WO2014049873A1 - 画像処理データ修正装置および画像処理データ修正方法 - Google Patents
画像処理データ修正装置および画像処理データ修正方法 Download PDFInfo
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- WO2014049873A1 WO2014049873A1 PCT/JP2012/075241 JP2012075241W WO2014049873A1 WO 2014049873 A1 WO2014049873 A1 WO 2014049873A1 JP 2012075241 W JP2012075241 W JP 2012075241W WO 2014049873 A1 WO2014049873 A1 WO 2014049873A1
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- component
- image processing
- processing data
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- 238000012545 processing Methods 0.000 title claims abstract description 126
- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000001514 detection method Methods 0.000 claims abstract description 7
- 239000000758 substrate Substances 0.000 claims description 19
- 238000012937 correction Methods 0.000 claims description 18
- 238000003384 imaging method Methods 0.000 claims description 12
- 238000004891 communication Methods 0.000 description 3
- 230000002950 deficient Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000012447 hatching Effects 0.000 description 2
- 238000012790 confirmation Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T7/00—Image analysis
- G06T7/0002—Inspection of images, e.g. flaw detection
- G06T7/0004—Industrial image inspection
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/08—Monitoring manufacture of assemblages
- H05K13/081—Integration of optical monitoring devices in assembly lines; Processes using optical monitoring devices specially adapted for controlling devices or machines in assembly lines
- H05K13/0812—Integration of optical monitoring devices in assembly lines; Processes using optical monitoring devices specially adapted for controlling devices or machines in assembly lines the monitoring devices being integrated in the mounting machine, e.g. for monitoring components, leads, component placement
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q1/00—Details of, or arrangements associated with, antennas
- H01Q1/12—Supports; Mounting means
- H01Q1/22—Supports; Mounting means by structural association with other equipment or articles
- H01Q1/2258—Supports; Mounting means by structural association with other equipment or articles used with computer equipment
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
- H04N7/183—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast for receiving images from a single remote source
Definitions
- the present invention relates to an apparatus and method for correcting image processing data of a component to be mounted at a component mounting position on a substrate by a component mounting machine constituting a component mounting line.
- a component picked up by a pick-up nozzle is picked up by a camera, the component image and image processing data of a component stored in advance are collated, and an error such as the external shape of the component or image processing data is judged It has become.
- the part image may become unclear depending on the suction posture of the part. In this case, it is determined that an external error of the part has occurred.
- the part image may be inconsistent with the image processing data because the part is also new. If the part lot or manufacturer changes during the board production, the shape of the part In some cases, the size or the like slightly changes and the component image and the image processing data do not match. In these cases, it is necessary to determine whether there is a problem in the image processing data of the component. If there is a problem with the image processing data, it is necessary to correct these data.
- the line control device that controls the component mounting line receives image processing data from the component mounting machine. Receive and display error information. The operator corrects the image processing data by looking at the display of the error information of the image processing data, transmits the corrected image processing data to the component mounter, and restarts the component mounting. As described above, the operator can execute correction of image processing data and resumption of mounting on the line control device side, so that work efficiency can be improved.
- the present invention has been made in view of the above circumstances, and an object thereof is to provide an apparatus and a method capable of automatically creating image processing data of a component by a component mounter.
- the present invention is an apparatus for correcting image processing data of the component stored in advance on a component mounting machine constituting a component mounting line for mounting a component at a component mounting position on a board, the image processing Error detection means for detecting an error based on data and a part image obtained by imaging the part, data creation means for creating the image processing data based on the part image, and created image processing data created by the data creation means And an image display means for displaying the created data image created on the basis of a display device, and a data use permission input means for inputting a use permission command for the created image processing data.
- processing for detecting image processing data errors and creating image processing data is automatically executed on the component mounter.
- the operator can determine whether the created data image displayed on the display device can be used and, if it can be used, can command permission to use the created image processing data. This eliminates the need for the operator to move from the component mounter to a line control device that controls the component mounting line, thereby improving work efficiency and productivity.
- movement of the image processing data correction apparatus of this embodiment It is a 2nd flowchart for demonstrating operation
- the component mounting line 1 includes one line control device 2, a plurality (four in this example) of component mounting machines 3, and mounting of the line control device 2 and each component mounting machine 3.
