JPH11193410A - Molten iron refining method - Google Patents
Molten iron refining methodInfo
- Publication number
- JPH11193410A JPH11193410A JP36842997A JP36842997A JPH11193410A JP H11193410 A JPH11193410 A JP H11193410A JP 36842997 A JP36842997 A JP 36842997A JP 36842997 A JP36842997 A JP 36842997A JP H11193410 A JPH11193410 A JP H11193410A
- Authority
- JP
- Japan
- Prior art keywords
- hot metal
- desulfurization
- converter
- treatment
- desulfurization treatment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
- Carbon Steel Or Casting Steel Manufacturing (AREA)
Abstract
Description
【0001】[0001]
【発明が属する技術分野】本発明は、高炉や溶融還元炉
で製造された溶銑を、脱硫処理を含めて効率的に精錬処
理することができる溶銑精錬法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a hot metal refining method capable of efficiently refining hot metal produced in a blast furnace or a smelting reduction furnace, including desulfurization.
【0002】[0002]
【従来の技術】従来、高炉等で製造された溶銑を脱硫す
る方法としては、製造された溶銑を転炉へ移送するため
のトピード等の容器において、石灰を装入して機械式撹
拌を行う方法(KR法)や石灰粉をインジェクションす
る方法(LI法)等の炉外脱硫法が知られている。2. Description of the Related Art Conventionally, as a method for desulfurizing hot metal produced in a blast furnace or the like, mechanical stirring is carried out by charging lime into a container such as a topid for transferring the produced hot metal to a converter. Out-of-furnace desulfurization methods such as a method (KR method) and a method of injecting lime powder (LI method) are known.
【0003】[0003]
【発明が解決しようとする課題】しかし、このような従
来の方式では溶銑を転炉ヤードに移送する途中で脱硫処
理を行うための専用の設備が必要となるため、必然的に
設備費が高くなる問題がある。また、脱硫処理を実施す
るためには容器のフリーボードを大きくしなければなら
ないため、溶銑の移送容器が大型化し、これに使用する
耐火物コストが上昇するとともに、容器自体の設備費も
高くなる。さらに、このような炉外脱硫処理を行うと溶
銑温度が低下するために転炉での熱余裕が減少し、転炉
で消費できるスクラップ量が減少する等の問題もある。However, in such a conventional method, dedicated equipment for performing desulfurization treatment during the transfer of hot metal to the converter yard is required, so that equipment costs are inevitably high. There is a problem. Also, in order to perform desulfurization processing, the freeboard of the container must be enlarged, so the transfer container for hot metal becomes large, the cost of refractory materials used for it increases, and the equipment cost of the container itself also increases . Further, when such desulfurization treatment is performed outside the furnace, the temperature of the hot metal drops, so that the heat margin in the converter decreases, and there is a problem that the amount of scrap that can be consumed in the converter decreases.
【0004】したがって本発明の目的は、このような従
来技術の課題を解決し、設備コストや溶銑温度の低下等
の問題を生じることなく、脱硫処理を含めた溶銑の精錬
を効率的に行うことができる溶銑精錬法を提供すること
にある。[0004] Accordingly, an object of the present invention is to solve the problems of the prior art and efficiently perform hot metal refining including desulfurization without causing problems such as equipment costs and lowering of hot metal temperature. It is to provide a hot metal refining method that can be used.
【0005】[0005]
【課題を解決するための手段】本発明者らは、もともと
炉体煉瓦修理時のために設置されている転炉型反応容器
の予備機を脱硫プロセスに利用するという着想に基づ
き、複数基ある転炉型反応容器の一部を利用して脱硫処
理のみを実施し、脱炭処理を他の転炉型反応容器で行う
ことを考えた。ここで、転炉型反応容器には一般に使用
されている上底吹き型転炉以外に、横吹き型転炉、上横
吹き型転炉等が含まれる。Means for Solving the Problems The present inventors have developed a plurality of reactors based on the idea of using a spare unit of a converter type reaction vessel originally installed for repairing a furnace body brick in a desulfurization process. It was considered that only a desulfurization treatment was performed using a part of the converter type reaction vessel, and the decarburization treatment was performed in another converter type reaction vessel. Here, the converter type reaction vessel includes a side blow type converter, a top side blow type converter and the like in addition to a generally used top and bottom blow type converter.
【0006】転炉型反応容器は大型容器であり、フリー
ボードも十分にあるため溶銑の脱硫処理を行うのに何ら
支障はなく、一方、フリーボードが十分にあるために脱
硫剤として反応性の高い製鋼スラグや製銑スラグを大量
に使用することができ、これにより効率的な脱硫処理を
行うことができ、しかもスラグ中のT.Feも同時に還
元できるため歩留まりも向上する利点がある。[0006] The converter type reaction vessel is a large vessel, and has sufficient free board, so that there is no problem in performing desulfurization treatment of hot metal. A large amount of high steelmaking slag or ironmaking slag can be used, thereby enabling efficient desulfurization treatment, and T.S. Since Fe can be reduced at the same time, there is an advantage that the yield is improved.
【0007】また、脱硫反応は還元反応であり、脱硫処
理における酸素の投入は脱硫反応を阻害する要因となる
ことから、従来では脱硫処理における送酸は基本的に避
けるべきであると考えられてきたが、転炉型反応容器に
おいて強撹拌下で脱硫処理を実施する場合には、ある程
度の送酸を行っても脱硫反応は殆ど阻害されないことが
判った。また、コークス等の炭材は硫黄分を含んでお
り、通常の転炉操業では加硫の問題から炭材の供給には
大きな制約があるが、脱炭処理の前工程として転炉型反
応容器を利用した脱硫処理を行う場合には、炭材が供給
される工程が脱硫処理工程であり、しかも転炉型反応容
器において強撹拌下で効率的な脱硫処理がなされること
により、炭材供給による溶銑への加硫は殆んど問題とな
らず、このため比較的大量の炭材を供給できることが判
った。[0007] Further, since the desulfurization reaction is a reduction reaction, and the introduction of oxygen in the desulfurization treatment is a factor that hinders the desulfurization reaction, it has conventionally been considered that acid transport in the desulfurization treatment should be basically avoided. However, when the desulfurization treatment was carried out in a converter type reaction vessel under strong stirring, it was found that the desulfurization reaction was hardly inhibited even if a certain amount of acid was supplied. Also, the carbon material such as coke contains sulfur, and the supply of carbon material is greatly restricted due to the problem of vulcanization in normal converter operation. In the case of performing desulfurization treatment using carbon dioxide, the step of supplying carbonaceous material is a desulfurization treatment step, and moreover, efficient desulfurization treatment is performed under strong stirring in a converter type reaction vessel, so that carbonaceous material is supplied. It has been found that the vulcanization of hot metal by iron hardly causes any problem, and therefore a relatively large amount of carbon material can be supplied.
【0008】したがって、転炉型反応容器を利用して行
う脱硫処理では送酸及び炭材供給が比較的容易にできる
ため、脱硫に有利な高温処理を行うことができる。ま
た、処理後の溶銑温度、後工程での熱余裕を考慮した溶
銑温度の確保が容易であり、しかも炭材の供給等によっ
て溶銑中の[C]の低下を防止することができるため、
引き続き行われる脱炭処理を熱余裕確保の面で極めて有
利に実施することができる。[0008] Therefore, in the desulfurization treatment using the converter type reaction vessel, the acid supply and the supply of the carbonaceous material can be relatively easily performed, so that a high temperature treatment advantageous for desulfurization can be performed. Further, it is easy to secure the hot metal temperature in consideration of the hot metal temperature after the treatment and the heat allowance in the post-process, and it is possible to prevent a decrease in [C] in the hot metal by supplying carbonaceous material or the like,
Subsequent decarburization can be carried out extremely advantageously in terms of securing a sufficient heat margin.
