WO2013023985A2 - Procédé de fabrication de fils continus de polyoléfine à surface modifiée, fils continus de polyoléfine obtenus selon ce procédé et leur utilisation - Google Patents

Procédé de fabrication de fils continus de polyoléfine à surface modifiée, fils continus de polyoléfine obtenus selon ce procédé et leur utilisation Download PDF

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Publication number
WO2013023985A2
WO2013023985A2 PCT/EP2012/065583 EP2012065583W WO2013023985A2 WO 2013023985 A2 WO2013023985 A2 WO 2013023985A2 EP 2012065583 W EP2012065583 W EP 2012065583W WO 2013023985 A2 WO2013023985 A2 WO 2013023985A2
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WO
WIPO (PCT)
Prior art keywords
filament yarns
hydrogen peroxide
filament
polyolefin
peroxide solution
Prior art date
Application number
PCT/EP2012/065583
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German (de)
English (en)
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WO2013023985A3 (fr
Inventor
Rainer Gutmann
Winfried Schuler
Rolf Neupert
Original Assignee
Deutsche Institute Für Textil- Und Faserforschung Denkendorf
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Application filed by Deutsche Institute Für Textil- Und Faserforschung Denkendorf filed Critical Deutsche Institute Für Textil- Und Faserforschung Denkendorf
Priority to EP12750569.1A priority Critical patent/EP2742174B1/fr
Publication of WO2013023985A2 publication Critical patent/WO2013023985A2/fr
Publication of WO2013023985A3 publication Critical patent/WO2013023985A3/fr

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Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/02Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D01F6/04Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polyolefins
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F11/00Chemical after-treatment of artificial filaments or the like during manufacture
    • D01F11/04Chemical after-treatment of artificial filaments or the like during manufacture of synthetic polymers
    • D01F11/06Chemical after-treatment of artificial filaments or the like during manufacture of synthetic polymers of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/445Use of auxiliary substances before, during or after dyeing or printing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/673Inorganic compounds
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/673Inorganic compounds
    • D06P1/67391Salts or oxidising-compounds mixtures
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/79Polyolefins
    • D06P3/793Polyolefins using vat or sulfur dyes

