WO2013010348A1 - 液晶涂布装置和方法、承载台 - Google Patents

液晶涂布装置和方法、承载台 Download PDF

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Publication number
WO2013010348A1
WO2013010348A1 PCT/CN2011/080309 CN2011080309W WO2013010348A1 WO 2013010348 A1 WO2013010348 A1 WO 2013010348A1 CN 2011080309 W CN2011080309 W CN 2011080309W WO 2013010348 A1 WO2013010348 A1 WO 2013010348A1
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Prior art keywords
liquid crystal
color filter
filter substrate
vibration
crystal coating
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PCT/CN2011/080309
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English (en)
French (fr)
Inventor
邓明锋
庄益壮
文松贤
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深圳市华星光电技术有限公司
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Priority to US13/376,384 priority Critical patent/US20130022738A1/en
Publication of WO2013010348A1 publication Critical patent/WO2013010348A1/zh

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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1341Filling or closing of cells

Definitions

  • the present invention relates to the field of liquid crystal display technology, and in particular, to a liquid crystal coating apparatus and method, and a carrier.
  • liquid crystal displays have been widely used in various electronic products, and liquid crystal displays are mostly backlit liquid crystal displays, which are composed of a liquid crystal panel and a backlight module.
  • the liquid crystal panel is composed of a TFT transparent substrate and a CF transparent substrate, and a liquid crystal layer is encapsulated between the TFT transparent substrate and the CF transparent substrate.
  • a method of filling a liquid crystal between a TFT and a CF substrate includes two types of liquid crystal injection type and liquid crystal dropping type.
  • the conventional liquid crystal injection method described above has a long injection time and cannot meet the requirements of a large-sized panel.
  • the conventional liquid crystal dropping process is as follows: the liquid crystal is sprayed onto the CF substrate provided with the sealant through the nozzle, so that the liquid crystal is within the sealant range.
  • the nozzle ejection rate and the liquid crystal amount cannot be controlled, which tends to cause uneven thickness of the liquid crystal sprayed onto the CF substrate, thereby affecting the display performance of the product, and the liquid crystal is sprayed onto the CF substrate to the liquid crystal. It takes too long to freely diffuse around to form a uniform liquid crystal film, thereby reducing the production efficiency of the liquid crystal display.
  • the main object of the present invention is to provide a liquid crystal coating device and method, and a carrier table, which can quickly spread the liquid crystal after coating, ensure the display performance of the product, shorten the time used for the liquid crystal coating process, and improve the production efficiency of the product.
  • the present invention provides a liquid crystal coating device comprising: a liquid crystal coating assembly for coating liquid crystal on a color filter substrate provided with a sealant, so that the liquid crystal is coated in a range surrounded by the sealant;
  • the utility model is configured to receive and fix a color filter substrate, wherein the loading platform is provided with a vibration mechanism for driving the color film substrate to continuously mechanically vibrate, so that the liquid crystal coated in the color film substrate is rapidly diffused uniformly.
  • the vibration mechanism is disposed at a central position of the lower surface of the stage.
  • the vibrating mechanism is provided at least two and uniformly disposed on a lower surface of the carrying platform.
  • the carrying platform is provided with a plurality of vacuum nozzles, and the loading platform adsorbs and fixes the color filter substrate through the plurality of vacuum nozzles.
  • the vibration mechanism is specifically configured to:
  • the color filter substrate is driven to vibrate in a direction perpendicular to the plane of the color filter substrate.
  • the vibration mechanism is specifically configured to:
  • the color filter substrate vibration is alternately driven in two mutually perpendicular directions in a plane parallel to the plane of the color filter substrate.
  • the liquid crystal coating device further includes a monitoring mechanism for monitoring the liquid crystal state after the liquid crystal coating is completed, and the control mechanism is configured to control the opening vibration mechanism after the liquid crystal coating is completed. And according to the state of the liquid crystal, control whether the vibration mechanism is turned off.
  • the monitoring mechanism is provided with a camera module for photographing the color filter substrate after the liquid crystal coating is completed.
  • control mechanism is specifically configured to control the vibration mechanism to be turned off when the liquid crystal in the color filter substrate is in a uniform state; and to control the vibration mechanism to maintain the open state when the liquid crystal in the color filter substrate is in a non-uniform state.
