WO2014059695A1 - 一种燕麦处理装置及方法 - Google Patents

一种燕麦处理装置及方法 Download PDF

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Publication number
WO2014059695A1
WO2014059695A1 PCT/CN2012/083629 CN2012083629W WO2014059695A1 WO 2014059695 A1 WO2014059695 A1 WO 2014059695A1 CN 2012083629 W CN2012083629 W CN 2012083629W WO 2014059695 A1 WO2014059695 A1 WO 2014059695A1
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WIPO (PCT)
Prior art keywords
oat
oats
rice
processing device
oat processing
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PCT/CN2012/083629
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English (en)
French (fr)
Inventor
孙佐邦
孙治
王炜
Original Assignee
内蒙古三主粮天然燕麦产业股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 内蒙古三主粮天然燕麦产业股份有限公司 filed Critical 内蒙古三主粮天然燕麦产业股份有限公司
Priority to US13/994,272 priority Critical patent/US9403166B2/en
Priority to CA2821696A priority patent/CA2821696C/en
Priority to ES12854554T priority patent/ES2754786T3/es
Priority to AU2012363593A priority patent/AU2012363593C1/en
Priority to EP12854554.8A priority patent/EP2910307B1/en
Priority to IL226708A priority patent/IL226708B/en
Publication of WO2014059695A1 publication Critical patent/WO2014059695A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
    • B02B5/00—Grain treatment not otherwise provided for
    • B02B5/02—Combined processes
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10—Cereal-derived products
    • A23L7/198—Dry unshaped finely divided cereal products, not provided for in groups A23L7/117 - A23L7/196 and A23L29/00, e.g. meal, flour, powder, dried cereal creams or extracts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
    • B02B3/00—Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/10—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C9/00—Other milling methods or mills specially adapted for grain
    • B02C9/04—Systems or sequences of operations; Plant
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs

Definitions

  • the present invention relates to an oatmeal processing apparatus, and more particularly to an oatmeal processing apparatus in which the amount of processed oats per day reaches 100,000 tons or more.
  • the oat processing device increases the number of devices, thereby reducing the flow and load of the single machine, and achieving the process of light grinding subdivision.
  • the invention also relates to a method for treating oats, which is characterized according to the particle size of the processed oats, and the different grades of oats are separately processed, and the flow rate and constant load are fixed for each de-machine and the rice mill to ensure light load. Grinding the subdivision process effect.
  • Oatmeal is a low-sugar, high-nutrient, high-energy food. Oatmeal has been carefully processed into oatmeal/slices to make it easier to eat and taste, and has become a popular health food.
  • the dietary fiber has many beneficial biological functions, which can lower the low-density lipoprotein of triglyceride, promote cholesterol excretion, prevent and treat diabetes, and help reduce the occurrence of vascular complications of diabetes. It can laxatively clean the intestines. It is very helpful for patients with habitual constipation; Oatmeal is a low-calorie food, which is easy to produce satiety after being eaten into the human body.
  • oatmeal is rich in vitamins.
  • Bl, B2, E, folic acid, etc. can improve blood circulation and relieve stress caused by living work.
  • Minerals such as calcium, phosphorus, iron, zinc and manganese also prevent osteoporosis, promote wound healing and prevent anemia. . Therefore, the sales volume of oats is large every year and the growth potential is huge.
  • an object of the present invention is to provide an oatmeal processing apparatus which solves the problem that when oat grains are subjected to extrusion and collision when the daily processing amount reaches 100,000 tons or more of oats, the problem is easily broken and broken.
  • Another object of the present invention is to provide a method for treating oats, which has been treated on a surface.
  • the oats of 100,000 tons or more are graded according to the particle size, and the oats of different grades are processed separately, so that each of the removal machines and the rice mills can set the flow rate and load, ensuring the effect of light grinding subdivision.
