WO2013046275A1 - 表示パネルおよびその製造方法 - Google Patents
表示パネルおよびその製造方法 Download PDFInfo
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- WO2013046275A1 WO2013046275A1 PCT/JP2011/005523 JP2011005523W WO2013046275A1 WO 2013046275 A1 WO2013046275 A1 WO 2013046275A1 JP 2011005523 W JP2011005523 W JP 2011005523W WO 2013046275 A1 WO2013046275 A1 WO 2013046275A1
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- insulating film
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- opening
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/123—Connection of the pixel electrodes to the thin film transistors [TFT]
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/12—Light sources with substantially two-dimensional radiating surfaces
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/10—Apparatus or processes specially adapted to the manufacture of electroluminescent light sources
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/124—Insulating layers formed between TFT elements and OLED elements
Definitions
- the present invention relates to a display panel and a manufacturing method thereof.
- Patent Document 1 a display panel in which light-emitting elements having an organic light-emitting layer or the like between an anode (pixel electrode) and a cathode (common electrode) are formed in a matrix on an substrate via an insulating film has been studied (for example, Patent Document 1).
- FIG. 20 is a partial plan view of an organic display panel using a conventional organic light-emitting element.
- FIG. 21A is a view of the X1-X2 cross section of FIG. 20 as viewed from the direction of the arrow.
- FIG. 20 is a view of the Y1-Y2 cross section of FIG. 20 viewed from the arrow direction, and
- FIG. 20C is a view of the Z1-Z2 cross section of FIG. 20 viewed from the arrow direction.
- the substrate is a TFT substrate 905 in which TFT elements (drive terminals) 903 that are drive elements are arranged in a matrix, and an insulating film 907 is formed on the upper surface of the TFT substrate 905.
- a plurality of light emitting elements 909 are formed in a predetermined pattern on the upper surface of the insulating film 907, and each light emitting element 909 is formed on the anode 911 and the anode 911 formed on the insulating film 907 in element units.
- a light emitting layer 917 and a cathode 919 formed on the light emitting layer 917 are provided.
- Each light emitting element 909 is partitioned by a bank 915 formed on the insulating film 907.
- the anode 911 and the TFT element 903 are connected to an opening (a so-called contact window) in a portion corresponding to the TFT element 903 in the insulating film 907.
- a contact window (Hereinafter referred to as a contact window) 921 is provided, and an anode 911 is formed on the TFT element 935 exposed in the contact window 921.
- the contact window 921 is filled with the same material as that of the bank 915, as shown in FIGS.
- the aperture ratio of the display panel (the area ratio of a region effective for display (hereinafter, simply referred to as “display effective region”) in the entire region of one light emitting element) is improved. In the case of coping with this, it is difficult to further improve the aperture ratio with the above technique and the technique of Patent Document 1.
- An object of the present invention is to provide a display panel and a display panel manufacturing method capable of improving the aperture ratio.
- a display panel is a display panel that individually feeds power to a plurality of display elements arranged two-dimensionally and displays an image using the plurality of display elements.
- An insulating film is disposed on the insulating film, and the insulating film has one opening in a portion corresponding to two or more adjacent display elements, and the portion of the substrate exposed in the opening includes The power supply terminals for the two or more display elements are formed so as to share the opening.
- a display panel manufacturing method is a display panel manufacturing method in which power is individually supplied to a plurality of two-dimensionally arranged display elements and an image is displayed by the plurality of display elements.
- two or more power supply terminals for display elements are formed in a state where the opening portion is shared with a portion of the substrate exposed to the inside.
- An opening can be shared by a plurality of display elements, the ratio of the opening occupied in one display element can be reduced, and the aperture ratio of the display panel can be reduced according to one display element. It can be larger than the aperture ratio.
- an opening is formed in a portion corresponding to two or more adjacent power supply terminals, and two or more connected to the two or more adjacent power supply terminals in the vicinity thereof. Since the display element is formed, the ratio of the opening occupied in one display element can be reduced, and the aperture ratio of the display panel is made larger than the aperture ratio of the display panel having one opening corresponding to one display element. Can do.
- FIG. 1 is a diagram illustrating an overall configuration of a display device according to Embodiment 1.
- FIG. 3 is a plan view of the display panel according to Embodiment 1.
- FIG. 3 is a cross-sectional view of the display panel according to Embodiment 1, wherein (a) is a view of the X1-X2 cross section in FIG. 2 viewed from the arrow direction, and (b) is a Y1-Y2 cross section in FIG. (C) is a view of the Z1-Z2 cross section in FIG. 2 as viewed from the direction of the arrow.
- 3 is a cross-sectional perspective view of a contact window portion of the display panel according to Embodiment 1.
- FIG. 1 is a diagram illustrating an overall configuration of a display device according to Embodiment 1.
- FIG. 3 is a plan view of the display panel according to Embodiment 1.
- FIG. 3 is a cross-sectional view of the display panel according to Embodiment 1, wherein (a)
- FIG. 5 is a diagram illustrating a part of the manufacturing method of the display panel according to Embodiment 1.
- FIG. It is explanatory drawing for comparing the aperture ratio of Example 1 and the aperture ratio of the prior art example 1.
- FIG. It is sectional drawing of the area
- FIG. 10 is a cross-sectional view of a display panel according to Embodiment 2, wherein (a) is a view of a Y1-Y2 cross section in FIG. 9 viewed from the arrow direction, and (b) is a Z1-Z2 cross section in FIG.
- FIG. It is explanatory drawing for comparing the aperture ratio of Example 2 and the aperture ratio of the prior art example 2.
- FIG. It is a schematic plan view of a display panel including subpixels having a hexagonal shape in plan view, (a) is a diagram showing a display panel according to Embodiment 3, and (b) is a display panel having a conventional structure.
- FIG. It is a schematic plan view which shows the display panel which comprised the light emitting element group by two light emitting elements.
- FIG. 15 is an explanatory diagram of an aperture ratio in the display panel shown in FIG. 14A
- FIG. 14A is a schematic plan view
- FIG. 14B is a view of the Y1-Y2 cross section of FIG.
- FIG. 6C is a cross-sectional view corresponding to the Y1-Y2 cross section of FIG.
- the display panel which comprised the light emitting element group by six light emitting elements is shown, (a) is a schematic plan view, (b) is the figure which looked at the Y1-Y2 cross section of (a) from the arrow direction, ( c) is a view of the Z1-Z2 cross section viewed from the direction of the arrow. It is a schematic plan view which shows the display panel of the structure which combined the light emitting element group which consists of four light emitting elements, and the light emitting element group which consists of two light emitting elements. It is a schematic plan view which shows the display panel which the opening part made groove shape. It is the schematic which shows the display panel which made the connection of the anode and TFT element in an opening part alternately.
- FIG. 20A is a view of the X1-X2 cross section of FIG. 20 viewed from the arrow direction
- FIG. 20B is a view of the Y1-Y2 cross section of FIG. 20 viewed from the arrow direction
- FIG. FIG. 3 is a view of a ⁇ Z2 cross section viewed from the direction of an arrow.
- a display panel is a display panel that individually feeds power to a plurality of display elements that are two-dimensionally arranged to display an image using the plurality of display elements, and the plurality of display elements are substrate surfaces.
- An insulating film is disposed on the insulating film, and the insulating film has one opening in a portion corresponding to two or more adjacent display elements, and the portion of the substrate exposed in the opening includes The power supply terminals for the two or more display elements are formed so as to share the opening.
- a plurality of the openings are formed in a state of being scattered on the surface of the insulating film, and the openings are shared by two or more display elements that do not share other openings. Further, the portion corresponding to the two or more adjacent display elements exists in a region surrounded by the outer periphery of the two or more display elements in plan view.
- the plurality of display elements are arranged along a first direction and a second direction intersecting the direction, and the two or more power supply terminals are at least one of the first direction and the second direction. Arranged along the direction.
- the portion corresponding to the two or more adjacent display elements exists outside the region surrounded by the outer periphery of the two or more display elements in plan view.
- the opening has a hole shape or a groove shape.
- the display element includes a pixel electrode formed on the insulating film and extending from the insulating film into the opening to be connected to the power supply terminal, and the number of the two or more display elements is 2
- the pixel electrodes of the two display elements are arranged in a first direction across the opening, and the power supply terminals for the two display elements are in a second direction orthogonal to the first direction.
- the two pixel electrodes extend in parallel to each other from both sides of the opening.
- the display element has a pixel electrode formed on the insulating film and extending from the insulating film into the opening and connected to the power supply terminal, and is formed on the insulating film.
- a bank having a plurality of corresponding openings on the pixel electrodes of the plurality of display elements is formed, and the intervals between the plurality of openings in the bank are equal.
- a method for manufacturing a display panel is a method for manufacturing a display panel that individually supplies power to a plurality of display elements arranged two-dimensionally and displays an image using the plurality of display elements.
