WO2012131850A1 - ステータコア製造方法 - Google Patents
ステータコア製造方法 Download PDFInfo
- Publication number
- WO2012131850A1 WO2012131850A1 PCT/JP2011/057429 JP2011057429W WO2012131850A1 WO 2012131850 A1 WO2012131850 A1 WO 2012131850A1 JP 2011057429 W JP2011057429 W JP 2011057429W WO 2012131850 A1 WO2012131850 A1 WO 2012131850A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- stator core
- steel plate
- cutting
- core manufacturing
- molding
- Prior art date
Links
Images
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/14—Stator cores with salient poles
- H02K1/146—Stator cores with salient poles consisting of a generally annular yoke with salient poles
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/022—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies with salient poles or claw-shaped poles
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/06—Embedding prefabricated windings in machines
- H02K15/062—Windings in slots; salient pole windings
- H02K15/065—Windings consisting of complete sections, e.g. coils, waves
- H02K15/066—Windings consisting of complete sections, e.g. coils, waves inserted perpendicularly to the axis of the slots or inter-polar channels
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/18—Windings for salient poles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49009—Dynamoelectric machine
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/53143—Motor or generator
Definitions
- the present invention relates to a stator core manufacturing method in which a core steel plate including a yoke portion and a teeth portion is sequentially formed by a progressive press process, and a stator core in which the core steel plates are laminated is formed.
- stator core that inserts the coil into the teeth of the stator core.
- the roundness of the stator core and the parallelism of the end faces are determined by the press working accuracy.
- An integrated stator core that can produce core steel sheets with a single press is easier to increase the roundness and the parallelism of the end faces than a split stator core that assembles the divided cores individually. is there.
- the stator core is manufactured by sequentially inserting edgewise coils into the teeth portion.
- the stator core 100 when the last coil 109 is inserted into the tooth portion 108, the last coil 109 interferes with the adjacent coil 105 and the coil 107 that are inserted first. That is, as shown in FIG. 15 which is a partially enlarged view of the dotted line R in FIG. 14, the insertion width S of the coil 109 is larger than the insertion width U from the adjacent coil 105 to the coil 107, so Cannot be inserted into the teeth portion 108.
- a tooth portion 203 is formed on the inner periphery of the stator 201 of the stator core 200, and cuts 206 are formed on both sides of the stator 201.
- the outer periphery of the stator 201 is pressed. Thereby, the deformation of the stator 201 is allowed by the cuts 206 on both sides of each stator 201.
- the teeth portion 203 protrudes in the inner peripheral direction.
- the teeth 203 are protruded in the inner circumferential direction, whereby a bundled coil can be inserted.
- Patent Documents 2 and 3 also describe the invention of inserting a coil into a tooth portion.
- the prior art has the following problems. That is, in the stator core 200, there is a problem that the outer periphery of the stator 201 must be pressed for each tooth portion 203 in order to insert the bundled coils into the tooth portion 203. Therefore, when there are 12 teeth 203 on the entire circumference, the coil cannot be inserted into the teeth 203 unless the outer circumference of the stator 201 is pressed 12 times. If the outer periphery of the stator 201 has to be pressed twelve times, the number of processes increases and productivity becomes worse, which is a problem.
- the cut 206 is formed over the entire inner circumference. If the notch 206 is molded over the entire circumference, the roundness of the stator core 200 and the parallelism of the end faces of the stator core 200 are deteriorated, which is a problem.
- the roundness of the stator core refers to the roundness of the hollow cylindrical stator core.
- the parallelism of the end face refers to the parallelism between the end face of the hollow wall of the hollow cylindrical stator core and the central axis. According to the roundness of the stator core and the parallelism of the end faces, the three-dimensional management is performed so that the stator core and the rotor housed in the hollow portion of the stator core do not collide.
- the reason why the roundness of the stator core 200 and the parallelism of the end faces deteriorate is that when the outer periphery of the stator 201 is pressed, the notch 206 allows the stator 201 to be deformed.
- the stator 201 returns to the original position by the restoring force.
- the original shape of the stator 201 is restored by the restoring force, but in reality, the notch 206 is formed over the entire circumference, so that each restoring force is different. Therefore, the roundness of the stator core 200 and the parallelism of the end faces are deteriorated by the total difference in restoring force of the cuts 206.
- stator structure 1 shown in FIG. 1 which is formed by laminating core steel plates and is mounted around the teeth portion T and the stator core including the yoke portion 12 and the teeth portion T.
- the stator structure 1 is characterized in that only one cutting part 50 is molded on the yoke part 12, and the roundness and end surface of the end surface are reduced by molding only one cutting part 50.
- the coil C can be inserted into the tooth portion T while maintaining parallelism.
- the cutting part 50 can be separated and the coil C12 can be inserted into the last tooth part T12.
- the cutting part 50 is separated within the range of elastic deformation of the stator core. This is because, if the separation width is within the range of the elastic deformation of the stator core, the cut portion 50 is not plastically deformed and returns to a shape having a high original roundness and a high degree of parallelism of the end faces by the elastic force.
- Patent Documents 4 to 9 do not disclose a manufacturing method in which a cut portion is molded in the yoke portion.
- the method for forming the cut portion was to form the cut portion after forming a thin steel plate by a progressive press process and forming a stator core steel plate. .
- a cutting equipment process such as wire cutting is required after punching, caulking, and stacking, resulting in a cost increase.
- the object of the present invention is to firstly manufacture a stator with reduced cost, and secondly, a yoke part having a cutting part with small distortion. It aims at providing the manufacturing method of the stator which manufactures the stator which has this.
- a stator core manufacturing method has the following configuration.
- stator core manufacturing method in which a core steel plate including a yoke portion and a teeth portion is sequentially formed by a progressive press process, and a stator core formed by stacking the core steel plates is formed. It is characterized by forming a cut portion in the radial direction only at one place in the direction.
- stator core manufacturing method described in (1) the stator core is laminated by rolling the core steel plate, and the cutting position of the cutting portion is changed according to the rolling angle of the core steel plate. It is preferable to do.
- the inner diameter hole forming step of forming the teeth portion and the inner diameter hole in the inner diameter of the core steel plate on the pre-molded steel plate A pilot hole molding step of molding one pilot hole in the outer peripheral portion of the portion where the core steel plate is punched, a cutting portion molding step of molding the cut portion from the inner diameter hole to the pilot hole, and before the molding It is preferable to have a steel plate punching process for pulling out the core steel plate from the steel plate.
- the pilot hole has an elongated hole shape.
- a stator core manufacturing apparatus is a stator core in which a core steel plate including a yoke portion and a teeth portion is sequentially formed by a progressive press process, and the stator core is formed by rolling and stacking the core steel plates.
- the manufacturing apparatus is characterized by having a cutting punch for forming a cutting portion at only one place in the radial direction of the core steel plate in the progressive pressing step.
- the inner diameter hole forming apparatus that forms the teeth portion and the inner diameter hole in the inner diameter of the core steel plate on the pre-molded steel plate, and the pre-molded steel plate It is preferable to have a pilot hole forming device that forms one pilot hole in the outer peripheral portion of the portion where the core steel plate is punched, and a steel plate punching device that extracts the core steel plate from the steel plate before forming.
- the pilot hole forming apparatus molds a pilot hole having a long hole shape.
- the cutting position of the cutting portion can be changed according to the rolling angle of the core steel plate.
- the cut portion can be formed even when the core steel plate is rolled.
- the cutting part can be molded quickly. That is, by providing a plurality of cutting punches and switching the cutting punches between operating and non-operating, the cutting part can be formed without changing the position of the core steel sheet, so the core steel sheet with the cutting part formed quickly is formed. be able to.
- the cut portion can be formed without changing the position of the core steel plate by moving the cut portion.
- the case where the cutting punch is moved is the least costly, so the core steel plate with the cut portion can be formed at a low cost.
- the required steel sheet area can be reduced. That is, by making the pilot hole into a long hole shape, the lateral width of the pilot hole can be shortened, so that the steel plate area can be reduced.