【0009】さらに、転炉型反応容器を利用して行う脱
硫処理ではスクラップ等の固体鉄源の装入が可能であ
り、送酸及び炭材供給を適宜実施することにより、処理
後の溶銑温度や後工程の脱炭処理の実施に何ら支障を来
たすことなく固体鉄源を効率的に溶解させることができ
る。また、脱硫処理工程で固体鉄源を供給するため、高
Sの還元鉄等も何ら問題なく固体鉄源として使用するこ
とができる。Further, in the desulfurization treatment using a converter type reaction vessel, a solid iron source such as scrap can be charged, and by appropriately performing acid supply and carbon material supply, the hot metal temperature after the treatment can be improved. The solid iron source can be efficiently dissolved without any hindrance to the decarburization treatment in the subsequent steps. In addition, since the solid iron source is supplied in the desulfurization treatment step, high-iron reduced iron or the like can be used as the solid iron source without any problem.
【0010】また、上記のように通常の転炉精錬設備で
は、炉体煉瓦修理時のために転炉型反応容器の予備機を
有しており、且つこの予備機は極く短い炉体煉瓦修理期
間を除く大半の期間は休止状態にある。したがって、こ
のような予備機の転炉型反応容器を溶銑の脱硫処理に利
用することにより、従来の炉外脱硫処理のような設備的
負担を全く伴うことなく脱硫処理を行うことができる。[0010] As described above, the usual converter refining equipment has a converter for a converter type reaction vessel for repairing a furnace brick, and this spare machine has a very short furnace brick. Most periods are inactive except for repair periods. Therefore, by using the converter type reaction vessel of such a standby machine for desulfurization treatment of hot metal, desulfurization treatment can be performed without any facility load as in the conventional out-of-furnace desulfurization treatment.
【0011】本発明の溶銑精錬法は、このように複数基
ある転炉型反応容器の一部(好ましくは、予備機の転炉
型反応容器)を利用して脱硫処理を行うことにより、処
理効率面と設備面の両方で従来にない多大なメリットが
得られることを見い出しなされたもので、以下のような
特徴を有するものである。In the hot metal refining method of the present invention, the desulfurization treatment is carried out by utilizing a part of the plurality of converter type reaction vessels (preferably, a converter type reaction vessel of a preliminary machine). It has been found that significant advantages can be obtained both in terms of efficiency and equipment, which have not been seen before, and has the following features.
【0012】[1] 2基以上の転炉型反応容器を用い、少
なくとも1基の転炉型反応容器において溶銑を脱硫処理
し、該脱硫処理後の溶銑を他の転炉型反応容器で脱炭処
理して溶鋼を得ることを特徴とする溶銑精錬法。 [2] 上記[1]の溶銑精錬法において、脱硫処理における
転炉型反応容器での溶銑撹拌用ガスの吹き込み量を溶銑
当たり0.05Nm3/t/min以上とすることを特
徴とする溶銑精錬法。[1] Hot metal is desulfurized in at least one converter type reactor using two or more converter type reactors, and the hot metal after the desulfurization process is desulfurized in another converter type reactor. A hot metal refining method characterized by obtaining molten steel by charcoal treatment. [2] The hot metal refining method according to the above [1], wherein the injection amount of the hot metal stirring gas in the converter type reactor in the desulfurization treatment is 0.05 Nm 3 / t / min or more per hot metal. Refining method.
【0013】[3] 上記[1]または[2]の溶銑精錬法におい
て、脱硫処理における転炉型反応容器での送酸量を溶銑
当たり2.5Nm3/t/min以下とすることを特徴
とする溶銑精錬法。 [4] 上記[1]〜[3]のいずれかの溶銑精錬法において、脱
硫処理において炭材を供給することを特徴とする溶銑精
錬法。 [5] 上記[1]〜[4]のいずれかの溶銑精錬法において、脱
硫処理において転炉型反応容器の撹拌用ガス吹込みノズ
ルから脱硫材および/または炭材を吹き込むことを特徴
とする溶銑精錬法。[3] In the hot metal refining method according to the above [1] or [2], the amount of acid transported in the converter type reaction vessel in the desulfurization treatment is set to 2.5 Nm 3 / t / min or less per hot metal. Hot metal refining method. [4] The hot metal refining method according to any one of the above [1] to [3], wherein a carbon material is supplied in the desulfurization treatment. [5] The hot metal refining method according to any one of [1] to [4], wherein a desulfurizing material and / or a carbon material is blown from a stirring gas blowing nozzle of a converter type reaction vessel in the desulfurization treatment. Hot metal refining method.
【0014】[6] 上記[1]〜[5]のいずれかの溶銑精錬法
において、脱硫処理を行うべき転炉型反応容器に溶銑と
ともに固体鉄源を装入し、送酸と炭材供給を行って固体
鉄源を溶解した後、脱硫処理を行うことを特徴とする溶
銑精錬法。 [7] 上記[1]〜[6]のいずれかの溶銑精錬法において、脱
硫処理において製鋼スラグおよび/または製銑スラグを
装入することを特徴とする溶銑精錬法。[6] In the hot metal refining method according to any one of the above [1] to [5], a solid iron source is charged together with hot metal into a converter type reaction vessel to be subjected to desulfurization treatment, and acid supply and carbon material supply are performed. And then desulfurizing the solid iron source after dissolving the solid iron source. [7] The hot metal refining method according to any one of the above [1] to [6], wherein steelmaking slag and / or ironmaking slag is charged in the desulfurization treatment.
【0015】[0015]
【発明の実施の形態】本発明は2基以上の転炉型反応容
器を用い、少なくとも1基の転炉型反応容器において溶
銑を脱硫処理し、この脱硫処理後の溶銑を他の転炉型反
応容器で脱炭処理して溶鋼を得る溶銑精錬法である。し
たがって、本発明法では極低硫鋼溶製等の特殊な場合を
除き、通常は従来行われてきたような炉外脱硫処理は行
う必要はない。DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention uses two or more converter type reaction vessels, desulfurizes hot metal in at least one converter type reaction vessel, and converts the hot metal after the desulfurization processing to another converter type. This is a hot metal refining method in which molten steel is obtained by decarburizing in a reaction vessel. Therefore, in the method of the present invention, there is usually no need to perform the conventional out-of-pile desulfurization treatment, which is conventionally performed, except for special cases such as melting of extremely low sulfur steel.
【0016】本発明法における脱硫処理および脱炭処理
は、それぞれ任意の異なる転炉型反応容器を使用して実
施でき、したがって脱硫処理用の転炉型反応容器と脱炭
処理用の転炉型反応容器をそれぞれ設けて実施すること
も可能であるが、本発明において最も好ましく且つ有用
な実施形態は、転炉精錬設備に設置された予備機を含む
2基以上の転炉型反応容器をそれぞれ利用して脱硫処理
と脱炭処理を実施することにある。The desulfurization treatment and the decarburization treatment in the method of the present invention can be carried out using any different converter type reaction vessels. Therefore, a converter type reaction vessel for desulfurization processing and a converter type reactor for decarburization treatment are used. Although it is also possible to provide and carry out each reaction vessel, the most preferred and useful embodiment of the present invention is to use two or more converter type reaction vessels each including a preliminary machine installed in a converter refining facility. It is to carry out desulfurization treatment and decarburization treatment by utilizing.
