WO2013145884A1 - 変性ポリオレフィン水性分散組成物の製造方法 - Google Patents
変性ポリオレフィン水性分散組成物の製造方法 Download PDFInfo
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/02—Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques
- C08J3/03—Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques in aqueous media
- C08J3/05—Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques in aqueous media from solid polymers
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F255/00—Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00
- C08F255/02—Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00 on to polymers of olefins having two or three carbon atoms
- C08F255/04—Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00 on to polymers of olefins having two or three carbon atoms on to ethene-propene copolymers
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/18—Introducing halogen atoms or halogen-containing groups
- C08F8/20—Halogenation
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/32—Polymers modified by chemical after-treatment
- C08G65/329—Polymers modified by chemical after-treatment with organic compounds
- C08G65/334—Polymers modified by chemical after-treatment with organic compounds containing sulfur
- C08G65/3344—Polymers modified by chemical after-treatment with organic compounds containing sulfur containing oxygen in addition to sulfur
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/02—Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques
- C08J3/03—Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques in aqueous media
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/26—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment
- C08L23/28—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment by reaction with halogens or compounds containing halogen
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/02—Polyalkylene oxides
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D151/00—Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers
- C09D151/06—Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/26—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers modified by chemical after-treatment
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/26—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers modified by chemical after-treatment
- C08J2323/28—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers modified by chemical after-treatment by reaction with halogens or halogen-containing compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2351/00—Characterised by the use of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Derivatives of such polymers
- C08J2351/06—Characterised by the use of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/54—Aqueous solutions or dispersions
Definitions
- the present invention relates to a method for producing a modified polyolefin aqueous dispersion composition that can be widely used in applications such as paints, inks, adhesives, etc., as an adhesion-imparting component for polyolefin resins such as polypropylene.
- Polyolefin resins such as polypropylene are inexpensive and have excellent properties such as mechanical properties and chemical properties, and are therefore used in large quantities in a wide range of fields such as the automobile field.
- the polyolefin-based resin does not have a polar group in the molecule, there is a problem that the surface is generally low-polarity and coating and adhesion are difficult.
- modified polyolefins are used for the coating and adhesion of polyolefin resins, and they are dissolved in organic solvents such as toluene and xylene.
- organic solvents such as toluene and xylene.
- water-based treatment is desired from the viewpoints of environment and safety and health, and many water-based treatments of modified polyolefins have been studied.
- Patent Document 1 an amine is added to a toluene solution of acid-modified chlorinated polypropylene, a surfactant is added after mixing, emulsification is carried out by gradually adding water, and then water is removed by removing toluene under reduced pressure. A method for obtaining a resin composition is described.
- a surfactant is added after mixing, emulsification is carried out by gradually adding water, and then water is removed by removing toluene under reduced pressure.
- a method for obtaining a resin composition is described.
- the process of removing toluene since it is easy to foam due to the effect of containing a surfactant, there is a problem that the process time becomes long because toluene must be removed while suppressing foaming.
- Patent Document 2 describes a method of obtaining an aqueous resin dispersion by melting a modified polyolefin, mixing a surfactant and / or an alcohol and an amine as an aqueous additive, and adding water under high temperature and high pressure.
- a modified polyolefin since the modified polyolefin is melted and made aqueous, if the melt viscosity at the time of watering is too high, it is difficult to make the water-based, so that the molecular weight of the modified polyolefin that can be used is limited.
- Patent Documents 3 to 4 disclose reacting a hydrophilic polymer with an acid-modified polyolefin.
- a manufacturing method is described in which water is added and dispersed after dissolving in an organic solvent.
- the physical properties of the coating film as a coating agent are adversely affected, such as reducing the water resistance of the dry film of the aqueous resin dispersion. Yes.
- Patent Document 5 discloses a method for producing an aqueous resin composition by using a specific type of organic solvent. Is marked.
- JP-A-3-182534 Japanese Patent No. 2930511 JP 2007-321105 A JP 2008-163289 A JP 2009-79078 A
- modified polyolefin aqueous resin dispersions that do not contain surfactants have problems with long-term storage stability and mechanical stability, and aqueous additives such as surfactants are adsorbed and protected by dispersed particles.
- the modified polyolefin aqueous resin dispersion may be limited in storage conditions.
- the modified polyolefin aqueous resin dispersion which does not contain a surfactant may have a problem in wettability with respect to a polyolefin substrate having a low polarity surface.
- modified polyolefin aqueous resin dispersion when applied to the surface of a polyolefin substrate to form a dry coating film, a uniform dry coating film is obtained after a process in which dispersed particles are fused while water is volatilized.
- modified polyolefin aqueous resin dispersions that do not contain surfactants have poor wettability to polyolefin resins, and it is difficult to obtain a uniform dry coating when applied to the surface of a polyolefin substrate. Therefore, various coating film properties such as adhesion to a polyolefin substrate may be deteriorated.
- the present invention can suppress foaming in a deorganic solvent, shorten the process time, and efficiently produce a modified polyolefin aqueous dispersion composition having good adhesion and water resistance. It aims to provide a method.
- the present inventors have found that the above object can be achieved when the following method for producing a modified polyolefin aqueous dispersion composition is adopted, and the present invention has been completed. It was.
- this invention relates to the manufacturing method of the following modified polyolefin aqueous dispersion composition.
- the aqueous dispersion composition before blending the surfactant is referred to as a modified polyolefin aqueous dispersion
- the aqueous dispersion composition after blending the surfactant is referred to as a modified polyolefin aqueous dispersion composition.
- Step 1 for obtaining a modified polyolefin aqueous dispersion using a modified polyolefin, an organic solvent, a base compound, and water as raw materials
- Step 2 of blending the modified polyolefin aqueous dispersion with a surfactant in an amount of 0.1 to 10% by weight based on the modified polyolefin
- Section 3 Item 3.
- the production method according to Item 6, wherein the propylene- ⁇ -olefin copolymer is a propylene- ⁇ -olefin copolymer synthesized using a metallocene catalyst.
- (Section 8) Item 8 The production method according to any one of Items 1 to 7, wherein the organic solvent contains at least an ether solvent.
- a nonionic surfactant having an HLB of 9 or more is a polyoxyalkylene alkyl ether type, a polyoxyalkylene styrenated phenyl ether type, a polyoxyalkylene alkyl phenyl ether type, a polyoxyalkylene alkyl amine type, a polyoxyalkylene amine type, A term that is at least one selected from the group consisting of a polyoxyalkylene alkylamide type, a polyoxyalkylene fatty acid ester type, an ethylene oxide propylene oxide block polymerization type, an ethylene oxide propylene oxide random polymerization type, and a polyoxyethylene sorbitan fatty acid ester type 9.
- the method for producing a modified polyolefin aqueous dispersion composition since a specific process is employed, it is possible to suppress foaming at the time of the organic removal solvent and to greatly shorten the process time. Furthermore, since the surfactant is blended after the deorganic solvent, the type and blending amount of the surfactant can be appropriately selected according to the use of the modified polyolefin aqueous dispersion composition, and modification with good adhesion and water resistance is possible. A polyolefin aqueous dispersion composition can be obtained.
- a modified polyolefin aqueous dispersion is obtained using a modified polyolefin, an organic solvent, a base compound, and water as raw materials, and then treated with a deorganic solvent. Further, the surfactant is used in an amount of 0.1 to 10 wt. % Is a method for producing a modified polyolefin aqueous dispersion composition.
- the production method of the present invention having the above-described characteristics is obtained by producing a modified polyolefin aqueous dispersion not containing a surfactant, and subsequently blending a necessary amount of the surfactant to thereby modify the modified polyolefin having excellent adhesion and water resistance.
- An aqueous dispersion composition can be obtained.
- modified polyolefin used in the present invention examples include acid-modified polyolefin and / or acid-modified chlorinated polyolefin.
- the acid-modified polyolefin is preferably obtained by reacting polypropylene and / or propylene- ⁇ -olefin copolymer with ⁇ , ⁇ -unsaturated carboxylic acid and / or acid anhydride thereof.
- the propylene- ⁇ -olefin copolymer is a copolymer in which ⁇ -olefin is copolymerized mainly with propylene.
- the ⁇ -olefin is not particularly limited, but is preferably an ⁇ -olefin having 2 to 8 carbon atoms.
- ethylene, 1-butene, 1-heptene, 1-octene or the like is used alone or in combination. be able to. Of these ⁇ -olefins, ethylene and 1-butene are preferred.