- stator core which concerns on the present Example 3 of this invention. It is the elements on larger scale of the dotted line D of FIG. 8 which concerns on the present Example 3 of this invention. It is a front view of the stator core which concerns on the present Example 4 of this invention. It is the elements on larger scale of dotted line E of Drawing 10 concerning this example 4 of the present invention (1). It is the elements on larger scale of dotted line E of Drawing 10 concerning this example 4 of the present invention (2). It is an external appearance perspective view of the coil which concerns on the present Example 1 of this invention. It is process drawing which inserts a coil in the stator core which concerns on a prior art. It is the elements on larger scale of the dotted line R of FIG. 14 which concerns on a prior art.
- FIG. 1 It is a conceptual top view which shows the position of the cutting punch in the shaping
- FIG. 1 shows a process diagram (1) for inserting the coil C into the stator core 1.
- FIG. 2 shows a process diagram (2) for inserting the coil C into the stator core 1.
- FIG. 3 shows a partially enlarged view of dotted line P in FIG.
- FIG. 4 shows a partially enlarged view of dotted line Q in FIG.
- FIG. 5 shows a process diagram (3) in which the coil C is inserted into the stator core 1.
- the stator core 1 is formed into a hollow cylindrical shape by laminating a plurality of thin stator core steel plates 80 (“core steel plates” in the claims).
- the stator core steel plate 80 will be described later.
- the stator core 1 has a diameter of 200 mm. Twelve teeth portions T are formed on the inner peripheral surface of the stator core 1 at a predetermined pitch. Twelve teeth portions of the teeth portion T are denoted as a first teeth portion T1, a second teeth portion T2,... A twelfth teeth portion T12, respectively.
- Twelve coils C formed by bundling a plurality of flat conductor windings are supported on the teeth portion T, respectively. Since the coil C corresponds to the 12 tooth portions T, the coil C has 12 coils C in this embodiment. Twelve of the coils C are denoted as a first coil C1, a second coil C2,.
- the stator core 1 has a cutting portion 50 extending in the radial direction. Since the cutting part 50 is molded over all the thin steel plates, when a tensile force is applied to the stator core 1, the stator core 1 is elastically deformed and the cutting part 50 is separated as shown in FIG. When the cutting part 50 is separated, the cutting part one end 51 formed on the first tooth part T1 side of the yoke part 12 of the cutting part 50 and the cutting part 50 is formed on the twelfth tooth part T2 side of the yoke part 12 of the cutting part 50. The other end 52 of the cut portion is separated. When no force is applied to the cutting part 50, as shown in FIGS. 1 and 3, the cutting part one end 51 and the cutting part other end 52 are in contact with each other.
- the cut portion 50 is separated within the range of elastic deformation, and the gap L shown in FIG. 4 can be opened.
- the width of the gap L is the length from the cut end 51 to the cut end 52.
- the width of the gap L is about 3 mm in this embodiment.
- the reason why the width of the gap L is increased by about 3 mm is the range of elastic deformation, and after the stator core 1 is returned by the elastic force, it does not affect the roundness and the parallelism of the end faces. .
- by opening the gap L by about 3 mm it is possible to secure a length that allows the last twelfth coil C12 to be inserted into the last twelfth tooth portion T12.
- the roundness and the parallelism of the end faces are not affected as long as the gap L is separated by about 3 mm.
- the width L of the gap L is set to about 3 mm, but the width of the gap L may not be about 3 mm as long as it is in the range of elastic deformation and the stator core 1 is not plastically deformed. That is, the range of elastic deformation changes depending on the material of the stator core 1 and also changes depending on the size of the stator core 1. Therefore, the width of the gap L is not limited to about 3 mm in the present embodiment.
- the width of the gap L may be separated as long as a width capable of inserting the twelfth coil C12 into the last twelfth tooth portion T12 is formed. Therefore, in the present embodiment, there are 12 teeth portions, but when the number of teeth portions is increased to 18, 24, etc., or when the number of teeth portions is decreased to 9, 6, etc., the gap L The width of will change.
- the width of the gap L that is separated from the cutting portion 50 is shown as a conceptual diagram so as to be easy to understand. However, the actual width of the gap L is small because it is about 3 mm.
- FIG. 13 shows an external perspective view of the first coil C1. Although the first coil C1 will be described with reference to FIG. 13, the other second coil C2 to twelfth coil C12 have the same configuration.
- the first coil C1 is a coil formed by edgewise bending a flat conductor, and is formed by an edgewise bending winding device (not shown).
- the end of the first coil C1 is provided with a first end C1a and a second end C1b.
- One side of the first end portion C1a or the second end portion C1b starts winding and the other side ends winding.
- the first coil C1 is wound in a substantially trapezoidal shape, and has a configuration in which the shorter side becomes longer as the first coil C1 is wound toward the first end C1a side.
- an edgewise coil will be described as the molded first coil C1, but other types of coils may be used as long as the cross-section is round or square and the shape is determined by molding. But it is the same.
- FIG. 17 shows the first step of the method for manufacturing the stator core steel plate 80
- FIG. 18 shows the second step
- FIG. 19 shows the third step
- FIG. 20 shows the fourth step.
- the manufacturing method of the stator core steel plate 80 is a manufacturing method for manufacturing the stator core steel plate 80 shown in FIG.
- the stator core steel plate 80 has a hollow circular steel plate yoke portion 81 and a steel plate tooth portion Z formed on the inner peripheral surface of the steel plate yoke portion 81.
- the stator core steel plate 80 has a diameter of 200 mm.
- the thickness of the stator core steel plate 80 is 2 to 3 mm.
- Twelve steel plate teeth portions Z are formed on the inner peripheral surface of the stator core steel plate 80 at a predetermined pitch.
- the twelve steel plate teeth portions of the steel plate teeth portion Z are denoted as a first steel plate tooth portion Z1, a second steel plate tooth portion Z2, ... a twelfth steel plate tooth portion Z12, respectively. Reference numerals of the fourth steel plate tooth portion Z4 to the twelfth steel plate tooth portion Z12 are omitted in FIG.
- a first pre-molding steel plate 91 (not shown) is a thin steel plate before the first step.
- the first step is a step for forming the second pre-molding steel plate 92 by punching the inner diameter hole member 91A for molding the steel sheet tooth portion Z from the first pre-molding steel plate 91 by pressing.
- the first step is performed by using an inner diameter hole forming apparatus which is a press working apparatus (not shown).
- the inner diameter hole 92A is formed in the second pre-molding steel plate 92 obtained by punching the inner diameter hole member 91A.
- the steel plate teeth portion Z is formed along the inner diameter hole 92A.
- the pilot hole portion 92B is punched from the second pre-molding steel plate 92 to mold the pilot hole 92C.
- the second step is performed by using a pilot hole forming device which is a press working device (not shown).
- the pilot hole portion 92B is a portion facing the steel plate yoke portion 81 between the two steel plate tooth portions Z.
- the pilot hole portion 92B has a long hole shape having a long side and a short side.
- the long side 921C close to the long hole-shaped inner diameter hole 92A is formed at a position substantially parallel to the steel plate yoke inner periphery 811 between the steel sheet teeth Z of the stator core steel plate 80, which is the finished product shown in FIG.
- the long side 921C close to the inner diameter hole 92A is located at a portion not in contact with the outer periphery 801 of the stator core steel plate 80 shown in FIG. This is to prevent the shape of the pilot hole 92C from remaining on the outer periphery 801 of the stator core steel plate 80, which is the final shape, after the stator core steel plate 80 is pressed in the fourth step.
- any one of the pilot holes 92C, 92D, or 92E is molded at intervals of 120 ° with respect to the second pre-molding steel plate 92 by pressing.
- the pilot holes 92C, 92D, and 92E are indicated by dotted lines because the holes are not molded.
- the pilot holes 92C, 92D, and 92E are formed at intervals of 120 ° apart.
