WO2013018775A1 - 金属製缶被覆用塗料およびその塗料を塗布した金属製缶 - Google Patents
金属製缶被覆用塗料およびその塗料を塗布した金属製缶 Download PDFInfo
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- WO2013018775A1 WO2013018775A1 PCT/JP2012/069371 JP2012069371W WO2013018775A1 WO 2013018775 A1 WO2013018775 A1 WO 2013018775A1 JP 2012069371 W JP2012069371 W JP 2012069371W WO 2013018775 A1 WO2013018775 A1 WO 2013018775A1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D167/00—Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
- C09D167/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D17/00—Rigid or semi-rigid containers specially constructed to be opened by cutting or piercing, or by tearing of frangible members or portions
- B65D17/02—Rigid or semi-rigid containers specially constructed to be opened by cutting or piercing, or by tearing of frangible members or portions of curved cross-section, e.g. cans of circular or elliptical cross-section
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D7/00—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, components made wholly or mainly of metal
- B65D7/42—Details of metal walls
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/03—Powdery paints
- C09D5/031—Powdery paints characterised by particle size or shape
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C26/00—Coating not provided for in groups C23C2/00 - C23C24/00
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1352—Polymer or resin containing [i.e., natural or synthetic]
- Y10T428/1355—Elemental metal containing [e.g., substrate, foil, film, coating, etc.]
Definitions
- the present invention relates to a metal can coating paint and a metal can coated with the paint.
- the surface of can bodies and can lids used for metal containers such as food cans and beverage cans that store food, etc. are generally painted or printed to provide corrosion resistance, decorativeness, etc. ing.
- a resin composition for water-based paints composed of an acrylic emulsion, an acrylic-modified epoxy resin, and an amino resin has been studied (for example, see Patent Document 1).
- the acrylic emulsion contains a monomer that contributes to crosslinking, causes volume shrinkage during heat treatment, and uses water having a high surface tension as a solvent. For this reason, pinholes were generated in the coating film, which was not satisfactory in terms of corrosion resistance and decorativeness.
- an acrylic-modified epoxy aqueous emulsion is widely used. However, in recent years, awareness of the environment has increased, and an epoxy resin-free technique is required.
- thermoplastic resin film on the outer surface of the can lid the surface of the can lid (outer side film surface) can be used when processing with a seaming roll (clamping roll).
- a seaming roll clamping roll
- the film on the surface of the tightening part is scraped, causing not only a problem of rust resistance but also a problem that the appearance becomes unsightly. there were. Therefore, in the can lid manufacturing process, a thermoplastic resin film layer having an amorphization rate of 60% or more is provided in order to prevent surface abrasion and the like, and the metal surface side is made of a low melting point resin on the inner surface of the can lid.
- thermoplastic film layer having a biaxially oriented two-layer structure made of a resin having a high melting point on the side away from the surface is disclosed (for example, see Patent Document 2).
- the film layer thickness is as thick as about 10 ⁇ m, which is not sufficiently satisfactory not only in the physical properties of the film layer but also economically.
- hair-like (skin-like) resin strips called enamel hair (angel hair) are generated during lid forming and can opening. There was a bug. This is because the strength of the polyester resin film is high and the film is thick, and as a method for suppressing the generation of enamel hair, a method such as lowering the draw ratio at the time of resin film preparation has been tried, but technically It was difficult.
- a coating material for metal coating that can form a coating film having excellent strength, solvent resistance, impact resistance, workability, etc. without application of pinholes by application to a metal container has been studied.
- the metal container has been required to have retort resistance under more severe conditions such as a sterilization temperature of milk coffee of 130 ° C. or a continuous retort system.
- JP-A-6-306325 JP 2002-193256 A Japanese Patent No. 3828923
- the present invention can form a coating film having no pinholes and having excellent strength, solvent resistance, impact resistance, workability, and the like, and a metal can excellent in retort resistance.
- An object of the present invention is to provide a coating material for coating and a metal can coated with the coating material.
- the metal can coating composition according to the present invention includes particles of a thermoplastic resin, and the thermoplastic resin is a resin containing 10% by mass or more of a polybutylene naphthalate resin.
- a coating film having excellent strength, solvent resistance, impact resistance, workability and the like can be formed, and a metal can coating excellent in retort resistance
- the metal can which apply
- FIG. 1 is a scanning electron microscope (SEM) image of thermoplastic resin particles in the present invention.
- the thermoplastic resin preferably further contains an aromatic polyester resin.
- the average primary particle diameter of the thermoplastic resin particles is in the range of 10 nm to 1000 nm.
- the metal can coating paint of the present invention is preferably a metal can lid coating paint.
- the metal can of the present invention is characterized in that the paint of the present invention is applied.
- the method for producing a metal can according to the present invention includes an application step of applying the paint of the present invention to a metal plate, and a heating step of heating the applied paint to melt particles.
- the coating amount of the coating material of the present invention is preferably in the range of 1 to 14 g / m 2 in terms of the mass after drying.
- the coating film thickness of the paint of the present invention is in the range of 1 to 10 ⁇ m in the coating step.
- the heating temperature in the heating step is within a range of 100 to 300 ° C.
- the paint of the present invention includes particles of thermoplastic resin (hereinafter sometimes referred to as “resin particles”).
- the thermoplastic resin contains 10% by mass or more of polybutylene naphthalate resin (hereinafter referred to as PBN).
- PBN polybutylene naphthalate resin
- the repeating unit (unit) of 2,6-naphthalenedicarboxylic acid and 1,4-butanediol is less than 80 mol%, the crystallization rate of PBN becomes slow, which is not preferable.
