WO2012172914A1 - 容量制御弁 - Google Patents
容量制御弁 Download PDFInfo
- Publication number
- WO2012172914A1 WO2012172914A1 PCT/JP2012/062575 JP2012062575W WO2012172914A1 WO 2012172914 A1 WO2012172914 A1 WO 2012172914A1 JP 2012062575 W JP2012062575 W JP 2012062575W WO 2012172914 A1 WO2012172914 A1 WO 2012172914A1
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- WIPO (PCT)
- Prior art keywords
- valve
- chamber
- discharge
- pressure
- discharge fluid
- Prior art date
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D7/00—Control of flow
- G05D7/01—Control of flow without auxiliary power
- G05D7/0106—Control of flow without auxiliary power the sensing element being a flexible member, e.g. bellows, diaphragm, capsule
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/14—Control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/14—Control
- F04B27/16—Control of pumps with stationary cylinders
- F04B27/18—Control of pumps with stationary cylinders by varying the relative positions of a swash plate and a cylinder block
- F04B27/1804—Controlled by crankcase pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/14—Control
- F04B27/16—Control of pumps with stationary cylinders
- F04B27/18—Control of pumps with stationary cylinders by varying the relative positions of a swash plate and a cylinder block
- F04B27/1804—Controlled by crankcase pressure
- F04B2027/1822—Valve-controlled fluid connection
- F04B2027/1827—Valve-controlled fluid connection between crankcase and discharge chamber
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/14—Control
- F04B27/16—Control of pumps with stationary cylinders
- F04B27/18—Control of pumps with stationary cylinders by varying the relative positions of a swash plate and a cylinder block
- F04B27/1804—Controlled by crankcase pressure
- F04B2027/184—Valve controlling parameter
- F04B2027/1845—Crankcase pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
- F16K11/06—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements
- F16K11/072—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with pivoted closure members
- F16K11/076—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with pivoted closure members with sealing faces shaped as surfaces of solids of revolution
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/12—Actuating devices; Operating means; Releasing devices actuated by fluid
- F16K31/36—Actuating devices; Operating means; Releasing devices actuated by fluid in which fluid from the circuit is constantly supplied to the fluid motor
- F16K31/363—Actuating devices; Operating means; Releasing devices actuated by fluid in which fluid from the circuit is constantly supplied to the fluid motor the fluid acting on a piston
Definitions
- the present invention relates to a capacity control valve that variably controls the capacity or pressure of a working fluid, and more particularly, to a capacity control valve that controls a discharge amount of a variable capacity compressor used in an air conditioning system of an automobile or the like according to a pressure load. .
- a swash plate type variable capacity compressor used in an air conditioning system of an automobile or the like is connected to a rotating shaft that is rotationally driven by the rotational force of an engine, a swash plate that is variably connected to the rotating shaft, and a swash plate.
- a piston for compression is provided, and by changing the inclination angle of the swash plate, the stroke of the piston is changed to control the discharge amount of the refrigerant gas.
- the inclination angle of the swash plate includes the suction pressure of the suction chamber for sucking refrigerant gas, the discharge pressure of the discharge chamber for discharging the refrigerant gas pressurized by the piston, and the control chamber pressure of the control chamber (crank chamber) containing the swash plate.
- discharge side passages 73, 77, 74 for communicating the discharge chamber and the control chamber, a first valve chamber 82 formed in the middle of the discharge side passage, Suction side passages 71, 72, 74 for communicating the suction chamber and the control chamber, a second valve chamber (working chamber) 83 formed in the middle of the suction side passage, and a discharge side passage disposed in the first valve chamber 82
- the first valve portion 76 that opens and closes 73, 77, and 74 and the second valve portion 75 that is disposed in the second valve chamber 83 and opens and closes the suction side passages 71, 72, and 74 reciprocate together and simultaneously
- the valve body 81 is formed so as to open and close in the opposite direction, the third valve chamber 84 (capacity chamber) 84 formed near the control chamber in the middle of the suction side passages 71, 72, 74, and the third valve chamber As it is placed and exerts an urging force in the direction of expansion (expansion),
- a solenoid S that exerts an electromagnetic driving force on the valve body 81, and the like.
- the capacity control valve 70 allows the discharge chamber and the control chamber to communicate with each other when it is necessary to change the control chamber pressure without providing a clutch mechanism in the variable capacity compressor during capacity control.
- the pressure in the control chamber (control chamber pressure) Pc can be adjusted. Specifically, as shown by the broken line in FIG. 6, when the cooling load increases during cooling, the electromagnetic driving force increases and the force acts so that the opening degree of the first valve portion 76 decreases (FIG. 6).
