WO2013154074A1 - X線管 - Google Patents
X線管 Download PDFInfo
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- WO2013154074A1 WO2013154074A1 PCT/JP2013/060640 JP2013060640W WO2013154074A1 WO 2013154074 A1 WO2013154074 A1 WO 2013154074A1 JP 2013060640 W JP2013060640 W JP 2013060640W WO 2013154074 A1 WO2013154074 A1 WO 2013154074A1
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- WIPO (PCT)
- Prior art keywords
- inner circumferential
- circumferential wall
- ray tube
- groove
- closest
- Prior art date
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J35/00—X-ray tubes
- H01J35/02—Details
- H01J35/04—Electrodes ; Mutual position thereof; Constructional adaptations therefor
- H01J35/06—Cathodes
- H01J35/064—Details of the emitter, e.g. material or structure
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J35/00—X-ray tubes
- H01J35/02—Details
- H01J35/04—Electrodes ; Mutual position thereof; Constructional adaptations therefor
- H01J35/06—Cathodes
- H01J35/066—Details of electron optical components, e.g. cathode cups
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J35/00—X-ray tubes
- H01J35/02—Details
- H01J35/14—Arrangements for concentrating, focusing, or directing the cathode ray
- H01J35/147—Spot size control
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J2235/00—X-ray tubes
- H01J2235/10—Drive means for anode (target) substrate
- H01J2235/1046—Bearings and bearing contact surfaces
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J2235/00—X-ray tubes
- H01J2235/10—Drive means for anode (target) substrate
- H01J2235/108—Lubricants
- H01J2235/1086—Lubricants liquid metals
Definitions
- Embodiments of the present invention relate to x-ray tubes.
- X-ray tubes are used for X-ray diagnostic imaging applications and nondestructive inspection applications.
- As the X-ray tube there are a fixed anode type X-ray tube and a rotary anode type X-ray tube, and one corresponding to the application is used.
- the x-ray tube comprises an anode target, a cathode and a vacuum envelope.
- the anode target can emit X-rays by the incidence of the electron beam.
- the cathode comprises a filament coil and an electron focusing cup.
- the filament coil can emit electrons.
- a tube voltage as high as several tens to several hundreds of kV is applied between the anode target and the cathode.
- the electron focusing cup can play the role of an electron lens, that is, it can focus the electron beam directed to the anode target.
- the electron focusing cup includes a groove in which the filament coil is housed.
- the groove has an upper inner circumferential wall, and a lower inner circumferential wall located on the opposite side of the anode target with respect to the upper inner circumferential wall and smaller in size than the upper inner circumferential wall.
- the dimensions of the electron focusing cup such as the distance between the upper and lower peripheral walls
- the focal and secondary focal points will be large and will not fit in the desired dimensions. This is because changing the dimension of the upper inner circumferential wall to adjust the focal point of either the focal point or the subfocal point, the electron lens action changed due to the dimensional change constitutes the trajectory of the electron beam that constitutes the other focal point Also affect the dimensions and position.
- the gap between the anode target and the cathode has the lower limit necessary to maintain the voltage durability between the anode target and the cathode, and the upper limit necessary to extract the amount of electrons required for performance from the filament coil. Because of the value, it is not an effective design parameter for obtaining the desired size focus.
- the present invention has been made in view of the above points, and an object thereof is to provide an X-ray tube capable of achieving uniformity of electron density distribution in a focal point and obtaining a focal point of a desired size. .
- FIG. 1 is a cross-sectional view showing an X-ray tube apparatus according to a first embodiment.
- FIG. 2 is an enlarged cross-sectional view showing the cathode shown in FIG.
- FIG. 3 is an enlarged plan view of a part of the cathode shown in FIGS. 1 and 2 as viewed from the anode target side.
- FIG. 4 is an enlarged cross-sectional view showing the cathode of the example according to the first embodiment.
- FIG. 5 is a schematic view showing the cathode and the anode target of the above-mentioned embodiment, and is a view showing a state where the electron beam is irradiated from the first filament coil toward the anode target.
- FIG. 1 is a cross-sectional view showing an X-ray tube apparatus according to a first embodiment.
- FIG. 2 is an enlarged cross-sectional view showing the cathode shown in FIG.
- FIG. 3 is an enlarged plan view of a part of the catho
- FIG. 6 is an enlarged sectional view showing the first filament coil and the first groove portion shown in FIG.
- FIG. 7 is a view showing a focus image Fb calculated to correspond to the pinhole camera method in the X-ray tube of the above embodiment.
- FIG. 8 is an enlarged sectional view showing a cathode of the X-ray tube apparatus according to the second embodiment.
- FIG. 9 is an enlarged cross-sectional view showing a modified example of the cathode of the X-ray tube apparatus according to the second embodiment.
- FIG. 10 is an enlarged cross-sectional view showing another modification of the cathode of the X-ray tube apparatus according to the second embodiment.
- FIG. 11 is an enlarged sectional view showing a cathode of an X-ray tube apparatus according to a third embodiment.
- FIG. 12 is an enlarged sectional view showing a cathode of a comparative example according to the first embodiment.