- Embodiments of a display panel and a display panel manufacturing method according to the present invention will be described below with reference to the drawings. Note that the materials, numerical values, shapes, and the like described in the embodiments are only preferable examples, and the present invention is not limited to these embodiments.
- FIG. 1 is a diagram illustrating an overall configuration of a display device according to an embodiment.
- the display device 1 includes an organic EL display panel (hereinafter simply referred to as a “display panel”) 10 provided with a plurality of organic light-emitting elements (hereinafter simply referred to as “light-emitting elements”) utilizing an electroluminescence phenomenon of an organic material. And a drive control unit 20 connected to the display panel 10 for driving and controlling the organic light emitting elements.
- the display device 1 is used for, for example, a display, a television, a mobile phone, and the like.
- the display panel 10 includes a plurality of light emitting elements arranged in a matrix on the substrate in, for example, XY directions (vertical and horizontal directions).
- the drive control unit 20 includes four drive circuits 21 to 24 and a control circuit 25.
- the vertical direction and the horizontal direction of the display panel may be simply referred to as the vertical direction and the horizontal direction.
- the display panel 10 here uses an organic EL display panel
- an inorganic EL display panel using an inorganic light emitting element using an electroluminescent phenomenon of an inorganic material may be used.
- the display device including the organic EL display panel is an organic EL display device and includes an inorganic EL display panel.
- the display device is an inorganic EL display device.
- FIG. 2 is a plan view of the display panel according to the first embodiment.
- 3 is a cross-sectional view of the display panel according to the first embodiment, (a) is a view of the X1-X2 cross section in FIG. 2 as viewed from the direction of the arrow, and (b) is a Y1-Y2 cross section in FIG.
- FIG. 3C is a view of the Z1-Z2 cross section in FIG. 2 as viewed from the direction of the arrow.
- the display panel 10 is a so-called top emission type in which the light emission direction is the upper side in FIG. 3, that is, the display surface is the upper side.
- one pixel (pixel) 12 is constituted by three light emitting elements (11) emitting one of red (R), green (G), and blue (B).
- the light emitting elements of the respective emission colors are subpixels 11, and the subpixels 11 are arranged in a matrix.
- the sub-pixel corresponds to the “display element” of the present invention.
- sub-pixels that emit red light are expressed as “11R”
- sub-pixels that emit green light are expressed as “11G”
- sub-pixels that emit blue light is expressed as “11B”.
- the subpixel 11 has a rectangular shape that is long in the vertical direction (the Y direction in FIG. 1), and the pixel 12 including three subpixels 11 ⁇ / b> R, 11 ⁇ / b> G, and 11 ⁇ / b> B having different emission colors. It becomes a substantially square shape in plan view.
- the plurality of subpixels 11 are arranged on the TFT substrate 101 with an insulating film 103 interposed therebetween as shown in FIGS.
- Each subpixel 11 is formed on the top surface of the insulating film 103, the anode 107 which is a pixel electrode formed corresponding to each subpixel 11, the light emitting layer 109 formed on the anode 107, and the light emitting layer 109.
- the cathode 111 which is a common electrode as a basic configuration
- a bank 113 for partitioning each subpixel 11 is mainly provided on the insulating film 103.
- FIG. 2 is a schematic diagram of a plan view of the display panel 10, where a portion corresponding to each subpixel 11 is rectangular, and a portion corresponding to the light emitting layer 109 constituting each subpixel 11 is an ellipse. Show.
- the anode 107 and the light emitting layer 109 constituting each of the sub-pixels 11R, 11G, and 11B need to be distinguished by each emission color, the corresponding emission color for each anode 107 and the light emitting layer 109 is set. Meaning “R”, “G”, and “B” are attached.
- the TFT substrate 101 has a plurality of TFT element groups each having two or more TFT elements 121 as a set.
- the TFT element group is composed of two TFT elements 121 adjacent vertically.
- the upper TFT element is represented as “121a”, and the lower TFT element is represented as “121b”.
- the insulating film 103 has a contact window 123 which is an opening from which a portion corresponding to each TFT element group existing at a plurality of locations is removed, and the contact window 123 is shared at the bottom of the contact window 123. In this state, the two TFT elements 121a and 121b are exposed.
- the subpixels connected to the two TFT elements 121a and 121b in the contact window 123 are the two subpixels 11a and 11b positioned above and below the contact window 123 in FIG.
- the subpixel 11a is connected to the TFT element 121a
- the subpixel 11b located below the contact window 123 is connected to the TFT element 121b.
- the contact window 123 is shown in an elliptical shape, and the upper and lower circles 122a and 122b in the contact window 123 indicate the connection portions between the anodes 107a and 107b and the TFT elements 121a and 121b.
- subpixels 11a and 11b that are vertically adjacent via the contact window 123 are defined as a subpixel group.
- TFT substrate 101 as a substrate is made of an insulating material, and a plurality of TFT elements (thin film transistors) 121 for driving the display panel 10 by an active matrix method are formed on the surface. .
- the anode 107 is connected to the source electrode of the transistor which is the TFT element 121, and is supplied with power from the electrode (a power supply terminal).
- the TFT element 121 corresponds to a subpixel group composed of two subpixels 11 adjacent in the vertical direction. They are arranged in the sub-pixel group area in the form of element groups.
- the boundary of the subpixel group region is represented by a line segment “K1” in FIG. 2, and this boundary is also an envelope for a plurality of subpixels constituting the subpixel group.
- the TFT element 121a corresponding to the upper subpixel 11Ba has a lower subpixel 11Bb.
- the TFT element 121b corresponding to the subpixel 11Bb located on the lower side is present at the end (upper end) near the subpixel 11Ba located on the upper side.
- (2) Insulating film The insulating film 103 is for filling the unevenness (removing the unevenness) by the TFT element 121 and the like while ensuring the insulating property of the TFT element 121 on the surface of the TFT substrate 101. Is formed.
- a contact window 123 is formed on the insulating film 103 so that the two TFT elements 121a and 121b constituting the TFT element group are exposed.
- FIG. 4 is a cross-sectional perspective view of a contact window portion of the display panel according to the first embodiment.
- the contact window 123 is formed so as to straddle a region where a pair of subpixels 11a and 11b adjacent in the vertical direction is to be formed.
- the contact window 123 has an elliptical shape that is long in the vertical direction. As shown in FIGS. 3B and 3C, the contact window 123 has an opening diameter that increases as the distance from the TFT element 121 increases in the thickness direction. Is formed to be large. That is, the contact window 123 has an elliptic frustum shape whose diameter is smaller on the TFT substrate 101 side than on the upper surface side of the insulating film 103. Thus, the peripheral surface 125 is inclined so as to expand outward as it moves from the TFT element 121 to the surface of the insulating film 103.
- the anode 107 is for applying an electric field to the light emitting layer 109 and has a shape that is long in the vertical direction, specifically a rectangular shape, in accordance with the shape of the subpixel 11 in plan view. Yes.
- the anode 107 is formed on the insulating film 103 in units of subpixels 11 while being separated from the anodes 107 of other adjacent subpixels 11.
- the anode 107 will be described using the anodes 107a and 107b in the subpixels 11Ba and 11Bb in FIG.
- the anodes 107a and 107b are connected to the two TFT elements 121a and 121b exposed in the contact window 123B formed across the portions where the pair of subpixels 11Ba and 11Bb are to be formed.
- the anodes 107a and 107b are connected to the electrode portions 131a and 131b located on the upper surface of the insulating film 103 and the TFT elements 121a and 121b.
- the connecting portions 135a and 135b are mainly formed on the peripheral surface 125B of the contact window 123B (to be exact, they may also be formed on the bottom surface), and the connecting portions 133a and 133b.
- the width becomes wider as it moves from the electrode portions 131a and 131b.
- the electrode portions 131a and 131b also have portions that increase in width as they move away from the connecting portions 135a and 135b in the vertical direction.
- the light-emitting layer 109 is a part that emits light of a desired light color by recombination of carriers (holes and electrons). As shown in FIGS. It is formed on the electrode part 131.
- a bank 113 for partitioning adjacent subpixels 11 is formed in the insulating film 103, and a light emitting layer 109 is formed on the anode 107 in a portion partitioned by the bank 113.
- the light emitting layers of the subpixels 11Ba and 11Bb shown in FIG. 2 and the like use reference numerals “109Ba” and “109Bb”.
- Cathode The cathode 111 covers the surface (including the upper surface and the inclined surface) of the bank 113 that is not covered with the light emitting layer 109 (including the upper surface and the inclined surface) and the upper surface of the light emitting layer 109. It is formed as follows.
- the display panel 10 described in Embodiment 1 is a top emission type, a light-transmitting conductive material is used for the cathode 111.
- Bank The bank 113 is formed so as to surround each subpixel 11. Specifically, it is formed around the electrode part 131 of the anode 107 and in the contact window 123. In other words, the surface of the insulating film 103 is covered except for the electrode part 131 of the anode 107 formed on the insulating film 103 (more precisely, the central region excluding the periphery of the electrode part 131). Is formed.