  • the invention further provides a carrying platform for accommodating and fixing a color film substrate, wherein the loading platform is provided with a vibration mechanism for driving the color film substrate to continuously vibrate, so that the liquid crystal coated in the color film substrate is rapidly diffused. Evenly.
  • the vibration mechanism is disposed at a central position of the lower surface of the stage.
  • the vibrating mechanism is provided at least two and uniformly disposed on a lower surface of the carrying platform.
  • the carrying platform is provided with a plurality of vacuum nozzles, and the loading platform adsorbs and fixes the color filter substrate through the plurality of vacuum nozzles.
  • the vibration mechanism is specifically configured to:
  • the color filter substrate is driven to vibrate in a direction perpendicular to the plane of the color filter substrate.
  • the vibration mechanism is specifically configured to:
  • the color filter substrate vibration is alternately driven in two mutually perpendicular directions in a plane parallel to the plane of the color filter substrate.
  • the invention further provides a liquid crystal coating method comprising the steps of:
  • the color filter substrate is driven to continuously vibrate, so that the liquid crystal coated in the color filter substrate is rapidly diffused uniformly.
  • the driving the color filter substrate to continuously mechanical vibration is specifically:
  • the color filter substrate is driven to vibrate in a direction perpendicular to the plane of the color filter substrate.
  • the driving the color filter substrate to continuously mechanical vibration is specifically:
  • the color filter substrate vibration is alternately driven in two mutually perpendicular directions in a plane parallel to the plane of the color filter substrate.
  • the liquid crystal coating method further includes:
  • the driving of the color filter substrate is stopped; if it is not uniform, the color film substrate vibration is continuously driven.
  • the liquid crystal coating apparatus and method and the loading platform provided by the invention adopt the method of controlling the opening of the vibration mechanism after the liquid crystal coating is completed, so that the vibration mechanism drives the color filter substrate to continue mechanical vibration, and when the liquid crystal is in a uniform state, the control is performed.
  • the way of turning off the vibration mechanism enables the liquid crystal to spread evenly and quickly, ensuring the display performance of the product, shortening the time used for the liquid crystal coating process, thereby improving the production efficiency of the product.
  • FIG. 1 is a schematic structural view of an embodiment of a liquid crystal coating apparatus of the present invention
  • FIG. 2 is a schematic structural view of a color filter substrate after liquid crystal coating by the liquid crystal coating device of the present invention
  • FIG. 3 is a schematic structural view of an embodiment of a carrying platform of the present invention.
  • Figure 4 is a schematic structural view of another embodiment of the carrying platform of the present invention.
  • Fig. 5 is a flow chart showing an embodiment of a liquid crystal coating method of the present invention.
  • the liquid crystal coating device includes a liquid crystal coating unit 110 for applying the liquid crystal 122 to the color filter substrate 120 provided with the sealant 121, and applying the liquid crystal 122 to the range surrounded by the sealant 121; 130, for receiving and fixing the color film substrate 120.
  • the loading platform 130 is provided with a vibration mechanism 131 for driving the color filter substrate 120 to continuously vibrate, so that the liquid crystal 122 coated in the color filter substrate 120 is quickly diffused uniformly.
  • the vibration mechanism 131 is disposed at a central position of the lower surface of the stage 130.
  • the vibration mechanism 131 is provided at least two and uniformly disposed on the lower surface of the loading platform 130.
  • a plurality of vibration mechanisms 131 are uniformly disposed at a fixed pitch along the longitudinal direction of the stage 130 on the lower surface of the stage 130. In this way, the force of the color filter substrate 120 is uniform, and the liquid crystal 122 coated on the color filter substrate 131 is uniformly diffused.
  • the vibration mechanism 131 is specifically configured to: drive the color filter substrate 120 to vibrate in a direction perpendicular to the plane of the color filter substrate 120; or in a plane parallel to the plane of the color filter substrate 120.
  • the color filter substrate 120 is alternately driven to vibrate in two mutually perpendicular directions in the plane.
  • Fig. 2 is a schematic view showing the structure of a color filter substrate 120 after liquid crystal 122 coating by the liquid crystal coating apparatus of the present invention. If one of the vibration directions is the east-west direction, the other vibration direction is the north-south direction.