- FIG. 13 is an enlarged cross-sectional view showing the first filament coil and the first groove portion of the comparative example, and is a view showing a state in which the electron beam is irradiated from the first filament coil.
- FIG. 14 is a view showing a focus image Fb calculated to correspond to the pinhole camera method in the X-ray tube of the comparative example.
- An X-ray tube is An anode target that emits X-rays by the incidence of an electron beam; A focus including an electron emission source for emitting electrons and a groove in which the electron emission source is accommodated, and electrons are emitted from the electron emission source to converge an electron beam directed to the anode target through the opening of the groove A cathode having an electrode; A vacuum envelope containing the anode target and the cathode; The groove portion is A closest inner circumferential wall which is shorter than the dimension of the electron emission source in the depth direction of the groove and is opposed to the electron emission source with the narrowest gap over the entire circumference in the width direction of the groove; An upper inner circumferential wall located closer to the opening side of the groove than the closest inner circumferential wall and having a shape wider in the width direction than the closest inner circumferential wall; A lower inner circumferential wall located on the opposite side of the upper inner circumferential wall with respect to the closest inner circumferential wall and having a shape wider in the width direction than the
- the x-ray tube device is a rotating anode type x-ray tube device.
- the X-ray tube apparatus comprises an X-ray tube 1 of a rotating anode type, a stator coil 2 as a coil for generating a magnetic field, a housing 3 accommodating the X-ray tube and the stator coil, And an insulating oil 4 as a coolant filled in the body.
- the X-ray tube 1 includes a cathode (cathode electron gun) 10, a slide bearing unit 20, an anode target 60, and a vacuum envelope 70.
- a controller 5 of an X-ray apparatus (not shown) on which the X-ray tube apparatus is mounted is electrically connected to the cathode 10.
- the slide bearing unit 20 includes a rotary body 30, a fixed shaft 40 as a fixed body, and a liquid metal lubricant (not shown) as a lubricant, and uses a slide bearing.
- the rotating body 30 is formed in a cylindrical shape and is closed at one end.
- the rotating body 30 extends along a rotation axis which is a central axis of the rotational operation of the rotating body.
- the rotation axis is the same as the tube axis a1 of the X-ray tube 1 and will be described as the tube axis a1.
- the rotating body 30 is rotatable around a tube axis a1.
- the rotating body 30 has a joint portion 31 located at this one end.
- the rotating body 30 is formed of a material such as Fe (iron) or Mo (molybdenum).
- the fixed shaft 40 is formed in a cylindrical shape smaller in size than the rotating body 30.
- the fixed shaft 40 is provided coaxially with the rotating body 30, and extends along the tube axis a1.
- the fixed shaft 40 is fitted inside the rotating body 30.
- the fixed shaft 40 is formed of a material such as Fe or Mo.
- One end of the fixed shaft 40 is exposed to the outside of the rotating body 30.
- the fixed shaft 40 rotatably supports the rotating body 30.
- a liquid metal lubricant is filled in the gap between the rotating body 30 and the fixed shaft 40.
- the anode target 60 is disposed to face the other end of the fixed shaft 40 in the direction along the tube axis a1.
- the anode target 60 has an anode body 61 and a target layer 62 provided on a part of the outer surface of the anode body.
- the anode main body 61 is fixed to the rotating body 30 via the joint portion 31.
- the anode main body 61 has a disk shape, and is formed of a material such as Mo.
- the anode main body 61 is rotatable about the tube axis a1.
- the target layer 62 is annularly formed.
- the target layer 62 has a target surface S disposed to face the cathode 10 at a distance in the direction along the tube axis a1.
- the anode target 60 forms a focus on the target surface S and emits X-rays from the focus.
- the anode target 60 is electrically connected to the terminal 91 via the fixed shaft 40, the rotating body 30, and the like.
- the cathode 10 has one or more electron emission sources and an electron focusing cup 15 as a focusing electrode.
- the cathode 10 has a first filament coil 11, a second filament coil 12 and a third filament coil 13 as electron emission sources.
- the first to third filament coils 11 to 13 are spaced apart in the rotational direction of the anode target 60.
- the first filament coil 11 and the third filament coil 13 are respectively disposed on the inclined surfaces.
- the first to third filament coils 11 to 13 are formed of a material containing tungsten as a main component.
- the first to third filament coils 11 to 13 and the electron focusing cup 15 are electrically connected to the terminals 81, 82, 83, 84, 85.
- the electron focusing cup 15 includes one or more grooves in which a filament coil (electron emission source) is accommodated.
- the electron focusing cup 15 includes three grooves (a first groove 16, a second groove 17, and a third groove 18) in which the first to third filament coils 11 to 13 are individually stored.
- a relatively positive voltage is applied to the anode target 60 from the terminal 91 via the fixed shaft 40, the rotating body 30, and the like.
- a relatively negative voltage is applied to the first to third filament coils 11 to 13 and the electron focusing cup 15 from the terminals 81 to 84 and the terminal 85.
- an X-ray tube voltage (hereinafter referred to as a tube voltage) is applied between the anode target 60 and the cathode 10, the electrons emitted from the first to third filament coils 11 to 13 are accelerated and are targeted as an electron beam. It is incident on S.