  • the present invention adopts the following technical solutions:
  • the utility model relates to an oat processing device, which is provided with two or more types of rice removing machines and two or more kinds of rice grinding machines, and each group of the rice milling machines are connected in parallel or in series, and the rice grinding machines of each group are connected in parallel or in series.
  • two sets of removal machines are provided.
  • each group contains four parallel removal machines.
  • a brushing device is provided after the last rice mill for the bran processing of the oatmeal.
  • a vibrating screen and a winnowing device are provided after the buffing device, the vibrating screen is used to classify the oats, and the air separating device is used to remove and collect the fluffy gluten.
  • a packaging machine is arranged at the end of the grinding rice production line, and a photoelectric detecting device is added before and after the packaging machine to detect the quality of the oats before and after the packaging.
  • An oatmeal treatment method comprising the following steps: S00: grading the surface treated oats according to the particle size;
  • S20 The oats after the mango are sent to a plurality of sets of rice mills for more than two times of grinding.
  • the oatmeal processing method further comprises the following steps:
  • the oatmeal from the rice mill is subjected to a brushing process.
  • the oatmeal processing method further comprises the following steps:
  • the beneficial effects of the invention are as follows: on the basis of the original oat peeling technology, the grouping and quantity of the removal machine and the rice milling machine are increased, and the surface treated 100,000-ton or more oats are further classified according to the particle size.
  • the oats of each level are processed in different groups of de-manufacturing machines and rice grinders, and the flow rate and load of the single-removal machine and the rice-milling machine are reduced, and the flow and load of the single machine are reduced to achieve the light grinding subdivision. Process effect.
  • the cutting machine and the grinding machine are set to 3 to 4 sets respectively, it is not necessary to invest too much equipment cost from the perspective of equipment cost input; from the quality of oat processing, the squeezing of oats during processing is greatly reduced.
  • the pressure and impact force reduce the fracture breakage rate of the oats when they are squeezed and collided, and improve the whole rice yield and quality of the finished product.
  • the operation of the oats can be selectively controlled according to the characteristics of the raw oats, since the outermost skin of the oats has no edible value. Oatmeal has great value in the inner cortex. Therefore, the outermost mango skin removed from the mower is no longer deep-processed, and only the oat gluten extracted from the rice mill is collected and utilized.
  • the brush is added, and the bran can physically remove the gluten adhered on the oatmeal rice formed during the light grinding subdivision process to ensure the oatmeal rice.
  • the surface is clean to ensure color selection. Since the vibrating screen and the air selection device are arranged behind the brush, the vibration The sieve is equipped with different sieve plates for particle size classification of the peeled and peeled oat kernels, and the air selection device removes the light floating gluten by the centrifugal fan and the dust collecting and discharging system to realize the air selection.
  • the indicators such as pesticide, chemical fertilizer residue and heavy metal element content in the raw materials are sampled and sampled at regular intervals, and if the standard is exceeded, the batch product is traced. In addition, the frequency of sampling has been increased to ensure that the quality of finished products meets the requirements of national food safety standards.
  • Figure 1 is a structural view of an embodiment of the present invention
  • FIG. 2 is a flow chart of a method for processing oats provided by the present invention.
  • FIG. 1 is a structural view of an embodiment of the present invention.
  • two sets of parallel removing machine 2 are provided for de-managing the oats, each group There are 4 removal machines 2, which are connected in series between the two.
  • the oats are sequentially passed through the first group of the removal machine 2 for the first time, and the second group of the removal machine 2 is used for the second removal.
  • At the rear end of the second group of the removal machine 2 there are arranged four sets of rice mills 3 connected in series, each group comprising four rice mills 3, which are also connected in parallel.
  • the grouping and quantity of the removal machine 2 and the rice machine 3 are increased.
  • the surface treatment is performed.
  • the oats are graded according to the particle size, so that the oats of different grain sizes can be processed in different groups of the removal machine and the rice mill, and each of the removal machine 2 and the rice machine 3 are set.
  • the flow rate and constant load reduce the flow and load of the single removal machine 2 and the rice machine 3, and achieve the process effect of light grinding subdivision.