- the ratio of the propylene component to the ⁇ -olefin component of the propylene- ⁇ -olefin copolymer is not particularly limited, but the coating agent is that the propylene component is 60 to 97 mol% and the ⁇ -olefin component is 40 to 3 mol%. In view of controlling crystallinity and melting point, it is preferable that the propylene component is 70 to 95 mol% and the ⁇ -olefin component is 30 to 5 mol%.
- both the polypropylene and the propylene- ⁇ -olefin copolymer are preferable in that they have uniform crystallinity and excellent solubility in a solvent.
- both the polypropylene and the propylene- ⁇ -olefin copolymer are preferably isotactic polymers.
- the isotactic polymer exhibits a relatively high degree of crystallinity, and in the case of acid-modified chlorinated polyolefin, the crystallinity can be controlled by chlorination reaction.
- the solubility of polypropylene and propylene- ⁇ -olefin copolymer in various organic solvents when the solubility of polypropylene and propylene- ⁇ -olefin copolymer in various organic solvents is imparted, the crystallization can be reduced by increasing the chlorine content.
- the solubility in organic solvents decreases, but high crystallinity is maintained by setting the chlorine content low. can do. For this purpose, it is necessary to lower the crystallinity so that it is at least dissolved in an organic solvent.
- the melting point of polypropylene and propylene- ⁇ -olefin copolymer is not particularly limited, but is preferably 50 to 130 ° C., more preferably 60 to 90 ° C. when used as a coating agent.
- the ⁇ , ⁇ -unsaturated carboxylic acid that reacts with polypropylene and the propylene- ⁇ -olefin copolymer and its acid anhydride are not particularly limited, and examples thereof include maleic acid, itaconic acid, and acid anhydrides thereof. . Of these, maleic anhydride is preferred.
- the addition amount to the polypropylene and the propylene- ⁇ -olefin copolymer is preferably an acid value in the range of 5 to 50 KOHmg / g, more preferably 10 to 30 KOHmg / g.
- the acid value When the acid value is less than 5 KOHmg / g, it may be difficult to disperse the acid-modified polyolefin in water without using a surfactant. If it exceeds 50 KOHmg / g, the water resistance of the dried coating film may deteriorate due to the excessive proportion of polar components.
- the acid value can be measured by conforming to JIS K5902.
- polypropylene and propylene- ⁇ -olefin copolymer are dissolved in an organic solvent at 80 to 180 ° C., and then at least one selected from ⁇ , ⁇ -unsaturated carboxylic acid and acid anhydride thereof.
- a seed and a radical generator are added and reacted for a predetermined time.
- the organic solvent is preferably an aromatic hydrocarbon, such as toluene or xylene.
- the melting method for example, after dissolving polypropylene and a propylene- ⁇ -olefin copolymer at 180 to 300 ° C., at least one selected from ⁇ , ⁇ -unsaturated carboxylic acid and acid anhydride thereof and a radical A generator is added and allowed to react for a predetermined time.
- radical generator examples include benzoyl peroxide, dicumyl peroxide, di-t-butyl peroxide, t-butyl peroxybenzoate, t-hexyl hydroperoxide, etc., depending on the reaction temperature and decomposition temperature. Can be selected.
- the weight average molecular weight of the acid-modified polyolefin is preferably 10,000 to 150,000, more preferably 30,000 to 120,000. If it is less than 10,000, the cohesive force of the dried coating film is weak, and the adhesion to the polyolefin substrate may be deteriorated. When it exceeds 150,000, the solubility in an organic solvent at the time of aqueous formation becomes poor and dispersion into water may not be performed.
- the weight average molecular weight can be measured by GPC (gel permeation chromatography). In the present invention, an e2695 separation module manufactured by Waters and a 2998 PDA (photodiode array) detector were used, and measurement was performed in terms of standard polystyrene. The measurement conditions are as follows.
- Examples of the acid-modified chlorinated polyolefin used in the present invention include those obtained by chlorinating the acid-modified polyolefin.
- the chlorination method of the acid-modified polyolefin a known method can be used.
- the acid-modified polyolefin is dissolved in a chlorine-based organic solvent at 100 to 120 ° C., and in the presence or absence of a radical generator. Then, chlorine gas can be blown in an atmosphere of 90 to 110 ° C. until the chlorine content becomes 10 to 35% by weight.
- the chlorinated solvent include chloroform, tetrachloroethylene, tetrachloroethane, etc. Among them, chloroform is preferable.
- the acid value of the acid-modified chlorinated polyolefin is preferably in the range of 5 to 50 KOHmg / g, more preferably 10 to 30 KOHmg / g.
- the acid value is less than 5 KOHmg / g, it may be difficult to disperse the acid-modified chlorinated polyolefin in water without using a surfactant.
- it exceeds 50 KHmg / g the water resistance of the dried coating film may deteriorate due to the excessive proportion of polar components.
- the acid value can be measured by conforming to JIS K5902.
- the chlorine content of the acid-modified chlorinated polyolefin is preferably 10 to 35% by weight, more preferably 14 to 25% by weight. If it is less than 10% by weight, the crystallinity of the acid-modified chlorinated polyolefin may be high, so that the solubility in an organic solvent at the time of aqueous formation becomes poor and dispersion in water may not be possible. If it exceeds 35% by weight, the crystallinity of the acid-modified chlorinated polyolefin becomes too low, and the cohesive force of the dried coating film becomes weak and the adhesion to the polyolefin substrate may be deteriorated.
- the chlorine content can be measured according to JIS K7229.
- the weight average molecular weight of the acid-modified chlorinated polyolefin is preferably 10,000 to 150,000, more preferably 30,000 to 120,000. If it is less than 10,000, the cohesive force of the dried coating film is weak, and the adhesion to the polyolefin substrate may be deteriorated. When it exceeds 150,000, the solubility in an organic solvent at the time of aqueous formation becomes poor and dispersion into water may not be performed.
- the weight average molecular weight can be measured by GPC (gel permeation chromatography). In the present invention, an e2695 separation module manufactured by Waters and a 2998 PDA detector were used, and measurement was performed in terms of standard polystyrene.
- a deorganic solvent treatment is carried out to obtain a surfactant.
- a surfactant may be further added in an amount of 0.1 to 10% by weight based on the modified polyolefin.
- Step 1 produces a modified polyolefin aqueous dispersion containing no surfactant.
- the organic solvent to be used is preferably an organic solvent having an ether bond in the molecule. Specifically, although not particularly limited, at least tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, ethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol mono It is preferable to use one or more of propyl ether, propylene glycol monobutyl ether and the like.
- tetrahydrofuran and propylene glycol mono n-propyl ether are more preferred.
- the solubility in the modified polyolefin can be controlled by changing the amount of the polar component of the modified polyolefin.
- aromatic hydrocarbons such as toluene, aliphatic hydrocarbons such as n-heptane, alicyclic hydrocarbons such as methylcyclohexane, ketones such as methyl ethyl ketone, ester solvents such as ethyl acetate, isopropyl Alcohol solvents such as alcohol can be used together with the ether solvent.
- the base compound is preferably ammonia or a volatile organic amine compound having a boiling point of 30 to 250 ° C., more preferably 50 to 200 ° C.
- the boiling point is less than 30 ° C., the rate of volatilization at the time of aqueous formation increases, and the aqueous formation may not completely proceed.
- the boiling point exceeds 250 ° C., it becomes difficult to disperse the organic amine compound from the resin film by drying, and the water resistance of the film may deteriorate.
- volatile organic amine compound examples include, but are not limited to, primary amines such as ethylamine, propylamine, isopropylamine and 3-methoxypropylamine, secondary amines such as diethylamine, dipropylamine and dibutylamine, Tertiary amines such as trimethylamine and triethylamine, alicyclic amines such as morpholine, N-methylmorpholine and N-ethylmorpholine, ethanolamine, diethanolamine, triethanolamine, dimethylethanolamine, N-methyl-N, N-diethanolamine, Examples include hydroxyl-containing amines such as 2-amino-2-methyl-1-propanol, and one or more of these are used.
- primary amines such as ethylamine, propylamine, isopropylamine and 3-methoxypropylamine
- secondary amines such as diethylamine, dipropylamine and dibutylamine
- the modified polyolefin is dissolved in an organic solvent.
