WO2014068933A1 - Hot metal refining method - Google Patents

Hot metal refining method Download PDF

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Publication number
WO2014068933A1
WO2014068933A1 PCT/JP2013/006331 JP2013006331W WO2014068933A1 WO 2014068933 A1 WO2014068933 A1 WO 2014068933A1 JP 2013006331 W JP2013006331 W JP 2013006331W WO 2014068933 A1 WO2014068933 A1 WO 2014068933A1
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WO
WIPO (PCT)
Prior art keywords
slag
hot metal
pretreatment
refining
furnace
Prior art date
Application number
PCT/JP2013/006331
Other languages
French (fr)
Japanese (ja)
Inventor
孝彦 前田
川畑 涼
田中 高太郎
山本 和人
俊朗 石毛
純仁 小澤
満章 滝口
雅之 古家
Original Assignee
Jfeスチール株式会社
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Publication date
Application filed by Jfeスチール株式会社 filed Critical Jfeスチール株式会社
Priority to CN201380056566.XA priority Critical patent/CN104769136B/en
Priority to KR1020157014168A priority patent/KR101680094B1/en
Priority to IN602KON2015 priority patent/IN2015KN00602A/en
Priority to JP2014524188A priority patent/JP5807720B2/en
Priority to TR2015/04423T priority patent/TR201504423T1/en
Priority to BR112015008720-5A priority patent/BR112015008720B1/en
Publication of WO2014068933A1 publication Critical patent/WO2014068933A1/en

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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C1/00Refining of pig-iron; Cast iron
    • C21C1/02Dephosphorising or desulfurising
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/28Manufacture of steel in the converter
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/56Manufacture of steel by other methods
    • C21C5/562Manufacture of steel by other methods starting from scrap
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Definitions

  • the present invention uses at least two converter-type smelting furnaces, one of which is used as a hot metal pretreatment furnace and the other as a hot metal decarburization furnace pretreated in a pretreatment furnace.
  • the present invention relates to a hot metal refining method for producing molten steel from hot metal.
  • the present invention relates to a refining method in which molten slag generated in a decarburizing refining furnace is used as a refining agent in a pretreatment refining furnace while maintaining a high temperature.
  • the molten metal is discharged from the smelting furnace to the hot water receiving container as much as possible, while the molten metal slag remains in the smelting furnace as much as possible.
  • the molten slag remaining in the smelting furnace is discharged from the smelting furnace to a slag pan (slag pot), transported to the slag yard by the slag pan, discharged to the slag yard, and allowed to cool in the atmosphere. It was general. However, in recent years, from the viewpoint of reusing slag or effectively utilizing the heat held by the slag, an efficient method for treating the molten slag remaining in the smelting furnace has become a problem. In addition, since it is impossible to completely separate the molten metal and the molten slag in the pouring operation, a small amount of molten metal remains in the smelting furnace after the pouring. Therefore, efficient treatment of the molten metal remaining in the furnace is also desired.
  • a slag pan slag pot
  • converter slag also referred to as “decarburization slag”
  • hot metal having a low phosphorus concentration (“low”
  • molten slag produced by decarburization refining using "phosphorous iron” is reused as a refining agent.
  • Patent Document 1 discloses that one of two converter-type refining furnaces has a dephosphorizing refining furnace and the other is a decarburizing refining furnace, and degassing of hot metal that has been dephosphorized in the dephosphorizing refining furnace.
  • the converter slag generated by decarburization and refining in the smelting furnace is recovered, the recovered converter slag is added to the dephosphorization furnace as a smelting agent, thereby reducing the amount of smelting agent newly added during the dephosphorization process.
  • a steelmaking method aimed at promoting dephosphorization reaction by promoting hatching of the refining agent.
  • Patent Document 2 decarburization slag generated by decarburization refining in a decarburization refining furnace of hot metal subjected to dephosphorization treatment is discharged into a hot metal holding container in which another hot metal is accommodated, and then the hot metal holding is performed.
  • the molten decarburized slag discharged into the vessel and the hot metal previously stored in the hot metal holding vessel are charged into the dephosphorizing furnace, and the dephosphorizing treatment is performed on the hot metal charged in the dephosphorizing furnace.
  • a refining method for reusing hot decarburized slag in a molten state is disclosed.
  • Patent Document 3 includes a first step in which hot metal or hot metal and iron scrap are charged as main raw materials in a converter, a second step in which desiliconization and dephosphorization are performed, a third step in which generated slag is discharged, After that, the fourth step of decarburizing and refining, the fifth step of leaving the slag after decarburizing and refining, and then returning to the first step, the slag left in the fifth step in the desiliconization / dephosphorization of the second step
  • the slag left in the fifth step is cooled to contain a large amount of iron oxide to prevent bumping of the slag left in the fifth step.
  • a converter steelmaking process in which materials are added is disclosed.
  • Patent Document 1 since the molten slag remaining in the decarburization refining furnace is once recovered and used after being crushed, the heat content of the slag is not recovered. In addition, when the molten slag is discharged from the decarburizing and refining furnace, the molten steel remaining in the decarburizing and refining furnace is discharged out of the refining process system together with the molten slag and processed, so that the molten steel yield deteriorates. It becomes a cause.
  • Patent Document 2 it is necessary to arrange a hot metal holding container containing hot metal directly below the decarburization refining furnace, and it may not be possible depending on the height restriction just below the furnace. Also, if possible, place the hot metal holding vessel directly under the decarburization refining furnace, or move the hot metal holding vessel after receiving the slag to the dephosphorizing refining furnace, and transfer it from the hot metal holding vessel to the dephosphorizing refining furnace. Since hot metal is charged or the like, the hot metal holding container is frequently moved and complicated, and time loss is likely to occur, resulting in a decrease in production volume and a decrease in hot metal temperature. Furthermore, when molten slag discharged into the hot metal holding container or undeoxidized molten steel is caught in the hot metal, there is a risk that CO gas is suddenly generated and bumps, and there is a safety problem.
  • Patent Document 3 the process from hot metal dephosphorization to decarburization and refining is continuously performed in one converter-type refining furnace, which can prevent heat dissipation associated with tapping, but in the converter-type refining furnace, As a result, the residence time becomes longer and the productivity of the converter-type smelting furnace decreases.
  • the dephosphorization treatment can be performed in a low temperature range where the load on the furnace refractory is low, but since the dephosphorization treatment and the decarburization refining are performed in series, the furnace refractory has a temperature of 1650 ° C. or higher.
  • the present invention has been made in view of the above circumstances, and the object thereof is to use at least two converter-type smelting furnaces, one of which is pre-treated with hot metal pre-treatment smelting furnace and the other with pre-treatment smelting furnace.
  • the molten slag generated in the decarburizing and refining furnace is kept at a high temperature without impairing the productivity of the pretreatment refining furnace and decarburizing and refining furnace. It is to provide a hot metal refining method that can be used as a refining agent in a pretreatment refining furnace.
  • the present inventors obtained the following knowledge as a result of intensive studies and research in order to solve the above problems.
  • this molten slag is heated to a high-temperature state as a method for efficiently utilizing the sensible heat of the molten slag that remains in the decarburizing and refining furnace when the molten steel is discharged.
  • a method of using it as a refining agent in the pretreatment performed in the latest pretreatment refining furnace is effective.
  • the molten slag hereinafter also referred to as “decarburization slag”
  • the undeoxidized molten steel remaining in the decarburization refining furnace together with the molten slag are in contact with the hot metal charged in the pretreatment refining furnace. It reacts abruptly at the moment when it is done, preventing hot metal, slag or flames from blowing out and hindering operations, while making the most of their thermal energy to dissolve iron sources such as iron scrap. It will be necessary.
  • the molten slag is caused to flow down from above the laminated iron scrap in a molten state, and heat exchange with the iron scrap is performed so as to solidify at least a part of the slag, thereby reducing the reactivity of the slag.
  • the slag is brought into contact with the hot metal charged in the pretreatment smelting furnace, and the slag is heated in the pretreatment smelting furnace together with iron scrap preheated by heat exchange with the slag. It has been found that it is effective to use it for the hot metal pretreatment.
  • the molten slag and the molten steel thus treated do not react rapidly even when they come into contact with the hot metal, and, unlike limestone as a coolant, solidify as a large mass. Since hatching is not hindered, it can be effectively used as a refining agent even in pretreatment of hot metal at a relatively low temperature.
  • the component composition of the molten slag is suitable for the latest preliminary treatment and can be used effectively. That is, in order to effectively use the decarburized slag, it is necessary to appropriately control both the thermal treatment operation of the decarburized slag and its component composition.
  • the preliminary treatment is desiliconization treatment or dephosphorization treatment.
  • the dephosphorization treatment includes refining for dephosphorizing hot metal that has been desiliconized and refining for removing silicon and dephosphorizing hot metal that has not been desiliconized.
  • a process in which the desiliconization process and the dephosphorization process are continuously performed is also referred to as a desiliconization / dephosphorization process.
  • the dephosphorization hot metal used for decarburization and refining is dephosphorized to a low phosphorus concentration of about 0.030% by mass or less, preferably 0.020% by mass or less (low phosphorus hot metal). Is preferably used.
  • low phosphorus hot metal By decarburizing and refining this low phosphorus hot metal, decarburized slag with low phosphorus concentration is easily generated, so this should be used as part or all of the basicity adjusting agent of slag during desiliconization treatment. And a part or all of the refining agent for dephosphorization treatment can be used.
  • the decarburized slag remaining in the decarburization refining furnace is discharged into the slag storage and transfer container, and then used for the latest preliminary treatment without performing water cooling treatment, etc. It is important to make the best use of heat.
  • the basicity of slag is a value represented by the ratio ((mass% CaO) / (mass% SiO 2 )) of CaO concentration and SiO 2 concentration in slag.
  • the present invention has been made based on the above findings, and the gist thereof is as follows.
  • [1] Using at least two converter-type refining furnaces, using one as a hot metal pretreatment refining furnace, and using the other as a hot metal decarburization refining furnace pretreated in the pretreatment refining furnace, A hot metal refining method for producing molten steel from hot metal, in which the molten steel obtained by decarburizing and refining in the decarburizing and refining furnace is poured into a ladle, and the slag remaining in the decarburizing and refining furnace is laminated.
  • the molten iron scrap is allowed to flow down in a molten state to solidify at least a part of the slag, and then the slag is at least partially solidified by the hot metal pretreatment in the pretreatment smelting furnace.
  • a hot metal refining method characterized by being used at a high temperature.
  • the slag remaining in the decarburization refining furnace is discharged into a slag containing transport container previously charged with iron scrap, and remains in a molten state from above the iron scrap stacked in the slag containing transport container Flowing down, solidifying at least a part of the slag, and then charging the slag solidified at least partially contained in the slag containing transport container together with the iron scrap into the pretreatment smelting furnace,
  • the hot metal dephosphorization treatment is performed in the pretreatment smelting furnace, the hot metal after the dephosphorization treatment is discharged from the pretreatment smelting furnace, and the slag after the dephosphorization treatment is left in the furnace.
  • the hot metal of the next charge is charged into the treatment smelting furnace, and the degassing process is performed on the hot metal, and then the intermediate slag is performed to leave a part of the slag after the hot metal and desiliconization process in the pretreatment smelting furnace.
  • the CaO-based solvent is added to the hot metal after the desiliconization treatment left in the preliminary treatment smelting furnace, and oxygen gas is supplied to perform the dephosphorization of the hot metal.
  • the decarburization slag remaining in the decarburization refining furnace is caused to flow down in a molten state from the laminated iron scrap to solidify at least a part of the slag, and then the hot metal in the pretreatment refining furnace
  • the slag that is at least partially solidified is used together with the iron scrap at a high temperature.
  • the sensible heat of the molten slag generated by hot metal decarburization refining can be utilized to the maximum in the pretreatment of hot metal in the pretreatment refining furnace, and the amount of iron sources such as iron scrap is increased. Is realized.
  • the slag produced by decarburization refining functions as a slag basicity adjusting agent and a dephosphorizing refining agent in the pretreatment
  • the basic unit of the slag basicity adjusting agent in the desiliconization treatment in the pretreatment refining furnace In the dephosphorization treatment, the basic unit of the dephosphorization refining agent is reduced.
  • the molten steel remaining in the decarburization refining furnace or the solidified solidified iron of this molten steel is charged into the pretreatment refining furnace together with the decarburization slag, so the yield of hot metal discharged from the pretreatment refining furnace is improved. To do.
  • FIG. 1 is a schematic diagram of a processing flow of a hot metal refining method according to the present invention.
  • FIG. 1 is a schematic diagram of a processing flow of a hot metal refining method according to the present invention.
  • a decarburization refining furnace 3 which is a type refining furnace, and further charged with quick lime (CaO) or dolomite (CaO-MgO) as a medium solvent, and low phosphorus hot metal 2 using top blowing oxygen or bottom blowing oxygen or Decarburization refining is performed on the desiliconized hot metal 2 '(decarburization refining process 4).
  • the dephosphorization treatment refers to both the case of desiliconizing and dephosphorizing hot metal that has not been desiliconized, and the case of dephosphorizing the desiliconized hot metal.
  • Quick lime, dolomite, limestone (CaCO 3 ) and the like are called CaO-based solvents because they contain CaO as a main component.
  • the low phosphorus hot metal 2 or the desiliconized hot metal 2 ′ is refined into the molten steel 5. Also, by decarburization refining, the basicity ((mass% CaO) / (mass% SiO 2 )) of quick lime and dolomite and silicon oxide (SiO 2 ) contained in the molten iron is about 3-5. Of molten slag (decarburized slag) 6 is produced.
  • the molten steel 5 is discharged from the decarburization refining furnace 3 to the ladle 7 through a tap (not shown) provided on the side wall of the decarburization refining furnace 3.
  • the molten slag 6 generated during the decarburization refining is controlled so as to remain in the decarburization refining furnace 3 as much as possible.
  • a part of the molten slag 6 is mixed into the molten steel 5 and flows out into the ladle 7 at the end of the hot water.
  • the molten steel 5 discharged to the ladle 7 is transported to a continuous casting process through secondary refining in the next process as necessary, and the molten steel 5 is continuously cast into a slab.
  • the decarburization refining furnace 3 is tilted to the opposite side to the tapping side, and the residual molten slag 9 left in the decarburizing refining furnace is transferred from the furnace port of the decarburizing refining furnace 3 to the slag containing transport container 10. Alternatively, it is discharged directly to the slag containing transport container 11.
  • the slag containing transport container 10 has a wide spout with a refractory layer 10a constructed on the inner surface side and protruding.
  • the slag containing transport container 11 has a protruding wide spout, but does not have a refractory layer, and is made of, for example, a metal made of cast iron, cast steel, or the like, and has an iron scrap 12 in advance. Is charged. At this time, a small amount of residual molten steel 8 remaining in the decarburization refining furnace 3 is also discharged together with the residual molten slag 9 into the slag containing transport container 10 or the slag containing transport container 11.
  • the residual molten slag 9 is discharged into a slag containing transport container 11 in which iron scrap 12 has been charged in advance, and is allowed to flow down in a molten state from the iron scrap stacked in the slag containing transport container, whereby the residual molten slag 9 At least a part of the solidifies.
  • the slag accommodation conveyance container 10 is a container for conveying the residual molten slag 9 to the pretreatment refining furnace 14 in a molten state, and the refractory layer 10a is constructed on the inner surface side, but the refractory layer 10a. Construction is not essential. Even if the slag container 10 is made of metal such as cast iron, the residual molten slag 9 accommodated in the slag container 10 is not immediately solidified, and the pretreatment refining is performed while the residual molten slag 9 is in a molten state. It is possible to charge the furnace 14.
  • the refractory layer 10a When the refractory layer 10a is applied, when the residual molten slag 9 can be charged into the pretreatment refining furnace 14 in a short time after receiving the residual molten slag 9, the effect of reducing heat loss can be enjoyed. When the holding time becomes long and a part of the residual molten slag 9 or the residual molten steel 8 is solidified and adheres to the inner surface of the container, the separation is difficult, and the operation is confused. In such a case, it is preferable not to construct the refractory layer 10a.
  • the residual molten steel 8 and the residual molten slag 9 discharged from the decarburization refining furnace 3 to the slag containing and transporting container 10 are loaded into a pretreatment refining furnace 14 which is a converter type refining furnace in which iron scrap 12 is previously charged. Enter.
  • a pretreatment refining furnace 14 which is a converter type refining furnace in which iron scrap 12 is previously charged.
  • the hot metal 15 is charged into the pretreatment smelting furnace 14, and the silicon melt 16 (residual molten steel 8 + hot metal 15 + molten iron scrap 12) in the pretreatment smelting furnace is subjected to desiliconization or dephosphorization.
  • the residual molten slag 9 charged in the pretreatment refining furnace 14 functions as a slag basicity adjuster, and in the dephosphorization process, the residual molten slag 9 charged in the pretreatment refining furnace 14. Functions as a dephosphorizing agent.
  • the dephosphorization refining agent is a refining agent for fixing phosphorous oxide (P 2 O 5 ) generated by the dephosphorization reaction in the slag as 3CaO ⁇ P 2 O 5 .
  • At least a part of the residual molten slag 9 adheres to the iron scrap 12 by flowing down from above the iron scrap 12 stacked in the pretreatment smelting furnace while at least a part of the residual molten slag 9 remains in a molten state. It solidifies so as to enter the gap between the iron scraps 12. Further, the residual molten steel 8 having a higher melting point and higher thermal conductivity than the residual molten slag 9 is almost solidified by flowing down from the iron scrap 12 simultaneously with the residual molten slag 9.
  • the residual molten slag 9 and the residual molten steel 8 after heat exchange with the iron scrap 12 are in a state in which the liquid phase ratio is reduced and the reactivity with the molten iron is reduced, and are charged into the pretreatment smelting furnace. Operation trouble due to a rapid reaction with hot metal 15 is prevented.
  • the residual molten steel 8 and the residual molten slag 9 discharged into the slag containing and transporting container 10 are charged into an empty pretreatment smelting furnace 14 after being discharged and discharged,
  • the iron scrap 12 is charged and then the molten iron 15 is charged
  • the residual molten steel 8 and the residual molten slag 9 are not sufficiently heat exchanged with the iron scrap 12 and remain highly reactive with the molten iron.
  • the hot metal 15 when the hot metal 15 is charged, there may be an operation trouble due to hot metal or a jet of flame, which is not desirable.
  • the residual molten slag 9 solidified as described above is solidified in a finely divided state without forming a large mass of solidified slag, hatching is hindered even in a pretreatment of a relatively low temperature hot metal. It functions effectively as a refining agent.
  • the residual molten steel 8 and the residual molten slag 9 discharged from the decarburization refining furnace 3 to the metal slag containing and transporting container 11 in which the iron scrap 12 has been charged in advance are also supplied to the pretreatment refining furnace 14 in the iron scrap 12 Charge with.
  • the residual molten steel 8 and the residual molten slag 9 discharged to the metal slag containing transport container 11 are flowed down from the iron scrap 12 previously charged in the slag containing transport container 11, and the residual molten steel 8 and residual The sensible heat of the molten slag 9 is spent on preheating the iron scrap 12.
