WO2012111136A1 - Structure de tête de capteur - Google Patents

Structure de tête de capteur Download PDF

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Publication number
WO2012111136A1
WO2012111136A1 PCT/JP2011/053466 JP2011053466W WO2012111136A1 WO 2012111136 A1 WO2012111136 A1 WO 2012111136A1 JP 2011053466 W JP2011053466 W JP 2011053466W WO 2012111136 A1 WO2012111136 A1 WO 2012111136A1
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WO
WIPO (PCT)
Prior art keywords
sensor head
head structure
emitter
path
detection
Prior art date
Application number
PCT/JP2011/053466
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English (en)
Japanese (ja)
Inventor
齋藤善胤
錦戸憲治
Original Assignee
株式会社エニイワイヤ
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社エニイワイヤ filed Critical 株式会社エニイワイヤ
Priority to PCT/JP2011/053466 priority Critical patent/WO2012111136A1/fr
Priority to JP2011523245A priority patent/JP4808291B1/ja
Publication of WO2012111136A1 publication Critical patent/WO2012111136A1/fr

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    • H—ELECTRICITY
    • H03—ELECTRONIC CIRCUITRY
    • H03K—PULSE TECHNIQUE
    • H03K17/00—Electronic switching or gating, i.e. not by contact-making and –breaking
    • H03K17/94—Electronic switching or gating, i.e. not by contact-making and –breaking characterised by the way in which the control signals are generated
    • H03K17/941—Electronic switching or gating, i.e. not by contact-making and –breaking characterised by the way in which the control signals are generated using an optical detector
    • H—ELECTRICITY
    • H03—ELECTRONIC CIRCUITRY
    • H03K—PULSE TECHNIQUE
    • H03K17/00—Electronic switching or gating, i.e. not by contact-making and –breaking
    • H03K17/94—Electronic switching or gating, i.e. not by contact-making and –breaking characterised by the way in which the control signals are generated
    • H03K17/945—Proximity switches
    • H03K17/95—Proximity switches using a magnetic detector
    • H—ELECTRICITY
    • H03—ELECTRONIC CIRCUITRY
    • H03K—PULSE TECHNIQUE
    • H03K2217/00—Indexing scheme related to electronic switching or gating, i.e. not by contact-making or -breaking covered by H03K17/00
    • H03K2217/94—Indexing scheme related to electronic switching or gating, i.e. not by contact-making or -breaking covered by H03K17/00 characterised by the way in which the control signal is generated
    • H03K2217/94084—Transmission of parameters among sensors or between sensor and remote station
    • H03K2217/94094—Wired transmission, e.g. via bus connection or similar