- the amount of the organic solvent is preferably 20 to 70% by weight, more preferably 25 to 65% by weight, and further preferably 30 to 60% by weight in terms of solid content. If it is less than 20% by weight, it becomes too dilute and is not suitable for efficient production. If it exceeds 70% by weight, it may not be dissolved in an organic solvent, or a high temperature is required for dissolution, which may adversely affect quality.
- the dissolution temperature is preferably 50 to 100 ° C, more preferably 55 to 95 ° C, and further preferably 60 to 90 ° C.
- the base compound may be mixed before or after dissolution of the modified polyolefin.
- the basic compound is preferably 1 to 5 chemical equivalents, more preferably 1 to 4 chemical equivalents, and further preferably 1 to 3 chemical equivalents relative to the carboxyl group of the modified polyolefin. If it is less than 1 equivalent, the carboxyl group of the modified polyolefin may not be sufficiently neutralized. If it exceeds 5 equivalents, the basicity is too strong, so that the balance of the acid-base of the dispersion may be lost, and the viscosity may become extremely high.
- Water is preferably 1 to 10 times the weight of the modified polyolefin, more preferably 2 to 8 times the weight, even more preferably 3 to 6 times the weight.
- the addition temperature is not particularly limited, but is preferably about the same as the dissolution temperature of the organic solvent in operation. Further, by adding water little by little, it is possible to invert the phase from the W / O type (water-in-oil type) dispersion to the O / W type (oil-in-water type).
- the organic solvent is combined with some water and distilled off under reduced pressure.
- the degree of reduced pressure can be appropriately set in consideration of the temperature, but for example, the temperature is preferably 50 to 120 ° C., more preferably 60 to 110 ° C., further preferably 70 to 100 ° C., and the pressure is preferably 50 to 100 kPa in absolute pressure, 60 to 95 kPa is more preferable, and 80 to 90 kPa is more preferable.
- the organic solvent can be completely removed, but since it is practically difficult, it is 1% by weight or less with respect to the modified polyolefin, preferably 0.1% by weight or less. Preferably, it may be 0.01% by weight or less.
- Other methods are not particularly limited, but in addition to the modified polyolefin and the organic solvent, the base compound and water are also initially mixed to disperse the resin in water, and then the solvent is removed to produce a modified polyolefin aqueous dispersion. And a production method in which a modified polyolefin, an organic solvent and water are charged and dissolved, and then a base compound is blended, followed by solvent removal treatment.
- a surfactant is blended with the modified polyolefin aqueous dispersion to produce a modified polyolefin aqueous dispersion composition.
- the surfactant to be used is not particularly limited, and examples thereof include a cationic surfactant, an anionic surfactant, and a nonionic surfactant. Among these, nonionic surfactants are preferable. Further, a nonionic surfactant having an HLB of 9 or more is particularly preferable because of excellent long-term storage stability. HLB is an index (an acronym for Hydrophile-Lipophyl Balance) that represents the balance between the hydrophilicity and lipophilicity of surfactants.
- Step 2 when the HLB of the nonionic surfactant used is less than 9, the effect of improving the storage stability of the modified polyolefin aqueous dispersion is small due to the excessive lipophilicity of the surfactant. Storage stability may be worse than that of an acid-modified polyolefin aqueous dispersion composition that does not contain a surfactant.
- the more preferable HLB of the nonionic surfactant is 12 or more. Although the upper limit of HLB is not specifically limited, Usually, it is 20, More preferably, it is 19, More preferably, it is 18.
- the surfactant Since the surfactant has a function of lowering the interfacial tension, it exerts a great effect when the modified polyolefin aqueous resin dispersion is applied to a polyolefin resin substrate having a low polarity surface.
- nonionic surfactant is not particularly limited as long as HLB is 9 or more.
- polyoxyalkylene alkyl ether type such as polyoxyethylene lauryl ether (alkylene may be linear or branched).
- alkyl is preferably a linear or branched alkyl group having 10 to 18 carbon atoms
- polyoxyalkylene styrenated phenyl ether such as polyoxyethylene styrenated phenyl ether Type
- polyoxyalkylene alkyl phenyl ether type such as polyoxyethylene nonyl phenyl ether
- polyoxyalkylene alkyl amine type such as polyoxyethylene stearylamine
- polyoxyalkylene amine type such as polyoxyethylene polyoxypropylene monoamine
- Polyoxyalkylene alkylamide type such as reoxyethylene oleylamide
- polyoxyalkylene fatty acid ester type such as polyoxyethylene monolaurate
- the blending amount of the surfactant is preferably 0.1 to 10% by weight, more preferably 0.5 to 9% by weight, and further preferably 1 to 8% by weight with respect to the modified polyolefin.
- a wide range of active agents can be selected, and a modified polyolefin aqueous dispersion composition can be obtained efficiently.
- the foaming in the deorganic solvent process by the surfactant in the process 1 can be suppressed, it can be said that it is an extremely excellent production method from an industrial viewpoint.
- the blending method of the surfactant is not particularly limited, but may be blended without diluting in water or the like, or may be blended in the form of an aqueous solution diluted to 1 to 50% by weight. In order to rapidly mix with the modified polyolefin aqueous dispersion, it is preferably blended in the form of an aqueous solution diluted to 1 to 50% by weight.
- the volume-based average particle size of the modified polyolefin aqueous dispersion composition is preferably 500 nm or less, more preferably 200 nm or less. If it exceeds 500 nm, defects may occur in the coated film after coating, which may adversely affect various physical properties, which is not preferable.
- the volume-based average particle diameter was measured with Zetasizer Nano ZS manufactured by Malvern Instruments.
- water may be added or distilled off to adjust the concentration.
- the reaction solution was cooled to 110 ° C., placed in a 10 L SUS container containing 3500 g of methyl ethyl ketone (hereinafter also referred to as “MEK”), the resin was precipitated from the reaction solution, solid-liquid separation was performed, and solid solution was further separated.
- the resin after liquid separation was put into 1000 g of MEK, and washing for solid-liquid separation was repeated three times, and then the resin was dried.
- the obtained maleic anhydride-modified propylene-ethylene copolymer had an acid value of 26 KOH mg / g and a weight average molecular weight of 34,000.
- Production Example 2 (acid-modified polyolefin) In Production Example 1, the same operation as in Production Example 1 was carried out except that the amount of maleic anhydride was changed to 23 g. The resulting maleic anhydride-modified propylene-ethylene copolymer had an acid value of 11 KOHmg / g and a weight average molecular weight of 40,000.
- Production Example 3 (acid-modified polyolefin)
- the same operation as in Production Example 1 was performed except that the change was made.
- the resulting maleic anhydride-modified propylene-1-butene copolymer had an acid value of 18 KOH mg / g and a weight average molecular weight of 68000.
- Production Example 4 (acid-modified polyolefin) The same operation as in Production Example 1 was performed except that in Production Example 1, it was changed to isotactic polypropylene (melt viscosity at 180 ° C .: 1500 mPa ⁇ s).
- Production Example 5 (acid-modified polyolefin)
- the same operation as in Production Example 3 was performed except that dicumyl peroxide was changed to t-butyl peroxybenzoate and the reaction conditions were changed to 120 ° C. for 5 hours.
- the resulting maleic anhydride-modified propylene-1-butene copolymer had an acid value of 23 KOH mg / g and a weight average molecular weight of 117,000.
- Production Example 6 (acid-modified chlorinated polyolefin)
- 500 g of maleic anhydride-modified polypropylene obtained in Production Example 4 and 8500 g of chloroform are sealed, and the inside of the reaction can is heated while stirring and dispersing the liquid in the reaction can.
- the can was dissolved at 120 ° C. for 1 hour. After cooling the internal temperature of the can to 110 ° C., 2.5 g of t-butylperoxy 2-ethylhexanoate is added, and chlorine is rapidly introduced at a rate of 120 g / hour. Held in.
- the pressure in the reaction can was set to an upper limit of 0.4 MPa, and when the pressure reached the upper limit, the gas in the system was discharged into a trap of water outside the system and an aqueous sodium hydroxide solution.
- the introduction of chlorine was stopped, and the liquid was continuously stirred for 10 minutes, then cooled to a can internal temperature of 60 ° C.
- Chloroform 7000 was distilled off under a reduced pressure of 0.05 to 0.08 MPa.
- the obtained maleic anhydride-modified chlorinated polypropylene had a chlorine content of 23% by weight, an acid value of 16 KOH mg / g, and a weight average molecular weight of 42,000.
