iron scrap preheated by heat exchange with the slag. It has been found that it is effective to use it for the hot metal pretreatment.
- the molten slag and the molten steel thus treated do not react rapidly even when they come into contact with the hot metal, and, unlike limestone as a coolant, solidify as a large mass. Since hatching is not hindered, it can be effectively used as a refining agent even in pretreatment of hot metal at a relatively low temperature.
- the component composition of the molten slag is suitable for the latest preliminary treatment and can be used effectively. That is, in order to effectively use the decarburized slag, it is necessary to appropriately control both the thermal treatment operation of the decarburized slag and its component composition.
- the preliminary treatment is desiliconization treatment or dephosphorization treatment.
- the dephosphorization treatment includes refining for dephosphorizing hot metal that has been desiliconized and refining for removing silicon and dephosphorizing hot metal that has not been desiliconized.
- a process in which the desiliconization process and the dephosphorization process are continuously performed is also referred to as a desiliconization / dephosphorization process.
- the dephosphorization hot metal used for decarburization and refining is dephosphorized to a low phosphorus concentration of about 0.030% by mass or less, preferably 0.020% by mass or less (low phosphorus hot metal). Is preferably used.
- low phosphorus hot metal By decarburizing and refining this low phosphorus hot metal, decarburized slag with low phosphorus concentration is easily generated, so this should be used as part or all of the basicity adjusting agent of slag during desiliconization treatment. And a part or all of the refining agent for dephosphorization treatment can be used.
- the decarburized slag remaining in the decarburization refining furnace is discharged into the slag storage and transfer container, and then used for the latest preliminary treatment without performing water cooling treatment, etc. It is important to make the best use of heat.
- the basicity of slag is a value represented by the ratio ((mass% CaO) / (mass% SiO 2 )) of CaO concentration and SiO 2 concentration in slag.
- the present invention has been made based on the above findings, and the gist thereof is as follows.
- [1] Using at least two converter-type refining furnaces, using one as a hot metal pretreatment refining furnace, and using the other as a hot metal decarburization refining furnace pretreated in the pretreatment refining furnace, A hot metal refining method for producing molten steel from hot metal, in which the molten steel obtained by decarburizing and refining in the decarburizing and refining furnace is poured into a ladle, and the slag remaining in the decarburizing and refining furnace is laminated.
- the molten iron scrap is allowed to flow down in a molten state to solidify at least a part of the slag, and then the slag is at least partially solidified by the hot metal pretreatment in the pretreatment smelting furnace.
- a hot metal refining method characterized by being used at a high temperature.
- the slag remaining in the decarburization refining furnace is discharged into a slag containing transport container previously charged with iron scrap, and remains in a molten state from above the iron scrap stacked in the slag containing transport container Flowing down, solidifying at least a part of the slag, and then charging the slag solidified at least partially contained in the slag containing transport container together with the iron scrap into the pretreatment smelting furnace,
- the hot metal dephosphorization treatment is performed in the pretreatment smelting furnace, the hot metal after the dephosphorization treatment is discharged from the pretreatment smelting furnace, and the slag after the dephosphorization treatment is left in the furnace.
- the hot metal of the next charge is charged into the treatment smelting furnace, and the degassing process is performed on the hot metal, and then the intermediate slag is performed to leave a part of the slag after the hot metal and desiliconization process in the pretreatment smelting furnace.
- the CaO-based solvent is added to the hot metal after the desiliconization treatment left in the preliminary treatment smelting furnace, and oxygen gas is supplied to perform the dephosphorization of the hot metal.
- the decarburization slag remaining in the decarburization refining furnace is caused to flow down in a molten state from the laminated iron scrap to solidify at least a part of the slag, and then the hot metal in the pretreatment refining furnace
- the slag that is at least partially solidified is used together with the iron scrap at a high temperature.
- the sensible heat of the molten slag generated by hot metal decarburization refining can be utilized to the maximum in the pretreatment of hot metal in the pretreatment refining furnace, and the amount of iron sources such as iron scrap is increased. Is realized.
- the slag produced by decarburization refining functions as a slag basicity adjusting agent and a dephosphorizing refining agent in the pretreatment
- the basic unit of the slag basicity adjusting agent in the desiliconization treatment in the pretreatment refining furnace In the dephosphorization treatment, the basic unit of the dephosphorization refining agent is reduced.
- the molten steel remaining in the decarburization refining furnace or the solidified solidified iron of this molten steel is charged into the pretreatment refining furnace together with the decarburization slag, so the yield of hot metal discharged from the pretreatment refining furnace is improved. To do.
- FIG. 1 is a schematic diagram of a processing flow of a hot metal refining method according to the present invention.
- FIG. 1 is a schematic diagram of a processing flow of a hot metal refining method according to the present invention.
- a decarburization refining furnace 3 which is a type refining furnace, and further charged with quick lime (CaO) or dolomite (CaO-MgO) as a medium solvent, and low phosphorus hot metal 2 using top blowing oxygen or bottom blowing oxygen or Decarburization refining is performed on the desiliconized hot metal 2 '(decarburization refining process 4).
- the dephosphorization treatment refers to both the case of desiliconizing and dephosphorizing hot metal that has not been desiliconized, and the case of dephosphorizing the desiliconized hot metal.
- Quick lime, dolomite, limestone (CaCO 3 ) and the like are called CaO-based solvents because they contain CaO as a main component.
- the low phosphorus hot metal 2 or the desiliconized hot metal 2 ′ is refined into the molten steel 5. Also, by decarburization refining, the basicity ((mass% CaO) / (mass% SiO 2 )) of quick lime and dolomite and silicon oxide (SiO 2 ) contained in the molten iron is about 3-5. Of molten slag (decarburized slag) 6 is produced.
- the molten steel 5 is discharged from the decarburization refining furnace 3 to the ladle 7 through a tap (not shown) provided on the side wall of the decarburization refining furnace 3.
- the molten slag 6 generated during the decarburization refining is controlled so as to remain in the decarburization refining furnace 3 as much as possible.
- a part of the molten slag 6 is mixed into the molten steel 5 and flows out into the ladle 7 at the end of the hot water.
- the molten steel 5 discharged to the ladle 7 is transported to a continuous casting process through secondary refining in the next process as necessary, and the molten steel 5 is continuously cast into a slab.
- the decarburization refining furnace 3 is tilted to the opposite side to the tapping side, and the residual molten slag 9 left in the decarburizing refining furnace is transferred from the furnace port of the decarburizing refining furnace 3 to the slag containing transport container 10. Alternatively, it is discharged directly to the slag containing transport container 11.
- the slag containing transport container 10 has a wide spout with a refractory layer 10a constructed on the inner surface side and protruding.
- the slag containing transport container 11 has a protruding wide spout, but does not have a refractory layer, and is made of, for example, a metal made of cast iron, cast steel, or the like, and has an iron scrap 12 in advance. Is charged. At this time, a small amount of residual molten steel 8 remaining in the decarburization refining furnace 3 is also discharged together with the residual molten slag 9 into the slag containing transport container 10 or the slag containing transport container 11.
- the residual molten slag 9 is discharged into a slag containing transport container 11 in which iron scrap 12 has been charged in advance, and is allowed to flow down in a molten state from the iron scrap stacked in the slag containing transport container, whereby the residual molten slag 9 At least a part of the solidifies.
- the slag accommodation conveyance container 10 is a container for conveying the residual molten slag 9 to the pretreatment refining furnace 14 in a molten state, and the refractory layer 10a is constructed on the inner surface side, but the refractory layer 10a. Construction is not essential. Even if the slag container 10 is made of metal such as cast iron, the residual molten slag 9 accommodated in the slag container 10 is not immediately solidified, and the pretreatment refining is performed while the residual molten slag 9 is in a molten state. It is possible to charge the furnace 14.