  • the residual molten steel 8 and the residual molten slag 9 is solidified and solidified to form a metal-containing slag 13 in which the solidified iron and the solidified slag are mixed. That is, since the residual molten steel 8 and the residual molten slag 9 become a bullion bar 13 with reduced reactivity with the hot metal, it is safe even if the hot metal 15 is further charged immediately after being charged into the pretreatment refining furnace 14. Can perform operations. In addition, since the bullion bar 13 is subdivided by the falling energy when charged into the pretreatment smelting furnace 14 together with the iron scrap 12, this method is also advantageous in that the hatching is promoted in the pretreatment smelting. .
  • the mass of the iron scrap 12 charged in advance into the metal slag containing transport container 11 is 1.5 to 4.5 times the total mass of the residual molten steel 8 and the residual molten slag 9 discharged from the decarburization refining furnace 3. It is preferably some, more preferably 2 to 3 times.
  • the amount of iron scrap charged in advance is small, solidification and solidification of the residual molten steel 8 and the residual molten slag 9 is insufficient, and when the molten iron 15 is charged into the pretreatment refining furnace 14, the molten iron is rapidly generated by CO gas generation. And the risk of slag ejection increases.
  • the total amount of iron source used is reduced, and the sensible heat of the residual molten slag 9 cannot be used effectively, or the work time is extended to introduce additional iron scrap, resulting in a decrease in productivity. That is also a problem.
  • the amount of iron scrap 12 charged into the slag containing transport container 11 is the total amount of iron scrap charged into the pretreatment refining furnace 14.
  • iron scrap charging and slag charging can be combined, and the slag of the decarburization smelting furnace 3 is pretreated while preventing the decrease in productivity by increasing the number of times of charging and increasing the work time.
  • the refining furnace 14 can be reused hot.
  • the residual molten steel 8 and the residual molten slag 9 are solidified and solidified to form a bullion 13.
  • the sensible heat is recovered in the iron scrap 12 charged into the pretreatment refining furnace 14 and functions as heat for melting the iron scrap 12 in the pretreatment in the pretreatment refining furnace 14 in the next step.
  • the bullion bar 13 is also at a high temperature of about 300 ° C. or higher, and the sensible heat of the bullion bar 13 is also recovered during the preliminary treatment.
  • the hot metal 15 is charged into the pretreatment smelting furnace 14 and preliminarily treated for all the molten metal 16 (solid iron in the metal bar 13 + hot metal 15) in the pretreatment smelting furnace.
  • the solidified residual molten slag 9 charged as the metal slag 13 is hatched by receiving the heat of the hot metal 15, and as a slag basicity adjusting agent when the pretreatment is a desiliconization process. It functions as a dephosphorizing agent in the case of dephosphorization.
  • the pretreatment in the pretreatment refining furnace 14 is performed by blowing oxygen gas from the top blowing lance onto the entire molten metal 16 while blowing nitrogen gas or the like from the bottom blowing tuyeres of the furnace bottom as a stirring gas into the molten metal 16. Do it.
  • the pretreatment is a desiliconization treatment
  • the silicon in the molten iron is oxidized by the oxygen gas blown up (desiliconization reaction: Si + O 2 ⁇ SiO 2 ), and becomes silicon oxide (SiO 2 ).
  • This silicon oxide reacts with the residual molten slag 9 or CaO contained in the metal bar 13 to form slag in the furnace.
  • the phosphorus in the hot metal is oxidized by the oxygen gas blown up (dephosphorization reaction: 2P + 5 / 2O 2 ⁇ P 2 O 5 ) and phosphor oxide (P 2 O 5 ). It becomes.
  • This phosphorous oxide is combined with CaO functioning as a dephosphorizing refining agent contained in the residual molten slag 9 or the metal bar 13 charged in the furnace, and is fixed as 3CaO ⁇ P 2 O 5 .
  • the above desiliconization reaction occurs in the initial stage of the dephosphorization process, and the silicon concentration in the hot metal is reduced to less than about 0.10% by mass.
  • the dephosphorization reaction occurs.
  • the period in which the desiliconization reaction mainly occurs is also referred to as the desiliconization period, and the period in which the latter dephosphorization reaction occurs is also referred to as the dephosphorization period.
  • 3CaO ⁇ P 2 O 5 is not formed when the basicity of the slag in the furnace is low. Therefore, the basicity of the slag generated in the furnace is not increased with the charged residual molten slag 9 or the metal bar 13 alone.
  • quick lime (CaO) or the like as a dephosphorizing refining agent in order to lower the phosphorus concentration. .
  • the phosphorus concentration of the low phosphorus hot metal 2 after dephosphorization is set to 0.030 mass% or less, preferably 0.020 mass% or less. It is preferable to make it.
  • this low phosphorus hot metal 2 is decarburized and refined in the decarburizing and refining furnace 3, the phosphorus concentration of the molten slag 6 to be produced is reduced to a low concentration of about 1.5% by mass or less in terms of P 2 O 5 conversion.
  • the molten molten residual steel 8 and the residual molten slag 9 or the iron scrap 12 and the metal bar 13 preheated with the residual molten steel 8 and the residual molten slag 9 are charged into the pretreatment smelting furnace 14.
  • the amount of heat input in the preliminary process is increased by the amount of the charged portion as compared with the conventional preliminary process. If iron scrap or the like is not added, the hot metal temperature at the end of the pretreatment will increase by an amount corresponding to the increase in heat input. If the temperature is within the temperature range, the lower the hot metal temperature, the more the dephosphorization reaction is promoted.
  • the mass of iron scrap previously charged in the pretreatment smelting furnace 14 or the slag containing transport container 11 is charged in advance corresponding to the increase in heat input due to the molten molten steel 8 and the residual molten slag 9. It is preferable to increase the amount of iron scrap used and the amount of iron source used, such as magnetically separated slag-containing slag-containing slag-containing slag-containing slag-containing slag-containing slag-containing slag. Also in the case of desiliconization, from the viewpoint of improving productivity, it is preferable to increase the amount of iron scrap used corresponding to the increase in heat input due to the residual molten steel 8 and the residual molten slag 9.
  • the present inventors increased the iron source such as iron scrap or magnetic separation scrap of about 1.5 tons or less per ton of the total amount of residual molten steel 8 and residual molten slag 9 to be recycled by the above method in the pretreatment refining furnace 14. It is confirmed from the survey results that even if it is charged, it dissolves completely, including the amount added during the pretreatment.
  • the slag containing transport container 11 is charged in advance. It is preferable to determine the total mass of the mass of the iron scrap 12 or the mass of the iron scrap 12 charged in advance into the pretreatment smelting furnace 14 and the mass of the iron source such as magnetic separation scraps charged from the hopper on the furnace. .
  • iron sources to be fed from the hopper on the furnace iron ore, iron ore sintered ore, mill scale, steelmaking dust, steel cutting chips can be used in addition to magnetically selected scraps. .
  • the amount of heat recovered by charging the residual molten steel 8 and the residual molten slag 9 into the pretreatment refining furnace 14 by the slag containing transfer containers 10 and 11 is “molten steel (residual molten steel 8) specific heat ⁇ molten steel mass ⁇ molten steel temperature + slag ( Residual molten slag 9) Specific heat ⁇ molten slag mass ⁇ slag temperature ”.
  • heat recovery amount “(average specific heat of residual molten slag 9 and residual molten steel 8) ⁇ (total mass of residual molten slag 9 and residual molten steel 8) ⁇ (average of residual molten slag 9 and residual molten steel 8) Temperature) ”may be simplified.
  • the mass of iron scrap charged in advance into the pretreatment smelting furnace 14 or the mass of iron scrap charged into the pretreatment smelting furnace 14 by the slag containing transport container 11 is obtained from experience.
  • one or more of iron ore, iron ore sintered ore, mill scale, iron making dust, magnetic separation scrap, steel cutting scrap or more The total charged mass of the iron source charged into the pretreatment smelting furnace 14 from the top of the furnace is the residual molten steel 8 (including the solidified residual molten steel 8) charged into the pretreatment smelting furnace 14 by the slag containing transport containers 10 and 11. )
  • the residual molten slag 9 residual molten slag 9 after solidification
  • the pretreatment in the pretreatment smelting furnace 14 includes (1) desiliconization treatment, preliminary treatment of the process consisting of waste, (2) dephosphorization treatment of the desiliconized hot metal, preliminary treatment of the process consisting of waste, (3) Pretreatment of the process consisting of desiliconization / dephosphorization treatment and waste removal, (4) Pretreatment of the process consisting of desiliconization / dephosphorization treatment, leaving slag in the furnace, and charging the hot metal of the next charge, ( 5) Any of the pretreatment of the process consisting of desiliconization treatment, intermediate waste removal, dephosphorization treatment, slag remaining in the furnace, and hot metal charging of the next charge is possible. Further, the same thermal effect can be obtained in any pretreatment.
  • the recovered heat from the residual molten slag 9 (residual molten slag 9 after solidification) enables slag hatching to be promoted even during a short desiliconization period. Efficient pretreatment is possible by preventing re-phosphorus from the slag.
  • the sensible heat of the molten slag 6 generated by the decarburization refining in the decarburization refining furnace 3 and the sensible heat of the residual molten steel 8 in the furnace are used as the hot metal in the pretreatment refining furnace 14.
  • the basic unit of the slag basicity adjusting agent or the dephosphorizing smelting agent is reduced, and further, the tapping yield is improved.
  • Low phosphorus hot metal 2 having a phosphorus concentration of 0.020% by mass is charged into a 300-ton capacity decarburization refining furnace 3 (converter), and further, quick lime and dolomite are charged as solvent, and the bottom of the furnace is blown off.
  • Decarburization and refining were performed by supplying oxygen gas from an upper blowing lance while blowing argon gas (Ar gas) as a stirring gas from the tuyere.
  • Ar gas argon gas
  • the molten steel 5 obtained is poured into the ladle 7 and the molten steel 5 discharged into the ladle 7 is transferred to the casting process through the secondary refining of the next process as necessary.
  • about 7 tons of residual molten slag 9 and about 2 tons of residual molten steel 8 remained in the decarburization refining furnace after completion of the tapping operation.
  • the operating conditions of the dephosphorization treatment of the hot metal 15 in the converter type pretreatment refining furnace 14 were set within the following normal processing conditions in both the comparative example and the present invention example.
  • Total iron concentration in furnace slag at the end of dephosphorization 5.0 to 15.0 mass%
  • the residual molten slag 9 and the residual molten steel 8 in the decarburization refining furnace are not used as hot charging raw materials to the pretreatment refining furnace 14, but from the decarburization refining furnace 3 as usual.
  • the molten steel 5 was discharged, it was discharged into a slag pan, conveyed to a slag yard with a slag pan, and discharged into the slag yard and allowed to cool.
  • the converter-type pretreatment smelting furnace 14 having a capacity of 300 tons was charged with 30 tons of iron scrap in advance, and then the hot metal 15 accommodated in the hot metal ladle was charged and dephosphorized.
  • the dephosphorization treatment was carried out without using other iron sources such as magnetic separation scrap, iron ore, and iron ore sintered ore.
  • the temperature of the low phosphorus hot metal at the end of the dephosphorization treatment in Comparative Example 1 was in the temperature range of 1280 to 1320 ° C.
  • Example 1 of the present invention after the molten steel 5 is discharged from the decarburizing and refining furnace 3, the entire amount of the residual molten slag 9 and the residual molten steel 8 in the decarburizing and refining furnace is quickly formed with a refractory layer on the inner surface. It discharged
  • FIG. As a result of measuring the temperature of the residual molten slag 9 and the residual molten steel 8 in this slag containing and conveying container, the temperature of the residual molten slag 9 and the residual molten steel 8 is in the range of 1560 to 1610 ° C., that is, the molten state of the molten steel and slag.
  • the total amount of the residual molten slag 9 of about 7 tons and the residual molten steel 8 of about 2 tons accommodated in the slag containing transport container 10 is transferred to the pretreatment smelting furnace 14 in which 30 tons of iron scrap is charged in advance. After charging, the hot metal 15 was charged and dephosphorization was performed. In order to confirm the superiority of the post-treatment temperature with respect to the comparative example 1 described above, even in the present invention example 1, the dephosphorization treatment is performed without using other iron sources such as magnetic separation scrap, iron ore, and sintered iron ore. did.
  • the temperature of the low phosphorus hot metal at the end of the dephosphorization treatment in Invention Example 1 was in the temperature range of 1325 to 1365 ° C., and the temperature of the low phosphorus hot metal was about 45 ° C. higher than that of Comparative Example 1. This temperature difference is caused by the sensible heat of the residual molten slag 9 and the residual molten steel 8 charged in the pretreatment refining furnace 14.
  • Example 2 of the present invention after the molten steel 5 is discharged from the decarburizing and refining furnace 3, a refractory layer is quickly formed on the inner surface of the remaining molten slag 9 and the remaining molten steel 8 in the decarburizing and refining furnace immediately. It discharged
  • FIG. Thereafter, the entire amount of the residual molten slag 9 of about 7 tons and the residual molten steel 8 of about 2 tons accommodated in the slag containing transport container 10 is transferred to the pretreatment smelting furnace 14 in which 30 tons of iron scrap is previously charged.
  • iron sources consisting of iron ore, iron ore sintered ore, mill scale, iron making dust, magnetic separation scrap, and steel cutting scrap from the furnace.
  • the seed or two or more kinds of iron sources were added according to the amount of heat recovered from the residual molten slag 9 and the residual molten steel 8 to perform the dephosphorization treatment. For example, in the case of magnetic separation waste, 5 to 10 tons were added.
  • the temperature of the low phosphorus hot metal at the end of the dephosphorization treatment of Invention Example 2 was a temperature range of 1280 to 1320 ° C. equivalent to that of Comparative Example 1.
  • an iron source such as magnetic separation was additionally added, it could be operated without any problem, and the production amount could be increased compared to Comparative Example 1.
  • Example 3 of the present invention after the molten steel 5 is discharged from the decarburizing and refining furnace 3, the entire amount of the residual molten slag 9 and the residual molten steel 8 in the decarburizing and refining furnace is quickly formed with a refractory layer on the inner surface. It discharged
  • FIG. Thereafter, a pretreatment smelting furnace in which 35 to 40 tons of iron scrap is preliminarily charged into the total amount of about 7 tons of residual molten slag 9 and about 2 tons of residual molten steel 8 accommodated in the slag containing transport container 10. 14 and then the hot metal 15 was charged to perform a dephosphorization process.
  • the amount of iron scrap charged in advance into the pretreatment refining furnace 14 was further increased by 5 to 10 tons from 30 tons in Comparative Example 1.
  • Example 3 of the present invention Even if the amount of iron scrap used was increased, it could be operated without any problem, and the production amount could be increased compared to Comparative Example 1.
  • Example 4 of the present invention after the molten steel 5 is discharged from the decarburizing and refining furnace 3, the entire amount of the residual molten slag 9 and the residual molten steel 8 in the decarburizing and refining furnace is rapidly formed on the inner surface of the refractory layer. It discharged
  • FIG. 4 of the present invention it is assumed that iron scrap previously charged in the pretreatment refining furnace 14 and an iron source to be added from the furnace are used together, and iron scrap charged in the pretreatment refining furnace 14 is used. The amount was set to 30 to 40 tons, and the amount of iron source to be added from the furnace was set according to the amount of iron scrap charged. Specifically, the total amount of the iron scrap charged in advance and the iron source charged and added from the furnace was 40 tons.
  • the total amount of about 7 tons of residual molten slag 9 and about 2 tons of residual molten steel 8 accommodated in the slag containing transport container 10 in which the refractory layer is formed is previously loaded with 30 to 40 tons of iron scrap.
  • the hot metal 15 was charged.
  • one or more types of iron sources selected from iron ore, iron ore sintered ore, mill scale, iron making dust, magnetic separation scrap, and steel cutting scrap input from the furnace, In the range of 0 to 10 tons depending on the amount of iron scrap charged in the furnace in advance so that the total mass of the mass of iron scrap charged in advance and the mass of the iron source charged from the top of the furnace becomes 40 tons.
  • a dephosphorization treatment was performed after setting and adding.
  • the temperature of the low phosphorus hot metal at the end of the dephosphorization treatment of Invention Example 4 was a temperature range of 1280 to 1320 ° C. equivalent to that of Comparative Example 1.
  • Example 4 of the present invention even if an iron source such as an increase in the amount of iron scrap to be charged in advance or a magnetic separation scrap is added, the operation can be performed without any problem, and the production amount is increased with respect to Comparative Example 1. I was able to.
  • Example 5 of the present invention after the molten steel 5 is discharged from the decarburizing and refining furnace 3, the entire amount of residual molten slag 9 and residual molten steel 8 in the decarburizing and refining furnace is quickly charged with 20 to 30 tons of iron scrap.
  • the metal slag containing transport container 11 was discharged.
  • the residual molten slag 9 and the residual molten steel 8 that flowed out to the slag containing transport container 11 were cooled in contact with the iron scrap, and a bullion bar 13 of about 9 tons was formed.
  • Example 5 of the present invention the amount of iron scrap used in the dephosphorization treatment including the iron source charged from the furnace was set to 40 tons.
  • the amount of iron scrap previously charged in the pretreatment smelting furnace 14 is 10 tons, and the total amount of the metal slag 13 of about 9 tons together with 20 to 30 tons of iron scrap accommodated in the metal slag containing transport container 11.
  • the hot metal 15 was charged into the pretreatment smelting furnace 14 and then the hot metal 15 was charged.
  • one or two or more types of iron sources of iron ore, iron ore sintered ore, mill scale, iron making dust, magnetic separation scrap, and steel cutting scrap are transferred into the slag containing transport container 11.
  • the amount was set in the range of 0 to 10 tons according to the amount of iron scrap charged from the furnace, and the set amount was added from the furnace to perform the dephosphorization treatment.
  • Example 5 The temperature of the low phosphorus hot metal at the end of the dephosphorization treatment of Invention Example 5 was a temperature range of 1280 to 1320 ° C. equivalent to that of Comparative Example 1. As described above, in Example 5 of the present invention, even if an iron source such as magnetic separation was additionally added, it could be operated without any problem and the production amount could be increased.
  • Example 6 of the present invention after the molten steel 5 is discharged from the decarburizing and refining furnace 3, the entire amount of residual molten slag 9 and residual molten steel 8 in the decarburizing and refining furnace is quickly charged with 30 to 40 tons of iron scrap.
  • the metal slag containing transport container 11 was discharged.
  • the residual molten slag 9 and the residual molten steel 8 that flowed out to the slag containing transport container 11 were cooled in contact with the iron scrap, and a bullion bar 13 of about 9 tons was formed.