- the electron focusing cup 15 converges an electron beam directed to the anode target 60 through the openings 16a to 18a of the first to third grooves 16 to 18 by the emission of electrons from the first to third filament coils 11 to 13.
- the vacuum envelope 70 is formed in a cylindrical shape.
- the vacuum envelope 70 is formed of a combination of insulating materials such as glass and ceramic, metals, and the like.
- the vacuum envelope 70 has an opening 71.
- the opening 71 is in close contact with one end of the fixed shaft 40 so as to maintain the sealed state of the vacuum envelope 70.
- the vacuum envelope 70 fixes the fixed shaft 40.
- the vacuum envelope 70 has the cathode 10 attached to the inner wall.
- the vacuum envelope 70 is sealed, and accommodates the cathode 10, the sliding bearing unit 20, the anode target 60, and the like.
- the inside of the vacuum envelope 70 is maintained in a vacuum state.
- the stator coil 2 is provided to face the side of the rotary body 30 and to surround the outside of the vacuum envelope 70.
- the shape of the stator coil 2 is annular.
- the stator coil 2 is electrically connected to the terminals 92, 93 (not shown) and driven via the terminals 92, 93.
- the housing 3 has an X-ray transmission window 3 a for transmitting X-rays in the vicinity of the target layer 62 facing the cathode 10. Inside the housing 3, in addition to the X-ray tube 1 and the stator coil 2, an insulating oil 4 is filled.
- the control unit 5 is electrically connected to the cathode 10 through the terminals 81, 82, 83, 84, 85.
- the control unit 5 drives any one of the first to third filament coils 11 to 13, simultaneously drives two or more of the first to third filament coils 11 to 13, or the electron focusing cup 15. Can be controlled by applying a negative voltage to the filament coil.
- the stator coil 2 is driven through the terminals 92 and 93 to generate a magnetic field. That is, the stator coil 2 generates rotational torque to be applied to the rotating body 30. Therefore, the rotating body rotates and the anode target 60 also rotates.
- control unit 5 applies a current to drive at least one of the first to third filament coils 11 to 13 through the terminals 81 to 84.
- a relatively negative voltage is applied to the filament coil to be driven.
- the anode target 60 is given a relatively positive voltage through the terminal 91.
- an X-ray tube current flows from the cathode 10 to the focal point on the target surface S.
- the target layer 62 emits X-rays by the incidence of the electron beam, and the X-rays emitted from the focal point are emitted to the outside of the housing 3 through the X-ray transmission window 3a. Thereby, X-ray imaging can be performed.
- the structure of the X-ray tube apparatus of the Example which concerns on this embodiment, and the structure of the X-ray tube apparatus of a comparative example are demonstrated.
- the groove portion of the electron focusing cup 15 is formed similarly. Since the first to third groove portions 16 to 18 are formed in the same manner, here, the first groove portion 16 is focused on and described as a representative.
- the opening 16a of the first groove portion 16 is a second direction orthogonal to the side along the first direction da, which is the extension direction of the first filament coil 11, and the first direction da. It has a rectangular shape with sides along db.
- the depth direction of the first groove portion 16 is a third direction dc orthogonal to the first direction da and the second direction db.
- the first groove portion 16 has an upper inner circumferential wall 51 and a lower inner circumferential wall 52.
- the upper inner circumferential wall 51 is located on the side of the opening 16 a of the first groove 16, that is, above the first groove 16.
- the upper inner peripheral wall 51 is formed in a rectangular frame shape, and is formed in the same dimension as the opening 16 a in a plane along the first direction da and the second direction db.
- the lower inner circumferential wall 52 is located on the opposite side of the irradiation direction of the electron beam with respect to the upper inner circumferential wall 51, that is, below the first groove portion 16 than the upper inner circumferential wall 51.
- the lower inner peripheral wall 52 is formed in a rectangular frame shape, and is formed smaller than the upper inner peripheral wall 51 in a plane along the first direction da and the second direction db.
- the diameter of the first filament coil 11 is OSDa
- the width of the upper inner circumferential wall 51 along the second direction db is L1a
- the depth of the upper inner circumferential wall 51 (the upper inner circumferential wall 51 farthest from the opening 16a Opening from the boundary of the end and the opening 16a along the third direction dc) D1a
- the width of the lower inner circumferential wall 52 along the second direction db L2a the upper inner circumferential wall 51 and the lower inner circumferential wall 52
- the fd value indicating the amount of protrusion of the first filament coil 11 to the 16a side is fda
- the gap between the first filament coil 11 and the lower inner circumferential wall 52 along the second direction db is Ya.
- the opening 16a of the first groove portion 16 has a rectangular shape having a side along the first direction da and a side along the second direction db.
- the depth direction of the first groove portion 16 is a third direction dc.
- the first groove portion 16 has a closest inner circumferential wall 53, an upper inner circumferential wall 51 and a lower inner circumferential wall 52.
- the closest inner circumferential wall 53 is shorter than the dimension (diameter) of the first filament coil 11 in the third direction dc.
