WO2012133284A1 - フィルム及び包装体 - Google Patents
フィルム及び包装体 Download PDFInfo
- Publication number
- WO2012133284A1 WO2012133284A1 PCT/JP2012/057715 JP2012057715W WO2012133284A1 WO 2012133284 A1 WO2012133284 A1 WO 2012133284A1 JP 2012057715 W JP2012057715 W JP 2012057715W WO 2012133284 A1 WO2012133284 A1 WO 2012133284A1
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- WO
- WIPO (PCT)
- Prior art keywords
- segment
- value
- solubility parameter
- parameter value
- carrier tape
- Prior art date
Links
- 238000004806 packaging method and process Methods 0.000 title claims description 17
- 229920002959 polymer blend Polymers 0.000 claims abstract description 50
- 229920000642 polymer Polymers 0.000 claims abstract description 30
- 239000002344 surface layer Substances 0.000 claims abstract description 18
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- ADFPJHOAARPYLP-UHFFFAOYSA-N methyl 2-methylprop-2-enoate;styrene Chemical compound COC(=O)C(C)=C.C=CC1=CC=CC=C1 ADFPJHOAARPYLP-UHFFFAOYSA-N 0.000 description 8
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- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 2
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- QLZJUIZVJLSNDD-UHFFFAOYSA-N 2-(2-methylidenebutanoyloxy)ethyl 2-methylidenebutanoate Chemical compound CCC(=C)C(=O)OCCOC(=O)C(=C)CC QLZJUIZVJLSNDD-UHFFFAOYSA-N 0.000 description 1
- OIXNFJTTYAIBNF-UHFFFAOYSA-N 2-(chloromethyl)oxirane;oxirane Chemical compound C1CO1.ClCC1CO1 OIXNFJTTYAIBNF-UHFFFAOYSA-N 0.000 description 1
- VSKJLJHPAFKHBX-UHFFFAOYSA-N 2-methylbuta-1,3-diene;styrene Chemical compound CC(=C)C=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 VSKJLJHPAFKHBX-UHFFFAOYSA-N 0.000 description 1
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- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
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- QYMGIIIPAFAFRX-UHFFFAOYSA-N butyl prop-2-enoate;ethene Chemical compound C=C.CCCCOC(=O)C=C QYMGIIIPAFAFRX-UHFFFAOYSA-N 0.000 description 1
- QHIWVLPBUQWDMQ-UHFFFAOYSA-N butyl prop-2-enoate;methyl 2-methylprop-2-enoate;prop-2-enoic acid Chemical compound OC(=O)C=C.COC(=O)C(C)=C.CCCCOC(=O)C=C QHIWVLPBUQWDMQ-UHFFFAOYSA-N 0.000 description 1
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- RJLZSKYNYLYCNY-UHFFFAOYSA-N ethyl carbamate;isocyanic acid Chemical compound N=C=O.CCOC(N)=O RJLZSKYNYLYCNY-UHFFFAOYSA-N 0.000 description 1
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- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- 238000005191 phase separation Methods 0.000 description 1
- 238000009832 plasma treatment Methods 0.000 description 1
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 1
- 229920000172 poly(styrenesulfonic acid) Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
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- 229940005642 polystyrene sulfonic acid Drugs 0.000 description 1
- 229920002742 polystyrene-block-poly(ethylene/propylene) -block-polystyrene Polymers 0.000 description 1
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- 239000004814 polyurethane Substances 0.000 description 1
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- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
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- 238000004381 surface treatment Methods 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Images
Classifications
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- B65D43/00—Lids or covers for rigid or semi-rigid containers
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- B65D75/327—Articles or materials enclosed between two opposed sheets or blanks having their margins united, e.g. by pressure-sensitive adhesive, crimping, heat-sealing, or welding one or both sheets or blanks being recessed to accommodate contents one sheet being recessed, and the other being a flat not- rigid sheet, e.g. puncturable or peelable foil and forming several compartments
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- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
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- C—CHEMISTRY; METALLURGY
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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- B32B2307/748—Releasability
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2575/00—Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes or webs of flexible sheet material, e.g. in folded wrappers
- B65D2575/28—Articles or materials wholly enclosed in composite wrappers, i.e. wrappers formed by association or interconnecting two or more sheets or blanks
- B65D2575/30—Articles or materials enclosed between two opposed sheets or blanks having their margins united, e.g. by pressure-sensitive adhesive, crimping, heat-sealing, or welding
- B65D2575/32—Articles or materials enclosed between two opposed sheets or blanks having their margins united, e.g. by pressure-sensitive adhesive, crimping, heat-sealing, or welding one or both sheets or blanks being recessed to accommodate contents
- B65D2575/3209—Details
- B65D2575/3218—Details with special means for gaining access to the contents
- B65D2575/3245—Details with special means for gaining access to the contents by peeling off the non-rigid sheet
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1352—Polymer or resin containing [i.e., natural or synthetic]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
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- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/28—Web or sheet containing structurally defined element or component and having an adhesive outermost layer
- Y10T428/2813—Heat or solvent activated or sealable
- Y10T428/2817—Heat sealable
- Y10T428/2826—Synthetic resin or polymer
Definitions
- the present invention relates to a film that can be used for, for example, food packaging and electronic component packaging. Moreover, this invention relates to a package provided with the film.
- the cover tape as described above is easily influenced by the surface state of the carrier tape, and the fluctuation of the peel strength is large. Therefore, when such an interface peeling type cover tape is peeled from the carrier tape, the carrier tape often vibrates. When the carrier tape vibrates in this way, problems such as electronic components popping out of the carrier tape are likely to occur.
- An object of the present invention is to provide a film that is hardly affected by the surface state of an adherend such as a carrier tape and has a small fluctuation in peel strength.
- the film according to the present invention includes a surface layer (adhesive layer).
- this film may be formed only from a surface layer (namely, monolayer film), and may be formed from a surface layer and another layer (namely, multilayer film).
- the surface layer is formed with a polymer blend as a main component.
- the polymer blend consists of at least two single segment polymers, at least two multi segment polymers, or at least one single segment polymer and at least one multi segment polymer.
- the “single segment polymer” is a polymer having only one segment, and is any one of a homopolymer, a random copolymer, and an alternating copolymer.
- the “multi-segment polymer” is a polymer having two or more segments, and is either a block copolymer or a graft copolymer.
- a segment means the part in which a structural unit is repeated 10 times or more.
- the maximum value of the absolute value of the difference of the solubility parameter value between all the segments in a polymer blend is 0.40 or more and 1.40 or less.
- the solubility parameter means a Hildebrand solubility parameter.
- the maximum absolute value of the difference in solubility parameter value is preferably 0.90 or more and 1.30 or less, and more preferably 1.00 or more and 1.20 or less.
- two segments having a solubility parameter value from which the maximum value is calculated are 15 parts when the polymer blend is 100 parts by weight. It is preferably contained in an amount of not less than 60 parts by weight. Moreover, it is preferable that the weight ratio of one specific segment and the other specific segment exists in the range of 30:70 to 70:30.