- the content of PBN in the thermoplastic resin particles contained in the paint of the present invention is 10% by mass or more, preferably 20% by mass or more.
- the coating material of the present invention contains particles of a thermoplastic resin containing PBN in a predetermined ratio or more, the effect of the present invention described above can be obtained when applied to a metal plate.
- the thermoplastic resin used in the present invention may contain an aromatic polyester resin (A) other than PBN.
- the aromatic polyester resin (A) is not particularly limited, and for example, polyethylene terephthalate (PET), polyethylene isophthalate (PEI), polybutylene terephthalate (PBT), polyethylene 2,6-naphthalate (PEN), and these Examples thereof include aromatic polyester resins (copolymerized aromatic polyester resins) obtained by copolymerizing an acid component and / or glycol component of a resin with one or more other acid components and / or glycol components.
- PEN resin, terephthalic acid and / or cyclohexanedimethanol copolymerized PEN resin, isophthalic acid copolymerized PET resin, and cyclohexanedimethanol copolymerized PET resin are preferable from the viewpoint of heat resistance.
- the coating material of the present invention preferably contains at least one of these amorphous polyester resins (A) that are amorphous and those that are slow in crystallization.
- aromatic polyester resin (A) may be used individually by 1 type, and may use 2 or more types together.
- the aromatic polyester resin (A) is preferably a PEN resin obtained by copolymerizing terephthalic acid, isophthalic acid, or cyclohexanedimethanol, or a PET resin obtained by copolymerizing isophthalic acid, cyclohexanedimethanol alone or in combination of two or more.
- the copolymerization ratio is not particularly limited, but it is preferably 5 mol% or more from the viewpoint of making the resin amorphous or slowing the crystallization speed of the resin, such as heat resistance and workability. This is preferable because it is a resin having more excellent performances.
- the blending amount of the aromatic polyester resin (A) contained in the paint of the present invention is not particularly limited, and can be, for example, in the range of 0 to 90% by mass in the total resin components contained in the paint of the present invention. .
- the blending amount is preferably in the range of 0 to 80% by mass, and more preferably in the range of 0 to 75% by mass.
- PBN is a resin having a very high crystallization speed among aromatic polyester resins, a resin having a relatively high melting point (high heat resistance) and excellent flexibility (toughness). Therefore, the PBN component quickly forms a crystal film by being cooled after a heating process described later.
- thermoplastic resin particles containing PBN and the aromatic polyester resin (A) are used in the coating material of the present invention, it is preferable that the particles are once dissolved and mixed at the molecular level and then finely divided.
- the coating material of the present invention flexibility (toughness) can be imparted to the entire coating film obtained, and even if exposed to a harsh atmosphere such as retort treatment, pinholes are present in the coating film. It is considered that a coating film excellent in moisture and heat resistance (retort resistance) can be formed without causing any trouble such as peeling from a metal can.
- the present invention is not limited at all by this mechanism.
- the metal can-coating paint of the present invention preferably contains thermoplastic resin particles having an average primary particle diameter in the range of 10 nm to 1000 nm.
- Primary particles refer to particles that cannot be separated any further.
- the average primary particle diameter of the resin particles is more preferably 100 nm to 1000 nm, and further preferably 200 nm to 1000 nm.
- the average primary particle diameter of the resin particles can be measured using, for example, a conventionally known device.
- Examples of the instrument for measuring the average primary particle diameter of the resin particles include a scanning electron microscope (for example, trade name “JEM-6301F” manufactured by JEOL Ltd.), a dynamic light scattering type particle analyzer / measurement apparatus. (For example, trade name “LB-550” manufactured by HORIBA, Ltd.) and the like.
- the average secondary particle diameter of the resin particles is not particularly limited, and is preferably 30 ⁇ m or less, for example. By setting the average secondary particle diameter of the resin particles in the above range, the film thickness when the paint of the present invention is applied can be reduced. Secondary particles refer to particles in which the primary particles are aggregated.
- thermoplastic resin particles in the present invention can be produced, for example, as follows.
- the manufacturing method of PBN and aromatic polyester resin (A) used for this invention is not limited to the following examples.
- the solvent is not particularly limited, and examples thereof include ester solvents such as ethyl acetate and butyl acetate; dibasic acid ester solvents such as dimethyl adipate, dimethyl glutarate, and dimethyl succinate; methyl isobutyl ketone, cyclohexanone, isophorone, and the like.
- Ketone solvents such as toluene, xylene, hydrogenated petroleum naphtha and other hydrocarbon solvents; benzyl alcohol, cyclohexanol and other alcohol solvents; ethylene glycol monobutyl ether, dipropylene glycol butyl ether, ethylene glycol monophenyl ether, propylene glycol mono Ether solvents such as phenyl ether; Amides solvents such as formamide, dimethylformamide and dimethylacetamide (DMAc); Pyrrolidones such as N-methyl-2-pyrrolidone (NMP) Medium; sulfoxide solvents such as dimethyl sulfoxide or mixtures thereof and the like.
- DMAc formamide, dimethylformamide and dimethylacetamide
- NMP N-methyl-2-pyrrolidone
- sulfoxide solvents such as dimethyl sulfoxide or mixtures thereof and the like.
- the liquid after separating the particles from the obtained suspension can be repeatedly used as a solvent for further dissolving the thermoplastic resin, cyclohexanone, isophorone, hydrogenated petroleum naphtha, dipropylene glycol butyl ether Propylene glycol monophenyl ether, dimethylacetamide, N-methyl-2-pyrrolidone and the like are preferable.
- the temperature of the solvent for preparing the solution is not particularly limited, and is preferably 70 to 220 ° C., for example.