【0017】通常の転炉精錬設備では、炉体煉瓦修理時
のための予備機を含めて複数基(通常、2〜3基)の転
炉型反応容器を有している。一般に転炉型反応容器の1
回の操業期間は4〜5ヶ月程度であり、この操業期間の
後に極く短い炉体煉瓦修理期間(通常、2週間前後であ
り、この炉体煉瓦修理期間中は予備機の転炉型反応容器
が稼働する)を経て、次の操業期間に入る。若しくは、
それまでの予備機の転炉型反応容器と入れ替りに、予備
機として休止状態に入ることもある。したがって、例え
ば2基の転炉型反応容器を備えた設備の場合には、上記
炉体煉瓦修理期間を除いた全期間において休止状態にあ
る予備機の転炉型反応容器が常に存在していることにな
る。An ordinary converter refining facility has a plurality (usually two to three) of converter type reaction vessels including a spare machine for repairing a furnace body brick. Generally, one of converter type reaction vessels
The operation period is about 4 to 5 months, and after this operation period, the furnace brick repair period is very short (usually about 2 weeks, and during this furnace brick repair period, the converter type reaction of the spare machine is performed). The container starts operating) and the next operation period starts. Or
In place of the converter type reaction vessel of the standby unit, the standby unit may be put into a stop state as a standby unit. Therefore, for example, in the case of a facility equipped with two converter-type reaction vessels, there is always a converter-type reaction vessel of the standby unit that is in a quiescent state in all periods except the furnace brick repair period. Will be.
【0018】したがって、このような休止期間中の予備
機の転炉型反応容器を溶銑の脱硫処理に利用すれば、炉
外脱硫処理のための専用設備を設けることなく、設備の
有効利用を図りつつ、脱硫処理を実施することができ
る。なお、例えば2基の転炉型反応容器を備えた設備の
場合の炉体煉瓦修理期間中については、この期間中だけ
脱硫処理を行わないか(この場合には、高S鋼として出
鋼する)、或いは炉体煉瓦修理を行う転炉型反応容器に
ついて炉体交換(予備の炉体を用意しておき、炉体のみ
を交換する)を実施することにより両転炉型反応容器を
稼働できるようにすればよい。Therefore, if the converter type reaction vessel of the standby unit during the idle period is used for desulfurization treatment of hot metal, the equipment can be effectively used without providing a dedicated facility for desulfurization treatment outside the furnace. While performing the desulfurization treatment. For example, during a furnace body brick repair period in the case of equipment having two converter type reaction vessels, whether to perform desulfurization treatment only during this period (in this case, tapping as high S steel is performed) ) Alternatively, by performing a furnace body exchange (preparing a spare furnace body and replacing only the furnace body) with respect to a converter furnace vessel for repairing a furnace body brick, both converter furnaces can be operated. What should I do?
【0019】本発明法を適用すべき溶銑の種類に特別な
制限はなく、高炉や溶融還元炉等で製造された溶銑の精
錬に適用できるが、特に本発明法は溶融還元炉で製造さ
れた溶銑の精錬法として極めて有用である。すなわち、
一般に高炉で製造される溶銑中の[S]は0.03wt
%前後であり、通常、脱硫処理ではこれを0.01wt
%未満のレベルまで低減させればよい。これに対して溶
融還元炉で製造される溶銑中の[S]は0.3〜0.4
wt%程度と高炉の溶銑に較べて格段に高く、このため
従来行われているような炉外脱硫処理では、このような
高レベルの[S]を0.01wt%未満のレベルまで低
減させることは甚だ困難である。この点、本発明法では
転炉型反応容器の強撹拌を利用し且つ以下に述べるよう
な諸条件に従って脱硫処理を行うことにより、溶融還元
炉で製造された高Sの溶銑であっても問題なく脱硫処理
を行うことができ、引き続き他の転炉型反応容器で行わ
れる脱炭処理を含め、溶銑の効率的な精錬を行うことが
できる。There is no particular limitation on the type of hot metal to which the method of the present invention is applicable, and the method can be applied to refining of hot metal manufactured in a blast furnace or a smelting reduction furnace. It is extremely useful as a hot metal refining method. That is,
Generally, [S] in hot metal produced in a blast furnace is 0.03 wt.
% In the desulfurization process, usually 0.01 wt.
% May be reduced to a level less than%. On the other hand, [S] in the hot metal produced in the smelting reduction furnace is 0.3 to 0.4.
wt%, which is much higher than molten iron in a blast furnace. Therefore, in a conventional desulfurization treatment outside the furnace, it is necessary to reduce such a high level of [S] to a level of less than 0.01 wt%. Is extremely difficult. In this regard, the method of the present invention utilizes the strong stirring of the converter type reaction vessel and performs the desulfurization treatment according to the conditions described below. The desulfurization treatment can be performed without any problem, and the efficient refining of the hot metal can be performed, including the decarburization treatment subsequently performed in another converter type reaction vessel.
【0020】本発明法では、転炉型反応容器での強撹拌
機能を利用して溶銑の脱硫処理を行うものであり、この
ため通常は転炉型反応容器にN2等の溶銑撹拌用ガス
(例えば、上底吹き型転炉の場合には、底吹きガス)が
供給される。この溶銑撹拌用ガスの好ましい吹き込み量
は、所望の強撹拌作用を得るため溶銑当たり0.05N
m3/t/min以上、望ましくは0.1Nm3/t/m
in以上とする。図1は、上底吹き型転炉において脱硫
処理を行った場合(送酸量:1.0Nm3/t/mi
n)について、溶銑撹拌用の底吹きガス(窒素ガス)の
吹き込み量と脱硫率との関係を示しており、底吹きガス
量を0.05Nm3/t/min以上とすることにより
高い脱硫率が得られることが判る。[0020] In the present invention method is for performing desulfurization treatment of molten pig iron by using strong agitation function in the converter type reaction vessel, molten iron stirring gas such as N 2 in this order usually converter type reaction vessel (For example, in the case of a top-bottom blow type converter, a bottom-blown gas) is supplied. The preferable injection amount of the hot metal stirring gas is 0.05 N per hot metal in order to obtain a desired strong stirring action.
m 3 / t / min or more, desirably 0.1 Nm 3 / t / m
in or more. FIG. 1 shows a case where desulfurization treatment was performed in an upper-bottom blow type converter (acid supply amount: 1.0 Nm 3 / t / mi).
Regarding n), the relationship between the blowing amount of the bottom blow gas (nitrogen gas) for hot metal stirring and the desulfurization rate is shown. The desulfurization rate is increased by setting the bottom blow gas amount to 0.05 Nm 3 / t / min or more. Is obtained.
【0021】また、脱硫処理では必要に応じて送酸ラン
スを通じた送酸(酸素送給)を行う。この送酸により、
脱硫に有利な高温処理を行うことができるとともに、後
工程での熱余裕を考慮した溶銑温度の確保が容易とな
り、引き続き行われる脱炭処理等を有利に実施すること
ができる。先に述べたように脱硫反応は還元反応であ
り、脱硫処理における酸素や酸化物の投入は脱硫反応を
阻害する要因となることから、従来行われているような
炉外脱硫処理では送酸は基本的に避けるべきであると考
えられてきた。これに対して本発明者らは、転炉型反応
容器において強撹拌下で脱硫処理を実施する場合には、
ある程度の量の送酸を行っても脱硫反応は殆ど阻害され
ないことを見い出した。In the desulfurization treatment, acid supply (oxygen supply) through an acid supply lance is performed as necessary. By this acid transfer,
A high-temperature treatment advantageous for desulfurization can be performed, and it is easy to secure the hot metal temperature in consideration of a heat margin in a later step, so that the subsequent decarburization treatment or the like can be advantageously performed. As described above, the desulfurization reaction is a reduction reaction, and the addition of oxygen and oxides in the desulfurization treatment is a factor that hinders the desulfurization reaction. It has been basically thought that it should be avoided. In contrast, the present inventors, when performing desulfurization treatment under strong stirring in a converter type reaction vessel,
It has been found that the desulfurization reaction is hardly inhibited even if a certain amount of acid is supplied.