- the refractory layer 10a When the refractory layer 10a is applied, when the residual molten slag 9 can be charged into the pretreatment refining furnace 14 in a short time after receiving the residual molten slag 9, the effect of reducing heat loss can be enjoyed. When the holding time becomes long and a part of the residual molten slag 9 or the residual molten steel 8 is solidified and adheres to the inner surface of the container, the separation is difficult, and the operation is confused. In such a case, it is preferable not to construct the refractory layer 10a.
- the residual molten steel 8 and the residual molten slag 9 discharged from the decarburization refining furnace 3 to the slag containing and transporting container 10 are loaded into a pretreatment refining furnace 14 which is a converter type refining furnace in which iron scrap 12 is previously charged. Enter.
- a pretreatment refining furnace 14 which is a converter type refining furnace in which iron scrap 12 is previously charged.
- the hot metal 15 is charged into the pretreatment smelting furnace 14, and the silicon melt 16 (residual molten steel 8 + hot metal 15 + molten iron scrap 12) in the pretreatment smelting furnace is subjected to desiliconization or dephosphorization.
- the residual molten slag 9 charged in the pretreatment refining furnace 14 functions as a slag basicity adjuster, and in the dephosphorization process, the residual molten slag 9 charged in the pretreatment refining furnace 14. Functions as a dephosphorizing agent.
- the dephosphorization refining agent is a refining agent for fixing phosphorous oxide (P 2 O 5 ) generated by the dephosphorization reaction in the slag as 3CaO ⁇ P 2 O 5 .
- At least a part of the residual molten slag 9 adheres to the iron scrap 12 by flowing down from above the iron scrap 12 stacked in the pretreatment smelting furnace while at least a part of the residual molten slag 9 remains in a molten state. It solidifies so as to enter the gap between the iron scraps 12. Further, the residual molten steel 8 having a higher melting point and higher thermal conductivity than the residual molten slag 9 is almost solidified by flowing down from the iron scrap 12 simultaneously with the residual molten slag 9.
- the residual molten slag 9 and the residual molten steel 8 after heat exchange with the iron scrap 12 are in a state in which the liquid phase ratio is reduced and the reactivity with the molten iron is reduced, and are charged into the pretreatment smelting furnace. Operation trouble due to a rapid reaction with hot metal 15 is prevented.
- the residual molten steel 8 and the residual molten slag 9 discharged into the slag containing and transporting container 10 are charged into an empty pretreatment smelting furnace 14 after being discharged and discharged,
- the iron scrap 12 is charged and then the molten iron 15 is charged
- the residual molten steel 8 and the residual molten slag 9 are not sufficiently heat exchanged with the iron scrap 12 and remain highly reactive with the molten iron.
- the hot metal 15 when the hot metal 15 is charged, there may be an operation trouble due to hot metal or a jet of flame, which is not desirable.
- the residual molten slag 9 solidified as described above is solidified in a finely divided state without forming a large mass of solidified slag, hatching is hindered even in a pretreatment of a relatively low temperature hot metal. It functions effectively as a refining agent.
- the residual molten steel 8 and the residual molten slag 9 discharged from the decarburization refining furnace 3 to the metal slag containing and transporting container 11 in which the iron scrap 12 has been charged in advance are also supplied to the pretreatment refining furnace 14 in the iron scrap 12 Charge with.
- the residual molten steel 8 and the residual molten slag 9 discharged to the metal slag containing transport container 11 are flowed down from the iron scrap 12 previously charged in the slag containing transport container 11, and the residual molten steel 8 and residual The sensible heat of the molten slag 9 is spent on preheating the iron scrap 12.
- the residual molten steel 8 and the residual molten slag 9 is solidified and solidified to form a metal-containing slag 13 in which the solidified iron and the solidified slag are mixed. That is, since the residual molten steel 8 and the residual molten slag 9 become a bullion bar 13 with reduced reactivity with the hot metal, it is safe even if the hot metal 15 is further charged immediately after being charged into the pretreatment refining furnace 14. Can perform operations. In addition, since the bullion bar 13 is subdivided by the falling energy when charged into the pretreatment smelting furnace 14 together with the iron scrap 12, this method is also advantageous in that the hatching is promoted in the pretreatment smelting. .
- the mass of the iron scrap 12 charged in advance into the metal slag containing transport container 11 is 1.5 to 4.5 times the total mass of the residual molten steel 8 and the residual molten slag 9 discharged from the decarburization refining furnace 3. It is preferably some, more preferably 2 to 3 times.
- the amount of iron scrap charged in advance is small, solidification and solidification of the residual molten steel 8 and the residual molten slag 9 is insufficient, and when the molten iron 15 is charged into the pretreatment refining furnace 14, the molten iron is rapidly generated by CO gas generation. And the risk of slag ejection increases.
- the total amount of iron source used is reduced, and the sensible heat of the residual molten slag 9 cannot be used effectively, or the work time is extended to introduce additional iron scrap, resulting in a decrease in productivity. That is also a problem.
- the amount of iron scrap 12 charged into the slag containing transport container 11 is the total amount of iron scrap charged into the pretreatment refining furnace 14.
- iron scrap charging and slag charging can be combined, and the slag of the decarburization smelting furnace 3 is pretreated while preventing the decrease in productivity by increasing the number of times of charging and increasing the work time.
- the refining furnace 14 can be reused hot.
- the residual molten steel 8 and the residual molten slag 9 are solidified and solidified to form a bullion 13.
- the sensible heat is recovered in the iron scrap 12 charged into the pretreatment refining furnace 14 and functions as heat for melting the iron scrap 12 in the pretreatment in the pretreatment refining furnace 14 in the next step.
- the bullion bar 13 is also at a high temperature of about 300 ° C. or higher, and the sensible heat of the bullion bar 13 is also recovered during the preliminary treatment.
- the hot metal 15 is charged into the pretreatment smelting furnace 14 and preliminarily treated for all the molten metal 16 (solid iron in the metal bar 13 + hot metal 15) in the pretreatment smelting furnace.
- the solidified residual molten slag 9 charged as the metal slag 13 is hatched by receiving the heat of the hot metal 15, and as a slag basicity adjusting agent when the pretreatment is a desiliconization process. It functions as a dephosphorizing agent in the case of dephosphorization.
- the pretreatment in the pretreatment refining furnace 14 is performed by blowing oxygen gas from the top blowing lance onto the entire molten metal 16 while blowing nitrogen gas or the like from the bottom blowing tuyeres of the furnace bottom as a stirring gas into the molten metal 16. Do it.
- the pretreatment is a desiliconization treatment
- the silicon in the molten iron is oxidized by the oxygen gas blown up (desiliconization reaction: Si + O 2 ⁇ SiO 2 ), and becomes silicon oxide (SiO 2 ).
- This silicon oxide reacts with the residual molten slag 9 or CaO contained in the metal bar 13 to form slag in the furnace.
- the phosphorus in the hot metal is oxidized by the oxygen gas blown up (dephosphorization reaction: 2P + 5 / 2O 2 ⁇ P 2 O 5 ) and phosphor oxide (P 2 O 5 ). It becomes.
- This phosphorous oxide is combined with CaO functioning as a dephosphorizing refining agent contained in the residual molten slag 9 or the metal bar 13 charged in the furnace, and is fixed as 3CaO ⁇ P 2 O 5 .
- the above desiliconization reaction occurs in the initial stage of the dephosphorization process, and the silicon concentration in the hot metal is reduced to less than about 0.10% by mass.
- the dephosphorization reaction occurs.
- the period in which the desiliconization reaction mainly occurs is also referred to as the desiliconization period, and the period in which the latter dephosphorization reaction occurs is also referred to as the dephosphorization period.