  • the equipment used in the awning and grinding process can also be set to 3 to 4 groups, and each group of awning equipment includes 4 parallel removal machines 2, and each group of grinding equipment It also includes 4 rice mills 3 in parallel.
  • This number of choices does not require much equipment cost investment; from the quality of oat processing, it greatly reduces the pressing force and impact force of oatmeal during processing, and reduces the oats squeezed.
  • the fracture breakage rate that occurs during pressing and collision increases the overall yield and quality of the finished product, which is a preferred solution.
  • each group is also provided with 4 parallel removal machines 2, when the oats are removed, the operation of the oats can be selectively controlled according to the characteristics of the raw oats, due to the outermost layer of oats.
  • the skin component has no edible value, and the oatmeal has great value in the inner cortex. Therefore, the outermost mango skin removed from the mower is no longer deep-processed, and only the oat gluten extracted from the rice mill is collected and utilized.
  • a bran 12 is provided, which is used for the bran processing of the oatmeal.
  • the oatmeal is in the last rice grinder 3, before entering the color sorting machine 6, the gluten adhered to the oatmeal rice formed during the light grinding subdivision process is physically removed by the brushing device 12 to ensure the surface of the oatmeal rice is cleaned. , to ensure the color selection effect.
  • the vibrating screen 4 is provided with different sieve plates for classifying the size of the unshelled and peeled oat kernels, and the air selecting device 5 passes through the centrifugal fan and The dust collecting and discharging system removes and collects the light-floating gluten, and retains the bran layer of the edible oat value by the wind selection.
  • a color sorter 6, a sorting screen 7, a particle separator 8, a flow rate 9, a finished product magazine 11, and a packaging machine 10 are sequentially disposed at the rear end of the air sorting device 5.
  • the oat granules are passed through the color selection of the color sorting machine 6, the screening of the grading sieve 7 and the particle separator 8, and the separation of the granules, and after entering the finished product silo 11 after the flow rate is weighed, 9
  • the packaging machine 10 after the finished product bin 11 packages the oats.
  • a photoelectric detecting device is added, and the indicators such as pesticides, chemical fertilizer residues and heavy metal elements in the raw materials are sampled at regular intervals, and if the standard exceeds the standard, the batch products are traced. In addition, the frequency of sampling has been increased to ensure that the quality of finished products meets the requirements of national food safety standards.
  • the oatmeal treatment method includes the following steps:
  • S00 The surface treated oats are further classified according to the particle size.
  • the plurality of sets of the removal machine 2 can be separately sent to perform the removal of the awning twice.
  • a vibrating screen 4 and a circulating air selector 5 are arranged behind the brushing device 12, and the vibrating screen 4 is provided with different sieve plates for classifying the size of the unshelled and peeled oat kernels, and the circulating air selector 5 is passed. Centrifugal fan and dust collecting and discharging system to remove light floating gluten and achieve wind selection.
  • the oats are respectively tested by the photoelectric detecting device for quality inspection.
  • the pesticides, chemical fertilizer residues, heavy metal element content and other indicators in the raw materials are traced, and if the standard is exceeded, the batch products are traced.
  • the frequency of sampling has been increased to ensure that the quality of finished products meets the requirements of national food safety standards.
  • the food safety control is increased, and each batch of raw oatmeal which has been tested by the initial test passes before the grinding rice process, and the surface cleaning effect of the raw material is enhanced by enhancing the cleaning process and equipment efficiency.
  • the oat processing device and method of the present invention are also suitable for processing naked oats, especially bare oats weighing more than 100,000 tons, and the processing effect is particularly remarkable.