  • the monitoring mechanism 140 and the control mechanism are further included, and the monitoring mechanism 140 is configured to monitor the inside of the color filter substrate 120 after the liquid crystal coating is completed. Liquid crystal 122 state.
  • the control mechanism controls the opening of the vibration mechanism 131 after the liquid crystal 122 in the color filter substrate 120 is coated, and controls whether to close the vibration mechanism 131 according to the state of the liquid crystal 122 in the color filter substrate 120.
  • the liquid crystal 122 state includes a uniform state and a non-uniform state.
  • the control mechanism is specifically configured to control the vibration mechanism 131 to be turned off when the liquid crystal 122 in the color filter substrate 120 is in a uniform state.
  • the control vibration mechanism 131 is maintained in an open state. .
  • the liquid crystal 122 in the color filter substrate 120 is in a uniform state, and after the control mechanism controls the vibration mechanism 131 to be turned off, it indicates that the liquid crystal 122 coating process has been completed, and the liquid crystal display process can be performed at this time. The next process.
  • the monitoring mechanism 140 is provided with an imaging module for photographing the color filter substrate after the liquid crystal coating is completed.
  • the camera module includes a CCD camera, and the CCD camera is located directly above the carrying platform for capturing the color filter substrate 120 after the liquid crystal 122 is coated. That is, the monitoring unit 140 performs real-time imaging of the color filter substrate 120 after the liquid crystal 122 is coated by the CCD camera, and performs image gradation contrast processing on the image information captured in real time, and determines whether the current liquid crystal 122 is uniform according to the processing result. If the current liquid crystal 122 is in a uniform state, the control information is sent to the control mechanism, and at this time, the control mechanism controls the closing of the vibration mechanism 131 based on the transmitted information.
  • the loading platform 130 is provided with a plurality of vacuum suction nozzles 132, and the loading platform 130 adsorbs and fixes the color filter substrate 120 through the plurality of vacuum suction nozzles 132.
  • the vibration mechanism 131 is turned on, and the vibration mechanism 131 drives the color filter substrate 120 to continuously vibrate.
  • the vibration mechanism is controlled to be turned off.
  • the liquid crystal 122 can be quickly diffused uniformly, the display performance of the product is ensured, the time used for the liquid crystal coating process is shortened, and the production efficiency of the product is improved.
  • the loading platform 130 is configured to receive and fix the color filter substrate 120.
  • the loading platform 130 is provided with a vibration mechanism 131 for driving the color filter substrate 120 to continuously vibrate the liquid crystal 122 coated in the color filter substrate 120. Rapid diffusion evenly.
  • the color filter substrate is provided with a sealant 121, and the liquid crystal 122 is applied to the range surrounded by the sealant 121 during the liquid crystal coating process.
  • the vibration mechanism 131 is disposed at a central position of the lower surface of the stage 130.
  • the vibrating mechanism 131 is provided at least two and uniformly disposed on the lower surface of the carrying platform 130.
  • a plurality of vibration mechanisms 131 are uniformly disposed at a fixed pitch along the longitudinal direction of the stage 130 on the lower surface of the stage 130. In this way, the force of the color filter substrate 120 is uniform, and the liquid crystal 122 coated on the color filter substrate 131 is uniformly diffused.
  • the carrying platform 130 is provided with a plurality of vacuum suction nozzles 132 through which the loading platform 130 adsorbs and fixes the color filter substrate 120.
  • the vibration mechanism 131 is specifically configured to: drive the color filter substrate 120 to vibrate in a direction perpendicular to the plane of the color filter substrate 120; or in a plane parallel to the plane of the color filter substrate 120.
  • the inner edge alternately drives the color filter substrate 120 to vibrate in two mutually perpendicular directions.
  • Fig. 2 is a schematic view showing the structure of a color filter substrate 120 after liquid crystal 122 coating by the liquid crystal coating apparatus of the present invention. If one of the vibration directions is the east-west direction, the other vibration direction is the north-south direction.
  • the vibration mechanism 131 drives the color filter substrate 120 to continuously vibrate, so that the liquid crystal 122 can be quickly diffused uniformly, the display performance of the product is ensured, and the time used for the liquid crystal coating process is shortened, thereby Improve the production efficiency of the product.