- the closest inner circumferential wall 53 is formed in a rectangular frame shape. The closest inner circumferential wall 53 opposes the first filament coil 11 with the narrowest gap over the entire circumference in the width direction of the first groove 16 along the first direction da and the second direction db.
- the upper inner circumferential wall 51 is located closer to the opening 16 a of the first groove portion 16 than the closest inner circumferential wall 53.
- the upper inner peripheral wall 51 is formed in a rectangular frame shape, formed in the same dimension as the opening 16 a in a plane along the first direction da and the second direction db, and formed in a size larger than the closest inner peripheral wall 53 There is.
- the upper inner peripheral wall 51 in a plane along the second direction db and the third direction dc extends linearly in the third direction dc.
- the upper inner circumferential wall 51 has a shape that is wider in the width direction (the second direction db) than the closest inner circumferential wall 53.
- the lower inner circumferential wall 52 is located on the opposite side of the upper inner circumferential wall 51 with respect to the closest inner circumferential wall 53.
- the lower inner peripheral wall 52 is formed in a rectangular frame shape, and is formed larger than the closest inner peripheral wall 53 in a plane along the first direction da and the second direction db.
- the lower inner circumferential wall 52 in a plane along the second direction db and the third direction dc extends linearly in the third direction dc.
- the lower inner circumferential wall 52 has a shape that is wider in the width direction (second direction db) than the closest inner circumferential wall 53.
- the diameter of the first filament coil 11 is OSDb
- the width of the upper inner circumferential wall 51 along the second direction db is L1 b
- the depth of the upper inner circumferential wall 51 (the distance of the upper inner circumferential wall 51 farthest from the opening 16a D1b, the width (minimum width) of the nearest inner circumferential wall 53 along the second direction db with the end portion and the length 16a of the opening 16a in the third direction dc L3b
- the depth of the closest inner circumferential wall 53 (The length of the end of the nearest inner circumferential wall 53 farthest from the opening 16a and the opening 16a along the third direction dc) is D3b
- the width of the lower inner circumferential wall 52 along the second direction db maximum width L2b, the depth of the lower inner circumferential wall 52 (length along the third direction dc of the end of the lower inner circumferential wall 52 farthest from the opening 16a and the opening 16a) D2b
- X indicates the amount of expansion of the gap between the first filament coil 11 and the first groove 16 along the second direction db.
- the dimensions of the first groove 16 and the first filament coil 11 according to the above embodiment are as follows.
- the inventor of the present application performed a simulation of emitting an X-ray using the X-ray tube apparatus according to the above embodiment and a simulation of emitting an X-ray using the X-ray tube apparatus according to the comparative example. .
- the inventor of the present application performed a simulation of emitting an X-ray using the X-ray tube apparatus according to the above embodiment and a simulation of emitting an X-ray using the X-ray tube apparatus according to the comparative example.
- the inventor of the present application performed a simulation of emitting an X-ray using the X-ray tube apparatus according to the above embodiment and a simulation of emitting an X-ray using the X-ray tube apparatus according to the comparative example.
- FIG. 7 shows the electron density distribution when the target surface S is viewed from the direction perpendicular to the tube axis a1.
- the width of the effective focal point Fb in the direction dd along the rotational direction of the anode target 60 was 0.552 mm.
- the length of the effective focal point Fb in the direction de along the tube axis a1 was 1.004 mm.
- the width of the effective focus Fb may be 0.75 mm or less, and the length of the effective focus Fb may be 1.1 mm or less so as to conform to the IEC standard.
- FIG. 14 shows the effective focal point Fa formed on the target surface S.
- the width of the effective focal point Fa in the direction dd along the rotation direction of the anode target 60 was 0.753 mm, which is larger than in the example. Further, the length of the effective focal point Fa in the direction de along the tube axis a1 was slightly larger than that of the example, and was 1.040 mm.
- the irradiation state of the electron beam of the embodiment and the irradiation state of the electron beam of the comparative example are compared.
- the electron emitted from the side surface of the filament coil 11 collides with the closest inner peripheral wall 53 or is bent by the electric field generated by the inner peripheral wall 53,
- the comparative example electrons emitted from the side surface of the filament coil are bent by the lower inner circumferential wall 52 but reach the anode target.
- electrons emitted from the side surface of the filament coil do not contribute to focus formation, but in the comparative example, electrons bent by the lower inner circumferential wall reach the outside portion of the undesired positive focal point on the target surface S, The focus will not be in the desired size.
- the X-ray tube 1 emits the X-ray when the electron beam is incident, and the electron A cathode 10 having a focusing cup 15 and a vacuum envelope 70 containing an anode target 60 and the cathode 10 are provided.
- the electron focusing cup 15 includes filament coils (first to third filament coils 11 to 13) for emitting electrons, and grooves (first to third grooves 16 to 18) in which the filament coils are accommodated.
- the electron focusing cup 15 focuses an electron beam directed to the anode target 60 through the opening (apertures 16a to 18a) of the groove by emitting electrons from the filament coil.
- the groove (first to third grooves 16 to 18) has a closest inner circumferential wall 53, an upper inner circumferential wall 51, and a lower inner circumferential wall 52.