- the temperature of the solvent to be used is more preferably 130 to 220 ° C, and further preferably 130 to 200 ° C.
- the amount of PBN and aromatic polyester resin (A) added to the solvent used is not particularly limited, and the total of both is preferably 1 to 40 parts by mass with respect to 100 parts by mass of the solvent, for example.
- productivity can be improved and target resin particles having the above average primary particle diameter can be obtained.
- the added amount is more preferably 5 to 40 parts by mass, and further preferably 10 to 30 parts by mass with respect to 100 parts by mass of the solvent.
- the composition ratio of PBN and aromatic polyester resin (A) in the aforementioned resin particles can be adjusted by adjusting the ratio of the addition amount of PBN and aromatic polyester resin (A). .
- the solution is cooled to prepare a suspension containing the thermoplastic resin particles.
- the cooling means include a cooling device such as a heat exchanger.
- the temperature after cooling of the suspension is not particularly limited.
- the solution containing the coating component of the present invention at 70 to 220 ° C. is cooled to 50 ° C. or lower using the heat exchanger described above. It is preferable to do.
- resin particles having an average primary particle diameter in the range of 10 nm to 1000 nm can be obtained.
- the solution itself is cooled using the heat exchanger, and the solution is cooled in advance to 20 ° C. to ⁇ 90 ° C. using the heat exchanger.
- a method of mixing the solvent with the solution and cooling From the viewpoint of cooling efficiency, a method in which a precooled solvent is mixed and cooled in a container containing a solution containing the paint component of the present invention is preferred.
- the cooling rate is not particularly limited, and is preferably 20 ° C./second or more, for example. By setting the cooling rate in the range of 20 ° C./second or more, for example, resin particles having a target average primary particle diameter in the range of 10 nm to 1000 nm can be obtained.
- thermoplastic resin particles of the thermoplastic resin can be produced.
- the method for producing particles of the thermoplastic resin used in the paint of the present invention is not limited to this example.
- the paint of the present invention may contain other components as needed within a range not impairing the effect in addition to PBN and the aromatic polyester resin (A).
- other components include a curing agent, a thermosetting resin, a coating component, a crystal nucleating agent, inorganic particles, a heat stabilizer, an ultraviolet absorber, a pigment, and a dye.
- the paint of the present invention can be produced as a suspension (slurry paint) by dispersing the thermoplastic resin particles and, if necessary, the above-mentioned other components in a solvent, for example.
- the viscosity of the paint (suspension) is not particularly limited, and is, for example, 10 to 100 seconds (Ford Cup No. 4) and 15 to 50 seconds (Ford Cup No. 4) when measured with a Ford Cup viscometer. 4) is preferable, and 20 to 35 seconds (Ford Cup No. 4) is more preferable.
- the solvent for dispersing the thermoplastic resin particles is not particularly limited, and examples thereof include ester solvents such as ethyl acetate and butyl acetate; dibasic acid solvents such as dimethyl adipate, dimethyl glutarate, and dimethyl succinate; Ketone solvents such as methyl isobutyl ketone, cyclohexanone and isophorone; hydrocarbon solvents such as toluene, xylene and hydrogenated petroleum naphtha; alcohol solvents such as benzyl alcohol and cyclohexanol; ethylene glycol monobutyl ether, dipropylene glycol butyl ether and ethylene Ether solvents such as glycol monophenyl ether and propylene glycol monophenyl ether; amide solvents such as formamide, dimethylformamide and dimethylacetamide; N-methyl-2-pyrrolidone (NMP) Pyrrolidone type solvents, etc., water, or mixtures thereof and the like.
- the paint of the present invention may contain leveling agents, wetting agents, antifoaming agents, additives such as lubricants, colorants such as pigments, and the like.
- the dispersion method of the resin particles is not particularly limited, and examples thereof include dispersion by ultrasonic waves and dispersion by a stirrer.
- Examples of the equipment used for dispersing the resin particles include a homogenizer, a homomixer, a roll mill, a bead mill, and a high-pressure wet pulverizer.
- the coating material of the present invention when secondary particles are dispersed in a solvent, it is preferable to select an appropriate solvent and dispersion method to make fine particles, and finally fine particles can be made to primary particles. More preferred. By making fine particles into primary particles, for example, the film thickness of the coating film can be controlled to a desired thickness, and a smoother coating film can be finished.
- the metal can of the present invention is one in which the paint of the present invention is applied.
- the metal (metal plate) to be applied to the metal can of the present invention is not particularly limited.
- metal plate in the case of aluminum, steel, copper, stainless steel, and a metal plate subjected to surface treatment thereof, for example, steel.
- steel examples include tin-plated steel sheets (tinplate), galvanized steel sheets, and electrolytic chromic acid-treated steel sheets (tin-free steel).
- the thickness of the metal plate is not particularly limited, and is preferably 0.2 to 0.5 mm, and more preferably 0.21 to 0.32 mm, for example.
- the method for producing a metal can according to the present invention includes an application step of applying the paint of the present invention to a metal plate, and a heating step of heating the applied paint to melt the particles.
- the coating method of the present invention is not particularly limited.
- a roll coating method a spray coating method, a brush coating method, a spatula coating method, a dip coating method, an electrodeposition coating method, an electrostatic coating method. It can carry out by well-known methods, such as.
- the coating amount of the coating composition of the present invention is preferably, for example, be in the range by weight in a 1 ⁇ 14g / m 2 after drying of the coating of the present invention, in the range of 1 ⁇ 10g / m 2 More preferably.
