WO2012073841A1 - タイヤトレッド用ゴム組成物 - Google Patents
タイヤトレッド用ゴム組成物 Download PDFInfo
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- WO2012073841A1 WO2012073841A1 PCT/JP2011/077255 JP2011077255W WO2012073841A1 WO 2012073841 A1 WO2012073841 A1 WO 2012073841A1 JP 2011077255 W JP2011077255 W JP 2011077255W WO 2012073841 A1 WO2012073841 A1 WO 2012073841A1
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- rubber
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- conjugated diene
- diene polymer
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- 0 C*(NC)ONC Chemical compound C*(NC)ONC 0.000 description 2
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
- B60C1/0016—Compositions of the tread
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
- C08C19/00—Chemical modification of rubber
- C08C19/30—Addition of a reagent which reacts with a hetero atom or a group containing hetero atoms of the macromolecule
- C08C19/42—Addition of a reagent which reacts with a hetero atom or a group containing hetero atoms of the macromolecule reacting with metals or metal-containing groups
- C08C19/44—Addition of a reagent which reacts with a hetero atom or a group containing hetero atoms of the macromolecule reacting with metals or metal-containing groups of polymers containing metal atoms exclusively at one or both ends of the skeleton
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L15/00—Compositions of rubber derivatives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L7/00—Compositions of natural rubber
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/80—Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
- Y02T10/86—Optimisation of rolling resistance, e.g. weight reduction
Definitions
- the present invention relates to a rubber composition for a tire tread, and more particularly to a rubber composition for a tire tread that is improved in low rolling resistance and wet performance.
- silica As the required performance for pneumatic tires, there is a demand for excellent wet fuel performance and high safety as well as excellent fuel economy performance as interest in global environmental issues increases. For this reason, by adding silica to the rubber composition that constitutes the tread portion, heat generation is suppressed and rolling resistance is reduced to improve fuel efficiency, and the dynamic viscoelastic properties of the tread rubber are modified to improve wet performance. Improvements are being made. In order to further increase the effect of such silica blending, attempts have been made to use silica having a small particle size. However, silica has a poor affinity with diene rubbers, and dispersibility tends to be insufficient.
- Dispersibility deteriorates especially when the silica particle size is reduced, and dynamic viscoelasticity such as loss tangent (tan ⁇ ) of the rubber composition.
- the effect of improving the characteristics to improve the low rolling resistance and wet performance was not sufficiently obtained.
- silica tends to have a lower reinforcing effect when blended with a rubber component than carbon black, there is a problem that wear resistance becomes insufficient when dispersibility deteriorates.
- Patent Documents 1 to 3 improve the dispersibility of silica with a rubber composition in which silica is blended with a terminal-modified solution-polymerized styrene butadiene rubber whose terminal is modified with polyorganosiloxane or the like. ) And a high wet grip property (tan ⁇ at 0 ° C.).
- a high wet grip property tan ⁇ at 0 ° C.
- An object of the present invention is to provide a rubber composition for a tire tread in which the low rolling resistance and the wet performance are improved to the conventional level or more.
- the rubber composition for a tire tread of the present invention that achieves the above-described object comprises blending 25 to 65 parts by weight of a filler to 100 parts by weight of a diene rubber containing 25% by weight or more of a modified conjugated diene polymer rubber,
- the filler contains 50% by weight or more of silica, and the silica has a DBP absorption of 190 to 250 ml / 100 g, a nitrogen adsorption specific surface area (N 2 SA) of 194 to 225 m 2 / g, and a CTAB specific surface area (CTAB).
- N 2 SA / CTAB the ratio of N 2 SA to CTAB (N 2 SA / CTAB) is 0.9 to 1.4
- the modified conjugated diene polymer rubber is organic in a hydrocarbon solvent.
- a functional group capable of reacting with an active terminal of an active conjugated diene polymer chain obtained by copolymerizing a conjugated diene monomer and an aromatic vinyl monomer using an active metal compound as an initiator.
- the rubber composition for tire tread of the present invention comprises an active terminal of an active conjugated diene polymer chain obtained by copolymerizing a conjugated diene monomer and an aromatic vinyl monomer, and a functional group capable of reacting with the active terminal.
- the DBP absorption is 190 to 250 ml / 100 g
- CTAB specific surface (CTAB) is 185 ⁇ 215m 2 / g
- the exothermic property can be reduced to reduce the rolling resistance, and the wet performance can be improved.