- 3CaO ⁇ P 2 O 5 is not formed when the basicity of the slag in the furnace is low. Therefore, the basicity of the slag generated in the furnace is not increased with the charged residual molten slag 9 or the metal bar 13 alone.
- quick lime (CaO) or the like as a dephosphorizing refining agent in order to lower the phosphorus concentration. .
- the phosphorus concentration of the low phosphorus hot metal 2 after dephosphorization is set to 0.030 mass% or less, preferably 0.020 mass% or less. It is preferable to make it.
- this low phosphorus hot metal 2 is decarburized and refined in the decarburizing and refining furnace 3, the phosphorus concentration of the molten slag 6 to be produced is reduced to a low concentration of about 1.5% by mass or less in terms of P 2 O 5 conversion.
- the molten molten residual steel 8 and the residual molten slag 9 or the iron scrap 12 and the metal bar 13 preheated with the residual molten steel 8 and the residual molten slag 9 are charged into the pretreatment smelting furnace 14.
- the amount of heat input in the preliminary process is increased by the amount of the charged portion as compared with the conventional preliminary process. If iron scrap or the like is not added, the hot metal temperature at the end of the pretreatment will increase by an amount corresponding to the increase in heat input. If the temperature is within the temperature range, the lower the hot metal temperature, the more the dephosphorization reaction is promoted.
- the mass of iron scrap previously charged in the pretreatment smelting furnace 14 or the slag containing transport container 11 is charged in advance corresponding to the increase in heat input due to the molten molten steel 8 and the residual molten slag 9. It is preferable to increase the amount of iron scrap used and the amount of iron source used, such as magnetically separated slag-containing slag-containing slag-containing slag-containing slag-containing slag-containing slag-containing slag. Also in the case of desiliconization, from the viewpoint of improving productivity, it is preferable to increase the amount of iron scrap used corresponding to the increase in heat input due to the residual molten steel 8 and the residual molten slag 9.
- the present inventors increased the iron source such as iron scrap or magnetic separation scrap of about 1.5 tons or less per ton of the total amount of residual molten steel 8 and residual molten slag 9 to be recycled by the above method in the pretreatment refining furnace 14. It is confirmed from the survey results that even if it is charged, it dissolves completely, including the amount added during the pretreatment.
- the slag containing transport container 11 is charged in advance. It is preferable to determine the total mass of the mass of the iron scrap 12 or the mass of the iron scrap 12 charged in advance into the pretreatment smelting furnace 14 and the mass of the iron source such as magnetic separation scraps charged from the hopper on the furnace. .
- iron sources to be fed from the hopper on the furnace iron ore, iron ore sintered ore, mill scale, steelmaking dust, steel cutting chips can be used in addition to magnetically selected scraps. .
- the amount of heat recovered by charging the residual molten steel 8 and the residual molten slag 9 into the pretreatment refining furnace 14 by the slag containing transfer containers 10 and 11 is “molten steel (residual molten steel 8) specific heat ⁇ molten steel mass ⁇ molten steel temperature + slag ( Residual molten slag 9) Specific heat ⁇ molten slag mass ⁇ slag temperature ”.
- heat recovery amount “(average specific heat of residual molten slag 9 and residual molten steel 8) ⁇ (total mass of residual molten slag 9 and residual molten steel 8) ⁇ (average of residual molten slag 9 and residual molten steel 8) Temperature) ”may be simplified.
- the mass of iron scrap charged in advance into the pretreatment smelting furnace 14 or the mass of iron scrap charged into the pretreatment smelting furnace 14 by the slag containing transport container 11 is obtained from experience.
- one or more of iron ore, iron ore sintered ore, mill scale, iron making dust, magnetic separation scrap, steel cutting scrap or more The total charged mass of the iron source charged into the pretreatment smelting furnace 14 from the top of the furnace is the residual molten steel 8 (including the solidified residual molten steel 8) charged into the pretreatment smelting furnace 14 by the slag containing transport containers 10 and 11. )
- the residual molten slag 9 residual molten slag 9 after solidification
- the pretreatment in the pretreatment smelting furnace 14 includes (1) desiliconization treatment, preliminary treatment of the process consisting of waste, (2) dephosphorization treatment of the desiliconized hot metal, preliminary treatment of the process consisting of waste, (3) Pretreatment of the process consisting of desiliconization / dephosphorization treatment and waste removal, (4) Pretreatment of the process consisting of desiliconization / dephosphorization treatment, leaving slag in the furnace, and charging the hot metal of the next charge, ( 5) Any of the pretreatment of the process consisting of desiliconization treatment, intermediate waste removal, dephosphorization treatment, slag remaining in the furnace, and hot metal charging of the next charge is possible. Further, the same thermal effect can be obtained in any pretreatment.
- the recovered heat from the residual molten slag 9 (residual molten slag 9 after solidification) enables slag hatching to be promoted even during a short desiliconization period. Efficient pretreatment is possible by preventing re-phosphorus from the slag.
- the sensible heat of the molten slag 6 generated by the decarburization refining in the decarburization refining furnace 3 and the sensible heat of the residual molten steel 8 in the furnace are used as the hot metal in the pretreatment refining furnace 14.
- the basic unit of the slag basicity adjusting agent or the dephosphorizing smelting agent is reduced, and further, the tapping yield is improved.
- Low phosphorus hot metal 2 having a phosphorus concentration of 0.020% by mass is charged into a 300-ton capacity decarburization refining furnace 3 (converter), and further, quick lime and dolomite are charged as solvent, and the bottom of the furnace is blown off.
- Decarburization and refining were performed by supplying oxygen gas from an upper blowing lance while blowing argon gas (Ar gas) as a stirring gas from the tuyere.
- Ar gas argon gas
- the molten steel 5 obtained is poured into the ladle 7 and the molten steel 5 discharged into the ladle 7 is transferred to the casting process through the secondary refining of the next process as necessary.
- about 7 tons of residual molten slag 9 and about 2 tons of residual molten steel 8 remained in the decarburization refining furnace after completion of the tapping operation.
- the operating conditions of the dephosphorization treatment of the hot metal 15 in the converter type pretreatment refining furnace 14 were set within the following normal processing conditions in both the comparative example and the present invention example.
- Total iron concentration in furnace slag at the end of dephosphorization 5.0 to 15.0 mass%
- the residual molten slag 9 and the residual molten steel 8 in the decarburization refining furnace are not used as hot charging raw materials to the pretreatment refining furnace 14, but from the decarburization refining furnace 3 as usual.
- the molten steel 5 was discharged, it was discharged into a slag pan, conveyed to a slag yard with a slag pan, and discharged into the slag yard and allowed to cool.
- the converter-type pretreatment smelting furnace 14 having a capacity of 300 tons was charged with 30 tons of iron scrap in advance, and then the hot metal 15 accommodated in the hot metal ladle was charged and dephosphorized.
- the dephosphorization treatment was carried out without using other iron sources such as magnetic separation scrap, iron ore, and iron ore sintered ore.
- the temperature of the low phosphorus hot metal at the end of the dephosphorization treatment in Comparative Example 1 was in the temperature range of 1280 to 1320 ° C.
- Example 1 of the present invention after the molten steel 5 is discharged from the decarburizing and refining furnace 3, the entire amount of the residual molten slag 9 and the residual molten steel 8 in the decarburizing and refining furnace is quickly formed with a refractory layer on the inner surface. It discharged
- FIG. As a result of measuring the temperature of the residual molten slag 9 and the residual molten steel 8 in this slag containing and conveying container, the temperature of the residual molten slag 9 and the residual molten steel 8 is in the range of 1560 to 1610 ° C., that is, the molten state of the molten steel and slag.