- the thickness of the coating film is preferably in the range of 1 to 10 ⁇ m, more preferably in the range of 1 to 7 ⁇ m, and still more preferably in the range of 1 to 5 ⁇ m.
- the heating step is performed as described above.
- the thermoplastic resin particles are melted to form a uniform coating film with no pinholes, and a coating film excellent in solvent resistance and the like can be obtained.
- the heating temperature (baking temperature) of the paint of the present invention is, for example, preferably 100 to 300 ° C, more preferably 150 to 280 ° C.
- the heating time is not particularly limited, and is, for example, 10 to 60 seconds, and more preferably 15 to 30 seconds.
- the present invention can be applied as, for example, can bodies and can lids such as beverage cans, food cans, art cans, aerosol cans, 18 L cans, dry battery exterior cans, battery cans, tennis ball cans and the like.
- the average primary particle diameter of the thermoplastic resin particles of the present invention was determined using a scanning electron microscope (trade name “JEM-6301F” manufactured by JEOL Ltd.) and a dynamic light scattering particle analyzer (trade name). This was measured using a product name “LB-550” manufactured by HORIBA, Ltd.
- the film thickness of the coating film was measured using an electromagnetic induction / eddy current type film thickness meter (trade name “LZ-200W” manufactured by Kett Scientific Laboratory).
- the pencil hardness was measured according to JIS K 5600-5-4 (1999). As the pencil, uni (trade name) manufactured by Mitsubishi Pencil Co., Ltd. was used.
- the direction of the can during the retort treatment was set to two levels, that is, SOT was upward (state in which the coating film was not immersed in the contents) and downward (state in which the coating film was immersed in the contents). Criteria A: No change. B: Appearance (color, etc.) changes slightly. C: Appearance (color, etc.) changes.
- the temperature was gradually raised from 230 ° C. to 255 ° C.
- the pressure was gradually reduced from normal pressure to 0.10 kPa, and the polycondensation reaction was continued until a predetermined stirring torque was reached.
- the reaction was terminated, extruded into water and pelletized.
- the intrinsic viscosity (IV) of the obtained resin was 0.70 dl / g.
- amorphous PEN resin used in Examples 4 and 5 and Comparative Example 2 of the present invention was produced by the following method.
- the manufacturing method of an amorphous PEN resin is not restrict
- 1,550 parts by weight of 2,6-naphthalenedicarboxylic acid dimethyl ester (2,6-NDCM), 220 parts by weight of dimethyl terephthalate (DMT), 830 parts by weight of ethylene glycol (EG), 1,4-cyclohexanedimethanol (1,4- (CHDM) 450 parts by mass was charged into a reactor equipped with a stirrer, a rectifying column and a methanol distillation condenser, and after dissolving the contents at 180 ° C., manganese acetate tetrahydrate as a transesterification catalyst was added in an amount of 0. 22 parts by mass and 0.60 part by mass of calcium acetate monohydrate were added, the temperature was raised from 180 ° C.
- the obtained resin was a non-crystalline resin composition containing 2,6-naphthalenedicarboxylic acid (2,6-NDCA), terephthalic acid (TPA), EG, and 1,4-CHDM component.
- Example 1 Weigh 41.5g each of 17g PBN as a thermoplastic resin and phenylpropylene glycol and Solvesso # 150 (trade name, manufactured by ExxonMobil Corp.) as a thermoplastic resin in a 1L 4-neck flask equipped with a thermometer and a stirrer. I took it. The PBN of Production Example 1 was used as the PBN. Thereafter, the liquid temperature was set to 193 ° C., and the thermoplastic resin was dissolved in the solvent. The solution was cooled to obtain a suspension having a solid content of 17% containing thermoplastic resin particles.
- FIG. 1 shows a scanning electron microscope image of the thermoplastic resin particles in this example.
- FIG. 1 shows that the average primary particle diameter of the particles is 300 nm or less.
- Example 2 The heat of this example is the same as that of Example 1, except that 1.4 g of PBN and 12.6 g of PEN are used as the thermoplastic resin, and 43 g of phenylpropylene glycol and Solvesso # 150 are used as the solvent. A suspension of plastic resin with a solid content of 14% was obtained.
- Example 6 This Example was the same as Example 1 except that 5.1 g of PBN and 11.9 g of PET were used as the thermoplastic resin, and 41.5 g of phenylpropylene glycol and Solvesso # 150 were each used as the solvent. A 17% solids suspension of a thermoplastic resin was obtained.
- Example 8 Except for weighing 4.5 g of PBN and 10.5 g of 25 mol% copolymerized PET (I-PET) as the thermoplastic resin and 42.5 g of phenylpropylene glycol and Solvesso # 150 as the solvent, respectively. In the same manner as in Example 1, a 15% solid suspension of the thermoplastic resin of this example was obtained.
- PET-G a copolymer polyester
- terephthalic acid / cyclohexanedimethanol / ethylene glycol 100/30/70 (mol%) and phenyl as a solvent
- Comparative Example 1 This Comparative Example was the same as Example 1 except that 15 g of the same PEN used in Example 2 was used as the thermoplastic resin, and 42.5 g each of phenylpropylene glycol and Solvesso # 150 were used as the solvent. A 15% solids suspension of a thermoplastic resin was obtained.
- thermoplasticity of this comparative example was the same as that of Example 1, except that 20 g of amorphous PEN of Production Example 2 was used as a thermoplastic resin, and 40 g of phenylpropylene glycol and Solvesso # 150 were each used as a solvent. A 20% solids suspension of the resin was obtained.