- the closest inner circumferential wall 53 is shorter than the dimension of the filament coil in the depth direction of the groove (the third direction dc), and faces the filament coil with the narrowest gap over the entire circumference in the width direction of the groove.
- the upper inner circumferential wall 51 is located closer to the opening side of the groove than the closest inner circumferential wall 53, and is formed to have a shape wider in the width direction than the closest inner circumferential wall 53.
- the lower inner peripheral wall 52 is located on the opposite side of the upper inner peripheral wall 51 with respect to the closest inner peripheral wall 53, and is formed to have a shape wider in the width direction than the nearest inner peripheral wall 53.
- the X-ray tube apparatus of the embodiment can obtain the following effects.
- the groove has the closest inner circumferential wall 53, the upper inner circumferential wall 51, and the lower inner circumferential wall 52, the electron beam can be made excellent even if the gap between the filament coil and the groove (the closest inner circumferential wall 53) is larger than in the comparative example. It is possible to converge, and it is possible to make it difficult for the electrons emitted from the side surface of the filament coil to reach the anode target by the closest inner peripheral wall 53, and the electron density distribution of the subfocus can be suppressed low.
- the focus of the same dimension can be obtained in the case where the gap Ya is about 0.15 mm in the comparative example and in the case where the gap Yb is 0.485 mm in the embodiment. Therefore, by making the gap Yb smaller, the size of the focal point can be made smaller.
- the gap Yb is set to 0.2 mm or more, more preferably 0.3 mm or more, the size of the focal point can be reduced while preventing the occurrence of dielectric breakdown between the filament touch and the filament coil and the electron focusing cup 15.
- the groove has the closest inner circumferential wall 53, the upper inner circumferential wall 51, and the lower inner circumferential wall 52, and by adjusting these dimensions, the gap between the anode target 60 and the cathode 10 is not adjusted.
- the electron density distribution in the focal point can be made uniform without curving the upper inner circumferential wall 51, and a focal point of a desired size can be obtained. . For this reason, compared with the case where the upper inner circumferential wall 51 is curved, the design cost and the processing cost can be reduced.
- an X-ray tube apparatus including the X-ray tube 1 and the X-ray tube 1 which can achieve uniformization of the electron density distribution in the focal point and can obtain a focal point of desired dimensions.
- the first groove portion 16 has a closest inner circumferential wall 53, an upper inner circumferential wall 51 and a lower inner circumferential wall 52.
- the closest inner circumferential wall 53 is formed in a substantially rectangular frame shape.
- the lower inner circumferential wall 52 is formed to penetrate the electron converging cup 15 in the first direction da.
- the cross section of the lower inner circumferential wall 52 in a plane along the second direction db and the third direction dc is formed in an oval frame shape.
- the processing of the lower inner circumferential wall 52 is performed using, for example, a ball end mill.
- a ball end mill For example, this can be implemented by setting the rotation axis of the ball end mill in the first direction da and feeding in the first direction da and the second direction db. For this reason, it is possible to make processing cost low compared with the case where electric discharge machining is required (when the lower inner circumferential wall 52 has a rectangular frame shape).
- through holes may be drilled in the electron focusing cup 15 in the same direction.
- the X-ray tube 1 includes the anode target 60 that emits X-rays when the electron beam is incident, and the electron focusing cup 15 And a vacuum envelope 70 accommodating the anode target 60 and the cathode 10.
- the groove (first to third grooves 16 to 18) has a closest inner circumferential wall 53, an upper inner circumferential wall 51, and a lower inner circumferential wall 52.
- the cross section of the lower inner circumferential wall 52 in a plane along the second direction db and the third direction dc may be formed in an oval frame shape, and in this case as well, the above-mentioned second inner circumferential wall 52 is adjusted The same effect as that of the first embodiment can be obtained.
- the lower inner circumferential wall 52 is formed by forming a through hole extending in the first direction da in the electron converging cup 15.
- the lower inner circumferential wall 52 can be formed only by forming the through hole, and thereafter, processing such as closing the through hole is not required. Therefore, the processing cost of the lower inner circumferential wall 52 can be reduced as compared to the first embodiment.
- an X-ray tube apparatus including the X-ray tube 1 and the X-ray tube 1 which can achieve uniformization of the electron density distribution in the focal point and can obtain a focal point of desired dimensions. Then, the X-ray tube 1 can simultaneously prevent the occurrence of dielectric breakdown between the filament touch and the filament coil and the electron focusing cup 15.
- the upper inner circumferential wall 51 is formed in a multistage shape.
- the upper inner circumferential wall 51 is formed in two stages.
- Each step of the upper inner circumferential wall 51 is formed in a rectangular frame shape.
- the step on the closest inner circumferential wall 53 side of the upper inner circumferential wall 51 has a shape that is wider in the width direction (second direction db) than the closest inner circumferential wall 53.
- the step on the closest inner circumferential wall 53 side of the upper inner circumferential wall 51 is formed in the same dimension as the opening (opening 16 a) in the plane along the first direction da and the second direction db. It has a shape that is wider in the width direction (the second direction db) than the steps on the side of the peripheral wall 53.
