WO2013168529A1 - サーモスタット故障検出装置及びサーモスタット故障検出方法 - Google Patents
サーモスタット故障検出装置及びサーモスタット故障検出方法 Download PDFInfo
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- WO2013168529A1 WO2013168529A1 PCT/JP2013/061463 JP2013061463W WO2013168529A1 WO 2013168529 A1 WO2013168529 A1 WO 2013168529A1 JP 2013061463 W JP2013061463 W JP 2013061463W WO 2013168529 A1 WO2013168529 A1 WO 2013168529A1
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- water temperature
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P11/00—Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
- F01P11/14—Indicating devices; Other safety devices
- F01P11/16—Indicating devices; Other safety devices concerning coolant temperature
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P2025/00—Measuring
- F01P2025/08—Temperature
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P2025/00—Measuring
- F01P2025/08—Temperature
- F01P2025/13—Ambient temperature
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P2025/00—Measuring
- F01P2025/08—Temperature
- F01P2025/32—Engine outcoming fluid temperature
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P2025/00—Measuring
- F01P2025/60—Operating parameters
- F01P2025/62—Load
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P2025/00—Measuring
- F01P2025/60—Operating parameters
- F01P2025/64—Number of revolutions
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P2025/00—Measuring
- F01P2025/60—Operating parameters
- F01P2025/66—Vehicle speed
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P2031/00—Fail safe
- F01P2031/32—Deblocking of damaged thermostat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P7/00—Controlling of coolant flow
- F01P7/02—Controlling of coolant flow the coolant being cooling-air
- F01P7/10—Controlling of coolant flow the coolant being cooling-air by throttling amount of air flowing through liquid-to-air heat exchangers
Definitions
- the present invention relates to an apparatus and a method for detecting a failure of a thermostat provided in a cooling water flow path of an internal combustion engine system.
- the thermostat is provided in the cooling water flow path of the internal combustion engine system.
- the thermostat closes the waterway to the radiator when the engine is cold. If it does in this way, cooling water will not circulate to a radiator. As a result, engine warm-up is promoted.
- the thermostat opens the water channel to the radiator and adjusts the flow rate of the cooling water flowing to the radiator. As a result, the cooling water is maintained at an appropriate temperature.
- JP 2004-316638A proposes a method for determining a thermostat failure. This JP2004-316638A determines that the thermostat has failed if the detected engine water temperature is lower than the reference determination temperature calculated in consideration of the influence of traveling wind.
- An object of the present invention is to provide a thermostat failure detection device and a thermostat failure detection method capable of accurately detecting a failure of a thermostat.
- thermostat failure detection device is a device that detects a failure of a thermostat provided in a cooling water flow path of an internal combustion engine system.
- a normal minimum water temperature calculation unit that sequentially calculates the engine water temperature (hereinafter referred to as the “normal minimum water temperature”) under the assumption that the internal combustion engine was operated in a state where the thermostat was normal and the engine water temperature did not easily rise, and a thermostat
- a failure maximum water temperature calculation unit that sequentially calculates engine water temperature (hereinafter referred to as ⁇ maximum water temperature during failure '') under the assumption that the internal combustion engine was operated in a state where the engine water temperature is likely to rise. .
- the thermostat failure is determined. If the engine water temperature is higher than the maximum failure water temperature, the thermostat is determined normal, and the engine water temperature is the normal minimum water temperature and the maximum failure time. A determination unit that does not determine whether the water temperature is normal or failure is included.
- FIG. 1 is a diagram showing an internal combustion engine system to which an embodiment of a thermostat failure detection device and a thermostat failure detection method according to the present invention can be applied.
- FIG. 2 is a block diagram showing the functions of the engine control unit, particularly for detecting a thermostat failure.
- FIG. 3A is a diagram illustrating the operational effects of the embodiment according to the present invention.
- FIG. 3B is a diagram illustrating the operational effects of the embodiment according to the present invention.
- FIG. 3C is a diagram for explaining the operation and effect of the embodiment according to the present invention.
- FIG. 4A is a diagram illustrating a problem to be solved by the present application.
- FIG. 4B is a diagram illustrating a problem to be solved by the present application.
- FIG. 4C is a diagram illustrating a problem to be solved by the present application.