- valve opening connecting portion 79 and the valve seat body (engaging portion) 80 are separated.
- the solenoid S is turned on and the valve body 81 starts to be activated, the suction side passage is opened and the suction chamber and the control chamber are communicated with each other.
- the swash plate type variable capacity compressor provided with the capacity control valve 70 is called a so-called external control system in which the suction pressure is controlled by an external signal, but the operability of the valve body 81 is good. Therefore, when the electromagnetic driving force is reduced and the first valve portion 76 is opened, the valve opening speed is high, the amount of refrigerant flowing into the crank chamber increases rapidly, and the pressure increase sensitivity of the pressure in the crank chamber tends to increase. (See broken line in FIG. 6). When the pressure increase sensitivity of the pressure in the crank chamber is excessively increased, the discharge capacity is excessively decreased, the operation of the valve body 81 becomes unstable, and an unstable phenomenon such as so-called hunting may be caused.
- the present invention has been made in order to solve the above-described problems of the prior art, and as shown by the solid line in FIG. 6, the operability during the opening operation of the valve body during the capacity control is moderated.
- the purpose of the present invention is to provide a capacity control valve that prevents an excessive increase in the pressure increase sensitivity of the pressure in the crank chamber due to a sudden increase in the amount of refrigerant flowing into the crank chamber, and the valve body operation is stable. It is.
- the capacity control valve of the present invention is firstly, A discharge-side passage that connects a discharge chamber that discharges fluid and a control chamber that controls the discharge amount of fluid; A first valve chamber formed in the middle of the discharge side passage; A suction-side passage communicating the suction chamber for sucking fluid and the control chamber; A second valve chamber formed in the middle of the suction side passage; The first valve chamber integrally includes a first valve portion that opens and closes the discharge-side passage and the second valve chamber that opens and closes the suction-side passage in the second valve chamber.
- a valve body that opens and closes in a direction;
- a third valve chamber formed closer to the control chamber than the second valve chamber in the middle of the suction side passage;
- a pressure-sensitive body that is disposed in the third valve chamber and exerts a biasing force in a direction to open the first valve portion by its extension and contracts with an increase in ambient pressure;
- An adapter provided at the free end of the pressure sensitive body in the expansion and contraction direction and having an annular seating surface;
- a third valve portion having a tapered engagement surface that moves integrally with the valve body in the third valve chamber and opens and closes the suction-side passage by engagement and disengagement with the seat surface of the adapter;
- a solenoid that exerts an electromagnetic driving force in a direction to close the first valve portion with respect to the valve body with a pulse width modulation method signal of a constant frequency;
- a discharge fluid receiving portion larger than the diameter of the valve hole communicating the first valve chamber and the third valve chamber is provided on the outer peripheral portion of the third valve portion.
- the capacity control valve according to the present invention is secondly characterized in that, in the first feature, a surface of the discharge fluid receiving portion that receives the discharge fluid is provided in a plane perpendicular to the flow direction of the discharge fluid. Yes.
- the surface of the discharge fluid receiving portion that receives the discharge fluid is a plane that forms an acute angle upstream from the surface orthogonal to the flow direction of the discharge fluid. It is characterized by being provided in a shape or a curved surface.
- the discharge fluid receiving portion is formed by providing a flange on the outer peripheral portion of the third valve portion. It is characterized by.
- the outer diameter of the discharge fluid receiving portion is 1.2 to 1.7 times the diameter of the valve hole. It is characterized by being set.
- the capacity control valve according to any one of the first to fifth features wherein the surface receiving the pressure of the discharge fluid of the discharge fluid receiving portion and the surface on the body side facing the surface. The clearance is characterized by being set to 2.1 to 2.5 times the maximum stroke of the valve body when the valve is closed.
- the present invention has the following excellent effects. (1) When the first valve portion is opened, the discharge fluid receiving portion receives the pressure of the discharge fluid, so that the operability during the opening operation of the valve body is moderate, and the amount of refrigerant flowing into the crank chamber is drastically reduced. Therefore, an excessive increase in the pressure increase sensitivity of the pressure in the crank chamber due to a large increase can be prevented, and a capacity control valve with stable valve body operation can be obtained. Therefore, in the air conditioning control by the vehicle air conditioner using the swash plate type variable capacity compressor equipped with the capacity control valve of the present invention, the temperature fluctuation in the passenger compartment, the adverse effect on the air conditioning control, the torque fluctuation of the compressor And adverse effects on the engine can be prevented. Moreover, since the engagement surface with the seat surface of the adapter of a 3rd valve part has a taper shape, engagement and detachment
- the surface receiving the discharge fluid of the discharge fluid receiving portion is provided in a plane perpendicular to the flow direction of the discharge fluid, the pressure of the discharge fluid can be efficiently received.