- the communication network 5 etc. which connect with the control apparatus 4 are provided.
- the line control device 2 is configured to transmit and receive data to and from the mounting control device 4 of each component mounting machine 3 via the communication network 5 so as to be able to manage manufacturing of the board.
- the line control device 2 is provided with a display device 21 and a function for manually creating image processing data of components to be described later.
- the component mounter 3 is roughly configured by a component supply device 31, a board transfer device 32, a component mounting device 33, and the like.
- the component supply device 31 is equipped with a feeder 311 and the like that supply the tape-shaped component P wound around the reel R to the component supply position Sa.
- the substrate transport device 32 is provided with a conveyor 321 for transporting the substrate B to the substrate supply position Sb, a clamp device 322 for positioning and fixing the substrate B transported to the substrate supply position Sb, and the like.
- the component mounting device 33 includes a mounting head 333 including a suction nozzle 331 that sucks the component P and a substrate recognition camera 332 that images the substrate B, an XY robot 334 that moves the mounting head 333 in the horizontal direction, and a suction nozzle 331. And a component recognition camera 335 that images the component P adsorbed on the device.
- the mounting control device 4 of the component mounter 3 is provided with an automatic creation function of image processing data of the display device 41 and a component P described later.
- the schematic operation of component mounting in the component mounting machine 3 will be described.
- the mounting control device 4 moves the suction nozzle 331 to the component supply position Sa and sucks the supplied component P by the suction nozzle 331. Then, the picked-up component P is imaged by the component recognition camera 335.
- the component mounting machine 3 images the component P sucked by the suction nozzle 331 with the component recognition camera 335 (step S1), and the component created based on the image processing data of the component P stored in advance and the captured component image
- the image data is compared (step S2). Then, it is determined whether or not an error has occurred in the size or outer shape of the component P (corresponding to “error detection means” in step S3).
- step S3 If no error has occurred in the external shape or image processing data of the component P in step S3, the component mounter 3 proceeds to step S12 and mounts the component P at the component mounting position Sc on the board B. Terminate the process. On the other hand, if an error occurs in the external shape or image processing data of the component P in step S3, the captured component image is superimposed on the data image created based on the image processing data of the original component P and displayed. 41 (step S4).
- the operator determines whether the image processing data of the original part P is an error or the part P itself is defective. For example, as shown in FIG. 4, for a plurality of leads Ld (parts indicated by shading) of a data image Dd created based on image processing data of an original part P (for example, DIP (Dual Inline Package)) In the case where the upper left lead La of a plurality of leads La (part indicated by solid lines) of the captured component image Da is bent beyond the mounting allowable value on the board B, the component P itself is Judged to be defective.
- a plurality of leads Ld (portions indicated by hatching) of the data image Dd created based on the image processing data of the original part P are imaged. If the numbers and positions of the plurality of leads Lb (parts indicated by solid lines) of the component image Db are different, it is determined that the original image processing data is an error.
- step S5 the component mounter 3 determines whether an error command of image processing data or a component failure command has been input from the worker, and if it is determined that a component failure command has been input from the worker, step S13. Then, the component mounting is stopped, the defective component P is discarded, and all the processes are completed. On the other hand, when the component mounter 3 determines that an error command for image processing data has been input from the operator, it determines whether or not the component P is a component of a type that can automatically generate image processing data (step). S6).
- the type of parts that cannot be created automatically is, for example, BGA (Ball Grid Array) whose part body color is white. In this case, it is not possible to obtain a bump image with the resolution necessary for automatic creation. is there.
- the component mounter 3 creates image processing data of the component P by the line control device 2 that controls the component mounting line 1 to the operator. Therefore, the image of the part image obtained by imaging the kind of part P that cannot be automatically created is transmitted to the line control device 2.
- the line control device 2 displays the transmitted component image on the display device 21 (corresponding to step S7, “on-line control device creation execution means” and “on-line control device image display means”).
- the worker collates the component image displayed on the display device 21 with the data image, and creates image processing data of a type of component P that cannot be automatically created.
- the line control device 2 transmits the created image processing data to the mounting control device 4 of the component mounting machine 3 (corresponding to step S8, “on-line control device creation executing means” and “image processing data changing means”). .