- the modified conjugated diene polymer rubber forms a fine phase separation form and is capable of reacting with the active end of the active conjugated diene polymer chain.
- the terminal modified group generated by the reaction with at least one kind of compound having a group contains a functional group that interacts with silica, and the weight average molecular weight is set to 600,000 to 1,000,000 so that the concentration of the terminal modified group is appropriate.
- the terminal modification group acts efficiently on the silica, thereby further improving the dispersibility of the silica, greatly reducing the low rolling resistance of the pneumatic tire, and further improving the wet performance.
- the diene rubber may contain natural rubber and / or butadiene rubber in addition to the modified conjugated diene polymer rubber in order to improve the wear resistance to a level higher than the conventional level.
- One embodiment preferably includes 40 to 80% by weight of the modified conjugated diene polymer rubber and 15 to 45% by weight of natural rubber in 100% by weight of the diene rubber, and exhibits excellent low rolling resistance and Both wear resistance can be improved while maintaining wet performance.
- the modified conjugated diene polymer rubber and 15 to 35% by weight of butadiene rubber are contained in 100% by weight of the diene rubber, and excellent low rolling resistance and wetness are obtained. Both wear resistance can be improved while maintaining performance.
- the compound having a functional group capable of reacting with the active end of the active conjugated diene polymer chain described above may include at least one polyorganosiloxane compound selected from the following general formulas (I) to (III).
- R 1 to R 8 are an alkyl group having 1 to 6 carbon atoms or an aryl group having 6 to 12 carbon atoms, and these may be the same or different from each other.
- X 1 and X 4 is an aryl group of the active conjugated diene polymer chain groups having a functional group capable of reacting with the active terminal of an alkyl group or having 6 to 12 carbon atoms having 1 to 6 carbon atoms,, X 1 and X 4 may be the same as or different from each other, X 2 is a group having a functional group that reacts with the active end of the active conjugated diene polymer chain, X 3 is a group of 2 to 20 alkylene glycols A group containing repeating units, and a part of X 3 may be a group derived from a group containing repeating units of 2 to 20 alkylene glycol, m is an integer of 3 to 200, and n is 0 to 200 is an integer, and k is an integer from 0 to 200.) (In the above formula (II), R 9 to R 16 are an alkyl group having 1 to 6 carbon atoms or an aryl group having 6 to 12 carbon atoms, and these may be the
- X 5 to X 8 are groups having a functional group that reacts with the active terminal of the active conjugated diene polymer chain.
- R 17 to R 19 are an alkyl group having 1 to 6 carbon atoms or an aryl group having 6 to 12 carbon atoms, and these may be the same or different from each other.
- 9 to X 11 are groups having a functional group that reacts with the active end of the active conjugated diene polymer chain, and s is an integer of 1 to 18.
- FIG. 1 shows an example of an embodiment of a pneumatic tire using a rubber composition for a tire tread, where 1 is a tread portion, 2 is a sidewall portion, and 3 is a bead portion.
- two carcass layers 4 in which reinforcing cords extending in the tire radial direction are arranged at predetermined intervals in the tire circumferential direction between the left and right bead portions 3 and embedded in a rubber layer are extended.
- the portion is folded back from the inner side in the tire axial direction so as to sandwich the bead filler 6 around the bead core 5 embedded in the bead portion 3.
- An inner liner layer 7 is disposed inside the carcass layer 4.
- a belt cover layer 9 is disposed on the outer peripheral side of the belt layer 8.
- a tread portion 1 is formed of a tread rubber layer 12 on the outer peripheral side of the belt cover layer 9.
- the tread rubber layer 12 is composed of a tire tread rubber composition.
- a side rubber layer 13 is disposed outside the carcass layer 4 of each sidewall portion 2, and a rim cushion rubber layer 14 is provided outside the folded portion of the carcass layer 4 of each bead portion 3.
- the rubber component is a diene rubber
- the diene rubber always includes a modified conjugated diene polymer rubber.
- the modified conjugated diene polymer rubber is a conjugated diene polymer rubber produced by solution polymerization that has functional groups at both ends of a molecular chain.
- the skeleton of the modified conjugated diene polymer is composed of a copolymer obtained by copolymerizing a conjugated diene monomer and an aromatic vinyl monomer.