- the surface of the discharge fluid receiving portion that receives the discharge fluid is provided in a planar or curved surface with an acute angle upstream from the surface orthogonal to the flow direction of the discharge fluid, so that a larger amount of discharge fluid can be obtained. Can receive pressure.
- the discharge fluid receiving portion is formed by providing a flange on the outer peripheral portion of the third valve portion, the discharge fluid receiving portion can be light and easy to manufacture.
- the clearance between the surface of the discharge fluid receiving portion that receives the pressure of the discharged fluid and the surface of the body facing the surface is set to 2.1 to 2.5 times the maximum stroke of the valve body.
- FIG. 1 It is a schematic block diagram which shows the swash plate type variable capacity compressor provided with the capacity
- the swash plate type variable capacity compressor M communicates a discharge chamber 11, a control chamber (also referred to as a crank chamber) 12, a suction chamber 13, a plurality of cylinders 14, a cylinder 14 and the discharge chamber 11.
- the suction side A casing 10 that defines a communication passage 17 as a passage, a rotary shaft 20 that protrudes from the inside of the control chamber (crank chamber) 12 to the outside, and is rotatable.
- a swash plate 21 that is rotated at the same time and is variably connected to the rotary shaft 20, a plurality of pistons 22 that are reciprocally fitted in each cylinder 14, and a swash plate 21 and each piston 22.
- the swash plate type variable capacity compressor M is provided with a communication path 18 that directly communicates the control chamber (crank chamber) 12 and the suction chamber 13, and a fixed orifice 19 is provided in the communication path 18. ing.
- a cooling circuit is connected to the discharge port 11c and the suction port 13c in the swash plate type variable capacity compressor M.
- the cooling circuit includes a condenser (condenser) 25, an expansion valve 26, an evaporator (evaporation). 27) are arranged in sequence.
- the capacity control valve V urges the body 30 formed of a metal material or a resin material, the valve body 40 disposed in a reciprocating manner in the body 30, and the valve body 40 in one direction.
- a pressure-sensitive body 50 and a solenoid 60 that is connected to the body 30 and applies an electromagnetic driving force to the valve body 40 are provided.
- the solenoid 60 includes a casing 62 connected to the body 30, a sleeve 63 having one end closed, a cylindrical fixed iron core 64 disposed inside the casing 62 and the sleeve 63, and reciprocating motion inside the fixed iron core 64. Further, the front end of the drive rod 65 is connected to the valve body 40 to form the communication path 44, the movable iron core 66 fixed to the other end of the drive rod 65, and the first valve portion 41 is movable in the opening direction.
- a coil spring 67 for urging the iron core 66, an exciting coil 68 wound around a bobbin on the outside of the sleeve 63, and the like are provided.
- the body 30 is formed in the middle of the communication passages 31, 32, 33 functioning as the discharge side passage, the communication passages 33, 34 functioning as the suction side passage together with the communication passage 44 of the valve body 40 described later, and the discharge side passage.
- a closing member 39 that defines a third valve chamber 38 and constitutes a part of the body 30 is attached to the body 30 by screwing.
- the communication passage 33 and the third valve chamber 38 are formed so as to also serve as a part of the discharge side passage and the suction side passage, and the communication passage 32 allows the first valve chamber 35 and the third valve chamber 38 to communicate with each other.
- a valve hole is formed through which the valve body 40 is inserted (the valve body 40 is passed while ensuring a gap through which fluid flows).
- the communication paths 31, 33, and 34 are formed in a plurality (for example, four at intervals of 90 degrees) in a radial arrangement in the circumferential direction.
- a seat surface 35 a on which a first valve portion 41 of a valve body 40 described later is seated is formed at the edge of the communication passage (valve hole) 32, and the second valve chamber 36 is formed.
- the seat surface 36a on which the second valve portion 42 of the valve body 40 described later is seated is formed at the end of the fixed iron core 64 described later.
- the valve body 40 is formed in a substantially cylindrical shape, with a first valve portion 41 on one end side, a second valve portion 42 on the other end side, and a second valve portion 42 sandwiching the first valve portion 41 by retrofitting on the opposite side.
- the connected third valve portion 43 includes a communication passage 44 that penetrates from the second valve portion 42 to the third valve portion 43 in the axial direction thereof and functions as a suction side passage.
- the third valve portion 43 has a shape that is expanded from the state of being reduced in diameter toward the third valve chamber 38 from the first valve chamber 35, and the diameter of the reduced diameter portion 43 a is a communication passage (valve hole) 32.
- a tapered engagement surface 43c is formed on the third valve chamber 38 side so as to face an adapter 53 described later.