- the total amount of the residual molten slag 9 of about 7 tons and the residual molten steel 8 of about 2 tons accommodated in the slag containing transport container 10 is transferred to the pretreatment smelting furnace 14 in which 30 tons of iron scrap is charged in advance. After charging, the hot metal 15 was charged and dephosphorization was performed. In order to confirm the superiority of the post-treatment temperature with respect to the comparative example 1 described above, even in the present invention example 1, the dephosphorization treatment is performed without using other iron sources such as magnetic separation scrap, iron ore, and sintered iron ore. did.
- the temperature of the low phosphorus hot metal at the end of the dephosphorization treatment in Invention Example 1 was in the temperature range of 1325 to 1365 ° C., and the temperature of the low phosphorus hot metal was about 45 ° C. higher than that of Comparative Example 1. This temperature difference is caused by the sensible heat of the residual molten slag 9 and the residual molten steel 8 charged in the pretreatment refining furnace 14.
- Example 2 of the present invention after the molten steel 5 is discharged from the decarburizing and refining furnace 3, a refractory layer is quickly formed on the inner surface of the remaining molten slag 9 and the remaining molten steel 8 in the decarburizing and refining furnace immediately. It discharged
- FIG. Thereafter, the entire amount of the residual molten slag 9 of about 7 tons and the residual molten steel 8 of about 2 tons accommodated in the slag containing transport container 10 is transferred to the pretreatment smelting furnace 14 in which 30 tons of iron scrap is previously charged.
- iron sources consisting of iron ore, iron ore sintered ore, mill scale, iron making dust, magnetic separation scrap, and steel cutting scrap from the furnace.
- the seed or two or more kinds of iron sources were added according to the amount of heat recovered from the residual molten slag 9 and the residual molten steel 8 to perform the dephosphorization treatment. For example, in the case of magnetic separation waste, 5 to 10 tons were added.
- the temperature of the low phosphorus hot metal at the end of the dephosphorization treatment of Invention Example 2 was a temperature range of 1280 to 1320 ° C. equivalent to that of Comparative Example 1.
- an iron source such as magnetic separation was additionally added, it could be operated without any problem, and the production amount could be increased compared to Comparative Example 1.
- Example 3 of the present invention after the molten steel 5 is discharged from the decarburizing and refining furnace 3, the entire amount of the residual molten slag 9 and the residual molten steel 8 in the decarburizing and refining furnace is quickly formed with a refractory layer on the inner surface. It discharged
- FIG. Thereafter, a pretreatment smelting furnace in which 35 to 40 tons of iron scrap is preliminarily charged into the total amount of about 7 tons of residual molten slag 9 and about 2 tons of residual molten steel 8 accommodated in the slag containing transport container 10. 14 and then the hot metal 15 was charged to perform a dephosphorization process.
- the amount of iron scrap charged in advance into the pretreatment refining furnace 14 was further increased by 5 to 10 tons from 30 tons in Comparative Example 1.
- Example 3 of the present invention Even if the amount of iron scrap used was increased, it could be operated without any problem, and the production amount could be increased compared to Comparative Example 1.
- Example 4 of the present invention after the molten steel 5 is discharged from the decarburizing and refining furnace 3, the entire amount of the residual molten slag 9 and the residual molten steel 8 in the decarburizing and refining furnace is rapidly formed on the inner surface of the refractory layer. It discharged
- FIG. 4 of the present invention it is assumed that iron scrap previously charged in the pretreatment refining furnace 14 and an iron source to be added from the furnace are used together, and iron scrap charged in the pretreatment refining furnace 14 is used. The amount was set to 30 to 40 tons, and the amount of iron source to be added from the furnace was set according to the amount of iron scrap charged. Specifically, the total amount of the iron scrap charged in advance and the iron source charged and added from the furnace was 40 tons.
- the total amount of about 7 tons of residual molten slag 9 and about 2 tons of residual molten steel 8 accommodated in the slag containing transport container 10 in which the refractory layer is formed is previously loaded with 30 to 40 tons of iron scrap.
- the hot metal 15 was charged.
- one or more types of iron sources selected from iron ore, iron ore sintered ore, mill scale, iron making dust, magnetic separation scrap, and steel cutting scrap input from the furnace, In the range of 0 to 10 tons depending on the amount of iron scrap charged in the furnace in advance so that the total mass of the mass of iron scrap charged in advance and the mass of the iron source charged from the top of the furnace becomes 40 tons.
- a dephosphorization treatment was performed after setting and adding.
- the temperature of the low phosphorus hot metal at the end of the dephosphorization treatment of Invention Example 4 was a temperature range of 1280 to 1320 ° C. equivalent to that of Comparative Example 1.
- Example 4 of the present invention even if an iron source such as an increase in the amount of iron scrap to be charged in advance or a magnetic separation scrap is added, the operation can be performed without any problem, and the production amount is increased with respect to Comparative Example 1. I was able to.
- Example 5 of the present invention after the molten steel 5 is discharged from the decarburizing and refining furnace 3, the entire amount of residual molten slag 9 and residual molten steel 8 in the decarburizing and refining furnace is quickly charged with 20 to 30 tons of iron scrap.
- the metal slag containing transport container 11 was discharged.
- the residual molten slag 9 and the residual molten steel 8 that flowed out to the slag containing transport container 11 were cooled in contact with the iron scrap, and a bullion bar 13 of about 9 tons was formed.
- Example 5 of the present invention the amount of iron scrap used in the dephosphorization treatment including the iron source charged from the furnace was set to 40 tons.
- the amount of iron scrap previously charged in the pretreatment smelting furnace 14 is 10 tons, and the total amount of the metal slag 13 of about 9 tons together with 20 to 30 tons of iron scrap accommodated in the metal slag containing transport container 11.
- the hot metal 15 was charged into the pretreatment smelting furnace 14 and then the hot metal 15 was charged.
- one or two or more types of iron sources of iron ore, iron ore sintered ore, mill scale, iron making dust, magnetic separation scrap, and steel cutting scrap are transferred into the slag containing transport container 11.
- the amount was set in the range of 0 to 10 tons according to the amount of iron scrap charged from the furnace, and the set amount was added from the furnace to perform the dephosphorization treatment.
- Example 5 The temperature of the low phosphorus hot metal at the end of the dephosphorization treatment of Invention Example 5 was a temperature range of 1280 to 1320 ° C. equivalent to that of Comparative Example 1. As described above, in Example 5 of the present invention, even if an iron source such as magnetic separation was additionally added, it could be operated without any problem and the production amount could be increased.
- Example 6 of the present invention after the molten steel 5 is discharged from the decarburizing and refining furnace 3, the entire amount of residual molten slag 9 and residual molten steel 8 in the decarburizing and refining furnace is quickly charged with 30 to 40 tons of iron scrap.
- the metal slag containing transport container 11 was discharged.
- the residual molten slag 9 and the residual molten steel 8 that flowed out to the slag containing transport container 11 were cooled in contact with the iron scrap, and a bullion bar 13 of about 9 tons was formed.
- Example 6 of the present invention the amount of iron scrap charged in the pretreatment refining furnace 14 in advance is set to zero, and the amount of iron scrap used in the dephosphorization process including the iron source charged from the furnace is set to 40 tons. did. That is, the entire amount of the metal slag 13 of about 9 tons together with 30 to 40 tons of iron scrap accommodated in the slag containing transport container 11 was charged into the pretreatment smelting furnace 14, and then the hot metal 15 was charged. Thereafter, one or two or more types of iron sources of iron ore, iron ore sintered ore, mill scale, iron making dust, magnetic separation scrap, and steel cutting scrap are transferred into the slag containing transport container 11. The amount was set in the range of 0 to 10 tons according to the amount of iron scrap charged from the furnace, and the set amount was added from the furnace to perform the dephosphorization treatment.