- the size of the upper inner peripheral wall 51 by adjusting the size of the upper inner peripheral wall 51, the same effect as that of the second embodiment can be obtained. Furthermore, by forming the upper inner circumferential wall 51 in a multistage manner, it is possible to make the electron density distribution in the focal point uniform, and there is an advantage that it is possible to obtain a focal point of a more desirable size.
- the upper inner circumferential wall 51 has a curved shape. Specifically, in the plane along the second direction db and the third direction dc, the cross section of the upper inner circumferential wall 51 has a curved shape.
- the same effect as that of the second embodiment can be obtained. Furthermore, by making the upper inner peripheral wall 51 into a curved shape, it is possible to further uniform the electron density distribution in the focal point, and there is an advantage that it is possible to obtain a focal point of a more desirable size.
- the lower inner circumferential wall 52 has a curved shape.
- the cross section of the lower inner circumferential wall 52 has a curved shape such as a part of a circle.
- Lower inner circumferential wall 52 is formed to have a shape extending in the width direction (first direction da and second direction db) than closest inner circumferential wall 53 in a plane along first direction da and second direction db. ing.
- the processing of the lower inner circumferential wall 52 can be performed, for example, by feeding processing in the first direction da and the third direction dc with the rotation axis of the ball end mill in the third direction dc.
- An insulating member 100 is fixed to the electron convergence cup 15.
- the insulating member 100 faces the lower inner circumferential wall 52.
- the insulating member 100 is formed of ceramic and brazed to the electron focusing cup 15.
- the insulating member 100 supports the filament coil (first to third filament coils 11 to 13), and regulates (fixes) the position of the filament coil.
- the X-ray tube 1 includes the anode target 60 that emits X-rays when the electron beam is incident, and the electron focusing cup 15 And a vacuum envelope 70 accommodating the anode target 60 and the cathode 10.
- the groove (first to third grooves 16 to 18) has a closest inner circumferential wall 53, an upper inner circumferential wall 51, and a lower inner circumferential wall 52.
- the cross section of the lower inner circumferential wall 52 in a plane along the second direction db and the third direction dc may have a curved shape, and in this case as well, the above first can be obtained by adjusting the dimensions of the lower inner circumferential wall 52. The same effect as that of the embodiment can be obtained.
- the lower inner circumferential wall 52 is formed by using a ball end mill. Therefore, the processing cost of the lower inner circumferential wall 52 can be reduced as compared to the first embodiment.
- an X-ray tube apparatus including the X-ray tube 1 and the X-ray tube 1 which can achieve uniformization of the electron density distribution in the focal point and can obtain a focal point of desired dimensions. Then, the X-ray tube 1 can simultaneously prevent the occurrence of dielectric breakdown between the filament touch and the filament coil and the electron focusing cup 15.
- the groove (first to third grooves 16 to 18) is positioned closer to the opening (openings 16a to 18a) of the groove than the closest inner circumferential wall 53 and is one or larger in size than the closest inner circumferential wall 53
- a plurality of other upper inner peripheral walls, and one or more other lower inner peripheral walls positioned on the opposite side of the upper inner peripheral wall 51 with respect to the closest inner peripheral wall 53 and larger in size than the closest inner peripheral wall 53; It may further have at least one of
- the groove (first to third grooves 16 to 18) is shorter than the dimension of the filament coil (electron emission source) in the depth direction (third direction dc) of the groove and extends over the entire circumference of the filament coil in the width direction of the groove. It may further have one or more other closest inner circumferential walls facing each other with the narrowest clearance.
- the cross-sectional shape in the width direction (the second direction db and the third direction dc) of the lower inner circumferential wall 52 may be circular, oval, or a part of them.
- the first to third filament coils 11 to 13 are of different types, and their characteristics (the amount of electron emission) may be different from each other.
- the dimensions of the focal point may be made different by making the dimensions of the filament coil different.
- the number of filament coils (electron emission sources) and grooves provided in the cathode 10 is not limited to three, and can be variously modified, and may be one, two or four or more.
- the electron emission source can be variously modified and, for example, any thermal electron emission source can be used.
- the thermionic emission source may not be a filament coil.
- a material capable of emitting electrons for example, it can be formed of a material having LaB 6 (lanthanum boride) as a main component.
- the X-ray tube apparatus of the present invention is not limited to the above-described X-ray tube apparatus, but can be variously modified and applicable to various X-ray tube apparatuses.
- the X-ray tube apparatus of the present invention is also applicable to a fixed anode type X-ray tube apparatus.