【0022】送酸は脱硫処理後の溶銑温度および後工程
での熱余裕を考慮して2.5Nm3/t/min以下、
好ましくは2Nm3/t/min以下、より好ましくは
1.5Nm3/t/min以下の範囲の供給量で行わ
れ、これにより脱硫反応が阻害されることなく且つ過度
な脱炭反応を進行させることもなく、脱硫処理を高温の
溶銑温度で行うことができる。なお、処理温度、処理後
の溶銑温度、後工程での熱余裕等の観点から送酸の必要
がない場合には、送酸は実施しなくてもよい。In consideration of the hot metal temperature after the desulfurization treatment and the heat margin in the post-process, the acid supply is not more than 2.5 Nm 3 / t / min,
Preferably 2Nm 3 / t / min or less, more preferably conducted at a feed rate in the range of less than 1.5Nm 3 / t / min, to thereby advance the and excessive decarburization reaction without desulfurization reaction is inhibited The desulfurization treatment can be performed at a high hot metal temperature without any problem. In addition, when it is not necessary to supply acid from the viewpoint of the processing temperature, the hot metal temperature after the processing, the heat margin in the post-process, and the like, the acid transmission may not be performed.
【0023】送酸量が2.5Nm3/t/minを超え
ると脱硫反応が阻害されるため脱硫効率が低下し、ま
た、脱炭反応が進行して溶銑中の[C]が低減するた
め、引き続き他の転炉型反応容器において行われる脱炭
処理において熱余裕がなくなり、スクラップが溶解しに
くくなったり、地金付着が発生する等の問題を生じる。
図2は、上底吹き型転炉において脱硫処理を行った場合
(底吹きガス量:0.1Nm3/t/min)につい
て、送酸量と脱硫率との関係を示しており、送酸量が
2.5Nm3/t/minを超えると脱硫効率が極端に
悪化することが判る。本発明法では、上記の供給量の範
囲においては送酸による脱硫反応への影響が小さいた
め、高温処理による処理時間の短縮化、処理後の溶銑温
度の確保等の観点から、上記の供給量の限度において送
酸は行った方が好ましい。If the amount of acid supply exceeds 2.5 Nm 3 / t / min, the desulfurization efficiency is reduced due to the inhibition of the desulfurization reaction, and the decarburization reaction proceeds to reduce [C] in the hot metal. However, in the decarburization process that is subsequently performed in another converter type reaction vessel, there is no more heat margin, and problems such as difficulty in dissolving the scrap and adhesion of the metal occur.
FIG. 2 shows the relationship between the amount of acid supply and the desulfurization rate when desulfurization treatment was performed in a top-bottom blow type converter (bottom blown gas amount: 0.1 Nm 3 / t / min). When the amount exceeds 2.5 Nm 3 / t / min, it can be seen that the desulfurization efficiency is extremely deteriorated. In the method of the present invention, since the influence of the acid supply on the desulfurization reaction is small within the above-mentioned supply amount, the supply amount is reduced from the viewpoint of shortening the treatment time by the high-temperature treatment and securing the hot metal temperature after the treatment. It is preferable to carry out the acid feeding within the limit.
【0024】また、本発明の脱硫処理では、熱源とし
て、さらには送酸による溶銑中の[C]の低下を防止す
るため、コークス等の炭材を供給することができる。こ
のような炭材の供給により、上述した送酸による効果と
相俟って脱硫に有利な高温処理を行うことができるとと
もに、後工程での熱余裕を考慮した溶銑温度の確保が容
易となり、しかも溶銑中の[C]の低下を防止して引き
続き行われる脱炭処理等を有利に実施することができ
る。コークス等の炭材の供給量は、目標とする脱硫処理
後の溶銑中の[C]量に応じ、送酸量等を考慮して決め
られる。In the desulfurization treatment of the present invention, a carbonaceous material such as coke can be supplied as a heat source, and in order to prevent a decrease in [C] in the hot metal due to acid supply. By supplying such a carbon material, it is possible to perform a high-temperature treatment advantageous for desulfurization in combination with the effect of the above-described acid supply, and it is easy to secure the hot metal temperature in consideration of a heat margin in a later process. In addition, it is possible to advantageously carry out the subsequent decarburization treatment or the like while preventing the drop of [C] in the hot metal. The supply amount of the carbonaceous material such as coke is determined in consideration of the acid supply amount and the like according to the target [C] amount in the hot metal after the desulfurization treatment.
【0025】また、脱硫処理では任意の脱硫剤を添加で
きるが、本発明で行う脱硫処理は他の転炉型反応容器で
行われる脱炭処理の処理時間(通常、約15分前後)と
略同程度の時間で処理を終了させ、脱炭処理を行う転炉
の稼動ピッチと合わせるようにすることが好ましく、こ
のため脱硫効率を向上させるために、必要に応じて石灰
粉(通常、生石灰)を主成分とする脱硫剤を撹拌用ガス
吹き込みノズルから吹き込むことができる。In the desulfurization treatment, any desulfurization agent can be added. However, the desulfurization treatment performed in the present invention is substantially equivalent to the treatment time (normally about 15 minutes) of the decarburization treatment performed in another converter type reaction vessel. It is preferable to finish the treatment in about the same time and match it with the operating pitch of the converter that performs the decarburization treatment. Therefore, in order to improve the desulfurization efficiency, lime powder (usually quick lime) is used as necessary. Can be blown from a stirring gas blowing nozzle.
【0026】また、脱硫剤としては、製鋼スラグ、製銑
スラグの1種または2種以上を装入することができる。
先に述べたように転炉型反応容器は大型容器であり、フ
リーボードも十分にあるため、脱硫剤として反応性の高
い製鋼スラグや製銑スラグを大量に使用することがで
き、これにより効率的な脱硫処理を行うことができる。
また、このように脱硫剤としてスラグを利用することに
より、スラグ中のT.Feも同時に還元できるため歩留
まりも向上する。例えば、T.Fe:5wt%程度のス
ラグを用いた場合には、処理後のスラグ中T.Feを
0.05wt%程度まで低下させることができる。した
がって、溶融還元炉で製造された溶銑を脱硫処理する場
合には、溶融還元スラグを脱硫剤として供給することに
より、高Sの溶銑の脱硫処理の効率化と歩留まり向上を
図ることができる。As the desulfurizing agent, one or more of steelmaking slag and ironmaking slag can be charged.
As mentioned earlier, the converter type reaction vessel is a large vessel and has ample free board, so it is possible to use a large amount of highly reactive steelmaking slag and ironmaking slag as a desulfurizing agent, thereby increasing efficiency. Effective desulfurization treatment can be performed.
Further, by using slag as a desulfurizing agent in this way, T.C. Since Fe can be reduced at the same time, the yield is improved. For example, T. When slag of about 5 wt% Fe is used, T.C. Fe can be reduced to about 0.05 wt%. Therefore, when desulfurizing hot metal produced in a smelting reduction furnace, by supplying the smelting reduced slag as a desulfurizing agent, it is possible to improve the efficiency of desulfurization processing of high-sulfur hot metal and improve the yield.