- the temperature of the low phosphorus hot metal at the end of the dephosphorization treatment of Invention Example 6 was a temperature range of 1280 to 1320 ° C. equivalent to that of Comparative Example 1. Further, in Example 6 of the present invention, iron scrap is not charged alone into the pretreatment smelting furnace 14, so that the removal time including the charging time of the residual molten slag 9 and the charging time of the iron scrap 12 is removed.
- the phosphorus treatment time interval could be shortened by about 10%, and the productivity could be improved due to the increase in the production amount due to the introduction of iron sources such as iron scrap and magnetic separation waste.
- Example 7 of the present invention after the molten steel 5 is discharged from the decarburizing and refining furnace 3, the entire amount of residual molten slag 9 and residual molten steel 8 in the decarburizing and refining furnace is quickly charged with 30 to 40 tons of iron scrap.
- the metal slag containing transport container 11 was discharged.
- the residual molten slag 9 and the residual molten steel 8 that flowed out to the slag containing transport container 11 were cooled in contact with the iron scrap, and a bullion bar 13 of about 9 tons was formed.
- Example 7 of the present invention as a pretreatment in the pretreatment refining furnace 14, the oxygen blowing is temporarily interrupted after the desiliconization period in which the hot metal is mainly desiliconized, and the slag in the furnace is discharged ("intermediate waste"). Then, the method of adding quick lime to the pretreatment smelting furnace 14 and dephosphorizing the hot metal (dephosphorization period) was adopted. The basicity of the furnace slag at the end of the desiliconization period is adjusted to the range of 1.0 to 1.5, and the furnace slag of about 10 kg / molten iron-t remains while the blowing is interrupted for about 4 minutes. Intermediate excretion was carried out.
- Example 7 of the present invention the amount of iron scrap to be charged into the pretreatment refining furnace 14 in advance is set to zero, and the amount of iron scrap used in the dephosphorization process including the iron source charged from the top of the furnace is 40 tons. Set to.
- the temperature of the low phosphorus hot metal at the end of the dephosphorization treatment of Invention Example 7 is in the temperature range of 1280 to 1320 ° C., and the phosphorus concentration of the low phosphorus hot metal at the end of the dephosphorization treatment is 0.005 to 0.020 mass. %Met.
- the phosphorus concentration of the low phosphorus molten iron at the end of the dephosphorization process was lower than that of Invention Examples 1 to 6 and Comparative Example 1 in which intermediate waste was not performed after the desiliconization period.
- Example 7 of the present invention by performing intermediate waste after the desiliconization period, recovery from residual molten slag 9 is prevented, and the concentration of low phosphorus molten iron at the end of the dephosphorization process is reduced. I was able to.
- Example 8 of the present invention after the molten steel 5 is discharged from the decarburizing and refining furnace 3, 35 to 40 tons of iron scrap is quickly charged into the entire amount of the residual molten slag 9 and the remaining molten steel 8 in the decarburizing and refining furnace.
- the metal slag containing transport container 11 was discharged.
- the residual molten slag 9 and the residual molten steel 8 that flowed out to the slag containing transport container 11 were cooled in contact with the iron scrap, and a bullion bar 13 of about 9 tons was formed.
- Example 8 of the present invention as a pretreatment, while the slag after the dephosphorization treatment of the precharge in the pretreatment refining furnace 14 is left in the furnace, the hot metal of the charge is charged and the pretreatment refining is started. After the desiliconization period when the hot metal is mainly desiliconized, the oxygen blowing is temporarily interrupted, the slag in the furnace is intermediately discharged, and then quick lime is added to the pretreatment refining furnace 14 to dephosphorize the hot metal ( (Dephosphorization period) was adopted.
- the basicity of the furnace slag at the end of the desiliconization period is adjusted to the range of 1.0 to 1.5, and the furnace slag of about 10 kg / molten iron-t remains while the blowing is interrupted for about 4 minutes. Intermediate excretion was carried out. Further, in Example 8 of the present invention, the amount of iron scrap used in the dephosphorization treatment including the iron source charged from the top of the furnace after making the amount of iron scrap charged into the pretreatment refining furnace 14 zero is 42 tons. Set to.
- the temperature of the low phosphorus hot metal at the end of the dephosphorization treatment in Invention Example 8 is in the temperature range of 1280 to 1320 ° C., and the phosphorus concentration of the low phosphorus hot metal at the end of the dephosphorization treatment is 0.005 to 0.020 mass. %Met.
- the phosphorus concentration of the low phosphorus molten iron at the end of the dephosphorization treatment was decreased compared to Examples 1 to 6 of the present invention and Comparative Example 1 in which intermediate waste was not performed after the desiliconization period. It was the same level as Invention Example 7.
- Example 8 of the present invention the slag after the dephosphorization treatment is reused, and the intermediate waste is performed after the desiliconization period, so that the reused slag after the dephosphorization treatment and the residual molten slag 9 Rephosphorization was prevented, and the low phosphorus concentration at the end of the dephosphorization process could be reduced.
- the reused slag after dephosphorization as a refining agent during the desiliconization period, the sensible heat possessed by the slag after dephosphorization could be used more effectively.
- Table 1 summarizes the results of Comparative Example 1 and Invention Examples 1 to 8.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Carbon Steel Or Casting Steel Manufacturing (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Abstract
Description
[1]少なくとも2基の転炉型精錬炉を用い、一方を溶銑の予備処理精錬炉として使用し、他方を前記予備処理精錬炉で予備処理された溶銑の脱炭精錬炉として使用して、溶銑から溶鋼を溶製する溶銑の精錬方法であって、前記脱炭精錬炉での脱炭精錬によって得られた溶鋼を取鍋に出湯した後、脱炭精錬炉内に残ったスラグを、積層された鉄スクラップ上から溶融状態のまま流下させて、前記スラグの少なくとも一部を凝固させ、その後、前記予備処理精錬炉における溶銑の予備処理で、少なくとも一部が凝固した前記スラグを前記鉄スクラップとともに高温のまま使用することを特徴とする、溶銑の精錬方法。
[2]前記脱炭精錬炉内に残ったスラグを、予め鉄スクラップが装入されたスラグ収容搬送容器に排出して該スラグ収容搬送容器内に積層された前記鉄スクラップ上から溶融状態のまま流下させて、前記スラグの少なくとも一部を凝固させ、次いで、前記スラグ収容搬送容器に収容された少なくとも一部が凝固した前記スラグを前記鉄スクラップとともに前記予備処理精錬炉に装入し、その後、該予備処理精錬炉に溶銑を装入して該溶銑に予備処理を行うことを特徴とする、上記[1]に記載の溶銑の精錬方法。
[3]前記脱炭精錬炉内に残ったスラグをスラグ収容搬送容器に排出し、次いで、該スラグ収容搬送容器に収容された前記スラグを、予め鉄スクラップが装入された前記予備処理精錬炉に装入して該予備処理精錬炉内に積層された前記鉄スクラップ上から少なくとも前記スラグの一部を溶融状態のまま流下させて、前記スラグの少なくとも一部を凝固させ、その後、前記予備処理精錬炉に溶銑を装入して該溶銑に予備処理を行うことを特徴とする、上記[1]に記載の溶銑の精錬方法。
[4]前記スラグ収容搬送容器はその内面側に耐火物層が施工されていることを特徴とする、上記[3]に記載の溶銑の精錬方法。
[5]前記予備処理精錬炉で溶銑の脱珪処理を行い、次いで、溶銑及び脱珪処理後のスラグの一部を前記予備処理精錬炉内に残留させる中間排滓を行い、引き続き、前記予備処理精錬炉内に残した脱珪処理後の溶銑に対してCaO系媒溶剤を添加するとともに酸素ガスを供給して溶銑の脱燐処理を行うことを特徴とする、上記[1]ないし上記[4]の何れか1項に記載の溶銑の精錬方法。
[6]前記予備処理精錬炉で溶銑の脱燐処理を行い、該脱燐処理後の溶銑を予備処理精錬炉から出湯した後、脱燐処理後のスラグを炉内に残留させたまま前記予備処理精錬炉に次チャージの溶銑を装入し、該溶銑に脱珪処理を行い、次いで、溶銑及び脱珪処理後のスラグの一部を前記予備処理精錬炉内に残留させる中間排滓を行い、引き続き、前記予備処理精錬炉内に残した脱珪処理後の溶銑に対してCaO系媒溶剤を添加するとともに酸素ガスを供給して溶銑の脱燐処理を行うことを特徴とする、上記[5]に記載の溶銑の精錬方法。
[7]前記予備処理精錬炉での予備処理が脱燐処理であり、脱燐処理された溶銑の燐濃度は0.030質量%以下であることを特徴とする、上記[1]ないし上記[6]の何れか1項に記載の溶銑の精錬方法。
[8]前記スラグ収容搬送容器へ予め装入する鉄スクラップの質量または前記予備処理精錬炉へ予備処理前に装入する鉄スクラップの質量と、鉄鉱石、鉄鉱石の焼結鉱、ミルスケール、製鉄ダスト、磁選屑、鋼の切削屑からなる鉄源のうちの何れか1種または2種以上である、前記予備処理精錬炉の炉上から予備処理精錬炉に投入する鉄源の質量と、の合計質量を、前記スラグ収容搬送容器によって予備処理精錬炉に装入されるスラグの熱回収量に応じて決定することを特徴とする、上記[2]ないし上記[7]の何れか1項に記載の溶銑の精錬方法。 The present invention has been made based on the above findings, and the gist thereof is as follows.