  • Example 6 of the present invention the amount of iron scrap charged in the pretreatment refining furnace 14 in advance is set to zero, and the amount of iron scrap used in the dephosphorization process including the iron source charged from the furnace is set to 40 tons. did. That is, the entire amount of the metal slag 13 of about 9 tons together with 30 to 40 tons of iron scrap accommodated in the slag containing transport container 11 was charged into the pretreatment smelting furnace 14, and then the hot metal 15 was charged. Thereafter, one or two or more types of iron sources of iron ore, iron ore sintered ore, mill scale, iron making dust, magnetic separation scrap, and steel cutting scrap are transferred into the slag containing transport container 11. The amount was set in the range of 0 to 10 tons according to the amount of iron scrap charged from the furnace, and the set amount was added from the furnace to perform the dephosphorization treatment.
  • the temperature of the low phosphorus hot metal at the end of the dephosphorization treatment of Invention Example 6 was a temperature range of 1280 to 1320 ° C. equivalent to that of Comparative Example 1. Further, in Example 6 of the present invention, iron scrap is not charged alone into the pretreatment smelting furnace 14, so that the removal time including the charging time of the residual molten slag 9 and the charging time of the iron scrap 12 is removed.
  • the phosphorus treatment time interval could be shortened by about 10%, and the productivity could be improved due to the increase in the production amount due to the introduction of iron sources such as iron scrap and magnetic separation waste.
  • Example 7 of the present invention after the molten steel 5 is discharged from the decarburizing and refining furnace 3, the entire amount of residual molten slag 9 and residual molten steel 8 in the decarburizing and refining furnace is quickly charged with 30 to 40 tons of iron scrap.
  • the metal slag containing transport container 11 was discharged.
  • the residual molten slag 9 and the residual molten steel 8 that flowed out to the slag containing transport container 11 were cooled in contact with the iron scrap, and a bullion bar 13 of about 9 tons was formed.
  • Example 7 of the present invention as a pretreatment in the pretreatment refining furnace 14, the oxygen blowing is temporarily interrupted after the desiliconization period in which the hot metal is mainly desiliconized, and the slag in the furnace is discharged ("intermediate waste"). Then, the method of adding quick lime to the pretreatment smelting furnace 14 and dephosphorizing the hot metal (dephosphorization period) was adopted. The basicity of the furnace slag at the end of the desiliconization period is adjusted to the range of 1.0 to 1.5, and the furnace slag of about 10 kg / molten iron-t remains while the blowing is interrupted for about 4 minutes. Intermediate excretion was carried out.
  • Example 7 of the present invention the amount of iron scrap to be charged into the pretreatment refining furnace 14 in advance is set to zero, and the amount of iron scrap used in the dephosphorization process including the iron source charged from the top of the furnace is 40 tons. Set to.
  • the temperature of the low phosphorus hot metal at the end of the dephosphorization treatment of Invention Example 7 is in the temperature range of 1280 to 1320 ° C., and the phosphorus concentration of the low phosphorus hot metal at the end of the dephosphorization treatment is 0.005 to 0.020 mass. %Met.
  • the phosphorus concentration of the low phosphorus molten iron at the end of the dephosphorization process was lower than that of Invention Examples 1 to 6 and Comparative Example 1 in which intermediate waste was not performed after the desiliconization period.
  • Example 7 of the present invention by performing intermediate waste after the desiliconization period, recovery from residual molten slag 9 is prevented, and the concentration of low phosphorus molten iron at the end of the dephosphorization process is reduced. I was able to.
  • Example 8 of the present invention after the molten steel 5 is discharged from the decarburizing and refining furnace 3, 35 to 40 tons of iron scrap is quickly charged into the entire amount of the residual molten slag 9 and the remaining molten steel 8 in the decarburizing and refining furnace.
  • the metal slag containing transport container 11 was discharged.
  • the residual molten slag 9 and the residual molten steel 8 that flowed out to the slag containing transport container 11 were cooled in contact with the iron scrap, and a bullion bar 13 of about 9 tons was formed.
  • Example 8 of the present invention as a pretreatment, while the slag after the dephosphorization treatment of the precharge in the pretreatment refining furnace 14 is left in the furnace, the hot metal of the charge is charged and the pretreatment refining is started. After the desiliconization period when the hot metal is mainly desiliconized, the oxygen blowing is temporarily interrupted, the slag in the furnace is intermediately discharged, and then quick lime is added to the pretreatment refining furnace 14 to dephosphorize the hot metal ( (Dephosphorization period) was adopted.
  • the basicity of the furnace slag at the end of the desiliconization period is adjusted to the range of 1.0 to 1.5, and the furnace slag of about 10 kg / molten iron-t remains while the blowing is interrupted for about 4 minutes. Intermediate excretion was carried out. Further, in Example 8 of the present invention, the amount of iron scrap used in the dephosphorization treatment including the iron source charged from the top of the furnace after making the amount of iron scrap charged into the pretreatment refining furnace 14 zero is 42 tons. Set to.
  • the temperature of the low phosphorus hot metal at the end of the dephosphorization treatment in Invention Example 8 is in the temperature range of 1280 to 1320 ° C., and the phosphorus concentration of the low phosphorus hot metal at the end of the dephosphorization treatment is 0.005 to 0.020 mass. %Met.
  • the phosphorus concentration of the low phosphorus molten iron at the end of the dephosphorization treatment was decreased compared to Examples 1 to 6 of the present invention and Comparative Example 1 in which intermediate waste was not performed after the desiliconization period. It was the same level as Invention Example 7.
  • Example 8 of the present invention the slag after the dephosphorization treatment is reused, and the intermediate waste is performed after the desiliconization period, so that the reused slag after the dephosphorization treatment and the residual molten slag 9 Rephosphorization was prevented, and the low phosphorus concentration at the end of the dephosphorization process could be reduced.
  • the reused slag after dephosphorization as a refining agent during the desiliconization period, the sensible heat possessed by the slag after dephosphorization could be used more effectively.
  • Table 1 summarizes the results of Comparative Example 1 and Invention Examples 1 to 8.

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Abstract

When manufacturing molten steel from hot metal using a two base converter-type refining furnace and using one as a hot metal pretreatment refining furnace and the other as a hot metal decarburization refining furnace, the molten slag generated in the decarburization refining furnace is used while still hot as a refining agent in the pretreatment refining furnace without compromising the productivities of the two refining furnaces. A refining method for manufacturing molten steel from hot metal using a converter-type refining furnace with at least two bases and using one as a hot metal pretreatment refining furnace (14) and using the other as a decarburization refining furnace (3) for the hot metal (2) pretreated in the pretreatment refining furnace. After the molten steel (5) obtained by decarburization refining in the decarburization refining furnace has been tapped in a ladle (7), the slag (9) remaining inside the decarburization refining furnace is allowed to flow down, still in the molten state, from above stacked iron scraps to solidify at least a portion of the slag. Then in pretreatment of hot metal in the pretreatment refining furnace, the slag, at least a portion of which has been solidified, is used together with the iron scraps while still hot.

Description

溶銑の精錬方法Hot metal refining method
 本発明は、少なくとも2基の転炉型精錬炉を用い、一方を溶銑の予備処理精錬炉(hot metal pretreatment furnace)、他方を予備処理精錬炉で予備処理された溶銑の脱炭精錬炉として使用して溶銑から溶鋼を溶製する溶銑の精錬方法に関する。詳しくは、脱炭精錬炉で発生する溶融スラグを高温のまま予備処理精錬炉での精錬剤として利用する精錬方法に関する。 The present invention uses at least two converter-type smelting furnaces, one of which is used as a hot metal pretreatment furnace and the other as a hot metal decarburization furnace pretreated in a pretreatment furnace. The present invention relates to a hot metal refining method for producing molten steel from hot metal. Specifically, the present invention relates to a refining method in which molten slag generated in a decarburizing refining furnace is used as a refining agent in a pretreatment refining furnace while maintaining a high temperature.
 各種鋼材への高品質化要求並びに低価格化要求に対する技術開発が、鉄鋼製造工程の各工程で行われている。溶銑から溶鋼を溶製する精錬工程では、精錬によって溶融メタル相から溶融スラグ相へ移行・分離させた不純物成分が、それ以降の精錬工程で溶融メタル相へ逆戻りしないようにするために、精錬終了後の出湯作業時、当該精錬過程で生成した溶融スラグが、溶銑鍋や取鍋などの受湯容器に可能な限り流出しないように操作している。つまり、精錬炉からの出湯作業では、溶融メタルはできるだけ全量を精錬炉から受湯容器に排出し、一方、溶融スラグはできるだけ精錬炉に残留させるように、出湯作業が行われている。 Technical development for high quality demands and low price demands on various steel materials is carried out in each steel manufacturing process. In the refining process for melting molten steel from hot metal, refining is completed in order to prevent the impurity components transferred and separated from the molten metal phase to the molten slag phase by refining from returning to the molten metal phase in the subsequent refining process. During the subsequent tapping operation, the molten slag generated in the refining process is controlled so that it does not flow out as much as possible into a hot water receiving container such as a hot metal ladle or a ladle. That is, in the hot water discharge operation from the smelting furnace, the molten metal is discharged from the smelting furnace to the hot water receiving container as much as possible, while the molten metal slag remains in the smelting furnace as much as possible.
 精錬炉内に残留させた溶融スラグは、精錬炉からスラグパン(slag pot:スラグ受け容器)に排出され、スラグパンでスラグヤードに搬送され、スラグヤードに流出されて大気中で放冷されるのが一般的であった。しかし、近年では、スラグを再使用する或いはスラグの保有する熱を有効利用するなどの観点から、精錬炉内に残留させた溶融スラグの効率的な処理方法が課題となっている。また、出湯作業においては、溶融メタルと溶融スラグとの完全分離は不可能であるので、出湯終了後の精錬炉内には少量の溶融メタルが残留する。従って、炉内残留の溶融メタルの効率的な処理も望まれている。 The molten slag remaining in the smelting furnace is discharged from the smelting furnace to a slag pan (slag pot), transported to the slag yard by the slag pan, discharged to the slag yard, and allowed to cool in the atmosphere. It was general. However, in recent years, from the viewpoint of reusing slag or effectively utilizing the heat held by the slag, an efficient method for treating the molten slag remaining in the smelting furnace has become a problem. In addition, since it is impossible to completely separate the molten metal and the molten slag in the pouring operation, a small amount of molten metal remains in the smelting furnace after the pouring. Therefore, efficient treatment of the molten metal remaining in the furnace is also desired.
 従来、溶銑の脱炭精錬において生成する転炉スラグ(「脱炭スラグ」とも呼ぶ)を利用する方法として、特に、予備処理として溶銑に脱燐処理が施された燐濃度の低い溶銑(「低燐溶銑」ともいう)を用いた脱炭精錬で生成する溶融スラグに関して、精錬剤として再利用する方法が幾つか提案されている。 Conventionally, as a method of utilizing converter slag (also referred to as “decarburization slag”) generated in hot metal decarburization refining, hot metal having a low phosphorus concentration (“low” Several methods have been proposed in which molten slag produced by decarburization refining using "phosphorous iron" is reused as a refining agent.
 例えば、特許文献1には、2基の転炉型精錬炉のうちの一方を脱燐精錬炉、他方を脱炭精錬炉とし、脱燐精錬炉にて脱燐処理を施した溶銑の脱炭精錬炉での脱炭精錬で生成する転炉スラグを一旦回収し、回収した転炉スラグを脱燐精錬炉に精錬剤として添加し、これにより、脱燐処理時に新たに添加する精錬剤の削減及び精錬剤の滓化促進による脱燐反応促進を目的とした製鋼方法が開示されている。 For example, Patent Document 1 discloses that one of two converter-type refining furnaces has a dephosphorizing refining furnace and the other is a decarburizing refining furnace, and degassing of hot metal that has been dephosphorized in the dephosphorizing refining furnace. Once the converter slag generated by decarburization and refining in the smelting furnace is recovered, the recovered converter slag is added to the dephosphorization furnace as a smelting agent, thereby reducing the amount of smelting agent newly added during the dephosphorization process. And a steelmaking method aimed at promoting dephosphorization reaction by promoting hatching of the refining agent.
 特許文献2には、脱燐処理を施した溶銑の脱炭精錬炉での脱炭精錬で生成した脱炭スラグを、別の溶銑が収容されている溶銑保持容器に排出し、その後、溶銑保持容器に排出した溶融状態の脱炭スラグ及び溶銑保持容器に予め収容されていた溶銑を脱燐精錬炉に装入し、脱燐精錬炉に装入された溶銑に対して脱燐処理を実施し、これにより、溶融状態の脱炭スラグを熱間再使用する精錬方法が開示されている。 In Patent Document 2, decarburization slag generated by decarburization refining in a decarburization refining furnace of hot metal subjected to dephosphorization treatment is discharged into a hot metal holding container in which another hot metal is accommodated, and then the hot metal holding is performed. The molten decarburized slag discharged into the vessel and the hot metal previously stored in the hot metal holding vessel are charged into the dephosphorizing furnace, and the dephosphorizing treatment is performed on the hot metal charged in the dephosphorizing furnace. Thus, a refining method for reusing hot decarburized slag in a molten state is disclosed.
 特許文献3には、転炉に溶銑、または溶銑と鉄スクラップとを主原料として装入する第一工程、脱珪・脱燐を行う第二工程、生成したスラグを排滓する第三工程、その後、脱炭精錬を行う第四工程、脱炭精錬後にスラグを残して出湯する第五工程、その後、第一工程に戻り、第二工程の脱珪・脱燐では第五工程で残したスラグをリサイクル使用し、前記五工程までを繰り返し実施する転炉製鋼法において、第五工程で残したスラグの突沸を防止するべく、第五工程で残したスラグに、酸化鉄を多量に含有する冷却材を添加する転炉製鋼法が開示されている。 Patent Document 3 includes a first step in which hot metal or hot metal and iron scrap are charged as main raw materials in a converter, a second step in which desiliconization and dephosphorization are performed, a third step in which generated slag is discharged, After that, the fourth step of decarburizing and refining, the fifth step of leaving the slag after decarburizing and refining, and then returning to the first step, the slag left in the fifth step in the desiliconization / dephosphorization of the second step In the converter steelmaking method in which the above five steps are repeatedly used, the slag left in the fifth step is cooled to contain a large amount of iron oxide to prevent bumping of the slag left in the fifth step. A converter steelmaking process in which materials are added is disclosed.
特開平3-115515号公報Japanese Patent Laid-Open No. 3-115515 特開2001-172710号公報JP 2001-172710 A 特開2001-192720号公報JP 2001-192720 A
 しかしながら、上記従来技術には以下の問題がある。 However, the above prior art has the following problems.
 即ち、特許文献1では、脱炭精錬炉内に残留させた溶融スラグを一旦回収し、破砕処理した後に使用しているので、スラグが持っている熱分は回収されない。また、脱炭精錬炉から溶融スラグを排出する際に、脱炭精錬炉内に残留している溶鋼を溶融スラグとともに精錬プロセス系外へ排出して処理しているので、溶鋼歩留悪化の一因となる。 That is, in Patent Document 1, since the molten slag remaining in the decarburization refining furnace is once recovered and used after being crushed, the heat content of the slag is not recovered. In addition, when the molten slag is discharged from the decarburizing and refining furnace, the molten steel remaining in the decarburizing and refining furnace is discharged out of the refining process system together with the molten slag and processed, so that the molten steel yield deteriorates. It becomes a cause.
 特許文献2においては、溶銑を収納した溶銑保持容器を脱炭精錬炉の鉛直方向直下に配置することが必要であり、炉直下の高さ制限によっては実施が不可能な場合がある。また、実施可能な場合も、溶銑保持容器を脱炭精錬炉の直下へ配置したり、スラグを受けた後の溶銑保持容器を脱燐精錬炉に移動させ、溶銑保持容器から脱燐精錬炉に溶銑を装入したりすることなどから、溶銑保持容器の移動が頻繁で且つ煩雑であり、時間ロスが発生し易く、生産量低下や溶銑温度低下の原因となる。更に、溶銑保持容器に排出した溶融スラグや未脱酸の溶鋼が溶銑中に巻き込まれると、COガスが急激に発生して突沸する危険があり、安全上の問題もある。 In Patent Document 2, it is necessary to arrange a hot metal holding container containing hot metal directly below the decarburization refining furnace, and it may not be possible depending on the height restriction just below the furnace. Also, if possible, place the hot metal holding vessel directly under the decarburization refining furnace, or move the hot metal holding vessel after receiving the slag to the dephosphorizing refining furnace, and transfer it from the hot metal holding vessel to the dephosphorizing refining furnace. Since hot metal is charged or the like, the hot metal holding container is frequently moved and complicated, and time loss is likely to occur, resulting in a decrease in production volume and a decrease in hot metal temperature. Furthermore, when molten slag discharged into the hot metal holding container or undeoxidized molten steel is caught in the hot metal, there is a risk that CO gas is suddenly generated and bumps, and there is a safety problem.
 特許文献3では、溶銑の脱燐処理から脱炭精錬までを1つの転炉型精錬炉で連続して行っており、出湯に伴う放熱を防止することができるものの、転炉型精錬炉内での滞在時間が長くなり、転炉型精錬炉の生産性が低下する。また、脱燐処理は炉体耐火物への負荷の少ない低温温度域で行うことができるが、脱燐処理から脱炭精錬までを直列して行うことから、炉体耐火物が1650℃以上の高温状態となる脱炭精錬に耐えられない場合には、炉体耐火物の改修が必要であり、耐火物コストが上昇するという問題がある。また、溶融状態の脱炭スラグを固化するために多量の酸化鉄を添加しており、この酸化鉄の還元に要する熱量のために余分な熱ロスが増大するとともに、添加した酸化鉄による炉体耐火物の損耗増加という問題も生じる。更に、脱燐処理後に排滓したとしても、脱燐処理で生成した、燐を2質量%程度含有するスラグの一部が炉内に残り、その後の脱炭精錬において復燐(rephosphorization:スラグ中の燐が溶銑または溶鋼に移行して溶銑または溶鋼の燐濃度が上昇する現象)するという問題もある。 In Patent Document 3, the process from hot metal dephosphorization to decarburization and refining is continuously performed in one converter-type refining furnace, which can prevent heat dissipation associated with tapping, but in the converter-type refining furnace, As a result, the residence time becomes longer and the productivity of the converter-type smelting furnace decreases. The dephosphorization treatment can be performed in a low temperature range where the load on the furnace refractory is low, but since the dephosphorization treatment and the decarburization refining are performed in series, the furnace refractory has a temperature of 1650 ° C. or higher. When it cannot withstand the decarburization refining which will be in a high temperature state, the furnace refractory needs to be repaired, and there is a problem that the refractory cost increases. In addition, a large amount of iron oxide is added to solidify the decarburized slag in the molten state, and an extra heat loss increases due to the amount of heat required for the reduction of this iron oxide, and the furnace body with the added iron oxide There is also the problem of increased wear of refractories. Furthermore, even if it is discharged after the dephosphorization treatment, a part of the slag containing about 2% by mass of phosphorus produced by the dephosphorization treatment remains in the furnace, and in the subsequent decarburization refining, rephosphorization: There is also a problem in that the phosphorus in the hot metal or molten steel shifts to the molten iron or molten steel and the phosphorus concentration of the molten iron or molten steel increases.