- Production Example 7 (acid-modified chlorinated polyolefin)
- the same operation as in Production Example 6 was performed except that the maleic anhydride-modified polypropylene was changed to the resin obtained in Production Example 2 and the amount of chlorine introduced was changed to 237 g.
- the obtained maleic anhydride-modified chlorinated polypropylene had a chlorine content of 17% by weight, an acid value of 10 KOH mg / g, and a weight average molecular weight of 38,000.
- Production Example 8 (acid-modified chlorinated polyolefin)
- the same operation as in Production Example 1 was performed except that the maleic anhydride-modified polypropylene was changed to the resin obtained in Production Example 1 and the chlorine introduction amount was changed to 186 g.
- the obtained maleic anhydride-modified chlorinated propylene ethylene copolymer had a chlorine content of 14% by weight, an acid value of 19 KOH mg / g, and a weight average molecular weight of 75,000.
- Production Example 9 (acid-modified chlorinated polyolefin)
- the same operation as in Production Example 6 was performed except that the amount of chlorine introduced was changed to 389 g.
- the obtained maleic anhydride-modified chlorinated propylene ethylene copolymer had a chlorine content of 25% by weight, an acid value of 22 KOHmg / g, and a weight average molecular weight of 118,000.
- Production Example 10 (acid-modified polyolefin aqueous dispersion) 350 g of maleic anhydride-modified propylene-ethylene copolymer obtained in Production Example 1, 585 g of tetrahydrofuran, and 65 g of propylene glycol monopropyl ether were placed in a 3 L flask equipped with a stirrer, and heated to 65 ° C. to dissolve. Next, 22 g of a 50 wt% aqueous solution of 2-amino-2-methyl-1-propanol was added, and 60 ° C. ion exchange water was added dropwise little by little while keeping the temperature at 65 ° C.
- tetrahydrofuran and propylene glycol monopropyl ether were distilled off over 1.5 hours at an absolute pressure of 93 kPa.
- the total residual amount of tetrahydrofuran and propylene glycol monopropyl ether was 1% by weight or less based on the maleic anhydride-modified propylene-ethylene copolymer.
- ion-exchanged water was added so that the solid content was 30% by weight to obtain a milky white modified polyolefin aqueous dispersion.
- the standard average particle size was 50 nm.
- Production Example 11 (acid-modified polyolefin aqueous dispersion) Into a 3 L flask equipped with a stirrer, 350 g of the maleic anhydride-modified propylene-ethylene copolymer obtained in Production Example 2, 520 g of tetrahydrofuran, 130 g of propylene glycol monopropyl ether, and 1000 g of ion-exchanged water were added and dissolved by heating to 65 ° C. I let you. Next, 16 g of a 50 wt% aqueous solution of 2-dimethylaminoethanol was added and the temperature was held at 65 ° C. for 1 hour.
- tetrahydrofuran and propylene glycol monopropyl ether were distilled off in 1.5 hours at an absolute pressure of 93 kPa.
- the total residual amount of tetrahydrofuran and propylene glycol monopropyl ether was 1% by weight or less based on the maleic anhydride-modified propylene-ethylene copolymer.
- ion-exchanged water was added so that the solid content was 30% by weight to obtain a milky white modified polyolefin aqueous dispersion.
- Production Example 12 (acid-modified polyolefin aqueous dispersion)
- the maleic anhydride-modified propylene-ethylene copolymer was changed to the propylene-1-butene copolymer obtained in Production Example 3, and 50% by weight of 2-amino-2-methyl-1-propanol was used.
- the same operation as in Production Example 5 was performed except that the amount of the aqueous solution was changed to 15 g.
- the volume-based average particle size of the obtained modified polyolefin aqueous dispersion was 90 nm.
- Production Example 13 (acid-modified polyolefin aqueous dispersion)
- the maleic anhydride-modified propylene-ethylene copolymer was changed to the propylene-1-butene copolymer obtained in Production Example 4, and 50% by weight of 2-amino-2-methyl-1-propanol was obtained.
- the same operation as in Production Example 5 was performed except that the amount of the aqueous solution was changed to 19 g.
- the volume-based average particle diameter of the obtained modified polyolefin aqueous dispersion was 160 nm.
- Production Example 14 ( acid-modified chlorinated polyolefin aqueous dispersion)
- 350 g of maleic anhydride-modified chlorinated polypropylene obtained in Production Example 6, 520 g of tetrahydrofuran, and 130 g of propylene glycol monopropyl ether were added and dissolved by heating to 65 ° C.
- 13 g of a 50 wt% aqueous solution of 2-amino-2-methyl-1-propanol was added, and 60 ° C. ion exchange water was added dropwise little by little while keeping the temperature at 65 ° C.
- tetrahydrofuran and propylene glycol monopropyl ether were distilled off over 1.5 hours at an absolute pressure of 93 kPa.
- the total residual amount of tetrahydrofuran and propylene glycol monopropyl ether was 1% by weight or less based on maleic anhydride-modified chlorinated propylene.
- ion-exchanged water was added so that the solid content was 30% by weight to obtain a milky white modified polyolefin aqueous dispersion.
- Production Example 15 ( acid-modified chlorinated polyolefin aqueous dispersion) A 3 L flask equipped with a stirrer was charged with 350 g of maleic anhydride-modified chlorinated polypropylene obtained in Production Example 7, 520 g of tetrahydrofuran, 130 g of propylene glycol monopropyl ether, and 1000 g of ion-exchanged water, and heated to 65 ° C. to dissolve. Next, 17 g of a 50 wt% aqueous solution of 2-dimethylaminoethanol was added and the temperature was held at 65 ° C. for 1 hour.
- tetrahydrofuran and propylene glycol monopropyl ether were distilled off in 1.5 hours at an absolute pressure of 93 kPa.
- the total residual amount of tetrahydrofuran and propylene glycol monopropyl ether was 1% by weight or less based on maleic anhydride-modified chlorinated propylene.
- ion-exchanged water was added so that the solid content was 30% by weight to obtain a milky white modified polyolefin aqueous dispersion.
- Production Example 16 ( acid-modified chlorinated polyolefin aqueous dispersion) In Production Example 14, except that maleic anhydride-modified polypropylene was changed to the resin obtained in Production Example 8, and the amount of 50% by weight aqueous solution of 2-amino-2-methyl-1-propanol was changed to 15 g, Production Example 14 The same operation was performed. The volume-based average particle size of the obtained modified polyolefin aqueous dispersion was 90 nm.
- Production Example 17 ( acid-modified chlorinated polyolefin aqueous dispersion)
- maleic anhydride-modified polypropylene was changed to the resin obtained in Production Example 9, except that the amount of 50% by weight aqueous solution of 2-amino-2-methyl-1-propanol was changed to 21 g. The same operation was performed.
- the volume-based average particle diameter of the resulting modified polyolefin aqueous dispersion was 130 nm.
- Example 1 (acid-modified polyolefin aqueous dispersion composition)
- the maleic anhydride-modified propylene-ethylene copolymer aqueous dispersion in the 3 L flask equipped with a stirrer obtained in Production Example 5 was mixed with 11.7 g of a 30% by weight aqueous solution of polyoxyethylene lauryl ether (HLB15.4) (anhydrous maleic anhydride). 1% by weight of the acid-modified propylene-ethylene copolymer resin) was added and mixed to obtain a modified polyolefin aqueous dispersion composition .
- the volume-based average particle size of the obtained modified polyolefin aqueous dispersion composition was 50 nm.
- Example 2 (acid-modified polyolefin aqueous dispersion composition)
- each of the modified polyolefin aqueous solutions was prepared by using the maleic anhydride-modified propylene- ⁇ -olefin copolymer aqueous dispersions of Production Examples 5 to 8 and changing the types and amounts of the surfactants in Table 1.
- a dispersion composition was obtained.
- Comparative Examples 1 to 3 (acid-modified polyolefin aqueous dispersion composition)
- the modified polyolefin aqueous dispersion composition was prepared by using the maleic anhydride-modified propylene- ⁇ -olefin copolymer aqueous dispersion of Production Example 5 and changing the type and amount of the surfactant in Table 1. I got a thing .
- Comparative Example 4 (acid-modified polyolefin aqueous dispersion composition)
- a 3 L flask equipped with a stirrer 350 g of the maleic anhydride-modified propylene-ethylene copolymer obtained in Production Example 1, 520 g of tetrahydrofuran, 130 g of propylene glycol monopropyl ether, and 10.5 g of polyoxyethylene lauryl ether (HLB15.4) were added. And heated to 65 ° C. to dissolve. Subsequently, 13 g of a 50 wt% aqueous solution of 2-amino-2-methyl-1-propanol was added, and 60 ° C.