- Example 3 As in Example 1, except that 12 g of the same PET used in Example 6 was used as the thermoplastic resin and 44 g of phenylpropylene glycol and Solvesso # 150 were used as the solvent, the heat of this comparative example was used. A suspension of 12% solid content of a plastic resin was obtained.
- Comparative Example 4 This Comparative Example was the same as Example 1 except that 12 g of the same I-PET used in Example 8 was used as the thermoplastic resin, and 44 g each of phenylpropylene glycol and Solvesso # 150 were used as the solvent. A 12% solids suspension of a thermoplastic resin was obtained.
- Comparative Example 5 This Comparative Example was the same as Example 1 except that 12 g of the same PET-G used in Example 10 was used as the thermoplastic resin, and 44 g each of phenylpropylene glycol and Solvesso # 150 were used as the solvent. A 12% solids suspension of a thermoplastic resin was obtained.
- the film thickness of the coating film after drying the coating material (suspension) made of metal cans obtained in Examples and Comparative Examples on one side of an aluminum plate (5K52 material, plate thickness 0.22 mm, 10 cm ⁇ 20 cm) was coated with a bar coater so as to be 2 ⁇ m (about 2.8 g / m 2 ), and dried at a plate temperature of 275 ° C. for 20 seconds to prepare a coated test piece.
- Table 1 shows the evaluation results of the metal can coating materials of Examples 1 to 11 and Comparative Examples 1 to 9.
- Table 2 shows the results of performing the slider liquid retort evaluation on Example 1, Example 4, Example 5, Comparative Example 2, Comparative Example 3 and Comparative Example 10 are shown in Table 2, Example 1, Example 4, Example Table 3 shows the results of the actual liquid filling retort evaluation for Comparative Example 2 and Comparative Example 10.
- the metal test piece coated with the metal can coating material of the example has a high pencil hardness of 2H, and exhibits excellent properties such as solvent resistance, bendability, and retort resistance. It was.
- none of the metal test pieces coated with the metal can coating material of the comparative example was good in all of solvent resistance, bendability and retort resistance.
- the paint of the example is particularly excellent in severe retort resistance as compared with the comparative example.
- Comparative Examples 6 to 9 the performance of retort resistance is not sufficiently obtained only by mixing the PBN particles and the particles of other resin, and the thermoplastic resin constituting the particles does not have PBN. It can be seen that it is important to contain 10% or more.
- heat resistance high melting point
- flexibility bending resistance, toughness
- the metal can coating paints of Examples 1 and 5 were used as conventional paints (Comparative Example 10) in the slider liquid retort evaluation and the actual liquid filling retort evaluation. It can be seen that the water resistance (retort resistance) is improved. It can be seen that the metal can coating material of Example 4 shows almost the same retort resistance as that of the conventional epoxy paint and can be used without any problem in practice.