- the component mounter 3 returns to step S2, and compares the changed image processing data of the component P with the component image data created based on the captured component image. Since the image processing of the picked-up component P is not performed only by newly creating image processing data, the correction amount of the component pick-up position is not calculated, and the mounting position of the component P is corrected. This is because it cannot be mounted on the substrate B.
- step S3 If the image processing data is correctly created, no error occurs in step S3. Therefore, the process proceeds to step S12, where a component P of a type that cannot be automatically created is mounted on the component mounting position Sc on the board B. Terminate the process. On the other hand, if the image processing data is not correctly created, data creation is performed again (steps S4 to S8).
- the component mounter 3 uses the component P based on the component image data created based on the captured component image.
- Image processing data is created (corresponding to “step S9,“ data creation means ”,“ mounting machine creation execution means ”). Then, the substrate image obtained by imaging the component mounting position Sc on which the component P is mounted on the substrate B is superimposed on the created data image created based on the image processing data (created image processing data) of the component P created in step S9. The image is displayed on the display device 41 (step S10, corresponding to “image display means”).
- the operator determines whether it is possible to mount the component P at the component mounting position Sc of the board B by looking at the display on the display device 41. For example, as shown in FIG. 6, when a plurality of leads Lc (portions indicated by solid lines) of the created data image Dc match a plurality of lands La (portions indicated by hatching) on the substrate B. Determines that the use of the created data image Dc is possible. On the other hand, if the lead Lc does not coincide with the land La beyond the mounting allowable value on the board B, the use of the created data image Dc is not allowed. Judge that it is possible.
- the component mounter 3 determines whether or not a use permission command or a use prohibition command for the created image processing data has been input from the worker (step S11, corresponding to “use permission input means”), and the created image from the worker.
- step S11 corresponding to “use permission input means”
- the process proceeds to step S13, the component mounting is stopped, the component P is discarded, and all the processes are terminated.
- step S11 when the component mounter 3 determines that the use permission command for the created image processing data has been input from the operator (“Yes” in step S11), the component mounter 3 returns to step S2 to perform image processing of the created component P.
- the data is compared with component image data created based on the captured component image.
- step S3 Since the image processing of the picked-up component P is not performed only by newly creating image processing data, the correction amount of the component pick-up position is not calculated, and the mounting position of the component P is corrected. This is because it cannot be mounted on the substrate B. In this case, since the image processing data is correctly created and no error occurs in step S3, the process proceeds to step S12, where the component P is mounted at the component mounting position Sc on the board B, and all the processes are completed ( Step S12).
- the line control device 2 collects the created image processing data created based on the created data image whose use is permitted (step S21). When the collection of the created image processing data is completed (step S22), whether or not a data rewriting command is input from the mounting control device 4, that is, image processing of a plurality of types of components stored in advance in the line control device 2. It is determined whether or not a command for rewriting the original image processing data in error to the created image processing data is input (step S23, corresponding to “data rewriting command means”). When a data rewrite command is input from the mounting control device 4, the original image processing data is rewritten to the created image processing data (step S24), and all processing is terminated.
- the mounting control device 4 compares the image processing data and the component image data created based on the component image obtained by imaging the component P, and the error detection unit detects the error. And a data creation means for creating image processing data based on the component image data when an error in the image processing data is detected, so that the processing for detecting the error in the image processing data and creating the image processing data is provided. Is automatically executed on the component mounter 3. This eliminates the need for the operator to create image processing data, thereby reducing the operator's workload and improving work efficiency and productivity.
- the mounting control device 4 uses an image display means for displaying a created data image created based on the created image processing data created by the data creating means on the display device 41, and a created data image displayed on the display device 41. And a data use permission input means for inputting a use permission command for the created image processing data when possible, so that the operator can use the created data image displayed on the display device 41 by viewing it. If it can be used, permission to use the corrected image processing data can be instructed. This eliminates the need for the operator to move from the component mounter 3 to the line control device 2 that controls the component mounting line 1, thereby improving work efficiency and productivity.
- the image display means displays the board image obtained by imaging the component mounting position Sc on which the component P is mounted on the board B on the display device 41 so as to overlap the created data image. Yes. Thereby, the operator can easily determine whether or not the component P is a component to be mounted on the board B, and can prevent erroneous mounting.