- the conjugated diene monomer include 1,3-butadiene, isoprene (2-methyl-1,3-butadiene), 2,3-dimethyl-1,3-butadiene, and 2-chloro-1,3-butadiene. 1,3-pentadiene and the like.
- aromatic vinyl monomer examples include styrene, 2-methylstyrene, 3-methylstyrene, 4-methylstyrene, ⁇ -methylstyrene, 2,4-dimethylstyrene, 2,4-diisopropylstyrene, 4-tert -Butylstyrene, divinylbenzene, tert-butoxystyrene, vinylbenzyldimethylamine, (4-vinylbenzyl) dimethylaminoethyl ether, N, N-dimethylaminoethylstyrene, vinylpyridine and the like.
- the terminal of the conjugated diene polymer serving as a skeleton is constituted by an isoprene unit block. Since the terminal is composed of isoprene unit blocks, when the terminal is modified and silica is blended, the affinity between the modified conjugated diene polymer and silica is good, and low heat buildup and wear resistance are good. It becomes.
- the conjugated diene monomer unit constituting the polymer contains a conjugated diene other than the isoprene unit, before adding the compound having a functional group capable of reacting with the active end of the active conjugated diene polymer chain, Alternatively, it is preferable to introduce isoprene unit blocks at the ends of the polymer by adding isoprene to the solution containing the polymer having an active end while adding these compounds separately.
- the conjugated diene polymer is prepared by copolymerizing the above conjugated diene monomer and aromatic vinyl monomer in a hydrocarbon solvent using an organic active metal compound as an initiator.
- the hydrocarbon solvent may be any commonly used solvent, and examples thereof include cyclohexane, n-hexane, benzene, toluene and the like.
- an organic alkali metal compound is preferably used.
- organic monolithium compounds such as n-butyllithium, sec-butyllithium, t-butyllithium, hexyllithium, phenyllithium, stilbenelithium; dilithiomethane
- Organic polyvalent lithium compounds such as 1,4-dilithiobutane, 1,4-dilithio-2-ethylcyclohexane, 1,3,5-trilithiobenzene
- organic sodium compounds such as sodium naphthalene
- organic potassium compounds such as potassium naphthalene Is mentioned.
- 3,3- (N, N-dimethylamino) -1-propyllithium, 3- (N, N-diethylamino) -1-propyllithium, 3- (N, N-dipropylamino) -1- Propyllithium, 3-morpholino-1-propyllithium, 3-imidazole-1-propyllithium and organolithium compounds in which these are chain-extended with 1 to 10 units of butadiene, isoprene or styrene can also be used.
- diethyl ether diethylene glycol dimethyl ether, tetrahydrofuran, 2,2-bis (2-oxolanyl) propane, etc. for the purpose of randomly copolymerizing aromatic vinyl monomers with conjugated diene monomers.
- aprotic polar compounds such as amines such as ethers, triethylamine and tetramethylethylenediamine.
- At least one compound having a reactive functional group is bonded to the active terminal of an active conjugated diene polymer chain obtained by copolymerizing a conjugated diene monomer and an aromatic vinyl monomer.
- the compound having a functional group capable of reacting with the active terminal of the active conjugated diene polymer chain may be bonded to at least one active conjugated diene polymer chain, and one or more active conjugates may be bonded to one compound. Diene polymer chains can be bonded.
- the modified conjugated diene polymer rubber used in the present invention is a modified rubber having modified groups at both ends of the conjugated diene polymer, and optionally other conjugated diene polymers having one or more modified groups. Bonded modified rubbers and mixtures of these modified rubbers can be included.
- the reaction between the active terminal of the active conjugated diene polymer chain and the compound having a functional group capable of reacting with this active terminal can be reacted in one stage or multiple stages. The same or different compounds can be reacted sequentially.
- examples of the compound having a functional group capable of reacting with the active terminal of the active conjugated diene polymer chain include tin compounds, silicon compounds, silane compounds, amide compounds and / or imide compounds, isocyanates and / or isothiocyanates.
- examples of compounds having compounds, ketone compounds, ester compounds, vinyl compounds, oxirane compounds, thiirane compounds, oxetane compounds, polysulfide compounds, polysiloxane compounds, polyorganosiloxane compounds, polyether compounds, polyene compounds, halogen compounds, fullerenes, etc. be able to. Of these, polyorganosiloxane compounds are preferred. These compounds can be bonded to a polymer by combining one type of compound or a plurality of compounds.