- Amorphous PEN resin alone (Comparative Example 2) is inferior in retort resistance to black coffee, but by containing PBN, the improvement in retort resistance is recognized and retort resistance is required. A practical level of paint was obtained.
- the metal can coating material of the present embodiment is at a practical level as an application of the inner surface of the can.
- the metal can coating material of the present invention includes, for example, beverage cans such as coffee cans, food cans, art cans, aerosol cans, 18L cans, dry battery outer cans, tennis ball cans, battery cans, and various can bodies and cans. Applicable to a wide range of uses such as lids.
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Abstract
Description
本発明の塗料は、熱可塑性樹脂の粒子(以下、「樹脂粒子」ということもある)を含む。前記熱可塑性樹脂は、前述のとおり、ポリブチレンナフタレート樹脂(以下、PBNという)を10質量%以上含む。本発明におけるPBNは、酸成分とグリコール成分で構成される繰り返し単位(ユニット)の80モル%以上が、2,6-ナフタレンジカルボン酸および1,4-ブタンジオールで構成されることが好ましい。2,6-ナフタレンジカルボン酸と1,4-ブタンジオールの繰り返し単位(ユニット)が、80モル%未満の場合は、PBNの結晶化速度が遅くなり、好ましくない。本発明の塗料が含む熱可塑性樹脂の粒子におけるPBNの含有量は、10質量%以上であり、好ましくは20質量%以上である。本発明の塗料は、PBNを所定割合以上含む熱可塑性樹脂の粒子を含むことで、金属板に塗布した場合に、前述の本発明の効果が得られる。
本発明の金属製缶は、前述のとおり、前記本発明の塗料が塗布されたものである。
フェノール:テトラクロロエタン=60:40(質量比)の混合液を溶媒として用い、サン電子工業株式会社製、自動粘度計AVL-6Cを使用し、20℃で測定した。なお、ハギンズ定数(K)=0.37とした。
本発明の熱可塑性樹脂の粒子の平均1次粒子径を、走査型電子顕微鏡(日本電子株式会社製の商品名「JEM-6301F」)、および、動的光散乱式粒子分析測定装置(株式会社堀場製作所製の商品名「LB-550」)を用いて測定した。
塗膜の膜厚を、電磁誘導/渦電流式膜厚計(株式会社ケツト科学研究所製の商品名「LZ-200W」)を用いて測定した。
JIS K 5600-5-4(1999)による鉛筆硬度を測定した。鉛筆は、三菱鉛筆株式会社製uni(商品名)を用いた。
マンドレルベント試験機(株式会社東洋精機製作所製)を用いて行なった。測定は0T(折り曲げ試験板の間に0枚、同じ板を挟んで(=折り曲げ試験板の間に何も挟まずに)試験をすること)で行なった。その後折り曲げ部を20mm幅で、1%食塩水に浸漬させ、通電値測定装置デジタルエナメルレーター(ペコ社製)を用いて、6Vの電圧で通電した時の4秒後の通電値を測定した。
A・・・10mA未満
B・・・10~100mA
C・・・100mAを超える
2ポンドハンマーの凸部にガーゼを16枚重ねて固定し、メチルエチルケトンでよく湿らせた後、塗装試験片の上を往復させた。前記塗料の塗膜がはがれた時の回数を耐溶剤性とした。
(1)白化評価
125℃の熱水(加圧下)に、一部分を60分間浸漬した後の塗装試験片の塗膜の変化を目視評価した。
判定基準
A・・・変化なし。
B・・・界面部が少し白く変色している。
C・・・著しい白化がみられる。
125℃の水蒸気中(加圧下)に、30分間保持した後の塗装試験片の塗膜の変化を目視評価した。なお、パンチスリット上に水道水を600cc入れた1リットルビーカーを置き、試験片を部分的に冷却させることで、冷却箇所を結露させた。
処理後の塗装試験片の塗膜の変化を目視評価した。
判定基準
A・・・変化なし。
B・・・パンチに沿って少し白く変化している。
C・・・著しい白化がみられる。
水道水にスライダー液を1%添加した評価液に、塗装試験片を浸漬させ、レトルト処理(125℃、30分)を実施し、塗膜の変化を目視評価した。スライダー液としては、中性スライダー液(商品名「スライダーS405」、ジョンソンディバーシー株式会社製)およびアルカリ性スライダー液(商品名「ハイスリーク501」、竹本油脂株式会社製)の2種類を用いた。評価は、浸漬された部分(界面下)、界面、浸漬されていない部分(界面上)の3箇所について行った。
判定基準
A・・・変化なし。
B・・・外観(色等)変化が、わずかに見られる。
C・・・外観(色等)変化が見られる。
ステイオンタブ(SOT、stay-on tab)を巻締めた缶胴(190g缶)に、ミルクコーヒー(商品名「ワンダ 金の微糖」、アサヒ飲料株式会社)および、ブラックコーヒー(商品名「ジョージア エンブレム ブラック」、コカ・コーラカスタマーマーケティング株式会社)を、それぞれホットパック(90℃以上)で180g充填し、底蓋を巻締めた後、レトルト処理(125℃、40分)を実施し、塗膜の変化を目視評価した。レトルト処理時の缶の向きは、SOTが上向き(塗膜が内容物に浸漬しない状態)および下向き(塗膜が内容物に浸漬する状態)の2水準とした。
判定基準
A・・・変化なし。
B・・・外観(色等)変化が、わずかに見られる。
C・・・外観(色等)変化が見られる。
本発明の実施例に使用したPBN樹脂は、以下の公知の方法により製造した。なお、PBNの製造方法は、下記の方法に制限されるものではない。
本発明の実施例4、5および比較例2に使用した非晶性PEN樹脂は、以下の方法により製造した。なお、非晶性PEN樹脂の製造方法は、下記の方法に制限されるものではない。
温度計、撹拌器を備えつけた1Lの4つ口フラスコに、熱可塑性樹脂として、PBNを17g、溶媒として、フェニルプロピレングリコールおよびソルベッソ#150(商品名、エクソンモービル社製)をそれぞれ41.5g量り取った。PBNは、前記製造例1のPBNを用いた。その後、液温を193℃にして、熱可塑性樹脂を溶媒中に溶解させた。前記溶液を冷却することで、熱可塑性樹脂の粒子を含む固形分17%の懸濁液を得た。
熱可塑性樹脂として、前記PBNを1.4gおよびPENを12.6g、溶媒として、フェニルプロピレングリコールおよびソルベッソ#150をそれぞれ43g量り取った以外は、実施例1と同様にして、本実施例の熱可塑性樹脂の固形分14%の懸濁液を得た。前記PENは、帝人化成株式会社製の商品名「テオネックス TN-8060」(固有粘度IV=0.61dl/g)を用いた。前記粒子におけるPENとPBNとの配合割合は、PBN:PEN=10:90であった。