【0027】上述した炭材や脱硫剤の転炉型反応容器内
への供給法は、装入装置を利用した炉上方からの重力落
下、撹拌用ガス吹き込みノズルからの吹き込み(インジ
ェクション)等の任意の方法を採ることができるが、
(1)吹き込み法では炭材や脱硫剤として比表面積が大き
い粉体を用いるため溶銑との反応性を高めることができ
ること、(2)吹き込まれた粉体(炭材、脱硫剤)のエネ
ルギーにより、撹拌用ガスだけを吹き込む場合に較べて
強撹拌が得られ、その分、反応効率を高めることができ
ること、(3)吹き込まれた炭材や脱硫剤の粉体がスラグ
に浮上するまでの間にメタル内を通るので、その分、反
応性や撹拌性を高めることができること、等の面で撹拌
用ガス吹き込みノズルからの吹き込みの方が有利であ
る。撹拌用ガス吹き込みノズルは、例えば上底吹き型転
炉の場合には底吹きノズルであり、この底吹きノズルか
ら炭材や脱硫剤が吹き込まれる。The above-mentioned method of supplying the carbonaceous material and the desulfurizing agent into the converter type reaction vessel may be carried out by an arbitrary method such as gravity drop from the upper part of the furnace using a charging device, or injection (injection) from a stirring gas injection nozzle. Can be adopted,
(1) In the blowing method, a powder having a large specific surface area is used as a carbon material or a desulfurizing agent, so that the reactivity with hot metal can be increased. (2) The energy of the injected powder (carbon material, desulfurizing agent) Strong stirring can be obtained compared to the case where only the stirring gas is blown, and the reaction efficiency can be improved accordingly. (3) The time until the injected carbonaceous material or the powder of the desulfurizing agent floats on the slag Since the gas passes through the metal, the blowing from the stirring gas blowing nozzle is more advantageous in that the reactivity and the stirring property can be increased accordingly. The stirring gas blowing nozzle is, for example, a bottom blowing nozzle in the case of a top-bottom blowing converter, and a carbon material and a desulfurizing agent are blown from the bottom blowing nozzle.
【0028】また、脱硫効率を向上させることを目的と
して、送酸終了後に脱酸剤として金属AlまたはAl含
有物質、FeSi、SiMn等の合金、SiC等を供給
することができ、これらを供給してスラグ−メタルを撹
拌することにより、さらに高い脱硫効率を得ることがで
きる。これら脱酸剤の供給は炉上部からの重力落下でも
構わないが、撹拌用ガス吹き込みノズルから吹き込むよ
うにすればスラグヘのロスが低減できるのでさらに効果
的である。For the purpose of improving the desulfurization efficiency, metal Al or an Al-containing substance, an alloy such as FeSi or SiMn, SiC, or the like can be supplied as a deoxidizing agent after the completion of the acid supply. By further stirring the slag-metal, higher desulfurization efficiency can be obtained. The supply of these deoxidizing agents may be carried out by gravity drop from the upper part of the furnace, but if they are blown from a gas blowing nozzle for stirring, the loss to the slag can be reduced, which is more effective.
【0029】本発明の脱硫処理は転炉型反応容器を利用
するものであるため、この脱硫処理工程においてスクラ
ップ等の固体鉄源を装入して溶解させることができ、ま
た、このような固体鉄源の溶解に当たっては送酸や炭材
の供給を適宜実施して熱の供給を行うことができるた
め、処理後の溶銑温度や後工程の脱炭処理の実施等に悪
影響を及ぼすこともない。Since the desulfurization treatment of the present invention utilizes a converter type reaction vessel, in this desulfurization treatment step, a solid iron source such as scrap can be charged and dissolved. When dissolving the iron source, the supply of heat can be performed by appropriately supplying acid or carbon material, so that it does not adversely affect the hot metal temperature after the treatment or the decarburization treatment in the subsequent step. .
【0030】また、このように脱硫処理で固体鉄源を溶
解するため、硫黄分の高い還元鉄等の固体鉄源を装入し
ても問題はなく、従来では製鋼工程での使用が困難であ
った高Sの還元鉄や脱硫処理前に鋳銑機で凝固された銑
鉄等も固体鉄源としての使用が可能となる。したがっ
て、本発明では脱硫処理を行うべき転炉型反応容器に還
元鉄、スクラップ、銑鉄等の中から選ばれる1種以上の
固体鉄源を装入し、これらを送酸と炭材供給を行って溶
解した後、脱硫処理を行う操業形態を採ることができ
る。In addition, since the solid iron source is dissolved in the desulfurization treatment, there is no problem even if a solid iron source such as reduced iron having a high sulfur content is charged. The high S reduced iron and pig iron solidified by a cast iron machine before desulfurization can also be used as a solid iron source. Therefore, in the present invention, one or more solid iron sources selected from among reduced iron, scrap, pig iron and the like are charged into a converter type reaction vessel to be subjected to desulfurization treatment, and these are supplied with acid and supplied with carbonaceous material. After the dissolution, an operation mode in which desulfurization treatment is performed can be adopted.
【0031】以上のようにして少なくとも1基の転炉型
反応容器で脱硫処理された溶銑は、移送容器等を介して
他の転炉型反応容器に移され、ここで脱炭処理(必要に
応じて、同時に脱燐処理)がなされる。この脱炭処理に
特別な制約はなく、通常の条件で行えばよい。本発明法
に使用される転炉型反応容器としては上底吹き型転炉、
横吹き型転炉、上横吹き転炉等が挙げられるが、特に脱
硫処理に用いられる転炉型反応容器については、上底吹
き型転炉の方が横吹き型転炉や上横吹き型転炉に較べて
スラグ−メタル界面の反応領域が広くとれるため反応効
率がよく、脱硫効率の向上が期待できるため好ましい。The hot metal desulfurized in at least one converter-type reaction vessel as described above is transferred to another converter-type reaction vessel via a transfer vessel or the like, where it is subjected to decarburization treatment (if necessary). Accordingly, a phosphorus removal treatment is performed at the same time. There is no special restriction on this decarburization treatment, and it may be performed under normal conditions. As the converter type reaction vessel used in the method of the present invention, a top and bottom blown type converter,
A horizontal-blowing converter, a top-blowing converter, etc. may be mentioned. In particular, regarding a converter-type reaction vessel used for desulfurization, a top-bottom-blowing converter is a horizontal-blowing converter or a top-blowing converter. Compared with the converter, the reaction region at the slag-metal interface can be widened, so that the reaction efficiency is good and the desulfurization efficiency can be expected to be improved.
【0032】以上述べたような本発明の溶銑精錬法は、
炉外脱硫処理を行う従来法に対して以下のような利点が
ある。 (1) 通常は休止状態にある転炉型反応容器の予備機をそ
のままの形で脱硫処理に利用できるため、従来の炉外脱
硫処理のような設備的負担を全く伴うことなく脱硫処理
を行うことができる。 (2) 脱硫処理に利用する転炉型反応容器はフリーボード
が十分にあるため、脱硫剤として反応性の高い製鋼スラ
グや製銑スラグを大量に使用することができ、このため
効率的な脱硫処理を行うことができ、しかもスラグ中の
T.Feも同時に還元できるため歩留まりも向上する。The hot metal refining method of the present invention as described above
There are the following advantages over the conventional method of performing out-of-pile desulfurization treatment. (1) Since the standby unit of the converter-type reaction vessel, which is normally in a quiescent state, can be used as it is for desulfurization, desulfurization is performed without any equipment burden as in conventional out-of-furnace desulfurization be able to. (2) The converter type reactor used for desulfurization has sufficient freeboard, so that a large amount of highly reactive steelmaking slag or ironmaking slag can be used as a desulfurizing agent. Treatment can be performed, and T.D. Since Fe can be reduced at the same time, the yield is improved.