Definitions

  • the present invention relates to a sensor head structure of a detection sensor that detects the presence or absence of a detection target object by a change in light quantity or magnetic field.
  • an emitter that emits light or magnetism to the detection object and a receiver (detector) that receives light or magnetism emitted from the emitter are used.
  • Detection sensors that detect the presence or absence of an object to be detected by changing the amount of light or magnetic field are widely used.
  • Japanese Patent Application Laid-Open No. 2003-298401 discloses a detection head provided with a photoelectric element, a connection terminal portion detachably connected to the photoelectric element of the detection head, and a voltage level and a threshold value of the connection terminal portion.
  • An amplifier-separated photoelectric sensor including an amplifier unit including an abnormality detection unit that performs an abnormality detection operation based on a size comparison is disclosed.
  • a plurality of threshold values in the abnormality detection operation of the abnormality detection means are provided based on the voltage level of the connection terminal portion in each abnormal state, and further, the amplifier section is detected by the abnormality detection means.
  • connection / opening abnormality in which the light projecting element is opened. It is possible to distinguish and detect and display an “incorrect connection abnormality” in which the light receiving head unit is connected in error or an “element short-circuit abnormality in which the light projecting element is short-circuited”.
  • connection terminal section for light reception
  • the circuit connecting the light reception element and the connection terminal section is disconnected, or “light disconnection / opening abnormality” in which the light reception element is opened, light projection
  • An “incorrect connection abnormality” in which the head portion is connected in error and an element short-circuit abnormality in which the light receiving element is short-circuited can be separately detected and displayed.
  • a magnetic sensor is often employed in factory facilities, and a configuration in which a sensor head for detecting a change in magnetic field is connected to the main body has been proposed.
  • a sensor head including a detection element and a signal processing unit connected to the sensor head are separated, and a transmission circuit that drives the sensor head and a signal from the sensor head are received.
  • an amplifier-separated type sensor including a receiving circuit and a determining unit that determines the presence or absence of an object by comparing an input from the receiving circuit with a threshold value.
  • the amplifier separation type sensor further transmits a threshold value setting means for setting a threshold value of the presence / absence of an object based on an input from the receiving circuit and a teaching input, and transmits the threshold value set by the threshold setting means to another amplifier separation type sensor.
  • Threshold transmission means and threshold reception means for receiving threshold data transmitted from another amplifier-separated sensor and setting the threshold data as a threshold of the discrimination means are provided.
  • the threshold value setting means the threshold value data is transferred to another sensor as necessary, so that the set value set for one sensor can be set appropriately for the other sensor.
  • a limited reflection type optical fiber sensor head in which the exit end of the optical fiber for light and the entrance end of the optical fiber for light reception are tapered by enlarging. According to this limited reflection type optical fiber sensor head, since the emission range and the incident range at the emission end of the light transmitting optical fiber and the incident end of the light receiving optical fiber are expanded, a thin optical fiber can be used without using a thick optical fiber. A large amount of received light can be obtained, the flexibility of the optical fiber is maintained, the handleability is good, the allowable bending radius is small, and the optical fiber can be stored in a small housing.
  • JP 2003-298401 A JP-A-8-114463 JP-A-7-208919
  • an object of the present invention is to provide a sensor head structure that enables a sensor head to be miniaturized without using an optical fiber.
  • the sensor head structure includes an emitter and a receiver connected to a common two wires, a first switching unit that switches an output state of the emitter and a non-output state of the emitter, and in synchronization with the first switching unit. Second switching means for switching from the output state of the emitter to the detectable state of the detection signal of the receiver, and within a predetermined period immediately after switching from the output state to the non-output state, the receiver corresponding to the output state A detection means for performing a comparison process between the detection signal and a predetermined signal value is provided.
  • the sensor head structure of the present invention includes not only the part included in the sensor head but also the part related to the function of the sensor head in the main body to which the sensor head is connected.
  • the first switching means may switch the first current and the second current to flow.
  • the first switching means may switch and apply the first voltage and the second voltage.
  • the emitter may be a light emitting element and the receiver may be a light receiving element.
  • the emitter may be a magnetic generator and the receiver may be a magnetic detector.
  • the first switching means includes a first path in which a non-contact switch and a small resistance are connected in series, and a second path including a large resistance, and the first path is short-circuited and opened by turning on and off the non-contact switch. You may switch.
  • the non-contact switch include a transistor and an FET.