Abstract

一种燕麦处理装置，在原有设备单独分组的基础之上，设置有两组以上的除芒机（2）及其两组以上的磨米机（3），其中，各组除芒机并联或串联，各组磨米机并联或串联，除芒机和磨米机优先选择为3至4组。还公开了一种燕麦处理方法，包括以下步骤：S00：对表面经过处理后的燕麦进一步按照粒度进行分级；S10：将不同等级的燕麦分别送入多组除芒机进行两次以上的除芒；S20：把除芒后的燕麦分别送入多组磨米机进行两次以上的磨米加工。由于增加了除芒机、磨米机的数量，从而减少了每个除芒机、磨米机的流量与负荷，在对10万吨级的燕麦进行处理时，达到轻磨细分的工艺效果。

Description

一种燕麦处理装置及方法 技术领域
本发明涉及一种燕麦处理装置， 更具体的， 涉及一种日加工燕麦量到达 10 万吨级以上的燕麦处理装置。 该燕麦处理装置增加了设备数量， 从而减少了单 机的流量与负荷， 达到轻磨细分的工艺效果。
本发明还涉及一种燕麦处理方法， 对表面经过处理后的燕麦进一歩按照粒 度进行分级， 不同等级的燕麦分别进行加工， 对每个除芒机、 磨米机定流量、 定负荷， 确保轻磨细分工艺效果。
背景技术
燕麦是一种低糖、 高营养、 高能食品。 燕麦经过精细加工制成燕麦米 /片， 使其食用更加方便， 口感也得到改善， 成为深受欢迎的保健食品。 其中的膳食 纤维具有许多有益于健康的生物功用， 可降低甘油三脂的低密度脂肪蛋白， 促 使胆固醇排泄， 防治糖尿病， 有利于减少糖尿病的血管并发症的发生； 可通便、 清理肠道， 对于习惯性便秘患者有很好的帮助； 燕麦米属低热食品， 食入人体 后易于产生饱腹感， 长期食用具有减肥功效。 此外， 燕麦中含有丰富的维生素
Bl、 B2、 E、 叶酸等， 可以改善血液循环、 缓解生活工作带来的压力； 含有的钙、 磷、 铁、 锌、 锰等矿物质也有预防骨质疏松、 促进伤口愈合、 防止贫血的功效。 所以燕麦每年的销量都有很大且增长潜力巨大。
然而燕麦外壳皮层及附带芒剌坚硬而内部籽粒较软， 现有技术中， 在加工 大批量燕麦时， 特别是日加工燕麦量到达 10万吨级以上时， 大量的燕麦同时进 入除芒机中进行除芒， 之后再进入磨米机中进行加工， 由于燕麦的加工量大， 受到的除芒机的挤压及碰撞作用比较强， 籽粒受到挤压及碰撞时易发生断裂破 碎， 影响成品整米出率与质量。 基于上述描述， 亟需要一种合理的燕麦处理装置及方法， 利用该燕麦处理装 置可以对大批量的燕麦进行处理， 并降低处理过程中燕麦籽粒受到的挤压力及 碰撞力， 降低碰撞导致的断裂破碎率， 提高成品整米出率与质量。
发明内容
为解决上述问题， 本发明的目的在于提供一种燕麦处理装置， 解决了对 日加工量到达 10万吨级以上的燕麦处理时，燕麦籽粒受到挤压及碰撞时易发 生断裂破碎的问题。
本发明的另一个目的在于提供一种燕麦处理方法， 对表面经过处理后的
10万吨级以上的燕麦进一歩按照粒度进行分级， 不同等级的燕麦分别进行加 工， 使每个除芒机、 磨米机定流量、 定负荷， 确保轻磨细分工艺效果。
为解决上述技术问题， 本发明采用以下技术方案：
一种燕麦处理装置， 设置有两组以上的除芒机及其两组以上的磨米机， 各 组除芒机并联或串联， 各组磨米机并联或串联。
作为优选， 设置有 2组除芒机。
作为进一歩的优选， 每组包含有 4台并联起来的除芒机。
作为另一种优选， 设置有 3至 4组磨米机。