- At least one kind of segment has heat-fusibility.
- a surface layer functions as a heat sealing
- this film can be adhered to the adherend by heat fusion.
- a package according to the present invention includes the film and the packaging container according to (3) described above.
- the opening of the packaging container is covered with the film.
- the absolute value of the difference between the solubility parameter value of the segment having heat-fusibility and the solubility parameter value of the main component of the resin composition forming the surface of the peripheral portion of the opening of the packaging container is 1.90 or less. is there.
- the main component here means what occupies 50 weight% or more in a resin composition.
- the film is well adhered to the packaging container before opening, and the fluctuation of the peel strength of the film can be reduced at the time of opening.
- the peel strength of the film with respect to the packaging container is preferably 0.1 N or more and 1.0 N or less.
- the peel strength is measured according to the standard when using an 8 mm wide carrier tape described in JIS C-0806-3.
- the film is well adhered to the packaging container before opening, and the film can be easily peeled off at the time of opening.
- the film according to the present invention is hardly affected by the surface state of the adherend, and can reduce the fluctuation in peel strength when peeled from the adherend after being adhered to the adherend.
- this film not only has less change in peel strength with time than the conventional interfacial peelable film, but also has a small influence of the material of the adherend on the peel strength, and is in a state of being adhered to the adherend. When transported, it is difficult to peel off naturally.
- FIG. 2 is a cross-sectional view taken along line AA of the package shown in FIG.
- FIG. 3 is an enlarged cross-sectional view of a P portion in FIG. 2. It is a perspective view which shows the state which has peeled the cover tape from the carrier tape. It is a top view which shows the state which peeled the cover tape from the carrier tape.
- the package 100 is mainly composed of a cover tape 200 and a carrier tape (packaging container) 300 as shown in FIGS.
- a cover tape 200 and a carrier tape (packaging container) 300 as shown in FIGS.
- each of the cover tape 200 and the carrier tape 300 will be described in detail.
- the cover tape 200 is a laminated film and includes a base material layer 210, an intermediate layer 220, and an adhesive layer (surface layer) 230.
- the base material layer 210 is made of, for example, a polyester resin such as polyethylene terephthalate (PET) / polyethylene naphthalate (PEN), a polyolefin resin such as polyethylene / polypropylene, a polyamide resin such as nylon (registered trademark), etc.
- An axially stretched film is preferred.
- the thickness of the base material layer 210 is preferably 6 ⁇ m or more and 100 ⁇ m or less.
- the base material layer 210 may be subjected to antistatic treatment on one side.
- the base layer 210 may be subjected to surface treatment such as corona treatment, plasma treatment, and sandblast treatment in advance on the surface on which the intermediate layer 220 or the adhesive layer 230 is formed. Further, for the purpose of increasing the mechanical strength of the cover tape 200, the above stretched film may be laminated.
- the intermediate layer 220 is made of, for example, polyethylene, polyethylene-vinyl acetate copolymer, ethylene-acrylic copolymer, or polyurethane.
- the polyethylene is preferably low density polyethylene.
- middle layer 220 is 10 micrometers or more and 50 micrometers or less. Note that the intermediate layer 220 may be omitted.
- Examples of the method for forming the intermediate layer 220 on the base material layer 210, that is, the base material film, include a dry laminating method and an extrusion laminating method. In view of the flexibility of the base material layer 210, the extrusion laminating method is preferable.
- the adhesive layer (surface layer) 230 is formed from a polymer blend.
- the polymer blend may be composed of a plurality of single segment polymers, may be composed of a plurality of multi-segment polymers, or at least one single-segment polymer and at least one multi-segment polymer. You may be comprised from a polymer.
- the “single segment polymer” is a polymer having only one segment, and is any one of a homopolymer, a random copolymer, and an alternating copolymer.
- the “multi-segment polymer” is a polymer having two or more segments, and is either a block copolymer or a graft copolymer.
- the maximum value of the absolute value of the difference of the solubility parameter value between all the segments in a polymer blend is 0.40 or more and 1.40 or less.
- a conductive substance may be dispersed in the adhesive layer.
- the maximum absolute value of the difference in solubility parameter value between all segments in the polymer blend is smaller than 0.4, the cohesive force increases, resulting in interfacial delamination and the influence of the surface condition of the adherend.
- it exceeds 1.40 the cohesive force is small, so that sufficient cohesive strength cannot be obtained and film forming properties are deteriorated, which is not preferable.
- At least one of the single segment polymer and the multi-segment polymer contained in the polymer blend is a heat-fusible resin, an incompatible resin that is insoluble in the heat-fusible resin, or an antistatic resin. It is preferable. Further, it is more preferable that the polymer blend contains all of the heat-fusible resin, the incompatible resin insoluble to the heat-fusible resin, and the antistatic resin. In such a case, the polymer blend has a phase separation structure.
- heat-fusible resin examples include polyolefin resins, polystyrene resins, polyester resins, vinyl acetate resins, polyurethane resins, and acrylic resins.
- vinyl acetate resin and acrylic resin vinyl chloride-vinyl acetate copolymer, ethylene-acrylic acid copolymer, ethylene-methyl acrylate random copolymer, ethylene-methyl methacrylate random copolymer, ethylene-ethyl acrylate random copolymer
- examples thereof include a copolymer, an ethylene-ethyl methacrylate random copolymer, an ethylene-butyl acrylate random copolymer, and an ethylene-vinyl acetate copolymer.
- polystyrene resin examples include polyethylene, polypropylene, ethylene ⁇ -olefin copolymer, and the like.
- polystyrene resins include polystyrene, styrene / butadiene / styrene block copolymer (SBS), styrene / ethylene / butylene / styrene block copolymer (SEBS), and styrene / isoprene / styrene block copolymer (SIS).
- SBS styrene / butadiene / styrene block copolymer
- SEBS styrene / ethylene / butylene / styrene block copolymer
- SIS styrene / isoprene / styrene block copolymer
- SEPS Styrene / ethylene / propylene / styrene block copolymer
- HSBR hydrogenated styrene / butadiene random copolymer
- polyester resin examples include polyethylene terephthalate, polybutylene terephthalate, and polyethylene naphthalate.
- the heat-fusible resin is an ethylene-methyl acrylate random copolymer or an ethylene-methyl methacrylate random copolymer
- examples of the incompatible resin include methyl methacrylate-styrene random copolymer and polystyrene resin.
- acrylic resins acrylic resins, polyolefin resins, and vinyl acetate resins are preferable.
- ethylene-acrylic acid copolymers ethylene-methyl methacrylate random copolymers
- ethylene-vinyl acetate copolymers Coalescence is particularly preferred.
- antistatic resin examples include polyethylene oxide, polyethylene oxide crosslinked product, polyethylene oxide copolymer, polyethylene glycol, polyethylene glycol copolymer (polypropylene-polyethylene glycol block copolymer, etc.), polyethylene glycol / polyolefin copolymer, etc.