  • the liquid crystal coating method specifically includes:
  • Step S101 spraying liquid crystal on the color filter substrate
  • Step S102 driving the color filter substrate to continue mechanical vibration, so that the liquid crystal coated in the color filter substrate is rapidly diffused uniformly.
  • the vibration mechanism is controlled by the control mechanism, so that the vibration mechanism drives the color filter substrate to continue mechanical vibration, so that the color film substrate can be coated.
  • the liquid crystal of the cloth spreads evenly under the vibration of the color film substrate.
  • the color filter substrate is adsorbed and fixed on the carrying platform through a vacuum nozzle, and then liquid crystal coating is performed through the liquid crystal coating assembly, wherein the specific liquid crystal coating method is prior art.
  • the coating technique is commonly used, that is, the liquid crystal is sprayed onto the color filter substrate (within the range enclosed by the sealant) through the nozzle of the nozzle.
  • the mechanical vibration of the driving color filter substrate is specifically: driving the color filter substrate to vibrate in a direction perpendicular to a plane of the color filter substrate; or a plane parallel to a plane of the color filter substrate; The inner edge alternately drives the color film substrate to vibrate in two mutually perpendicular directions.
  • Fig. 2 is a schematic view showing the structure of a color filter substrate after liquid crystal 122 coating by the liquid crystal coating apparatus of the present invention. When the color filter substrate vibration is alternately driven in two mutually perpendicular directions in a plane parallel to the plane of the color filter substrate, if one of the vibration directions is the east-west direction, the other vibration direction is the north-south direction.
  • the color film substrate can be uniformly vibrated in all directions in the horizontal direction, and the diffusion of the liquid crystal to the surrounding is consistent, thereby achieving rapid diffusion. Uniform effect.