作为再进一歩的优选， 在最后一道磨米机之后设置有刷麸器， 用于对燕麦 进行刷麸工序处理。
作为优选， 在刷麸器之后设置有振动筛和风选装置， 振动筛用于对燕麦进 行粒度分级， 风选装置用于去除并收集轻浮麸质。
作为优选， 在磨米工艺生产线的最后设置有包装机， 在包装机前后， 增设 光电检测装置， 对包装前后的燕麦质量进行检测。
一种燕麦处理方法， 包括以下歩骤： S00: 对表面经过处理后的燕麦进一歩按照粒度进行分级；
S10: 将不同等级的燕麦分别送入多组除芒机进行两次以上的除芒；
S20: 把除芒后的燕麦分别送入多组磨米机进行两次以上的磨米加工。
作为优选， 所述燕麦处理方法， 还包括以下歩骤：
对从磨米机出来的燕麦进行刷麸工序处理。
作为优选， 所述燕麦处理方法， 还包括以下歩骤：
在包装工序前后， 对燕麦质量进行光电检测。
本发明的有益效果为： 由于在原有燕麦剥皮技术的基础上， 增加了除芒机、 磨米机的分组及数量， 对经过表面处理的 10万吨级以上的燕麦进一歩按照粒度 进行分级， 使每一级的燕麦分别在不同组的除芒机、 磨米机中进行加工， 对单 个除芒机、 磨米机定流量、 定负荷， 减少单机的流量与负荷， 达到轻磨细分的 工艺效果。
由于除芒机、 磨米机分别设置为 3至 4组， 从设备成本投入角度考虑， 不 用太大的设备成本投入； 从燕麦加工质量来说， 又大大降低了燕麦在加工过程 中受到的挤压力及碰撞力， 降低了燕麦受到挤压及碰撞时所发生的断裂破碎率， 提高了成品整米出率与质量。
由于每组内设置有多台除芒机， 所以在对燕麦进行除芒时， 可以针对原料 燕麦特性选择性地对除芒机进行操作控制， 由于燕麦的最外层芒皮成份没有食 用价值， 而燕麦靠内部皮层成份食用价值极大， 所以对除芒机除掉的最外层的 芒皮不再进行深加工， 仅对磨米机上提取的燕麦麸质进行收集利用。
由于在最后一道磨米机之后， 色选机之前， 增加了刷麸器， 刷麸器可对在 轻磨细分过程中形成的燕麦米粒上粘连的麸质进行物理刷离， 以保证燕麦米粒 表面清洁， 确保色选效果。 由于在刷麸器后面设置有振动筛和风选装置， 振动 筛配备不同的筛板， 用来对脱壳去皮、 去芒的燕麦籽粒进行粒度分级， 风选装 置通过离心风机及集尘排料系统， 去除轻浮麸质， 实现风选。
由于在包装工序前后， 增设光电检测装置， 定时定点抽样化验原料中的农 药、 化肥残留、 重金属元素含量等指标， 如有超标， 对该批次产品进行追溯。 另外还加大了抽检频次， 确保成品质量符合国家食品安全标准要求。
附图说明
图 1为本发明提供的一种实施例的结构图；
图 2为本发明提供的燕麦处理方法的流程图。
图中：
1、 传送机； 2、 除芒机； 3、 磨米机； 4、 振动筛； 5、 风选装置； 6、 色 选机； 7、 分级筛； 8、 颗粒分离机； 9、 流量称； 10、 包装机； 11、 成品仓； 12、 刷麸器。
具体实施方式
下面结合附图并通过具体实施方式来进一歩说明本发明的技术方案。