 本発明は上記事情に鑑みてなされたもので、その目的とするところは、少なくとも2基の転炉型精錬炉を用い、一方を溶銑の予備処理精錬炉、他方を予備処理精錬炉で予備処理された溶銑の脱炭精錬炉として使用して溶銑から溶鋼を溶製するにあたり、予備処理精錬炉及び脱炭精錬炉の生産性を損なうことなく、脱炭精錬炉で発生する溶融スラグを高温状態のまま予備処理精錬炉での精錬剤として利用することのできる、溶銑の精錬方法を提供することである。 The present invention has been made in view of the above circumstances, and the object thereof is to use at least two converter-type smelting furnaces, one of which is pre-treated with hot metal pre-treatment smelting furnace and the other with pre-treatment smelting furnace. When melting molten steel from molten iron using it as a decarburizing and refining furnace, the molten slag generated in the decarburizing and refining furnace is kept at a high temperature without impairing the productivity of the pretreatment refining furnace and decarburizing and refining furnace. It is to provide a hot metal refining method that can be used as a refining agent in a pretreatment refining furnace.
 本発明者らは、上記課題を解決するべく、鋭意試験研究を重ねた結果、以下の知見を得た。 The present inventors obtained the following knowledge as a result of intensive studies and research in order to solve the above problems.
 即ち、脱炭精錬炉での溶銑の脱炭精錬後、溶製した溶鋼の出湯時に脱炭精錬炉内に残留させる溶融スラグの顕熱を高効率で利用する方法として、この溶融スラグを高温状態のまま直近の予備処理精錬炉で行われる予備処理で精錬剤として使用する方法が効果的である。そのためには、前記溶融スラグ(以下、「脱炭スラグ」とも記す)や、溶融スラグとともに脱炭精錬炉内に残留した未脱酸の溶鋼が、予備処理精錬炉に装入された溶銑と接触する瞬間に急激に反応して、溶銑やスラグ或いは火炎が噴出して操業が阻害されることを防止しつつ、これらの持つ熱エネルギーを最大限利用して鉄スクラップなどの鉄源の溶解に充てることが必要となる。 That is, after decarburizing and refining the hot metal in the decarburizing and refining furnace, this molten slag is heated to a high-temperature state as a method for efficiently utilizing the sensible heat of the molten slag that remains in the decarburizing and refining furnace when the molten steel is discharged. A method of using it as a refining agent in the pretreatment performed in the latest pretreatment refining furnace is effective. For this purpose, the molten slag (hereinafter also referred to as “decarburization slag”) and the undeoxidized molten steel remaining in the decarburization refining furnace together with the molten slag are in contact with the hot metal charged in the pretreatment refining furnace. It reacts abruptly at the moment when it is done, preventing hot metal, slag or flames from blowing out and hindering operations, while making the most of their thermal energy to dissolve iron sources such as iron scrap. It will be necessary.
 このためには、前記溶融スラグを、積層された鉄スクラップ上から溶融状態のまま流下させ、前記スラグの少なくとも一部を凝固させるように鉄スクラップと熱交換させて、前記スラグの反応性を低下させる。即ち、前記スラグを、反応性を低下させた後に、予備処理精錬炉にて装入された溶銑と接触させ、前記スラグとの熱交換により予熱された鉄スクラップとともに前記スラグを予備処理精錬炉での溶銑予備処理に使用することが有効であることを見出した。 For this purpose, the molten slag is caused to flow down from above the laminated iron scrap in a molten state, and heat exchange with the iron scrap is performed so as to solidify at least a part of the slag, thereby reducing the reactivity of the slag. Let That is, after reducing the reactivity, the slag is brought into contact with the hot metal charged in the pretreatment smelting furnace, and the slag is heated in the pretreatment smelting furnace together with iron scrap preheated by heat exchange with the slag. It has been found that it is effective to use it for the hot metal pretreatment.
 このように処理された前記溶融スラグ及び前記溶鋼は、溶銑と接触しても急激に反応して問題を起こすことはなく、また石灰石などを冷却材とする場合と異なり、大塊となって固化して滓化が妨げられることもないので、比較的低温の溶銑の予備処理においても精錬剤として有効に活用できる。 The molten slag and the molten steel thus treated do not react rapidly even when they come into contact with the hot metal, and, unlike limestone as a coolant, solidify as a large mass. Since hatching is not hindered, it can be effectively used as a refining agent even in pretreatment of hot metal at a relatively low temperature.
 また、前記溶融スラグの成分組成が、その直近の予備処理に適したものであり、有効に利用できることも必要である。つまり、脱炭スラグを有効利用するためには、脱炭スラグの熱的処理操作とその成分組成との双方を適切に制御する必要がある。ここで、予備処理とは脱珪処理または脱燐処理である。脱燐処理としては、脱珪処理された溶銑を脱燐する精錬、及び、脱珪処理されていない溶銑を脱珪処理・脱燐処理する精錬とが含まれる。脱燐処理のうちで、脱珪処理と脱燐処理とを連続して行う処理は、脱珪・脱燐処理とも記す。 Also, it is necessary that the component composition of the molten slag is suitable for the latest preliminary treatment and can be used effectively. That is, in order to effectively use the decarburized slag, it is necessary to appropriately control both the thermal treatment operation of the decarburized slag and its component composition. Here, the preliminary treatment is desiliconization treatment or dephosphorization treatment. The dephosphorization treatment includes refining for dephosphorizing hot metal that has been desiliconized and refining for removing silicon and dephosphorizing hot metal that has not been desiliconized. Among the dephosphorization processes, a process in which the desiliconization process and the dephosphorization process are continuously performed is also referred to as a desiliconization / dephosphorization process.
 このような要件を満たすためには、脱炭精錬に供する溶銑として、燐濃度を0.030質量%程度以下、望ましくは0.020質量%以下に低燐化した脱燐溶銑(低燐溶銑)を使用することが好ましい。この低燐溶銑を脱炭精錬することにより、燐濃度の低い脱炭スラグが容易に生成されるので、これを、脱珪処理時のスラグの塩基度調整剤の一部または全部として利用すること、及び、脱燐処理用の精錬剤の一部または全部として利用することが可能となる。この場合に、脱炭精錬炉内に残留させた脱炭スラグは、スラグ収容搬送容器に排出した後、水冷処理などを実施せずに直近の予備処理に使用し、脱炭スラグの保有する顕熱を最大限利用することが重要である。本発明において、スラグの塩基度とは、スラグ中のCaO濃度とSiO2濃度との比((質量%CaO)/(質量%SiO2))で表される値である。 In order to satisfy such requirements, the dephosphorization hot metal used for decarburization and refining is dephosphorized to a low phosphorus concentration of about 0.030% by mass or less, preferably 0.020% by mass or less (low phosphorus hot metal). Is preferably used. By decarburizing and refining this low phosphorus hot metal, decarburized slag with low phosphorus concentration is easily generated, so this should be used as part or all of the basicity adjusting agent of slag during desiliconization treatment. And a part or all of the refining agent for dephosphorization treatment can be used. In this case, the decarburized slag remaining in the decarburization refining furnace is discharged into the slag storage and transfer container, and then used for the latest preliminary treatment without performing water cooling treatment, etc. It is important to make the best use of heat. In the present invention, the basicity of slag is a value represented by the ratio ((mass% CaO) / (mass% SiO 2 )) of CaO concentration and SiO 2 concentration in slag.
 こうすることにより、溶銑の脱炭精錬終了後の溶融スラグの顕熱を効率良く回収できることを知見した。また、脱炭精錬後、溶鋼は脱炭精錬炉から出湯されるものの、脱炭精錬炉内には溶鋼が残留し、この残留した溶鋼を溶融スラグと一緒に予備処理に使用すれば、その顕熱及び鉄分を有利に回収し得ることも知見した。 In this way, it was found that the sensible heat of the molten slag after the decarburization refining of hot metal can be efficiently recovered. Also, after decarburization and refining, the molten steel is discharged from the decarburization and refining furnace, but the molten steel remains in the decarburization and refining furnace. It has also been found that heat and iron can be advantageously recovered.
 本発明は上記知見に基づきなされたものであり、その要旨は以下のとおりである。
[1]少なくとも2基の転炉型精錬炉を用い、一方を溶銑の予備処理精錬炉として使用し、他方を前記予備処理精錬炉で予備処理された溶銑の脱炭精錬炉として使用して、溶銑から溶鋼を溶製する溶銑の精錬方法であって、前記脱炭精錬炉での脱炭精錬によって得られた溶鋼を取鍋に出湯した後、脱炭精錬炉内に残ったスラグを、積層された鉄スクラップ上から溶融状態のまま流下させて、前記スラグの少なくとも一部を凝固させ、その後、前記予備処理精錬炉における溶銑の予備処理で、少なくとも一部が凝固した前記スラグを前記鉄スクラップとともに高温のまま使用することを特徴とする、溶銑の精錬方法。
[2]前記脱炭精錬炉内に残ったスラグを、予め鉄スクラップが装入されたスラグ収容搬送容器に排出して該スラグ収容搬送容器内に積層された前記鉄スクラップ上から溶融状態のまま流下させて、前記スラグの少なくとも一部を凝固させ、次いで、前記スラグ収容搬送容器に収容された少なくとも一部が凝固した前記スラグを前記鉄スクラップとともに前記予備処理精錬炉に装入し、その後、該予備処理精錬炉に溶銑を装入して該溶銑に予備処理を行うことを特徴とする、上記[1]に記載の溶銑の精錬方法。
[3]前記脱炭精錬炉内に残ったスラグをスラグ収容搬送容器に排出し、次いで、該スラグ収容搬送容器に収容された前記スラグを、予め鉄スクラップが装入された前記予備処理精錬炉に装入して該予備処理精錬炉内に積層された前記鉄スクラップ上から少なくとも前記スラグの一部を溶融状態のまま流下させて、前記スラグの少なくとも一部を凝固させ、その後、前記予備処理精錬炉に溶銑を装入して該溶銑に予備処理を行うことを特徴とする、上記[1]に記載の溶銑の精錬方法。
[4]前記スラグ収容搬送容器はその内面側に耐火物層が施工されていることを特徴とする、上記[3]に記載の溶銑の精錬方法。
[5]前記予備処理精錬炉で溶銑の脱珪処理を行い、次いで、溶銑及び脱珪処理後のスラグの一部を前記予備処理精錬炉内に残留させる中間排滓を行い、引き続き、前記予備処理精錬炉内に残した脱珪処理後の溶銑に対してCaO系媒溶剤を添加するとともに酸素ガスを供給して溶銑の脱燐処理を行うことを特徴とする、上記[1]ないし上記[4]の何れか1項に記載の溶銑の精錬方法。
[6]前記予備処理精錬炉で溶銑の脱燐処理を行い、該脱燐処理後の溶銑を予備処理精錬炉から出湯した後、脱燐処理後のスラグを炉内に残留させたまま前記予備処理精錬炉に次チャージの溶銑を装入し、該溶銑に脱珪処理を行い、次いで、溶銑及び脱珪処理後のスラグの一部を前記予備処理精錬炉内に残留させる中間排滓を行い、引き続き、前記予備処理精錬炉内に残した脱珪処理後の溶銑に対してCaO系媒溶剤を添加するとともに酸素ガスを供給して溶銑の脱燐処理を行うことを特徴とする、上記[5]に記載の溶銑の精錬方法。
[7]前記予備処理精錬炉での予備処理が脱燐処理であり、脱燐処理された溶銑の燐濃度は0.030質量%以下であることを特徴とする、上記[1]ないし上記[6]の何れか1項に記載の溶銑の精錬方法。
[8]前記スラグ収容搬送容器へ予め装入する鉄スクラップの質量または前記予備処理精錬炉へ予備処理前に装入する鉄スクラップの質量と、鉄鉱石、鉄鉱石の焼結鉱、ミルスケール、製鉄ダスト、磁選屑、鋼の切削屑からなる鉄源のうちの何れか1種または2種以上である、前記予備処理精錬炉の炉上から予備処理精錬炉に投入する鉄源の質量と、の合計質量を、前記スラグ収容搬送容器によって予備処理精錬炉に装入されるスラグの熱回収量に応じて決定することを特徴とする、上記[2]ないし上記[7]の何れか1項に記載の溶銑の精錬方法。
The present invention has been made based on the above findings, and the gist thereof is as follows.
[1] Using at least two converter-type refining furnaces, using one as a hot metal pretreatment refining furnace, and using the other as a hot metal decarburization refining furnace pretreated in the pretreatment refining furnace, A hot metal refining method for producing molten steel from hot metal, in which the molten steel obtained by decarburizing and refining in the decarburizing and refining furnace is poured into a ladle, and the slag remaining in the decarburizing and refining furnace is laminated. The molten iron scrap is allowed to flow down in a molten state to solidify at least a part of the slag, and then the slag is at least partially solidified by the hot metal pretreatment in the pretreatment smelting furnace. A hot metal refining method, characterized by being used at a high temperature.
[2] The slag remaining in the decarburization refining furnace is discharged into a slag containing transport container previously charged with iron scrap, and remains in a molten state from above the iron scrap stacked in the slag containing transport container Flowing down, solidifying at least a part of the slag, and then charging the slag solidified at least partially contained in the slag containing transport container together with the iron scrap into the pretreatment smelting furnace, The hot metal refining method according to [1] above, wherein hot metal is charged into the pretreatment refining furnace and the hot metal is pretreated.
[3] The pretreatment smelting furnace in which the slag remaining in the decarburization smelting furnace is discharged into a slag storage and transfer container, and then the slag stored in the slag storage and transfer container is preliminarily charged with iron scrap. At least a part of the slag is allowed to flow in a molten state from the iron scrap stacked in the pretreatment smelting furnace and solidified at least a part of the slag, and then the pretreatment The hot metal refining method according to [1] above, wherein hot metal is charged into a refining furnace and the hot metal is preliminarily treated.
[4] The hot metal refining method according to the above [3], wherein a refractory layer is constructed on the inner surface side of the slag containing transport container.
[5] The hot metal desiliconization process is performed in the pretreatment smelting furnace, and then the intermediate slag in which a part of the slag after the hot metal and the desiliconization process remains in the pretreatment smelting furnace is performed. The above [1] to the above [1], wherein the CaO-based solvent is added to the hot metal left in the treatment refining furnace and the oxygen gas is supplied to perform the dephosphorization of the hot metal. 4] The hot metal refining method according to any one of [4].
[6] The hot metal dephosphorization treatment is performed in the pretreatment smelting furnace, the hot metal after the dephosphorization treatment is discharged from the pretreatment smelting furnace, and the slag after the dephosphorization treatment is left in the furnace. The hot metal of the next charge is charged into the treatment smelting furnace, and the degassing process is performed on the hot metal, and then the intermediate slag is performed to leave a part of the slag after the hot metal and desiliconization process in the pretreatment smelting furnace. Subsequently, the CaO-based solvent is added to the hot metal after the desiliconization treatment left in the preliminary treatment smelting furnace, and oxygen gas is supplied to perform the dephosphorization of the hot metal. The method for refining hot metal as described in 5].
[7] The above [1] to the above [1], wherein the pretreatment in the pretreatment smelting furnace is dephosphorization, and the phosphorus concentration of the dephosphorized hot metal is 0.030% by mass or less. [6] The hot metal refining method according to any one of [6].
[8] The mass of iron scrap previously charged into the slag containing transport container or the mass of iron scrap charged before pretreatment into the pretreatment smelting furnace, iron ore, sintered ore of iron ore, mill scale, The mass of the iron source charged into the pretreatment smelting furnace from the top of the pretreatment smelting furnace, which is any one or two or more of iron sources consisting of iron dust, magnetic separation scraps, and steel cutting scraps; Any one of the above-mentioned [2] to [7], wherein the total mass of the slag is determined in accordance with a heat recovery amount of the slag charged into the pretreatment refining furnace by the slag containing transport container. The method for refining hot metal as described in 1.
 本発明では、脱炭精錬炉内に残った脱炭スラグを、積層された鉄スクラップ上から溶融状態のまま流下させて、前記スラグの少なくとも一部を凝固させ、その後、予備処理精錬炉における溶銑の予備処理で、少なくとも一部が凝固した前記スラグを前記鉄スクラップとともに高温のまま使用する。これにより、溶銑の脱炭精錬で生成した溶融スラグの顕熱を、予備処理精錬炉での溶銑の予備処理において最大限に利用することができ、鉄スクラップなどの鉄源の配合量を増加することが実現される。また、脱炭精錬で生成したスラグは、予備処理において、スラグ塩基度の調整剤及び脱燐精錬剤として機能するので、予備処理精錬炉での脱珪処理ではスラグ塩基度の調整剤の原単位、脱燐処理では脱燐精錬剤の原単位が低減する。また、脱炭精錬炉内に残留した溶鋼またはこの溶鋼の凝固した凝固鉄が、脱炭スラグとともに予備処理精錬炉に装入されるので、予備処理精錬炉から出湯される溶銑の歩留が向上する。 In the present invention, the decarburization slag remaining in the decarburization refining furnace is caused to flow down in a molten state from the laminated iron scrap to solidify at least a part of the slag, and then the hot metal in the pretreatment refining furnace In the preliminary treatment, the slag that is at least partially solidified is used together with the iron scrap at a high temperature. As a result, the sensible heat of the molten slag generated by hot metal decarburization refining can be utilized to the maximum in the pretreatment of hot metal in the pretreatment refining furnace, and the amount of iron sources such as iron scrap is increased. Is realized. In addition, since the slag produced by decarburization refining functions as a slag basicity adjusting agent and a dephosphorizing refining agent in the pretreatment, the basic unit of the slag basicity adjusting agent in the desiliconization treatment in the pretreatment refining furnace. In the dephosphorization treatment, the basic unit of the dephosphorization refining agent is reduced. In addition, the molten steel remaining in the decarburization refining furnace or the solidified solidified iron of this molten steel is charged into the pretreatment refining furnace together with the decarburization slag, so the yield of hot metal discharged from the pretreatment refining furnace is improved. To do.
図1は、本発明に係る溶銑の精錬方法の処理フローの概略図である。FIG. 1 is a schematic diagram of a processing flow of a hot metal refining method according to the present invention.
 以下、添付図面を参照して本発明を具体的に説明する。図1は、本発明に係る溶銑の精錬方法の処理フローの概略図である。 Hereinafter, the present invention will be specifically described with reference to the accompanying drawings. FIG. 1 is a schematic diagram of a processing flow of a hot metal refining method according to the present invention.