- the pilot holes are formed every 120 ° when the stator core steel plates 80 are laminated and the stator core is formed, and the rolling is performed to increase the cylindricity of the stator core. Because the stator core steel plate 80 is rolled every 120 °, the pilot holes are also formed every 120 °.
- the pilot holes 92C, 92D, and 92E are molded by a pilot hole molding device (not shown). Since the pilot holes 92C, 92D, and 92E are formed at intervals of 120 °, the pilot hole forming device (not shown) applies to the second pre-forming steel plate 92 corresponding to the pilot holes 92C, 92D, and 92E shown in FIG. It is installed at three locations in the front direction. When the pilot hole forming device is installed at three locations and one pilot hole forming device is operating, the second pre-forming steel plate 92 is moved by disabling other pilot hole forming devices. Instead, the pilot holes 92B can be punched at intervals of 120 °, and the pilot holes 92C, 92D, and 92E can be molded.
- the cut portion 90 is formed from the inner periphery 811 of the steel sheet yoke portion between the steel sheet tooth portions Z of the stator core steel plate 80 to the lower hole 92 ⁇ / b> C by pressing.
- one end 932 of the second pre-forming steel plate 92 when the cutting portion 90 is formed is sandwiched and fixed by a presser 76 and a die 77.
- the other end 931 when the cutting part 90 is molded is pressurized by the cutting punch 75.
- the cutting portion 90 is formed on the second pre-forming steel plate 92, and the third pre-forming steel plate 93 shown in FIG. 19 is formed.
- the cutting part molding machine 700 is configured by the cutting punch 75, the presser 76, and the die 77.
- the distance between the steel sheet yoke part inner periphery 811 between the steel sheet tooth parts Z and the long side 921C of the pilot hole 92C is short. Therefore, the distortion generated in the third pre-molding steel plate 93 when being fixed by the presser 76 and the die 77 and being cut by the cutting punch 75 can be reduced. That is, since the distance between the steel plate yoke inner periphery 811 between the steel sheet teeth Z and the long side 921C of the pilot hole 92C is short, the area to be pressed by the cutting punch 75 is small, and the distortion of the third pre-molding steel plate 93 is small. It is to become.
- the one end 932 and the other end 931 are the farthest parts by press working.
- the other end 931 can return to the same position as the one end 932 due to the reaction force. it can. That is, the distance between the steel plate yoke portion inner periphery 811 and the long side 921C of the pilot hole 92C between the steel plate teeth Z for forming the cutting portion 90 is short.
- the cut portion 90 is finally formed in the stator core steel plate 80 shown in FIG. 20 without the cut portion 90, the inner periphery 811 of the steel plate yoke between the steel plate teeth Z and the long side 921C of the pilot hole 92C.
- the distance to is short.
- the cut portion 90 is formed on the stator core steel plate 80 by press working, there arises a problem that distortion occurs.
- the reason is that when the pilot hole 92C is not molded, the distance between the steel plate yoke portion inner periphery 811 between the steel sheet tooth portions Z and the outer periphery 801 of the stator core steel plate 80 is the same over the entire periphery.
- the distance between the steel plate yoke inner periphery 811 between the steel sheet teeth Z and the outer periphery 801 of the stator core steel plate 80 is short over the entire periphery. Therefore, when the cutting portion 90 is formed by the cutting punch 75 without providing the pilot hole 92C, distortion occurs because the distance between the steel plate yoke portion inner periphery 811 and the outer periphery 801 of the stator core steel plate 80 between the steel sheet teeth Z is short over the entire periphery. . That is, the one end 932 and the other end 931 are the most distant portions by press working, but when cut, the other end 931 is pressed by the press and a downward load is applied.
- the reaction force tries to work back to the other end 931, the distance between the steel plate yoke inner periphery 811 between the steel sheet teeth Z and the outer periphery 801 of the stator core steel plate 80 is short over the entire circumference, so the reaction force is not sufficient and is completely restored to the original. Cannot return to position. Therefore, distortion occurs.
- the cutting unit 90 is pressed by the cutting unit molding machine 700, and the cutting unit 90 is molded from the inner diameter hole 92A to the prepared hole 92C.
- FIG. 22 only the cutting punches 751, 752, and 753 of the cutting unit molding machine 700 are illustrated.
- the cutting punches 751, 752, and 753 are molded so as to be positioned at three locations in the front direction with respect to the second pre-molding steel plate 92. That is, the cutting punches 751, 752, and 753 are installed at 120 ° intervals from the center at positions corresponding to the pilot holes 92C and 92 that are molded at the three locations formed in the second step.
- the cutting punch 753 which is one of the cutting unit molding machines 700 installed at three places every 120 °, is divided every 120 ° as shown in FIG. It is molded at a position deviated by a predetermined amount W from the dotted line V.
- the position where the cutting punch 753 is displaced by a predetermined amount W is a position of +4 mm from the dotted line V divided every 120 °.
- stator core 300 can return to the original position, and can return to a shape with high roundness and parallelism of the end faces without plastic deformation.
- the stator core 300 in which the fitting convex portion 301 and the fitting concave portion 302 are molded is described in more detail in the third embodiment.
- the caulking portions 933, 934, and 935 are formed on the yoke portion 81 at the root of the teeth portion Z at three positions with respect to the second pre-forming steel plate 92 every 120 °. .
- the stator core steel plate 80 can be fixed at a predetermined position when the stator core steel plate 80 is laminated. Since the cutting part 90 comes to the same position by being able to fix to a predetermined position, the cutting part 50 shown in FIG. 1 can be shape
- the stator core steel plate 80 is removed from the third pre-molding steel plate 93 by pressing to form the stator core steel plate 80.
- molding is performed by a steel plate punching device which is a press working device (not shown).
- the long side 921C close to the inner diameter hole 92A is located at a portion not in contact with the outer periphery 801 of the stator core steel plate 80 shown in FIG. Therefore, the shape of the pilot hole 92 ⁇ / b> C does not remain on the stator core steel plate 80 after the stator core steel plate 80 is pressed.
- FIG. 24 shows a conceptual cross-sectional view of the extraction punch 78.
- the extraction punch 78 is formed with a caulking portion fitting convex portion 78A that fits the caulking portions 933, 934, and 935.
- the stator core steel plate 80A is extracted from the third pre-molding steel plate 93, it can be fitted and fixed to the caulking portions 935B, 935C, 935D of the previously extracted stator core steel plates 80B, 80C, 80D.
- the stator core steel plates 80A and 80B can be fixed at the same time that the caulking portion 935A of the stator core steel plate 80A and the caulking portion 935B of the stator core steel plate 80B are lowered and extracted.
- the first pre-forming steel plate 92 has a first step (inner diameter hole forming step) for forming the inner diameter hole 92A for forming the steel sheet tooth portion Z on the inner diameter of the stator core steel plate 80.
- the second pre-forming steel plate 92 has a second step (prepared hole forming step) for forming one prepared hole 92C on the outer periphery 801 of the portion where the stator core steel plate 80 is punched. It has the 3rd process (cutting part molding process) which molds cutting part 90 to 92C of inner diameter holes from 92A.
- a fourth step (steel plate punching step) for removing the stator core steel plate 80 from the third pre-molding steel plate 93 is included.
- the strain generated in the steel plate yoke portion 81 can be reduced. That is, the stator core steel plate 80 manufactured by performing the inner diameter hole forming step, the prepared hole forming step, the cut portion forming step, and the steel plate punching step can be manufactured with less distortion. More specifically, it is possible to manufacture the stator core steel plate 80 in which the one end 932 and the other end 931 of the stator core steel plate 80 which are both ends of the cutting portion 90 formed by the cutting portion forming step are located at the same position.
- stator core steel plate 80 is formed by stacking about 200 sheets to form the stator 1. Since one end 931 and the other end 932 of the stator core steel plate 80 are at the same position, no gap is generated between the stator core steel plates 80 even when a plurality of stator core steel plates 80 are stacked.