- Quaternary ammonium resins such as nonionic polyethers, quaternary ammonium base-containing methacrylate copolymers, quaternary ammonium base-containing maleimide copolymers, quaternary ammonium base-containing methacrylic copolymers, Polysulfonic acid resins such as polystyrene sulfonic acid soda, ionomers containing monovalent ions such as potassium, polyethers containing Li ions such as polyethers / polyolefin copolymers containing Li ions, Ester amide resin, ethylene oxide-epichlorohydrin-based resins, polyether ester resins, and the like.
- Polysulfonic acid resins such as polystyrene sulfonic acid soda, ionomers containing monovalent ions such as potassium
- polyethers containing Li ions such as polyethers / polyolefin copolymers containing Li ions
- Ester amide resin
- nonionic polyethers and polyethers containing Li ions are preferable, and among them, polyethylene glycol / polyolefin copolymers and polyether / polyolefin copolymers containing Li ions are particularly preferable.
- the two segments (hereinafter referred to as “specific segments”) having the solubility parameter value from which the above-mentioned maximum value is calculated are contained in an amount of 15 parts by weight or more and 60 parts by weight or less when the polymer blend is 100 parts by weight. It is more preferable that it is contained in an amount of 20 to 50 parts by weight. When the amount is less than 15 parts by weight, the sealing property and the antistatic property cannot be compatible, and when the amount is more than 60 parts by weight, the sealing property or the antistatic property is deteriorated.
- the weight ratio of one specific segment to the other specific segment is preferably in the range of 30:70 to 70:30.
- the weight ratio of one specific segment to the other specific segment is smaller than 30 or larger than 70, the sealing property or antistatic property is deteriorated, which is not preferable.
- the thickness of the cover tape 200 is not particularly limited, but is preferably 500 ⁇ m or less, more preferably 200 ⁇ m or less, and even more preferably 100 ⁇ m or less. Moreover, 10 micrometers or more are preferable, 20 micrometers or more are more preferable, and 30 micrometers or more are further more preferable.
- Examples of the method for forming the adhesive layer 230 on the base film or the intermediate layer 220 include a dry laminating method and an extrusion laminating method. In view of the flexibility of the base material layer 210, the extrusion laminating method is preferable.
- the material of the carrier tape 300 is not particularly limited, and examples thereof include various resins such as polystyrene resin, polyethylene resin, polypropylene resin, polyester resin (for example, polyethylene terephthalate resin), and polycarbonate resin.
- the absolute value of the difference between the “solubility parameter value of the main component of the carrier tape 300” and the “solubility parameter value of the adhesive resin of the cover tape 200” is preferably small, but at least 1. It is 90 or less, and preferably 1.85 or less.
- the main component here means what occupies 50 weight% or more in the material which comprises the carrier tape 300.
- conductive fillers such as carbon black, graphite, and carbon fiber are dispersed in the material of the carrier tape 300.
- the conductive filler imparts conductivity to the carrier tape 300 and suppresses the carrier tape 300 from being charged. Therefore, the electronic component 400 packaged with the package 100 is not easily destroyed by static electricity of the carrier tape 300.
- the pocket 310 is a housing portion of the electronic component 400, and a plurality of pockets 310 are formed at equal intervals along the longitudinal direction of the carrier tape 300 as shown in FIG.
- the pocket 310 is formed, for example, by subjecting a material sheet of the carrier tape 300 to hot press molding, hot vacuum molding, or hot air compression molding.
- a plurality of sprocket holes 320 are holes formed at regular intervals along the longitudinal direction of the carrier tape 300.
- the sprocket hole 320 is formed at a position that is not covered with the cover tape 200 when the cover tape 200 is bonded to the carrier tape 300.
- the sprocket hole 320 is fitted with teeth of a sprocket wheel (not shown). When the sprocket wheel rotates with the sprocket wheel fitted in the sprocket hole 320, the carrier tape 300 is conveyed.
- Cover tape 200 is heat sealed to carrier tape 300.
- This heat sealing is performed using, for example, a sealing machine.
- the heat seal is normally performed with a width of 0.3 mm or more and 1.0 mm or less along the longitudinal direction of the cover tape 200 so as to pass through both end portions of the pocket 310 in the width direction.
- the peel strength of the film from the carrier tape (packaging container) is preferably 0.1 N or more and 1.0 N or less. More preferably, it is 2N or more and 0.7N or less. If the peel strength is less than 0.1N, it is easy to peel naturally, and if it is greater than 1.0N, problems such as electronic components popping out of the carrier tape due to vibration of the carrier tape are likely to occur.
- the absolute value of the difference between “the solubility parameter value of the main component of the carrier tape 300” and “the solubility parameter value of the adhesive resin of the cover tape 200” is 1.90 or less. In general, the closer the solubility parameter values of the two materials, the better the materials will adhere. Therefore, the carrier tape 300 and the cover tape 200 according to the present embodiment adhere well.
- the cover tape 200 according to the previous embodiment is heat-sealed to the carrier tape 300 via the adhesive layer 230, the cover tape 200 may be adhered to the carrier tape 300 via an adhesive.
- the adhesive layer may not contain the heat-fusible resin. However, even in such a case, it is essential that the adhesive layer is peeled off by cohesive failure.
- the intermediate layer 220 is provided in the cover tape 200 according to the previous embodiment, the intermediate layer 220 may be omitted as described above.
- the cover tape 200 may be separately provided with an antistatic layer.
- the antistatic layer is provided between the base material layer 210 and the intermediate layer 220 (in the case of a three-layer structure) or between the base material layer 210 and the adhesive layer 230 (in the case of a two-layer structure). Is preferred.
- the antistatic layer include those in which alkyl quaternary ammonium ethosulphate and propylene carbonate are dispersed in urethane-isocyanate.
- the adhesive resin is a single segment polymer, but the adhesive resin is a multi-segment polymer, that is, a block copolymer or a graft copolymer. May be.
- the absolute value of the difference between “the solubility parameter value of the segment contributing to adhesiveness” and “the solubility parameter value of the main component of the carrier tape 300” may be 1.90 or less.
- cover tape and the package according to the present invention will be described in more detail with reference to Examples and Comparative Examples. These examples and comparative examples do not limit the present invention.
- EMA segment ethylene-methyl acrylate random copolymer
- MS segment ethylene-methyl acrylate random copolymer
- PP-PEG resin polypropylene-polyethylene glycol block copolymer
- the PP-PEG resin is composed of a polypropylene segment (hereinafter abbreviated as “PP segment”) and a polyethylene glycol segment (hereinafter abbreviated as “PEG segment”).
- the weight blending ratio of the EMA segment, the MS segment, the PP segment, and the PEG segment is 60: 10: 15: 15.