- FIG. 1 is a diagram showing an internal combustion engine system to which an embodiment of a thermostat failure detection device and a thermostat failure detection method according to the present invention can be applied.
- the internal combustion engine system 1 includes an internal combustion engine 10, a radiator 20, and a thermostat 30.
- Rotational speed of the internal combustion engine 10 is detected by a rotational speed sensor 61.
- the temperature of the cooling water of the internal combustion engine 10 is detected by a water temperature sensor 62.
- the radiator 20 is a heat exchanger that radiates heat from the cooling water to the atmosphere.
- the radiator 20 is connected to the internal combustion engine 10 via the cooling water flow path 31.
- a radiator shutter 21 is provided in front of the radiator 20.
- the radiator shutter 21 increases or decreases the amount of ventilation to the radiator. If the amount of ventilation is large, the amount of heat released from the radiator 20 is large. In such a state, the engine water temperature is unlikely to rise. If the amount of ventilation is small, the amount of heat released from the radiator 20 is small. In such a state, the engine water temperature tends to rise.
- the opening degree of the radiator shutter 21 is adjusted by the actuator 22.
- the thermostat 30 adjusts the opening according to the temperature of the cooling water. If the temperature of the cooling water is low, the thermostat 30 is closed. Then, the cooling water flows through the bypass flow path 32 and does not flow into the radiator 20. As a result, engine warm-up is promoted. When the temperature of the cooling water reaches a preset valve opening temperature of the thermostat 30, the thermostat 30 opens the water passage to the radiator 20 and adjusts the flow rate of the cooling water flowing to the radiator 20. As a result, the cooling water is maintained at an appropriate temperature.
- the operation of the internal combustion engine 10 and the actuator 22 is controlled by the engine control unit 50.
- the engine control unit 50 determines the throttle opening and ignition timing of the internal combustion engine 10 and the operating amount of the actuator 22 based on signals from the rotational speed sensor 61, the water temperature sensor 62, the accelerator pedal operation amount sensor 63, the vehicle speed sensor 64, and the like. To control.
- FIG. 4A is a diagram showing a change in engine water temperature when the thermostat is normal.
- FIG. 4B is a diagram illustrating a change in the engine water temperature when the thermostat is malfunctioning.
- FIG. 4C is a diagram illustrating a change in the engine water temperature when the thermostat has failed, but the failure cannot be detected.
- the thermostat If the thermostat is normal, the thermostat is closed up to the valve opening temperature, and cooling water does not flow to the radiator. Therefore, as shown in FIG. 4A, the engine water temperature Tw rises quickly. Conventionally, the determination temperature T0 is sequentially calculated, and if the current engine water temperature Tw is higher than the determination temperature T0 as shown in FIG. 4A, it is determined that the thermostat is normal.
- the thermostat If the thermostat is broken (open stuck failure), the thermostat will not be fully closed. For this reason, even if the temperature of the cooling water is low, the cooling water flows into the radiator. Then, as shown in FIG. 4B, the engine water temperature Tw hardly rises. Conventionally, as shown in FIG. 4B, if the current engine water temperature Tw is lower than the determination temperature T0, the thermostat is considered to have failed.
- the inventors have developed an internal combustion engine system having a radiator shutter provided in front of the radiator.
- the radiator shutter is fully closed, the engine water temperature Tw rises as shown in FIG. 4C even if the thermostat breaks down and cooling water flows to the radiator. Tw may exceed the determination temperature T0.
- the thermostat may be erroneously determined to be normal even though the thermostat is originally malfunctioning.
- the present embodiment detects a thermostat failure as follows.
- Fig. 2 is a block diagram showing the functions of the engine control unit, particularly for detecting a thermostat failure.
- Each block shown in the block diagram indicates each function of the control unit as a virtual unit, and each block does not mean a physical existence.
- the engine control unit repeatedly executes this control block in a predetermined minute time (for example, 10 milliseconds) cycle.
- the control unit 50 includes a normal minimum water temperature calculator 511, a fault maximum water temperature calculator 512, an engine water temperature comparator 520, a normal minimum water temperature comparator 521, a fault maximum water temperature comparator 522, and a negator. 531, a negator 532, a normality determiner 541, a failure determiner 542, and a gray determiner 543.