[1] Using at least two converter-type refining furnaces, using one as a hot metal pretreatment refining furnace, and using the other as a hot metal decarburization refining furnace pretreated in the pretreatment refining furnace, A hot metal refining method for producing molten steel from hot metal, in which the molten steel obtained by decarburizing and refining in the decarburizing and refining furnace is poured into a ladle, and the slag remaining in the decarburizing and refining furnace is laminated. The molten iron scrap is allowed to flow down in a molten state to solidify at least a part of the slag, and then the slag is at least partially solidified by the hot metal pretreatment in the pretreatment smelting furnace. A hot metal refining method, characterized by being used at a high temperature.
[2] The slag remaining in the decarburization refining furnace is discharged into a slag containing transport container previously charged with iron scrap, and remains in a molten state from above the iron scrap stacked in the slag containing transport container Flowing down, solidifying at least a part of the slag, and then charging the slag solidified at least partially contained in the slag containing transport container together with the iron scrap into the pretreatment smelting furnace, The hot metal refining method according to [1] above, wherein hot metal is charged into the pretreatment refining furnace and the hot metal is pretreated.
[3] The pretreatment smelting furnace in which the slag remaining in the decarburization smelting furnace is discharged into a slag storage and transfer container, and then the slag stored in the slag storage and transfer container is preliminarily charged with iron scrap. At least a part of the slag is allowed to flow in a molten state from the iron scrap stacked in the pretreatment smelting furnace and solidified at least a part of the slag, and then the pretreatment The hot metal refining method according to [1] above, wherein hot metal is charged into a refining furnace and the hot metal is preliminarily treated.
[4] The hot metal refining method according to the above [3], wherein a refractory layer is constructed on the inner surface side of the slag containing transport container.
[5] The hot metal desiliconization process is performed in the pretreatment smelting furnace, and then the intermediate slag in which a part of the slag after the hot metal and the desiliconization process remains in the pretreatment smelting furnace is performed. The above [1] to the above [1], wherein the CaO-based solvent is added to the hot metal left in the treatment refining furnace and the oxygen gas is supplied to perform the dephosphorization of the hot metal. 4] The hot metal refining method according to any one of [4].
[6] The hot metal dephosphorization treatment is performed in the pretreatment smelting furnace, the hot metal after the dephosphorization treatment is discharged from the pretreatment smelting furnace, and the slag after the dephosphorization treatment is left in the furnace. The hot metal of the next charge is charged into the treatment smelting furnace, and the degassing process is performed on the hot metal, and then the intermediate slag is performed to leave a part of the slag after the hot metal and desiliconization process in the pretreatment smelting furnace. Subsequently, the CaO-based solvent is added to the hot metal after the desiliconization treatment left in the preliminary treatment smelting furnace, and oxygen gas is supplied to perform the dephosphorization of the hot metal. The method for refining hot metal as described in 5].
[7] The above [1] to the above [1], wherein the pretreatment in the pretreatment smelting furnace is dephosphorization, and the phosphorus concentration of the dephosphorized hot metal is 0.030% by mass or less. [6] The hot metal refining method according to any one of [6].
[8] The mass of iron scrap previously charged into the slag containing transport container or the mass of iron scrap charged before pretreatment into the pretreatment smelting furnace, iron ore, sintered ore of iron ore, mill scale, The mass of the iron source charged into the pretreatment smelting furnace from the top of the pretreatment smelting furnace, which is any one or two or more of iron sources consisting of iron dust, magnetic separation scraps, and steel cutting scraps; Any one of the above-mentioned [2] to [7], wherein the total mass of the slag is determined in accordance with a heat recovery amount of the slag charged into the pretreatment refining furnace by the slag containing transport container. The method for refining hot metal as described in 1.
2.脱燐処理前の溶銑15の珪素濃度:0.25~0.35質量%
3.脱燐処理前の溶銑15の燐濃度:0.100~0.120質量%
4.脱燐処理終了時の低燐溶銑の燐濃度:0.005~0.030質量%
5.脱燐処理終了時の炉内スラグの塩基度:2.0~3.0
6.脱燐処理終了時の炉内スラグのトータル鉄濃度:5.0~15.0質量%
比較例1の試験においては、脱炭精錬炉内の残留溶融スラグ9及び残留溶鋼8を予備処理精錬炉14への熱間装入原料として利用することなく、従来通り、脱炭精錬炉3からの溶鋼5の出湯後にスラグパンに排出し、スラグパンでスラグヤードに搬送して、スラグヤードに流出して放冷した。 1. Temperature of
2. Silicon concentration of
3. Phosphorus concentration of
4). Phosphorus concentration of low phosphorus hot metal at the end of dephosphorization treatment: 0.005 to 0.030 mass%
5. Basicity of furnace slag at the end of dephosphorization: 2.0 to 3.0
6). Total iron concentration in furnace slag at the end of dephosphorization: 5.0 to 15.0 mass%
In the test of Comparative Example 1, the residual
2 低燐溶銑
2’ 脱珪溶銑
3 脱炭精錬炉
4 脱炭精錬工程
5 溶鋼
6 溶融スラグ
7 取鍋
8 残留溶鋼
9 残留溶融スラグ
10 スラグ収容搬送容器
10a 耐火物層
11 スラグ収容搬送容器
12 鉄スクラップ
13 地金滓
14 予備処理精錬炉
15 溶銑
16 全溶融メタル DESCRIPTION OF
Claims (8)
- 少なくとも2基の転炉型精錬炉を用い、一方を溶銑の予備処理精錬炉として使用し、他方を前記予備処理精錬炉で予備処理された溶銑の脱炭精錬炉として使用して、溶銑から溶鋼を溶製する溶銑の精錬方法であって、前記脱炭精錬炉での脱炭精錬によって得られた溶鋼を取鍋に出湯した後、脱炭精錬炉内に残ったスラグを、積層された鉄スクラップ上から溶融状態のまま流下させて、前記スラグの少なくとも一部を凝固させ、その後、前記予備処理精錬炉における溶銑の予備処理で、少なくとも一部が凝固した前記スラグを前記鉄スクラップとともに高温のまま使用することを特徴とする、溶銑の精錬方法。 Using at least two converter-type refining furnaces, one is used as a hot metal pretreatment refining furnace, and the other is used as a decarburization refining furnace for hot metal pretreated in the pretreatment refining furnace. In which the molten steel obtained by decarburization and refining in the decarburization and refining furnace is poured into a ladle, and the slag remaining in the decarburization and refining furnace is laminated to the laminated iron. The molten slag is allowed to flow in a molten state from above the scrap to solidify at least a part of the slag, and then at least a part of the slag solidified in the pretreatment smelting furnace is heated together with the iron scrap at a high temperature. A method for refining hot metal, which is used as it is.