图 1为本发明提供的一种实施例的结构图， 于本实施例中， 如图 1所示， 设置有两组并联起来的除芒机 2，用于对燕麦进行除芒处理， 每组包含有 4台除 芒机 2， 这 4个除芒机 2之间为串联连接。燕麦依次通过第一组除芒机 2进行第 一次除芒， 通过第二组除芒机 2进行第二次除芒。 在第二组除芒机 2的后端设 置有 4组串联起来的磨米机 3， 每组包含有 4台磨米机 3， 这 4台磨米机 3之间 也为并联连接。 由于在原有燕麦剥皮技术的基础上， 增加了除芒机 2及磨米机 3 的分组及数量， 当燕麦的加工处理量很大时， 特别是达到 10万吨级以上时， 对 经过表面处理的燕麦进一歩按照粒度进行分级， 使不同粒度等级的燕麦可分别 在不同组的除芒机、 磨米机中进行加工， 并对每一台除芒机 2及磨米机 3都定 流量、 定负荷， 所以减少了单台除芒机 2及磨米机 3的流量与负荷， 达到轻磨 细分的工艺效果。
于本实施例中， 也可以将除芒、 磨米工艺所用的设备分别设置为为 3 至 4 组， 每组除芒设备包含有 4台并联起来的除芒机 2， 并且每组磨米设备也包含有 4台并联起来的磨米机 3。 这种数量的选择从设备成本投入角度考虑， 不用太大 的设备成本投入； 从燕麦加工质量来说， 又大大降低了燕麦在加工过程中受到 的挤压力及碰撞力， 降低了燕麦受到挤压及碰撞时所发生的断裂破碎率， 提高 了成品整米出率与质量， 是一种优选方案。 此外， 由于每组还设置有 4 台并联 起来的除芒机 2， 所以在对燕麦进行除芒时， 可以针对原料燕麦特性选择性地对 除芒机进行操作控制， 由于燕麦的最外层芒皮成份没有食用价值， 而燕麦靠内 部皮层成份食用价值极大， 所以对除芒机除掉的最外层的芒皮不再进行深加工， 仅对磨米机上提取的燕麦麸质进行收集利用。
在最后一道磨米机 3之后， 色选机 6之前， 设置有刷麸器 12， 刷麸器 12用 于对燕麦进行刷麸工序处理。 燕麦在最后一道磨米机 3之后， 进入色选机 6之 前， 通过刷麸器 12对在轻磨细分过程中形成的燕麦米粒上粘连的麸质进行物理 刷离， 以保证燕麦米粒表面清洁， 确保色选效果。
在刷麸器 12之后设置有振动筛 4和风选装置 5，振动筛 4配备不同的筛板， 用来对脱壳去皮、 去芒的燕麦籽粒进行粒度分级， 风选装置 5通过离心风机及 集尘排料系统， 去除并收集轻浮麸质， 通过风选最大限度保留洁净燕麦具有食 用价值的麸皮层。
在风选装置 5的后端依次设置有色选机 6、 分级筛 7、 颗粒分离机 8、 流量 称 9、 成品仓 11、 包装机 10。 燕麦粒通过色选机 6的色选， 分级筛 7及颗粒分 离机 8的筛选及颗粒分离之后， 经过流量称 9称量之后进入成品仓 11， 然后通 过成品仓 11后的包装机 10对燕麦进行包装。 其中在包装工序前后， 增设光电 检测装置， 定时定点抽样化验原料中的农药、 化肥残留、 重金属元素含量等指 标， 如有超标， 对该批次产品进行追溯。 另外还加大了抽检频次， 确保成品质 量符合国家食品安全标准要求。
图 2为本发明提供的燕麦处理方法的流程图。 如图 2所示， 燕麦处理方法 包括以下歩骤：
S00: 对表面经过处理后的燕麦进一歩按照粒度进行分级。
S10: 通过传送机 1将不同等级的燕麦送入第一组除芒机 1中进行第一次除 芒， 之后再进入第二组除芒机 1 中进行第二次除芒， 作为本发明的优选方案， 也可以分别送入多组除芒机 2进行两次以上的除芒。
S20: 把除芒后的燕麦送入磨米机 3， 依次经过 4组磨米机 3， 分别在 4组 磨米机 3中进行加工处理， 作为本发明的优选方案， 也可以分别在多组磨米机 3 中进行两次以上的加工。
由于不同等级的燕麦分别送入不同的除芒机 2、磨米机 3进行加工， 并对每 个除芒机 2、 磨米机 3定流量、 定负荷， 所以大大降低了燕麦在加工过程中受到 的挤压力及碰撞力， 降低了燕麦受到挤压及碰撞时所发生的断裂破碎率， 提高 了成品整米出率与质量。