- the normal minimum water temperature calculator 511 is based on engine operating conditions such as engine speed, engine load, ignition timing, vehicle speed, outside temperature, etc., but the thermostat 30 is normal, but the engine water temperature is most unlikely to rise.
- the engine water temperature (hereinafter referred to as “normal minimum water temperature”) under the assumption that the engine 10 has been operated is sequentially calculated. Specifically, for example, a correlation map between the engine water temperature and the engine operating state in a state where the thermostat 30 is normal but the engine water temperature is most difficult to rise is prepared in advance, and calculation may be performed based on the map. .
- the state in which the engine water temperature hardly rises is, for example, a state in which the radiator shutter 21 is fully opened.
- the maximum water temperature calculator 512 at the time of failure has the highest temperature of the engine water while the thermostat 30 is stuck open and malfunctioned.
- the engine water temperature under the assumption that the internal combustion engine 10 is operated in an easy state (hereinafter referred to as “the maximum water temperature at the time of failure”) is sequentially calculated.
- a correlation map between the engine water temperature and the engine operating state in a state where the engine water temperature is most likely to rise while the thermostat 30 is in an open stuck failure is prepared in advance, and based on the map Just calculate.
- the state where the engine water temperature is most likely to rise is, for example, a state where the radiator shutter 21 is fully closed.
- the engine water temperature comparator 520 compares the engine water temperature Tw detected by the water temperature sensor 62 with a reference temperature Tc for determining a thermostat failure. If the engine water temperature Tw is higher than the reference temperature Tc, the engine water temperature comparator 520 outputs a signal. This signal is input to a negator 531, a normality determiner 541, and a gray determiner 543. If the engine water temperature Tw is not greater than the reference temperature Tc, the engine water temperature comparator 520 does not output a signal, but the negator 531 outputs a signal. This signal is input to the failure determiner 542.
- the normal minimum water temperature comparator 521 compares the normal minimum water temperature Tmin with the reference temperature Tc. If the normal minimum water temperature Tmin is higher than the reference temperature Tc, the normal minimum water temperature comparator 521 outputs a signal. This signal is input to the failure determiner 542.
- the failure maximum water temperature comparator 522 compares the failure maximum water temperature Tmax with the reference temperature Tc. If the failure maximum water temperature Tmax is higher than the reference temperature Tc, the failure maximum water temperature comparator 522 outputs a signal. This signal is input to the negator 532 and the gray determiner 543. If the failure maximum water temperature Tmax is not greater than the reference temperature Tc, the failure maximum water temperature comparator 522 does not output a signal, but the negator 532 outputs a signal. This signal is input to the normality determiner 541.
- the normality determiner 541 determines whether the thermostat is normal when receiving signals from the engine water temperature comparator 520 and the negator 532. That is, when the engine water temperature Tw is higher than the reference temperature Tc but the failure time maximum water temperature Tmax is not higher than the reference temperature Tc, the normality determination unit 541 determines the normality of the thermostat.
- the failure determination unit 542 determines a failure of the thermostat when receiving a signal from the normal minimum water temperature comparator 521 and the negator 531. That is, when the engine water temperature Tw is not higher than the reference temperature Tc but the normal minimum water temperature Tmin is higher than the reference temperature Tc, the failure determination unit 542 determines a failure of the thermostat.
- the gray determination unit 543 makes a gray determination when receiving a signal from the engine water temperature comparator 520 and the maximum water temperature comparator 522 at the time of failure, and does not determine whether it is normal or failure. That is, when the engine water temperature Tw is larger than the reference temperature Tc and the maximum water temperature Tmax at the time of failure is larger than the reference temperature Tc, the gray determination unit 543 determines gray and does not determine whether it is normal or failure.
- FIG. 3A to FIG. 3C are diagrams for explaining the operational effects of the present embodiment.
- FIG. 3A is a diagram showing a change in engine water temperature when the thermostat is normal.
- FIG. 3B is a diagram showing a change in the engine water temperature when the thermostat has failed.
- FIG. 3C is a diagram illustrating a change in the engine water temperature when the thermostat is determined to be gray.
- the engine water temperature comparator 520, the normal time minimum water temperature comparator 521, and the failure time maximum water temperature comparator 522 do not output signals, but the negators 531 and 532 output signals. In this state, nothing is determined.