- Carrier Tape As carrier tape, (A) 80 parts by weight of impact-resistant polystyrene (HT516 manufactured by A & M Styrene Co., Ltd.), 5 parts by weight of ethylene-vinyl alcohol copolymer (Mitsui DuPont Polychemical Co., Ltd.) A carrier tape (hereinafter referred to as “PS carrier tape”) composed of a mixture of Evaflex P2505) and 15 parts by weight of carbon black (Denka Black granular material manufactured by Denki Kagaku Kogyo Co., Ltd.), and (B) 67 parts by weight of polycarbonate, A carrier tape (hereinafter referred to as “PC carrier tape”) comprising a mixture of 22 parts by weight of PCTG (SKYGREEN J2003 manufactured by SK Chemical Co., Ltd.) and 11 parts by weight of carbon black (Ketjen Black International manufactured by Ketjen Black International) is used. It was.
- PC carrier tape A carrier tape (hereinafter referred to as “PC carrier tape”) comprising
- the main component of the PS carrier tape is high-impact polystyrene, and its solubility parameter value is 8.60 to 9.10.
- the main component of the PC carrier tape is polycarbonate, and its solubility parameter value is 9.80 to 10.00.
- the absolute value of the difference between “the solubility parameter value of the main component of the PS carrier tape” and “the solubility parameter value of the EMA segment as the adhesive resin of the cover tape” is 0.09 (minimum value), 0.76. (Maximum value), both of which were 1.90 or less.
- the absolute value of the difference between “the solubility parameter value of the main component of the PC carrier tape” and “the solubility parameter value of the EMA segment as the adhesive resin of the cover tape” is 1.29 (minimum value), 1.66. (Maximum value), both of which were 1.90 or less.
- a cover tape was prepared and a peel test was conducted in the same manner as in Example 1 except that the EMA segment was 65 parts by weight, the MS segment was 5 parts by weight, and the PP-PEG resin was 30 parts by weight.
- the polymer blend is 100 parts by weight, 20 parts by weight of the MS segment and PP segment are contained in the polymer blend.
- the absolute value of the difference between “the solubility parameter value of the main component of the PS carrier tape” and “the solubility parameter value of the EMA segment as the adhesive resin of the cover tape” is 0.09 (minimum value), 0.76. (Maximum value), both of which were 1.90 or less.
- the absolute value of the difference between “the solubility parameter value of the main component of the PC carrier tape” and “the solubility parameter value of the EMA segment as the adhesive resin of the cover tape” is 1.29 (minimum value), 1.66. (Maximum value), both of which were 1.90 or less.
- MS segment methyl methacrylate-styrene random copolymer (Atelet MM70 manufactured by Nippon A & L Co., Ltd.)
- MS segment methyl methacrylate-styrene random copolymer (hereinafter abbreviated as “MS segment”) (Estyrene MS600NT manufactured by Nippon Steel Chemical Co., Ltd.)
- a cover tape was prepared in the same manner as in Example 1 except that it was prepared, and a peel test was performed.
- the copolymerization ratio and solubility parameter value of the MS segment according to this example were as follows.
- the absolute value of the difference between “the solubility parameter value of the main component of the PS carrier tape” and “the solubility parameter value of the EMA segment as the adhesive resin of the cover tape” is 0.09 (minimum value), 0.76. (Maximum value), both of which were 1.90 or less.
- the absolute value of the difference between “the solubility parameter value of the main component of the PC carrier tape” and “the solubility parameter value of the EMA segment as the adhesive resin of the cover tape” is 1.29 (minimum value), 1.66. (Maximum value), both of which were 1.90 or less.
- MS segment methyl methacrylate-styrene random copolymer (Atelet MM70 manufactured by Nippon A & L Co., Ltd.)
- MS segment methyl methacrylate-styrene random copolymer (hereinafter abbreviated as “MS segment”) (Estyrene MS300 manufactured by Nippon Steel Chemical Co., Ltd.)
- MS segment methyl methacrylate-styrene random copolymer
- the maximum value of absolute value of difference in solubility parameter value between segments is 0.65 (minimum value), 1.12 (maximum value). Value) and was within the range of 0.40 to 1.40.
- the segments having the solubility parameter value from which the maximum value is calculated were the MS segment and the PP segment. When the polymer blend is 100 parts by weight, the MS segment and the PP segment are contained in 25 parts by weight in the polymer blend.
- the absolute value of the difference between “the solubility parameter value of the main component of the PS carrier tape” and “the solubility parameter value of the EMA segment as the adhesive resin of the cover tape” is 0.09 (minimum value), 0.76. (Maximum value), both of which were 1.90 or less.
- the absolute value of the difference between “the solubility parameter value of the main component of the PC carrier tape” and “the solubility parameter value of the EMA segment as the adhesive resin of the cover tape” is 1.29 (minimum value), 1.66. (Maximum value), both of which were 1.90 or less.
- a cover tape was prepared in the same manner as in Example 4 except that the EMA segment was 45 parts by weight, the MS segment was 25 parts by weight, and the PP-PEG resin was 30 parts by weight. A test was conducted. When the polymer blend is 100 parts by weight, the MS segment and PP segment are contained in 40 parts by weight in the polymer blend.
- the absolute value of the difference between “the solubility parameter value of the main component of the PS carrier tape” and “the solubility parameter value of the EMA segment as the adhesive resin of the cover tape” is 0.09 (minimum value), 0.76. (Maximum value), both of which were 1.90 or less.
- the absolute value of the difference between “the solubility parameter value of the main component of the PC carrier tape” and “the solubility parameter value of the EMA segment as the adhesive resin of the cover tape” is 1.29 (minimum value), 1.66. (Maximum value), both of which were 1.90 or less.
- a cover tape was prepared in the same manner as in Example 4 except that the EMA segment was 35 parts by weight, the MS segment was 35 parts by weight, and the PP-PEG resin was 30 parts by weight. A test was conducted. When the polymer blend is 100 parts by weight, 50 parts by weight of the MS segment and PP segment are contained in the polymer blend.
- the absolute value of the difference between “the solubility parameter value of the main component of the PS carrier tape” and “the solubility parameter value of the EMA segment as the adhesive resin of the cover tape” is 0.09 (minimum value), 0.76. (Maximum value), both of which were 1.90 or less.
- the absolute value of the difference between “the solubility parameter value of the main component of the PC carrier tape” and “the solubility parameter value of the EMA segment as the adhesive resin of the cover tape” is 1.29 (minimum value), 1.66. (Maximum value), both of which were 1.90 or less.
- MS segment methyl methacrylate-styrene random copolymer (Atrete MM70 manufactured by Nippon A & L Co., Ltd.)
- MS segment methyl methacrylate-styrene random copolymer (hereinafter abbreviated as "MS segment") (Estyrene MS200NT manufactured by Nippon Steel Chemical Co., Ltd.)
- MS segment methyl methacrylate-styrene random copolymer
- a cover tape was prepared in the same manner as in Example 1 except that it was prepared, and a peel test was performed.
- the copolymerization ratio and solubility parameter value of the MS segment according to this example were as follows.
- the maximum value of absolute value of difference in solubility parameter value between segments is 0.60 (minimum value), 1.08 (maximum value) Value) and was within the range of 0.40 to 1.40.