燕麦从磨米机 3出来之后进入刷麸器 12进行刷麸工序处理， 刷麸器 12对 在轻磨细分过程中形成的燕麦米粒上粘连的麸质进行物理刷离， 以保证燕麦米 粒表面清洁， 确保色选效果。在刷麸器 12后面设置有振动筛 4和循环风选器 5， 振动筛 4配备不同的筛板， 用来对脱壳去皮、 去芒的燕麦籽粒进行粒度分级， 循环风选器 5通过离心风机及集尘排料系统， 去除轻浮麸质， 实现风选。
燕麦在进行包装前后， 分别通过光电检测装置进行质量检测， 定时定点抽 样化验原料中的农药、 化肥残留、 重金属元素含量等指标， 如有超标， 对该批 次产品进行追溯。 另外还加大了抽检频次， 确保成品质量符合国家食品安全标 准要求。
另外， 在本发明的制造方法中， 加大了食品安全控制， 每一批次经过初歩 检测的原料燕麦， 进入磨米工序之前， 首先通过增强清理工艺与设备效能， 加 强原料表面清理效果。
本发明燕麦处理装置及方法还适合对裸燕麦进行加工， 特别是重量在 10万 吨级以上的裸燕麦， 加工效果特别的明显。
以上结合具体实施例描述了本发明的技术原理。 这些描述只是为了解释本 发明的原理， 而不能以任何方式解释为对本发明保护范围的限制。 基于此处的 解释， 本领域的技术人员不需要付出创造性的劳动即可联想到本发明的其它具 体实施方式， 这些方式都将落入本发明的保护范围之内。

Claims

权 利 要 求 书
1、 一种燕麦处理装置， 其特征在于： 设置有两组以上的除芒机 （2 ) 及其两组 以上的磨米机 （3 )， 各组除芒机 (2)并联或串联， 各组磨米机 （3 ) 并联或串联。
2、 根据权利要求 1所述的燕麦处理装置， 其特征在于： 设置有 3至 4组除芒 机 （2)。
3、 根据权利要求 2所述的燕麦处理装置， 其特征在于： 每组包含有 4台并联 起来的除芒机 （2 )。
4、 根据权利要求 1至 3任一项所述的燕麦处理装置， 其特征在于： 设置有 3 至 4组磨米机 （3 )。
5、 根据权利要求 1至 3任一项所述的燕麦处理装置， 其特征在于： 在最后一 道磨米机 （3 ) 之后设置有刷麸器（12)， 用于对燕麦进行刷麸工序处理。
6、 根据权利要求 5 所述的燕麦处理装置， 其特征在于： 在刷麸器（12)之后设 置有振动筛 (4)和风选装置 (5)， 振动筛 (4)用于对燕麦进行粒度分级， 风选装置（5) 用于去除并收集轻浮麸质。
7、 根据权利要求 1至 3任一项所述的燕麦处理装置， 其特征在于： 在磨米工 艺生产线的最后设置有包装机（10)， 在包装机（10)前后， 增设光电检测装置， 对包 装前后的燕麦质量进行检测。
8、 一种燕麦处理方法， 其特征在于， 包括以下步骤：
S00: 对表面经过处理后的燕麦进一步按照粒度进行分级；
S10: 将不同等级的燕麦分别送入多组除芒机 （2 ) 进行两次以上的除芒； S20: 把除芒后的燕麦分别送入多组磨米机 （3 ) 进行三次以上的磨米加工。
9、 根据权利要求 8所述的燕麦处理方法， 其特征在于， 还包括以下步骤： 对从磨米机（3 ) 出来的燕麦进行刷麸工序处理。
10、 根据权利要求 8所述的燕麦处理方法， 其特征在于， 还包括以下歩骤：
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