- the shape of the bank 113 in plan view is a cross beam shape having an opening on the upper surface of the electrode portion 131 of the anode 107.
- the light emitting layer 109 described above is formed in the opening.
- the bank 113 fills the gap between the adjacent anodes 107 between the adjacent anodes 107 in the vertical and horizontal directions (see FIGS. 3A and 3C).
- the cross-sectional shape of the upper part from the upper surface is trapezoidal (the upper base is shorter than the lower base).
- the space between the TFT elements 121a and 121b and between the connecting portions 133a and 133b of the anodes 107a and 107b is filled. It has a trapezoidal shape (the upper base is shorter than the lower base). 3.
- Manufacturing method Display panel 10 includes a substrate preparation step of preparing a substrate provided with a TFT element group, an insulating film formation step of forming an insulating film on the substrate in a state having a contact window at a corresponding portion of the TFT element group, An anode forming step for forming an anode in the region from the upper surface of the insulating film to the TFT element in the contact window corresponding to each subpixel, and a bank having an opening on the anode formed on the upper surface of the insulating film A bank forming step, a light emitting layer forming step for forming a light emitting layer in the opening of the bank, and a cathode forming step for forming a cathode in a range extending over the surface of the bank and the upper surface of the light emitting layer.
- FIG. 5 is a diagram for explaining a part of the manufacturing method of the display panel according to the first embodiment.
- Substrate preparation step In the substrate preparation step, it is only necessary to prepare the substrate (101). For example, a TFT substrate in which a plurality of TFT element groups are arranged at a predetermined position on the surface may be prepared, or a predetermined position of the insulating plate A TFT element group may be formed. The TFT elements constituting the TFT element group are arranged close to each other.
- the predetermined position of the TFT element group is a position where the contact window 123 is formed.
- the plurality of TFT elements 121 a and 121 b exposed in the contact window 123 are connected to anodes 107 a and 107 b formed adjacent to the contact window 123.
- the insulating film forming step is an insulating film forming step for forming an insulating film 151 made of the same insulating material as the insulating film 103 on the upper surface of the substrate 101 (FIG. 5B). And an opening forming step (from (c) to (d) in FIG. 5) for forming an opening in a portion corresponding to the TFT element group (that is, the TFT elements 121a and 121b).
- the insulating film 151 is obtained, for example, by applying and forming an organic material film such as an acrylic resin or a polyimide resin on the upper surface of the TFT substrate 101.
- the opening can be obtained by using, for example, a photolithography method.
- the insulating film 151 is exposed and developed using a photomask 155 having an opening 153 corresponding to the TFT elements 121a and 121b.
- the insulating film 103 in which the contact window 123 is formed is obtained.
- Anode Formation Step In the anode formation step, for example, a conductive film formation step (FIG. 5E) for forming the conductive film 161 and an unnecessary portion removal step (removal of unnecessary portions of the conductive film 161). (F) to (h) in FIG.
- unnecessary portions of the conductive film 161 are portions in the contact window 123 other than the top surfaces of the TFT elements 121a and 121b, and portions corresponding to between the sub-pixels 11 so that the anode 107 is a pixel unit (illustrated). (Omitted).
- the conductive film 161 is obtained on the surface of the insulating film 103 by using a vacuum film forming method such as a sputtering method or a vacuum evaporation method.
- a vacuum film forming method such as a sputtering method or a vacuum evaporation method.
- the conductive film forming step can also be a step of forming in an air atmosphere using a conductive ink or a conductive paste.
- unnecessary portions can be removed by using a photolithography method. Specifically, (i) as shown in FIG. 5 (f), a resist film 163 is applied on the conductive film 161 and applied using a mask 167 having an opening 165 corresponding to the removed portion. The resist film 163 is exposed and (ii) the exposed resist film 163 is developed to form a resist film 163 having an opening 169 at a portion corresponding to the removed portion as shown in FIG. (Iii) By etching the conductive film 161, unnecessary portions of the conductive film 161 are removed, and then the resist film 163 is removed.
- the bank 113 is formed by, for example, forming an organic material film by applying an organic material for the bank (organic material film forming process), and opening an opening corresponding to the bank 113 on the organic material film. After the masks are stacked and exposed from above the mask, the excess organic material film is washed out with a developer (unnecessary portion removing step). As a result, a bank 113 having an opening is formed on the electrode part 131 of the anode 107.
- Light emitting layer formation process Formation of the light emitting layer 109 can utilize the inkjet method, for example. Specifically, an ink containing an organic material corresponding to one of the colors R, G, and B and a solvent is dropped onto the opening of the bank 113 (dropping step), and the solvent is evaporated and dried (drying step). To do.
- Cathode formation process Formation of the cathode 111 can utilize vacuum film-forming methods, such as sputtering method and a vacuum evaporation method, for example. 4).
- Example (1) Substrate As an insulating material constituting the TFT substrate 101, non-alkali glass, soda glass, non-fluorescent glass, phosphoric acid glass, boric acid glass, quartz, acrylic resin, styrene resin, polycarbonate resin, epoxy Resin, polyethylene, polyester, silicone resin, or alumina.
- the insulating film 103 is made of an insulating material such as polyimide resin or acrylic resin. The thickness of the insulating film 103 depends on the uneven state of the surface of the TFT substrate 101, but may be, for example, 5 times or more with respect to the unevenness, and may be 1000 [nm] or more.
- the thickness of the insulating film is an uneven part on the surface of the TFT substrate, and when the subpixel is formed corresponding to the upper part of the flat part (for example, when there is a flat part at the bottom of the concave part),
- the surface roughness of the TFT substrate can be smaller than 5 times, and can be smaller than 1000 [nm].
- Light-Emitting Layer Materials that can be used for the light-emitting layer 109 include polyparaphenylene vinylene (PPV), polyfluorene, and, for example, an oxinoid compound described in a patent publication (JP-A-5-163488), Perylene compounds, coumarin compounds, azacoumarin compounds, oxazole compounds, oxadiazole compounds, perinone compounds, pyrrolopyrrole compounds, naphthalene compounds, anthracene compounds, fluorene compounds, fluoranthene compounds, tetracene compounds, pyrene compounds, coronene compounds, quinolone compounds and azaquinolone compounds , Pyrazoline derivatives and pyrazolone derivatives, rhodamine compounds, chrysene compounds, phenanthrene compounds, cyclopentadiene compounds, stilbene compounds, diphenylquinone compounds, styryl Compound, butadiene compound, dicyanom
- the cathode 111 is made of a light-transmitting material, and materials usable as the cathode 111 include ITO, IZO, and the like.
- the bank 113 has a cross-sectional shape that has a trapezoidal opening on the anode 107 as the opening width becomes smaller (in other words, the bank width becomes larger) as it approaches the anode 107. Yes.
- materials that can be used as the bank 113 include insulating organic materials (for example, acrylic resins, polyimide resins, novolac type phenol resins, etc.) and inorganic materials (for example, SiO 2 and SiON). 5.
- the aperture ratio in the display panel 10 according to the first embodiment will be described in comparison with the aperture ratio in a display panel having a conventional structure (see FIGS. 20 and 21).
- the display panel according to Embodiment 1 is referred to as Example 1, and the display panel having a conventional structure is referred to as Conventional Example 1.
- FIG. 6 is an explanatory diagram for comparing the aperture ratio of Example 1 with the aperture ratio of Conventional Example 1.
- FIG. 6 is an explanatory diagram for comparing the aperture ratio of Example 1 with the aperture ratio of Conventional Example 1.
- FIG. 6 is a schematic diagram showing anodes 107a and 107b in the subpixels of Example 1 adjacent to each other in the vertical direction and anodes 911a and 911b in the subpixels of Conventional Example 1 in the display panel.
- “A” and “A2” indicate the length of the anode formed on the upper surfaces of the insulating films 103 and 907, and “A” particularly corresponds to the length of the electrode portion (the length of the display effective region). .) “B” indicates the taper length in the left-right direction between the peripheral surfaces of the contact windows 113 and 921, “C” indicates the length of the connecting portion, and “D” indicates insulation from other adjacent anodes. Indicates the length. The lengths A to D and the depths of the contact windows 113 and 921 are the same as in the first embodiment and the conventional example 1.
- the length of one pixel in Conventional Example 1 is “D + A + B + C + B + A2” from the left side of FIG.
- the length of one pixel on the left side in the first embodiment is “D + 2E + A + B + C” from the left side
- the length of one pixel on the right side is “D + C + B + A + 2E” from the left side.
- the left pixel and the right pixel have the same length per pixel.
- the length of one pixel is the same in Conventional Example 1 and Example 1.
- FIG. 7 is a cross-sectional view of a region including a contact window.
- the size of the contact window 171 is the sum of the length F of the bottom 171a of the contact window 171 and the taper length B that is the length of the peripheral surface 171b. become.
- the inclination angle G of the peripheral surface 171 b of the contact window 171 is preferably 90 ° or less from the viewpoint of manufacturing the contact window 171.