- the segments having the solubility parameter value from which the maximum value is calculated were the MS segment and the PP segment. When the polymer blend is 100 parts by weight, the MS segment and the PP segment are contained in 25 parts by weight in the polymer blend.
- the absolute value of the difference between “the solubility parameter value of the main component of the PS carrier tape” and “the solubility parameter value of the EMA segment as the adhesive resin of the cover tape” is 0.09 (minimum value), 0.76. (Maximum value), both of which were 1.90 or less.
- the absolute value of the difference between “the solubility parameter value of the main component of the PC carrier tape” and “the solubility parameter value of the EMA segment as the adhesive resin of the cover tape” is 1.29 (minimum value), 1.66. (Maximum value), both of which were 1.90 or less.
- a cover tape was prepared in the same manner as in Example 7 except that the EMA segment was 35 parts by weight, the MS segment was 35 parts by weight, and the PP-PEG resin was 30 parts by weight. A test was conducted. When the polymer blend is 100 parts by weight, 50 parts by weight of the MS segment and PP segment are contained in the polymer blend.
- the absolute value of the difference between “the solubility parameter value of the main component of the PS carrier tape” and “the solubility parameter value of the EMA segment as the adhesive resin of the cover tape” is 0.09 (minimum value), 0.76. (Maximum value), both of which were 1.90 or less.
- the absolute value of the difference between “the solubility parameter value of the main component of the PC carrier tape” and “the solubility parameter value of the EMA segment as the adhesive resin of the cover tape” is 1.29 (minimum value), 1.66. (Maximum value), both of which were 1.90 or less.
- PS segment polystyrene (hereinafter abbreviated as “PS segment”) (Toyostyrene G210C manufactured by Toyo Styrene Co., Ltd.) was prepared instead of methyl methacrylate-styrene random copolymer (Atrete MM70 manufactured by Nippon A & L Co., Ltd.)
- a cover tape was prepared and a peel test was performed.
- solubility parameter value of the PS segment according to this example was as follows.
- PS segment solubility parameter value Solubility parameter value: 8.60 to 9.10
- the maximum absolute value of the difference in solubility parameter value between segments is 0.50 (minimum value), 1.00 (maximum value) Value) and was within the range of 0.40 to 1.40.
- the segment which has the solubility parameter value from which this maximum value is calculated was a PS segment and a PP segment. When the polymer blend is 100 parts by weight, the PS segment and the PP segment are contained in 25 parts by weight in the polymer blend.
- the absolute value of the difference between “the solubility parameter value of the main component of the PS carrier tape” and “the solubility parameter value of the EMA segment as the adhesive resin of the cover tape” is 0.09 (minimum value), 0.76. (Maximum value), both of which were 1.90 or less.
- the absolute value of the difference between “the solubility parameter value of the main component of the PC carrier tape” and “the solubility parameter value of the EMA segment as the adhesive resin of the cover tape” is 1.29 (minimum value), 1.66. (Maximum value), both of which were 1.90 or less.
- EMA segment An ethylene-methyl acrylate random copolymer (hereinafter abbreviated as “EMA segment”) instead of an ethylene-methyl acrylate random copolymer (Elvalloy AC 1820 manufactured by Mitsui DuPont Polychemical Co., Ltd.) (Mitsui DuPont Polychemical Co., Ltd.)
- EMA segment ethylene-methyl acrylate random copolymer
- Elvalloy AC 1820 manufactured by Mitsui DuPont Polychemical Co., Ltd.
- cover tape was prepared and a peel test was performed in the same manner as in Example 1 except that Elvalloy AC 1913) was prepared.
- the copolymerization ratio and solubility parameter value of the EMA segment according to this example were as follows.
- the absolute value of the difference between “the solubility parameter value of the main component of the PS carrier tape” and “the solubility parameter value of the EMA segment as the adhesive resin of the cover tape” is 0.23 (minimum value), 0.91. (Maximum value), both of which were 1.90 or less.
- the absolute value of the difference between “the solubility parameter value of the main component of the PC carrier tape” and “the solubility parameter value of the EMA segment as the adhesive resin of the cover tape” is 1.43 (minimum value), 1.81. (Maximum value), both of which were 1.90 or less.
- EMMA segment Ethylene-methyl methacrylate random copolymer (hereinafter abbreviated as “EMMA segment”) instead of ethylene-methyl acrylate random copolymer (Elvalloy AC 1820 manufactured by Mitsui DuPont Polychemical Co., Ltd.) (Aclift WH303F manufactured by Sumitomo Chemical Co., Ltd.) ) was prepared in the same manner as in Example 1 except that a cover tape was prepared and a peel test was performed.
- the copolymerization ratio and solubility parameter value of the EMMA segment according to this example were as follows.
- the absolute value of the difference between “the solubility parameter value of the main component of the PS carrier tape” and “the solubility parameter value of the EMA segment as the adhesive resin of the cover tape” is 0.25 (minimum value), 0.98. (Maximum value), both of which were 1.90 or less.
- Comparative Example 1 except that the ethylene-methyl acrylate random copolymer (Mitsui / DuPont Polychemical Co., Ltd. Elvalloy AC 1820) was replaced with an ethylene-methyl methacrylate random copolymer (Sumitomo Chemical Co., Ltd., ACLIFT WH303F). A cover tape was prepared and a peel test was performed.
- Comparative Example 1 except that the ethylene-methyl acrylate random copolymer (Mitsui-DuPont Polychemical Co., Ltd. Elvalloy AC 1820) was replaced with an ethylene-methyl methacrylate random copolymer (Sumitomo Chemical Co., Ltd. ACRlift WK402). A cover tape was prepared and a peel test was performed.
- EMMA segment ethylene-methyl methacrylate random copolymer (hereinafter abbreviated as “EMMA segment”) (Aclift WK402 manufactured by Sumitomo Chemical Co., Ltd.) is prepared as an adhesive resin, and polypropylene (hereinafter referred to as “PP segment” as an incompatible resin). (“J106” manufactured by Grand Polymer Co., Ltd.) was prepared.
- EMMA segment ethylene-methyl methacrylate random copolymer
- PP segment polypropylene
- peel test was performed in the same manner as the peel test of Example 1.
- the adhesive layer was peeled off at the interface (see Table 2).
- the film according to the present invention is not easily affected by the surface state of the adherend, and can have a small fluctuation in peel strength when peeled from the adherend after being adhered to the adherend.
- it is useful as a cover tape, a lid for food packaging, or the like.