【0033】(3) 脱硫処理において転炉型反応容器が有
している送酸ランス等を利用した送酸及び炭材供給を行
うことができる。従来では、脱硫処理における酸素分の
投入は脱硫反応を阻害する要因となることから脱硫処理
における送酸は基本的に避けるべきであると考えられて
きたが、転炉型反応容器において強撹拌下で脱硫処理し
た場合には、ある程度の量の送酸を行っても脱硫反応は
殆ど阻害されない。また、コークス等の炭材は硫黄分を
含んでおり、通常の転炉操業では加硫の問題から炭材の
供給には大きな制約があるが、本発明法では炭材が供給
される工程が脱硫処理工程であり、しかも転炉型反応容
器の強撹拌下で効率的な脱硫処理がなされるため、炭材
供給による加硫は殆んど問題とならず、このため比較的
大量の炭材を供給することができる。このように転炉型
反応容器を利用した脱硫処理では送酸及び炭材の供給が
比較的容易にできるため、脱硫に有利な高温処理を行う
ことができ、しかも、後工程での熱余裕を考慮した溶銑
温度の確保が容易となる。したがって、脱炭処理工程で
のスクラップ装入量も増大させることができる。(3) In the desulfurization treatment, acid supply and carbon material supply can be performed using an acid supply lance or the like of the converter type reaction vessel. Conventionally, it has been thought that the supply of oxygen in desulfurization treatment is a factor that hinders the desulfurization reaction, so that acid transport in desulfurization treatment should be basically avoided. , The desulfurization reaction is hardly inhibited even if a certain amount of acid is supplied. Also, the carbon material such as coke contains sulfur, and the supply of the carbon material is greatly restricted due to the problem of vulcanization in a normal converter operation. Since this is a desulfurization treatment step, and efficient desulfurization treatment is performed under strong stirring in a converter type reaction vessel, vulcanization by carbon material supply hardly causes a problem, and therefore a relatively large amount of carbon material is used. Can be supplied. As described above, in the desulfurization treatment using a converter type reaction vessel, the supply of acid and the supply of carbon material can be relatively easily performed, so that a high-temperature treatment advantageous for desulfurization can be performed, and moreover, the heat margin in the post-process is reduced It is easy to secure the hot metal temperature in consideration. Therefore, the amount of scrap charged in the decarburization process can be increased.
【0034】(4) 脱硫処理においてコークス等の炭材の
供給ができるため、溶銑中の[C]の低下を防止するこ
とができ、このため引き続き行われる脱炭処理を極めて
有利に実施することができ、スクラップの装入量も上述
した溶銑温度の確保と相俟って大幅に増大させることが
できる。さらに、炭材を供給して溶銑を加炭することに
より、脱炭処理において高品位の発生ガスを大量に得る
ことができる。(4) Since carbonaceous materials such as coke can be supplied in the desulfurization treatment, it is possible to prevent a decrease in [C] in the hot metal, and therefore to carry out the subsequent decarburization treatment extremely advantageously. In addition, the amount of scrap charged can be greatly increased in combination with the above-described securing of the hot metal temperature. Further, by supplying the carbonaceous material and carburizing the hot metal, a large amount of high-grade generated gas can be obtained in the decarburization process.
【0035】(5) 転炉型反応容器を利用して脱硫処理を
行うためスクラップ等の固体鉄源の装入が可能であり、
上述したような送酸及び炭材供給を適宜実施することに
より、処理後の溶銑温度や後工程の脱炭処理の実施に何
ら支障を来すことなく、固体鉄源を溶解させることがで
き、この結果、脱炭処理工程を含めた精錬工程全体での
スクラップ等の固体鉄源の消費量を大幅に増大させるこ
とができる。また、脱硫処理工程で固体鉄源を装入する
ものであるため、従来の転炉操業では利用が難しかった
高Sの還元鉄や脱硫処理前に鋳銑機で凝固させた銑鉄等
についても、固体鉄源として問題なく使用することがで
きる。(5) Since a desulfurization treatment is performed using a converter type reaction vessel, a solid iron source such as scrap can be charged.
By appropriately performing the above-described acidification and the supply of carbonaceous material, the solid iron source can be dissolved without any hindrance to the hot metal temperature after the treatment and the decarburization treatment in the subsequent step, As a result, the consumption of the solid iron source such as scrap in the entire refining process including the decarburization process can be significantly increased. In addition, since the solid iron source is charged in the desulfurization process, high S reduced iron and pig iron solidified by a cast iron machine before desulfurization were difficult to use in the conventional converter operation. It can be used without problems as a solid iron source.
【0036】(6) 本発明の溶銑精錬法は、特に溶融還元
炉で製造される溶銑の精錬に極めて有用である。すなわ
ち、溶融還元炉で製造される溶銑中の[S]は高炉の溶
銑に較べて格段に高く、このため従来行われている炉外
脱硫処理では、このような高レベルの[S]を所定のレ
ベルまで低減させることは困難である。これに対して本
発明法では、転炉型反応容器の強撹拌機能を利用し且つ
上述したような諸条件に従って脱硫処理を行うことによ
り、溶融還元炉で製造された高Sの溶銑であっても問題
なく脱硫処理することができ、引き続き他の転炉型反応
容器で行われる脱炭処理を含め、溶銑の効率的な精錬を
行うことができる。(6) The hot metal refining method of the present invention is extremely useful especially for refining hot metal produced in a smelting reduction furnace. That is, the [S] in the hot metal produced in the smelting reduction furnace is significantly higher than the hot metal in the blast furnace, and therefore, in the conventional out-of-furnace desulfurization treatment, such a high level of [S] is required. It is difficult to reduce to the level of. On the other hand, in the method of the present invention, a high-S hot metal produced in a smelting reduction furnace by utilizing the strong stirring function of a converter The desulfurization treatment can be performed without any problem, and efficient refining of the hot metal can be performed, including the decarburization treatment that is subsequently performed in another converter type reaction vessel.
【0037】なお、本発明法に供される2基以上の転炉
型反応容器は、本発明法における通常の操業形態を想定
した場合、脱硫処理、脱炭処理のいずれにも使用できる
ようにすることが好ましく、このため転炉型反応容器用
の耐火物としては脱硫処理、脱炭処理のいずれにも高い
耐用性を有するMgO−C系煉瓦を用いることが好まし
い。The two or more converter type reaction vessels used in the method of the present invention can be used for either desulfurization treatment or decarburization treatment, assuming a normal operation mode in the method of the present invention. Therefore, as a refractory for the converter type reaction vessel, it is preferable to use a MgO-C-based brick having high durability in both desulfurization treatment and decarburization treatment.
【0038】[0038]
【実施例】[実施例1]100t転炉(煉瓦積み後内容
積90m3)に溶銑100tを入れ、底吹きガス量を溶
銑当たり0.1Nm3/t/minとし、生石灰を溶銑
当たり5kg/t重力落下させて脱硫処理を実施した。
この脱硫処理では、以下に示すように処理開始から約1
5分で溶銑中の[S]が0.032wt%から0.01
0wt%まで低下した。 [C] [S] 溶銑温度 処理前 4.5wt% 0.032wt% 1400℃ 処理後 4.5wt% 0.010wt% 1360℃ 次いで、この脱硫した溶銑をもう一基の転炉で脱炭処理
し、[C]:0.05wt%、[S]:0.010wt
%の鋼を得た。[Example 1] 100 tons of hot metal was put into a 100-t converter (volume 90 m 3 after bricking), the amount of bottom blown gas was 0.1 Nm 3 / t / min per hot metal, and quick lime was 5 kg / hot metal. t Desulfurization treatment was performed by gravity drop.
In this desulfurization treatment, as shown below, about 1
[S] in hot metal is reduced from 0.032 wt% to 0.01 in 5 minutes
It decreased to 0 wt%. [C] [S] Hot metal temperature Before treatment 4.5 wt% 0.032 wt% 1400 ° C After treatment 4.5 wt% 0.010 wt% 1360 ° C Next, the desulfurized hot metal is decarburized in another converter. , [C]: 0.05 wt%, [S]: 0.010 wt
% Steel was obtained.
【0039】[実施例2]100t転炉(煉瓦積み後内
容積90m3)に溶銑100tを入れ、底吹きガス量を
溶銑当たり0.5Nm3/t/minとし、生石灰を溶
銑当たり5kg/t重力落下させて脱硫処理を実施し
た。この脱硫処理では、以下に示すように処理開始から
約10分で溶銑中の[S]が0.032wt%から0.