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Abstract
Description
(1)焦点内の電子密度分布が均一であり、かつ、望ましい寸法となる焦点を得るための有効な手段が無い問題がある。
陽極ターゲットのターゲット面に形成される焦点は、大きく分けて2種類あり、フィラメントコイルの上面(陽極ターゲット側の面)から放出された電子が形成する正焦点と、フィラメントコイルの側・下面から放出された電子が形成する副焦点とに分類される。このため、通常は、副焦点が正焦点の内側に収まるように、さらに可能な場合には、正焦点及び副焦点の位置及び寸法がほぼ重なるように、電子収束カップの寸法を選択する。
副焦点を抑制する場合、多くは下内周壁の寸法を小さくする(狭める)ことが有効である。しかしながら、下内周壁の寸法を小さくし過ぎると、フィラメントコイルが熱や振動によって変形した際、フィラメントコイルが電子収束カップに接触してしまう、いわゆるフィラメントタッチが起こり易くなってしまう。フィラメントタッチが起こるとフィラメントコイルに電流が流れなくなるため、フィラメントコイルから電子が放出されなくなってしまう。
上記のことから、フィラメントタッチ及び絶縁破壊の発生を防止するため、焦点の寸法を一定値以下に小さくすることには限界があるものである。
電子収束カップの寸法変更とともに、陽極ターゲット面で正焦点及び副焦点の位置及び寸法がほぼ重なるように、陰極(陰極アッセンブリ)の設計変更の際に陽極ターゲット及び陰極間のギャップを変化させると、望ましい寸法の焦点を得ることができる。
電子ビームが入射されることによりX線を放出する陽極ターゲットと、
電子を放出する電子放出源と、前記電子放出源が収められる溝部を含み、前記電子放出源から電子が放出されることにより前記溝部の開口を通って前記陽極ターゲットに向かう電子ビームを収束させる収束電極と、を有した陰極と、
前記陽極ターゲット及び陰極を収容した真空外囲器と、を備え、
前記溝部は、
前記溝部の深さ方向において前記電子放出源の寸法より短く、前記溝部の幅方向において前記電子放出源に全周に亘って最も狭い隙間を置いて対向した最近接内周壁と、
前記最近接内周壁よりも前記溝部の開口側に位置し、前記最近接内周壁よりも幅方向に広がった形状を有する上内周壁と、
前記最近接内周壁に対して前記上内周壁の反対側に位置し、前記最近接内周壁よりも幅方向に広がった形状を有する下内周壁と、
を有していることを特徴としている。
図1に示すように、X線管装置は、回転陽極型のX線管1と、磁界を発生させるコイルとしてのステータコイル2と、X線管及びステータコイルを収容した筐体3と、筐体内に充填された冷却液としての絶縁油4と、を備えている。
液体金属潤滑材は、回転体30及び固定シャフト40間の間隙に充填されている。
陽極ターゲット60は、固定シャフト40及び回転体30などを介し、端子91と電気的に接続されている。
図1乃至図3に示すように、X線管装置の動作時、まず、ステータコイル2は、端子92、93を介して駆動され、磁界を発生する。すなわち、ステータコイル2は回転体30に与える回転トルクを発生させる。このため、回転体は回転し、陽極ターゲット60も回転することになる。
図12及び図3に示すように、第1溝部16の開口16aは、第1フィラメントコイル11の延在した方向である第1方向daに沿った辺及び第1方向daに直交した第2方向dbに沿った辺を持つ矩形状である。第1溝部16の深さ方向は、第1方向da及び第2方向dbに直交した第3方向dcである。
上内周壁51は、第1溝部16の開口16a側に位置し、すなわち第1溝部16の上方に位置している。上内周壁51は、矩形枠状に形成され、第1方向da及び第2方向dbに沿った平面において開口16aと同一の寸法に形成されている。
図4、並びに図2及び図3に示すように、第1溝部16の開口16aは、第1方向daに沿った辺及び第2方向dbに沿った辺を持つ矩形状である。第1溝部16の深さ方向は、第3方向dcである。
最近接内周壁53は、第3方向dcにおいて第1フィラメントコイル11の寸法(直径)より短い。最近接内周壁53は矩形枠状に形成されている。最近接内周壁53は、第1方向da及び第2方向dbに沿った第1溝部16の幅方向において、第1フィラメントコイル11に全周に亘って最も狭い隙間を置いて対向している。
OSDb=OSDa
Yb=Ya+X
L1a≦L1b≦L1a+2・0.75mm・X
L3b=L2a+2・X
また、上記実施例に係る第1溝部16の寸法は、次の関係も満たしている。
D1b<D3b<D1b+0.5mm
なお、Xは、第1フィラメントコイル11及び第1溝部16間の第2方向dbに沿った隙間の拡大量を示す。
L1b=7.5mm
D1b=4.1mm
L3b=2.2mm
D3b=4.2mm
L2b=3.0mm
D2b=6mm
fdb=0.300mm
Yb=0.485mm
ここで、本願発明者は、上記実施例に係るX線管装置を用いてX線を放出するシミュレーションと、上記比較例に係るX線管装置を用いてX線を放出するシミュレーションとを行った。この際、第1乃至第3フィラメントコイル11乃至13の中、第1フィラメントコイル11のみを駆動して行った。このため、ターゲット面S上に形成される焦点は、単焦点である。また、シミュレーションは、同一条件の下で行った。