熱可塑性樹脂として、前記PBNを4.5gおよびPENを10.5g、溶媒として、フェニルプロピレングリコールおよびソルベッソ#150をそれぞれ42.5g量り取った以外は、実施例1と同様にして、本実施例の熱可塑性樹脂の固形分15%の懸濁液を得た。前記粒子におけるPENとPBNとの配合割合は、PBN:PEN=30:70であった。
熱可塑性樹脂として、前記PBNを4.5gおよび前記製造例2の非晶性PENを10.5g、溶媒として、フェニルプロピレングリコールおよびソルベッソ#150をそれぞれ42.5g量り取った以外は、実施例1と同様にして、本実施例の熱可塑性樹脂の固形分15%の懸濁液を得た。前記粒子におけるPBNと非晶性PENとの配合割合は、PBN:非晶性PEN=30:70であった。
熱可塑性樹脂として、前記PBNを7.5gおよび前記製造例2の非晶性PENを7.5g、溶媒として、フェニルプロピレングリコールおよびソルベッソ#150をそれぞれ42.5g量り取った以外は、実施例1と同様にして、本実施例の熱可塑性樹脂の固形分15%の懸濁液を得た。前記粒子におけるPBNと非晶性PENとの配合割合は、PBN:非晶性PEN=50:50であった。
熱可塑性樹脂として、前記PBNを5.1gおよびPETを11.9g、溶媒として、フェニルプロピレングリコールおよびソルベッソ#150をそれぞれ41.5g量り取った以外は、実施例1と同様にして、本実施例の熱可塑性樹脂の固形分17%の懸濁液を得た。前記PETは、株式会社ベルポリエステルプロダクツ製の商品名「ベルペット EFG70」(固有粘度IV=0.75dl/g)を用いた。前記粒子におけるPBNとPETとの配合割合は、PBN:PET=30:70であった。
熱可塑性樹脂として、前記PBNを8.5gおよび前記PETを8.5g、溶媒として、フェニルプロピレングリコールおよびソルベッソ#150をそれぞれ41.5g量り取った以外は、実施例1と同様にして、本実施例の熱可塑性樹脂の固形分17%の懸濁液を得た。前記粒子におけるPBNとPETとの配合割合は、PBN:PET=50:50であった。
前記熱可塑性樹脂として、前記PBNを4.5gおよびイソフタル酸25モル%共重合PET(I-PET)を10.5g、溶媒として、フェニルプロピレングリコールおよびソルベッソ#150をそれぞれ42.5g量り取った以外は、実施例1と同様にして、本実施例の熱可塑性樹脂の固形分15%の懸濁液を得た。前記I-PETは、株式会社ベルポリエステルプロダクツ社製の商品名「I-PET IP252B」(固有粘度IV=0.68dl/g)を用いた。前記粒子におけるPBNとI-PETとの配合割合は、PBN:I-PET=30:70であった。
熱可塑性樹脂として、前記PBNを7.5gおよび実施例8で使用したI-PETを7.5g、溶媒として、フェニルプロピレングリコールおよびソルベッソ#150をそれぞれ42.5g量り取った以外は、実施例1と同様にして、本実施例の熱可塑性樹脂の固形分15%の懸濁液を得た。前記粒子におけるPBNとI-PETとの配合割合は、PBN:I-PET=50:50であった。
前記熱可塑性樹脂として、前記PBNを4.5gおよびテレフタル酸/シクロヘキサンジメタノール/エチレングリコール=100/30/70(モル%)の共重合ポリエステル(PET-G)を10.5g、溶媒として、フェニルプロピレングリコールおよびソルベッソ#150をそれぞれ42.5g量り取った以外は、実施例1と同様にして、本実施例の熱可塑性樹脂の固形分15%の懸濁液を得た。前記PET-Gは、イーストマンケミカル株式会社製の商品名「PET-G 6763」(固有粘度IV=0.80dl/g)を用いた。前記粒子におけるPBNとPET-Gとの配合割合は、PBN:PET-G=30:70であった。
前記熱可塑性樹脂として、前記PBNを7.5gおよび実施例10で使用したPET-Gを7.5g、溶媒として、フェニルプロピレングリコールおよびソルベッソ#150をそれぞれ42.5g量り取った以外は、実施例1と同様にして、本実施例の熱可塑性樹脂の固形分15%の懸濁液を得た。前記粒子におけるPBNとPET-Gとの配合割合は、PBN:PET-G=50:50であった。
熱可塑性樹脂として、実施例2で用いたのと同じPENを15g、溶媒として、フェニルプロピレングリコールおよびソルベッソ#150をそれぞれ42.5g量り取った以外は、実施例1と同様にして、本比較例の熱可塑性樹脂の固形分15%の懸濁液を得た。
熱可塑性樹脂として、前記製造例2の非晶性PENを20g、溶媒として、フェニルプロピレングリコールおよびソルベッソ#150をそれぞれ40g量り取った以外は、実施例1と同様にして、本比較例の熱可塑性樹脂の固形分20%の懸濁液を得た。
熱可塑性樹脂として、実施例6で用いたのと同じPETを12g、溶媒として、フェニルプロピレングリコールおよびソルベッソ#150をそれぞれ44g量り取った以外は、実施例1と同様にして、本比較例の熱可塑性樹脂の固形分12%の懸濁液を得た。
熱可塑性樹脂として、実施例8で用いたのと同じI-PETを12g、溶媒として、フェニルプロピレングリコールおよびソルベッソ#150をそれぞれ44g量り取った以外は、実施例1と同様にして、本比較例の熱可塑性樹脂の固形分12%の懸濁液を得た。
熱可塑性樹脂として、実施例10で用いたのと同じPET-Gを12g、溶媒として、フェニルプロピレングリコールおよびソルベッソ#150をそれぞれ44g量り取った以外は、実施例1と同様にして、本比較例の熱可塑性樹脂の固形分12%の懸濁液を得た。
実施例1で得られた懸濁液0.6gおよび比較例1で得られた懸濁液6.0gを容器に量り取り、よく混合して本比較例の固形分15.2%の懸濁液を得た。前記粒子におけるPBNとPENとの配合割合は、PBN:PEN=10:90であった。
実施例1で得られた懸濁液1.8gおよび比較例1で得られた懸濁液4.7gを容器に量り取り、よく混合して本比較例の固形分15.4%の懸濁液を得た。前記粒子におけるPBNとPENとの配合割合は、PBN:PEN=30:70であった。
実施例1で得られた懸濁液1.8gおよび比較例2で得られた懸濁液3.5gを容器に量り取り、よく混合して本比較例の固形分18.9%の懸濁液を得た。前記粒子におけるPBNと非晶性PENとの配合割合は、PBN:非晶性PEN=30:70であった。
実施例1で得られた懸濁液2.9gおよび比較例2で得られた懸濁液2.5gを容器に量り取り、よく混合して本比較例の固形分18.5%の懸濁液を得た。前記粒子におけるPBNと非晶性PENとの配合割合は、PBN:非晶性PEN=50:50であった。
金属製缶被覆用塗料として従来から用いられているエポキシ系塗料(関西ペイント株式会社製、95-L1342A2)を本比較例の塗料とした。
アルミニウム板(5K52材、板厚0.22mm、10cm×20cm)の片面に、実施例および比較例において得られた金属製缶被覆用塗料(懸濁液)を、乾燥後の塗膜の膜厚が2μm(約2.8g/m2)となるようにバーコーターで塗布し、板温275℃で20秒間乾燥を行い、塗装試験片を作製した。
Claims (9)
- 熱可塑性樹脂の粒子を含み、