Definitions

  • the invention relates to a process for the preparation of surface-modified polyolefin filament yarns dyeable from aqueous dyeing liquors, to the polyolefin filament yarns obtainable by this process and to their use for the production of textile fabrics.
  • This additional process step is according to the current state of the art ua.
  • reactive radicals are generated by the action of high-energy radiation substantially at the polymer surface.
  • These can be z. B. with oxygen or oxygen-containing compounds, in the simplest case, water, and thus lead to the formation of hydroxyl groups on the PP surface.
  • oxygen or oxygen-containing compounds in the simplest case, water
  • hydroxyl groups on the PP surface.
  • UV, X-ray or ⁇ -rays as well as electron beams ( ⁇ -radiation) are often used as sources for recording the necessary radiant energy into the textile.
  • treatments are frequently carried out with different gas plasmas which, depending on the gas used, can produce not only hydroxy groups but also other reactive functional groups.
  • Common to all methods is that they are generally used on the finished textile and that a special system for radiation or plasma treatment is required for this.
  • UV treatment of an unoriented or poorly oriented PP filament yarn in air leads to a significant reduction in elongation at break, while a drawn PP yarn shows no change (YJ Hwang, JS An, MG McCord, SW Park, BC Kang, The "The effect of etching on low-stress mechanical properties of polypropylene fabrics under hot / oxygen atmospheric pressure plasma", Fibers and Polymers (2003), 4 (4), 145-150).
  • Another frequently observed phenomenon of radiation- and oxygen-treated PP materials is an aging effect. Ie. the produced filament yarn loses strength after completion of the treatment when stored. The reason for this lies in the different degradation kinetics of the different peroxide structures produced in the treatment.
  • the plasma discharge is a physically initiated method for the treatment of PP, it can also be regarded as a chemical process, since the actual modification of the polymer surface is carried out by the gas of the plasma and thereby already modified before possibly a reaction with further reactive compounds takes place.
  • the investigations are so numerous that only one example should be mentioned to make it clear that the planned in this project innovative process for the oxidation of the PP surface in terms of the result, of course, in competition with the established plasma processes.
  • a surface modification is again to be achieved especially in the case of PP as a textile substrate, which brings about a better wettability, moisture absorption and dyeability (P. Cocolios, F. Coeuret, F. Forster, J.-L. Gelot, B.
  • the invention is based on the complex object to further develop the method described above so that the known aftertreatment of textiles by plasma treatment, which currently represents the state of the art, is no longer necessary.
  • the invention "inline", d. H. in the melt-spinning process, propose a suitable treatment with the result that the filament yarns or the textiles produced therefrom can advantageously be dyed with vat colors, in particular according to a standard dyeing process, and that high use fastnesses, in particular high light fastnesses, are obtained.
  • the above-described object is achieved by a process for producing surface-modified polyolefin yarns which can be dyed from aqueous dyeing liquors, characterized in that polyolefin filament yarns based on homo- and / or copolymers of propylene and / or ethylene, optionally with one or more comonomers, during the thread formation in the melt-spinning process for hydrophilizing the surface below the melting point of the polyolefin materials with a hydrogen peroxide solution, in particular with an aqueous hydrogen peroxide solution treated.
  • the surface treatment with hydrogen peroxide takes place below the respective melting point of the filament yarn material. If these were carried out above the melting point, consequently in the liquid state of the material, the filament yarns or threads would be destroyed. Also, the thread must not be largely cooled. Subsequent heating and treatment with hydrogen peroxide would not lead to the desired result.
  • an aqueous hydrogen peroxide solution is used whose concentration of hydrogen peroxide is less than about 35% by weight, especially about 0.5 to 35% by weight. It is particularly preferred if the concentration of aqueous hydrogen peroxide solution of hydrogen peroxide at about 1 to 30 wt .-%, in particular 1.5 to 10 wt .-%, is located.
  • the treatment of the surface of the polyolefin filament yarns takes place with a hydrogen peroxide solution. It is particularly preferred if this treatment is carried out in the blowing shaft of the spinning device below the spinneret by means of a preparation pen with forced dosing. This is expediently a preparation device or a preparation pin, which is usually used for spin finishing. The aforementioned forced dosing is therefore expedient in order to achieve a uniform surface application of the hydrogen peroxide solution, with the result that the later intended coloration appears uniform.
  • the application device with which hydrogen peroxide is introduced according to the invention in particular with the preparation pin, is too close to the spinneret, then this leads, if the thread is still liquid, to sticking in the application device or the preparation pin. This leaves the frame according to the invention.
  • the further parameter on how far one should distance from the nozzle could, for example, also be determined by determining the dyeability in a later test. If the dyeability is poor, then the order of the hydrogen peroxide solution on the threads or the filament yarn must be made at a closer distance to the spinneret. A temperature indication is not possible or reproducible here.