- the engine water temperature comparator 520 After the time t11, the engine water temperature comparator 520 outputs a signal, and the negator 531 stops outputting a signal. In this state, the normality determiner 541 outputs a signal and it is determined that the thermostat is normal.
- thermostat 30 If the thermostat 30 has failed (open adhesion failure), the thermostat 30 will not be fully closed. For this reason, even if the temperature of the cooling water is low, the cooling water flows into the radiator 20. Then, as shown in FIG. 3B, the engine water temperature hardly rises.
- the engine water temperature comparator 520, the normal time minimum water temperature comparator 521, and the failure time maximum water temperature comparator 522 do not output signals, but the negators 531 and 532 output signals. In this state, nothing is determined.
- the maximum water temperature Tmax at the time of failure becomes higher than the reference temperature Tc. Therefore, the maximum water temperature comparator 522 at the time of failure outputs a signal, and the negator 532 stops outputting a signal. Even in this state, nothing is determined.
- the normal minimum water temperature comparator 521 After the time t22, the normal minimum water temperature comparator 521 becomes higher than the reference temperature Tc. Therefore, the normal minimum water temperature comparator 521 outputs a signal. In this state, failure determiner 542 outputs a signal, and the failure of thermostat 30 is determined.
- the engine water temperature comparator 520, the normal time minimum water temperature comparator 521, and the failure time maximum water temperature comparator 522 do not output signals, but the negators 531 and 532 output signals. In this state, nothing is determined.
- the maximum water temperature Tmax at the time of failure becomes higher than the reference temperature Tc. Therefore, the maximum water temperature comparator 522 at the time of failure outputs a signal, and the negator 532 stops outputting a signal. Even in this state, nothing is determined.
- the engine water temperature comparator 520 After the time t32, the engine water temperature comparator 520 outputs a signal, and the negator 531 stops outputting a signal. In this state, the gray determiner 543 outputs a signal, the thermostat gray determination is made, and neither normal nor failure is determined.
- thermostat provided in the cooling water flow path of the internal combustion engine system fails, it becomes difficult to optimize the engine water temperature. Therefore, a method for determining a failure of the thermostat has been proposed.
- the inventors have found that even if such a method is used, there is a possibility of erroneous determination depending on the applied vehicle. For example, in an internal combustion engine system having a radiator shutter 21 provided in front of the radiator 20, if the radiator shutter 21 is in a fully closed state, the engine water temperature is maintained even if cooling water flows to the radiator 20 due to a malfunction of the thermostat 30. It could increase and cause misjudgment.
- the engine water temperature (maximum water temperature at the time of failure) is assumed under the assumption that the internal combustion engine 10 is operated in a state where the engine water temperature is most likely to rise while the thermostat 30 is in an open stuck failure. ) Is calculated sequentially. When the engine water temperature is higher than the maximum water temperature at the time of failure, the normality of the thermostat 30 is determined. Further, the engine water temperature (the normal minimum water temperature) is sequentially calculated under the assumption that the internal combustion engine 10 is operated in a state where the thermostat 30 is normal but the engine water temperature is most unlikely to rise. When the engine water temperature is lower than the normal minimum water temperature, the failure of the thermostat 30 is determined.