- the pressing force for pressing the stator 1 can be reduced, and the iron loss caused by the large pressing force can be reduced. Further, since no gap is generated between the stator core steel plates 80, the magnetic characteristics of the stator 1 are improved. Therefore, the performance of the stator 1 can be improved.
- a plurality of cutting punches 751, 752, and 753 used in the cutting portion forming step are provided according to the rolling angle of the stator core steel plate 80, the cutting punches 751, 752, and 753 are activated or deactivated, and the cutting punch 753.
- the fitting convex portion 301 and the fitting concave portion 302 can be easily formed on the cutting portion 310 by shifting the position of W by a predetermined amount W in the circumferential direction from the position corresponding to the rolling angle. it can.
- stator core steel plates 80 with different cut portions are required to form the concavo-convex portion in the cut portion 310, but according to the present invention, the position of the cut punch 753 is a position corresponding to the rolling angle. By shifting by a predetermined amount W in the circumferential direction, two types of stator core steel plates 80 with different cut portions can be easily manufactured.
- the cutting part 931 can be formed by the progressive press process, it is not necessary to separately provide equipment for performing the cutting equipment process. Therefore, cost can be reduced.
- the cutting position of the cutting portion 931 can be changed according to the rolling angle of the stator core steel plate 80.
- the cut portion 931 can be formed at a predetermined position even when the stator core steel plate 80 is rolled.
- the stator core steel plate 80 having the cutting position changed by a predetermined amount can be formed.
- the fitting convex portion 33 and the fitting concave portion 34 can be formed on the completed stator core 3 shown in FIG.
- the cutting part 931 is formed without changing the position of the stator core steel plate 80 in the progressive press process. can do. Therefore, the stator core steel plate 80 in which the cutting part 931 is rapidly formed can be formed.
- stator core steel plate 80 is rolled and laminated, and the cutting position of the cutting portion 931 is changed according to the rolling angle of the stator core steel plate 80, and the cutting position of the cutting portion 931 is changed in the circumferential direction by a predetermined amount. By doing so, the cutting position of the cutting portion 931 can be changed according to the rolling angle of the stator core steel plate 80. By changing the cutting position according to the rolling angle, the cut portion 931 can be formed at a predetermined position even when the stator core steel plate 80 is rolled.
- stator core steel plate 80 with the cutting position changed by a predetermined amount can be formed.
- the fitting convex portion 33 and the fitting concave portion 34 can be formed on the completed stator core 3 shown in FIG.
- the cutting punch 75 may be moved.
- the stator core steel plate 80 formed with the cutting portion 931 can be formed at low cost. That is, the cutting part 931 can be molded without changing the position of the stator core steel plate 80 by moving the cutting part 931.
- the case where the cutting punch 75 is moved is least expensive. Therefore, the stator core steel plate 80 in which the cutting part 931 is formed can be formed at low cost.
- Stator core steel plate 80 is laminated to form stator core 1.
- the coils C are sequentially inserted into the teeth T of the stator core 1. Specifically, the first coil C1 is inserted into the first tooth portion T1 molded at one end of the cutting portion 50, the second coil C2 is inserted into the second tooth portion T2, and 11 pieces in order. Eleven coils C are inserted into the tooth portion T.
- the twelfth coil C12 cannot be inserted. That is, as shown in FIG. 3, the insertion width H that is the insertion width of the twelfth coil C12 on the first end C12a side of the twelfth coil C12 is changed from the second end C1b of the first coil C1 to the eleventh coil C11. It is larger than the insertion width J into which the coil up to the second end C11b is inserted. Therefore, since the first coil C1 and the eleventh coil C11 interfere with the twelfth coil C12, the twelfth coil C12 cannot be inserted.
- a tensile force is applied to the cutting portion 50 of the stator core 1 in the circumferential direction.
- both end portions of the cutting portion 50 of the yoke portion 12 are gripped from the vertical direction and are spread in the circumferential direction.
- the stator core 1 is elastically deformed.
- the cut portion 50 can be separated within the range of elastic deformation, and the gap L can be formed.
- the width of the gap L is about 3 mm in this embodiment.
- the width from the second end C1b of the first coil C1 to the second end C11b of the eleventh coil C11 extends from the insertion width J, and the insertion width. K.
- the width obtained by dividing the insertion width J from the insertion width K is proportional to the width of the gap L.
- the insertion width K from the second end C1b of the first coil C1 to the second end C11b of the eleventh coil C11 is larger than the insertion width H on the first end C12a side of the twelfth coil C12. Therefore, the twelfth coil C12 can be inserted into the twelfth tooth portion T12 without being interfered by the first coil C1 and the eleventh coil C11.
- stator core 1 since the stator core 1 is in the state shown in FIG. 5 by the elastic force, it is not plastically deformed. Since the plastic deformation is not performed, it is possible to maintain the roundness of the original stator core 1 and the parallelism of the end faces.
- the gap L can be molded without affecting the roundness of the stator core 1 and the parallelism of the end faces. This is because a tensile force is applied within the range of elastic deformation of the stator core 1, so that the stator core 1 returns to its original shape due to the elastic force. Therefore, the roundness of the stator core 1 and the parallelism of the end faces are not changed before the tensile force is applied.
- the tensile force is applied within a range where the gap is not opened by about 5 mm or more. This is because if the gap is opened by about 5 mm or more, the stator core 1 is plastically deformed and does not return to its original shape due to elastic force. Therefore, a tensile force is applied to the stator core 1 in an area where plastic deformation does not occur.
- stator core 1 As described in detail above, the stator core 1 as in the first embodiment has the following effects.
- the coil C can be inserted into the teeth portion T while maintaining the roundness and the parallelism of the end faces by molding only one cut portion 50 on the yoke portion 12. The reason is that in the case of the conventional stator core 100 shown in FIG. 14, the last coil 109 could not be inserted into the last tooth portion 108.
- the twelfth coil C12 can be inserted into the last twelfth tooth portion T12 by separating the cutting portion 50.
- the cutting part 50 is separated within the range of elastic deformation of the stator core 1. This is because if the separation width is within the range of the elastic deformation of the stator core 1, the cut portion 50 is not plastically deformed and returns to a shape with high original roundness and high parallelism of the end faces by elastic force.
- the cutting portion 50 is molded only at one place, the first cutting portion 50 is left as it is without separating the cutting portion 50 except when the twelfth coil C12 is inserted into the twelfth tooth portion T12.
- the 1st coil C1 etc. can be inserted in teeth part T1. Therefore, since the cutting part 50 needs to be separated only once when the twelfth coil C12 is inserted into the twelfth tooth part T12, the roundness of the stator core 1 and the parallelism of the end faces do not change. Moreover, since the cutting part 50 needs to be separated only once, the assembly efficiency is good and the manufacturing cost can be reduced.
- the twelfth coil C12 can be easily inserted into the twelfth tooth part T12.
- the stator core 1 is formed by laminating steel plates. Therefore, since the rigidity is weak, the cutting part 50 can be easily separated by several mm within the range of elastic deformation. Since the cut portion 50 formed on the yoke portion 12 on the side of the twelfth tooth portion T12 can be easily separated, a gap having an insertion width J necessary for inserting the twelfth coil C12 can be formed. it can.
- the cutting portion 50 when the cutting portion 50 is separated by several 3 mm within the range of elastic deformation, when the cutting portion 50 is returned to its original shape, it naturally returns to its original shape due to the elastic force of the yoke portion 12. Therefore, since the force to return is not required, it is easy and the manufacturing cost can be reduced.
- the stator core 2 according to the second embodiment is different from the stator core 1 according to the first embodiment only in the shape of the cut portion 50 in the stator core 1 and the shape of the cut portion 20 in the stator core 2.
- FIG. 1st Embodiment there is no difference except the cutting part in 1st Embodiment. Therefore, in 2nd Embodiment, description of the other part is omitted by demonstrating the cutting part 20.
- FIG. 6 shows a partially enlarged view of the shape (1) of the cutting portion 20 in the stator core 2.