  • the application distance (between the spinneret and the application site) of the hydrogen peroxide solution in the blower shaft is less than about 4 m, in particular less than about 2 m. It is particularly preferred if the application distance is up to about 1.5 m.
  • the amount of (pure) hydrogen peroxide attention it is appropriate to pay attention to the amount of applied (pure) hydrogen peroxide attention. It is advantageous if the amount of (pure) hydrogen peroxide applied, based on the filament yarn weight, is adjusted to up to about 10% by weight, in particular to more than about 0.1% by weight. It is particularly preferred if the amount of (pure) hydrogen peroxide applied, based on the filament yarn weight, is adjusted to about 0.2 to 2% by weight.
  • the temperature of the hydrogen peroxide solution used is not critical. For example, it can have room temperature. Heating does not make sense, since ultimately the temperature on the surface of the filaments is decisive for the action of the hydrogen peroxide in the sense of the invention.
  • the filament yarns under the spinneret at a speed of between about 300 and 3000 m / min, in particular between about 750 and 2700 m / min, and then to stretch it.
  • the process according to the invention in particular via the polymer throughput in the upstream extruder, is controlled such that the filament titer of the filament yarns produced is adjusted to 0.1 dtex to 20 dtex becomes .
  • the adjustment of the filament titer is preferably such that during later use of the filament yarns in carpets the filament titer is between about 10 and 20 dtex, in clothing between about 1 and 5 dtex and in textiles based on microfibers less than about 1 dtex, especially about 0, 1 to 0.8 dtex.
  • the process according to the invention is particularly preferably to be applied to polyolefin filament yarns which are homopolymers of propylene (PP).
  • PP propylene
  • the melt flow rate M FR [g / 10 min], measured according to IS01133, at 230 ° C and 2.16 kg load, between about 1 and 600, in particular between about 10 and 45, is ,
  • M FR melt flow rate
  • the temperature of the polymer melt suitable for processing (PP) can here a range of about 230 to 270 ° C, in particular from 235 to 265 ° C, defined.
  • homopolymers of ethylene are also advantageous in the context of the invention as starting material.
  • M FR values [g / 10 min], measured at 190 ° C and 2, 16 kg load, about 0.5 to 150, especially about 5 to 20.
  • Copolymers of propylene and also ethylene with at least one further comonomer are important for the purposes of the invention.
  • at least one further comonomer with an olefinic double bond is expediently used in addition to propylene or ethylene.
  • These may be, for example, vinyl acetate, butadiene, cyclic olefins and the like.
  • the polymers or copolymers used according to the invention, which are based on propylene and / or ethylene, may contain one or more further polymers or copolymers.
  • the present invention also provides polyolefin filament yarns obtainable by the process of the invention described above. It has been found that the polyolefin filament yarns according to the invention are in good agreement with the object of the invention. Thus, they show a color depth, expressed as K / S value, which is at least twice as large as the corresponding value which is achieved with a non-hydrogen peroxide-treated sample.
  • the invention thus also relates to the use of the polyolefin filament yarns according to the invention for the production of textile fabrics, in particular of wovens, fabrics, nonwovens and knitted fabrics, the advantageous properties of which in particular being that advantageous subsequent dyeing with vat dyes can take place. It is particularly preferred if the dyeing of the textile fabrics obtained according to the invention with conventional vat dyes, in particular according to the thermosol method, is carried out from an aqueous dyeing liquor.
  • two aspects play an equal role: the chemistry of the modification and the position in the process flow at which the modification must take place. Both are necessarily connected in the melt spinning process because the position determines the reaction d. H. the thread temperature, which is exploited at the application site for the chemical modification of the filament surface, and thus the reactivity and the conversion.
  • the chemical modification of the filament surface in particular of the PP filament surface, takes place via an oxidation of the filament / polymer surface.
  • This oxidation reaction is carried out in the present process solely with dilute hydrogen peroxide solution (H 2 0 2 ).
  • this boundary condition alone is sufficient for oxidation of the textile surface, in particular the PP textile surface, in practice, which is why usually the use of an initiator in the form of radiation or thermal energy or in the form of a radical generator is necessary. Only so far is it possible to include a radical site. For example, to generate in the PP chain, which can then react to the desired functionality (hydroxy group, carbonyl group, etc.).
  • Carrying out the method according to the invention opens up a novel possibility of integrating the modification of polyolefin filament yarns, in particular PP filament yarns, into the existing production technology during the production process, without necessitating a fundamental change in the construction of the production plant or in the settings of the production parameters ,
  • the surface of the filaments which is still hot at this point is directly oxidized by the attacking oxygen of the hydrogen peroxide without further initiation, and the attacked site in the polymer chain reacts further to the hydroxyl group.