 溶銑の予備処理工程1で脱燐処理されて燐濃度が低下した低燐溶銑2、または、溶銑の予備処理工程1で脱珪処理されて珪素濃度が低下した脱珪溶銑2’を、転炉型精錬炉である脱炭精錬炉3に装入し、更に生石灰(CaO)やドロマイト(CaO-MgO)を媒溶剤として装入し、上吹き酸素または底吹き酸素を用いて低燐溶銑2または脱珪溶銑2’に対して脱炭精錬を実施する(脱炭精錬工程4)。ここで、脱燐処理とは、前述したように、脱珪処理されていない溶銑を脱珪処理し且つ脱燐処理する場合、及び、脱珪処理された溶銑を脱燐処理する場合の双方を含む。また、生石灰、ドロマイト、石灰石(CaCO3)などは、CaOを主成分として含有することからCaO系媒溶剤と呼ばれている。 A low phosphorous iron 2 that has been dephosphorized in the hot metal pretreatment step 1 to reduce the phosphorus concentration, or a dephosphorized hot metal 2 ′ that has been desiliconized in the hot metal pretreatment step 1 to reduce the silicon concentration, is converted into a converter. A decarburization refining furnace 3 which is a type refining furnace, and further charged with quick lime (CaO) or dolomite (CaO-MgO) as a medium solvent, and low phosphorus hot metal 2 using top blowing oxygen or bottom blowing oxygen or Decarburization refining is performed on the desiliconized hot metal 2 '(decarburization refining process 4). Here, as described above, the dephosphorization treatment refers to both the case of desiliconizing and dephosphorizing hot metal that has not been desiliconized, and the case of dephosphorizing the desiliconized hot metal. Including. Quick lime, dolomite, limestone (CaCO 3 ) and the like are called CaO-based solvents because they contain CaO as a main component.
 脱炭精錬により、低燐溶銑2または脱珪溶銑2’は溶鋼5に精錬される。また、脱炭精錬により、生石灰及びドロマイトと、溶銑中に含有される珪素の酸化物(SiO2)とで、塩基度((質量%CaO)/(質量%SiO2))が3~5程度の溶融スラグ(脱炭スラグ)6が生成する。 By decarburization refining, the low phosphorus hot metal 2 or the desiliconized hot metal 2 ′ is refined into the molten steel 5. Also, by decarburization refining, the basicity ((mass% CaO) / (mass% SiO 2 )) of quick lime and dolomite and silicon oxide (SiO 2 ) contained in the molten iron is about 3-5. Of molten slag (decarburized slag) 6 is produced.
 脱炭精錬終了後、溶製された溶鋼5を、脱炭精錬炉3の側壁部に設けた出湯口(図示せず)を介して脱炭精錬炉3から取鍋7に出湯する。その際、脱炭精錬中に生成した溶融スラグ6が脱炭精錬炉3に極力残留するように制御して出湯する。但し、溶融スラグ6の一部は、出湯の末期、溶鋼5に混入して取鍋7に流出する。取鍋7に出湯した溶鋼5は、図示はしないが、必要に応じて次工程の二次精錬を経て、連続鋳造工程へ搬送し、溶鋼5を鋳片に連続鋳造する。 After completion of the decarburization refining, the molten steel 5 is discharged from the decarburization refining furnace 3 to the ladle 7 through a tap (not shown) provided on the side wall of the decarburization refining furnace 3. At that time, the molten slag 6 generated during the decarburization refining is controlled so as to remain in the decarburization refining furnace 3 as much as possible. However, a part of the molten slag 6 is mixed into the molten steel 5 and flows out into the ladle 7 at the end of the hot water. Although not shown, the molten steel 5 discharged to the ladle 7 is transported to a continuous casting process through secondary refining in the next process as necessary, and the molten steel 5 is continuously cast into a slab.
 出湯終了後、脱炭精錬炉3を出湯側とは反対側に傾転させ、脱炭精錬炉内に残留させた残留溶融スラグ9を、脱炭精錬炉3の炉口からスラグ収容搬送容器10またはスラグ収容搬送容器11に直接排出する。スラグ収容搬送容器10は、内面側に耐火物層10aが施工され且つ突出した広幅の注ぎ口を有している。一方、スラグ収容搬送容器11は、突出した広幅の注ぎ口を有するが、耐火物層を有しておらず、例えば鋳鉄、鋳鋼などからなる金属製であり、その内部には、予め鉄スクラップ12が装入されている。更に、このとき、脱炭精錬炉3に残留していた少量の残留溶鋼8も、残留溶融スラグ9とともに、全量、スラグ収容搬送容器10またはスラグ収容搬送容器11に排出する。 After completion of the tapping, the decarburization refining furnace 3 is tilted to the opposite side to the tapping side, and the residual molten slag 9 left in the decarburizing refining furnace is transferred from the furnace port of the decarburizing refining furnace 3 to the slag containing transport container 10. Alternatively, it is discharged directly to the slag containing transport container 11. The slag containing transport container 10 has a wide spout with a refractory layer 10a constructed on the inner surface side and protruding. On the other hand, the slag containing transport container 11 has a protruding wide spout, but does not have a refractory layer, and is made of, for example, a metal made of cast iron, cast steel, or the like, and has an iron scrap 12 in advance. Is charged. At this time, a small amount of residual molten steel 8 remaining in the decarburization refining furnace 3 is also discharged together with the residual molten slag 9 into the slag containing transport container 10 or the slag containing transport container 11.
 残留溶融スラグ9を、予め鉄スクラップ12が装入されたスラグ収容搬送容器11に排出させ、スラグ収容搬送容器内に積層された鉄スクラップ上から溶融状態のまま流下させることで、残留溶融スラグ9の少なくとも一部は凝固する。 The residual molten slag 9 is discharged into a slag containing transport container 11 in which iron scrap 12 has been charged in advance, and is allowed to flow down in a molten state from the iron scrap stacked in the slag containing transport container, whereby the residual molten slag 9 At least a part of the solidifies.
 尚、スラグ収容搬送容器10は、残留溶融スラグ9を溶融状態のまま予備処理精錬炉14に搬送するための容器であり、内面側に耐火物層10aが施工されているが、耐火物層10aの施工は必須ではない。スラグ収容搬送容器10が鋳鉄などからなる金属製であっても、スラグ収容搬送容器10に収容された残留溶融スラグ9は直ちには凝固せず、残留溶融スラグ9を溶融状態としたまま予備処理精錬炉14に装入することが可能である。耐火物層10aを施工した場合、残留溶融スラグ9を受けた後に短時間で残留溶融スラグ9を予備処理精錬炉14に装入することが可能なときには、熱ロスの低減効果を享受できるが、保持時間が長くなり、残留溶融スラグ9の一部や残留溶鋼8が凝固して容器内面に付着した場合には剥離が困難であり、却って操業を混乱させる。このような場合には、耐火物層10aを施工しない方が好ましい。 In addition, the slag accommodation conveyance container 10 is a container for conveying the residual molten slag 9 to the pretreatment refining furnace 14 in a molten state, and the refractory layer 10a is constructed on the inner surface side, but the refractory layer 10a. Construction is not essential. Even if the slag container 10 is made of metal such as cast iron, the residual molten slag 9 accommodated in the slag container 10 is not immediately solidified, and the pretreatment refining is performed while the residual molten slag 9 is in a molten state. It is possible to charge the furnace 14. When the refractory layer 10a is applied, when the residual molten slag 9 can be charged into the pretreatment refining furnace 14 in a short time after receiving the residual molten slag 9, the effect of reducing heat loss can be enjoyed. When the holding time becomes long and a part of the residual molten slag 9 or the residual molten steel 8 is solidified and adheres to the inner surface of the container, the separation is difficult, and the operation is confused. In such a case, it is preferable not to construct the refractory layer 10a.
 次いで、脱炭精錬炉3からスラグ収容搬送容器10に排出された残留溶鋼8及び残留溶融スラグ9を、鉄スクラップ12が予め装入された転炉型精錬炉である予備処理精錬炉14に装入する。スラグ収容搬送容器10に耐火物層10aが施工されている場合には、保温性が高く、残留溶鋼8及び残留溶融スラグ9は、スラグ収容搬送容器10に5~30分間程度保持されても殆ど凝固することはない。 Subsequently, the residual molten steel 8 and the residual molten slag 9 discharged from the decarburization refining furnace 3 to the slag containing and transporting container 10 are loaded into a pretreatment refining furnace 14 which is a converter type refining furnace in which iron scrap 12 is previously charged. Enter. When the refractory layer 10a is applied to the slag container transport container 10, the heat retaining property is high, and the residual molten steel 8 and the residual molten slag 9 are almost retained even if held in the slag container transport container 10 for about 5 to 30 minutes. It does not solidify.
 その後、溶銑15を予備処理精錬炉14に装入し、予備処理精錬炉内の全溶融メタル16(残留溶鋼8+溶銑15+溶融した鉄スクラップ12)に対して脱珪処理または脱燐処理を施す。脱珪処理においては、予備処理精錬炉14に装入された残留溶融スラグ9はスラグ塩基度調整剤として機能し、脱燐処理においては、予備処理精錬炉14に装入された残留溶融スラグ9は脱燐精錬剤として機能する。ここで、脱燐精錬剤とは、脱燐反応によって生成する燐酸化物(P25)を3CaO・P25としてスラグ中に固定するための精錬剤である。 Thereafter, the hot metal 15 is charged into the pretreatment smelting furnace 14, and the silicon melt 16 (residual molten steel 8 + hot metal 15 + molten iron scrap 12) in the pretreatment smelting furnace is subjected to desiliconization or dephosphorization. In the desiliconization process, the residual molten slag 9 charged in the pretreatment refining furnace 14 functions as a slag basicity adjuster, and in the dephosphorization process, the residual molten slag 9 charged in the pretreatment refining furnace 14. Functions as a dephosphorizing agent. Here, the dephosphorization refining agent is a refining agent for fixing phosphorous oxide (P 2 O 5 ) generated by the dephosphorization reaction in the slag as 3CaO · P 2 O 5 .
 少なくとも残留溶融スラグ9の一部を溶融状態のままとして予備処理精錬炉内に積層された鉄スクラップ12の上方から流下させることで、残留溶融スラグ9の少なくとも一部は、鉄スクラップ12に付着或いは鉄スクラップ12の間隙に浸入するようにして凝固する。また、残留溶融スラグ9よりも高融点で高熱伝導率の残留溶鋼8は、残留溶融スラグ9と同時に鉄スクラップ12上から流下させることでほぼ凝固状態となる。 At least a part of the residual molten slag 9 adheres to the iron scrap 12 by flowing down from above the iron scrap 12 stacked in the pretreatment smelting furnace while at least a part of the residual molten slag 9 remains in a molten state. It solidifies so as to enter the gap between the iron scraps 12. Further, the residual molten steel 8 having a higher melting point and higher thermal conductivity than the residual molten slag 9 is almost solidified by flowing down from the iron scrap 12 simultaneously with the residual molten slag 9.
 このようにして鉄スクラップ12と熱交換させた後の残留溶融スラグ9及び残留溶鋼8は、液相率が低下して溶銑との反応性が低下した状態となり、予備処理精錬炉に装入された溶銑15との急激な反応による操業トラブルが防止される。この方法とは逆に、スラグ収容搬送容器10に排出された残留溶鋼8及び残留溶融スラグ9を、出銑及び排滓を行った後の空の予備処理精錬炉14に装入し、その後、鉄スクラップ12を装入し、次いで溶銑15を装入すると、残留溶鋼8及び残留溶融スラグ9は、鉄スクラップ12との熱交換が不十分であり、溶銑との反応性が高いままとなっていて、溶銑15の装入時に溶銑や火炎の噴出による操業トラブルを招く場合があり、望ましくない。 In this way, the residual molten slag 9 and the residual molten steel 8 after heat exchange with the iron scrap 12 are in a state in which the liquid phase ratio is reduced and the reactivity with the molten iron is reduced, and are charged into the pretreatment smelting furnace. Operation trouble due to a rapid reaction with hot metal 15 is prevented. Contrary to this method, the residual molten steel 8 and the residual molten slag 9 discharged into the slag containing and transporting container 10 are charged into an empty pretreatment smelting furnace 14 after being discharged and discharged, When the iron scrap 12 is charged and then the molten iron 15 is charged, the residual molten steel 8 and the residual molten slag 9 are not sufficiently heat exchanged with the iron scrap 12 and remain highly reactive with the molten iron. In addition, when the hot metal 15 is charged, there may be an operation trouble due to hot metal or a jet of flame, which is not desirable.
 更に、上記のようにして凝固した残留溶融スラグ9は、大塊の凝固スラグを形成することなく、細分化された状態で固化するので、比較的低温の溶銑の予備処理においても滓化が妨げられることなく、精錬剤として有効に機能する。 Further, since the residual molten slag 9 solidified as described above is solidified in a finely divided state without forming a large mass of solidified slag, hatching is hindered even in a pretreatment of a relatively low temperature hot metal. It functions effectively as a refining agent.
 脱炭精錬炉3から、予め鉄スクラップ12が装入された金属製のスラグ収容搬送容器11に排出された残留溶鋼8及び残留溶融スラグ9も、同様に、予備処理精錬炉14に鉄スクラップ12とともに装入する。但し、金属製のスラグ収容搬送容器11に排出された残留溶鋼8及び残留溶融スラグ9は、スラグ収容搬送容器11に予め装入されている鉄スクラップ12上から流下されて、残留溶鋼8及び残留溶融スラグ9の顕熱は鉄スクラップ12の予熱に費やされる。これによって、残留溶鋼8及び残留溶融スラグ9の少なくとも一部は凝固・固化し、凝固鉄と固化したスラグとが混合した地金滓13(metal-containing slag)となる。つまり、残留溶鋼8及び残留溶融スラグ9は、溶銑との反応性が低下した地金滓13となるので、予備処理精錬炉14に装入した直後に更に溶銑15を装入しても安全に操業を行うことができる。また、地金滓13は、鉄スクラップ12とともに予備処理精錬炉14に装入される際に落下エネルギーによって細分化されるので、予備処理精錬において滓化を促進する点でもこの方法は有利である。 Similarly, the residual molten steel 8 and the residual molten slag 9 discharged from the decarburization refining furnace 3 to the metal slag containing and transporting container 11 in which the iron scrap 12 has been charged in advance are also supplied to the pretreatment refining furnace 14 in the iron scrap 12 Charge with. However, the residual molten steel 8 and the residual molten slag 9 discharged to the metal slag containing transport container 11 are flowed down from the iron scrap 12 previously charged in the slag containing transport container 11, and the residual molten steel 8 and residual The sensible heat of the molten slag 9 is spent on preheating the iron scrap 12. As a result, at least a part of the residual molten steel 8 and the residual molten slag 9 is solidified and solidified to form a metal-containing slag 13 in which the solidified iron and the solidified slag are mixed. That is, since the residual molten steel 8 and the residual molten slag 9 become a bullion bar 13 with reduced reactivity with the hot metal, it is safe even if the hot metal 15 is further charged immediately after being charged into the pretreatment refining furnace 14. Can perform operations. In addition, since the bullion bar 13 is subdivided by the falling energy when charged into the pretreatment smelting furnace 14 together with the iron scrap 12, this method is also advantageous in that the hatching is promoted in the pretreatment smelting. .
 金属製のスラグ収容搬送容器11に予め装入する鉄スクラップ12の質量は、脱炭精錬炉3から排出される残留溶鋼8及び残留溶融スラグ9の合計質量の1.5~4.5倍であることが好ましく、より好ましくは、2~3倍である。予め装入する鉄スクラップ量が少ないと、残留溶鋼8及び残留溶融スラグ9の凝固・固化が不十分で、溶銑15を予備処理精錬炉14に装入する際に、急激なCOガス発生によって溶銑やスラグが噴出する危険が増大する。また、合計の鉄源使用量が減少して残留溶融スラグ9の顕熱を有効に利用できなかったり、或いは追加の鉄スクラップを装入するために作業時間が延びて生産性が低下したりすることも問題である。 The mass of the iron scrap 12 charged in advance into the metal slag containing transport container 11 is 1.5 to 4.5 times the total mass of the residual molten steel 8 and the residual molten slag 9 discharged from the decarburization refining furnace 3. It is preferably some, more preferably 2 to 3 times. When the amount of iron scrap charged in advance is small, solidification and solidification of the residual molten steel 8 and the residual molten slag 9 is insufficient, and when the molten iron 15 is charged into the pretreatment refining furnace 14, the molten iron is rapidly generated by CO gas generation. And the risk of slag ejection increases. In addition, the total amount of iron source used is reduced, and the sensible heat of the residual molten slag 9 cannot be used effectively, or the work time is extended to introduce additional iron scrap, resulting in a decrease in productivity. That is also a problem.
 一方、予め装入する鉄スクラップ量が多いと、昇温などのための精錬負荷が増大してコストの増大や精錬時間の延長を招くという問題が起こり、また、予備処理中に全ての鉄スクラップ12を溶解できないという問題も起こる。また、容量の大きいスラグ収容搬送容器11が必要となるという問題も起こる。 On the other hand, if there is a large amount of iron scrap to be charged in advance, there will be a problem that the refining load for temperature rise etc. will increase, leading to an increase in cost and refining time. The problem that 12 cannot be dissolved also occurs. Moreover, the problem that the capacity | capacitance slag accommodation conveyance container 11 becomes large also arises.
 尚、スラグ収容搬送容器11に装入する鉄スクラップ12の量は、予備処理精錬炉14に装入する鉄スクラップの全量とすることが好ましい。これによって鉄スクラップ装入とスラグ装入とを兼ねることができ、装入回数が増して作業時間が延び、生産性が低下することを防止しつつ、脱炭製錬炉3のスラグを予備処理精錬炉14に熱間で再利用することが可能となる。 In addition, it is preferable that the amount of iron scrap 12 charged into the slag containing transport container 11 is the total amount of iron scrap charged into the pretreatment refining furnace 14. As a result, iron scrap charging and slag charging can be combined, and the slag of the decarburization smelting furnace 3 is pretreated while preventing the decrease in productivity by increasing the number of times of charging and increasing the work time. The refining furnace 14 can be reused hot.
 このように、残留溶鋼8及び残留溶融スラグ9は凝固・固化して地金滓13となる。その顕熱は、予備処理精錬炉14に装入される鉄スクラップ12に回収され、次工程の予備処理精錬炉14での予備処理における鉄スクラップ12の溶解のための熱として機能する。尚、凝固・固化したといえども地金滓13もおよそ300℃以上の高温であり、地金滓13の顕熱も予備処理時に回収される。 Thus, the residual molten steel 8 and the residual molten slag 9 are solidified and solidified to form a bullion 13. The sensible heat is recovered in the iron scrap 12 charged into the pretreatment refining furnace 14 and functions as heat for melting the iron scrap 12 in the pretreatment in the pretreatment refining furnace 14 in the next step. Even though it is solidified and solidified, the bullion bar 13 is also at a high temperature of about 300 ° C. or higher, and the sensible heat of the bullion bar 13 is also recovered during the preliminary treatment.
 その後、溶銑15を予備処理精錬炉14に装入し、予備処理精錬炉内の全溶融メタル16(地金滓13の凝固鉄分+溶銑15)に対して予備処理を施す。この予備処理において、地金滓13として装入された残留溶融スラグ9の固化したものは、溶銑15の熱を受けて滓化し、予備処理が脱珪処理の場合にはスラグ塩基度調整剤として機能し、脱燐処理の場合には脱燐精錬剤として機能する。 Thereafter, the hot metal 15 is charged into the pretreatment smelting furnace 14 and preliminarily treated for all the molten metal 16 (solid iron in the metal bar 13 + hot metal 15) in the pretreatment smelting furnace. In this pretreatment, the solidified residual molten slag 9 charged as the metal slag 13 is hatched by receiving the heat of the hot metal 15, and as a slag basicity adjusting agent when the pretreatment is a desiliconization process. It functions as a dephosphorizing agent in the case of dephosphorization.