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Abstract
Description
本願は、2011年3月30日に、日本に出願された特願2011-074178号に基づき優先権を主張し、その内容をここに援用する。
カバーテープ200は、図3に示されるように、積層フィルムであって、基材層210、中間層220及び接着層(表面層)230から構成されている。
酢酸ビニル系樹脂及びアクリル樹脂としては、塩化ビニル-酢酸ビニル共重合体、エチレン-アクリル酸共重合体、エチレン-メチルアクリレートランダム共重合体、エチレン-メチルメタクリレートランダム共重合体、エチレン-エチルアクリレートランダム共重合体、エチレン-エチルメタクリレートランダム共重合体、エチレン-ブチルアクリレートランダム共重合体、エチレン-酢酸ビニル共重合体等が挙げられる。
上記帯電防止樹脂の中でも、ノニオン系のポリエーテル及びLiイオンを含有するポリエーテルが好ましく、中でも、ポリエチレングリコール・ポリオレフィン共重合体、Liイオンを含有するポリエーテル・ポリオレフィン共重合体が特に好ましい。
キャリアテープ300には、図1および図2に示されるように、ポケット310及びスプロケットホール320が形成されている。
カバーテープ200は、キャリアテープ300にヒートシールされる。このヒートシールは、例えば、シール機を用いて行われる。ヒートシールは、通常、ポケット310の幅方向の両際部分を通るように、カバーテープ200の長手方向に沿って標準的には0.3mm以上1.0mm以下の幅で行われる。
図4および図5に示されるように、本実施の形態に係るカバーテープ200がキャリアテープ300から剥離されると、接着層230が凝集破壊される。その結果、カバーテープ側では接着層230の一部が剥ぎ取られた状態となり(図4の符号RC参照)、キャリアテープ側では接着層230の残部RSがキャリアテープ300に残存する状態となる。
キャリアテープ(包装容器)に対するフィルムの剥離強度(JIS C-0806-3に記載の8mm幅キャリアテープ使用時の規格に準じる)は、0.1N以上1.0N以下であることが好ましく、0.2N以上0.7N以下であることがさらに好ましい。
剥離強度が0.1Nより小さい場合には、自然剥離されやすくなり、1.0Nより大きい場合には、キャリアテープの振動により電子部品がキャリアテープから飛び出す等の不具合が生じやすくなり、好ましくない。
(1)本実施の形態に係るカバーテープ200は、キャリアテープ300から剥離されるとき、凝集破壊剥離される。このため、このフィルムは、被着体の表面状態の影響を受けにくく、被着体に接着された後にその被着体から剥離される場合において剥離強度のふれを小さくすることができる。
(A)先の実施形態に係るカバーテープ200は接着層230を介してキャリアテープ300にヒートシールされたが、カバーテープ200は接着剤を介してキャリアテープ300に接着されてもよい。なお、かかる場合、接着層には熱融着性樹脂が含有されていなくてもよい。ただし、かかる場合であっても、接着層は凝集破壊剥離することが必須である。
接着性樹脂としてエチレン-メチルアクリレートランダム共重合体(以下「EMAセグメント」と略する)(三井・デュポンポリケミカル株式会社製エルバロイAC 1820)を用意し、非相溶樹脂としてメチルメタクリレート-スチレンランダム共重合体(以下「MSセグメント」と略する)(日本エイアンドエル株式会社製アトレーテMM70)を用意し、帯電防止樹脂としてポリプロピレン-ポリエチレングリコールブロック共重合体(以下「PP-PEG樹脂」と略する)(三洋化成工業株式会社製ペレスタット212)を用意した。
各セグメントの詳細は以下の通りである。
a)EMAセグメント
共重合比(重量比)/エチレン:メチルアクリレート=80:20
溶解度パラメータ値/8.34~8.51
b)MSセグメント
共重合比(重量比)/メチルメタクリレート:スチレン=70:30
溶解度パラメータ値/8.95~9.38
c)PPセグメント
溶解度パラメータ値/8.10
d)PEGセグメント
溶解度パラメータ値/8.63
上記ポリマーブレンド中の全セグメント間の溶解度パラメータ値の差の絶対値は以下の通りである。
EMAセグメント-MSセグメント:0.44(最小値),1.04(最大値)
EMAセグメント-PPセグメント:0.24(最小値),0.41(最大値)
EMAセグメント-PEGセグメント:0.12(最小値),0.29(最大値)
MSセグメント-PPセグメント:0.85(最小値),1.28(最大値)
MSセグメント-PEGセグメント:0.32(最小値),0.75(最大値)
PPセグメント-PEGセグメント:0.53(最小値)
セグメント間の溶解度パラメータ値の差の絶対値の最大値は、上記の通り、0.85(最小値),1.28(最大値)であり、0.40~1.40の範囲内であった。なお、この最大値を算出する元になる溶解度パラメータ値を有するセグメントは、MSセグメント及びPPセグメントであった。ポリマーブレンドを100重量部としたとき、MSセグメント及びPPセグメントは、ポリマーブレンド中に25重量部含有されることになる。
押し出しラミネート法により上述のペレットの加熱融解物をポリエチレンテレフタレート二軸延伸フィルム(東洋紡績株式会社製)上に押出して、二層構造のカバーテープを作製した。
(1)キャリアテープ
キャリアテープとして、(A)80重量部の耐衝撃性ポリスチレン(A&Mスチレン株式会社製HT516)、5重量部のエチレン-ビニルアルコール共重合体(三井・デュポンポリケミカル株式会社製エバフレックスP2505)および15重量部のカーボンブラック(電気化学工業株式会社製デンカブラック粒状体)の混合物から成るキャリアテープ(以下「PSキャリアテープ」という)と、(B)67重量部のポリカーボネート、22重量部のPCTG(SKケミカル株式会社製SKYGREEN J2003)および11重量部のカーボンブラック(ケッチェンブラックインターナショナル製ケッチェンブラックEC)の混合物から成るキャリアテープ(以下「PCキャリアテープ」という)とを用意した。
PSキャリアテープ及びPCキャリアテープそれぞれに対して上述のカバーテープをヒートシールした。なお、ヒートシールは、シール機(ISMECA社製、品名:MBM-4000)を用いて、シール温度180℃、シール時間0.3秒、シール圧力9.8Nの条件下で行われた。
JIS C-0806-3の記載の8mm幅キャリアテープ使用時の規格に準拠して、165°から180°の剥離角度にてカバーテープをPCキャリアテープから剥離したときの平均荷重値を剥離強度とした。なお、本実施例に係るPCキャリアテープに対するカバーテープの剥離強度は、0.55Nであった(表1参照)。
また、本実施例に係るカバーテープは、PCキャリアテープおよびPSキャリアテープから剥離させたとき、接着層が凝集破壊していた(表1参照)。
本実施例に係るPCキャリアテープに対するカバーテープの剥離強度は、0.53Nであった。また、本実施例に係るカバーテープは、PCキャリアテープおよびPSキャリアテープから剥離させたとき、接着層が凝集破壊していた(表1参照)。
共重合比(重量比):メチルメタクリレート:スチレン=60:40
溶解度パラメータ値:8.90~9.34
上記ポリマーブレンド中の全セグメント間の溶解度パラメータ値の差の絶対値は以下の通りである。
EMAセグメント-MSセグメント:0.39(最小値),1.00(最大値)
EMAセグメント-PPセグメント:0.24(最小値),0.41(最大値)
EMAセグメント-PEGセグメント:0.12(最小値),0.29(最大値)
MSセグメント-PPセグメント:0.80(最小値),1.24(最大値)
MSセグメント-PEGセグメント:0.27(最小値),0.71(最大値)