- the pressure-sensitive body 50 includes a bellows 51, an adapter 53, and the like.
- One end of the bellows 51 is fixed to the closing member 39, and an adapter 53 is held at the other end (free end).
- the adapter 53 has a hollow cylindrical portion 53a having a substantially U-shaped cross section with the tip engaged with the third valve portion 43, and the third valve is provided at the tip of the hollow cylindrical portion 53a.
- An annular seat surface 53b that engages and disengages is provided opposite to the tapered engagement surface 43c of the portion 43.
- the pressure-sensitive body 50 is disposed in the third valve chamber 38 and exerts an urging force in a direction to open the first valve portion 41 due to its expansion (expansion) and the surroundings (the third valve chamber 38 and the valve body 40). And the pressure applied to the first valve portion 41 is weakened.
- FIG. 3 is a cross-sectional view showing the main part of the capacity control valve according to the present embodiment, in which FIG. 3 (a) shows a state when the valve is opened, and FIG. 3 (b) shows a first state when the valve is closed.
- the three-valve part and the discharge fluid receiving part vicinity are shown.
- a discharge fluid receiving portion 45 for receiving the pressure of the discharge fluid is provided on the outer peripheral portion of the enlarged diameter portion 43b of the third valve portion 43 and is larger than the diameter of the valve hole 32 communicating the first valve chamber and the third valve chamber. It is provided with a diameter.
- the discharge fluid receiving part 45 may be provided integrally with the third valve part 43 or may be provided separately. In FIG.
- the surface 45a for receiving the pressure of the discharge fluid of the discharge fluid receiving portion 45 is provided in a planar shape orthogonal to the flow direction of the discharge fluid.
- the first valve portion 41 is separated from the seating surface 35a, the valve hole 32 is opened, and the discharge fluid (discharge pressure Pd) indicated by the arrow passes through the valve hole 32 into the third valve chamber 38. It is for receiving the pressure of the discharged fluid when flowing in.
- a force in a direction for closing the first valve portion 41 acts on the valve body 40.
- the valve body 40 is always provided with the first valve portion 41.
- the force in the direction to close the valve acts.
- the tapered engagement surface 43 c of the third valve portion 43 that engages with the seating surface 53 b of the adapter 53 is formed from the bottom surface to the outer periphery of the discharge fluid receiving portion 45.
- the outer diameter a of the discharge fluid receiving portion 45 is 1.2 to 1.7 times the diameter b of the communication passage (valve hole) 32 in order to secure an area for receiving the pressure of the discharge fluid. It is desirable to set. In this case, needless to say, a space where the discharged fluid flows is secured between the outer peripheral portion of the discharged fluid receiving portion 45 and the inner peripheral surface of the third valve chamber 38. Further, the clearance c between the surface 45a receiving the pressure of the discharged fluid of the discharged fluid receiving portion 45 and the surface 45b on the body 30 side facing the surface 45a ensures the flow rate of the discharged fluid so that the valve body is closed when the valve is closed. It is desirable to set it to 2.1 to 2.5 times the maximum stroke of 40.
- FIG. 4 is a view showing a modified example of the third valve portion and the discharge fluid receiving portion.
- the surface 45a of the discharge fluid receiving portion 45 that receives the discharge fluid has an acute angle upstream from the surface orthogonal to the flow direction of the discharge fluid, and is flat (solid line) or curved ( (Two-dot chain line). In this case, more pressure of the discharged fluid can be received. If the surface 45a that receives the pressure of the discharged fluid has a shape inclined at an acute angle upstream of the discharged fluid as shown in FIG. 4A, the surface 45a that receives the pressure and the surface 45b on the body 30 side The clearance c is based on the narrowest part.
- FIG. 4 the surface 45a of the discharge fluid receiving portion 45 that receives the discharge fluid has an acute angle upstream from the surface orthogonal to the flow direction of the discharge fluid, and is flat (solid line) or curved ( (Two-dot chain line). In this case, more pressure of the discharged fluid can be received. If the
- the discharge fluid receiving portion 45 is formed by integrally providing a flange 46 on the outer periphery of the third valve portion 43.
- the tapered engagement surface 43 c of the third valve portion 43 that engages with the seating surface 53 b of the adapter 53 is formed only up to a position that engages with a surface extending vertically downward from the lower surface of the inner peripheral portion of the flange 46.
- weight reduction of the 3rd valve part 43 and the discharge fluid receiving part 45 is achieved.
- the flange 46 is formed separately and is fixed to the outer periphery of the third valve portion 43 by welding or the like, the third valve portion 43 can be easily manufactured.