  • the method further includes: after the liquid crystal coating in the color filter substrate is completed, monitoring whether the liquid crystal in the color filter substrate is uniform; if uniform, stopping driving the color filter substrate vibration; If it is uneven, it will continue to drive the vibration of the color film substrate. That is, after the liquid crystal coating in the color filter substrate is completed, the liquid crystal state in the color filter substrate is monitored by the monitoring mechanism. When it is detected that the liquid crystal in the color filter substrate is in a uniform state, the information is sent to the control mechanism, and the control mechanism is notified to control the vibration mechanism to be turned off. When the liquid crystal in the color filter substrate is monitored to be in a non-uniform state and no information is transmitted, the control mechanism controls the on state of the vibration mechanism.
  • the liquid crystal coating method embodiment provided by the present invention controls the opening of the vibration mechanism after the liquid crystal coating is completed, so that the vibration mechanism drives the color filter substrate to continuously vibrate, and when the liquid crystal is in a uniform state, the manner of closing the vibration mechanism is controlled, so that The liquid crystal can be quickly diffused evenly, which ensures the display performance of the product and shortens the time used for the liquid crystal coating process, thereby improving the production efficiency of the product.

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Abstract

一种液晶涂布装置、方法及承载台(130)。该液晶涂布装置包括:液晶涂布组件(110),用于将液晶(122)涂布于设有框胶(121)的彩膜基板(120)上,使液晶(122)涂布于框胶(121)所围的范围内;承载台(130),用于置纳并固定彩膜基板(120),所述承载台(130)上设置有振动机构(131),用于驱动彩膜基板(120)持续机械振动,使涂布于彩膜基板(120)内的液晶(122)快速扩散均匀。该液晶涂布方法采用在液晶(122)涂布完毕之后,控制开启振动机构(131),使振动机构(131)驱动彩膜基板(120)持续机械振动,当液晶(122)处于均匀状态时,控制关闭振动机构(131)的方式,使液晶(122)能够快速扩散均匀,保证了产品的显示性能,缩短了液晶涂布工艺所用的时间,从而提高了产品的生产效率。

Description

液晶涂布装置和方法、承载台
技术领域
本发明涉及液晶显示技术领域,尤其是涉及一种液晶涂布装置和方法、承载台。
背景技术
液晶显示器已广泛应用于各种电子产品,其中液晶显示器大多为背光性液晶显示器,由液晶面板和背光模组构成。其中液晶面板由TFT透明基板和CF透明基板组成,TFT透明基板和CF透明基板之间封装有液晶层。