 予備処理精錬炉14での予備処理は、炉底の底吹き羽口から窒素ガスなどを攪拌用ガスとして全溶融メタル16に吹き込みながら、上吹きランスから酸素ガスを全溶融メタル16に上吹きして行う。予備処理が脱珪処理の場合には、溶銑中の珪素は、上吹き供給する酸素ガスで酸化され(脱珪反応:Si+O2→SiO2)、珪素酸化物(SiO2)となる。この珪素酸化物は残留溶融スラグ9或いは地金滓13に含有されるCaOと反応して炉内にスラグが形成される。予備処理が脱燐処理の場合には、溶銑中の燐は、上吹き供給する酸素ガスで酸化され(脱燐反応:2P+5/2O2→P25)、燐酸化物(P25)となる。この燐酸化物は、炉内に装入した残留溶融スラグ9或いは地金滓13に含有される、脱燐精錬剤として機能するCaOと結合し、3CaO・P25として固定される。 The pretreatment in the pretreatment refining furnace 14 is performed by blowing oxygen gas from the top blowing lance onto the entire molten metal 16 while blowing nitrogen gas or the like from the bottom blowing tuyeres of the furnace bottom as a stirring gas into the molten metal 16. Do it. When the pretreatment is a desiliconization treatment, the silicon in the molten iron is oxidized by the oxygen gas blown up (desiliconization reaction: Si + O 2 → SiO 2 ), and becomes silicon oxide (SiO 2 ). This silicon oxide reacts with the residual molten slag 9 or CaO contained in the metal bar 13 to form slag in the furnace. In the case where the pretreatment is a dephosphorization treatment, the phosphorus in the hot metal is oxidized by the oxygen gas blown up (dephosphorization reaction: 2P + 5 / 2O 2 → P 2 O 5 ) and phosphor oxide (P 2 O 5 ). It becomes. This phosphorous oxide is combined with CaO functioning as a dephosphorizing refining agent contained in the residual molten slag 9 or the metal bar 13 charged in the furnace, and is fixed as 3CaO · P 2 O 5 .
 脱珪処理されていない溶銑を脱燐処理する際には、脱燐処理の初期に上記の脱珪反応が起こり、溶銑中の珪素濃度がおよそ0.10質量%未満に低下してから、上記の脱燐反応が起こる。この場合、主に脱珪反応が起こる期間を脱珪期、後半の脱燐反応が起こる期間を脱燐期とも呼ぶ。3CaO・P25は炉内スラグの塩基度が低い場合には形成されず、従って、装入した残留溶融スラグ9や地金滓13だけでは、炉内に生成されるスラグの塩基度が2.0以上を確保できない場合には、生石灰(CaO)などを脱燐精錬剤として追加することが、燐濃度を低下させる上で好ましい。。 When dephosphorizing hot metal that has not been desiliconized, the above desiliconization reaction occurs in the initial stage of the dephosphorization process, and the silicon concentration in the hot metal is reduced to less than about 0.10% by mass. The dephosphorization reaction occurs. In this case, the period in which the desiliconization reaction mainly occurs is also referred to as the desiliconization period, and the period in which the latter dephosphorization reaction occurs is also referred to as the dephosphorization period. 3CaO · P 2 O 5 is not formed when the basicity of the slag in the furnace is low. Therefore, the basicity of the slag generated in the furnace is not increased with the charged residual molten slag 9 or the metal bar 13 alone. When 2.0 or more cannot be secured, it is preferable to add quick lime (CaO) or the like as a dephosphorizing refining agent in order to lower the phosphorus concentration. .
 溶銑15の予備処理工程1において、予備処理が脱燐処理の場合、脱燐処理後の低燐溶銑2の燐濃度を、0.030質量%以下にすること、望ましくは0.020質量%以下にすることが好ましい。この低燐溶銑2を脱炭精錬炉3で脱炭精錬すると、生成する溶融スラグ6の燐濃度は、P25換算濃度で1.5質量%程度以下の低濃度にまで低下する。このような低燐濃度の溶融スラグ6を、次の予備処理精錬炉14での脱燐用精錬剤の一部として利用した場合には、スラグ中燐濃度の上昇が抑制されて、より効率的な脱燐処理が可能となる。 In the pretreatment step 1 of the hot metal 15, when the pretreatment is dephosphorization, the phosphorus concentration of the low phosphorus hot metal 2 after dephosphorization is set to 0.030 mass% or less, preferably 0.020 mass% or less. It is preferable to make it. When this low phosphorus hot metal 2 is decarburized and refined in the decarburizing and refining furnace 3, the phosphorus concentration of the molten slag 6 to be produced is reduced to a low concentration of about 1.5% by mass or less in terms of P 2 O 5 conversion. When such a low phosphorus concentration molten slag 6 is used as a part of a dephosphorization refining agent in the next pretreatment refining furnace 14, an increase in the phosphorus concentration in the slag is suppressed, which is more efficient. Can be easily removed.
 本発明では、予備処理精錬炉14に溶融状態の残留溶鋼8及び残留溶融スラグ9、或いは、残留溶鋼8及び残留溶融スラグ9で予熱した鉄スクラップ12及び地金滓13を装入するので、これらの装入分だけ、従来の予備処理に比較して予備処理における入熱量が増加する。鉄スクラップなどを増装入しない場合には、入熱量の増加分に相当するだけ予備処理終了時の溶銑温度が上昇することになるが、脱燐処理の場合には、脱燐精錬剤が滓化する温度範囲内であるならば溶銑温度が低いほど脱燐反応は促進される。従って、溶融状態の残留溶鋼8及び残留溶融スラグ9などによる入熱量の増加分に相当するだけ、予め予備処理精錬炉14に装入する鉄スクラップの質量、または、スラグ収容搬送容器11に装入する鉄スクラップの質量、及び、炉上のホッパーから投入する磁選屑(magnetically separated slag-containing iron lump)などの鉄源の使用量を増加することが好ましい。脱珪処理の場合も、生産性向上の観点から、残留溶鋼8及び残留溶融スラグ9などによる入熱量の増加分に相当するだけ、鉄スクラップなどの使用量を増加することが好ましい。 In the present invention, the molten molten residual steel 8 and the residual molten slag 9 or the iron scrap 12 and the metal bar 13 preheated with the residual molten steel 8 and the residual molten slag 9 are charged into the pretreatment smelting furnace 14. The amount of heat input in the preliminary process is increased by the amount of the charged portion as compared with the conventional preliminary process. If iron scrap or the like is not added, the hot metal temperature at the end of the pretreatment will increase by an amount corresponding to the increase in heat input. If the temperature is within the temperature range, the lower the hot metal temperature, the more the dephosphorization reaction is promoted. Accordingly, the mass of iron scrap previously charged in the pretreatment smelting furnace 14 or the slag containing transport container 11 is charged in advance corresponding to the increase in heat input due to the molten molten steel 8 and the residual molten slag 9. It is preferable to increase the amount of iron scrap used and the amount of iron source used, such as magnetically separated slag-containing slag-containing slag-containing slag-containing slag-containing slag-containing slag. Also in the case of desiliconization, from the viewpoint of improving productivity, it is preferable to increase the amount of iron scrap used corresponding to the increase in heat input due to the residual molten steel 8 and the residual molten slag 9.
 本発明者らは、予備処理精錬炉14に上記の方法でリサイクルする残留溶鋼8及び残留溶融スラグ9の合計量1トンあたり1.5トン程度以下の鉄スクラップ或いは磁選屑などの鉄源を増装入しても、予備処理中に増装入した分も含めて全て溶解することを調査結果から確認している。 The present inventors increased the iron source such as iron scrap or magnetic separation scrap of about 1.5 tons or less per ton of the total amount of residual molten steel 8 and residual molten slag 9 to be recycled by the above method in the pretreatment refining furnace 14. It is confirmed from the survey results that even if it is charged, it dissolves completely, including the amount added during the pretreatment.
 従って、スラグ収容搬送容器10、11によって予備処理精錬炉14にリサイクルされる残留溶融スラグ9(固化後の残留溶融スラグ9)の熱回収量に応じて、スラグ収容搬送容器11へ予め装入する鉄スクラップ12の質量、または、予備処理精錬炉14に予め装入する鉄スクラップ12の質量と、炉上のホッパーから投入する磁選屑などの鉄源の質量との合計質量を決定することが好ましい。炉上のホッパーから投入する鉄源としては、磁選屑のほかに、鉄鉱石、鉄鉱石の焼結鉱、ミルスケール、製鉄ダスト、鋼の切削屑(steel cutting chip)などを使用することができる。 Therefore, according to the heat recovery amount of the residual molten slag 9 (residual molten slag 9 after solidification) recycled to the pretreatment smelting furnace 14 by the slag containing transport containers 10 and 11, the slag containing transport container 11 is charged in advance. It is preferable to determine the total mass of the mass of the iron scrap 12 or the mass of the iron scrap 12 charged in advance into the pretreatment smelting furnace 14 and the mass of the iron source such as magnetic separation scraps charged from the hopper on the furnace. . As iron sources to be fed from the hopper on the furnace, iron ore, iron ore sintered ore, mill scale, steelmaking dust, steel cutting chips can be used in addition to magnetically selected scraps. .
 スラグ収容搬送容器10、11によって残留溶鋼8及び残留溶融スラグ9を予備処理精錬炉14に装入することによる熱回収量は、「溶鋼(残留溶鋼8)比熱×溶鋼質量×溶鋼温度+スラグ(残留溶融スラグ9)比熱×溶融スラグ質量×スラグ温度」で表される。実操業では、熱回収量=「(残留溶融スラグ9と残留溶鋼8との平均比熱)×(残留溶融スラグ9と残留溶鋼8との合計質量)×(残留溶融スラグ9と残留溶鋼8と平均温度)」と簡単化してもよい。 The amount of heat recovered by charging the residual molten steel 8 and the residual molten slag 9 into the pretreatment refining furnace 14 by the slag containing transfer containers 10 and 11 is “molten steel (residual molten steel 8) specific heat × molten steel mass × molten steel temperature + slag ( Residual molten slag 9) Specific heat × molten slag mass × slag temperature ”. In actual operation, heat recovery amount = “(average specific heat of residual molten slag 9 and residual molten steel 8) × (total mass of residual molten slag 9 and residual molten steel 8) × (average of residual molten slag 9 and residual molten steel 8) Temperature) ”may be simplified.
 また、実操業では、予備処理精錬炉14に予め装入する鉄スクラップの質量、または、スラグ収容搬送容器11によって予備処理精錬炉14に装入される鉄スクラップの質量を、経験から求められる溶解可能な質量よりも少ない或る一定値とした上で、鉄鉱石、鉄鉱石の焼結鉱、ミルスケール、製鉄ダスト、磁選屑、鋼の切削屑のうちの何れか1種または2種以上である、予備処理精錬炉14に炉上から投入する鉄源の合計投入質量を、スラグ収容搬送容器10、11によって予備処理精錬炉14に装入される残留溶鋼8(凝固の残留溶鋼8を含む)と残留溶融スラグ9(固化後の残留溶融スラグ9)との合計質量に応じて決定しても、本発明の効果を得ることができる。 In actual operation, the mass of iron scrap charged in advance into the pretreatment smelting furnace 14 or the mass of iron scrap charged into the pretreatment smelting furnace 14 by the slag containing transport container 11 is obtained from experience. With a certain value less than the possible mass, one or more of iron ore, iron ore sintered ore, mill scale, iron making dust, magnetic separation scrap, steel cutting scrap or more The total charged mass of the iron source charged into the pretreatment smelting furnace 14 from the top of the furnace is the residual molten steel 8 (including the solidified residual molten steel 8) charged into the pretreatment smelting furnace 14 by the slag containing transport containers 10 and 11. ) And the residual molten slag 9 (residual molten slag 9 after solidification), the effect of the present invention can be obtained.
 本発明において、予備処理精錬炉14における予備処理は、(1)脱珪処理、排滓からなる工程の予備処理、(2)脱珪溶銑の脱燐処理、排滓からなる工程の予備処理、(3)脱珪・脱燐処理、排滓からなる工程の予備処理、(4)脱珪・脱燐処理、炉内でのスラグ残し、次チャージの溶銑装入からなる工程の予備処理、(5)脱珪処理、中間排滓、脱燐処理、炉内でのスラグ残し、次チャージの溶銑装入からなる工程の予備処理の何れも可能である。また、何れの予備処理であっても、同様の熱的効果が得られる。また、残留溶融スラグ9(固化後の残留溶融スラグ9)からの回収熱により、短時間の脱珪処理期間でもスラグの滓化促進を可能とすることから、炉内の付着スラグ或いは残留させたスラグからの復燐を防止して効率的な予備処理が可能となる。 In the present invention, the pretreatment in the pretreatment smelting furnace 14 includes (1) desiliconization treatment, preliminary treatment of the process consisting of waste, (2) dephosphorization treatment of the desiliconized hot metal, preliminary treatment of the process consisting of waste, (3) Pretreatment of the process consisting of desiliconization / dephosphorization treatment and waste removal, (4) Pretreatment of the process consisting of desiliconization / dephosphorization treatment, leaving slag in the furnace, and charging the hot metal of the next charge, ( 5) Any of the pretreatment of the process consisting of desiliconization treatment, intermediate waste removal, dephosphorization treatment, slag remaining in the furnace, and hot metal charging of the next charge is possible. Further, the same thermal effect can be obtained in any pretreatment. In addition, the recovered heat from the residual molten slag 9 (residual molten slag 9 after solidification) enables slag hatching to be promoted even during a short desiliconization period. Efficient pretreatment is possible by preventing re-phosphorus from the slag.
 以上説明したように、本発明によれば、脱炭精錬炉3での脱炭精錬で生成した溶融スラグ6の顕熱及び炉内残留溶鋼8の顕熱を、予備処理精錬炉14での溶銑15の予備処理において最大限に利用することができ、更に、予備処理精錬炉14ではスラグ塩基度調整剤または脱燐精錬剤の原単位が低減し、また更に、出湯歩留が向上する。 As described above, according to the present invention, the sensible heat of the molten slag 6 generated by the decarburization refining in the decarburization refining furnace 3 and the sensible heat of the residual molten steel 8 in the furnace are used as the hot metal in the pretreatment refining furnace 14. In the pretreatment smelting furnace 14, the basic unit of the slag basicity adjusting agent or the dephosphorizing smelting agent is reduced, and further, the tapping yield is improved.
 以下、本発明を実施例によって更に詳細に説明する。図1に示す本発明に係る溶銑の精錬方法の処理フローに沿って、以下の試験を行った。以下の試験では、予備処理精錬炉14における予備処理として脱珪処理されていない溶銑の脱燐処理(脱珪・脱燐処理)を実施した。 Hereinafter, the present invention will be described in more detail with reference to examples. The following tests were performed along the processing flow of the hot metal refining method according to the present invention shown in FIG. In the following tests, the dephosphorization treatment (desiliconization / dephosphorization treatment) of the hot metal that was not desiliconized as a pretreatment in the pretreatment refining furnace 14 was performed.
 燐濃度が0.020質量%の低燐溶銑2を300トン容量の脱炭精錬炉3(転炉)に装入し、更に媒溶剤として生石灰とドロマイトとを装入し、炉底の底吹き羽口からアルゴンガス(Arガス)を攪拌用ガスとして吹き込みながら上吹きランスから酸素ガスを供給して脱炭精錬を行った。脱炭精錬終了後、得られた溶鋼5を取鍋7に出湯し、取鍋7に出湯した溶鋼5は、必要に応じて次工程の二次精錬を経て、鋳造工程へ搬送して溶鋼5を鋳片に鋳造した。一方、出湯操作終了後の脱炭精錬炉内には、約7トンの残留溶融スラグ9と約2トンの残留溶鋼8とが残留した。 Low phosphorus hot metal 2 having a phosphorus concentration of 0.020% by mass is charged into a 300-ton capacity decarburization refining furnace 3 (converter), and further, quick lime and dolomite are charged as solvent, and the bottom of the furnace is blown off. Decarburization and refining were performed by supplying oxygen gas from an upper blowing lance while blowing argon gas (Ar gas) as a stirring gas from the tuyere. After the decarburization refining, the molten steel 5 obtained is poured into the ladle 7 and the molten steel 5 discharged into the ladle 7 is transferred to the casting process through the secondary refining of the next process as necessary. Was cast into a slab. On the other hand, about 7 tons of residual molten slag 9 and about 2 tons of residual molten steel 8 remained in the decarburization refining furnace after completion of the tapping operation.
 転炉型の予備処理精錬炉14における溶銑15の脱燐処理の操業条件は、比較例及び本発明例ともに、以下の通常処理条件の範囲内に設定した。 The operating conditions of the dephosphorization treatment of the hot metal 15 in the converter type pretreatment refining furnace 14 were set within the following normal processing conditions in both the comparative example and the present invention example.
 1.脱燐処理前の溶銑15の温度:1270~1320℃
 2.脱燐処理前の溶銑15の珪素濃度:0.25~0.35質量%
 3.脱燐処理前の溶銑15の燐濃度:0.100~0.120質量%
 4.脱燐処理終了時の低燐溶銑の燐濃度:0.005~0.030質量%
 5.脱燐処理終了時の炉内スラグの塩基度:2.0~3.0
 6.脱燐処理終了時の炉内スラグのトータル鉄濃度:5.0~15.0質量%
 比較例1の試験においては、脱炭精錬炉内の残留溶融スラグ9及び残留溶鋼8を予備処理精錬炉14への熱間装入原料として利用することなく、従来通り、脱炭精錬炉3からの溶鋼5の出湯後にスラグパンに排出し、スラグパンでスラグヤードに搬送して、スラグヤードに流出して放冷した。
1. Temperature of hot metal 15 before dephosphorization: 1270 to 1320 ° C.
2. Silicon concentration of hot metal 15 before dephosphorization: 0.25 to 0.35 mass%
3. Phosphorus concentration of hot metal 15 before dephosphorization: 0.100 to 0.120% by mass
4). Phosphorus concentration of low phosphorus hot metal at the end of dephosphorization treatment: 0.005 to 0.030 mass%
5. Basicity of furnace slag at the end of dephosphorization: 2.0 to 3.0
6). Total iron concentration in furnace slag at the end of dephosphorization: 5.0 to 15.0 mass%
In the test of Comparative Example 1, the residual molten slag 9 and the residual molten steel 8 in the decarburization refining furnace are not used as hot charging raw materials to the pretreatment refining furnace 14, but from the decarburization refining furnace 3 as usual. After the molten steel 5 was discharged, it was discharged into a slag pan, conveyed to a slag yard with a slag pan, and discharged into the slag yard and allowed to cool.