- the inclination angle G is particularly preferably 70 [°] or less.
- the taper length B is defined by the thickness H of the insulating film 173.
- the connecting portion 135 can be efficiently molded, and the adhesion between the peripheral surface 171b of the contact window 171 and the anode can be further improved.
- the thickness or the like of the light emitting layer 109 is easily affected by the unevenness of the base (causes uneven light emission). Therefore, between the purpose of forming the light emitting layer 109 in a flat portion and the conductive layer of the TFT substrate 101 (an element other than the TFT element 121 or an electrode other than the source electrode of the TFT element 121) and the anode 107. In recent years, there is a tendency to increase the thickness of the insulating film 103 for the purpose of reducing the parasitic capacitance generated in FIG.
- the contact window 171 is improved in forming technique and the contact window 171 can be made smaller as shown in FIG. 7B, the length F of the bottom 171a of the contact window 171 is reduced.
- the taper length B cannot be reduced.
- Example 1 also in Conventional Example 1, as in Example 1, when the anode 911 is formed only on the bottom 171a (see FIG. 7) including one peripheral surface in the cross section of the contact window 921, the other peripheral surface is opposed. It is not necessary to form an anode on the surface 171b (see FIG. 7). When such a configuration is adopted, the other peripheral surface 171b has no anode, and the adjacent anodes 911a and 911b are separated from each other. For this reason, the space
- FIG. 8 is a cross-sectional view of a region including a contact window in a display device included in the prior art.
- FIG. 8B shows Example 1a in which the length of one pixel is the same as that in Conventional Example 2.
- Conventional example 1a shown in FIG. 8A is obtained by eliminating “A2” and “D” from conventional example 1 shown in FIG. 6, and the length of one pixel is “A + B + C + B” from the left side. . This length is equal to the length of one pixel in the first embodiment shown in FIG.
- the anodes 911a and 911b formed on the insulating film 907 extend to the peripheral edges of the left and right contact windows 921 in FIG. And uneven light emission occurs.
- the peripheral portions of the anodes 911a and 911b are covered with the bank (915), but the end of the anodes 911a and 911b that does not extend into the contact window 921 (the left end of each pixel). ) Reaches the periphery of the contact window 921, it becomes difficult to manage the bank (915), and the area of the light emitting layer 917 varies, resulting in uneven brightness.
- Example 1a shown in FIG. 8B is obtained by matching Example 1 shown in FIG. 6 with the length of one pixel in Conventional Example 2.
- the display panel described in the background art is implemented even if the length of one pixel is the same as that of the conventional example 2 in which the length per pixel is maximized without degrading the display performance.
- the display effective area can be lengthened by “E” per pixel.
- “E” that is longer in the effective display area of Example 1a corresponds to the taper length B of Conventional Example 2, and as described with reference to FIG. 7, the insulating films 103 and 907 tend to be thicker, and the inclination angle is larger. Considering that G cannot be increased, it is considered that the improvement in aperture ratio due to the difference of “E” (in other words, “B”) in the entire length of one pixel is large.
- B the improvement in aperture ratio due to the difference of “E” (in other words, “B”) in the entire length of one pixel is large.
- a contact window 123 is provided between two subpixels 11a and 11b adjacent in the vertical direction, and TFT elements 121a and 121b are arranged in the vertical direction which is the adjacent direction in the contact window 123. .
- the arrangement of the TFT elements 121 in the contact window 123 does not have to be aligned with the adjacent direction of the plurality of (here, two) subpixels 11a and 11b, and other arrangements may be used.
- FIG. 9 is a diagram showing a display panel according to Embodiment 2, wherein (a) is a plan view of the display panel, and (b) is a cross-sectional perspective view of a contact window portion of the display panel.
- FIG. 10 is a cross-sectional view of the display panel according to the second embodiment, (a) is a view of the Y1-Y2 cross section in FIG. 9 as viewed from the direction of the arrow, and (b) is a Z1-Z2 cross section in FIG. It is the figure which looked at from the arrow direction.
- the display panel 210 is a vertical / horizontal matrix of 1 pixel (pixel) 212 composed of three sub-pixels 211 corresponding to one of red (R), green (G), and blue (B) emission colors. It has a shape.
- the sub-pixel 211 needs to be distinguished by the emission color, “R”, “G”, and “B” meaning the emission color are added after “211”. Further, the three sub-pixels 211R, 211G, and 211B have a rectangular shape that is long in the vertical direction, and the pixel 212 composed of the three sub-pixels 211R, 211G, and 211B has a plan view as shown in FIG. It is almost square.
- the display panel 210 includes a TFT substrate 201, an insulating film 203, and a plurality of subpixels 211 as shown in FIG.
- the configuration of each subpixel 211 is basically the same as that of the first embodiment, but the extension structure of the anode to the TFT element is different.
- the subpixels 211Ba and 211Bb include anodes 207Ba and 207Bb formed on the upper surface of the insulating film 203 corresponding to the subpixels 211Ba and 211Bb, and light emitting layers formed on the anodes 207Ba and 207Bb.
- the insulating film 203 has contact windows 223R, 223G, and 223B from which corresponding portions are removed from the TFT elements 221Ba and 221Bb.
- the contact window 223 is arranged in the subpixel group region. Note that the boundary of the sub-pixel group region is represented by a line segment “K2” in FIG.
- the TFT elements 221Ba and 221Bb are arranged side by side in a direction orthogonal to the adjacent direction of the corresponding two subpixels 211Ba and 211Bb, and extend in the contact window 223B in the adjacent direction of the two subpixels 211Ba and 211Bb. It is located in two areas divided by lines.
- the anode 207 of the subpixel 211 will be described by paying attention to the contact window 223B of FIG. 233Bb and connecting portions 235Ba and 235Bb.
- the electrode portions 231Ba and 231Bb are formed on the insulating film 203 and have a rectangular shape that is long in the vertical direction of the display panel 210.
- the contact window 223B is formed between the electrode portions 231Ba and 231Bb adjacent in the vertical direction.
- each of the connecting portions 235Ba and 235Bb has a circumferential surface of each region divided in the contact window 223B along the longitudinal direction of the electrode portions 231Ba and 231Bb.
- the electrode portions 231Ba and 231Bb extend to the connection portions 233Ba and 233Bb.
- the auxiliary electrode 215 connected to the cathode 210 extends in the horizontal direction between the subpixel groups adjacent to each other in the vertical direction. ing.
- the auxiliary electrode 215 is for making the electrical characteristics of the cathode 210 uniform. 2.
- the aperture ratio in the display panel 200 according to Embodiment 2 will be described in comparison with the aperture ratio in a display panel having a conventional structure (see FIG. 8B).
- a display panel according to Embodiment 2 is referred to as Example 2
- a display panel having a conventional structure is referred to as Conventional Example 2.
- FIG. 11 is an explanatory diagram for comparing the aperture ratio of Example 2 with the aperture ratio of Conventional Example 2.
- FIG. 11 is a schematic diagram showing anodes 911a, 911b, 207a, and 207b in subpixels adjacent in the vertical direction.
- the length of one pixel in the second embodiment is the same as the length of one pixel in the second conventional example.
- the lengths represented by “A”, “B”, “C”, and “D” in FIG. 11 are the lengths represented by “A”, “B”, “C”, and “D” described in the first embodiment.
- the lengths A to D and the depths of the contact windows 223 and 921 are the same as in the second embodiment and the conventional example 2.
- the length of the two pixels in Conventional Example 2 is “D + A + B + C + B” + “D + A + B + C + B” from the left side of FIG.
- the two pixels in the second embodiment are “D + E1 + A + B + C + B + A + E2” from the left side.
- the length of the display effective area in the two pixels of Example 2 is longer by “E1” and “E2” than the length of the two pixels of Conventional Example 2.
- “E1” and “E2” are the sum of the length of one contact window 921 (B + C + B) in Conventional Example 2 and “D”.
- the display effective area can be made longer in the second embodiment, and the aperture ratio in the second embodiment can be improved than that in the second conventional example.
- the display effective area can be made longer in the second embodiment, and the aperture ratio in the second embodiment can be improved than that in the second conventional example.
- 3 Specific Example In the case of a 40-inch panel (number of pixels: 4k ⁇ 2k), when a contact window 223 having a lower base length of 5 [ ⁇ m] and an upper base length of 7 [ ⁇ m] is used, The length can be shortened by the length of at least one contact window 921, that is, 3.5 [ ⁇ m] per pixel. When the length of one pixel is 200 [ ⁇ m], the aperture ratio is improved by about 1.75 [%] compared to Conventional Example 2.
- the shape of the sub-pixel in plan view is rectangular, but may be other shapes.
- Other shapes include polygonal shapes such as a square shape, a circular shape, an elliptical shape, and a hexagonal shape.
- a display panel 301 having subpixels (light emitting elements) 311 having a hexagonal shape in plan view will be described as a third embodiment.
- FIG. 12A and 12B are schematic plan views of a display panel having a hexagonal shape in plan view.