  • the second switching means may have a third path including a contactless switch and a fourth path including a large resistance, and may switch between short-circuiting and opening of the third path by turning on and off the contactless switch. Good.
  • the third path may operate simultaneously with the first path
  • the fourth path may operate simultaneously with the second path.
  • the sensor head structure counts address data sequentially assigned for each period of a series of pulse signals following the start signal, starting from the start signal, and sets the address of the own station set in advance.
  • timing acquisition means for obtaining the output timing of the emitter when it coincides with the data.
  • the period in which the output state is set and the period in which the non-output state is set may be continuous.
  • the output state of the emitter and the non-output state of the emitter are switched. Then, by utilizing the delay in the response time of the receiver corresponding to the operation of the emitter, the common two lines connecting the emitter and the receiver are shared for the emitter operation and the receiver operation. Therefore, in the conventional sensor head, when both the emitter and the receiver are included, it is possible to reduce the number of connection lines to the main body, which requires at least four lines, to two. Therefore, a small sensor head with a small number of connection lines can be obtained.
  • the emitter output state and the emitter non-output state can be switched, for example, by switching the first current and the second current or by switching and applying the first voltage and the second voltage. is there.
  • the detection principle of the sensor head is not limited.
  • the emitter may be a light emitting element and the receiver may be a light receiving element, or the emitter may be a magnetic generator and the receiver may be magnetically detected. It may be a vessel.
  • the first switching means has a first path in which a non-contact switch and a small resistance are connected in series, and a second path including a large resistance, and switches between short-circuiting and opening of the first path by turning on and off the non-contact switch. In this case, it is possible to switch between the first current and the second current with a very simple structure.
  • the second switching means has a third path including a non-contact switch and a fourth path including a large resistance, and switches the short-circuit and open of the third path by ON / OFF of the non-contact switch, the third path
  • the detection signal of the emitter can be detected when the circuit is opened. It is preferable that the third path operates simultaneously with the first path and the fourth path operates simultaneously with the second path.
  • a system configuration using a common data signal line and a transmission clock having a predetermined cycle can be used.
  • the address data sequentially assigned for each period of a series of pulse signals following the start signal is counted starting from the start signal, and the address of the own station set in advance is counted.
  • the output timing of the emitter can be obtained.
  • the main body including the first and second switching means is provided with timing acquisition means for obtaining the output timing.
  • the main unit is connected to a common data signal line extended from the control unit including the control unit and the master station. In this case, in a series of pulse signals, a period in which the emitter is in an output state and a period in which the emitter is in a non-output state are continuous.
  • FIG. 2 is a configuration diagram of an object detection system using a plurality of photoelectric sensors employing the sensor head structure according to the present invention.
  • This object detection system detects the presence or absence of the detection target 6 at a plurality of positions, and includes a plurality of photoelectric sensors 7 arranged at arbitrary positions.
  • the photoelectric sensor 7 includes a slave station 5 that forms a main body having a data transmission function and a light projection / reception control function, and a sensor head 4 connected to the slave station 5, and a common data signal line via the slave station 5. Connected to DP and DN.
  • a master station 2 connected to the control unit 1 is also connected to the common data signal lines DP and DN.
  • the control unit 1 is, for example, a programmable controller, a computer, and the like, and includes an output unit 11 that transmits control data 13 for the photoelectric sensor 7 and an input unit 12 that receives monitoring data 14 as a detection result by the sensor head 4.
  • the master station 2 is connected to the output unit 11 and the input unit 12.
  • the master station 2 includes an output data unit 22, a timing generator 23, a master station output unit 24, a master station input unit 25, and an input data unit 26. Then, a control data signal (hereinafter referred to as a transmission clock signal) connected to the common data signal lines DP and DN is sent to the common data signal lines DP and DN, and the slave station 5 is connected.
  • the monitoring data signal sent out from is converted into parallel data and sent as monitoring data 14 to the input unit 12 of the control unit 1.
  • the output data unit 22 delivers the parallel data received as the control data 13 from the output unit 11 of the control unit 1 to the master station output unit 24 as serial data.
  • the timing generation unit 23 includes an oscillation circuit (OSC) 31 and a timing generation unit 33. Based on the OSC 31, the timing generation unit 33 generates a timing clock of this system and delivers it to the master station output unit 24.
  • OSC oscillation circuit
  • the master station output unit 24 includes a control data generation unit 34 and a line driver 35. Based on the data received from the output data unit 22 and the timing clock received from the timing generation unit 23, a common data signal is transmitted via the line driver 35. A transmission clock signal is sent as a series of pulse signals to the lines DP and DN.