在液晶面板的组装制程中,液晶是被填充并密封于所述TFT透明基板和CF透明基板之间的。现有技术中,将液晶填充于TFT和CF基板之间的方式包括液晶注入式和液晶滴下式两种。
但是,现有的上述液晶注入的方式,其注入时间长,无法满足大尺寸面板的要求。而现有的液晶滴下具体过程如下:通过喷嘴将液晶喷至设有框胶的CF基板上,使液晶在框胶范围内。在喷嘴喷出液晶过程中,因无法控制好喷嘴喷出速率和液晶量,容易导致喷至CF基板上的液晶厚薄不均匀,从而影响产品的显示性能,同时液晶喷至CF基板上后到液晶向四周自由扩散形成均匀的液晶膜所用时间过长,从而降低了液晶显示器的生产效率。
发明内容
本发明的主要目的在于提供一种液晶涂布装置和方法、承载台,使涂布后的液晶快速扩散均匀,保证产品的显示性能,缩短液晶涂布工艺所用的时间,提高产品的生产效率。
本发明提出一种液晶涂布装置,包括:液晶涂布组件,用于将液晶涂布于设有框胶的彩膜基板上,使液晶涂布于框胶所围的范围内;承载台,用于置纳并固定彩膜基板,所述承载台设置有振动机构,用于驱动彩膜基板持续机械振动,使涂布于彩膜基板内的液晶快速扩散均匀。
优选地,所述振动机构设置在承载台下表面的中央位置。
优选地,所述振动机构至少设置有两个,并均匀设置在所述承载台的下表面。
优选地,所述承载台设置有多个真空吸嘴,承载台通过该多个真空吸嘴吸附固定彩膜基板。
优选地,所述振动机构具体用于:
驱动彩膜基板沿垂直于彩膜基板平面的方向振动。
优选地,所述振动机构具体用于:
在与彩膜基板平面平行的一平面内沿两相互垂直的方向交替驱动彩膜基板振动。
优选地,液晶涂布装置,还包括监测机构和控制机构,所述监测机构用于在液晶涂布完毕后,监控液晶状态;所述控制机构用于在液晶涂布完毕后,控制开启振动机构;并根据液晶状态,控制是否关闭振动机构。
优选地,所述监测机构设置有摄像模块,用于在液晶涂布完毕后,对所述彩膜基板进行拍摄。
优选地,所述控制机构,具体用于当彩膜基板内的液晶处于均匀状态,则控制关闭振动机构;当彩膜基板内的液晶处于非均匀状态,则控制振动机构维持开启状态。
本发明另提出一种承载台,用于置纳并固定彩膜基板,该承载台上设置有振动机构,用于驱动彩膜基板持续机械振动,使涂布于彩膜基板内的液晶快速扩散均匀。
优选地,所述振动机构设置在承载台下表面的中央位置。
优选地,所述振动机构至少设置有两个,并均匀设置在所述承载台的下表面。
优选地,所述承载台设置有多个真空吸嘴,承载台通过该多个真空吸嘴吸附固定彩膜基板。
优选地,所述振动机构具体用于:
驱动彩膜基板沿垂直于彩膜基板平面的方向振动。
优选地,所述振动机构具体用于:
在与彩膜基板平面平行的一平面内沿两相互垂直的方向交替驱动彩膜基板振动。
本发明另提出一种液晶涂布方法,包括步骤:
将液晶喷在彩膜基板上;
驱动彩膜基板持续机械振动,使涂布于彩膜基板内的液晶快速扩散均匀。
优选地,所述驱动彩膜基板持续机械振动具体为:
驱动彩膜基板沿垂直于彩膜基板平面的方向振动。
优选地,所述驱动彩膜基板持续机械振动具体为:
在与彩膜基板平面平行的一平面内沿两相互垂直的方向交替驱动彩膜基板振动。
优选地,所述液晶涂布方法,还包括:
监测彩膜基板内的液晶是否均匀;
如果均匀,则停止驱动彩膜基板振动;如果不均匀,则继续驱动彩膜基板振动。
本发明所提供的液晶涂布装置和方法、承载台,所述方法采用在液晶涂布完毕之后,控制开启振动机构,使振动机构驱动彩膜基板持续机械振动,当液晶处于均匀状态时,控制关闭振动机构的方式,使液晶能够快速扩散均匀,保证了产品的显示性能,缩短了液晶涂布工艺所用的时间,从而提高了产品的生产效率。
附图说明
图1是本发明的液晶涂布装置一实施例的结构示意图;
图2是通过本发明的液晶涂布装置进行液晶涂布后的彩膜基板的结构示意图;
图3 是本发明的承载台一实施例的结构示意图;
图4 是本发明的承载台另一实施例的结构示意图;
图5是本发明的液晶涂布方法一实施例的流程图。
本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。
具体实施方式
应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。
参见图1,图1提出本发明一种液晶涂布装置的一实施例。该液晶涂布装置包括:液晶涂布组件110,用于将液晶122涂布于设有框胶121的彩膜基板120上,使液晶122涂布于框胶121所围的范围内;承载台130,用于置纳并固定彩膜基板120。所述承载台130设置有振动机构131,用于驱动彩膜基板120持续机械振动,使涂布于彩膜基板120内的液晶122快速扩散均匀。
进一步地,所述振动机构131设置在承载台130下表面的中央位置。
进一步地,所述振动机构131至少设置有两个,并均匀设置在所述承载台130下表面。例如在所述承载台130下表面上沿承载台130的长度方向一固定间距均匀设置多个振动机构131。如此设置可以保证彩膜基板120受力均匀,保证涂布于彩膜基板131上的液晶122扩散均匀。