- FIG. 12A is a diagram showing the display panel according to Embodiment 3, and FIG. FIG.
- the display panel 301 includes a plurality of hexagonal subpixels 311 on a TFT substrate (not shown) via an insulating film (not shown).
- the hexagonal shape shown in the figure represents a subpixel 311, and a plurality of subpixels 311 are arranged in the X direction as the first direction and the Y direction as the second direction.
- the plurality of sub-pixels 311 in the X direction are arranged in a state where one of the six sides constituting the hexagonal shape is opposed to each other to form one column, and another column adjacent to the column in the Y direction One row is arranged in a state shifted by a half pitch of the sub-pixel 311.
- a subpixel group is configured by three subpixels 311a, 311b, and 311c, and one contact window 313 is formed in the region of the subpixel group. Note that the boundary of the sub-pixel group region is represented by a line segment “K3” in FIG.
- the contact window 313 is formed so that one apex angle of each of the three subpixels 311a, 311b, and 311c is gathered at one place and straddles the three subpixels 311a, 311b, and 311c. Has been.
- FIG. 12B shows a display panel 953 in which a plurality of conventional subpixels 951 having a hexagonal shape in plan view are arranged in the X direction and the Y direction.
- the display panel 953 having a conventional structure has one contact window 955 for one subpixel 951 having a hexagonal shape similar to that of Embodiment 3 in plan view.
- one contact window 313 is shared by three subpixels (for example, 311a, 311b, and 311c), 3 on the peripheral surface of the contact window 313. If it is only one minute, the anode and the TFT element can be connected, and the aperture ratio can be improved as compared with the display panel 953 having a conventional structure having one TFT element in one contact window.
- the light emitting element group is configured by the three subpixels 311a, 311b, and 311c.
- the subpixel group is configured by two adjacent subpixels (for example, 311a and 311b). May be configured.
- the display panel described in the above embodiment and the like is an example in the embodiment of the present invention. That is, the present invention is not limited by the number and shape of subpixels, the shape and number of contact windows, and can be applied to display panels having various specifications.
- FIG. 13 is a schematic plan view showing a display panel in which a subpixel group is configured by two subpixels.
- a display panel 401 shown in FIG. 13A forms a subpixel group by two adjacent subpixels 403a and 403b, and the area of the subpixel group (the boundary line is “K4” in the figure). ) Has one contact window 405. Note that the anode (to be precise, the connection portion) and the TFT element are connected at the portions 407a and 407b that are hatched to the right.
- two adjacent subpixels are adjacent to each other in the longitudinal direction (longitudinal direction in the first embodiment) extended parallel to the long side of the rectangular subpixel.
- the contact window 405 has an elliptical shape or an oval shape that is long in the longitudinal direction of the rectangular subpixel, but may be a rectangular shape that is long in the longitudinal direction.
- a rectangular shape, an elliptical shape, an oval shape, or the like that is short in the longitudinal direction of the subpixel may be used, and the planar view shape of the contact window 405 is not particularly limited.
- a display panel 411 shown in FIG. 13B forms a subpixel group by two adjacent subpixels 413a and 413b, and the area of the subpixel group (the boundary line is “K5” in the figure). ) Has one contact window 415. Note that the anode (to be precise, the connection portion) and the TFT element are connected to the portions 417a and 417b that are hatched to the right.
- the two adjacent subpixels 413a and 413b are adjacent to each other in the short direction (the horizontal direction in the first embodiment) extended in parallel to the rectangular short side.
- the contact window 415 has a long rectangular shape in the short direction of the rectangular subpixels 413a and 413b, but has a long oval shape or an elliptical shape in the short direction.
- the shape may be a rectangular shape that is long in the longitudinal direction, an elliptical shape, an elliptical shape, or the like, and the shape of the contact window 415 in plan view is not particularly limited.
- FIG. 14 is a schematic plan view showing a display panel in which a subpixel group is constituted by three subpixels.
- a subpixel group is configured by three adjacent subpixels 423a, 423b, and 423c, and the subpixel group is within the region (the boundary line is “K6” in the figure).
- the anode (to be precise, the connection portion) and the TFT element are connected at the portions 427a, 427b, and 427c that are hatched to the right.
- the three adjacent subpixels 423a, 423b, and 423c are adjacent to each other in the short direction extended in parallel to the short side of the rectangular subpixel.
- the contact window 425 has a rectangular shape that is long in the short direction of the rectangular subpixels 423a, 423b, and 423c (the same as the adjacent direction of the subpixels).
- An elliptical shape or an elliptical shape that is long in the hand direction may be used, and the planar view shape of the contact window is not particularly limited.
- the contact window 425 is formed on the side where subpixel groups adjacent in the vertical direction face each other. That is, a sub-pixel group composed of three sub-pixels 423a, 423b, and 423c (a sub-pixel group located on the upper side) and a direction in which the three sub-pixels 423a, 423b, and 423c are adjacent to the sub-pixel group. (Horizontal direction) and another subpixel group (a subpixel group located on the lower side) adjacent to each other in a direction perpendicular to the horizontal direction, a set is formed on the other subpixel group side in the subpixel group. ing.
- a subpixel group is configured by three adjacent subpixels 433a, 433b, and 433c. There is one contact window 435 in the group area (the boundary line is “K7” in the figure). It should be noted that the anode (to be precise, the connecting portion) and the TFT element are connected to the portions 437a, 437b, and 437c that are hatched to the right.
- the adjacent direction of the three subpixels 433a, 433b, and 433c constituting the subpixel group and the shape of the contact window 435 are the same as those of the display panel 421 shown in FIG. It differs in that the position is on the lower side of each subpixel group. That is, the contact window 435 is located on the other subpixel group side (lower side) adjacent to the direction orthogonal to the direction (lateral direction) in which the three subpixels 433a, 433b, and 433c are adjacent to the subpixel group. It differs from the display panel 421 shown in FIG.
- each contact window 425 in FIG. 14A is on the side where two adjacent subpixel groups face each other (in FIG. 14A, between the subpixel groups). 14 is different in that each contact window 435 in FIG. 14B is formed at a predetermined position (on the lower side) in the region of each subpixel group.
- a subpixel group is configured by three adjacent subpixels 443a, 443b, and 443c, and the area outside the subpixel group (the boundary line is “K8” in FIG. 14). There is one contact window 445. Note that the anode (to be precise, the connection portion) and the TFT element are connected to the portions 447a, 447b, and 447c that are hatched to the right.
- three adjacent subpixels 443a, 443b, and 443c are adjacent to each other in the longitudinal direction extending in parallel to the long side of the rectangular subpixel.
- the contact window 445 has a rectangular shape that is long in the longitudinal direction of the rectangular subpixels 443a, 443b, and 443c.
- the shape of the contact window 445 in plan view is not particularly limited.
- the contact window 445 includes a region of a subpixel group (for example, a subpixel group located at the right end in FIG. 14C) composed of three subpixels 443a, 443b, and 443c, and the subpixel group.
- the other subpixel group for example, the subpixel group located in the center in (c) of 14 adjacent to the direction (vertical direction) perpendicular to the adjacent direction (vertical direction) of the three subpixels 443a, 443b, and 443c.
- Region for example, the subpixel group located at the right end in FIG. 14C
- each of the anodes of the subpixels 443a and 443c constituting the subpixel group and positioned at the end in the adjacent direction includes an electrode portion formed on the insulating film and a connecting portion formed on the peripheral surface of the contact window 445.
- the extending portion extending from the electrode portion to the connecting portion is formed on the insulating film.
- stretching part is shown with the broken line in (c) of FIG.
- FIG. 15A and 15B are explanatory views of the aperture ratio in the display panel shown in FIG. 14A, FIG. 15A is a plan view, and FIG. 15B is a cross-sectional view taken along the line Y1-Y2 in FIG. (C) is a cross-sectional view corresponding to the Y1-Y2 cross section of (a) in the conventional structure.
- the display panel 421 has one contact window 425 for three subpixels 423a, 423b, and 423c adjacent in the horizontal direction, and as shown in FIG. 15B, the subpixels 423a on both sides in the adjacent direction. , 423c are connected to the TFT elements 408a and 408c of the substrate 408 at positions close to the sub-pixel 423b located at the center.
- the display panel 970 having a conventional structure has contact windows 975a, 975b, and 975c in three subpixels adjacent in the horizontal direction, and anodes 973a, 973b, and 973c are connected to the TFT elements 977a, 977b, and 977c. ing.
- the structure of the display panel 421 has a cross-sectional length (taper length) of one of the contact windows of the sub-pixels 423a and 423c on both sides of the three adjacent sub-pixels in the cross section compared to the conventional structure. Is no longer necessary. That is, the length in the adjacent direction can be shortened by “E” shown in FIG. 15C, and the aperture ratio can be improved. 3.