- the data creation means creates image processing data only when the part P is a kind of part that can be automatically created.
- the component P is changed to manual creation, so that component mounting can be continued and a reduction in productivity can be prevented.
- the mounting control device 4 displays a component image obtained by imaging the type of component that cannot be automatically created on the line control device 2. Based on the component image displayed on the display device 21 of the line control device 2, the image display means on the line control device to be displayed on the device 21 and the image processing data stored in advance for the types of components that cannot be automatically created are stored. And a creation instruction means on the line control device for instructing creation, so that an operator can immediately start manual creation of image processing data, and can prevent a decrease in productivity.
- the mounting control device 4 is the original image in error among the image processing data of a plurality of types of components stored in advance in the line control device 2 that controls the component mounting line 1. Since the data rewriting command means for instructing the rewriting command to rewrite the processing data into the image processing data created by the data creating means, the original image processing data is not used by mistake. Generation management errors can be prevented.
- the present invention is not limited to the configurations described in the embodiments, and can take various forms without departing from the gist of the present invention described in the claims.
- the image processing data correction apparatus of the present invention can be applied not only to a component mounter but also to an apparatus that handles general parts.
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Abstract
Description
図1に示すように、部品実装ライン1は、1台のライン制御装置2、複数台(本例では、4台)の部品実装機3、およびライン制御装置2と各部品実装機3の実装制御装置4とを接続する通信ネットワーク5等を備えて構成される。
ライン制御装置2は、通信ネットワーク5を介して各部品実装機3の実装制御装置4との間でデータを送受信して基板の製造管理等が可能に構成されている。このライン制御装置2には、表示装置21および後述する部品の画像処理データの手動作成機能が設けられている。
部品実装機3における部品実装の概略動作を説明すると、実装制御装置4は、部品供給位置Saに吸着ノズル331を移動し、供給された部品Pを吸着ノズル331で吸着する。そして、吸着した部品Pを部品認識カメラ335で撮像する。後述する部品Pを撮像した部品画像を画像処理した結果、撮像された部品の外形サイズが画像処理データで設定された部品の外形サイズと異なる場合や、部品のリード本数や位置が異なる場合等、画像処理エラーが発生した場合、部品Pを撮像した部品画像に基づいて画像処理データの作成等を行う。そして、吸着した部品Pを基板供給位置Sbに位置決め固定された基板B上に移動して部品装着位置Scに装着する。以上の動作を装着個数分だけ繰り返す。
Claims (6)
- 部品を基板上の部品装着位置に装着する部品実装ラインを構成する部品実装機上にて、予め記憶している前記部品の画像処理データを修正する装置であって、
前記画像処理データおよび前記部品を撮像した部品画像に基づいてエラーを検知するエラー検知手段と、
前記部品画像に基づいて前記画像処理データを作成するデータ作成手段と、
前記データ作成手段で作成した作成画像処理データに基づいて作成した作成データ画像を表示装置に表示する画像表示手段と、
前記作成画像処理データの使用許可指令が入力されるデータ使用許可入力手段と、を備える画像処理データ修正装置。 - 前記画像表示手段は、前記基板における前記部品が装着される部品装着位置を撮像した基板画像を、前記作成データ画像に重ねて前記表示装置に表示する請求項1の画像処理データ修正装置。
- 前記データ作成手段は、前記部品が自動作成可能な種類の部品である場合のみ、前記画像処理データを作成する請求項1又は2の画像処理データ修正装置。