进一步地,上述液晶涂布装置的实施例中,所述振动机构131具体用于:驱动彩膜基板120沿垂直于彩膜基板120平面的方向振动;或在与彩膜基板120平面平行的一平面内沿两相互垂直的方向交替驱动彩膜基板120振动。参见图2,图2是通过本发明的液晶涂布装置进行液晶122涂布后的彩膜基板120的结构示意图。若其中一个振动方向为东西方向,则另一振动方向为南北方向。本实例中,通过在所述平面内沿两相互垂直的方向交替驱动彩膜基板120振动的方式,可以保证彩膜基板120在水平各方向振动一致,使液晶122向四周扩散的保持一致,从而达到快速扩散均匀的效果。
进一步地,上述所述液晶涂布装置实施例中,还包括监测机构140和控制机构(图中未示出),监测机构140,用于当液晶涂布完毕后,监控彩膜基板120内的液晶122状态。控制机构,用于在彩膜基板120内的液晶122涂布完毕后,控制开启振动机构131,并根据彩膜基板120内的液晶122状态,控制是否关闭振动机构131。
进一步地,所述的液晶涂布装置实施例中,所述液晶122状态包括均匀状态和非均匀状态。所述控制机构,具体用于当彩膜基板120内的液晶122处于均匀状态,则控制关闭振动机构131;当彩膜基板120内的液晶122处于非均匀状态,则控制振动机构131维持开启状态。
其中,上述液晶涂布装置实施例中,在彩膜基板120内的液晶122处于均匀状态,控制机构控制关闭振动机构131后,表明液晶122涂布工艺已完成,此时便可进行液晶显示器制程的下一个工艺流程。
进一步地,上述液晶涂布装置实施例中,所述监测机构140设置有摄像模块,用于在液晶涂布完毕后,对所述彩膜基板进行拍摄。该摄像模块包括CCD摄像头,该CCD摄像头,位于承载台的正上方,用于对液晶122涂布完毕后的彩膜基板120进行拍摄。即所述监测机构140通过CCD摄像头对液晶122涂布完毕后的彩膜基板120进行实时拍摄,通过对实时拍摄的影像信息进行影像灰度对比处理,根据处理结果判断当前液晶122是否均匀。若当前液晶122处于均匀状态,则发送信息告知控制机构,此时控制机构根据所发送的信息控制关闭振动机构131。
进一步地,上述液晶涂布装置实施例中,所述承载台130设置有多个真空吸嘴132,承载台130通过该多个真空吸嘴132吸附固定彩膜基板120。
本发明所提供的液晶涂布装置实施例,采用在液晶122涂布完毕之后,开启振动机构131,使振动机构131驱动彩膜基板120持续振动,在液晶122处于均匀状态时,控制关闭振动机构131的方式,使液晶122能够快速扩散均匀,保证了产品的显示性能,缩短了液晶涂布工艺所用的时间,从而提高了产品的生产效率。
参见图3,图3提出本发明一种承载台的一实施例。该承载台130,用于置纳并固定彩膜基板120;该承载台130上设置有振动机构131,用于驱动彩膜基板120持续机械振动,使涂布于彩膜基板120内的液晶122快速扩散均匀。所述彩膜基板设有框胶121,在液晶涂布过程中将液晶122涂布于框胶121所围的范围内。
进一步地,所述振动机构131设置在承载台130下表面的中央位置。
进一步地,参见图4,所述振动机构131至少设置有两个,并均匀设置在所述承载台130下表面。例如在所述承载台130下表面上沿承载台130的长度方向一固定间距均匀设置多个振动机构131。如此设置可以保证彩膜基板120受力均匀,保证涂布于彩膜基板131上的液晶122扩散均匀。
进一步地,所述承载台130设置有多个真空吸嘴132,承载台130通过该多个真空吸嘴132吸附固定彩膜基板120。
进一步地,上述承载台130的实施例中,所述振动机构131具体用于:驱动彩膜基板120沿垂直于彩膜基板120平面的方向振动;或在与彩膜基板120平面平行的一平面内沿两相互垂直的方向交替驱动彩膜基板120振动。参见图2,图2是通过本发明的液晶涂布装置进行液晶122涂布后的彩膜基板120的结构示意图。若其中一个振动方向为东西方向,则另一振动方向为南北方向。本实例中,通过在所述平面内沿两相互垂直的方向交替驱动彩膜基板120振动的方式,可以保证彩膜基板120在水平各方向振动一致,使液晶122向四周扩散的保持一致,从而达到快速扩散均匀的效果。
本发明所提供的承载台130实施例,通振动机构131驱动彩膜基板120持续振动,可使液晶122能够快速扩散均匀,保证了产品的显示性能,缩短了液晶涂布工艺所用的时间,从而提高了产品的生产效率。
参见图5,图5提出本发明一种液晶涂布方法的一实施例。该液晶涂布方法具体包括:
步骤S101、将液晶喷在彩膜基板上;
步骤S102、驱动彩膜基板持续机械振动,使涂布于彩膜基板内的液晶快速扩散均匀。
本实施例中,在液晶涂布组件对彩膜基板进行液晶涂布完毕之后,立即通过控制机构控制开启振动机构,使振动机构驱动彩膜基板持续机械振动,从而可以使彩膜基板内已涂布的液晶在彩膜基板的振动下快速扩散均匀。另外,在对彩膜基板进行液晶涂布之前,通过真空吸嘴将彩膜基板吸附固定在承载台上,然后通过液晶涂布组件进行液晶涂布,其中具体的液晶涂布方式是现有技术中常用涂布技术,即通过喷头的喷嘴将液晶喷至彩膜基板(框胶所围的范围内)上。