- 前記脱炭精錬炉内に残ったスラグを、予め鉄スクラップが装入されたスラグ収容搬送容器に排出して該スラグ収容搬送容器内に積層された前記鉄スクラップ上から溶融状態のまま流下させて、前記スラグの少なくとも一部を凝固させ、次いで、前記スラグ収容搬送容器に収容された少なくとも一部が凝固した前記スラグを前記鉄スクラップとともに前記予備処理精錬炉に装入し、その後、該予備処理精錬炉に溶銑を装入して該溶銑に予備処理を行うことを特徴とする、請求項1に記載の溶銑の精錬方法。 The slag remaining in the decarburization refining furnace is discharged into a slag containing transport container in which iron scrap has been charged in advance and allowed to flow down in a molten state from above the iron scrap stacked in the slag containing transport container. , Solidifying at least a part of the slag, and then charging the slag contained in the slag containing and transporting container into the pretreatment smelting furnace together with the iron scrap, and then performing the pretreatment The hot metal refining method according to claim 1, wherein hot metal is charged into a refining furnace and the hot metal is preliminarily treated.
- 前記脱炭精錬炉内に残ったスラグをスラグ収容搬送容器に排出し、次いで、該スラグ収容搬送容器に収容された前記スラグを、予め鉄スクラップが装入された前記予備処理精錬炉に装入して該予備処理精錬炉内に積層された前記鉄スクラップ上から少なくとも前記スラグの一部を溶融状態のまま流下させて、前記スラグの少なくとも一部を凝固させ、その後、前記予備処理精錬炉に溶銑を装入して該溶銑に予備処理を行うことを特徴とする、請求項1に記載の溶銑の精錬方法。 The slag remaining in the decarburization refining furnace is discharged into a slag storage and transfer container, and then the slag stored in the slag storage and transfer container is charged into the pretreatment refining furnace in which iron scrap has been charged in advance. Then, at least a part of the slag is allowed to flow down in a molten state from above the iron scrap stacked in the pretreatment smelting furnace, and at least a part of the slag is solidified, and then the pretreatment smelting furnace The hot metal refining method according to claim 1, wherein the hot metal is charged and the hot metal is pretreated.
- 前記スラグ収容搬送容器はその内面側に耐火物層が施工されていることを特徴とする、請求項3に記載の溶銑の精錬方法。 4. The hot metal refining method according to claim 3, wherein a refractory layer is constructed on the inner surface side of the slag containing transport container.
- 前記予備処理精錬炉で溶銑の脱珪処理を行い、次いで、溶銑及び脱珪処理後のスラグの一部を前記予備処理精錬炉内に残留させる中間排滓を行い、引き続き、前記予備処理精錬炉内に残した脱珪処理後の溶銑に対してCaO系媒溶剤を添加するとともに酸素ガスを供給して溶銑の脱燐処理を行うことを特徴とする、請求項1ないし請求項4の何れか1項に記載の溶銑の精錬方法。 Perform desiliconization of hot metal in the pretreatment smelting furnace, and then perform intermediate waste to leave a part of the slag after the hot metal and desiliconization treatment in the pretreatment smelting furnace, and then continue with the pretreatment smelting furnace 5. The hot metal dephosphorization treatment is performed by adding a CaO-based solvent to the hot metal remaining in the steel after desiliconization treatment and supplying oxygen gas. 6. The method for refining hot metal as described in item 1.
- 前記予備処理精錬炉で溶銑の脱燐処理を行い、該脱燐処理後の溶銑を予備処理精錬炉から出湯した後、脱燐処理後のスラグを炉内に残留させたまま前記予備処理精錬炉に次チャージの溶銑を装入し、該溶銑に脱珪処理を行い、次いで、溶銑及び脱珪処理後のスラグの一部を前記予備処理精錬炉内に残留させる中間排滓を行い、引き続き、前記予備処理精錬炉内に残した脱珪処理後の溶銑に対してCaO系媒溶剤を添加するとともに酸素ガスを供給して溶銑の脱燐処理を行うことを特徴とする、請求項5に記載の溶銑の精錬方法。 The hot metal dephosphorization treatment is performed in the pretreatment refining furnace, the hot metal after the dephosphorization treatment is discharged from the pretreatment refining furnace, and the pretreatment refining furnace remains with the slag after the dephosphorization treatment remaining in the furnace. Then, the hot metal of the next charge is charged, the hot metal is subjected to desiliconization treatment, and then the intermediate waste for leaving a part of the molten iron and the slag after the desiliconization treatment is left in the pretreatment smelting furnace, 6. The hot metal dephosphorization treatment is performed by adding a CaO-based solvent to the hot metal left in the pretreatment smelting furnace and supplying an oxygen gas to the hot metal after the desiliconization treatment. Refining hot metal.
- 前記予備処理精錬炉での予備処理が脱燐処理であり、脱燐処理された溶銑の燐濃度は0.030質量%以下であることを特徴とする、請求項1ないし請求項6の何れか1項に記載の溶銑の精錬方法。 The pretreatment in the pretreatment smelting furnace is a dephosphorization treatment, and the phosphorus concentration of the dephosphorized hot metal is 0.030% by mass or less. The method for refining hot metal as described in item 1.
- 前記スラグ収容搬送容器へ予め装入する鉄スクラップの質量または前記予備処理精錬炉へ予備処理前に装入する鉄スクラップの質量と、鉄鉱石、鉄鉱石の焼結鉱、ミルスケール、製鉄ダスト、磁選屑、鋼の切削屑からなる鉄源のうちの何れか1種または2種以上である、前記予備処理精錬炉の炉上から予備処理精錬炉に投入する鉄源の質量と、の合計質量を、前記スラグ収容搬送容器によって予備処理精錬炉に装入されるスラグの熱回収量に応じて決定することを特徴とする、請求項2ないし請求項7の何れか1項に記載の溶銑の精錬方法。 The mass of iron scrap previously charged into the slag containing transport container or the mass of iron scrap charged before pretreatment into the pretreatment smelting furnace, iron ore, iron ore sintered ore, mill scale, ironmaking dust, The total mass of the iron source to be charged into the pretreatment smelting furnace from the top of the pretreatment smelting furnace, which is any one or two or more of iron sources composed of magnetic separation scrap and steel cutting scraps The hot metal according to any one of claims 2 to 7, wherein the hot metal is determined in accordance with a heat recovery amount of slag charged into a pretreatment refining furnace by the slag containing transport container. Refining method.