PPセグメント-PEGセグメント:0.53(最小値)
セグメント間の溶解度パラメータ値の差の絶対値の最大値は、上記の通り、0.80(最小値),1.24(最大値)であり、0.40~1.40の範囲内であった。なお、この最大値を算出する元になる溶解度パラメータ値を有するセグメントは、MSセグメント及びPPセグメントであった。ポリマーブレンドを100重量部としたとき、MSセグメント及びPPセグメントは、ポリマーブレンド中に25重量部含有されることになる。
本実施例に係るPCキャリアテープに対するカバーテープの剥離強度は、0.28Nであった。また、本実施例に係るカバーテープは、PCキャリアテープおよびPSキャリアテープから剥離させたとき、接着層が凝集破壊していた(表1参照)。
共重合比(重量比):メチルメタクリレート:スチレン=30:70
溶解度パラメータ値:8.75~9.22
上記ポリマーブレンド中の全セグメント間の溶解度パラメータ値の差の絶対値は以下の通りである。
EMAセグメント-MSセグメント:0.24(最小値),0.88(最大値)
EMAセグメント-PPセグメント:0.24(最小値),0.41(最大値)
EMAセグメント-PEGセグメント:0.12(最小値),0.29(最大値)
MSセグメント-PPセグメント:0.65(最小値),1.12(最大値)
MSセグメント-PEGセグメント:0.12(最小値),0.59(最大値)
PPセグメント-PEGセグメント:0.53(最小値)
セグメント間の溶解度パラメータ値の差の絶対値の最大値は、上記の通り、0.65(最小値),1.12(最大値)であり、0.40~1.40の範囲内であった。なお、この最大値を算出する元になる溶解度パラメータ値を有するセグメントは、MSセグメント及びPPセグメントであった。ポリマーブレンドを100重量部としたとき、MSセグメント及びPPセグメントは、ポリマーブレンド中に25重量部含有されることになる。
本実施例に係るPCキャリアテープに対するカバーテープの剥離強度は、0.59Nであった。また、本実施例に係るカバーテープは、PCキャリアテープおよびPSキャリアテープから剥離させたとき、接着層が凝集破壊していた(表1参照)。
本実施例に係るPCキャリアテープに対するカバーテープの剥離強度は、0.28Nであった。また、本実施例に係るカバーテープは、PCキャリアテープおよびPSキャリアテープから剥離させたとき、接着層が凝集破壊していた(表1参照)。
本実施例に係るPCキャリアテープに対するカバーテープの剥離強度は、0.14Nであった。また、本実施例に係るカバーテープは、PCキャリアテープおよびPSキャリアテープから剥離させたとき、接着層が凝集破壊していた(表1参照)。
共重合比(重量比):メチルメタクリレート:スチレン=20:80
溶解度パラメータ値:8.70~9.18
上記ポリマーブレンド中の全セグメント間の溶解度パラメータ値の差の絶対値は以下の通りである。
EMAセグメント-MSセグメント:0.19(最小値),0.84(最大値)
EMAセグメント-PPセグメント:0.24(最小値),0.41(最大値)
EMAセグメント-PEGセグメント:0.12(最小値),0.29(最大値)
MSセグメント-PPセグメント:0.60(最小値),1.08(最大値)
MSセグメント-PEGセグメント:0.07(最小値),0.55(最大値)
PPセグメント-PEGセグメント:0.53(最小値)
セグメント間の溶解度パラメータ値の差の絶対値の最大値は、上記の通り、0.60(最小値),1.08(最大値)であり、0.40~1.40の範囲内であった。なお、この最大値を算出する元になる溶解度パラメータ値を有するセグメントは、MSセグメント及びPPセグメントであった。ポリマーブレンドを100重量部としたとき、MSセグメント及びPPセグメントは、ポリマーブレンド中に25重量部含有されることになる。
本実施例に係るPCキャリアテープに対するカバーテープの剥離強度は、0.52Nであった。また、本実施例に係るカバーテープは、PCキャリアテープおよびPSキャリアテープから剥離させたとき、接着層が凝集破壊していた(表1参照)。
本実施例に係るPCキャリアテープに対するカバーテープの剥離強度は、0.34Nであった。また、本実施例に係るカバーテープは、PCキャリアテープおよびPSキャリアテープから剥離させたとき、接着層が凝集破壊していた(表1参照)。
溶解度パラメータ値:8.60~9.10
上記ポリマーブレンド中の全セグメント間の溶解度パラメータ値の差の絶対値は以下の通りである。
EMAセグメント-PSセグメント:0.09(最小値),0.76(最大値)
EMAセグメント-PPセグメント:0.24(最小値),0.41(最大値)
EMAセグメント-PEGセグメント:0.12(最小値),0.29(最大値)
PSセグメント-PPセグメント:0.50(最小値),1.00(最大値)
PSセグメント-PEGセグメント:0.03(最小値),0.47(最大値)
PPセグメント-PEGセグメント:0.53(最小値)
セグメント間の溶解度パラメータ値の差の絶対値の最大値は、上記の通り、0.50(最小値),1.00(最大値)であり、0.40~1.40の範囲内であった。なお、この最大値を算出する元になる溶解度パラメータ値を有するセグメントは、PSセグメント及びPPセグメントであった。ポリマーブレンドを100重量部としたとき、PSセグメント及びPPセグメントは、ポリマーブレンド中に25重量部含有されることになる。
本実施例に係るPCキャリアテープに対するカバーテープの剥離強度は、0.57Nであった。また、本実施例に係るカバーテープは、PCキャリアテープおよびPSキャリアテープから剥離させたとき、接着層が凝集破壊していた(表1参照)。
共重合比(重量比):エチレン:メチルアクリレート=87:13
溶解度パラメータ値:8.19~8.37
上記ポリマーブレンド中の全セグメント間の溶解度パラメータ値の差の絶対値は以下の通りである。
EMAセグメント-MSセグメント:0.58(最小値),1.19(最大値)
EMAセグメント-PPセグメント:0.09(最小値),0.27(最大値)
EMAセグメント-PEGセグメント:0.26(最小値),0.44(最大値)
MSセグメント-PPセグメント:0.85(最小値),1.28(最大値)
MSセグメント-PEGセグメント:0.32(最小値),0.75(最大値)
PPセグメント-PEGセグメント:0.53(最小値)
セグメント間の溶解度パラメータ値の差の絶対値の最大値は、上記の通り、0.85(最小値),1.28(最大値)であり、0.40~1.40の範囲内であった。なお、この最大値を算出する元になる溶解度パラメータ値を有するセグメントは、MSセグメント及びPPセグメントであった。ポリマーブレンドを100重量部としたとき、MSセグメント及びPPセグメントは、ポリマーブレンド中に25重量部含有されることになる。
本実施例に係るPCキャリアテープに対するカバーテープの剥離強度は、0.26Nであった。また、本実施例に係るカバーテープは、PCキャリアテープおよびPSキャリアテープから剥離させたとき、接着層が凝集破壊していた(表1参照)。
共重合比(重量比):エチレン:メチルメタクリレート=82:18
溶解度パラメータ値:8.12~8.35
上記ポリマーブレンド中の全セグメント間の溶解度パラメータ値の差の絶対値は以下の通りである。
EMMAセグメント-MSセグメント:0.60(最小値),1.26(最大値)
EMMAセグメント-PPセグメント:0.02(最小値),0.25(最大値)
EMMAセグメント-PEGセグメント:0.28(最小値),0.51(最大値)
MSセグメント-PPセグメント:0.85(最小値),1.28(最大値)
MSセグメント-PEGセグメント:0.32(最小値),0.75(最大値)