- the stator core 2 is formed with a cutting portion 20 extending in the radial direction. Since the cutting part 20 is formed over all the thin steel plates, when the tensile force is applied to the stator core 2, the cutting part 20 is separated. When the cutting part 20 is separated, the cutting part one end 21 formed on the first tooth part T1 side of the yoke part 12 of the cutting part 20 and the cutting part 20 is formed on the twelfth tooth part T12 side of the yoke part 12 of the cutting part 20. The other end 22 of the cut portion is separated. When no force is applied to the cutting part 20, the cutting part one end 21 and the cutting part other end 22 are in contact with each other.
- fitting convex portion 23 having a curved front end shape at one end 21 of the cutting portion and a fitting concave portion 24 having a curved shape fitting to the fitting convex portion 23 at the other end 22 of the cutting portion.
- the fitting convex part 23 and the fitting concave part 24 are molded in the radial direction X.
- the length N of the fitting convex part 23 is larger than the width of the gap L where the cutting part 20 is separated.
- the depth of the fitting concave portion 24 to be fitted with the fitting convex portion 23 is the same length as the length N of the fitting convex portion 23. For example, when the width of the gap L is about 3 mm, the length N of the fitting convex portion 23 and the depth of the fitting concave portion 24 are set to 4 mm or more.
- FIG. 7 shows a partially enlarged view of the shape (2) of the cut portion 20 of the stator core 2.
- the shape of the cutting part 20 can be a triangular shape as shown in FIG. 7 in addition to the curved surface shape of the tip shown in FIG.
- the front end triangular fitting convex portion 25 and the triangular concave portion fitting concave portion 26 that is fitted to the fitting convex portion 25 can be molded into the cutting portion 20.
- the fitting convex part 25 and the fitting concave part 26 are molded in the radial direction X.
- the length N of the fitting convex part 25 is larger than the width of the gap L where the cutting part 20 is separated.
- the depth of the fitting concave portion 26 to be fitted with the fitting convex portion 25 is the same length as the length N of the fitting convex portion 25.
- the width of the gap L is about 3 mm
- the length N of the fitting convex portion 25 and the depth of the fitting concave portion 26 are set to 4 mm or more.
- the fitting convex part 23 and the fitting concave part 24 serve as a guide.
- the guide of the fitting convex part 23 and the fitting concave part 24 when the cutting part 20 returns, it can return to the original position. Since the stator core 2 can return to the original position, the stator core 2 can return to a shape with high roundness and parallelism of the end face without plastic deformation.
- the fitting protrusion 23 and the fitting protrusion 23 are formed by increasing the length N of the fitting protrusion 23 and the fitting recess 24 to 4 mm or more than the width L of about 3 mm of the gap L where the cutting part 20 is separated when the coil is assembled.
- the recessed part 24 does not come off. Therefore, it can play the role of the fitting convex part 23 and the fitting recessed part 24 guide, and the stator core 2 does not come off.
- stator core 2 having the fitting convex portion 23 and the fitting concave portion 24 in the radial direction X can be molded by using a single die for pressing for molding a steel plate. Since the stator core 2 having the fitting convex part 23 and the fitting concave part 24 can be manufactured by one die for pressing, the manufacturing cost can be reduced as compared with the case where the fitting part is molded in the stacking direction. . This is because when a stator core having a fitting portion in the stacking direction is molded, steel plates having at least two patterns are required.
- the stator core 3 according to the third embodiment is different from the stator core 1 according to the first embodiment only in the shape of the cut portion 50 in the stator core 1 and the shape of the cut portion 30 in the stator core 3.
- FIG. 8 shows an external perspective view of the stator core 3 according to the third embodiment.
- FIG. 9 shows a partially enlarged view of a one-dot chain line D of the stator core 3 of FIG. 8 according to the third embodiment.
- the stator core 3 has a cut portion 30 extending in the radial direction. Since the cutting part 30 is formed over all of the eight thin steel plates, when the tensile force is applied to the stator core 3, the cutting part 30 is separated. The separation of the cutting part 30 means that the cutting part one end 31 formed on the first tooth part T1 side of the yoke part 12 of the cutting part 30 is formed on the twelfth tooth part T12 side of the yoke part 12 of the cutting part 30. The other end 32 of the cut portion is separated. When no force is applied to the cutting part 30, as shown in FIG. 8, the cutting part one end 31 and the cutting part other end 32 are in contact with each other.
- a fitting convex portion 33 can be formed at one end 31 of the cutting portion, and a fitting concave portion 34 can be molded at the other end 32 of the cutting portion.
- the fitting convex portion 33 and the fitting concave portion 34 are molded in the stacking direction Y.
- the length M of the fitting convex part 33 is larger than the width of the gap L in which the cutting part 30 is separated.
- the depth of the fitting concave portion 34 to be fitted with the fitting convex portion 33 is the same length as the length M of the fitting convex portion 33. For example, when the width of the gap L is about 3 mm, the length M of the fitting convex portion 33 and the depth of the fitting concave portion 34 are set to 4 mm or more.
- the fitting convex part 33 and the fitting concave part 34 serve as a guide.
- the guide of the fitting convex part 33 and the fitting concave part 34 when the cutting
- the fitting convex part 33 and the fitting recessed part 34 are removed by making the length M of the fitting convex part 33 and the fitting concave part 34 larger than the width of the gap L in which the cutting part 30 is separated when the coil is assembled. There is no. Therefore, it can play the role of the fitting convex part 33 and the fitting concave part 34, and the stator core 3 does not come off.
- the thickness in the stacking direction is larger than the thickness in the radial direction, a plurality of fitting protrusions 33 and fitting recesses 34 can be formed in the stacking direction. That is, in the third embodiment, only one fitting convex portion 33 and one fitting concave portion 34 are provided, but a plurality of fitting convex portions 33 and fitting concave portions 34 can be provided. By providing a plurality, it is possible to return the cutting part 30 to the original position more reliably when the cutting part 30 is fully returned.
- the stator core 4 according to the fourth embodiment is formed with one end convex portion 41 and the other end convex portion 42 that protrude from the outer periphery of the yoke portion 12 of the stator core 4. There is no other difference. Therefore, in 4th Embodiment, description of the other part is omitted by demonstrating the cutting part 70.
- FIG. 1 A block diagram illustrating an exemplary computing environment in accordance with the present disclosure.
- FIG. 10 shows a front view of the stator core 4 according to the fourth embodiment.
- FIG. 11 shows a partially enlarged view (1) of a dotted line E in FIG. 10 according to the fourth embodiment.
- FIG. 12 shows a partially enlarged view (2) of a dotted line E in FIG. 10 according to the fourth embodiment.
- the one end convex part 41 and the other end convex part 42 which protruded to the outer periphery of the yoke part 12 are shape
- the one-end convex portion 41 is formed on the cut portion one end 71 side of both ends of the cut portion 70.
- the other end convex part 42 is molded on the cut part other end 72 side at both ends of the cut part 70.
- the outer peripheral convex portion 40 is constituted by the one end convex portion 41 and the other end convex portion 42.
- a semi-elliptical one-end gap forming recess 43 is formed on the contact surface where the one-end convex portion 41 contacts the other-end convex portion 42.
- a semi-elliptical other-end gap forming recess 44 is formed on the abutting surface where the other end protrusion 42 contacts the one end protrusion 41.
- the gap forming concave portion is a through hole, but it is a concave shape, and may not be a hole shape without penetrating.
- the one end convex portion 41 and the other end convex portion 42 are separated from the cutting portion 70 shown in FIG. 11 in the second step, and the gap L is formed as shown in FIG. Used to make.
- the width of the gap L is about 3 mm in the fourth embodiment.
- the stator core 4 according to the fourth embodiment has a semi-elliptical one-end gap molding concave portion 43 on the contact surface where the one-end convex portion 41 abuts on the other-end convex portion 42, and the other-end convex portion 42 abuts on the one-end convex portion 41.