- two compounds such as polyglycidyl ethers of polyhydric alcohols such as ethylene glycol diglycidyl ether and glycerin triglycidyl ether, diglycidylated bisphenol A and the like can be reacted with the active terminal of the active conjugated diene polymer chain.
- silicon compound examples include tetrachlorosilicon, tetrabromosilicon, methyltrichlorosilicon, butyltrichlorosilicon, dichlorosilicon, bistrichlorosilylsilicon, and the like.
- tin compound examples include tetrachlorotin, tetrabromotin, methyltrichlorotin, butyltrichlorotin, dichlorotin, bistrichlorosilyltin, and bistrichlorosilyltin.
- silane compound examples include a silane compound containing at least one selected from an alkoxy group, a phenoxy group, and a halogen.
- silane compounds include dimethoxydimethylsilane, diphenoxydimethylsilane, diethoxydiethylsilane, triphenoxymethylsilane, triphenoxyvinylsilane, trimethoxyvinylsilane, triethoxyvinylsilane, tri (2-methylbutoxy) ethylsilane, tri (2-methylbutoxy) vinylsilane, triphenoxyphenylsilane, tetraphenoxysilane, tetraethoxysilane, tetramethoxysilane, tetrakis (2-ethylhexyloxy) silane, phenoxydivinylchlorosilane, methoxybiethylchlorosilane, diphenoxymethylchlorosilane, diphenoxy Phenyl
- the silane compound can have a glycidyl group, an epoxy group, a methacryloxy group, or the like as a functional group other than the above.
- silane compounds include ⁇ -glycidoxyethyltrimethoxysilane, ⁇ -glycidoxypropyltrimethoxysilane, ⁇ -glycidoxybutyltrimethoxysilane, ⁇ -glycidoxypropyltriethoxysilane, ⁇ -Glycidoxypropyltripropoxysilane, ⁇ -glycidoxypropyltributoxysilane, ⁇ -glycidoxypropyltriphenoxysilane, ⁇ -glycidoxypropylmethyldimethoxysilane, ⁇ -glycidoxypropylethyldimethoxysilane, ⁇ -Glycidoxypropylethyldiethoxysilane, ⁇ -glycidoxypropylmethyldiethoxysilane,
- Examples of the isocyanate compound or isothiocyanate compound include 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, diphenylmethane diisocyanate, naphthalene diisocyanate, tolidine diisocyanate, triphenylmethane triisocyanate, p-phenylene diisocyanate, tris (isocyanatophenyl) thiophosphate, xylylene diisocyanate, benzene-1,2,4-triisocyanate, naphthalene-1,2,5,7-tetraisocyanate, naphthalene-1 , 3,7-triisocyanate, phenyl isocyanate, hexamethylene diisocyanate, methylcyclohexane diisocyanate, phenyl-1,4-diisothiocyanate, 2,4-tolylene diisocyanate
- aromatic polyisocyanate compounds such
- a compound represented by the following general formula (IV) is preferable, and a plurality of active conjugated diene polymer chains can be easily bonded to one molecule of the compound.
- X 1 and X 2 are a halogen atom or an alkoxy group having 1 to 20 carbon atoms.
- P and q are each independently an integer of 0 to 3, and represented by the formula (IV).
- the total number of halogen atoms and alkoxy groups having 1 to 20 carbon atoms in the compound is at least 5.
- R 1 and R 2 are each a monovalent hydrocarbon group having 1 to 20 carbon atoms, n is 0 And A 1 and A 2 are each independently a single bond or a divalent hydrocarbon having 1 to 20 carbon atoms, A 3 is represented by the formula — (SiX 3 r R 3 2-r ) m -, or -NR 4 -, or -N (-A 4 -SiX 4 S R 5 3-S) -.
- X 3 is a halogen atom or is .R 3
- R 5 is an alkoxy group having 1 to 20 carbon atoms, a monovalent hydrocarbon group having 1 to 20 carbon atoms .
- R 4 is hydrogen Is a monovalent hydrocarbon group of children having 1 to 20 carbon atoms .
- a 4 is, .r is a divalent hydrocarbon group of a single bond or a C 1-20 is an integer of 0 ⁇ 2, m Is an integer from 0 to 20. s is an integer from 0 to 3.