- Example 3 16A and 16B show a display panel in which a sub-pixel group is configured by six sub-pixels, where FIG. 16A is a schematic plan view, and FIG. 16B is a view of the Y1-Y2 cross section of FIG. (C) is a view of the Z1-Z2 cross section viewed from the direction of the arrow.
- a subpixel group is configured by six adjacent subpixels 453a, 453b, 453c, 453d, 453e, and 453f.
- six adjacent sub-pixels 453a, 453b, 453c, 453d, 453e, and 453f are short-side directions (lateral) extending parallel to the short side and the long side of the rectangular sub-pixel.
- Direction and the longitudinal direction (longitudinal direction).
- the short direction and the long direction are the first direction and the second direction, and are orthogonal to each other.
- the contact window 455 has a rectangular shape that is long in the short direction of the rectangular subpixels 453a, 453b, and 453c.
- the shape may be a shape, and the planar view shape of the contact window is not particularly limited.
- the contact window 455 is formed in a portion where the three subpixels 453a, 453b, and 453c adjacent in the short direction and the other three subpixels 453d, 453e, and 453f adjacent in the short direction are opposed in the longitudinal direction. Has been. That is, the contact window 455 is formed between two subpixel groups adjacent in the longitudinal direction and straddling the six subpixels 453a, 453b, 453c, 453d, 453e, and 453f.
- the TFT elements 458a and 458c of the substrate 458 are connected at positions close to the pixel 453b.
- the subpixels 423a and 423c on both sides of the three adjacent subpixels use the peripheral surfaces on both sides of the contact window 455. Since the TFT elements 458a and 458c are connected to each other, the influence of the short-direction contact window 455 in the subpixels 423a and 423c located on both sides can be reduced, and as a result, the aperture ratio can be improved.
- two subpixels 453b and 453e (453a and 453d, 453c and 453f) adjacent in the longitudinal direction are arranged in a single contact window 455 as shown in FIG. 458e (458a and 458d, 458c and 458f).
- FIG. 17 is a schematic plan view showing a display panel having a configuration in which a subpixel group is composed of four subpixels and a subpixel group is composed of two subpixels.
- a first subpixel group is configured by four adjacent subpixels 463a, 463b, 463d, and 463e, and a second subpixel group is configured by two adjacent subpixels 463c and 463f.
- connection between the anode (more precisely, the connection part) and the TFT element is performed at the part where the hatching is performed to the right.
- the display panel 461 shown in FIG. 17 is an example. Therefore, the number of subpixels constituting each subpixel group and the position and shape of the contact window are not limited to those shown in FIG.
- FIG. 18 is a schematic plan view showing a display panel having a groove-shaped opening.
- the display panel 471 is one of openings that extend between two subpixels 473a and 473e, 473b and 473f, 473c and 473g, and 473d and 473h adjacent to each other in the longitudinal direction of the subpixel.
- a groove 475 which is
- the display panel 471 has the groove 475 extending in the short direction as an opening, but can be applied to other display panels.
- a groove extending in the longitudinal direction of the subpixel 443 may be provided instead of the contact window 445.
- the contact window described in the first embodiment may be combined. 6).
- FIG. 19 is a schematic view showing a display panel in which the connection between the anode in the opening and the TFT element is staggered.
- the contact window 223 provided corresponding to two subpixels 211a and 211b adjacent to each other in the longitudinal direction of the subpixel is divided into two, and the anodes 207a and 207a of the subpixels 211a and 211b are divided.
- Each of 207b extends alternately from the opposite direction of the longitudinal direction and is connected to the TFT elements 221a and 221b.
- the display panel 481 shown in FIG. 19A is for a subpixel group composed of six subpixels 483a, 483b, 483c, 483d, 483e, and 483f adjacent to each other in the longitudinal direction and the short direction of the subpixels.
- One contact window 485 that is long in the lateral direction in plan view is provided.
- Each subpixel 483a, 483b, 483c, 483d, 483e, 483f is connected to the TFT element by alternately extending the anodes of two subpixels adjacent in the longitudinal direction to the other subpixel side. .
- the anodes of the subpixels 483a, 483b, and 483c on one side in the longitudinal direction are adjacent to each other in the longitudinal direction (here Is extended to the sub-pixels 483d, 483e, and 483f side, and the anodes of the sub-pixels 483d, 483e, and 483f on the other side in the longitudinal direction (here, the lower side) are adjacent to each other in the longitudinal direction.
- the sub-pixels 483a, 483b, 483c side of one side here, the upper side.
- each anode that extends to the other side adjacent to the longitudinal direction is less than half the width of the anode of each subpixel. Less than the width of the pixel.
- the display panel 491 shown in FIG. 19B has a sub-pixel group composed of six sub-pixels 493a, 493b, 493c, 493d, 493e, and 493f adjacent to each other in the longitudinal direction and the short direction of the sub-pixels. It has a groove 495 extending in the short direction.
- Each subpixel 493a, 493b, 493c, 493d, 493e, and 493f is connected to the TFT element by alternately extending the anodes of two subpixels adjacent in the longitudinal direction toward the other subpixel. .
- ⁇ Modification> Although a plurality of embodiments and the like have been described above, the present invention is not limited to the above embodiments. For example, the following modifications can be considered. 1. Configuration of Light-Emitting Element
- the pixel electrode (anode), the light-emitting layer, and the common electrode (cathode) are provided as the basic structure of the light-emitting element.
- an auxiliary functional layer may be provided in the functional layer.
- the auxiliary function layer examples include a hole injection layer, an electron injection layer, a sealing layer, and the like.
- the hole injection layer promotes injection of holes from the pixel electrode to the light emitting layer.
- the electron injection layer promotes injection of electrons from the common electrode to the light emitting layer.
- the sealing layer suppresses the light emitting layer from being deteriorated by contact with moisture or air.
- Shape of Light Emitting Element In Embodiments 1 and 2 and Examples 1 to 6, the light emitting element has a long rectangular shape in the vertical direction of the display panel. For example, the light emitting element has a long rectangular shape in the horizontal direction of the display panel. May be. 3. In the display element embodiment and the like, a display panel using a light emitting element as a display element has been described.
- the present invention separately supplies power to a plurality of two-dimensionally arranged display elements to display an image by the plurality of display elements. It can be applied to a display panel to be displayed.
- a display element other than the light-emitting element described in the embodiment and the like there is a display element used for a TFT drive type liquid crystal panel. 4).
- Substrate In the embodiment and the like, a TFT substrate is used as a substrate. However, it is only necessary to have a configuration capable of individually supplying power to a display element formed on the substrate, and it is not necessary to use a TFT element.
- a substrate in which a TFD (thin film diode) is formed on an insulating plate may be used.
- the pixel electrode of the display element is connected to the terminal TFT element, and the substrate is such that a plurality of TFT elements including the terminal TFT element are formed to supply power to the pixel electrode. May be. 5.
- Light Extraction Structure In the embodiments, etc., the so-called top emission type in which the light extraction direction is opposite to the substrate is used. However, the so-called bottom emission type in which the light extraction direction is on the substrate side may be used. .
- the substrate is a transparent substrate (for example, a glass substrate), the pixel electrode (electrode closer to the substrate) on the light extraction side is a transparent electrode (for example, ITO), and the other electrode (for example, ITO).
- a transparent substrate for example, a glass substrate
- the pixel electrode (electrode closer to the substrate) on the light extraction side is a transparent electrode (for example, ITO), and the other electrode (for example, ITO).
- an electrode for example, Ag or Al
- the present invention can be applied to a liquid crystal display panel, or an EL display panel that uses an organic TFT as a drive circuit element, and has similar effects. It goes without saying that it can be demonstrated.
- the display panel of the present invention can be suitably used for a display panel used for, for example, various displays for home use or public facilities, or for business use, a television device, a display for a portable electronic device, and the like.