- ion exchange water was added dropwise little by little while keeping the temperature at 65 ° C.
- tetrahydrofuran and propylene glycol monopropyl ether were distilled off at an absolute pressure of 93 kPa. I went there. Therefore, the time required is 7.5 hours, which is five times as long as in Production Examples 10 to 13.
- the total residual amount of tetrahydrofuran and propylene glycol monopropyl ether was 1% by weight or less based on the maleic anhydride-modified propylene-ethylene copolymer.
- the modified polyolefin aqueous dispersion composition had a volume-based average particle size of 60 nm.
- Comparative Example 5 (acid-modified polyolefin aqueous dispersion composition) The same operation as Comparative Example 4 was performed except that the amount of oxyethylene lauryl ether (HLB15.4) was changed. The time required for distilling off the solvent was 6 hours, and the volume average particle diameter of the resulting modified polyolefin aqueous dispersion composition was 60 nm.
- HLB15.4 oxyethylene lauryl ether
- Example 13 (Acid-modified chlorinated polyolefin aqueous dispersion composition) To a maleic anhydride-modified chlorinated polyolefin aqueous dispersion in a 3 L flask equipped with a stirrer obtained in Production Example 14, 11.7 g of a 30% by weight aqueous solution of polyoxyethylene lauryl ether (HLB16.1) (maleic anhydride-modified chlorine) The modified polyolefin aqueous dispersion composition was obtained by adding 1% by weight to the modified polyolefin resin and mixing. The volume-based average particle diameter of the resulting modified polyolefin aqueous dispersion composition was 70 nm.
- HLB16.1 polyoxyethylene lauryl ether
- Example 14 to 24 (Acid-modified chlorinated polyolefin aqueous dispersion composition)
- a modified polyolefin aqueous dispersion composition was obtained by using the maleic anhydride-modified chlorinated polyolefin aqueous dispersions of Production Examples 14 to 17 and changing the types and amounts of surfactants in Table 2, respectively. It was.
- Comparative Examples 1 to 3 (Acid-modified chlorinated polyolefin aqueous dispersion composition)
- Example 13 the maleic anhydride-modified chlorinated polyolefin aqueous dispersion of Production Example 14 was used, and modified polyolefin aqueous dispersion compositions were obtained by the blending of Table 2 in which the type and amount of the surfactant were changed.
- Comparative Example 9 (Acid-modified chlorinated polyolefin aqueous dispersion composition) A 3 L flask equipped with a stirrer was charged with 350 g of maleic anhydride-modified chlorinated polypropylene obtained in Production Example 5, 520 g of tetrahydrofuran, 130 g of propylene glycol monopropyl ether, and 15.75 g of polyoxyethylene lauryl ether (HLB16.1). Heated to ° C to dissolve. Subsequently, 13 g of a 50 wt% aqueous solution of 2-amino-2-methyl-1-propanol was added, and 60 ° C.
- ion exchange water was added dropwise little by little while keeping the temperature at 65 ° C. After 1000 g of ion-exchanged water was dropped over 1 hour, tetrahydrofuran and propylene glycol monopropyl ether were distilled off at an absolute pressure of 93 kPa. However, since foaming was intense, the foaming was suppressed and the pressure was controlled. Therefore, the time required is 7.5 hours, which is five times as long as in Production Examples 14-17. The total residual amount of tetrahydrofuran and propylene glycol monopropyl ether was 1% by weight or less based on maleic anhydride-modified chlorinated polypropylene.
- the modified polyolefin aqueous dispersion composition had a volume-based average particle size of 60 nm.
- Comparative Example 10 (Acid-modified chlorinated polyolefin aqueous dispersion composition) The same operation as Comparative Example 9 was performed except that the amount of oxyethylene lauryl ether (HLB16.1) was changed. The time required for distilling off the solvent was 6 hours, and the volume average particle diameter of the resulting modified polyolefin aqueous dispersion composition was 60 nm.
- HLB16.1 oxyethylene lauryl ether
- Primed polymeric SP-280 molded plate ethylene isotactic polypropylene - propylene - diene rubber as component is blended
- Himont Basell made Profax SB823 molded plate isotactic polypropylene
- a modified polyolefin aqueous dispersion composition is coated on a base material with a bar coater so that the coating amount after drying is about 5 ⁇ m, dried at 80 ° C. for 3 minutes, and then urethane paint Retan (registered trademark) PG80 made by Kansai Paint is dried. Paint with an air spray gun so that the coating amount afterwards is about 25 ⁇ m, and dry at 80 ° C for 30 minutes.
- Nichiban adhesive tape LP-18 After storing the painted plate at 25 ° C for 1 day, make a cut with a cutter knife on the painted surface, make 100 grids at 1mm intervals, and attach Nichiban adhesive tape LP-18 on it 180 ° Stripped 10 times in the direction of. The case where there was no change even after peeling 10 times was assigned 10 points, and the case where it was peeled off the first time was assigned 0 points.
- Preferable adhesion is 5 or more, more preferably 7 or more.
- the coated plate subjected to the same treatment as in the water resistance test adhesion test of the coating film was immersed in warm water at 40 ° C. for 10 days, and then the moisture on the coated surface was wiped off, and a peel test similar to the adhesion test was performed.
- the water resistance is preferably 5 or more, more preferably 7 or more.
- the aqueous acid-modified polyolefin dispersion sealed with a glass bottle was stored in an atmosphere at 50 ° C. and ⁇ 5 ° C., and the period until it lost its fluidity and solidified was examined up to 1 year.
- the preferred storage stability at 50 ° C. is 6 months or more, more preferably 1 year.
- the preferred storage stability at ⁇ 5 ° C. is 3 months or more, more preferably 6 months or more.
- Wettability The wettability when the acid-modified polyolefin aqueous dispersion composition was applied to a substrate was visually evaluated in the coating film adhesion test. When the wettability was good, the evaluation was “ ⁇ ”, and when the wettability was poor, it was “x”.
- a modified polyolefin aqueous dispersion composition According to the method for producing a modified polyolefin aqueous dispersion composition according to the present invention, since a specific process is employed, it is possible to suppress foaming at the time of the organic removal solvent and to greatly shorten the process time. Furthermore, since the surfactant is blended after the deorganic solvent, the type and blending amount of the surfactant can be appropriately selected according to the use of the modified polyolefin aqueous dispersion composition, and modification with good adhesion and water resistance is possible. An aqueous polyolefin dispersion composition can be obtained, and is useful as an aqueous resin composition for paints, inks, adhesives and the like for polyolefin parts materials such as automobiles, polyolefin films and the like.