- the discharge fluid receiving portion 45 by providing a discharge fluid receiving portion 45 having a diameter larger than the diameter of the valve hole 32 in the enlarged diameter portion 43b of the third valve portion 43, the discharge fluid receiving portion 45 can be used in a region on the way from closing to opening.
- a force in the direction of closing the first valve portion 41 is applied to the valve body 40.
- the discharge fluid receiving portion 45 receives the pressure of the discharge fluid, so that the operability during the opening operation of the valve body 40 becomes moderate and flows into the crank chamber.
- the pressure receiving area at the effective diameter of the pressure sensitive body 50 (bellows 51) is Ab
- the pressure receiving area at the seal diameter of the third valve portion 43 is Ar1
- the first valve portion 41 has The pressure receiving area at the seal diameter is As
- the pressure receiving area at the seal diameter of the second valve portion 42 is Ar2
- the biasing force of the pressure sensing body 50 is Fb
- the biasing force of the coil spring 67 is Fs
- the discharged refrigerant gas is supplied from the condenser 25 to the evaporator 27 via the expansion valve 26, and returns to the suction chamber 13 while performing a refrigeration cycle.
- the discharge amount of the refrigerant gas is determined by the stroke of the piston 22, and the stroke of the piston 22 is determined by the inclination angle of the swash plate 21 controlled by the pressure in the control chamber 12 (control chamber pressure Pc).
- control chamber pressure Pc control chamber pressure
- the solenoid 60 (coil 68) is energized with a predetermined current value (I), and the movable iron core 66 and the drive rod 65 resist the urging force of the pressure sensing body 50 and the coil spring 67.
- the first valve portion 41 is seated on the seat surface 35a and closes the communication passages (discharge side passages) 31, 32, and the second valve portion 42 is separated from the seat surface 36a and is connected to the communication passage (suction side passage) 34, The valve body 40 moves to a position where 44 is opened.
- the electromagnetic drive force biasing force
- the position of the valve body 40 is appropriately adjusted by the electromagnetic driving force, and the valve opening amount of the first valve portion 41 and the valve opening amount of the second valve portion 42 are controlled so that a desired discharge amount is obtained.
- the discharge fluid discharge pressure Pd
- the discharge fluid receiving portion 45 of the third valve portion 43 receives the pressure of the discharge fluid, and the valve body 40 A force in a direction to close the first valve portion 41 acts on the valve.
- the operability during the opening operation of the valve body 40 becomes gradual, and an excessive increase in pressure boosting sensitivity of the pressure in the crank chamber due to a sudden increase in the amount of refrigerant flowing into the crank chamber is prevented.
- a capacity control valve with stable operation can be obtained. Therefore, in the air conditioning control by the vehicle air conditioner using the swash plate type variable capacity compressor equipped with the capacity control valve of the present invention, the temperature fluctuation in the passenger compartment, the adverse effect on the air conditioning control, the torque fluctuation of the compressor And adverse effects on the engine can be prevented.
- the solenoid 60 (coil 68) is de-energized, and the movable iron core 66 and the drive rod 65 are retracted by the urging force of the coil spring 67 and stopped at the rest position.
- the first valve portion 41 is separated from the seat surface 35a to open the communication passages (discharge side passages) 31, 32, and the second valve portion 42 is seated on the seat surface 36a to close the communication passages (suction side passages) 34, 44.
- the valve body 40 moves to a position where the state is reached.
- the discharge fluid discharge pressure Pd
- the control chamber 12 via the communication passages (discharge side passages) 31, 32, 33.
- the inclination angle of the swash plate 21 is controlled to be the smallest, and the stroke of the piston 22 is minimized. As a result, the refrigerant gas discharge amount is minimized.
- discharge pressure Pd discharge pressure
- discharge fluid receiving portion 45 of the third valve portion 43 discharges. Due to the pressure of the fluid, a force in the direction of closing the first valve portion 41 acts on the valve body 40, so that the operability during the opening operation of the valve body 40 becomes moderate, and the refrigerant flowing into the crank chamber An excessive increase in the pressure increase sensitivity of the pressure in the crank chamber due to a sudden increase in the amount is prevented, and a capacity control valve in which the operation of the valve body 40 is stable can be obtained.