- a semi-elliptical other-end gap forming recess 44 is formed on the contact surface.
- an elliptical cylindrical tool 60 is inserted into a hollow elliptical cylindrical through hole formed by the one-end gap molding recess 43 and the other-end gap molding recess 44.
- the tool 60 can be inserted into the through hole by being slightly smaller than the elliptical cylindrical through hole.
- the tool 60 is rotated 90 degrees around the center point F with the tool 60 inserted into the through hole.
- the one-end convex portion 41 and the other-end convex portion 42 can be separated from each other by an amount obtained by removing the short axis 60B from the elliptical long axis 60A. Therefore, the cutting part 70 can be easily separated only by rotating the elliptical cylindrical tool 60 by 90 degrees.
- the one-end convex portion 41 and the other-end convex portion 42 can be separated from each other by exactly the amount obtained by removing the short axis 60B from the elliptical long axis 60A. .
- the tool 60 it is possible to accurately apply a force to the stator core 4 within the range of elastic deformation. Therefore, the stator core 4 can return the tool 60 to the original position without plastic deformation. Therefore, the roundness of the stator core 4 and the parallelism of the end faces are not changed from those before the tool 60 is used.
- the one end convex portion 41 and the other end convex portion 42 can be pry open. Therefore, the cutting part 70 can be easily separated.
- the cutting portion 70 of the stator core 4 can be separated while maintaining roundness and parallelism of the end faces. .
- the one-end convex portion 41 and the other-end convex portion 42 are molded on the outer periphery of the yoke portion 12 that needs to maintain the roundness and the parallelism of the end faces. Therefore, compared with the case where the yoke part 12 which needs to maintain the roundness and the parallelism of the end faces is directly separated, the one end convex part 41 and the other end convex part 42 formed on the outer periphery of the yoke part 12 are separated from each other. This is because the cut portion 70 can be separated while maintaining the roundness of the yoke portion 12 and the parallelism of the end faces.
- the yoke part 12 may be deformed and a situation may occur in which the roundness and the parallelism of the end faces cannot be maintained.
- the yoke portion 12 that needs to maintain the roundness and the parallelism of the end faces is deformed. There is no. Therefore, the roundness and the parallelism of the end faces can be maintained.
- the fitting protrusion and fitting recess in the radial direction according to the second embodiment can be combined with the fitting protrusion and fitting recess in the stacking direction according to the third embodiment.
- the cutting part can be more reliably returned to the original position.
- the shape of the pilot hole 92C shown in FIG. 21 may be a rectangular long hole shape. Due to the rectangular long hole shape, the required steel sheet area can be reduced. That is, since the width of the pilot hole can be reduced due to the shape of the long hole, the area of the steel plate before forming can be brought close to the size of the stator core steel plate 80 that is a finished product, and therefore can be reduced. By being able to be reduced, material costs can be saved and resulting costs can be reduced.
- a plurality of cutting punches 75 are provided, but also by moving the cutting punch 75, the cutting part according to the rolling angle of the stator core steel plate and the cutting part moved by a predetermined amount in the circumferential direction. Can be molded. By moving the cutting punch 75, the stator core steel plate 80 having the cutting portion can be manufactured at low cost.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
- Iron Core Of Rotating Electric Machines (AREA)
Abstract
Description
第1に、製造物であるステータコアの構成(切断部の構成、切断部の製造方法を含む)を説明し、第2に、コイルの構成の説明をし、第3に、ステータコアへのコイルの挿入方法を説明することでステータの製造方法について説明する。
図1に、ステータコア1にコイルCを挿入する工程図(1)を示す。図2に、ステータコア1にコイルCを挿入する工程図(2)を示す。図3に、図1の点線Pの部分拡大図を示す。図4に、図2の点線Qの部分拡大図を示す。図5に、ステータコア1にコイルCを挿入した工程図(3)を示す。
図1に示すように、ステータコア1は、径方向へ延びる切断部50が成型されている。切断部50は、薄板の鋼板の全てにわたって成型されているため、ステータコア1に引張力を加えると、図2に示すようにステータコア1は弾性変形し、切断部50は離間する。切断部50が離間するとは、切断部50のヨーク部12のうち第1ティース部T1側に成型された切断部一端51と、切断部50のヨーク部12のうち第12ティース部T2側に成型された切断部他端52が離間することである。切断部50に力が加わらないときには、図1、及び図3に示すように、切断部一端51と切断部他端52は当接した状態にある。
図13に、第1コイルC1の外観斜視図を示す。図13で、第1コイルC1について説明するが、その他の第2コイルC2乃至第12コイルC12も同様の構成を有する。
図17乃至図20を用いてステータコア鋼板80の製造方法を説明する。ステータコアは順送プレス工程により製造する。図17に、ステータコア鋼板80の製造方法の第1工程を示し、図18に第2工程を示し、図19に第3工程を示し、図20に第4工程を示す。
ステータコア鋼板80の製造方法は、図20に示すステータコア鋼板80を製造するための製造方法である。ステータコア鋼板80は、中空円状の鋼板ヨーク部81と鋼板ヨーク部81の内周面に成型される鋼板ティース部Zを有する。本実施形態においては、ステータコア鋼板80の直径は、200mmである。ステータコア鋼板80の厚みは、2~3mmである。ステータコア鋼板80の内周面には所定のピッチで12個の鋼板ティース部Zが成型されている。鋼板ティース部Zのうち12個の鋼板ティース部は、それぞれ第1鋼板ティース部Z1、第2鋼板ティース部Z2、・・・第12鋼板ティース部Z12と示す。第4鋼板ティース部Z4から第12鋼板ティース部Z12の符号を図20において省略する。