図5及び図6に示すように、上記実施例に係るX線管装置を用いてX線を放出する際、第1フィラメントコイル11のみを駆動した。第1フィラメントコイル11から放出された電子は、電子ビームとして陽極ターゲット60のターゲット面Sに入射される。電子ビームは、電子収束カップ15の第1溝部16によって形成される電界の作用により収束される。
図13に示すように、上記比較例に係るX線管装置を用いてX線を放出する際、第1フィラメントコイル11のみを駆動した。第1フィラメントコイル11から放出された電子は、電子ビームとして陽極ターゲット60のターゲット面Sに入射される。電子ビームは、電子収束カップ15の第1溝部16によって形成される電界の作用により収束される。
図6及び図13に示すように、実施例では、フィラメントコイル11の側面からでた電子が最近接内周壁53に衝突するか、または同内周壁53により生じた電界により曲げられて、陽極ターゲットに到達しない場合があるのに対し、比較例では、フィラメントコイル側面から出た電子は下内周壁52により曲げられるが陽極ターゲットに到達する。実施例ではフィラメントコイル側面から出た電子は焦点形成に寄与しないが、比較例では下内周壁により曲げられた電子は、ターゲット面S上の望ましくない正焦点の外側部分に到達し、副焦点となって、焦点が所望のサイズに入らないことになる。
図7及び図14に示すように、実施例では、わずかながら副焦点がみられるものの、ほぼ方形の焦点が得られており、比較例では副焦点が強くなり、焦点が方形ではなくなっている。
(1)比較例のX線管装置では、焦点内の電子密度分布の均一化を図るための有効な手段はないが、実施例のX線管装置では、焦点内の電子密度分布の均一化を図るための有効な手段はあるものである。そして、実施例のX線管装置では、副焦点が正焦点の内側に収まるように、さらに可能な場合には、正焦点及び副焦点の位置及び寸法がほぼ重なるように、X線管1を形成することができるものである。
下内周壁52の加工は、例えばボールエンドミルを使用して行う。例えばボールエンドミルの回転軸を第1方向daに設定し、第1方向da及び第2方向dbに送り加工することにより実施することができる。このため、放電加工が必要となる場合(下内周壁52が矩形枠状である場合)に比べて加工コストを安価にすることが可能である。ボールエンドミル加工の前に、予め同じ方向に電子収束カップ15に貫通ドリル穴を空けておいても良い。
図9に示すように、上内周壁51は、多段状に形成されている。この実施形態において、上内周壁51は2段に形成されている。上内周壁51の各段は、矩形枠状に形成されている。上内周壁51の最近接内周壁53側の段は、最近接内周壁53よりも幅方向(第2方向db)に広がった形状を有している。上内周壁51の最近接内周壁53側の段は、第1方向da及び第2方向dbに沿った平面において開口(開口16a)と同一の寸法に形成され、上内周壁51の最近接内周壁53側の段よりも幅方向(第2方向db)に広がった形状を有している。
図10に示すように、上内周壁51は、曲面形状を有している。詳しくは、第2方向db及び第3方向dcに沿った平面において、上内周壁51の断面は曲面形状を有している。
下内周壁52の幅方向(第2方向db及び第3方向dc)の断面形状は、円形、長円形、又はそれらの一部であってもよい。
電子放出源は、種々変形可能であり例えば任意の熱電子放出源を利用することができる。 例えば熱電子放出源はフィラメントコイルでなくともよい。電子を放出可能な材料として、例えばLaB6(ホウ化ランタン)を主成分とする材料で形成することができる。
Claims (7)
- 電子ビームが入射されることによりX線を放出する陽極ターゲットと、
電子を放出する電子放出源と、前記電子放出源が収められる溝部を含み、前記電子放出源から電子が放出されることにより前記溝部の開口を通って前記陽極ターゲットに向かう電子ビームを収束させる収束電極と、を有した陰極と、
前記陽極ターゲット及び陰極を収容した真空外囲器と、を備え、
前記溝部は、
前記溝部の深さ方向において前記電子放出源の寸法より短く、前記溝部の幅方向において前記電子放出源に全周に亘って最も狭い隙間を置いて対向した最近接内周壁と、
前記最近接内周壁よりも前記溝部の開口側に位置し、前記最近接内周壁よりも幅方向に広がった形状を有する上内周壁と、
前記最近接内周壁に対して前記上内周壁の反対側に位置し、前記最近接内周壁よりも幅方向に広がった形状を有する下内周壁と、
を有しているX線管。 - 前記電子放出源は、タングステンを主成分とする材料で形成されている請求項1に記載のX線管。
- 前記溝部は、
前記最近接内周壁よりも前記溝部の開口側に位置し、前記最近接内周壁よりも幅方向に広がった形状を有する1つ又は複数の他の上内周壁と、
前記最近接内周壁に対して前記上内周壁の反対側に位置し、前記最近接内周壁よりも幅方向に広がった形状を有する1つ又は複数の他の下内周壁と、
の少なくとも一方をさらに有している請求項1に記載のX線管。 - 前記溝部は、
前記溝部の深さ方向において前記電子放出源の寸法より短く、前記溝部の幅方向において前記電子放出源に全周に亘って最も狭い隙間を置いて対向した1つ又は複数の他の最近接内周壁をさらに有している請求項1に記載のX線管。 - 前記電子放出源及び最近接内周壁間の前記隙間は、0.2mm以上である請求項1に記載のX線管。
- 前記上内周壁は、曲面形状を有している請求項1に記載のX線管。
- 前記下内周壁の幅方向の断面形状は、円形、長円形、又はそれらの一部である請求項1に記載のX線管。
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