进一步地,上述液晶涂布方法实施例中,所述驱动彩膜基板持续机械振动具体为:驱动彩膜基板沿垂直于彩膜基板平面的方向振动;或在与彩膜基板平面平行的一平面内沿两相互垂直的方向交替驱动彩膜基板振动。参见图2,图2是通过本发明的液晶涂布装置进行液晶122涂布后的彩膜基板的结构示意图。在与彩膜基板平面平行的一平面内沿两相互垂直的方向交替驱动彩膜基板振动时,若其中一个振动方向是东西方向,则另一振动方向为南北方向。本实例中,通过在所述平面内沿两相互垂直的方向交替驱动彩膜基板振动的方式,可以保证彩膜基板在水平各方向振动一致,使液晶向四周扩散的保持一致,从而达到快速扩散均匀的效果。
进一步地,上述液晶涂布方法实施例中,还包括如下处理:在彩膜基板内液晶涂布完毕后,监测彩膜基板内的液晶是否均匀;如果均匀,则停止驱动彩膜基板振动;如果不均匀,则继续驱动彩膜基板振动。即在彩膜基板内地液晶涂布完毕后,通过监测机构对彩膜基板内的液晶状态进行监测。当监测到彩膜基板内的液晶处于均匀状态,则发送信息给控制机构,通知控制机构控制关闭振动机构。当监测到彩膜基板内的液晶处于非均匀状态,不发送信息,此时控制机构则控制维持振动机构的开启状态。
本发明所提供的液晶涂布方法实施例,采用在液晶涂布完毕之后,控制开启振动机构,使振动机构驱动彩膜基板持续振动,当液晶处于均匀状态时,控制关闭振动机构的方式,使液晶能够快速扩散均匀,保证了产品的显示性能,缩短了液晶涂布工艺所用的时间,从而提高了产品的生产效率。
应当理解的是,以上仅为本发明的优选实施例,不能因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。

Claims (19)

  1. 一种液晶涂布装置,包括:液晶涂布组件,用于将液晶涂布于设有框胶的彩膜基板上,使液晶涂布于框胶所围的范围内;承载台,用于置纳并固定彩膜基板,其特征在于,所述承载台设置有振动机构,用于驱动彩膜基板持续机械振动,使涂布于彩膜基板内的液晶快速扩散均匀。
  2. 根据权利要求1所述的液晶涂布装置,其特征在于,所述振动机构设置在承载台下表面的中央位置。
  3. 根据权利要求1所述的液晶涂布装置,其特征在于,所述振动机构至少设置有两个,并均匀设置在所述承载台下表面。
  4. 根据权利要求1所述的液晶涂布装置,其特征在于,所述承载台设置有多个真空吸嘴,承载台通过该多个真空吸嘴吸附固定彩膜基板。
  5. 根据权利要求1所述的液晶涂布的装置,其特征在于,所述振动机构具体用于:
    驱动彩膜基板沿垂直于彩膜基板平面的方向振动。
  6. 根据权利要求1所述的液晶涂布的装置,其特征在于,所述振动机构具体用于:
    在与彩膜基板平面平行的一平面内沿两相互垂直的方向交替驱动彩膜基板振动。
  7. 根据权利要求1所述的液晶涂布装置,其特征在于,还包括监测机构和控制机构,所述监测机构用于在液晶涂布完毕后,监控液晶状态;所述控制机构用于在液晶涂布完毕后,控制开启振动机构;并根据液晶状态,控制是否关闭振动机构。
  8. 根据权利要求7所述的液晶涂布装置,其特征在于,所述监测机构设置有摄像模块,用于在液晶涂布完毕后,对所述彩膜基板进行拍摄。
  9. 根据权利要求7所述的液晶涂布装置,其特征在于,所述控制机构,具体用于当液晶处于均匀状态,则控制关闭振动机构;当液晶处于非均匀状态,则控制振动机构维持开启状态。
  10. 一种承载台,用于置纳并固定彩膜基板,其特征在于,该承载台上设置有振动机构,用于驱动彩膜基板持续机械振动,使涂布于彩膜基板内的液晶快速扩散均匀。
  11. 根据权利要求10所述的承载台,其特征在于,所述振动机构设置在承载台下表面的中央位置。
  12. 根据权利要求10所述的承载台,其特征在于,所述振动机构至少设置有两个,并均匀设置在所述承载台的下表面。
  13. 根据权利要求10所述的承载台,其特征在于,所述承载台设置有多个真空吸嘴,承载台通过该多个真空吸嘴吸附固定彩膜基板。
  14. 根据权利要求10所述的承载台,其特征在于,所述振动机构具体用于:
    驱动彩膜基板沿垂直于彩膜基板平面的方向振动。
  15. 根据权利要求10所述的承载台,其特征在于,所述振动机构具体用于:
    在与彩膜基板平面平行的一平面内沿两相互垂直的方向交替驱动彩膜基板振动。
  16. 一种液晶涂布方法,其特征在于,包括步骤:
    将液晶喷在彩膜基板上;
    驱动彩膜基板持续机械振动,使涂布于彩膜基板内的液晶快速扩散均匀。
  17. 根据权利要求16所述的液晶涂布方法,其特征在于,所述驱动彩膜基板持续机械振动具体为:
    驱动彩膜基板沿垂直于彩膜基板平面的方向振动。
  18. 根据权利要求16所述的液晶涂布方法,其特征在于,所述驱动彩膜基板持续机械振动具体为:
    在与彩膜基板平面平行的一平面内沿两相互垂直的方向交替驱动彩膜基板振动。
  19. 根据权利要求16所述的液晶涂布方法,其特征在于,还包括:
    监测彩膜基板内的液晶是否均匀;
    如果均匀,则停止驱动彩膜基板振动;如果不均匀,则继续驱动彩膜基板振动。
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