- Examples of the compound represented by the general formula (IV) include hexachlorodisilane, bis (trichlorosilyl) methane, 1,2-bis (trichlorosilyl) ethane, 1,3-bis (trichlorosilyl) propane, 1,4 -Silicon halide compounds such as bis (trichlorosilyl) butane, 1,5-bis (trichlorosilyl) pentane, 1,6-bis (trichlorosilyl) hexane; hexamethoxydisilane, hexaethoxydisilane, bis (trimethoxysilyl) Methane, bis (triethoxysilyl) methane, bis (trimethoxysilyl) ethane, bis (triethoxysilyl) ethane, bis (trimethoxysilyl) propane, bis (triethoxysilyl) propane, bis (trimethoxysilyl) butane,
- the polyorganosiloxane compound compounds represented by the following general formulas (I) to (III) are preferable. That is, the compound having a functional group capable of reacting with the active terminal of the active conjugated diene polymer chain may contain at least one selected from these polyorganosiloxane compounds, and a plurality of types may be combined. Moreover, you may combine these polyorganosiloxane compounds and the other compound which has a functional group which can react with an active terminal, for example, the compound represented by Formula (IV) mentioned above.
- R 1 to R 8 are an alkyl group having 1 to 6 carbon atoms or an aryl group having 6 to 12 carbon atoms, and these may be the same or different from each other.
- X 1 and X 4 is an aryl group of the active conjugated diene polymer chain groups having a functional group capable of reacting with the active terminal of an alkyl group or having 6 to 12 carbon atoms having 1 to 6 carbon atoms, X 1 and X 4 may be the same as or different from each other,
- X 2 is a group having a functional group that reacts with the active end of the active conjugated diene polymer chain,
- X 3 is a group of 2 to 20 alkylene glycols A group containing repeating units, and a part of X 3 may be a group derived from a group containing repeating units of 2 to 20 alkylene glycol, m is an integer of 3 to 200, and n is 0 to 200 is an integer, and k is
- X 5 to X 8 are groups having a functional group that reacts with the active terminal of the active conjugated diene polymer chain.
- examples of the alkyl group having 1 to 6 carbon atoms constituting R 1 to R 8 , X 1 and X 4 include, for example, methyl group, ethyl group, n- Examples include propyl group, isopropyl group, butyl group, pentyl group, hexyl group, cyclohexyl group and the like.
- examples of the aryl group having 6 to 12 carbon atoms include a phenyl group and a methylphenyl group. Among these alkyl groups and aryl groups, a methyl group is particularly preferable.
- the group having a functional group that reacts with the active terminal of the polymer chain constituting X 1 , X 2 and X 4 includes an alkoxyl group having 1 to 5 carbon atoms, 2- A hydrocarbon group containing a pyrrolidonyl group and a group having 4 to 12 carbon atoms containing an epoxy group are preferred.
- Examples of the alkoxyl group having 1 to 5 carbon atoms constituting X 1 , X 2 and X 4 include a methoxy group, an ethoxy group, a propoxy group, an isopropoxy group, and a butoxy group. Of these, a methoxy group is preferable.
- X 1 , X 2 and X 4 are alkoxyl group having 1 to 5 carbon atoms
- a polyorganosiloxane having an alkoxyl group at the active end of the active conjugated diene polymer chain is reacted, a silicon atom and an alkoxyl
- the bond with the oxygen atom of the group is cleaved, and the active conjugated diene polymer chain is directly bonded to the silicon atom to form a single bond.
- Preferred examples of the hydrocarbon group containing a 2-pyrrolidonyl group constituting X 1 , X 2 and X 4 include groups represented by the following general formula (V).
- V is an integer of 2 to 10. In particular, j is preferably 2.
- Preferred examples of the group having 4 to 12 carbon atoms and having an epoxy group constituting X 1 , X 2 and X 4 include groups represented by the following general formula (VI).
- Z is an alkylene group or alkylarylene group having 1 to 10 carbon atoms
- Y is a methylene group, sulfur atom or oxygen atom
- E is a carbon atom having 2 to 10 carbon atoms having an epoxy group. It is a hydrogen group.
- Y is preferably an oxygen atom, more preferably Y is an oxygen atom and E is a glycidyl group, Z is an alkylene group having 3 carbon atoms, Y is an oxygen atom, and E is a glycidyl group. Those are particularly preferred.