  • the data value is expressed by a pulse width of a high voltage level period in one cycle of the transmission clock signal.
  • the transmission clock signal has a high potential level (+24 V in this embodiment) in the second half of one cycle and a low potential level (0 V or +12 V in this embodiment) in the first half.
  • the width of the high potential level is expanded according to the value of each data of the control data 13 input from the control unit 1, for example, up to (3/4) t0 when one period of the transmission clock signal is t0. Expanded.
  • the data value of the control data 13 is not superimposed on the transmission clock signal when the detection object 6 is detected, and the transmission clock signal has a high potential level width and a low potential level.
  • the width is constant ((1/2) t0).
  • the data value (control data) of the transmission clock signal transmitted from the master station output unit 24 to the common data signal lines DP and DN is sequentially assigned address data for each cycle of the transmission clock signal.
  • the slave station 5 counts this transmission clock signal as address data.
  • the slave station 5 matches the preset address data of its own station, the slave station 5 takes in the control data to be received and is generated when the detection target 6 is detected.
  • the light emission timing of the unit 41 is obtained.
  • a start signal (StartBit) is formed at the beginning of the transmission clock signal in order to determine the beginning for counting the address data. Note that the start signal has the same potential level as the high potential level of the transmission clock signal and is longer than one cycle of the transmission clock signal.
  • the master station input unit 25 includes monitoring data signal detection means 36 and monitoring data extraction means 37, and sends serial input data to the input data section 26.
  • the monitoring data signal detecting means 36 detects the monitoring data signal transmitted from the slave station 5 via the common data signal lines DP and DN.
  • the data value of the monitoring data signal transmitted from the slave station 5 is represented by the voltage level of the first half of one cycle (low potential level period) in the transmission clock signal, and after the start signal is transmitted, Each of 5 is received sequentially.
  • the data of the monitoring data signal (“detection data” described later in this embodiment) is extracted by the monitoring data extraction means 37 in synchronization with the signal of the timing generation means 33 and sent to the input data section 26 as serial input data.
  • the input data unit 26 converts the serial input data received from the master station input unit 25 into parallel data, and sends the parallel data to the input unit 12 of the control unit 1.
  • the sensor head 4 includes a generating unit 41 (corresponding to an emitter of the present invention) that emits a detecting light beam and a detecting unit 42 (corresponding to a receiver of the present invention) that receives the detecting light beam.
  • the generation unit 41 includes a light emitting element 41 a
  • the detection unit 42 includes a light receiving element 42 a
  • the light emitting element 41 a and the light receiving element 42 a are connected to a common two line 43.
  • the common two-wire 43 is extended from the sensor head 4 and connected to the slave station 5.
  • the slave station 5 includes a microcomputer control unit (MCU) 51, an address setting means 52, an A / D converter 53, a first switching circuit unit 54, and a second switching circuit unit 55.
  • MCU 51 and the A / D converter 53 constitute the detection means of the present invention.
  • the first switching circuit unit 54 corresponds to the first switching unit of the present invention, and the second switching circuit unit 55 corresponds to the second switching unit of the present invention.
  • the MCU 51 includes a CPU, a RAM, and a ROM, and a program (PRG) necessary for detection processing is stored in the ROM. Then, detection data, parameters, and address data are stored in the RAM, and processing for obtaining information necessary for detection is performed using the arithmetic function of the CPU.
  • the first switching circuit unit 54 and the second switching circuit unit 55 are connected to the output terminal La of the MCU 51. Then, switching between the first current emitted from the generating unit 41 and the second current not emitting light, and the switching between the output state in which the first current flows and the state in which the detection signal of the detection unit 42 can be detected are output from the output terminal La. It is made by a signal. Further, the detection signal of the second switching circuit unit 55 is input as detection signal data from the input terminal ADAT to the MCU 51 via the A / D converter 53.
  • the MCU 51 also receives the address information set by the address setting means 52 from the input terminal ADRS, and the divided signal obtained by dividing the potential difference between the common data signal lines DP and DN by the dividing resistors R1 and R2. Is input from the input terminal CK. Further, an out signal for sending detection data as a monitoring data signal to the common data signal lines DP and DN is output from the output terminal OUT.
  • the slave station 5 obtains transmission address data by counting the cycle of the transmission clock signal from the start signal as a starting point, and compares the address data with the own station address data set by the address setting means 52. If the address data match each other, a signal corresponding to the detection data stored in the RAM of the MCU 51 at that time is output from the output terminal OUT to the base of the transistor TR0. Specifically, if the detection data is “on” (indicating the presence of the detection object 6), the transistor TR 0 is “on” and the detection data is “off” (the absence of the detection object 6. Transistor TR0 is “off”.
  • the detection data is “on” (indicating that the detection target 6 is present)