図示しない第1成型前鋼板91は、第1工程を行う前の薄板の鋼板である。第1工程においては、プレス加工をすることにより、第1成型前鋼板91から鋼板ティース部Zを成型する内径穴部材91Aを打ち抜いた第2成型前鋼板92を成型するための工程である。第1工程は、図示しないプレス加工装置である内径穴成型装置を用いることにより行う。図17に示すように、内径穴部材91Aを打ち抜いた第2成型前鋼板92には、内径穴92Aが成型される。内径穴92Aにそった形で鋼板ティース部Zが成型される。
第2工程においては、図18に示すように、プレス加工をすることにより、第2成型前鋼板92から下穴部92Bを打ち抜き、下穴92Cを成型する。第2工程は図示しないプレス加工装置である下穴成型装置を用いることにより行う。下穴部92Bは、2つの鋼板ティース部Zの間の鋼板ヨーク部81と向かい合う部分とする。具体的には、下穴部92Bは長辺と短辺を有する長孔形状である。また、長孔形状の内径穴92Aに近い長辺921Cが、図20に示す完成品であるステータコア鋼板80の鋼板ティース部Zの間の鋼板ヨーク部内周辺811とほぼ平行となる位置に成型する。内径穴92Aに近い長辺921Cは、図20に示す、ステータコア鋼板80の外周801と接しない部分に位置する。第4工程において、ステータコア鋼板80をプレス加工した後に、下穴92Cの形状が、最終形状であるステータコア鋼板80の外周801に残らないようにするためである。
第3工程においては、図19に示すように、プレス加工することにより、内径穴92Aのうちステータコア鋼板80の鋼板ティース部Zの間の鋼板ヨーク部内周辺811から下穴92Cにかけて切断部90を成型する。具体的には、図23に示すように、第2成型前鋼板92のうち切断部90を成型する際の一端932を押さえ76及びダイス77により挟み込み固定する。次に、切断部90を成型する際の他端931を切断パンチ75により加圧する。切断パンチ75により加圧されることにより、第2成型前鋼板92に切断部90が成型され、図19に示す第3成型前鋼板93が成型される。切断パンチ75、押さえ76、及び、ダイス77により切断部成型機700を構成する。
第4工程においては、図20に示すように、プレス加工することにより、第3成型前鋼板93からステータコア鋼板80を抜き落とし、ステータコア鋼板80を成型する。第4工程は図示しないプレス加工装置である鋼板抜打ち装置により成型する。内径穴92Aに近い長辺921Cは、図20に示す、ステータコア鋼板80の外周801と接しない部分に位置する。そのため、ステータコア鋼板80をプレス加工した後に、下穴92Cの形状が、ステータコア鋼板80に残らない。
(第1工程)
ステータコア鋼板80を積層してステータコア1を成型する。図1に示すように、ステータコア1のティース部Tに対して、コイルCを順番に挿入させる。具体的には、切断部50の一端に成型された第1ティース部T1に第1コイルC1を挿入させ、第2ティース部T2に第2コイルC2を挿入させ、・・・順番に11個のティース部Tに対して11個のコイルCを挿入する。
第12ティース部T12に、第12コイルC12を挿入させるため、ステータコア1の切断部50に対して円周方向に引張力を加える。具体的には、ヨーク部12のうち切断部50の両端部を上下方向から把持し、円周方向に広げる。切断部50に対して円周方向に引張力を加えることにより、ステータコア1が弾性変形する。図4に示すように、ステータコア1が弾性変形すると、弾性変形の範囲で切断部50を離間することができ隙間Lを成型することができる。隙間Lの幅は、本実施形態においては、約3mmの長さである。
第12ティース部T12に、第12コイルC12を挿入させた後に、切断部50に対して円周方向に加えた引張力を解除する。引張力が解除されるとステータコア1は、弾性力により図5に示す元のステータコア1の状態に戻る。図5に示す元のステータコア1の状態に戻ると切断部一端51と切断部他端52が当接するため、隙間Lがなくなる。隙間Lがなくなることにより、第1コイルC1と第12コイルC12が近接する。
第2工程、及び第3工程における切断部50の離間に際して行われる詳細事項について説明する。
第2実施形態に係るステータコア2は、第1実施形態に係るステータコア1と比較して、ステータコア1における切断部50の形状がステータコア2における切断部20の形状が異なるのみである。第2実施形態においては、第1実施形態における切断部以外異なるところがない。そのため、第2実施形態においては切断部20を説明することにより、その他の部分の説明を割愛する。
図6に、ステータコア2のうち切断部20の形状(1)の部分拡大図を示す。図6に示すように、ステータコア2は、径方向へ延びる切断部20が成型されている。切断部20は、薄板の鋼板の全てにわたって成型されているため、ステータコア2に引張力を加えると、切断部20は離間する。切断部20が離間するとは、切断部20のヨーク部12のうち第1ティース部T1側に成型された切断部一端21と、切断部20のヨーク部12のうち第12ティース部T12側に成型された切断部他端22が離間することである。切断部20に力が加わらないときには、切断部一端21と切断部他端22は当接した状態にある。
図6に示す、嵌合凸部23、及び嵌合凹部24を成型することにより、ステータコア2を弾性変形させた場合に、図6に示すステータコア2の径方向Xのズレを抑えることができる。径方向Xのズレを抑えることにより、ステータコア2の真円度、及び端面の平行度が高い元の形状に戻ることができる。
第3実施形態に係るステータコア3は、第1実施形態に係るステータコア1と比較して、ステータコア1における切断部50の形状とステータコア3における切断部30の形状とが異なるのみである。第3実施形態においては、第1実施形態における切断部以外異なるところがない。そのため、第3実施形態においては切断部30を説明することにより、その他の部分の説明を割愛する。
図8に、第3実施形態に係るステータコア3の外観斜視図を示す。図9に第3実施形態に係る図8のステータコア3の一点鎖線Dの部分拡大図を示す。
図8、及び図9に示す、嵌合凸部33、及び嵌合凹部34を成型することにより、ステータコア3を弾性変形させた場合に、図9に示すステータコア3の積層方向Yのズレを抑えることができる。積層方向Yのズレを抑えることにより、ステータコア3の真円度、及び端面の平行度が高い元の形状に戻ることができる。
第4実施形態に係るステータコア4は、第1実施形態に係るステータコア1と比較して、ステータコア4のヨーク部12の外周に突出した一端凸部41と他端凸部42が成型されていること以外に異なるところがない。そのため、第4実施形態においては切断部70を説明することにより、その他の部分の説明を割愛する。
図10に、第4実施形態に係るステータコア4の正面図を示す。図11に、第4実施形態に係る図10の点線Eの部分拡大図(1)を示す。図12に、第4実施形態に係る図10の点線Eの部分拡大図(2)を示す。
一端凸部41と他端凸部42は、第2工程において、図11に示す切断部70が当接した状態から、図12に示すように切断部70を離間させ隙間Lが成型された状態にするために使用する。隙間Lの幅は、第4実施形態においては、約3mmの長さである。
C コイル
C1~C12 第1コイル~第12コイル
T ティース部
T1~T12 第1ティース部~第12ティース部
12 ヨーク部
50 切断部
51 切断部一端
52 切断部他端
80 ステータコア鋼板
801 外周
81 鋼板ヨーク部
Z ティース部
90 切断部
92 第2成型前鋼板
92A 内径穴
92C 下穴
93 第3成型前鋼板
931 他端
932 一端
Claims (13)
- ヨーク部とティース部とを備えるコア鋼板を順送プレス工程により順次成型し、前記コア鋼板を積層したステータコアを成型するステータコア製造方法において、
前記順送プレス工程で前記コア鋼板の円周方向に1か所のみ径方向の切断部を成型すること、
を特徴とするステータコア製造方法。 - 請求項1に記載するステータコア製造方法において、
前記ステータコアは、前記コア鋼板を転積して積層されていること、
前記コア鋼板の転積角度に応じて前記切断部の切断位置を変更すること、
を特徴とするステータコア製造方法。 - 請求項1に記載するステータコア製造方法において、
前記切断部の切断位置を所定量円周方向に変更すること、
を特徴とするステータコア製造方法。 - 請求項2又は請求項3に記載するステータコア製造方法において、
前記切断部を成型する切断パンチを複数設けること、
前記切断パンチが稼働又は非稼働に切り替え可能なこと、
を特徴とするステータコア製造方法。 - 請求項2又は請求項3に記載するステータコア製造方法において、
前記切断パンチが移動すること、
を特徴とするステータコア製造方法。 - 請求項1乃至請求項5のいずれか一つに記載するステータコア製造方法において、
成型前鋼板に前記コア鋼板の内径に前記ティース部と内径穴を成型する内径穴成型工程と、
前記成型前鋼板のうち前記コア鋼板が打ち抜かれる部分の外周部に1か所の下穴を成型する下穴成型工程と、
前記内径穴から前記下穴に対して前記切断部を成型する切断部成型工程と、
前記成型前鋼板から前記コア鋼板を抜き落とす鋼板打抜き工程と、
を有することを特徴とするステータコア製造方法。 - 請求項6に記載するステータコア製造方法において、
前記下穴は長穴形状であること、
を特徴とするステータコア製造方法。 - ヨーク部とティース部とを備えるコア鋼板を順送プレス工程により順次成型し、前記コア鋼板を積層したステータコアを成型するステータコア製造装置において、
前記順送プレス工程で前記コア鋼板の半径方向に1か所のみ切断部を成型する切断パンチを有すること、
を特徴とするステータコア製造装置。 - 請求項8に記載するステータコア製造装置において、
前記ステータコアは、前記コア鋼板を転積して積層されていること、
前記コア鋼板の転積角度に応じて前記切断パンチが切断位置へ移動すること、
を特徴とするステータコア製造装置。 - 請求項8に記載するステータコア製造装置において、
前記切断パンチが切断位置へ所定量円周方向に移動すること、
を特徴とするステータコア製造装置。 - 請求項9又は請求項10に記載するステータコア製造装置において、
前記切断パンチを複数設けること、
前記切断パンチが稼働又は非稼働に切り替え可能なこと、
を特徴とするステータコア製造装置。 - 請求項8乃至請求項11に記載するステータコア製造装置において、
成型前鋼板に前記コア鋼板の内径に前記ティース部と内径穴を成型する内径穴成型装置と、
前記成型前鋼板のうち前記コア鋼板が打ち抜かれる部分の外周部に1か所の下穴を成型する下穴成型装置と、
前記成型前鋼板から前記コア鋼板を抜き落とす鋼板打抜き装置と、
を有することを特徴とするステータコア製造装置。 - 請求項12に記載するステータコア製造装置において、
前記下穴成型装置は長穴形状の下穴を成型すること、
を特徴とするステータコア製造装置。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11861935.2A EP2690752A4 (en) | 2011-03-25 | 2011-03-25 | METHOD FOR MANUFACTURING STATOR CORE |
CN2011800695908A CN103460558A (zh) | 2011-03-25 | 2011-03-25 | 定子铁芯制造方法 |