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Abstract
Description
(1)(2)の工程を含む変性ポリオレフィン水性分散組成物の製造方法。
(1)変性ポリオレフィン、有機溶剤、塩基化合物、および水を原料として変性ポリオレフィン水性分散体を得る工程1
(2)前記変性ポリオレフィン水性分散体に界面活性剤を変性ポリオレフィンに対し0.1~10重量%配合する工程2
(項2)
前記の変性ポリオレフィンが、酸変性ポリオレフィンおよび/または酸変性塩素化ポリオレフィンである項1に記載の製造方法。
(項3)
前記の変性ポリオレフィンの酸価が5~50KOHmg/gである項1または2に記載の製造方法。
(項4)
前記の酸変性塩素化ポリオレフィンの塩素含有率が10~35重量%である項1~3のいずれか1項に記載の製造方法。
(項5)
前記の変性ポリオレフィンの重量平均分子量が10000~150000である項1~4のいずれか1項に記載の製造方法。
(項6)
前記の変性ポリオレフィンがプロピレン-α-オレフィン共重合体を酸変性または酸変性後に塩素化したものであり、該プロピレン-α-オレフィン共重合体に含まれるプロピレン成分が60~97モル%である項1~5のいずれか1項に記載の製造方法。
(項7)
前記のプロピレン-α-オレフィン共重合体がメタロセン系触媒を用いて合成されるプロピレン-α-オレフィン共重合体である項6に記載の製造方法。
(項8)
前記の有機溶剤がエーテル系溶剤を少なくとも含むものであることを特徴とする項1~7のいずれか1項に記載の製造方法。
(項9)
前記の界面活性剤がHLB9以上の非イオン性界面活性剤であることを特徴とする項1~8のいずれか1項に記載の製造方法。
(項10)
HLBが9以上の非イオン性界面活性剤が、ポリオキシアルキレンアルキルエーテル型、ポリオキシアルキレンスチレン化フェニルエーテル型、ポリオキシアルキレンアルキルフェニルエーテル型、ポリオキシアルキレンアルキルアミン型、ポリオキシアルキレンアミン型、ポリオキシアルキレンアルキルアミド型、ポリオキシアルキレン脂肪酸エステル型、酸化エチレン酸化プロピレンブロック重合型、酸化エチレン酸化プロピレンランダム重合型、ポリオキシエチレンソルビタン脂肪酸エステル型からなる群より選択される少なくとも1種である項9に記載の製造方法。
使用する有機溶剤は、分子内にエーテル結合を有する有機溶剤が好ましい。具体的には、特に限定されないが、少なくとも、テトラヒドロフラン、エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、エチレングリコールモノプロピルエーテル、エチレングリコールモノブチルエーテル、プロピレングリコールモノメチルエーテル、プロピレングリコールモノエチルエーテル、プロピレングリコールモノプロピルエーテル、プロピレングリコールモノブチルエーテル等の1種類以上を使用することが好ましい。より好ましくは、テトラヒドロフラン、プロピレングリコールモノn-プロピルエーテルである。前記有機溶媒を2種以上併用すると、変性ポリオレフィンの極性成分量の変動により、変性ポリオレフィンへの溶解性をコントロールすることができるという点で、より好ましい。その他、必要に応じて、トルエン等の芳香族炭化水素、n-ヘプタン等の脂肪族炭化水素、メチルシクロヘキサン等の脂環式炭化水素、メチルエチルケトン等のケトン系、酢酸エチル等のエステル系溶剤、イソプロピルアルコール等のアルコール系溶剤を、前記エーテル系溶剤と共に使用することができる。
その他の方法としては、特に限定されないが、変性ポリオレフィン、有機溶剤に加えて、塩基化合物および水も初期に配合して樹脂を水分散させた後に脱溶剤処理を行い、変性ポリオレフィン水性分散体を製造する方法や、変性ポリオレフィン、有機溶剤および水を仕込んで溶解させた後、塩基化合物を配合し、その後に脱溶剤処理を行う製造方法等が挙げられる。
使用する界面活性剤は、特に限定されないが、カチオン性界面活性剤、アニオン性界面活性剤、非イオン性界面活性剤が挙げられる。この中でも、非イオン性界面活性剤が好ましい。また、HLBが9以上の非イオン性界面活性剤は長期の保存安定性に優れていることから特に好ましい。HLBは界面活性剤の親水性と親油性のバランスを表した指標(Hydrophile-Lipophphile Balanceの頭文字)であり、HLBの値が大きくなるほど、親水性は増していく、グリフィン氏が創案した方式である。工程2において、使用する非イオン性界面活性剤のHLBが9未満の場合、界面活性剤の親油性が強すぎることにより、変性ポリオレフィン水性分散物の保存安定性向上の効果が小さく、場合によっては界面活性剤を含有しない酸変性ポリオレフィン水性分散組成物よりも保存安定性が悪くなる場合がある。非イオン性界面活性剤のより好ましいHLBは12以上である。HLBの上限は特に限定されないが、通常は20であり、より好ましくは19、さらに好ましくは18である。
3LのSUS製オートクレーブ反応缶中に、メタロセン触媒を用いて製造されたプロピレン-エチレン共重合体(プロピレン:エチレン=93:7 モル比、融点75℃、180℃における溶融粘度:1500mPa・s)750g、無水マレイン酸90g、ジクミルパーオキサイド15g、トルエン1100gを入れ密閉した。オートクレーブ中を窒素で置換した後、加温して缶内温度140℃で5時間反応した。反応液を110℃に冷却し、メチルエチルケトン(以下、「MEK」ともいう)3500gの入った10LのSUS製容器中に入れ、反応液から樹脂を析出させた後に、固液分離を行い、更に固液分離した樹脂を1000gのMEKに入れ、再度固液分離をする洗浄を3回繰り返した後に、樹脂を乾燥した。得られた無水マレイン酸変性プロピレン-エチレン共重合体の酸価は26KOHmg/g、重量平均分子量は34000であった。
製造例1において、無水マレイン酸量を23gに変更した以外は製造例1と同じ操作を行った。得られた無水マレイン酸変性プロピレン-エチレン共重合体の酸価は11 KOHmg/g、重量平均分子量は40000であった。
製造例1において、ポリオレフィン樹脂をメタロセン触媒を用いて合成されたプロピレン-1-ブテン共重合体(プロピレン:1-ブテン=78:22 モル比、融点85℃、230℃におけるMFR:7g/10分)に変更した以外は製造例1と同じ操作を行った。得られた無水マレイン酸変性プロピレン-1-ブテン共重合体の酸価は18 KOHmg/g、重量平均分子量は68000であった。
製造例1において、アイソタクチックポリプロピレン(180℃における溶融粘度:1500mPa・s)に変更した以外は製造例1と同じ操作を行った。
製造例3において、ジクミルパーオキサイドをt-ブチルパーオキシベンゾエイトに変更し、反応条件を120℃で5時間に変更した以外は製造例3と同じ操作を行った。得られた無水マレイン酸変性プロピレン-1-ブテン共重合体の酸価は23KOHmg/g、重量平均分子量は117000であった。
5Lのグラスライニング製反応缶中に、製造例4により得られた無水マレイン酸変性ポリプロピレン500g、クロロホルム8500gを入れ密閉し、反応缶中の液を攪拌して分散しながら反応缶内を加温し、缶内温度120℃で1時間溶解した。缶内温度を110℃まで冷却した後に、t-ブチルパーオキシ2-エチルヘキサノエートを2.5g添加し、速やかに塩素を120g/時間の速度で導入し、缶内温度を100~120℃で保持した。反応缶内の圧力は上限0.4MPaとして、圧力が上限に達した時には、系内のガスを系外の水および水酸化ナトリウム水溶液のトラップに排出した。塩素導入開始から2時間50分経過時の塩素348g導入した段階において塩素の導入を止め、10分間液の攪拌を続けた後に、缶内温度60℃まで冷却し、缶内温度35~60℃、減圧度0.05~0.08MPaの条件下でクロロホルム7000を留去した。得られた反応液に安定剤としてp-t-ブチルフェニルグリシジルエーテルを18g添加し、乾燥することにより、無水マレイン酸変性塩素化ポリプロピレンを得た。得られた無水マレイン酸変性塩素化ポリプロピレンの塩素含有率は23重量%、酸価は16KOHmg/g、重量平均分子量は42000であった。
製造例6において、無水マレイン酸変性ポリプロピレンを製造例2により得られた樹脂に変更し、塩素導入量を237gに変更した以外は製造例6と同じ操作を行った。得られた無水マレイン酸変性塩素化ポリプロピレンの塩素含有率は17重量%、酸価は10KOHmg/g、重量平均分子量は38000であった。
製造例6において、無水マレイン酸変性ポリプロピレンを製造例1により得られた樹脂に変更し、塩素導入量を186gに変更した以外は製造例1と同じ操作を行った。得られた無水マレイン酸変性塩素化プロピレンエチレン共重合体の塩素含有率は14重量%、酸価は19KOHmg/g、重量平均分子量は75000であった。
製造例6において、塩素導入量を389gに変更した以外は製造例6と同じ操作を行った。得られた無水マレイン酸変性塩素化プロピレンエチレン共重合体の塩素含有率は25重量%、酸価は22KOHmg/g、重量平均分子量は118000であった。