  • the apparatus for applying the spin finish is an indispensable part of the extrusion plant, as used in any production plant customary, and consists of a ceramic nozzle, which is supplied by a precision gear pump with the liquid to be applied from a storage tank out.
  • These liquids are solutions, emulsions or pure spin fining oils; in the present invention, these are hydrogen peroxide solutions.
  • the extrusion and winding conditions in filament yarn production are within the usual values for the production of LOY, POY or FDY materials from polypropylene.
  • the following have proven to be particularly favorable: Melt temperatures in the extrusion spinning plant in the range of about 220 ° C. to 290 ° C. and / or nozzle hole numbers of about 10 to 100 holes and / or take-off speeds of about 300 m / min to 3000 m / min , With these, preferably filament titres of about 0.1 dtex to 20 dtex are spun, with the achieved tear strengths being in the range of up to about 60 cN / tex.
  • the filament yarns according to the invention can be further processed under conventional conditions into textile fabrics, preferably knitted fabrics.
  • a further subject of the present invention is the use of the resulting polyolefin filament yarns, in particular polypropylene filament yarns, and the sheets obtainable therefrom for an advantageous dyeing.
  • the polyolefin filament yarns according to the invention or the fabrics obtained therefrom can now be dyed in a simple manner from an aqueous dyeing liquor by a standard method. This is based on vat dyeing achieved, which are carried out by a thermosol and which have high use fastness, in particular light fastness in the inventive method.
  • the invention will be explained in more detail by way of examples. example 1
  • the hydrogen peroxide application does not lead to a deterioration of the yarn-mechanical properties. That is, the ongoing modification of the filament surface only results in achieving a functionalization sufficient to improve its hydrophilicity and to desirably improve the dyeability of the filament yarns.
  • the improved dyeability is just the decisive indicator of the teaching of the invention and a measure of the achieved modification.
  • the knitted stockings made from the drawn filament yarns.
  • the knits are washed according to manufacturer's instructions at 60 ° C in the dyeing machine for 30 min, including 0.5 g / l Kieralon OLB (surfactant compound) (manufacturer: BASF SE) and 0.5 g / l of soda are used in the wash liquor. It is then rinsed three times, spun and dried in air. The mixture is then heat-set in a steamer at 120 ° C.
  • Kieralon OLB surfactant compound
  • BASF SE 0.5 g / l of soda
  • the actual staining is carried out as a thermosol staining, a dye liquor consisting of 20 g / l of dyestuff strain with 10 g / l avolan IS (surfactant compound) (manufacturer. Bayer AG) and 10 g / l Primasol AMK (surfactant compound) (manufacturer: BASF SE) is used.
  • This is applied to the textile in two passages in a padder (contact pressure: 1.6 bar, throughput speed: 1.5 m / min) and then dried at 120 ° C. for 90 seconds.
  • the mixture is fixed for five minutes at 145 ° C and 50% relative humidity before the textile is washed four times at 80 ° C with water and then dried in air.
  • the assessment of dyeability is based on the K / S values, which are determined with the aid of a commercial colorimeter from the colorimetric values measured there.
  • the K / S value is given by the formula (100-R) 2 / 200R. Where R is the percentage of light reflected from the colored sample which is measured at the maximum absorption wavelength. In the following table these values are compared with the corresponding values of a non-hydrogen peroxide treated sample.
  • Table 2 Table 2:
  • Fig. 2 shows a plant for the production of FDY filament yarns.
  • Fig. 1 mean: (1) granules container, (2) extruder, (3) spinner head with pump and nozzle, (4) threading, (5) forced hydrogen peroxide dosing, (6) hydrogen peroxide application, (7) chute, (8 ) Godet 2, (9) godet 1, (10) winding head, (11) spool.
  • the plant described in FIG. 1 can be described as follows with regard to the process sequences taking place therein:
  • the spinning plant for the production of filament yarns consists of two parts, which are located on different constructional levels.
  • the extrusion part extruder with periphery and the application device
  • the chute with the connected.
  • the different processes are realized: at winding speeds of up to about 1000 m / min of the LOY, up to about 4000 m / min of the POY and with overlying winding speeds the FOY process.
  • FIG. 2 mean: (1) granules container, (2) extruder, (3) spinner head with pump and nozzle, (4) thread formation, (5) hydrogen peroxide forced dosing, (6) hydrogen peroxide application, (7) chute, (8 ) Winder (winding head with godets 1 + 2), (9) delivery godet duo, (10) drawing unit with three heatable godet duos, (11) withdrawal godet with printing roll.
  • the plant described in FIG. 2 can be described as follows with regard to the process sequences taking place therein: The spinning plant for the production of fully drawn filament yarns, like the spinning plant of FIG. 1 of two parts. The extrusion part and the connection to the winding plane are identical.
  • the yarn coming from the extruder is withdrawn from the godet at low speed (less than 1000 m / min) and then stretched on the following godets at increasing speeds under heating.
  • the delivery duo delivers the finished drawn yarn to the winder at a constant speed, as used in the above POY / FOY process.
  • the winding speed is in the range of 2000 to 5000 m / min.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Artificial Filaments (AREA)