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- Mechanical Engineering (AREA)
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- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
Abstract
Description
この斜板の傾斜角度は、冷媒ガスを吸入する吸入室の吸入圧力、ピストンにより加圧した冷媒ガスを吐出する吐出室の吐出圧力、斜板を収容した制御室(クランク室)の制御室圧力を利用しつつ、電磁力により開閉駆動される容量制御弁を用いて、制御室内の圧力を適宜制御し、ピストンの両面に作用する圧力のバランス状態を調整することで連続的に変化させ得るようになっている。
具体的には、図6の破線で示すように、冷房の際に、冷房負荷が大きくなると、電磁駆動力が大きくなり、第1弁部76の開度が小さくなるように力が働く(図6の左下の一点鎖線参照。)。第1弁部76の開度が小さくなると、クランク室に流入する冷媒量が減少し、クランク室内の圧力が減少して、斜板の傾き(駆動軸に垂直な面に対してなす角度)が大きくなる。一方、冷房負荷が小さい場合には、電磁駆動力が小さくなり、第1弁部76の開度が大きくなるように力が働き(図6の右上の二点鎖線参照。)、クランク室に流入する冷媒量が増加し、クランク室内の圧力が増加して、斜板の傾きが小さくなる。
また、容量可変型圧縮機が停止状態において制御室圧力Pcが上昇した場合には、第3弁部(開弁連結部)79と弁座体(係合部)80とが離脱されるようになっており、その状態でソレノイドSがオンとされて弁体81が起動し始めると、吸入側通路を開放し、吸入室と制御室とを連通させるような構成となっている。
流体を吐出する吐出室と流体の吐出量を制御する制御室とを連通させる吐出側通路と、
前記吐出側通路の途中に形成された第1弁室と、
流体を吸入する吸入室と前記制御室とを連通させる吸入側通路と、
前記吸入側通路の途中に形成された第2弁室と、
前記第1弁室にて前記吐出側通路を開閉する第1弁部及び前記第2弁室にて前記吸入側通路を開閉する第2弁部を一体的に有しその往復動によりお互いに逆向きの開閉動作を行う弁体と、
前記吸入側通路の途中において前記第2弁室よりも前記制御室寄りに形成された第3弁室と、
前記第3弁室内に配置されてその伸長により前記第1弁部を開弁させる方向に付勢力を及ぼすと共に周囲の圧力増加に伴って収縮する感圧体と、
前記感圧体の伸縮方向の自由端に設けられて環状の座面を有するアダプタと、
前記第3弁室にて前記弁体と一体的に移動すると共に前記アダプタの座面との係合及び離脱により前記吸入側通路を開閉するテーパ状の係合面を有する第3弁部と、
一定周波数のパルス幅変調方式信号にて前記弁体に対して前記第1弁部を閉弁させる方向に電磁駆動力を及ぼすソレノイドを備え、
前記第3弁部の外周部に第1弁室と第3弁室とを連通する弁孔の径より大きい吐出流体受け部を設けることを特徴としている。
また、本発明の容量制御弁は、第6に、第1ないし第5のいずれかの特徴において、吐出流体受け部の吐出流体の圧力を受ける面と該面と対向するボデー側の面とのクリアランスは、閉弁時において弁体の最大ストロークの2.1~2.5倍に設定されていることを特徴としている。
(1)第1弁部が開弁する際、吐出流体受け部が吐出流体の圧力を受けるため、弁体の開動作時の作動性が緩やかなものとなり、クランク室に流入する冷媒量の急激な増加によるクランク室内の圧力の昇圧感度の過剰な増大を防止され、弁体の動作が安定な容量制御弁を得ることができる。そのため、本発明の容量制御弁を装着した斜板式容量可変型圧縮機を用いた車両用空調装置による空調制御においては、車室内の温度変動の発生、空調制御への悪影響、圧縮機のトルク変動、及び、エンジンへの悪影響などを防止することができる。
また、第3弁部のアダプタの座面との係合面がテーパ状を有しているため、第3弁部とアダプタとの係合及び離脱を確実かつ容易に行うことができる。
また、斜板式容量可変型圧縮機Mには、制御室(クランク室)12と吸入室13とを直接連通する連通路18が設けられており、該連通路18には固定オリフィス19が設けられている。
さらに、この斜板式容量可変型圧縮機Mには、吐出ポート11c及び吸入ポート13cに対して冷却回路が接続され、この冷却回路には、コンデンサ(凝縮器)25、膨張弁26、エバポレータ(蒸発器)27が順次に配列して設けられている。
そして、第1弁室35において、連通路(弁孔)32の縁部には、後述する弁体40の第1弁部41が着座する座面35aが形成され、又、第2弁室36において、後述する固定鉄芯64の端部には、後述する弁体40の第2弁部42が着座する座面36aが形成されている。