  • the voltage drops when the transistor TR0 “on” current flows, the voltage level becomes near 0V, and the signal is common data. It is transmitted on the signal lines DP and DN.
  • the detection data is “off” (indicating that the detection target 6 is not present)
  • the transistor TR0 becomes an “off” current
  • a signal in which the voltage does not drop and the voltage level is close to 12V is the common data signal line DP.
  • Transmitted on DN That is, as shown in FIG. 5, the voltage of the low-voltage period in one cycle of the transmission clock signal is sent out as the monitoring data signal on the common data signal lines DP and DN in a form that is lowered as shown by the broken line. .
  • the transmission address data is not the address data of the own station, the cycle is counted until the address data of the own station is reached, and the address data is incremented.
  • the slave station 5 sends the detection data as a monitoring data signal onto the common data signal lines DP and DN, and sets the output terminal La of the MCU 51 to “ high ”.
  • the output terminal La becomes “high”
  • the transistor TR1 of the first switching circuit section 54 (corresponding to the contactless switch of the present invention) and the transistor TR2 of the second switching circuit section 55 (corresponding to the contactless switch of the present invention) Are both “on”.
  • the first switching circuit unit 54 the first path including the small resistance Rd is short-circuited, and in the second switching circuit unit 55, the third path not including the resistance is short-circuited, and the current id in the light emitting element 41a of the generating unit 41 emits light.
  • the light emitting element 41a emits light.
  • a detection signal (detection current ip) is generated in the light receiving element 42a of the detection unit 42, but the second switching circuit unit 55 detects the detection signal as a detection signal because the third path not including the resistance is short-circuited. There is nothing.
  • the output terminal La of the MCU 51 is set to “low” at the timing (rise) of the high potential period in one cycle of the transmission clock signal.
  • the transistor TR1 of the first switching circuit section 54 and the transistor TR2 of the second switching circuit section 55 are both “off”.
  • the first path including the small resistance Rd is opened and current flows only in the second path including the large resistance Rp1, and in the second switching circuit unit 55, the third path including no resistance is opened. The current flows only through the fourth path including the resistor Rs.
  • the current id in the light emitting element 41a of the generating unit 41 drops to a level where it cannot emit light (second current), and the light emitting element 41a enters a state in which it does not emit light.
  • the output terminal EN of the MCU 51 becomes “high” until the predetermined time elapses, and becomes an enable signal for the A / D converter 53, and the input terminal ADAT.
  • the detection signal data is read from the A / D converter 53 in FIG.
  • the detection current ip due to the inherent response time constant of the light receiving element 42a remains as a falling signal.
  • the detection current ip flows only in the fourth path including the resistor Rs. Therefore, the voltage signal Vs (detection signal) generated in the resistor Rs is obtained as detection signal data by the A / D converter 53.
  • the detection signal data is input to the input terminal ADATA of the MCU 51.
  • the MCU 51 compares the value of the detection signal data obtained here with a predetermined value at the timing of the predetermined period Tth. When the detection signal data is larger than the predetermined value, the detection data “on” indicating that the detection target 6 is present is stored in the RAM. That is, in the time chart of the voltage signal Vs in FIG. 6, the detection target 6 is detected when the voltage signal Vs in the predetermined period Tth becomes larger than the threshold value Vth.
  • the light emitting element 41 a of the generation unit 41 emits light through the common two line 43 and is detected through the common two line 43 at a timing when the light emitting element 41 a does not emit light. A signal can be obtained.
  • each slave station 5 of the plurality of photoelectric sensors 7 obtains the timing when the output terminal La is “high” from the transmission clock signal, that is, the slave station 5 corresponding to each channel transmits the transmission clock signal.
  • the plurality of photoelectric sensors 7 operate without mutual interference. become.
  • the capacitor C connected in parallel to the resistor Rs in the second switching circuit unit 55 adjusts the response of the detection signal of the light receiving element 42a, and may be connected according to the response of the light receiving element 42a, and is unnecessary. In this case, it may be omitted.
  • the sensor head 4 shown in FIG. 1 detects the detection target 6 that exists in the gap between the generation unit 41 and the detection unit 42, but the generation unit 41 and the detection unit 42 have the shape of the detection target 6. The arrangement can be made accordingly.
  • the sensor head 8 shown in FIG. 7A has an arrangement in which the light emitting surface of the generating unit 41 and the light receiving surface of the detecting unit 42 face the same direction. In this case, the amount of light reflected by the detection target 6
  • the detection object 6 can be detected by the change. For example, it is suitable when the detection target 6 has a certain size.
  • the sensor head 9 shown in FIG. 7B is obtained by lengthening the connection line between the common two wire 43 and the generation unit 41 and the connection line between the common two line 43 and the detection unit 42.
  • the positional relationship with 42 can be adjusted as appropriate. For example, it is suitable when the detection target 6 is large and the gap between the generation unit 41 and the detection unit 42 needs to be increased.
  • line 43 is used as the connector which can be contacted / separated.