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Abstract
Description
サーモスタット30が正常であれば、開弁温度まではサーモスタット30が閉じており、冷却水がラジエーター20には流れない。そのため、図3Aに示されるように、エンジン水温が迅速に上昇する。
サーモスタット30が故障(開固着故障)していれば、サーモスタット30は全閉しない。このため、冷却水の温度が低くても、冷却水がラジエーター20に流れてしまう。すると、図3Bに示されるように、エンジン水温が上昇しにくい。
ラジエーターシャッター21が閉じられている場合には、サーモスタット30が故障(開固着故障)していても、図3Cに示されるように、エンジン水温が正常時最低水温よりも高温になることがある。このようなときには、以下のように処理される。
Claims (4)
- 内燃エンジンシステムの冷却水流路に設けられるサーモスタットの故障を検出する装置であって、
サーモスタットが正常かつエンジン水温が上昇しにくい状態で内燃エンジンを運転したという仮定の下でのエンジン水温(以下「正常時最低水温」という)を逐次演算する正常時最低水温演算部と、
サーモスタットが開固着故障かつエンジン水温が上昇しやすい状態で内燃エンジンを運転したという仮定の下でのエンジン水温(以下「故障時最高水温」という)を逐次演算する故障時最高水温演算部と、
エンジン水温が正常時最低水温よりも低ければサーモスタットの故障を判定し、エンジン水温が故障時最高水温よりも高ければサーモスタットの正常を判定し、エンジン水温が正常時最低水温と故障時最高水温との間であれば正常とも故障とも判定しない判定部と、
を含むサーモスタット故障検出装置。 - 請求項1に記載のサーモスタット故障検出装置において、
前記判定部は、エンジン水温が基準温度に達したときに前記故障時最高水温が基準温度よりも低ければサーモスタットの正常を判定し、前記正常時最低水温が基準温度に達したときにエンジン水温が基準温度よりも低くければサーモスタットの故障を判定し、エンジン水温が基準温度に達したときに前記故障時最高水温が基準温度よりも高く前記正常時最低水温が基準温度よりも低ければ正常とも故障とも判定しない、
サーモスタット故障検出装置。 - 請求項1又は請求項2に記載のサーモスタット故障検出装置において、
前記エンジン水温が上昇しにくい状態とは、ラジエーターシャッターが全開の状態であり、
前記エンジン水温が上昇しやすい状態とは、ラジエーターシャッターが全閉の状態である、
サーモスタット故障検出装置。 - 内燃エンジンシステムの冷却水流路に設けられるサーモスタットの故障を検出する方法であって、
サーモスタットが正常かつエンジン水温が上昇しにくい状態で内燃エンジンを運転したという仮定の下でのエンジン水温(以下「正常時最低水温」という)を逐次演算する正常時最低水温演算工程と、
サーモスタットが開固着故障かつエンジン水温が上昇しやすい状態で内燃エンジンを運転したという仮定の下でのエンジン水温(以下「故障時最高水温」という)を逐次演算する故障時最高水温演算工程と、
エンジン水温が正常時最低水温よりも低ければサーモスタットの故障を判定し、エンジン水温が故障時最高水温よりも高ければサーモスタットの正常を判定し、エンジン水温が正常時最低水温と故障時最高水温との間であれば正常とも故障とも判定しない判定工程と、
を含むサーモスタット故障検出方法。
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KR1020147029593A KR20140146621A (ko) | 2012-05-11 | 2013-04-18 | 서모스탯 고장 검출 장치 및 서모스탯 고장 검출 방법 |
US14/396,947 US9534527B2 (en) | 2012-05-11 | 2013-04-18 | Thermostat failure detection device and thermostat failure detection method |
CN201380021281.2A CN104246166B (zh) | 2012-05-11 | 2013-04-18 | 恒温器故障检测装置以及恒温器故障检测方法 |
JP2014514424A JP5888413B2 (ja) | 2012-05-11 | 2013-04-18 | サーモスタット故障検出装置及びサーモスタット故障検出方法 |
EP13788660.2A EP2848789B1 (en) | 2012-05-11 | 2013-04-18 | Thermostat failure detector and thermostat failure detection method |
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JP2020002800A (ja) * | 2018-06-25 | 2020-01-09 | 三菱自動車工業株式会社 | 車両 |
US11325461B2 (en) | 2018-06-25 | 2022-05-10 | Mitsubishi Jidosha Kogyo Kabushiki Kaisha | Vehicle |
JP7214987B2 (ja) | 2018-06-25 | 2023-01-31 | 三菱自動車工業株式会社 | 車両 |
Also Published As
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US20150088364A1 (en) | 2015-03-26 |
KR20140146621A (ko) | 2014-12-26 |
EP2848789B1 (en) | 2016-07-27 |
JP5888413B2 (ja) | 2016-03-22 |
EP2848789A4 (en) | 2015-05-06 |
CN104246166A (zh) | 2014-12-24 |
JPWO2013168529A1 (ja) | 2016-01-07 |
CN104246166B (zh) | 2016-10-12 |
US9534527B2 (en) | 2017-01-03 |
EP2848789A1 (en) | 2015-03-18 |
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