 つまり、残留溶融スラグ9及び残留溶鋼8を精錬処理工程の系外へ排出してスラグ処理(大気中での放冷)及び凝固鉄回収処理(固化後に破砕されたスラグからの磁選機による凝固鉄回収)を行った。そして、300トン容量の転炉型の予備処理精錬炉14へは、予め30トンの鉄スクラップを装入した後、溶銑鍋に収容された溶銑15を装入し、脱燐処理を行った。脱燐処理中に磁選屑、鉄鉱石、鉄鉱石の焼結鉱などのその他の鉄源は使用せずに脱燐処理した。 That is, the residual molten slag 9 and the residual molten steel 8 are discharged out of the refining process system, and slag treatment (cooling in the air) and solidified iron recovery treatment (solidified iron by a magnetic separator from slag crushed after solidification) Recovery). Then, the converter-type pretreatment smelting furnace 14 having a capacity of 300 tons was charged with 30 tons of iron scrap in advance, and then the hot metal 15 accommodated in the hot metal ladle was charged and dephosphorized. During the dephosphorization treatment, the dephosphorization treatment was carried out without using other iron sources such as magnetic separation scrap, iron ore, and iron ore sintered ore.
 比較例1の脱燐処理終了時の低燐溶銑の温度は、1280~1320℃の温度範囲であった。 The temperature of the low phosphorus hot metal at the end of the dephosphorization treatment in Comparative Example 1 was in the temperature range of 1280 to 1320 ° C.
 本発明例1では、脱炭精錬炉3からの溶鋼5の出湯後、脱炭精錬炉内の残留溶融スラグ9及び残留溶鋼8の全量を、速やかに、内面に耐火物層が形成されているスラグ収容搬送容器10に排出した。このスラグ収容搬送容器内で残留溶融スラグ9及び残留溶鋼8の温度測定を行った結果、残留溶融スラグ9及び残留溶鋼8の温度は1560~1610℃の範囲、つまり、溶鋼及びスラグの溶融状態の範囲であった。その後、スラグ収容搬送容器10に収容された約7トンの残留溶融スラグ9と約2トンの残留溶鋼8との全量を、30トンの鉄スクラップが予め装入されている予備処理精錬炉14に装入した後、溶銑15を装入して、脱燐処理を行った。上記の比較例1に対する処理後温度の優位性を確認するために、本発明例1でも、磁選屑、鉄鉱石、鉄鉱石の焼結鉱などのその他の鉄源は使用せずに脱燐処理した。 In Example 1 of the present invention, after the molten steel 5 is discharged from the decarburizing and refining furnace 3, the entire amount of the residual molten slag 9 and the residual molten steel 8 in the decarburizing and refining furnace is quickly formed with a refractory layer on the inner surface. It discharged | emitted to the slag accommodation conveyance container 10. FIG. As a result of measuring the temperature of the residual molten slag 9 and the residual molten steel 8 in this slag containing and conveying container, the temperature of the residual molten slag 9 and the residual molten steel 8 is in the range of 1560 to 1610 ° C., that is, the molten state of the molten steel and slag. It was a range. Thereafter, the total amount of the residual molten slag 9 of about 7 tons and the residual molten steel 8 of about 2 tons accommodated in the slag containing transport container 10 is transferred to the pretreatment smelting furnace 14 in which 30 tons of iron scrap is charged in advance. After charging, the hot metal 15 was charged and dephosphorization was performed. In order to confirm the superiority of the post-treatment temperature with respect to the comparative example 1 described above, even in the present invention example 1, the dephosphorization treatment is performed without using other iron sources such as magnetic separation scrap, iron ore, and sintered iron ore. did.
 本発明例1の脱燐処理終了時の低燐溶銑の温度は、1325~1365℃の温度範囲となり、低燐溶銑の温度は比較例1よりも約45℃高くなることが確認できた。この温度差は、予備処理精錬炉14に装入した残留溶融スラグ9及び残留溶鋼8の顕熱に起因するものである。 It was confirmed that the temperature of the low phosphorus hot metal at the end of the dephosphorization treatment in Invention Example 1 was in the temperature range of 1325 to 1365 ° C., and the temperature of the low phosphorus hot metal was about 45 ° C. higher than that of Comparative Example 1. This temperature difference is caused by the sensible heat of the residual molten slag 9 and the residual molten steel 8 charged in the pretreatment refining furnace 14.
 本発明例2では、脱炭精錬炉3からの溶鋼5の出湯後、脱炭精錬炉内の残留溶融スラグ9及び残留溶鋼8の全量を、速やかに、内面に耐火物層が形成されているスラグ収容搬送容器10に排出した。その後、スラグ収容搬送容器10に収容された約7トンの残留溶融スラグ9と約2トンの残留溶鋼8との全量を、予め30トンの鉄スクラップが装入されている予備処理精錬炉14に装入した後、溶銑15を装入し、更に、炉上から鉄鉱石、鉄鉱石の焼結鉱、ミルスケール、製鉄ダスト、磁選屑、鋼の切削屑からなる鉄源のうちの何れか1種または2種以上の鉄源を、残留溶融スラグ9及び残留溶鋼8からの熱回収量に応じて添加して脱燐処理を行った。例えば磁選屑の場合は5~10トン添加した。 In Example 2 of the present invention, after the molten steel 5 is discharged from the decarburizing and refining furnace 3, a refractory layer is quickly formed on the inner surface of the remaining molten slag 9 and the remaining molten steel 8 in the decarburizing and refining furnace immediately. It discharged | emitted to the slag accommodation conveyance container 10. FIG. Thereafter, the entire amount of the residual molten slag 9 of about 7 tons and the residual molten steel 8 of about 2 tons accommodated in the slag containing transport container 10 is transferred to the pretreatment smelting furnace 14 in which 30 tons of iron scrap is previously charged. After charging, hot metal 15 is charged, and any one of iron sources consisting of iron ore, iron ore sintered ore, mill scale, iron making dust, magnetic separation scrap, and steel cutting scrap from the furnace. The seed or two or more kinds of iron sources were added according to the amount of heat recovered from the residual molten slag 9 and the residual molten steel 8 to perform the dephosphorization treatment. For example, in the case of magnetic separation waste, 5 to 10 tons were added.
 本発明例2の脱燐処理終了時の低燐溶銑の温度は、比較例1と同等の1280~1320℃の温度範囲であった。このように、本発明例2では、磁選屑などの鉄源を追加添加しても問題なく操業することができ、比較例1に対して生産量を増加させることができた。 The temperature of the low phosphorus hot metal at the end of the dephosphorization treatment of Invention Example 2 was a temperature range of 1280 to 1320 ° C. equivalent to that of Comparative Example 1. Thus, in Invention Example 2, even if an iron source such as magnetic separation was additionally added, it could be operated without any problem, and the production amount could be increased compared to Comparative Example 1.
 本発明例3では、脱炭精錬炉3からの溶鋼5の出湯後、脱炭精錬炉内の残留溶融スラグ9及び残留溶鋼8の全量を、速やかに、内面に耐火物層が形成されているスラグ収容搬送容器10に排出した。その後、スラグ収容搬送容器10に収容された約7トンの残留溶融スラグ9と約2トンの残留溶鋼8との全量を、予め35~40トンの鉄スクラップが装入されている予備処理精錬炉14に装入した後、溶銑15を装入し、脱燐処理を行った。このように、本発明例3では、予備処理精錬炉14に予め装入する鉄スクラップ量を比較例1の30トンに対して更に5~10トン増加させた。 In Example 3 of the present invention, after the molten steel 5 is discharged from the decarburizing and refining furnace 3, the entire amount of the residual molten slag 9 and the residual molten steel 8 in the decarburizing and refining furnace is quickly formed with a refractory layer on the inner surface. It discharged | emitted to the slag accommodation conveyance container 10. FIG. Thereafter, a pretreatment smelting furnace in which 35 to 40 tons of iron scrap is preliminarily charged into the total amount of about 7 tons of residual molten slag 9 and about 2 tons of residual molten steel 8 accommodated in the slag containing transport container 10. 14 and then the hot metal 15 was charged to perform a dephosphorization process. Thus, in Example 3 of the present invention, the amount of iron scrap charged in advance into the pretreatment refining furnace 14 was further increased by 5 to 10 tons from 30 tons in Comparative Example 1.
 本発明例3の脱燐処理終了時の低燐溶銑の温度は、比較例1と同等の1280~1320℃の温度範囲であった。このように、本発明例3では、鉄スクラップの使用量を増加しても問題なく操業することができ、比較例1に対して生産量を増加させることができた。 The temperature of the low phosphorus hot metal at the end of the dephosphorization treatment of Invention Example 3 was a temperature range of 1280 to 1320 ° C. equivalent to that of Comparative Example 1. As described above, in Example 3 of the present invention, even if the amount of iron scrap used was increased, it could be operated without any problem, and the production amount could be increased compared to Comparative Example 1.
 本発明例4では、脱炭精錬炉3からの溶鋼5の出湯後、脱炭精錬炉内の残留溶融スラグ9及び残留溶鋼8の全量を、速やかに、内面に耐火物層が形成されているスラグ収容搬送容器10に排出した。本発明例4では、予備処理精錬炉14に予め装入して使用する鉄スクラップと炉上から投入添加する鉄源とを併用することを前提とし、予備処理精錬炉14に装入する鉄スクラップ量を30~40トンとし、この鉄スクラップの装入量に応じて、炉上から投入添加する鉄源の使用量を設定した。具体的には、予め装入する鉄スクラップと、炉上から投入添加する鉄源との合計量を40トンとした。 In Example 4 of the present invention, after the molten steel 5 is discharged from the decarburizing and refining furnace 3, the entire amount of the residual molten slag 9 and the residual molten steel 8 in the decarburizing and refining furnace is rapidly formed on the inner surface of the refractory layer. It discharged | emitted to the slag accommodation conveyance container 10. FIG. In Example 4 of the present invention, it is assumed that iron scrap previously charged in the pretreatment refining furnace 14 and an iron source to be added from the furnace are used together, and iron scrap charged in the pretreatment refining furnace 14 is used. The amount was set to 30 to 40 tons, and the amount of iron source to be added from the furnace was set according to the amount of iron scrap charged. Specifically, the total amount of the iron scrap charged in advance and the iron source charged and added from the furnace was 40 tons.
 つまり、耐火物層が形成されているスラグ収容搬送容器10に収容された約7トンの残留溶融スラグ9と約2トンの残留溶鋼8との全量を、予め30~40トンの鉄スクラップが装入されている予備処理精錬炉14に装入した後、溶銑15を装入した。その後、炉上から投入する鉄鉱石、鉄鉱石の焼結鉱、ミルスケール、製鉄ダスト、磁選屑、鋼の切削屑からなる鉄源のうちの何れか1種または2種以上の鉄源を、予め装入した鉄スクラップの質量と炉上から投入する鉄源の質量との合計質量が40トンとなるように、予め炉内に装入した鉄スクラップ量に応じて0~10トンの範囲で設定して添加し、脱燐処理を行った。 In other words, the total amount of about 7 tons of residual molten slag 9 and about 2 tons of residual molten steel 8 accommodated in the slag containing transport container 10 in which the refractory layer is formed is previously loaded with 30 to 40 tons of iron scrap. After charging the pretreatment smelting furnace 14, the hot metal 15 was charged. Then, one or more types of iron sources selected from iron ore, iron ore sintered ore, mill scale, iron making dust, magnetic separation scrap, and steel cutting scrap input from the furnace, In the range of 0 to 10 tons depending on the amount of iron scrap charged in the furnace in advance so that the total mass of the mass of iron scrap charged in advance and the mass of the iron source charged from the top of the furnace becomes 40 tons. A dephosphorization treatment was performed after setting and adding.
 本発明例4の脱燐処理終了時の低燐溶銑の温度は、比較例1と同等の1280~1320℃の温度範囲であった。このように、本発明例4では、予め装入する鉄スクラップ量の増加や磁選屑などの鉄源を追加添加しても問題なく操業することができ、比較例1に対して生産量を増加させることができた。 The temperature of the low phosphorus hot metal at the end of the dephosphorization treatment of Invention Example 4 was a temperature range of 1280 to 1320 ° C. equivalent to that of Comparative Example 1. As described above, in Example 4 of the present invention, even if an iron source such as an increase in the amount of iron scrap to be charged in advance or a magnetic separation scrap is added, the operation can be performed without any problem, and the production amount is increased with respect to Comparative Example 1. I was able to.
 本発明例5では、脱炭精錬炉3からの溶鋼5の出湯後、脱炭精錬炉内の残留溶融スラグ9及び残留溶鋼8の全量を、速やかに、20~30トンの鉄スクラップが装入された金属製のスラグ収容搬送容器11に排滓した。スラグ収容搬送容器11に流出した残留溶融スラグ9及び残留溶鋼8は鉄スクラップと接触して冷却され、約9トンの地金滓13が形成された。 In Example 5 of the present invention, after the molten steel 5 is discharged from the decarburizing and refining furnace 3, the entire amount of residual molten slag 9 and residual molten steel 8 in the decarburizing and refining furnace is quickly charged with 20 to 30 tons of iron scrap. The metal slag containing transport container 11 was discharged. The residual molten slag 9 and the residual molten steel 8 that flowed out to the slag containing transport container 11 were cooled in contact with the iron scrap, and a bullion bar 13 of about 9 tons was formed.
 本発明例5では、炉上から投入する鉄源を含めて脱燐処理で使用する鉄スクラップ量を40トンに設定した。つまり、予備処理精錬炉14に予め装入する鉄スクラップ量を10トンとし、金属製のスラグ収容搬送容器11に収容された20~30トンの鉄スクラップとともに約9トンの地金滓13の全量を予備処理精錬炉14に装入した後、溶銑15を装入した。その後、鉄鉱石、鉄鉱石の焼結鉱、ミルスケール、製鉄ダスト、磁選屑、鋼の切削屑からなる鉄源のうちの何れか1種または2種以上の鉄源を、スラグ収容搬送容器11から装入される鉄スクラップ量に応じて0~10トンの範囲で設定し、この設定した量を炉上から添加し、脱燐処理を行った。 In Example 5 of the present invention, the amount of iron scrap used in the dephosphorization treatment including the iron source charged from the furnace was set to 40 tons. In other words, the amount of iron scrap previously charged in the pretreatment smelting furnace 14 is 10 tons, and the total amount of the metal slag 13 of about 9 tons together with 20 to 30 tons of iron scrap accommodated in the metal slag containing transport container 11. Was charged into the pretreatment smelting furnace 14 and then the hot metal 15 was charged. Thereafter, one or two or more types of iron sources of iron ore, iron ore sintered ore, mill scale, iron making dust, magnetic separation scrap, and steel cutting scrap are transferred into the slag containing transport container 11. The amount was set in the range of 0 to 10 tons according to the amount of iron scrap charged from the furnace, and the set amount was added from the furnace to perform the dephosphorization treatment.
 本発明例5の脱燐処理終了時の低燐溶銑の温度は、比較例1と同等の1280~1320℃の温度範囲であった。このように、本発明例5では、磁選屑などの鉄源を追加添加しても問題なく操業することができ、生産量を増加させることができた。 The temperature of the low phosphorus hot metal at the end of the dephosphorization treatment of Invention Example 5 was a temperature range of 1280 to 1320 ° C. equivalent to that of Comparative Example 1. As described above, in Example 5 of the present invention, even if an iron source such as magnetic separation was additionally added, it could be operated without any problem and the production amount could be increased.
 本発明例6では、脱炭精錬炉3からの溶鋼5の出湯後、脱炭精錬炉内の残留溶融スラグ9及び残留溶鋼8の全量を、速やかに、30~40トンの鉄スクラップが装入された金属製のスラグ収容搬送容器11に排滓した。スラグ収容搬送容器11に流出した残留溶融スラグ9及び残留溶鋼8は鉄スクラップと接触して冷却され、約9トンの地金滓13が形成された。 In Example 6 of the present invention, after the molten steel 5 is discharged from the decarburizing and refining furnace 3, the entire amount of residual molten slag 9 and residual molten steel 8 in the decarburizing and refining furnace is quickly charged with 30 to 40 tons of iron scrap. The metal slag containing transport container 11 was discharged. The residual molten slag 9 and the residual molten steel 8 that flowed out to the slag containing transport container 11 were cooled in contact with the iron scrap, and a bullion bar 13 of about 9 tons was formed.
 本発明例6では、予備処理精錬炉14に予め装入する鉄スクラップ量をゼロとした上で、炉上から投入する鉄源を含めて脱燐処理で使用する鉄スクラップ量を40トンに設定した。つまり、スラグ収容搬送容器11に収容された30~40トンの鉄スクラップとともに約9トンの地金滓13の全量を予備処理精錬炉14に装入した後、溶銑15を装入した。その後、鉄鉱石、鉄鉱石の焼結鉱、ミルスケール、製鉄ダスト、磁選屑、鋼の切削屑からなる鉄源のうちの何れか1種または2種以上の鉄源を、スラグ収容搬送容器11から装入される鉄スクラップ量に応じて0~10トンの範囲で設定し、この設定した量を炉上から添加し、脱燐処理を行った。 In Example 6 of the present invention, the amount of iron scrap charged in the pretreatment refining furnace 14 in advance is set to zero, and the amount of iron scrap used in the dephosphorization process including the iron source charged from the furnace is set to 40 tons. did. That is, the entire amount of the metal slag 13 of about 9 tons together with 30 to 40 tons of iron scrap accommodated in the slag containing transport container 11 was charged into the pretreatment smelting furnace 14, and then the hot metal 15 was charged. Thereafter, one or two or more types of iron sources of iron ore, iron ore sintered ore, mill scale, iron making dust, magnetic separation scrap, and steel cutting scrap are transferred into the slag containing transport container 11. The amount was set in the range of 0 to 10 tons according to the amount of iron scrap charged from the furnace, and the set amount was added from the furnace to perform the dephosphorization treatment.
 本発明例6の脱燐処理終了時の低燐溶銑の温度は、比較例1と同等の1280~1320℃の温度範囲であった。また、本発明例6では、予備処理精錬炉14へ鉄スクラップを単独で装入することがなく、これにより、残留溶融スラグ9の装入時間及び鉄スクラップ12の装入時間なども含めた脱燐処理時間間隔を10%程度短縮することができ、鉄スクラップ及び磁選屑などの鉄源の装入による生産量の増加も相まって、生産性を向上することができた。 The temperature of the low phosphorus hot metal at the end of the dephosphorization treatment of Invention Example 6 was a temperature range of 1280 to 1320 ° C. equivalent to that of Comparative Example 1. Further, in Example 6 of the present invention, iron scrap is not charged alone into the pretreatment smelting furnace 14, so that the removal time including the charging time of the residual molten slag 9 and the charging time of the iron scrap 12 is removed. The phosphorus treatment time interval could be shortened by about 10%, and the productivity could be improved due to the increase in the production amount due to the introduction of iron sources such as iron scrap and magnetic separation waste.
 本発明例7では、脱炭精錬炉3からの溶鋼5の出湯後、脱炭精錬炉内の残留溶融スラグ9及び残留溶鋼8の全量を、速やかに、30~40トンの鉄スクラップが装入された金属製のスラグ収容搬送容器11に排滓した。スラグ収容搬送容器11に流出した残留溶融スラグ9及び残留溶鋼8は鉄スクラップと接触して冷却され、約9トンの地金滓13が形成された。 In Example 7 of the present invention, after the molten steel 5 is discharged from the decarburizing and refining furnace 3, the entire amount of residual molten slag 9 and residual molten steel 8 in the decarburizing and refining furnace is quickly charged with 30 to 40 tons of iron scrap. The metal slag containing transport container 11 was discharged. The residual molten slag 9 and the residual molten steel 8 that flowed out to the slag containing transport container 11 were cooled in contact with the iron scrap, and a bullion bar 13 of about 9 tons was formed.