3Lの攪拌機付きフラスコに製造例1により得られた無水マレイン酸変性プロピレン-エチレン共重合体350g、テトラヒドロフラン585g、およびプロピレングリコールモノプロピルエーテル65gを入れ、65℃に加熱して溶解させた。次いで、2-アミノ-2-メチル-1-プロパノールの50重量%水溶液22gを添加し、温度を65℃に保ちながら、60℃のイオン交換水を少量ずつ滴下した。1時間かけてイオン交換水1000gを滴下した後に、絶対圧力93kPaでテトラヒドロフランとプロピレングリコールモノプロピルエーテルを1.5時間で留去した。テトラヒドロフランとプロピレングリコールモノプロピルエーテルの合計残留量は無水マレイン酸変性プロピレン-エチレン共重合体に対して、1重量%以下であった。次いで、固形分が30重量%になるようイオン交換水を添加し、乳白色の変性ポリオレフィン水性分散体を得た。得られた変性ポリオレフィン水性分散体の組成は、無水マレイン酸変性プロピレン-エチレン共重合体:2-アミノ-2-メチル-1-プロパノール:水=30:1:69(重量比)であり、体積基準の平均粒子径は50nmであった。
3Lの攪拌機付きフラスコに製造例2により得られた無水マレイン酸変性プロピレン-エチレン共重合体350g、テトラヒドロフラン520g、およびプロピレングリコールモノプロピルエーテル130g、イオン交換水1000gを入れ、65℃に加熱して溶解させた。次いで、2-ジメチルアミノエタノールの50重量%水溶液16gを添加し、温度を65℃で1時間保持した。その後、絶対圧力93kPaでテトラヒドロフランとプロピレングリコールモノプロピルエーテルを1.5時間で留去した。テトラヒドロフランとプロピレングリコールモノプロピルエーテル合計残留量は無水マレイン酸変性プロピレン-エチレン共重合体に対して、1重量%以下であった。次いで、固形分が30重量%になるようイオン交換水を添加し、乳白色の変性ポリオレフィン水性分散体を得た。得られた変性ポリオレフィン水性分散体の組成は、無水マレイン酸変性プロピレン-エチレン共重合体:2-ジメチルアミノエタノール:水=30:1:69(重量比)であり、体積基準の平均粒子径は140nmであった。
製造例5において、無水マレイン酸変性プロピレン-エチレン共重合体を製造例3により得られたプロピレン-1-ブテン共重合体に変更し、2-アミノ-2-メチル-1-プロパノールの50重量%水溶液量を15gに変更した以外は製造例5と同じ操作を行った。得られた変性ポリオレフィン水性分散体の体積基準の平均粒子径は90nmであった。
製造例5において、無水マレイン酸変性プロピレン-エチレン共重合体を製造例4により得られたプロピレン-1-ブテン共重合体に変更し、2-アミノ-2-メチル-1-プロパノールの50重量%水溶液量を19gに変更した以外は製造例5と同じ操作を行った。得られた変性ポリオレフィン水性分散体の体積基準の平均粒子径は160nmであった。
3Lの攪拌機付きフラスコに製造例6により得られた無水マレイン酸変性塩素化ポリプロピレン350g、テトラヒドロフラン520g、およびプロピレングリコールモノプロピルエーテル130gを入れ、65℃に加熱して溶解させた。次いで、2-アミノ-2-メチル-1-プロパノールの50重量%水溶液13gを添加し、温度を65℃に保ちながら、60℃のイオン交換水を少量ずつ滴下した。1時間かけてイオン交換水1000gを滴下した後に、絶対圧力93kPaでテトラヒドロフランとプロピレングリコールモノプロピルエーテルを1.5時間で留去した。テトラヒドロフランとプロピレングリコールモノプロピルエーテル合計残留量は無水マレイン酸変性塩素化プロピレンに対して、1重量%以下であった。次いで、固形分が30重量%になるようイオン交換水を添加し、乳白色の変性ポリオレフィン水性分散体を得た。得られた変性ポリオレフィン水性分散体の組成は、無水マレイン酸変性塩素化ポリプロピレン:2-アミノ-2-メチル-1-プロパノール:水=30:1:69(重量比)であり、体積基準の平均粒子径は70nmであった。
3Lの攪拌機付きフラスコに製造例7により得られた無水マレイン酸変性塩素化ポリプロピレン350g、テトラヒドロフラン520g、およびプロピレングリコールモノプロピルエーテル130g、イオン交換水1000gを入れ、65℃に加熱して溶解させた。次いで、2-ジメチルアミノエタノールの50重量%水溶液17gを添加し、温度を65℃で1時間保持した。その後、絶対圧力93kPaでテトラヒドロフランとプロピレングリコールモノプロピルエーテルを1.5時間で留去した。テトラヒドロフランとプロピレングリコールモノプロピルエーテル合計残留量は無水マレイン酸変性塩素化プロピレンに対して、1重量%以下であった。次いで、固形分が30重量%になるようイオン交換水を添加し、乳白色の変性ポリオレフィン水性分散体を得た。得られた変性ポリオレフィン水性分散体の組成は、無水マレイン酸変性塩素化ポリプロピレン:2-ジメチルアミノエタノール:水=30:1:69(重量比)であり、体積基準の平均粒子径は180nmであった。
製造例14において、無水マレイン酸変性ポリプロピレンを製造例8により得られた樹脂に変更し、2-アミノ-2-メチル-1-プロパノールの50重量%水溶液量を15gに変更した以外は製造例14と同じ操作を行った。得られた変性ポリオレフィン水性分散体の体積基準の平均粒子径は90nmであった。
製造例14において、無水マレイン酸変性ポリプロピレンを製造例9により得られた樹脂に変更し、2-アミノ-2-メチル-1-プロパノールの50重量%水溶液量を21gに変更した以外は製造例14と同じ操作を行った。得られた変性ポリオレフィン水性分散体の体積基準の平均粒子径は130nmであった。
製造例5で得られた3Lの攪拌機付きフラスコ内の無水マレイン酸変性プロピレン-エチレン共重合体水性分散体に、ポリオキシエチレンラウリルエーテル(HLB15.4)の30重量%水溶液11.7g(無水マレイン酸変性プロピレン-エチレン共重合体樹脂に対し1重量%)を添加し、混合することにより変性ポリオレフィン水性分散組成物を得た。得られた変性ポリオレフィン水性分散組成物の体積基準の平均粒子径は50nmであった。
実施例1において、製造例5~8の無水マレイン酸変性プロピレン-α-オレフィン共重合体水性分散体を使用し、界面活性剤の種類と量を変更した表1の配合により、それぞれ変性ポリオレフィン水性分散組成物を得た。
実施例1において、製造例5の無水マレイン酸変性プロピレン-α-オレフィン共重合体水性分散体を使用し、界面活性剤の種類と量を変更した表1の配合により、それぞれ変性ポリオレフィン水性分散組成物を得た。
3Lの攪拌機付きフラスコに製造例1により得られた無水マレイン酸変性プロピレン-エチレン共重合体350g、テトラヒドロフラン520g、プロピレングリコールモノプロピルエーテル130g、およびポリオキシエチレンラウリルエーテル(HLB15.4)10.5gを入れ、65℃に加熱して溶解させた。次いで、2-アミノ-2-メチル-1-プロパノールの50重量%水溶液13gを添加し、温度を65℃に保ちながら、60℃のイオン交換水を少量ずつ滴下した。1時間かけてイオン交換水1000gを滴下した後に、絶対圧力93kPaでテトラヒドロフランとプロピレングリコールモノプロピルエーテルを留去したが、泡立ちが激しいために、泡立ちを抑え、圧力をコントロール(93kPa~常圧)しながら行った。そのため、所要時間は7.5時間掛かり、製造例10~13の5倍の時間を要した。テトラヒドロフランとプロピレングリコールモノプロピルエーテル合計残留量は無水マレイン酸変性プロピレン-エチレン共重合体に対して、1重量%以下であった。次いで、固形分が30重量%になるようイオン交換水を添加し、変性ポリオレフィン水性分散組成物を得た。得られた乳白色の変性ポリオレフィン水性分散組成物の体積基準の平均粒子径は60nmであった。
オキシエチレンラウリルエーテル(HLB15.4)の配合量を変更した以外は比較例4と同じ操作を行った。溶剤留去の所要時間は6時間であり、得られた変性ポリオレフィン水性分散組成物の体積基準の平均粒子径は60nmであった。
製造例14で得られた3Lの攪拌機付きフラスコ内の無水マレイン酸変性塩素化ポリオレフィン水性分散体に、ポリオキシエチレンラウリルエーテル(HLB16.1)の30重量%水溶液11.7g(無水マレイン酸変性塩素化ポリオレフィン樹脂に対し1重量%)を添加し、混合することにより変性ポリオレフィン水性分散組成物を得た。得られた変性ポリオレフィン水性分散組成物の体積基準の平均粒子径は70nmであった。
実施例13において、製造例14~17の無水マレイン酸変性塩素化ポリオレフィン水性分散体を使用し、界面活性剤の種類と量を変更した表2の配合により、それぞれ変性ポリオレフィン水性分散組成物を得た。
実施例13において、製造例14の無水マレイン酸変性塩素化ポリオレフィン水性分散物を使用し、界面活性剤の種類と量を変更した表2の配合により、それぞれ変性ポリオレフィン水性分散組成物を得た。