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Abstract
Description
本発明の一態様に係る表示パネルは、2次元配置された複数の表示素子に個別に給電して当該複数の表示素子により画像を表示する表示パネルであって、前記複数の表示素子は基板表面上に絶縁膜を介して配されていると共に、前記絶縁膜は隣接する2個以上の表示素子に対応する部位に1個の開口部を有し、前記開口部内に露出する基板の部位には、開口部を共有する状態で前記2個以上の表示素子用の給電端子が形成されている。
<実施の形態>
以下、本発明に係る表示パネル及び表示パネルの製造方法についての実施の形態を、図面を参照しながら説明する。なお、実施の形態で説明する、材料、数値、形状等は好ましい例を示しているだけであり、この形態に本発明は限定されることはない。
<表示装置>
図1は、実施の形態に係る表示装置の全体構成を示す図である。
<実施の形態1>
1.表示パネルの概要
以下、表示パネルについての実施の形態1について説明する。
2.各部の構成
(1)基板
基板としてのTFT基板101は、絶縁材料から構成され、表面には、表示パネル10をアクティブマトリクス方式で駆動するための複数のTFT素子(薄膜トランジスタ)121が形成されている。なお、陽極107は、TFT素子121であるトランジスタのソース電極と接続され、当該電極(給電端子である。)から給電される。
(2)絶縁膜
絶縁膜103は、TFT基板101の表面のTFT素子121の絶縁性を確保しつつ、TFT素子121等による凹凸を埋める(凹凸をなくする)ためのものであり、絶縁材料により形成されている。絶縁膜103には、TFT素子群を構成する2個のTFT素子121a,121bが露出するように、コンタクトウインドウ123が形成されている。
(3)陽極
陽極107は、発光層109に対して電界を印加するためのものであり、サブピクセル11の平面視形状に合わせて、縦方向に長い形状、具体的には矩形状をしている。陽極107は、隣接する他のサブピクセル11の陽極107と離間する状態で、サブピクセル11単位で絶縁膜103に形成されている。
(4)発光層
発光層109は、キャリア(ホールと電子)の再結合によって所望の光色の発光を行う部位であり、図3の(a)及び(c)に示すように、陽極107の電極部131上に形成されている。つまり、絶縁膜103には、隣接するサブピクセル11を区画するためのバンク113が形成されており、陽極107上であってバンク113により区画された部分に発光層109が形成されている。なお、図2等で示すサブピクセル11Ba,11Bbの発光層は符号「109Ba」、「109Bb」を用いる。
(5)陰極
陰極111は、バンク113の表面(上面及び斜面を含む。)であって発光層109により被覆されていない部分(上面及び斜面を含む。)と発光層109の上面とを被覆するように形成されている。
(6)バンク
バンク113は、各サブピクセル11を囲うように形成されている。具体的には、陽極107の電極部131の周囲とコンタクトウインドウ123内とに形成されている。つまり、絶縁膜103上に形成されている陽極107の電極部131(正確には、電極部131の周縁を除いた中央領域である。)を除いて、絶縁膜103の表面を被覆するように形成されている。
3.製造方法
表示パネル10は、TFT素子群が設けられた基板を準備する基板準備工程と、TFT素子群の対応する部位にコンタクトウインドウを有する状態で絶縁膜を基板に形成する絶縁膜形成工程と、各サブピクセルに対応して絶縁膜の上面からコンタクトウインドウ内のTFT素子までの領域に陽極を形成する陽極形成工程と、絶縁膜の上面に形成されている陽極上に開口部を有するバンクを形成するバンク形成工程と、バンクの開口部内に発光層を形成する発光層形成工程と、バンクの表面及び発光層の上面に亘る範囲に陰極を形成する陰極形成工程とを経て形成される。
(1)基板準備工程
基板準備工程では、基板(101)を準備できれば良く、例えば、表面の所定位置にTFT素子群が複数配されたTFT基板を準備しても良いし、絶縁板の所定位置にTFT素子群を形成しても良い。なお、TFT素子群を構成するTFT素子は近接配置されている。
(2)絶縁膜形成工程
絶縁膜形成工程は、絶縁膜103と同じ材料の絶縁材料からなる絶縁膜151を基板101の上面に形成する絶縁膜形成工程(図5の(b)である。)と、TFT素子群(つまり、TFT素子121a,121bである。)に対応する部分に開口部を形成する開口部形成工程(図5の(c)から(d)である。)とを含む。
(3)陽極形成工程
陽極形成工程では、例えば、導電膜161を形成する導電膜形成工程(図5の(e)である。)と、導電膜161の不要部分を除去する不要部除去工程(図5の(f)~(h))とを有する。
(4)バンク形成工程
バンク113の形成は、例えば、バンク用の有機材料を塗布等により有機材料膜を形成し(有機材料膜形成工程)、有機材料膜上にバンク113に合わせた開口部を持つマスクを重ね、マスクの上から露光した後、余分な有機材料膜を現像液で洗い出す(不要部除去工程)。これにより、陽極107の電極部131上に開口部を有するバンク113が形成される。
(5)発光層形成工程
発光層109の形成は、例えば、インクジェット法を利用することができる。具体的には、R,G,Bいずれかの色に対応する有機材料と溶媒を含むインクをバンク113の開口部に滴下(滴下工程)し、溶媒を蒸発乾燥させる(乾燥工程)ことにより形成する。
(6)陰極形成工程
陰極111の形成は、例えば、スパッタリング法や真空蒸着法などの真空成膜法を利用することができる。
4.実施例
(1)基板
TFT基板101を構成する絶縁材料として、無アルカリガラス、ソーダガラス、無蛍光ガラス、燐酸系ガラス、硼酸系ガラス、石英、アクリル系樹脂、スチレン系樹脂、ポリカーボネート系樹脂、エポキシ系樹脂、ポリエチレン、ポリエステル、シリコーン系樹脂、又はアルミナ等がある。
(2)絶縁膜
絶縁膜103は、ポリイミド系樹脂またはアクリル系樹脂等の絶縁材料からなる。絶縁膜103の厚みは、TFT基板101の表面の凹凸状態に依存するが、凹凸に対して例えば5倍以上あれば良く、1000[nm]以上あれば良い。なお、絶縁膜の厚みは、TFT基板の表面の凹凸部分であって平坦部分(例えば凹部の底に平坦部分がある場合等である。)の上方に対応してサブピクセルを形成する場合は、TFT基板の表面の凹凸に対して5倍よりも小とすることもでき、1000[nm]より小とすることもできる。
(3)陽極
陽極107を構成する導電性材料としては、APC(銀、パラジウム、銅の合金)、ARA(銀、ルビジウム、金の合金)、MoCr(モリブデンとクロムの合金)、NiCr(ニッケルとクロムの合金)等がある。
(4)発光層
発光層109として用いることが可能な材料としては、ポリパラフェニレンビニレン(PPV)、ポリフルオレンや、例えば、特許公開公報(特開平5-163488号公報)に記載のオキシノイド化合物、ペリレン化合物、クマリン化合物、アザクマリン化合物、オキサゾール化合物、オキサジアゾール化合物、ペリノン化合物、ピロロピロール化合物、ナフタレン化合物、アントラセン化合物、フルオレン化合物、フルオランテン化合物、テトラセン化合物、ピレン化合物、コロネン化合物、キノロン化合物及びアザキノロン化合物、ピラゾリン誘導体及びピラゾロン誘導体、ローダミン化合物、クリセン化合物、フェナントレン化合物、シクロペンタジエン化合物、スチルベン化合物、ジフェニルキノン化合物、スチリル化合物、ブタジエン化合物、ジシアノメチレンピラン化合物、ジシアノメチレンチオピラン化合物、フルオレセイン化合物、ピリリウム化合物、チアピリリウム化合物、セレナピリリウム化合物、テルロピリリウム化合物、芳香族アルダジエン化合物、オリゴフェニレン化合物、チオキサンテン化合物、シアニン化合物、アクリジン化合物、8-ヒドロキシキノリン化合物の金属錯体、2-ビピリジン化合物の金属錯体、シッフ塩とIII族金属との錯体、オキシン金属錯体、希土類錯体等の蛍光物質等がある。
(5)陰極
陰極111は透光性の材料により構成され、陰極111として利用可能な材料としては、ITO、IZO等がある。
(6)バンク
バンク113は、ここでは、陽極107に近づくに従って開口幅が小さくなる(換言すると、バンクの幅が大きくなる。)台形状の開口を陽極107上に有するような断面形状をしている。バンク113として利用可能な材料としては、絶縁性の有機材料(例えば、アクリル系樹脂、ポリイミド系樹脂、ノボラック型フェノール樹脂等)や無機材料(例えば、SiO2やSiON等)がある。
5.開口率について
(1)概要
実施の形態1に係る表示パネル10における開口率について、従来構造を有する表示パネル(図20や図21参照)における開口率と比較しながら説明する。なお、実施の形態1に係る表示パネルを実施例1とし、従来構造を有する表示パネルを従来例1とする。
(2)コンタクトウインドウ
図7は、コンタクトウインドウを含む領域の断面図である。
(3)考察
図6で示した従来例1は、1画素の長さに「A2」と「D」が含まれている。A2は、コンタクトウインドウ921の内周面と陽極911との密着力を確保する目的で、絶縁膜907の上面であってコンタクトウインドウ921の周辺まで陽極911を形成していたが、陽極911上にバンク915を形成する等のため、コンタクトウインドウ921と陽極907の密着性が問題になることは少ない。
(4)具体例
(a)20インチHD(HIGH Definition)
20インチHDパネルの場合、テーパ長Bが10[μm]であり、1画素の長さ(陽極部の長さである。)が300[μm]で、開口率は約3[%]程度向上する。
(b)40インチ 画素数4k×2k
40インチパネルの場合、例えばテーパ長Bが1[μm]であり、1画素の長さが200[μm]で、開口率は約0.5[%]程度向上する。
<実施の形態2>
実施の形態1では、縦方向に隣接する2つのサブピクセル11a,11b間にコンタクトウインドウ123を有し、当該コンタクトウインドウ123内で隣接方向である縦方向にTFT素子121a,121bが配されている。しかしながら、コンタクトウインドウ123内でのTFT素子121の配置は、複数(ここでは2個である。)のサブピクセル11a,11bの隣接方向に合わせる必要はなく、他の配置でも良い。