PPセグメント-PEGセグメント:0.53(最小値)
セグメント間の溶解度パラメータ値の差の絶対値の最大値は、上記の通り、0.85(最小値),1.28(最大値)であり、0.40~1.40の範囲内であった。なお、この最大値を算出する元になる溶解度パラメータ値を有するセグメントは、MSセグメント及びPPセグメントであった。ポリマーブレンドを100重量部としたとき、MSセグメント及びPPセグメントは、ポリマーブレンド中に25重量部含有されることになる。
本実施例に係るPCキャリアテープに対するカバーテープの剥離強度は、0.21Nであった。また、本実施例に係るカバーテープは、PCキャリアテープおよびPSキャリアテープから剥離させたとき、接着層が凝集破壊していた(表1参照)。
押し出しラミネート法によりエチレン-メチルアクリレートランダム共重合体(三井・デュポンポリケミカル株式会社製エルバロイAC 1820)の加熱融解物をポリエチレンテレフタレート二軸延伸フィルム(東洋紡績株式会社製)上に押出して、カバーテープを作製した。
剥離試験は、実施例1の剥離試験と同様にして行われた。
本比較例に係るカバーテープは、キャリアテープから剥離させたとき、接着層が界面剥離していた(表2参照)。
(比較例2)
(比較例3)
(比較例4)
(比較例5)
接着性樹脂としてエチレン-メチルメタクリレートランダム共重合体(以下「EMMAセグメント」と略する)(住友化学株式会社製アクリフト WK402)を用意し、非相溶樹脂としてポリプロピレン(以下「PPセグメント」と略する)(グランドポリマー社製J106)を用意した。
各セグメントの詳細は以下の通りである。
a)EMMAセグメント
共重合比(重量比):エチレン:メチルメタクリレート=75:25
溶解度パラメータ値:8.20~8.45
b)PPセグメント
溶解度パラメータ値:8.10
上記ポリマーブレンド中のセグメント間の溶解度パラメータ値の差の絶対値は以下の通りである。
EMMAセグメント-PPセグメント:0.10(最小値),0.35(最大値)
セグメント間の溶解度パラメータ値の差の絶対値の最大値は、上記の通り、0.10(最小値),0.35(最大値)であり、0.40~1.40の範囲外であった。
押し出しラミネート法により上述のペレットの加熱融解物をポリエチレンテレフタレート二軸延伸フィルム(東洋紡績株式会社製)上に押出して、カバーテープを作製した。
200 カバーテープ
230 接着層(表面層,熱融着層)
300 キャリアテープ
Claims (5)
- 少なくとも2種の単セグメントポリマー、少なくとも2種の複セグメントポリマー、または、少なくとも1種の単セグメントポリマーと少なくとも1種の複セグメントポリマーとからなるポリマーブレンド物を主成分とする表面層を備え、
前記ポリマーブレンド物中の全セグメント間の溶解度パラメータ値の差の絶対値の最大値が0.40以上1.40以下であるフィルム。 - 前記最大値を算出する元になる溶解度パラメータ値を有する2つの特定セグメントは、前記ポリマーブレンド物を100重量部としたとき、15重量部以上60重量部以下含有され、一方の前記特定セグメントと他方の前記特定セグメントとの重量比は、30:70から70:30の範囲内である請求項1に記載のフィルム。
- 少なくとも1種の前記セグメントには、熱融着性があり、前記表面層は、熱融着層として機能する請求項1または2に記載のフィルム。
- 請求項3に記載のフィルムと、開口が前記フィルムで覆われる包装容器とを備え、前記熱融着性を有するセグメントの溶解度パラメータ値と、前記包装容器の前記開口の周辺部の表面を形成する樹脂組成物の主成分との溶解度パラメータ値との差の絶対値が1.90以下である包装体。
- 前記包装容器に対する前記フィルムの剥離強度(JIS C-0806-3に記載の8mm幅キャリアテープ使用時の規格に準じる)は、0.1N以上1.0N以下である請求項4に記載の包装体。
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WO2018061442A1 (ja) * | 2016-09-28 | 2018-04-05 | 住友ベークライト株式会社 | 樹脂組成物、カバーテープおよび電子部品用包装体 |
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MY181505A (en) * | 2013-07-09 | 2020-12-24 | Sumitomo Bakelite Co | Cover tape for packaging electronic part |
JP6201751B2 (ja) * | 2013-12-27 | 2017-09-27 | 住友ベークライト株式会社 | 包装用カバーテープ |
JP6901712B2 (ja) * | 2016-03-16 | 2021-07-14 | 国立研究開発法人産業技術総合研究所 | 包装材 |
CN110770144B (zh) * | 2017-06-22 | 2021-10-26 | 住友电木株式会社 | 盖带及电子部件包装体 |
JP2019204933A (ja) * | 2018-05-25 | 2019-11-28 | デクセリアルズ株式会社 | 電子部品供給体、電子部品供給リール |
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- 2012-03-26 WO PCT/JP2012/057715 patent/WO2012133284A1/ja active Application Filing
- 2012-03-26 CN CN201280015091.5A patent/CN103459474B/zh not_active Expired - Fee Related
- 2012-03-26 SG SG2013062559A patent/SG193234A1/en unknown
- 2012-03-26 KR KR1020137022285A patent/KR101839175B1/ko active IP Right Grant
- 2012-03-26 EP EP12765130.5A patent/EP2676992A4/en not_active Withdrawn
- 2012-03-26 SG SG10201602006VA patent/SG10201602006VA/en unknown
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Also Published As
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KR20140005995A (ko) | 2014-01-15 |
EP2676992A1 (en) | 2013-12-25 |
SG10201602006VA (en) | 2016-04-28 |
CN103459474A (zh) | 2013-12-18 |
CN103459474B (zh) | 2016-02-24 |
TWI564151B (zh) | 2017-01-01 |
TW201240809A (en) | 2012-10-16 |
EP2676992A4 (en) | 2014-09-03 |
KR101839175B1 (ko) | 2018-03-15 |
JP5884600B2 (ja) | 2016-03-15 |
US20140010978A1 (en) | 2014-01-09 |
SG193234A1 (en) | 2013-10-30 |
JP2012214783A (ja) | 2012-11-08 |
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