前記熱可塑性樹脂が、ポリブチレンナフタレート樹脂を10質量%以上含む樹脂であることを特徴とする金属製缶被覆用塗料。 - 前記熱可塑性樹脂が、さらに芳香族ポリエステル樹脂を含むことを特徴とする、請求項1記載の金属製缶被覆用塗料。
- 前記熱可塑性樹脂の粒子の平均1次粒子径が10nm~1000nmの範囲内であることを特徴とする、請求項1または2記載の金属製缶被覆用塗料。
- 金属製缶蓋被覆用塗料であることを特徴とする、請求項1から3のいずれか一項に記載の金属製缶被覆用塗料。
- 請求項1から4のいずれか一項に記載の金属製缶被覆用塗料が塗布されていることを特徴とする金属製缶。
- 金属製缶の製造方法であって、請求項1から4のいずれか一項に記載の金属製缶被覆用塗料を金属板に塗布する塗布工程、
および、
前記塗布した塗料を加熱して粒子を溶融させる加熱工程、
を含むことを特徴とする金属製缶の製造方法。 - 前記塗布工程において、前記金属製缶被覆用塗料の塗布量を、乾燥後の質量で1~14g/m2の範囲内とすることを特徴とする、請求項6記載の金属製缶の製造方法。
- 前記塗布工程において、前記金属製缶被覆用塗料の塗膜の膜厚を1~10μmの範囲内とすることを特徴とする、請求項6または7記載の金属製缶の製造方法。
- 前記加熱工程において、加熱温度を100~300℃の範囲内とすることを特徴とする、請求項6から8のいずれか一項に記載の金属製缶の製造方法。
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JPH0952337A (ja) * | 1995-08-16 | 1997-02-25 | Diafoil Co Ltd | 金属被覆用ポリエステルフィルム |
JP2002193256A (ja) | 2000-12-26 | 2002-07-10 | Daiwa Can Co Ltd | 両面フィルムラミネート缶蓋及びその製造方法 |
WO2005019363A1 (ja) * | 2003-08-25 | 2005-03-03 | Sakuranomiya Chemical Co., Ltd. | 金属被覆用塗料およびその塗料を塗布した金属製容器 |
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US5523361A (en) * | 1995-08-31 | 1996-06-04 | Shell Oil Company | Process for crystallizing polyethylene naphthalate |
US6270855B1 (en) * | 1996-05-17 | 2001-08-07 | The Valspar Corporation | Powder coating compositions and methods |
US6458439B1 (en) * | 1996-05-17 | 2002-10-01 | The Valspar Corporation | Extrusion coating compositions and method |
EP1400549A4 (en) * | 2001-02-23 | 2005-02-09 | Toyo Boseki | POLYMERIZATION CATALYST FOR POLYESTERS, POLYESTERS MADE THEREFROM AND METHOD FOR THE PREPARATION OF POLYESTERS |
JP5201105B2 (ja) * | 2008-10-23 | 2013-06-05 | 日立電線株式会社 | ポリブチレンナフタレート系樹脂組成物及びポリブチレンナフタレート系樹脂組成物を用いた電線 |
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2011
- 2011-08-01 JP JP2011168666A patent/JP5739265B2/ja active Active
-
2012
- 2012-07-30 EP EP12819625.0A patent/EP2740775A4/en not_active Withdrawn
- 2012-07-30 WO PCT/JP2012/069371 patent/WO2013018775A1/ja active Application Filing
- 2012-07-30 AU AU2012291098A patent/AU2012291098C1/en not_active Ceased
- 2012-07-30 US US14/236,370 patent/US20140170348A1/en not_active Abandoned
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JPH023419A (ja) * | 1988-06-14 | 1990-01-09 | Teijin Ltd | 水分散体用ポリエステル、これを塗布したフイルム及びその製造法 |
JPH06306325A (ja) | 1993-04-23 | 1994-11-01 | Hitachi Chem Co Ltd | 水性塗料用樹脂組成物 |
JPH0952337A (ja) * | 1995-08-16 | 1997-02-25 | Diafoil Co Ltd | 金属被覆用ポリエステルフィルム |
JP2002193256A (ja) | 2000-12-26 | 2002-07-10 | Daiwa Can Co Ltd | 両面フィルムラミネート缶蓋及びその製造方法 |
WO2005019363A1 (ja) * | 2003-08-25 | 2005-03-03 | Sakuranomiya Chemical Co., Ltd. | 金属被覆用塗料およびその塗料を塗布した金属製容器 |
JP3828923B2 (ja) | 2003-08-25 | 2006-10-04 | 桜宮化学株式会社 | 金属被覆用塗料およびその塗料を塗布した金属製容器 |
Non-Patent Citations (1)
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See also references of EP2740775A4 |
Also Published As
Publication number | Publication date |
---|---|
AU2012291098C1 (en) | 2016-03-31 |
JP2013032432A (ja) | 2013-02-14 |
EP2740775A4 (en) | 2015-04-01 |
EP2740775A1 (en) | 2014-06-11 |
JP5739265B2 (ja) | 2015-06-24 |
AU2012291098B2 (en) | 2015-12-10 |
AU2012291098A1 (en) | 2014-03-06 |
US20140170348A1 (en) | 2014-06-19 |
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