007wt%まで低下した。 [C] [S] 溶銑温度 処理前 4.5wt% 0.032wt% 1400℃ 処理後 4.5wt% 0.007wt% 1360℃ 次いで、この脱硫した溶銑をもう一基の転炉で脱炭処理
し、[C]:0.05wt%、[S]:0.007wt
%の鋼を得た。Example 2 100 tons of hot metal was put into a 100-t converter (volume after bricking: 90 m 3 ), the amount of bottom blown gas was 0.5 Nm 3 / t / min per hot metal, and quicklime was 5 kg / t per hot metal. A desulfurization treatment was performed by gravity drop. In this desulfurization treatment, as shown below, in about 10 minutes from the start of the treatment, the content of [S] in the hot metal was reduced from 0.032 wt% to 0.1%.
007 wt%. [C] [S] Hot metal temperature Before treatment 4.5 wt% 0.032 wt% 1400 ° C After treatment 4.5 wt% 0.007 wt% 1360 ° C Next, the desulfurized hot metal is decarburized in another converter. , [C]: 0.05 wt%, [S]: 0.007 wt
% Steel was obtained.
【0040】[実施例3]100t転炉(煉瓦積み後内
容積90m3)に[C]:約3wt%、[S]:約0.
3wt%の溶銑200tと、この溶銑の製造過程で生成
した[T.Fe]:約5wt%、[CaO]/[SiO
2]:1.2のスラグ60tを入れ、送酸ランスからの
送酸量を10000Nm3/h、底吹きガス量を溶銑当
たり1Nm3/t/min、コークス装入量を7tとし
て、脱硫処理を実施した。この脱硫処理では、以下に示
すように処理開始から約30分で溶銑中の[S]が0.
305wt%から0.010wt%まで低下した。ま
た、溶銑温度を50℃上昇させることができた。 [C] [S] 溶銑温度 処理前 3.1wt% 0.305wt% 1400℃ 処理後 4.5wt% 0.010wt% 1450℃ 次いで、この脱硫した溶銑をもう一基の転炉で100t
ずつ2回に分けて脱炭処理し、[C]:0.05wt
%、[S]:0.010wt%の鋼を得た。[Example 3] [C]: about 3 wt% and [S]: about 0.1 wt% in a 100 t converter (internal volume after bricking: 90 m 3 ).
200 tons of 3 wt% hot metal and the hot metal produced during the manufacturing process [T. Fe]: about 5 wt%, [CaO] / [SiO
2 ]: Desulfurization treatment with 60 t of slag of 1.2, acid supply from the acid supply lance of 10,000 Nm 3 / h, bottom blown gas amount of 1 Nm 3 / t / min per hot metal, and coke charging amount of 7 t Was carried out. In this desulfurization treatment, as shown below, about 30 minutes after the start of the treatment, [S] in the hot metal was reduced to 0.1.
It decreased from 305 wt% to 0.010 wt%. Further, the hot metal temperature could be raised by 50 ° C. [C] [S] Hot metal temperature Before treatment 3.1 wt% 0.305 wt% 1400 ° C After treatment 4.5 wt% 0.010 wt% 1450 ° C Next, this desulfurized hot metal was processed for 100 tons in another converter.
Decarburization treatment is divided into two each, [C]: 0.05wt
%, [S]: 0.010 wt% of steel was obtained.
【0041】[実施例4]100t転炉(煉瓦積み後内
容積90m3)に溶銑100tを入れ、底吹きガス量を
溶銑当たり0.5Nm3/t/minとし、底吹きノズ
ルから生石灰を溶銑当たり5kg/t吹き込んで脱硫処
理を実施した。この脱硫処理では、以下に示すように処
理開始から約5分で溶銑中の[S]が0.032wt%
から0.002wt%まで低下した。 [C] [S] 溶銑温度 処理前 4.5wt% 0.032wt% 1400℃ 処理後 4.5wt% 0.002wt% 1380℃ 次いで、この脱硫した溶銑をもう一基の転炉で脱炭処理
し、[C]:0.05wt%、[S]:0.002wt
%の鋼を得た。Example 4 100 t of hot metal was put into a 100-t converter (volume after bricking: 90 m 3 ), and the amount of bottom blown gas was set to 0.5 Nm 3 / t / min per hot metal. The desulfurization treatment was carried out at a rate of 5 kg / t. In this desulfurization treatment, [S] in the hot metal was reduced to 0.032 wt% in about 5 minutes from the start of the treatment as shown below.
To 0.002 wt%. [C] [S] Hot metal temperature Before treatment 4.5 wt% 0.032 wt% 1400 ° C After treatment 4.5 wt% 0.002 wt% 1380 ° C Next, the desulfurized hot metal is decarburized in another converter. , [C]: 0.05 wt%, [S]: 0.002 wt
% Steel was obtained.
【0042】[実施例5]100t転炉(煉瓦積み後内
容積90m3)に溶銑100tを入れ、底吹きガス量を
溶銑当たり0.1Nm3/t/minとし、生石灰を溶
銑当り5kg/t、Alを溶銑当たり0.2kg/t装
入して脱硫処理を実施した。この脱硫処理では、以下に
示すように処理開始から約5分で溶銑中の[S]が0.
032wt%から0.002wt%まで低下した。 [C] [S] 溶銑温度 処理前 4.5wt% 0.032wt% 1380℃ 処理後 4.5wt% 0.002wt% 1400℃ 次いで、この脱硫した溶銑をもう一基の転炉で脱炭処理
し、[C]:0.05wt%、[S]:0.002wt
%の鋼を得た。Example 5 100 t of hot metal was put into a 100-t converter (volume 90 m 3 after brick-laying), the bottom blowing gas amount was 0.1 Nm 3 / t / min per hot metal, and quick lime was 5 kg / t per hot metal. , Al was charged at a rate of 0.2 kg / t per hot metal to perform a desulfurization treatment. In this desulfurization treatment, as shown below, [S] in the hot metal was reduced to 0. 5 minutes from the start of the treatment.
It decreased from 032 wt% to 0.002 wt%. [C] [S] Hot metal temperature 4.5 wt% 0.032 wt% at 1380 ° C before treatment 4.5 wt% 0.002 wt% 1400 ° C after the treatment Next, the desulfurized hot metal is decarburized in another converter. , [C]: 0.05 wt%, [S]: 0.002 wt
% Steel was obtained.
【0043】[実施例6]100t転炉(煉瓦積み後内
容積90m3)に溶銑100tを入れ、底吹きガス量を
溶銑当たり0.5Nm3/t/minとし、生石灰を溶
銑当たり5kg/t、コークスを溶銑当たり20kg/
t装入し、ランスより5000Nm3/hの送酸を行っ
て脱硫処理を実施した。この脱硫処理では、以下に示す
ように処理開始から約10分で溶銑中の[S]が0.0
32wt%から0.015wt%まで低下するととも
に、[C]が3.2wt%から4.5wt%まで上昇し
た。 [C] [S] 溶銑温度 処理前 3.2wt% 0.032wt% 1380℃ 処理後 4.5wt% 0.015wt% 1400℃ 次いで、この脱硫した溶銑をもう一基の転炉で脱炭処理
し、[C]:0.05wt%、[S]:0.015wt
%の鋼を得た。Example 6 100 t of hot metal was put into a 100-t converter (volume 90 m 3 after bricking), the amount of bottom blown gas was 0.5 Nm 3 / t / min per hot metal, and quick lime was 5 kg / t per hot metal. , Coke 20kg / hot metal
t was charged, and acid was supplied at 5000 Nm 3 / h from a lance to perform desulfurization treatment. In this desulfurization treatment, [S] in the hot metal was reduced to 0.0 in about 10 minutes from the start of the treatment as shown below.