1.構成
図9は、実施の形態2に係る表示パネルを示す図であり、(a)は表示パネルの平面図であり、(b)は表示パネルのコンタクトウインドウ部分の断面斜視図である。
2.開口率について
実施の形態2に係る表示パネル200における開口率について、従来構造を有する表示パネル(図8の(b)参照)における開口率と比較しながら説明する。なお、実施の形態2に係る表示パネルを実施例2とし、従来構造を有する表示パネルを従来例2とする。
3.具体例
40インチパネル(画素数:4k×2k)の場合、下底の長さが5[μm]、上底の長さが7[μm]のコンタクトウインドウ223を用いると、2画素に対して、少なくとも1つのコンタクトウインドウ921の長さ分だけ、つまり、1画素で3.5[μm]だけ短くできる。1画素の長さが200[μm]の場合、開口率は約1.75[%]程度従来例2に対して向上する。
<実施の形態3>
実施の形態1,2では、サブピクセルの平面視形状は矩形状をしていたが、他の形状であっても良い。他の形状としては、正方形状、円形状、楕円形状、六角形状等の多角形状等がある。以下、平面視形状が6角形状のサブピクセル(発光素子)311を有する表示パネル301について、実施の形態3として説明する。
<まとめ>
上記実施の形態等で説明した表示パネルは、本発明の実施に形態における例示である。つまり、本発明は、サブピクセルの数、形状、コンタクトウインドウの形状、個数等により限定されるものでなく、種々の仕様の表示パネルに適用できる。
1.例1
図13は、2個のサブピクセルによりサブピクセル群を構成した表示パネルを示す概略平面図である。
2.例2
図14は、3個のサブピクセルによりサブピクセル群を構成した表示パネルを示す概略平面図である。
3.例3
図16は、6個のサブピクセルによりサブピクセル群を構成した表示パネルを示し、(a)は概略平面図であり、(b)は(a)のY1-Y2断面を矢印方向から見た図であり、(c)はZ1-Z2断面を矢印方向から見た図である。
4.例4
図17は、4個のサブピクセルによりサブピクセル群と、2個のサブピクセルによりサブピクセル群とを組み合わせた構成の表示パネルを示す概略平面図である。
5.例5
図18は、溝状の開口部を有する表示パネルを示す概略平面図である。
6.例6
図19は、開口部内の陽極とTFT素子との接続を互い違いにした表示パネルを示す概略図である。
<変形例>
以上、複数の実施の形態等について説明したが、本発明は上記の実施の形態に限られない。例えば、以下のような変形例等が考えられる。
1.発光素子の構成
実施の形態等では、発光素子の基本構成として、画素電極(陽極)、発光層、共通電極(陰極)を備えていたが、これらの層の機能(単に機能層ともいう。)を高めるために、補助機能層を上記機能層に設けても良い。
2.発光素子の形状
実施の形態1,2及び例1~例6では、発光素子は、表示パネルの縦方向に長い矩形状をしていたが、例えば、表示パネルの横方向に長い矩形状をしていても良い。
3.表示素子
実施の形態等では、表示素子として発光素子を利用した表示パネルについて説明したが、本発明は、2次元配置された複数の表示素子に個別に給電して当該複数の表示素子により画像を表示する表示パネルに適用することができる。実施の形態等説明した発光素子以外の表示素子としては、TFT駆動型の液晶パネルに使用される表示素子がある。
4.基板
実施の形態等では、基板としてTFT基板を利用したが、基板上に形成された表示素子に個別に給電できる構成を有していれば良く、TFT素子を利用しなくても良く、例えば、TFD(薄膜ダイオード)が絶縁板に形成されたような基板であっても良い。
5.光の取出し構造
実施の形態等では、光の取出し方向が基板と反対側である、所謂トップエミッション型であったが、光の取出し方向が基板側である、所謂ボトムエミッション型であっても良い。
6.その他
以上の説明では、EL表示パネルについて例示したが、本願発明は、液晶表示パネル、また、EL表示パネルであっても有機TFTを駆動回路素子に使用するものについても適応でき、同様な効果を発揮できることは言うまでもない。
101 TFT基板
103 絶縁膜
107 陽極
109 発光層
111 陰極
113 バンク
123 コンタクトウインドウ
Claims (9)
- 2次元配置された複数の表示素子に個別に給電して当該複数の表示素子により画像を表示する表示パネルであって、
前記複数の表示素子は基板表面上に絶縁膜を介して配されていると共に、前記絶縁膜は隣接する2個以上の表示素子に対応する部位に1個の開口部を有し、
前記開口部内に露出する基板の部位には、開口部を共有する状態で前記2個以上の表示素子用の給電端子が形成されている
表示パネル。
- 前記開口部は、前記絶縁膜表面に点在する状態で複数形成され、
前記開口部は、他の開口部を共有しない2個以上の表示素子により共有されている
請求項1に記載の表示パネル。
- 前記隣接する2個以上の表示素子に対応する部位は、平面視において、当該2個以上の表示素子の外周に囲まれた領域内に存在する
請求項1に記載の表示パネル。
- 前記複数の表示素子は、第1方向と、当該方向と交差する第2方向とに沿って配置され、
前記2個以上の給電端子は、前記第1方向及び第2方向の少なくとも一方の方向に沿って配されている
請求項1に記載の表示パネル。
- 前記隣接する2個以上の表示素子に対応する部位は、平面視において、当該2個以上の表示素子の外周に囲まれた領域外に存在する
請求項1に記載の表示パネル。
- 前記開口部は、孔形状または溝形状をしている
請求項1に記載の表示パネル。
- 前記表示素子は、前記絶縁膜上に形成され且つ前記絶縁膜上から前記開口部内へと延伸して前記給電端子と接続する画素電極を有し、
前記2個以上の表示素子数は2個であり、当該2個の表示素子の画素電極は、前記開口部を挟んで第1方向に配され、
前記2個の表示素子用の給電端子は、前記第1方向と直交する第2方向に並設され、
前記2個の画素電極は、前記開口部を挟んだ両側から相互に当該開口部内へと延伸している
請求項1に記載の表示パネル。
- 前記表示素子は、前記絶縁膜上に形成され且つ前記絶縁膜上から前記開口部内へと延伸して前記給電端子と接続する画素電極を有し、
前記絶縁膜上に形成されている前記複数の表示素子の画素電極上に対応した開口部を複数有するバンクが形成され、当該バンクの複数の開口部の間隔が等しい
請求項1ないし6のいずれか1項に記載の表示パネル。
- 2次元配置された複数の表示素子に個別に給電して当該複数の表示素子により画像を表示する表示パネルの製造方法であって、
前記複数の表示素子用の給電端子を複数備える基板を準備する工程と、
近接する2以上の給電端子に対応する部位に開口部を有する絶縁膜を前記基板上に形成する絶縁膜形成工程と、
前記2以上の給電端子のそれぞれに接続される2以上の表示素子を前記絶縁膜上であって前記開口部周辺に形成する表示素子形成工程と
を含む表示パネルの製造方法。
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JP5251068B2 (ja) * | 2007-10-17 | 2013-07-31 | 株式会社リコー | アクティブマトリクス基板及び電子表示装置 |
TWI511113B (zh) * | 2012-10-19 | 2015-12-01 | Japan Display Inc | Display device |
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2011
- 2011-09-29 US US14/233,163 patent/US20140152171A1/en not_active Abandoned
- 2011-09-29 WO PCT/JP2011/005523 patent/WO2013046275A1/ja active Application Filing
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JP2009063930A (ja) * | 2007-09-07 | 2009-03-26 | Toshiba Matsushita Display Technology Co Ltd | 有機el表示装置 |
JP2009245707A (ja) * | 2008-03-31 | 2009-10-22 | Sony Corp | 表示装置および表示装置の製造方法 |
JP2010039282A (ja) * | 2008-08-06 | 2010-02-18 | Seiko Epson Corp | 回路基板、電気光学装置、電子機器 |
JP2011059204A (ja) * | 2009-09-07 | 2011-03-24 | Casio Computer Co Ltd | 電気泳動表示パネル |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2018098185A (ja) * | 2016-12-14 | 2018-06-21 | エルジー ディスプレイ カンパニー リミテッド | 発光表示装置とその製造方法 |
JP2018098188A (ja) * | 2016-12-14 | 2018-06-21 | エルジー ディスプレイ カンパニー リミテッド | 発光表示装置及びその製造方法 |
JP6995581B2 (ja) | 2016-12-14 | 2022-01-14 | エルジー ディスプレイ カンパニー リミテッド | 発光表示装置及びその製造方法 |
WO2021161528A1 (ja) * | 2020-02-14 | 2021-08-19 | シャープ株式会社 | 表示装置 |
Also Published As
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US20140152171A1 (en) | 2014-06-05 |
WO2013046275A9 (ja) | 2014-01-23 |
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