Abstract

L'invention concerne un procédé de fabrication de fils continus de polypropylène à surface modifiée pouvant être teints à partir de bains de teinture aqueux. L'invention est caractérisée en ce que les fils continus en PP standard du commerce sont traités au moyen d'une solution de peroxyde d'hydrogène lors de leur production dans un processus de filage par fusion. L'invention concerne également des fils continus de polyoléfine obtenus selon ce procédé et leur utilisation pour la fabrication de surfaces textiles, une teinture subséquente étant possible au moyen de colorants de cuve. Le traitement évoqué ou l'étape de finition qui, selon l'état de la technique, a normalement lieu beaucoup plus tard dans la chaîne de production, permet ainsi d'obtenir un fil continu rendu hydrophile, sans traitement supplémentaire ultérieur tel que, par ex., un traitement au plasma, et sans aucun apport d'énergie supplémentaire. Ce fil peut être traité et ennobli comme à l'habitude selon la pratique industrielle actuelle. Les textiles obtenus selon l'invention présentent une remarquable aptitude à la teinture sans traitement ultérieur selon l'état de la technique. Cette teinture peut être obtenue dans les tons foncés, sans prétraitement supplémentaire, au moyen d'un colorant de cuve selon le procédé Thermosol, et elle présente la haute stabilité à la lumière connue des teintures réalisées au moyen de colorants de cuve.
PCT/EP2012/065583 2011-08-12 2012-08-09 Procédé de fabrication de fils continus de polyoléfine à surface modifiée, fils continus de polyoléfine obtenus selon ce procédé et leur utilisation WO2013023985A2 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP12750569.1A EP2742174B1 (fr) 2011-08-12 2012-08-09 Procédé de fabrication de fils continus de polyoléfine à surface modifiée, fils continus de polyoléfine obtenus selon ce procédé et leur utilisation

Applications Claiming Priority (2)

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DE102011110154.7 2011-08-12
DE102011110154A DE102011110154A1 (de) 2011-08-12 2011-08-12 Verfahren zur herstellung von oberflächenmodifizierten polyolefin-garnen, die danach erhältlichen polyolefingarne sowie deren verwendung

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WO2013023985A2 true WO2013023985A2 (fr) 2013-02-21
WO2013023985A3 WO2013023985A3 (fr) 2013-06-20

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CN114960011B (zh) * 2022-05-31 2023-03-17 广东锦隆面料科技有限公司 一种超细旦薄透无感内衣面料及其制备方法

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DE102011110154A1 (de) 2013-02-14

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