[C] increased from 3.2 wt% to 4.5 wt% while decreasing from 32 wt% to 0.015 wt%. [C] [S] Hot metal temperature Before treatment 3.2 wt% 0.032 wt% 1380 ° C After treatment 4.5 wt% 0.015 wt% 1400 ° C Next, the desulfurized hot metal is decarburized in another converter. , [C]: 0.05 wt%, [S]: 0.015 wt
% Steel was obtained.
【0044】[0044]
【発明の効果】以上述べた本発明の溶銑精錬法によれ
ば、少なくとも1基の転炉型反応容器を利用して脱硫処
理を行い、しかる後、他の転炉型反応容器で脱炭処理を
行って溶鋼を得るため、従来の炉外脱硫処理のような設
備コストや溶銑温度の低下等の問題を生じることなく、
脱硫処理を含めた溶銑の精錬を効率的に行うことができ
る。According to the hot metal refining method of the present invention described above, desulfurization treatment is performed using at least one converter type reaction vessel, and thereafter, decarburization treatment is performed in another converter type reaction vessel. In order to obtain molten steel by performing
Hot metal refining including desulfurization treatment can be performed efficiently.
【図1】上底吹き型転炉を用いて脱硫処理を行った場合
の底吹きガス量(N2)と脱硫効率との関係を示すグラ
フFIG. 1 is a graph showing the relationship between the amount of bottom blown gas (N 2 ) and the desulfurization efficiency when a desulfurization treatment is performed using a top-bottom blow type converter.
【図2】上底吹き型転炉を用いて脱硫処理を行った場合
の送酸量と脱硫効率との関係を示すグラフFIG. 2 is a graph showing the relationship between the amount of acid transport and the desulfurization efficiency when desulfurization is performed using a top-bottom blow type converter.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 渡部 雅之 東京都千代田区丸の内一丁目1番2号 日 本鋼管株式会社内 (72)発明者 岩崎 克博 東京都千代田区丸の内一丁目1番2号 日 本鋼管株式会社内 (72)発明者 磯崎 進市 東京都千代田区丸の内一丁目1番2号 日 本鋼管株式会社内 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Masayuki Watanabe, 1-2-1, Marunouchi, Chiyoda-ku, Tokyo, Japan Nihon Kokan Co., Ltd. (72) Katsuhiro Iwasaki 1-2-1, Marunouchi, Chiyoda-ku, Tokyo, Japan (72) Inventor Susumu Isozaki, 1-2-1, Marunouchi, Chiyoda-ku, Tokyo Nihon Kokan Co., Ltd.
Claims (7)
くとも1基の転炉型反応容器において溶銑を脱硫処理
し、該脱硫処理後の溶銑を他の転炉型反応容器で脱炭処
理して溶鋼を得ることを特徴とする溶銑精錬法。A hot metal is desulfurized in at least one converter type reactor using two or more converter type reactors, and the hot metal after the desulfurization process is decarbonized in another converter type reactor. A hot metal refining method characterized by obtaining molten steel by processing.
銑撹拌用ガスの吹き込み量を溶銑当たり0.05Nm3
/t/min以上とすることを特徴とする請求項1に記
載の溶銑精錬法。2. The blowing rate of the hot metal stirring gas in the converter type reactor in the desulfurization treatment is set to 0.05 Nm 3 per hot metal.
The hot metal refining method according to claim 1, wherein the hot metal refining method is at least / t / min.
酸量を溶銑当たり2.5Nm3/t/min以下とする
ことを特徴とする請求項1または2に記載の溶銑精錬
法。3. The hot metal refining method according to claim 1, wherein the amount of acid fed in the converter type reaction vessel in the desulfurization treatment is 2.5 Nm 3 / t / min or less per hot metal.
特徴とする請求項1、2または3に記載の溶銑精錬法。4. The hot metal refining method according to claim 1, wherein a carbonaceous material is supplied in the desulfurization treatment.
用ガス吹込みノズルから脱硫剤および/または炭材を吹
き込むことを特徴とする請求項1、2、3または4に記
載の溶銑精錬法。5. The hot metal refining method according to claim 1, wherein a desulfurizing agent and / or carbon material is blown from a stirring gas blowing nozzle of the converter type reaction vessel in the desulfurization treatment. .
銑とともに固体鉄源を装入し、送酸と炭材供給を行って
固体鉄源を溶解した後、脱硫処理を行うことを特徴とす
る請求項1、2、3、4または5に記載の溶銑精錬法。6. A desulfurization treatment is carried out by charging a solid iron source together with hot metal into a converter type reaction vessel to be subjected to a desulfurization treatment, dissolving the solid iron source by supplying acid and carbon material, and then performing a desulfurization treatment. The hot metal refining method according to claim 1, 2, 3, 4, or 5.
たは製銑スラグを装入することを特徴とする請求項1、
2、3、4、5または6に記載の溶銑精錬法。7. The steelmaking slag and / or the ironmaking slag is charged in the desulfurization treatment.
The hot metal refining method according to 2, 3, 4, 5 or 6.
Priority Applications (10)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP36842997A JPH11193410A (en) | 1997-12-26 | 1997-12-26 | Molten iron refining method |
PCT/JP1998/005852 WO1999034022A1 (en) | 1997-12-26 | 1998-12-24 | Refining method of molten iron and reduction smelting method for producing the molten iron |
AU16877/99A AU755341B2 (en) | 1997-12-26 | 1998-12-24 | Refining method of molten iron and reduction smelting method for producing the molten iron |
BR9814479-0A BR9814479A (en) | 1997-12-26 | 1998-12-24 | "method for refining cast iron and method for reducing castings for the production of cast iron" |
IDW20001412A ID26484A (en) | 1997-12-26 | 1998-12-24 | METHOD OF PURPLE IRON PURPLE AND PURPLE REDUCTION METHOD TO PRODUCE PASS IRON |
TW87121601A TW467955B (en) | 1997-12-26 | 1998-12-24 | Refining method of molten iron and reduction smelting method for producing molten iron |
CN98812533A CN1283222A (en) | 1997-12-26 | 1998-12-24 | Refining method of molten iron and reduction smelting method for producing molten iron |
KR10-2000-7006438A KR100370920B1 (en) | 1997-12-26 | 1998-12-24 | Refining method of molten iron and reduction smelting method for producing the molten iron |
CA002315031A CA2315031A1 (en) | 1997-12-26 | 1998-12-24 | Refining method of molten iron and smelting reduction method for producing molten iron |
US09/974,511 US6837916B2 (en) | 1997-12-26 | 2001-10-10 | Smelting reduction method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP36842997A JPH11193410A (en) | 1997-12-26 | 1997-12-26 | Molten iron refining method |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH11193410A true JPH11193410A (en) | 1999-07-21 |
Family
ID=18491798
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP36842997A Pending JPH11193410A (en) | 1997-12-26 | 1997-12-26 | Molten iron refining method |
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Country | Link |
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JP (1) | JPH11193410A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007302960A (en) * | 2006-05-12 | 2007-11-22 | Sumitomo Metal Ind Ltd | Steelmaking method using reduced iron |
CN110396435A (en) * | 2019-09-03 | 2019-11-01 | 牛强 | A kind of organic solid waste blowing gasification installation of double liquid-baths |
-
1997
- 1997-12-26 JP JP36842997A patent/JPH11193410A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007302960A (en) * | 2006-05-12 | 2007-11-22 | Sumitomo Metal Ind Ltd | Steelmaking method using reduced iron |
CN110396435A (en) * | 2019-09-03 | 2019-11-01 | 牛强 | A kind of organic solid waste blowing gasification installation of double liquid-baths |
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