第3弁部43は、第1弁室35から第3弁室38に向かって縮径した状態から末広がりに拡径された形状をしており、縮径部43aが連通路(弁孔)32に挿通されると共に、拡径部43bにおいて第3弁室38側に後述するアダプタ53と対向するテーパ状の係合面43cが形成されている。
アダプタ53は、図3に示すように、第3弁部43に先端が係合する断面が略コ字状をした中空円筒形部53aを有し、中空円筒形部53aの先端に第3弁部43のテーパ状の係合面43cと対向して係合及び離脱する環状の座面53bを備えている。
感圧体50は、第3弁室38内に配置されて、その伸長(膨張)により第1弁部41を開弁させる方向に付勢力を及ぼすと共に周囲(第3弁室38及び弁体40の連通路44内)の圧力増加に伴って収縮して第1弁部41に及ぼす付勢力を弱めるように作動する。
第3弁部43の拡径部43bの外周部には吐出流体の圧力を受けるための吐出流体受け部45が第1弁室と第3弁室とを連通する弁孔32の径より大きい外径を有して設けられている。吐出流体受け部45は、第3弁部43と一体に設けられても、別体に設けられてもよい。図3(a)では、吐出流体受け部45の吐出流体の圧力を受ける面45aは吐出流体の流れ方向に直交して平面状に設けられている。この吐出流体受け部45は、第1弁部41が座面35aから離れて弁孔32が開放され、矢印で示す吐出流体(吐出圧力Pd)が弁孔32を経て第3弁室38内に流入する際、吐出流体の圧力を受けるためのものである。吐出流体受け部45により吐出流体の圧力を受けた場合、弁体40には第1弁部41を閉弁させる方向の力が作用する。
したがって、第1弁部41が座面35aから離れて連通路(弁孔)32を開放されている状態(図3(a)の状態)では、常に、弁体40には第1弁部41を閉弁させる方向の力が作用することになる。
本例では、アダプタ53の座面53bと係合する第3弁部43のテーパ状の係合面43cは底面から吐出流体受け部45の外周まで形成されている。
図4(a)に示すように、吐出流体を受ける前記吐出流体受け部45の面45aは吐出流体の流れ方向と直交する面より上流側に鋭角をなして平面状(実線)又は曲面状(2点鎖線)に設けられてもよい。この場合には、吐出流体の圧力をより多く受けることができる。
なお、吐出流体の圧力を受ける面45aが図4(a)で示すように吐出流体の上流側に鋭角に傾斜した形状である場合、該圧力を受ける面45aとボデー30側の面45bとのクリアランスcは最も狭い部分が基準とされる。
図4(b)には、第3弁部43の外周に鍔46を一体に設けて吐出流体受け部45を形成する例が示されている。この場合、アダプタ53の座面53bと係合する第3弁部43のテーパ状の係合面43cは、鍔46の内周部下面から垂直下方に延びる面と係合する位置までしか形成されておらず、第3弁部43及び吐出流体受け部45の軽量化が図られている。また、鍔46を別体に形成して第3弁部43の外周に溶接等により固着するようにすれば、第3弁部43の製造が容易になる。
Pc・(Ab-Ar1)+Pc・(Ar1-As)+Ps・Ar1+Ps・(Ar2-Ar1)+Pd・(As-Ar2)=Fb+Fs-Fsol
となる。
先ず、エンジンの回転駆動力により、伝達ベルト(不図示)及び被動プーリ24を介して回転軸20が回転すると、回転軸20と一体となって斜板21が回転する。斜板21が回転すると、斜板21の傾斜角度に応じたストロークでピストン22がシリンダ14内を往復動し、吸入室13からシリンダ14内に吸入された冷媒ガスが、ピストン22により圧縮されて吐出室11に吐出される。そして、吐出された冷媒ガスは、コンデンサ25から膨張弁26を介してエバポレータ27に供給され、冷凍サイクルを行いながら吸入室13に戻るようになっている。
ここで、冷媒ガスの吐出量は、ピストン22のストロークにより決定され、ピストン22のストロークは、制御室12内の圧力(制御室圧力Pc)により制御される斜板21の傾斜角度によって決定される。
ピストン22の圧縮の際、ピストン22とシリンダ14間のクリアランスからのブローバイガスが制御室12へ常時流れ込み、制御室12の圧力Pcを上昇させようとする。しかし、固定オリフィス19が設けられているため、連通路(吸入側通路)33、44、34が閉じているときでも、制御室12から吸入室に一定量の放圧が行われ、制御室12内の圧力を適正に維持することができる。
この状態では、吐出流体(吐出圧力Pd)が弁孔32を経て第3弁室38内に流入する際、第3弁部43の吐出流体受け部45が吐出流体の圧力を受け、弁体40には第1弁部41を閉弁させる方向の力が作用するが、弁体40はコイルスプリング67の付勢力によりその状態を維持する。
11 吐出室
12 制御室(クランク室)
13 吸入室
14 シリンダ
15 連通路
16 連通路
17 連通路
18 連通路
19 固定オリフィス
20 回転軸
21 斜板
22 ピストン
23 連結部材