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201380056566.XA CN104769136B (en) | 2012-10-30 | 2013-10-25 | Refine method of hot metal |
KR1020157014168A KR101680094B1 (en) | 2012-10-30 | 2013-10-25 | Method for refining hot metal |
IN602KON2015 IN2015KN00602A (en) | 2012-10-30 | 2013-10-25 | |
JP2014524188A JP5807720B2 (en) | 2012-10-30 | 2013-10-25 | Hot metal refining method |
TR2015/04423T TR201504423T1 (en) | 2012-10-30 | 2013-10-25 | Hot metal treatment method. |
BR112015008720-5A BR112015008720B1 (en) | 2012-10-30 | 2013-10-25 | METHOD FOR REFINING HOT METAL |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2012238606 | 2012-10-30 | ||
JP2012-238606 | 2012-10-30 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2014068933A1 true WO2014068933A1 (en) | 2014-05-08 |
Family
ID=50626883
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2013/006331 WO2014068933A1 (en) | 2012-10-30 | 2013-10-25 | Hot metal refining method |
Country Status (8)
Country | Link |
---|---|
JP (1) | JP5807720B2 (en) |
KR (1) | KR101680094B1 (en) |
CN (1) | CN104769136B (en) |
BR (1) | BR112015008720B1 (en) |
IN (1) | IN2015KN00602A (en) |
TR (1) | TR201504423T1 (en) |
TW (1) | TWI544081B (en) |
WO (1) | WO2014068933A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2018038508A1 (en) * | 2016-08-23 | 2018-03-01 | 현대제철 주식회사 | Method for refining hot metal in convertor |
WO2022163200A1 (en) * | 2021-01-26 | 2022-08-04 | Jfeスチール株式会社 | Method for refining molten iron |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108350515B (en) * | 2016-03-17 | 2020-03-06 | 日本制铁株式会社 | Iron liquid pretreatment method |
KR102234126B1 (en) * | 2016-07-27 | 2021-04-01 | 닛폰세이테츠 가부시키가이샤 | Manufacturing method of molten steel |
CN107311182A (en) * | 2017-06-30 | 2017-11-03 | 昆明理工大学 | A kind of device and method thereof of industrial silicon melt external refining purification |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01147011A (en) * | 1987-12-03 | 1989-06-08 | Sumitomo Metal Ind Ltd | Steelmaking method |
JPH08143928A (en) * | 1994-11-18 | 1996-06-04 | Nippon Steel Corp | Method for preheating scrap by refined slag |
JP2001172710A (en) * | 1999-12-15 | 2001-06-26 | Nkk Corp | Hot-treating method of molten slag produced at decarburization of molten iron |
JP2001192720A (en) * | 1999-10-26 | 2001-07-17 | Nippon Steel Corp | Converter steel making process |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004190101A (en) * | 2002-12-12 | 2004-07-08 | Nippon Steel Corp | Method for pre-treating molten iron |
CN1273621C (en) * | 2004-08-17 | 2006-09-06 | 西安建筑科技大学 | Grading using method for slag of steel-melting furnace |
CN100451131C (en) * | 2005-11-23 | 2009-01-14 | 上海宝钢冶金建设公司 | Production and utilization process for making steel using smelting slag |
-
2013
- 2013-10-25 TR TR2015/04423T patent/TR201504423T1/en unknown
- 2013-10-25 JP JP2014524188A patent/JP5807720B2/en active Active
- 2013-10-25 KR KR1020157014168A patent/KR101680094B1/en active IP Right Grant
- 2013-10-25 WO PCT/JP2013/006331 patent/WO2014068933A1/en active Application Filing
- 2013-10-25 CN CN201380056566.XA patent/CN104769136B/en active Active
- 2013-10-25 BR BR112015008720-5A patent/BR112015008720B1/en active IP Right Grant
- 2013-10-25 IN IN602KON2015 patent/IN2015KN00602A/en unknown
- 2013-10-29 TW TW102138986A patent/TWI544081B/en active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01147011A (en) * | 1987-12-03 | 1989-06-08 | Sumitomo Metal Ind Ltd | Steelmaking method |
JPH08143928A (en) * | 1994-11-18 | 1996-06-04 | Nippon Steel Corp | Method for preheating scrap by refined slag |
JP2001192720A (en) * | 1999-10-26 | 2001-07-17 | Nippon Steel Corp | Converter steel making process |
JP2001172710A (en) * | 1999-12-15 | 2001-06-26 | Nkk Corp | Hot-treating method of molten slag produced at decarburization of molten iron |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2018038508A1 (en) * | 2016-08-23 | 2018-03-01 | 현대제철 주식회사 | Method for refining hot metal in convertor |
WO2022163200A1 (en) * | 2021-01-26 | 2022-08-04 | Jfeスチール株式会社 | Method for refining molten iron |
JPWO2022163200A1 (en) * | 2021-01-26 | 2022-08-04 | ||
JP7211557B2 (en) | 2021-01-26 | 2023-01-24 | Jfeスチール株式会社 | Molten iron smelting method |
Also Published As
Publication number | Publication date |
---|---|
JPWO2014068933A1 (en) | 2016-09-08 |
TR201504423T1 (en) | 2016-01-21 |
KR20150076252A (en) | 2015-07-06 |
KR101680094B1 (en) | 2016-11-28 |
JP5807720B2 (en) | 2015-11-10 |
IN2015KN00602A (en) | 2015-07-17 |
CN104769136A (en) | 2015-07-08 |
TWI544081B (en) | 2016-08-01 |
TW201416456A (en) | 2014-05-01 |
BR112015008720B1 (en) | 2020-02-11 |
CN104769136B (en) | 2017-05-17 |
BR112015008720A2 (en) | 2017-07-04 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP5408369B2 (en) | Hot metal pretreatment method | |
JP5954551B2 (en) | Converter steelmaking | |
JP5772339B2 (en) | Reuse method of slag in ladle | |
JP5807720B2 (en) | Hot metal refining method | |
WO2013012039A9 (en) | Method for smelting molten pig iron | |
JP6164151B2 (en) | Method for refining molten iron using a converter-type refining furnace | |
JP6693536B2 (en) | Converter steelmaking method | |
JP5408379B2 (en) | Hot metal pretreatment method | |
WO2012108529A1 (en) | Method for desiliconizing and dephosphorizing hot metal | |
JP5983492B2 (en) | Hot metal pretreatment method | |
JP4977870B2 (en) | Steel making method | |
JP6665884B2 (en) | Converter steelmaking method | |
JP3790414B2 (en) | Hot metal refining method | |
JP2006265623A (en) | Method for pre-treating molten iron | |
JP4957018B2 (en) | Method for refining molten steel | |
JP3924059B2 (en) | Steelmaking method using multiple converters | |
JP6500476B2 (en) | How to smelt molten metal | |
JP5979017B2 (en) | Hot metal refining method | |
JP4701752B2 (en) | Hot metal pretreatment method | |
JP2002285219A (en) | Method for dephosphorizing molten iron | |
JPH11193410A (en) | Molten iron refining method | |
JP2004244728A (en) | Method for recovering and utilizing metallic component contained in chromium-containing steel refined slag | |
JP2001081511A (en) | Method for dephosphorizing molten iron using decarburized slag | |
JPH02205614A (en) | Method for dephosphorizing molten iron which entails melting of large amount of scrap |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
ENP | Entry into the national phase |
Ref document number: 2014524188 Country of ref document: JP Kind code of ref document: A |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 13850962 Country of ref document: EP Kind code of ref document: A1 |
|
WWE | Wipo information: entry into national phase |
Ref document number: 2015/04423 Country of ref document: TR |
|
REG | Reference to national code |
Ref country code: BR Ref legal event code: B01A Ref document number: 112015008720 Country of ref document: BR |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
ENP | Entry into the national phase |
Ref document number: 20157014168 Country of ref document: KR Kind code of ref document: A |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 13850962 Country of ref document: EP Kind code of ref document: A1 |
|
ENP | Entry into the national phase |
Ref document number: 112015008720 Country of ref document: BR Kind code of ref document: A2 Effective date: 20150417 |