3Lの攪拌機付きフラスコに製造例5により得られた無水マレイン酸変性塩素化ポリプロピレン350g、テトラヒドロフラン520g、プロピレングリコールモノプロピルエーテル130g、およびポリオキシエチレンラウリルエーテル(HLB16.1)15.75gを入れ、65℃に加熱して溶解させた。次いで、2-アミノ-2-メチル-1-プロパノールの50重量%水溶液13gを添加し、温度を65℃に保ちながら、60℃のイオン交換水を少量ずつ滴下した。1時間かけてイオン交換水1000gを滴下した後に、絶対圧力93kPaでテトラヒドロフランとプロピレングリコールモノプロピルエーテルを留去したが、泡立ちが激しいために、泡立ちを抑え、圧力をコントロールしながら行った。そのため、所要時間は7.5時間掛かり、製造例14~17の5倍の時間を要した。テトラヒドロフランとプロピレングリコールモノプロピルエーテル合計残留量は無水マレイン酸変性塩素化ポリプロピレンに対して、1重量%以下であった。次いで、固形分が30重量%になるようイオン交換水を添加し変性ポリオレフィン水性分散組成物を得た。得られた乳白色の変性ポリオレフィン水性分散組成物の体積基準の平均粒子径は60nmであった。
オキシエチレンラウリルエーテル(HLB16.1)の配合量を変更した以外は比較例9と同じ操作を行った。溶剤留去の所要時間は6時間であり、得られた変性ポリオレフィン水性分散組成物の体積基準の平均粒子径は60nmであった。
基材として、プライムポリマー製SP-280成型板(アイソタクチックポリプロピレンにエチレン-プロピレン-ジエンゴム成分が配合されたもの)およびHimont Basell製Profax SB823成型板(アイソタクチックポリプロピレン)を使用する。変性ポリオレフィン水性分散組成物を基材に乾燥後の塗布量が約5μmとなるようバーコーターでコーティングし、80℃で3分間乾燥し、続けて関西ペイント製ウレタン塗料レタン(登録商標)PG80を乾燥後の塗布量が約25μmとなるようエアスプレーガンで塗装し、80℃30分間乾燥する。塗装板を25℃で1日保管した後に、塗装面にカッターナイフで切れ目を入れて、1mm間隔で100個の碁盤目を作り、その上にニチバン製粘着テープLP-18を密着させて180°の方向に10回引き剥がした。10回剥離しても変化のなかった場合を10点とし、1回目で剥がれた場合を0点とした。好ましい密着性は5以上であり、より好ましくは7以上である。
密着性試験と同様の処理を行った塗装板を40℃の温水に10日間浸漬した後に、塗装面の水分を拭き取り、密着性試験と同様の剥離試験を行った。好ましい耐水性は5以上であり、より好ましくは7以上である。
ガラス瓶で密封した酸変性ポリオレフィン水性分散物を50℃と-5℃の雰囲気下で保管し、流動性がなくなり固化するまでの期間を最長1年まで調べた。50℃での好ましい保存安定性は6ヶ月以上であり、より好ましくは1年である。-5℃での好ましい保存安定性は3カ月以上であり、より好ましくは6ヶ月以上である。
前記、塗膜の密着性試験で、酸変性ポリオレフィン水性分散組成物を基材に塗布した際の濡れ性を目視で評価した。濡れ性良好な場合は評価「○」とし、濡れ性不良な場合は「×」とした。
Claims (10)
- (1)(2)の工程を含む変性ポリオレフィン水性分散組成物の製造方法。
(1)変性ポリオレフィン、有機溶剤、塩基化合物、および水を原料として変性ポリオレフィン水性分散体を得る工程1
(2)前記変性ポリオレフィン水性分散体に界面活性剤を変性ポリオレフィンに対し0.1~10重量%配合する工程2 - 前記の変性ポリオレフィンが、酸変性ポリオレフィンおよび/または酸変性塩素化ポリオレフィンである請求項1に記載の製造方法。
- 前記の変性ポリオレフィンの酸価が5~50KOHmg/gである請求項1または2に記載の製造方法。
- 前記の酸変性塩素化ポリオレフィンの塩素含有率が10~35重量%である請求項1~3のいずれか1項に記載の製造方法。
- 前記の変性ポリオレフィンの重量平均分子量が10000~150000である請求項1~4のいずれか1項に記載の製造方法。
- 前記の変性ポリオレフィンがプロピレン-α-オレフィン共重合体を酸変性または酸変性後に塩素化したものであり、該プロピレン-α-オレフィン共重合体に含まれるプロピレン成分が60~97モル%である請求項1~5のいずれか1項に記載の製造方法。
- 前記のプロピレン-α-オレフィン共重合体がメタロセン系触媒を用いて合成されるプロピレン-α-オレフィン共重合体である請求項6に記載の製造方法。
- 前記の有機溶剤がエーテル系溶剤を少なくとも含むものであることを特徴とする請求項1~7のいずれか1項に記載の製造方法。
- 前記の界面活性剤がHLB9以上の非イオン性界面活性剤であることを特徴とする請求項1~8のいずれか1項に記載の製造方法。
- HLBが9以上の非イオン性界面活性剤が、ポリオキシアルキレンアルキルエーテル型、ポリオキシアルキレンスチレン化フェニルエーテル型、ポリオキシアルキレンアルキルフェニルエーテル型、ポリオキシアルキレンアルキルアミン型、ポリオキシアルキレンアミン型、ポリオキシアルキレンアルキルアミド型、ポリオキシアルキレン脂肪酸エステル型、酸化エチレン酸化プロピレンブロック重合型、酸化エチレン酸化プロピレンランダム重合型、ポリオキシエチレンソルビタン脂肪酸エステル型からなる群より選択される少なくとも1種である請求項9に記載の製造方法。
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US14/384,235 US9234079B2 (en) | 2012-03-29 | 2013-02-08 | Method for producing aqueous modified polyolefin dispersion composition |
ES13769071.5T ES2632916T3 (es) | 2012-03-29 | 2013-02-08 | Procedimiento para producir una composición de dispersión de poliolefina modificada acuosa |
CN201380017063.1A CN104220492B (zh) | 2012-03-29 | 2013-02-08 | 改性聚烯烃水性分散组合物的制造方法 |
EP13769071.5A EP2832770B1 (en) | 2012-03-29 | 2013-02-08 | Method for producing aqueous modified polyolefin dispersion composition |
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JP2018030952A (ja) * | 2016-08-24 | 2018-03-01 | 富士ゼロックス株式会社 | 水性インク、インクカートリッジ、記録装置、及び記録方法 |
WO2022054682A1 (ja) * | 2020-09-09 | 2022-03-17 | 日本製紙株式会社 | 分散体樹脂組成物 |
WO2022186038A1 (ja) * | 2021-03-03 | 2022-09-09 | Mcppイノベーション合同会社 | 接着用樹脂組成物及びその製造方法、熱可塑性樹脂組成物及びその製造方法、接着シート、積層体並びに合成樹脂製成形体 |
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JP6597025B2 (ja) * | 2014-08-01 | 2019-10-30 | 三菱ケミカル株式会社 | 水性樹脂分散体、塗料、接着剤及び積層体 |
CN108699178B (zh) * | 2015-12-22 | 2021-04-02 | 日本制纸株式会社 | 改性聚烯烃树脂 |
JP7257268B2 (ja) * | 2019-06-11 | 2023-04-13 | 日本ペイント・サーフケミカルズ株式会社 | 親水化処理剤および親水皮膜の形成方法 |
CN110819177A (zh) * | 2019-10-10 | 2020-02-21 | 复旦大学 | 一种超亲水涂料组合物及其制备方法 |
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KR20140147076A (ko) | 2014-12-29 |
EP2832770A1 (en) | 2015-02-04 |
JPWO2013145884A1 (ja) | 2015-12-10 |
JP6011612B2 (ja) | 2016-10-19 |
EP2832770A4 (en) | 2015-12-16 |
EP2832770B1 (en) | 2017-06-14 |
US20150073081A1 (en) | 2015-03-12 |
ES2632916T3 (es) | 2017-09-18 |
KR101939432B1 (ko) | 2019-01-16 |
CN104220492A (zh) | 2014-12-17 |
CN104220492B (zh) | 2016-08-24 |
US9234079B2 (en) | 2016-01-12 |
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