24 被動プーリ
25 コンデンサ(凝縮器)
26 膨張弁
27 エバポレータ(蒸発器)
30 ボデー
31及び32 連通路(吐出側通路)
32 連通路(弁孔)
33 連通路(制御室側通路)
34 連通路(吸入側通路)
35 第1弁室
35a 座面
36 第2弁室
36a 座面
37 ガイド通路
38 第3弁室
39 閉塞部材
40 弁体
41 第1弁部
42 第2弁部
43 第3弁部
43a 第3弁部の縮径部
43b 第3弁部の拡径部
43c 第3弁部の係合面
44 連通路
45 吐出流体受け部
45a 吐出流体受け部の吐出流体の圧力を受ける面
45b 吐出流体受け部の吐出流体の圧力を受ける面と対向するボデー側の面
46 鍔
50 感圧体
51 ベローズ
53 アダプタ
53a 中空円筒形部
53b 座面
60 ソレノイド
62 ケーシング
63 スリーブ
64 固定鉄芯
65 駆動ロッド
66 可動鉄芯
67 コイルスプリング
68 励磁用のコイル
M 斜板式容量可変型圧縮機
V 容量制御弁
Pd 吐出圧力
Ps 吸入圧力
Pc 制御室圧力
Claims (6)
- 流体を吐出する吐出室と流体の吐出量を制御する制御室とを連通させる吐出側通路と、
前記吐出側通路の途中に形成された第1弁室と、
流体を吸入する吸入室と前記制御室とを連通させる吸入側通路と、
前記吸入側通路の途中に形成された第2弁室と、
前記第1弁室にて前記吐出側通路を開閉する第1弁部及び前記第2弁室にて前記吸入側通路を開閉する第2弁部を一体的に有しその往復動によりお互いに逆向きの開閉動作を行う弁体と、
前記吸入側通路の途中において前記第2弁室よりも前記制御室寄りに形成された第3弁室と、
前記第3弁室内に配置されてその伸長により前記第1弁部を開弁させる方向に付勢力を及ぼすと共に周囲の圧力増加に伴って収縮する感圧体と、
前記感圧体の伸縮方向の自由端に設けられて環状の座面を有するアダプタと、
前記第3弁室にて前記弁体と一体的に移動すると共に前記アダプタの座面との係合及び離脱により前記吸入側通路を開閉するテーパ状の係合面を有する第3弁部と、
一定周波数のパルス幅変調方式信号にて前記弁体に対して前記第1弁部を閉弁させる方向に電磁駆動力を及ぼすソレノイドを備え、
前記第3弁部の外周部に第1弁室と第3弁室とを連通する弁孔の径より大きい吐出流体受け部を設けることを特徴とする容量制御弁。 - 前記吐出流体受け部の吐出流体を受ける面は吐出流体の流れ方向と直交して平面状に設けられることを特徴とする請求項1記載の容量制御弁。
- 前記吐出流体受け部の吐出流体を受ける面は吐出流体の流れ方向と直交する面より上流側に鋭角をなして平面状又は曲面状に設けられることを特徴とする請求項1記載の容量制御弁。
- 前記吐出流体受け部が前記第3弁部の外周部に鍔を設けることにより形成されることを特徴とする請求項1ないし3のいずれか1項に記載の容量制御弁。
- 前記吐出流体受け部の外径は、弁孔の径の1.2~1.7倍に設定されていることを特徴とする請求項1ないし4のいずれか1項に記載の容量制御弁。
- 吐出流体受け部の吐出流体の圧力を受ける面と該面と対向するボデー側の面とのクリアランスは、閉弁時において弁体の最大ストロークの2.1~2.5倍に設定されていることを特徴とする請求項1ないし5のいずれか1項に記載の容量制御弁。
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EP3404262A1 (en) * | 2013-01-31 | 2018-11-21 | Eagle Industry Co., Ltd. | Capacity control valve |
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Publication number | Publication date |
---|---|
EP2722524A1 (en) | 2014-04-23 |
CN103547803A (zh) | 2014-01-29 |
CN103547803B (zh) | 2017-03-01 |
JPWO2012172914A1 (ja) | 2015-02-23 |
US9523987B2 (en) | 2016-12-20 |
KR101532996B1 (ko) | 2015-07-01 |
EP2722524B1 (en) | 2016-10-26 |
JP5907432B2 (ja) | 2016-04-26 |
EP2722524A4 (en) | 2015-06-24 |
KR20130118968A (ko) | 2013-10-30 |
US20140099214A1 (en) | 2014-04-10 |
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