 本発明例7では、予備処理精錬炉14における予備処理として、主に溶銑を脱珪処理する脱珪期の後に一旦酸素吹錬を中断し、炉内のスラグを排滓(「中間排滓」という)し、その後、予備処理精錬炉14に生石灰を添加して溶銑を脱燐(脱燐期)するという方法を採用した。脱珪期終了時点の炉内スラグの塩基度を1.0~1.5の範囲に調整し、4分間程度吹錬を中断する間に、10kg/溶銑-t程度の炉内スラグを残留させるように中間排滓を実施した。また、本発明例7では、予備処理精錬炉14に予め装入する鉄スクラップ量をゼロとした上で、炉上から投入する鉄源を含めて脱燐処理で使用する鉄スクラップ量を40トンに設定した。 In Example 7 of the present invention, as a pretreatment in the pretreatment refining furnace 14, the oxygen blowing is temporarily interrupted after the desiliconization period in which the hot metal is mainly desiliconized, and the slag in the furnace is discharged ("intermediate waste"). Then, the method of adding quick lime to the pretreatment smelting furnace 14 and dephosphorizing the hot metal (dephosphorization period) was adopted. The basicity of the furnace slag at the end of the desiliconization period is adjusted to the range of 1.0 to 1.5, and the furnace slag of about 10 kg / molten iron-t remains while the blowing is interrupted for about 4 minutes. Intermediate excretion was carried out. Further, in Example 7 of the present invention, the amount of iron scrap to be charged into the pretreatment refining furnace 14 in advance is set to zero, and the amount of iron scrap used in the dephosphorization process including the iron source charged from the top of the furnace is 40 tons. Set to.
 つまり、金属製のスラグ収容搬送容器11に収容された30~40トンの鉄スクラップとともに約9トンの地金滓13の全量を予備処理精錬炉14に装入した後、溶銑15を装入した。その後、鉄鉱石、鉄鉱石の焼結鉱、ミルスケール、製鉄ダスト、磁選屑、鋼の切削屑からなる鉄源のうちの何れか1種または2種以上の鉄源を、スラグ収容搬送容器11から装入される鉄スクラップ量に応じて0~10トンの範囲で設定し、この設定した量を炉上から添加し、脱珪・脱燐処理を行った。 In other words, about 9 tons of metal slag 13 together with 30 to 40 tons of iron scrap accommodated in a metal slag containing transport container 11 was charged into the pretreatment smelting furnace 14, and then hot metal 15 was charged. . Thereafter, one or two or more types of iron sources of iron ore, iron ore sintered ore, mill scale, iron making dust, magnetic separation scrap, and steel cutting scrap are transferred into the slag containing transport container 11. The amount was set in the range of 0 to 10 tons according to the amount of iron scrap charged from the furnace, and the set amount was added from the furnace to perform desiliconization and dephosphorization.
 本発明例7の脱燐処理終了時の低燐溶銑の温度は、1280~1320℃の温度範囲であり、脱燐処理終了時の低燐溶銑の燐濃度は、0.005~0.020質量%であった。本発明例7では、脱珪期の後、中間排滓を行わない本発明例1~6及び比較例1に対して、脱燐処理終了時の低燐溶銑の燐濃度が低下していた。 The temperature of the low phosphorus hot metal at the end of the dephosphorization treatment of Invention Example 7 is in the temperature range of 1280 to 1320 ° C., and the phosphorus concentration of the low phosphorus hot metal at the end of the dephosphorization treatment is 0.005 to 0.020 mass. %Met. In Invention Example 7, the phosphorus concentration of the low phosphorus molten iron at the end of the dephosphorization process was lower than that of Invention Examples 1 to 6 and Comparative Example 1 in which intermediate waste was not performed after the desiliconization period.
 このように、本発明例7では、脱珪期の後に中間排滓を行うことで、残留溶融スラグ9からの復燐が防止され、脱燐処理終了時の低燐溶銑燐濃度を低下することができた。 As described above, in Example 7 of the present invention, by performing intermediate waste after the desiliconization period, recovery from residual molten slag 9 is prevented, and the concentration of low phosphorus molten iron at the end of the dephosphorization process is reduced. I was able to.
 本発明例8では、脱炭精錬炉3からの溶鋼5の出湯後、脱炭精錬炉内の残留溶融スラグ9及び残留溶鋼8の全量を、速やかに、35~40トンの鉄スクラップが装入された金属製のスラグ収容搬送容器11に排滓した。スラグ収容搬送容器11に流出した残留溶融スラグ9及び残留溶鋼8は鉄スクラップと接触して冷却され、約9トンの地金滓13が形成された。 In Example 8 of the present invention, after the molten steel 5 is discharged from the decarburizing and refining furnace 3, 35 to 40 tons of iron scrap is quickly charged into the entire amount of the residual molten slag 9 and the remaining molten steel 8 in the decarburizing and refining furnace. The metal slag containing transport container 11 was discharged. The residual molten slag 9 and the residual molten steel 8 that flowed out to the slag containing transport container 11 were cooled in contact with the iron scrap, and a bullion bar 13 of about 9 tons was formed.
 本発明例8では、予備処理として、予備処理精錬炉14における前チャージの脱燐処理後のスラグを炉内に残留させたまま、当該チャージの溶銑を装入して予備処理精錬を開始し、主に溶銑を脱珪処理する脱珪期の後に一旦酸素吹錬を中断して、炉内のスラグを中間排滓し、その後、予備処理精錬炉14に生石灰を添加して溶銑を脱燐(脱燐期)するという方法を採用した。脱珪期終了時点の炉内スラグの塩基度を1.0~1.5の範囲に調整し、4分間程度吹錬を中断する間に、10kg/溶銑-t程度の炉内スラグを残留させるように中間排滓を実施した。また、本発明例8では、予備処理精錬炉14に予め装入する鉄スクラップ量をゼロとした上で、炉上から投入する鉄源を含めて脱燐処理で使用する鉄スクラップ量を42トンに設定した。 In Example 8 of the present invention, as a pretreatment, while the slag after the dephosphorization treatment of the precharge in the pretreatment refining furnace 14 is left in the furnace, the hot metal of the charge is charged and the pretreatment refining is started. After the desiliconization period when the hot metal is mainly desiliconized, the oxygen blowing is temporarily interrupted, the slag in the furnace is intermediately discharged, and then quick lime is added to the pretreatment refining furnace 14 to dephosphorize the hot metal ( (Dephosphorization period) was adopted. The basicity of the furnace slag at the end of the desiliconization period is adjusted to the range of 1.0 to 1.5, and the furnace slag of about 10 kg / molten iron-t remains while the blowing is interrupted for about 4 minutes. Intermediate excretion was carried out. Further, in Example 8 of the present invention, the amount of iron scrap used in the dephosphorization treatment including the iron source charged from the top of the furnace after making the amount of iron scrap charged into the pretreatment refining furnace 14 zero is 42 tons. Set to.
 つまり、金属製のスラグ収容搬送容器11に収容された35~40トンの鉄スクラップとともに約9トンの地金滓13の全量を予備処理精錬炉14に装入した後、溶銑15を装入した。その後、鉄鉱石、鉄鉱石の焼結鉱、ミルスケール、製鉄ダスト、磁選屑、鋼の切削屑からなる鉄源のうちの何れか1種または2種以上の鉄源を、スラグ収容搬送容器11から装入される鉄スクラップ量に応じて2~7トンの範囲で設定し、この設定した量を炉上から添加し、脱珪・脱燐処理を行った。 In other words, about 35 tons of iron scrap accommodated in the metal slag containing transport container 11 and the entire amount of about 9 tons of the metal bar 13 were charged into the pretreatment refining furnace 14, and then the hot metal 15 was charged. . Thereafter, one or two or more types of iron sources of iron ore, iron ore sintered ore, mill scale, iron making dust, magnetic separation scrap, and steel cutting scrap are transferred into the slag containing transport container 11. The amount was set in the range of 2 to 7 tons according to the amount of iron scrap charged from the furnace, and the set amount was added from the furnace to perform desiliconization and dephosphorization.
 本発明例8の脱燐処理終了時の低燐溶銑の温度は、1280~1320℃の温度範囲であり、脱燐処理終了時の低燐溶銑の燐濃度は、0.005~0.020質量%であった。本発明例8では、脱珪期の後、中間排滓を行わない本発明例1~6及び比較例1に対して、脱燐処理終了時の低燐溶銑の燐濃度が低下して、本発明例7と同程度となっていた。 The temperature of the low phosphorus hot metal at the end of the dephosphorization treatment in Invention Example 8 is in the temperature range of 1280 to 1320 ° C., and the phosphorus concentration of the low phosphorus hot metal at the end of the dephosphorization treatment is 0.005 to 0.020 mass. %Met. In Example 8 of the present invention, the phosphorus concentration of the low phosphorus molten iron at the end of the dephosphorization treatment was decreased compared to Examples 1 to 6 of the present invention and Comparative Example 1 in which intermediate waste was not performed after the desiliconization period. It was the same level as Invention Example 7.
 このように、本発明例8では、脱燐処理後のスラグを再利用するとともに、脱珪期の後に中間排滓を行うことで、再利用した脱燐処理後スラグ及び残留溶融スラグ9からの復燐が防止され、脱燐処理終了時の低燐溶銑燐濃度を低下することができた。また、再利用した脱燐処理後スラグを脱珪期の精錬剤として活用することで、脱燐処理後スラグの保有する顕熱も更に有効利用することができた。 As described above, in Example 8 of the present invention, the slag after the dephosphorization treatment is reused, and the intermediate waste is performed after the desiliconization period, so that the reused slag after the dephosphorization treatment and the residual molten slag 9 Rephosphorization was prevented, and the low phosphorus concentration at the end of the dephosphorization process could be reduced. In addition, by utilizing the reused slag after dephosphorization as a refining agent during the desiliconization period, the sensible heat possessed by the slag after dephosphorization could be used more effectively.
 比較例1及び本発明例1~8の結果をまとめて表1に示す。 Table 1 summarizes the results of Comparative Example 1 and Invention Examples 1 to 8.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 1 予備処理工程
 2 低燐溶銑
 2’ 脱珪溶銑
 3 脱炭精錬炉
 4 脱炭精錬工程
 5 溶鋼
 6 溶融スラグ
 7 取鍋
 8 残留溶鋼
 9 残留溶融スラグ
 10 スラグ収容搬送容器
 10a 耐火物層
 11 スラグ収容搬送容器
 12 鉄スクラップ
 13 地金滓
 14 予備処理精錬炉
 15 溶銑
 16 全溶融メタル
DESCRIPTION OF SYMBOLS 1 Pretreatment process 2 Low phosphorus hot metal 2 'Desiliconization hot metal 3 Decarburization refining furnace 4 Decarburization refining process 5 Molten steel 6 Molten slag 7 Ladle 8 Residual molten steel 9 Residual molten slag 10 Slag accommodation conveyance container 10a Refractory material layer 11 Slag accommodation Transport container 12 Iron scrap 13 Metal bar 14 Pretreatment smelting furnace 15 Hot metal 16 Total molten metal

Claims (8)

  1.  少なくとも2基の転炉型精錬炉を用い、一方を溶銑の予備処理精錬炉として使用し、他方を前記予備処理精錬炉で予備処理された溶銑の脱炭精錬炉として使用して、溶銑から溶鋼を溶製する溶銑の精錬方法であって、前記脱炭精錬炉での脱炭精錬によって得られた溶鋼を取鍋に出湯した後、脱炭精錬炉内に残ったスラグを、積層された鉄スクラップ上から溶融状態のまま流下させて、前記スラグの少なくとも一部を凝固させ、その後、前記予備処理精錬炉における溶銑の予備処理で、少なくとも一部が凝固した前記スラグを前記鉄スクラップとともに高温のまま使用することを特徴とする、溶銑の精錬方法。 Using at least two converter-type refining furnaces, one is used as a hot metal pretreatment refining furnace, and the other is used as a decarburization refining furnace for hot metal pretreated in the pretreatment refining furnace. In which the molten steel obtained by decarburization and refining in the decarburization and refining furnace is poured into a ladle, and the slag remaining in the decarburization and refining furnace is laminated to the laminated iron. The molten slag is allowed to flow in a molten state from above the scrap to solidify at least a part of the slag, and then at least a part of the slag solidified in the pretreatment smelting furnace is heated together with the iron scrap at a high temperature. A method for refining hot metal, which is used as it is.
  2.  前記脱炭精錬炉内に残ったスラグを、予め鉄スクラップが装入されたスラグ収容搬送容器に排出して該スラグ収容搬送容器内に積層された前記鉄スクラップ上から溶融状態のまま流下させて、前記スラグの少なくとも一部を凝固させ、次いで、前記スラグ収容搬送容器に収容された少なくとも一部が凝固した前記スラグを前記鉄スクラップとともに前記予備処理精錬炉に装入し、その後、該予備処理精錬炉に溶銑を装入して該溶銑に予備処理を行うことを特徴とする、請求項1に記載の溶銑の精錬方法。 The slag remaining in the decarburization refining furnace is discharged into a slag containing transport container in which iron scrap has been charged in advance and allowed to flow down in a molten state from above the iron scrap stacked in the slag containing transport container. , Solidifying at least a part of the slag, and then charging the slag contained in the slag containing and transporting container into the pretreatment smelting furnace together with the iron scrap, and then performing the pretreatment The hot metal refining method according to claim 1, wherein hot metal is charged into a refining furnace and the hot metal is preliminarily treated.
  3.  前記脱炭精錬炉内に残ったスラグをスラグ収容搬送容器に排出し、次いで、該スラグ収容搬送容器に収容された前記スラグを、予め鉄スクラップが装入された前記予備処理精錬炉に装入して該予備処理精錬炉内に積層された前記鉄スクラップ上から少なくとも前記スラグの一部を溶融状態のまま流下させて、前記スラグの少なくとも一部を凝固させ、その後、前記予備処理精錬炉に溶銑を装入して該溶銑に予備処理を行うことを特徴とする、請求項1に記載の溶銑の精錬方法。 The slag remaining in the decarburization refining furnace is discharged into a slag storage and transfer container, and then the slag stored in the slag storage and transfer container is charged into the pretreatment refining furnace in which iron scrap has been charged in advance. Then, at least a part of the slag is allowed to flow down in a molten state from above the iron scrap stacked in the pretreatment smelting furnace, and at least a part of the slag is solidified, and then the pretreatment smelting furnace The hot metal refining method according to claim 1, wherein the hot metal is charged and the hot metal is pretreated.
  4.  前記スラグ収容搬送容器はその内面側に耐火物層が施工されていることを特徴とする、請求項3に記載の溶銑の精錬方法。 4. The hot metal refining method according to claim 3, wherein a refractory layer is constructed on the inner surface side of the slag containing transport container.
  5.  前記予備処理精錬炉で溶銑の脱珪処理を行い、次いで、溶銑及び脱珪処理後のスラグの一部を前記予備処理精錬炉内に残留させる中間排滓を行い、引き続き、前記予備処理精錬炉内に残した脱珪処理後の溶銑に対してCaO系媒溶剤を添加するとともに酸素ガスを供給して溶銑の脱燐処理を行うことを特徴とする、請求項1ないし請求項4の何れか1項に記載の溶銑の精錬方法。 Perform desiliconization of hot metal in the pretreatment smelting furnace, and then perform intermediate waste to leave a part of the slag after the hot metal and desiliconization treatment in the pretreatment smelting furnace, and then continue with the pretreatment smelting furnace 5. The hot metal dephosphorization treatment is performed by adding a CaO-based solvent to the hot metal remaining in the steel after desiliconization treatment and supplying oxygen gas. 6. The method for refining hot metal as described in item 1.
  6.  前記予備処理精錬炉で溶銑の脱燐処理を行い、該脱燐処理後の溶銑を予備処理精錬炉から出湯した後、脱燐処理後のスラグを炉内に残留させたまま前記予備処理精錬炉に次チャージの溶銑を装入し、該溶銑に脱珪処理を行い、次いで、溶銑及び脱珪処理後のスラグの一部を前記予備処理精錬炉内に残留させる中間排滓を行い、引き続き、前記予備処理精錬炉内に残した脱珪処理後の溶銑に対してCaO系媒溶剤を添加するとともに酸素ガスを供給して溶銑の脱燐処理を行うことを特徴とする、請求項5に記載の溶銑の精錬方法。 The hot metal dephosphorization treatment is performed in the pretreatment refining furnace, the hot metal after the dephosphorization treatment is discharged from the pretreatment refining furnace, and the pretreatment refining furnace remains with the slag after the dephosphorization treatment remaining in the furnace. Then, the hot metal of the next charge is charged, the hot metal is subjected to desiliconization treatment, and then the intermediate waste for leaving a part of the molten iron and the slag after the desiliconization treatment is left in the pretreatment smelting furnace, 6. The hot metal dephosphorization treatment is performed by adding a CaO-based solvent to the hot metal left in the pretreatment smelting furnace and supplying an oxygen gas to the hot metal after the desiliconization treatment. Refining hot metal.
  7.  前記予備処理精錬炉での予備処理が脱燐処理であり、脱燐処理された溶銑の燐濃度は0.030質量%以下であることを特徴とする、請求項1ないし請求項6の何れか1項に記載の溶銑の精錬方法。 The pretreatment in the pretreatment smelting furnace is a dephosphorization treatment, and the phosphorus concentration of the dephosphorized hot metal is 0.030% by mass or less. The method for refining hot metal as described in item 1.
  8.  前記スラグ収容搬送容器へ予め装入する鉄スクラップの質量または前記予備処理精錬炉へ予備処理前に装入する鉄スクラップの質量と、鉄鉱石、鉄鉱石の焼結鉱、ミルスケール、製鉄ダスト、磁選屑、鋼の切削屑からなる鉄源のうちの何れか1種または2種以上である、前記予備処理精錬炉の炉上から予備処理精錬炉に投入する鉄源の質量と、の合計質量を、前記スラグ収容搬送容器によって予備処理精錬炉に装入されるスラグの熱回収量に応じて決定することを特徴とする、請求項2ないし請求項7の何れか1項に記載の溶銑の精錬方法。 The mass of iron scrap previously charged into the slag containing transport container or the mass of iron scrap charged before pretreatment into the pretreatment smelting furnace, iron ore, iron ore sintered ore, mill scale, ironmaking dust, The total mass of the iron source to be charged into the pretreatment smelting furnace from the top of the pretreatment smelting furnace, which is any one or two or more of iron sources composed of magnetic separation scrap and steel cutting scraps The hot metal according to any one of claims 2 to 7, wherein the hot metal is determined in accordance with a heat recovery amount of slag charged into a pretreatment refining furnace by the slag containing transport container. Refining method.
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