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Abstract

Cette invention se rapporte à la fourniture d'une structure de tête de capteur qui permet de rendre plus compacte la tête de capteur sans faire appel à une fibre optique. La structure de tête de capteur selon la présente invention est dotée : d'un émetteur et d'un récepteur, qui sont connectés à deux lignes communes ; d'un premier moyen de commutation qui commute entre un état dans lequel l'émetteur délivre une sortie et un état dans lequel l'émetteur ne délivre pas de sortie ; d'un second moyen de commutation qui commute, en synchronisation avec le premier moyen de commutation, à partir de l'état dans lequel l'émetteur délivre une sortie vers un état dans lequel un signal de détection du récepteur peut être détecté ; et d'un moyen de détection qui exécute un processus de comparaison grâce auquel le signal de détection du récepteur qui correspond à l'état de délivrance d'une sortie mentionné ci-dessus est comparé à une valeur de signal prescrite dans un laps de temps prescrit après une commutation à partir de l'état de délivrance d'une sortie vers l'état de non délivrance d'une sortie.
PCT/JP2011/053466 2011-02-18 2011-02-18 Structure de tête de capteur WO2012111136A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
PCT/JP2011/053466 WO2012111136A1 (fr) 2011-02-18 2011-02-18 Structure de tête de capteur
JP2011523245A JP4808291B1 (ja) 2011-02-18 2011-02-18 センサヘッド構造

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Application Number Priority Date Filing Date Title
PCT/JP2011/053466 WO2012111136A1 (fr) 2011-02-18 2011-02-18 Structure de tête de capteur

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WO2012111136A1 true WO2012111136A1 (fr) 2012-08-23

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014153160A (ja) * 2013-02-07 2014-08-25 Denso Corp レーダ装置

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63253420A (ja) * 1987-04-10 1988-10-20 Yamatake Honeywell Co Ltd 二線式スイツチ
JP2004509405A (ja) * 2000-09-12 2004-03-25 シーメンス　アクチエンゲゼルシヤフト センサヘッド、制御モジュールおよび多重センサ
JP2009124666A (ja) * 2007-11-12 2009-06-04 Anywire:Kk 光電センサ

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08114463A (ja) * 1994-10-18 1996-05-07 Omron Corp アンプ分離型センサ、アンプ分離型センサシステム及びその閾値設定方法
JP2003298401A (ja) * 2002-03-29 2003-10-17 Sunx Ltd アンプ分離型光電センサとその投光装置及び受光装置
JP5311119B2 (ja) * 2009-02-04 2013-10-09 オムロン株式会社 セキュリティセンサ、遊技機、セキュリティ装置、およびセキュリティ方法、並びにプログラム

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63253420A (ja) * 1987-04-10 1988-10-20 Yamatake Honeywell Co Ltd 二線式スイツチ
JP2004509405A (ja) * 2000-09-12 2004-03-25 シーメンス　アクチエンゲゼルシヤフト センサヘッド、制御モジュールおよび多重センサ
JP2009124666A (ja) * 2007-11-12 2009-06-04 Anywire:Kk 光電センサ

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014153160A (ja) * 2013-02-07 2014-08-25 Denso Corp レーダ装置

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