- 前記部品が自動作成可能な種類の部品であるとき、当該作成を前記データ作成手段で実行させる実装機上作成実行手段と、
前記部品が自動作成不可能な種類の部品であるとき、前記部品実装ラインを制御するライン制御装置で前記作成を行わせるライン制御装置上作成実行手段と、をさらに備え、
前記ライン制御装置上作成実行手段は、
前記自動作成不可能な種類の部品を撮像した部品画像を前記ライン制御装置の表示装置に表示させるライン制御装置上画像表示手段と、
予め記憶している前記自動作成不可能な種類の部品の画像処理データを、前記ライン制御装置の表示装置に表示された前記部品画像に基づいて修正するように指示する画像処理データ変更手段と、を備える請求項1~3の何れか一項の画像処理データ修正装置。 - 前記部品実装ラインを制御するライン制御装置に予め記憶されている複数種の部品の画像処理データのうち、エラーとなった前記画像処理データを、前記データ作成手段で作成した前記画像処理データに書き替えさせる書替指令を指令するデータ書替指令手段、をさらに備える請求項1~4の何れか一項の画像処理データ修正装置。
- 基板を搬送しつつ部品を当該基板上の部品装着位置に装着する部品実装ラインを構成する部品実装機上にて、予め記憶している前記部品の画像処理データを修正する方法であって、
前記画像処理データおよび前記部品を撮像した部品画像に基づいて作成した部品画像データを比較してエラーを検知するエラー検知工程と、
前記エラー検知工程で前記画像処理データのエラーを検知したとき、前記部品画像データに基づいて前記画像処理データを作成するデータ作成工程と、
前記データ作成工程で作成した前記画像処理データに基づいて作成した作成データ画像を表示装置に表示する画像表示工程と、
前記表示装置に表示された前記作成データ画像が使用可能であるとき使用許可指令が入力されるデータ使用許可入力工程と、を備える画像処理データ修正方法。
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EP12885322.3A EP2903406B1 (en) | 2012-09-28 | 2012-09-28 | System for correcting image processing data, and method for correcting image processing data |
JP2014538066A JP6132845B2 (ja) | 2012-09-28 | 2012-09-28 | 部品実装ラインおよび部品実装ラインにおける部品の画像処理データ作成方法 |
CN201280076104.XA CN104685988B (zh) | 2012-09-28 | 2012-09-28 | 图像处理数据修正装置及图像处理数据修正方法 |
PCT/JP2012/075241 WO2014049873A1 (ja) | 2012-09-28 | 2012-09-28 | 画像処理データ修正装置および画像処理データ修正方法 |
US14/431,095 US9659357B2 (en) | 2012-09-28 | 2012-09-28 | Device for correcting image processing data, and method for correcting image processing data |
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- 2012-09-28 EP EP12885322.3A patent/EP2903406B1/en active Active
- 2012-09-28 US US14/431,095 patent/US9659357B2/en active Active
- 2012-09-28 WO PCT/JP2012/075241 patent/WO2014049873A1/ja active Application Filing
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JPWO2018066107A1 (ja) * | 2016-10-06 | 2019-07-25 | 株式会社Fuji | 部品装着機 |
WO2019003267A1 (ja) * | 2017-06-26 | 2019-01-03 | ヤマハ発動機株式会社 | 部品実装装置および部品データ作成方法 |
JPWO2019003267A1 (ja) * | 2017-06-26 | 2019-11-21 | ヤマハ発動機株式会社 | 部品実装装置および部品データ作成方法 |
JP2020191477A (ja) * | 2020-08-26 | 2020-11-26 | 株式会社Fuji | 部品装着方法 |
JP2022002347A (ja) * | 2020-08-26 | 2022-01-06 | 株式会社Fuji | 部品装着方法 |
JP2022002346A (ja) * | 2020-08-26 | 2022-01-06 | 株式会社Fuji | 部品装着方法 |
JP7044841B2 (ja) | 2020-08-26 | 2022-03-30 | 株式会社Fuji | 部品装着方法 |
JP7104846B2 (ja) | 2020-08-26 | 2022-07-21 | 株式会社Fuji | 部品装着方法 |
JP7161020B2 (ja) | 2020-08-26 | 2022-10-25 | 株式会社Fuji | 部品装着方法 |
Also Published As
Publication number | Publication date |
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JP6132845B2 (ja) | 2017-05-24 |
JPWO2014049873A1 (ja) | 2016-08-22 |
EP2903406A4 (en) | 2016-05-11 |
CN104685988A (zh) | 2015-06-03 |
EP2903406A1 (en) | 2015-08-05 |
US20150235356A1 (en) | 2015-08-20 |
EP2903406B1 (en) | 2023-10-25 |
CN104685988B (zh) | 2018-12-21 |
US9659357B2 (en) | 2017-05-23 |
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