JP2011552114A JP5333610B2 (ja) | 2011-03-25 | 2011-03-25 | ステータコア製造方法 |
US13/976,123 US20130276296A1 (en) | 2011-03-25 | 2011-03-25 | Stator core manufacturing method |
PCT/JP2011/057429 WO2012131850A1 (ja) | 2011-03-25 | 2011-03-25 | ステータコア製造方法 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2011/057429 WO2012131850A1 (ja) | 2011-03-25 | 2011-03-25 | ステータコア製造方法 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2012131850A1 true WO2012131850A1 (ja) | 2012-10-04 |
Family
ID=46929692
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2011/057429 WO2012131850A1 (ja) | 2011-03-25 | 2011-03-25 | ステータコア製造方法 |
Country Status (5)
Country | Link |
---|---|
US (1) | US20130276296A1 (ja) |
EP (1) | EP2690752A4 (ja) |
JP (1) | JP5333610B2 (ja) |
CN (1) | CN103460558A (ja) |
WO (1) | WO2012131850A1 (ja) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6320856B2 (ja) * | 2014-06-18 | 2018-05-09 | 株式会社三井ハイテック | 積層鉄心の製造方法 |
US10110080B2 (en) * | 2015-11-30 | 2018-10-23 | Caterpillar Inc. | Coil and stator assembly of a rotary electric machine |
US9911469B1 (en) | 2016-11-10 | 2018-03-06 | Micron Technology, Inc. | Apparatuses and methods for power efficient driver circuits |
CN113364226B (zh) * | 2021-07-22 | 2022-09-02 | 哈尔滨电机厂有限责任公司 | 一种定子主铁心卧式叠装定位及压紧工艺方法 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07222408A (ja) * | 1994-02-03 | 1995-08-18 | Nippon Steel Corp | モータの電機子あるいは界磁子の製造法 |
JPH1075552A (ja) * | 1996-08-30 | 1998-03-17 | Mitsui High Tec Inc | 固定子鉄芯の製造方法 |
JP2006353001A (ja) * | 2005-06-15 | 2006-12-28 | Japan Servo Co Ltd | 積層鉄心とその製造方法及び製造装置 |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000243624A (ja) * | 1999-02-18 | 2000-09-08 | Fuji Heavy Ind Ltd | 電磁アクチュエータ用ステータコア、動弁装置、及び電磁アクチュエータ用ステータコアの製造方法 |
JP4255651B2 (ja) * | 2002-06-19 | 2009-04-15 | 株式会社三井ハイテック | 積層鉄心及び積層鉄心の製造方法 |
CN200980000Y (zh) * | 2006-11-13 | 2007-11-21 | 广东威灵电机制造有限公司 | 一种用于电动机的定子铁心 |
JP5020034B2 (ja) * | 2007-11-22 | 2012-09-05 | 三菱電機株式会社 | 回転電機 |
JP2010178487A (ja) * | 2009-01-29 | 2010-08-12 | Kuroda Precision Ind Ltd | 積層鉄心の製造方法および順送り金型装置 |
-
2011
- 2011-03-25 JP JP2011552114A patent/JP5333610B2/ja not_active Expired - Fee Related
- 2011-03-25 US US13/976,123 patent/US20130276296A1/en not_active Abandoned
- 2011-03-25 WO PCT/JP2011/057429 patent/WO2012131850A1/ja active Application Filing
- 2011-03-25 EP EP11861935.2A patent/EP2690752A4/en not_active Withdrawn
- 2011-03-25 CN CN2011800695908A patent/CN103460558A/zh active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07222408A (ja) * | 1994-02-03 | 1995-08-18 | Nippon Steel Corp | モータの電機子あるいは界磁子の製造法 |
JPH1075552A (ja) * | 1996-08-30 | 1998-03-17 | Mitsui High Tec Inc | 固定子鉄芯の製造方法 |
JP2006353001A (ja) * | 2005-06-15 | 2006-12-28 | Japan Servo Co Ltd | 積層鉄心とその製造方法及び製造装置 |
Non-Patent Citations (1)
Title |
---|
See also references of EP2690752A4 * |
Also Published As
Publication number | Publication date |
---|---|
US20130276296A1 (en) | 2013-10-24 |
EP2690752A1 (en) | 2014-01-29 |
JPWO2012131850A1 (ja) | 2014-07-24 |
JP5333610B2 (ja) | 2013-11-06 |
EP2690752A4 (en) | 2016-04-06 |
CN103460558A (zh) | 2013-12-18 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US8286331B2 (en) | Method for manufacturing laminated core | |
CA2929174C (en) | Method for manufacturing workpiece and method for manufacturing laminated core | |
KR101586963B1 (ko) | 적층 철심의 제조 방법 및 그것에 의해 제조된 적층 철심 | |
JP6400833B2 (ja) | 積層鉄心の製造方法および積層鉄心の製造装置 | |
CN105846565A (zh) | 电机电枢及其制造方法 | |
KR101253689B1 (ko) | 고정자 철심 및 그 제조 방법 | |
JP5333610B2 (ja) | ステータコア製造方法 | |
JP2016111865A (ja) | 積層鉄心用積層体及びその製造方法並びに積層鉄心の製造方法 | |
JP3869731B2 (ja) | アモルファス積層コアの製造方法 | |
JP5464272B2 (ja) | ステータ製造方法 | |
JP2017208986A (ja) | 回転電機用積層鉄芯の製造方法 | |
JP2019054727A (ja) | 積層鉄心の製造方法 | |
JP2010178487A (ja) | 積層鉄心の製造方法および順送り金型装置 | |
JP5202577B2 (ja) | 固定子積層鉄心の製造方法 | |
JP4989877B2 (ja) | 回転子積層鉄心の製造方法 | |
JP4630858B2 (ja) | 積層鉄心およびその製造方法 | |
JP5528164B2 (ja) | 回転電機のステータ及びその製造方法 | |
JP5462643B2 (ja) | 積層鉄心及びその製造方法 | |
KR20100114338A (ko) | 드럼세탁기용 스테이터코어의 금형장치 및 제작방법 | |
JP6045638B2 (ja) | 積層鉄心の製造方法 | |
JP4578460B2 (ja) | 固定子積層鉄心の製造方法 | |
JP6727458B2 (ja) | 固定子鉄心及びその固定子鉄心を備えた電動機 | |
JP7357811B2 (ja) | 分割コア、回転電機、分割コアの製造方法、および、回転電機の製造方法 | |
JP4464352B2 (ja) | 電動機及び電動機を製造する方法 | |
JP5462675B2 (ja) | 積層鉄心の製造方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
ENP | Entry into the national phase |
Ref document number: 2011552114 Country of ref document: JP Kind code of ref document: A |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 11861935 Country of ref document: EP Kind code of ref document: A1 |
|
REEP | Request for entry into the european phase |
Ref document number: 2011861935 Country of ref document: EP |
|
WWE | Wipo information: entry into national phase |
Ref document number: 2011861935 Country of ref document: EP |
|
WWE | Wipo information: entry into national phase |
Ref document number: 13976123 Country of ref document: US |
|
NENP | Non-entry into the national phase |
Ref country code: DE |