- the activity of the active conjugated diene polymer chain when a polyorganosiloxane is reacted at the terminal, the carbon-oxygen bond constituting the epoxy ring is cleaved to form a structure in which a polymer chain is bonded to the carbon atom.
- X 1 and X 4 among the above, a group having 4 to 12 carbon atoms or an alkyl group having 1 to 6 carbon atoms containing an epoxy group is preferable, X 2 is preferably a group having 4 to 12 carbon atoms containing an epoxy group.
- X 3 is a group containing 2 to 20 alkylene glycol repeating units.
- the group containing 2 to 20 alkylene glycol repeating units is preferably a group represented by the following general formula (VII).
- t is an integer of 2 to 20
- R 1 is an alkylene group or alkylarylene group having 2 to 10 carbon atoms
- R 3 is a hydrogen atom or a methyl group
- R 2 is a carbon number 1 to 10 alkoxyl groups or aryloxy groups.
- t is an integer of 2 to 8
- R 1 is an alkylene group having 3 carbon atoms
- R 3 is a hydrogen atom
- R 2 is a methoxy group
- R 9 to R 16 are alkyl groups having 1 to 6 carbon atoms or aryl groups having 6 to 12 carbon atoms, and these may be the same or different from each other. You may do it.
- X 5 to X 8 are groups having a functional group that reacts with the active end of the polymer chain.
- R 17 to R 19 are alkyl groups having 1 to 6 carbon atoms or aryl groups having 6 to 12 carbon atoms, and these may be the same or different from each other. You may do it.
- X 9 to X 11 are groups having a functional group that reacts with the active end of the polymer chain. s is an integer of 1 to 18.
- polyorganosiloxane represented by the general formula (II) and the general formula (III) it reacts with an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 12 carbon atoms, and an active end of a polymer chain.
- the group having a functional group is the same as that described for the polyorganosiloxane of the general formula (I).
- generated by the said reaction has a functional group which has an interaction with a silica.
- the functional group having an interaction with silica may be a functional group included in the structure of the compound described above.
- the functional group which could be produced by reaction with the said compound and active terminal may be sufficient.
- the functional group having an interaction with silica is not particularly limited. For example, alkoxysilyl group, hydroxyl group (including organosiloxane structure), aldehyde group, carboxyl group, amino group, imino group, epoxy group Amide, thiol group, ether group and the like. Of these, a hydroxyl group (including an organosiloxane structure) is preferred.
- affinity with a silica can be made higher and a dispersibility can be improved significantly.
- the concentration of the terminal modified group in the modified conjugated diene polymer rubber is determined in relation to the weight average molecular weight (Mw) of the modified conjugated diene polymer rubber.
- the weight average molecular weight of the modified conjugated diene polymer rubber is 600,000 to 1,000,000, preferably 650,000 to 850,000. If the weight average molecular weight of the modified conjugated diene polymer rubber is less than 600,000, the modified group concentration at the end of the modified conjugated diene polymer rubber increases and the dispersibility of the silica improves, but the molecular weight of the polymer itself. Therefore, the strength and rigidity of the rubber composition may not be exhibited, and the improvement range of the high-temperature viscoelastic properties is also reduced.
- the wear resistance of the rubber composition may be reduced. If the weight-average molecular weight of the modified conjugated diene polymer rubber exceeds 1,000,000, the modified group concentration at the end of the modified conjugated diene polymer rubber will be low, the affinity with silica will be insufficient, and the dispersibility will deteriorate, so rolling resistance The effect of reducing is insufficient.
- the weight average molecular weight (Mw) of the modified conjugated diene polymer rubber is measured by gel permeation chromatography (GPC) in terms of standard polystyrene.
- the modified conjugated diene polymer rubber used in the present invention has an aromatic vinyl unit content of 38 to 48% by weight, preferably 40 to 45% by weight.
- aromatic vinyl unit content of the modified conjugated diene polymer rubber within such a range, the rigidity and strength of the rubber composition are increased to improve the wet performance when a pneumatic tire is obtained. Can do. Further, the wear resistance of the rubber composition can be further increased.
- the modified conjugated diene polymer rubber forms a fine phase separation form with respect to the other diene rubber.
- the modified conjugated diene polymer rubber is localized near the silica particles, and the affinity of the terminal modified group is increased due to the effective action of the terminal modified group on the silica, thereby dispersing the silica.
- Property can be improved.
- the aromatic vinyl unit content of the modified conjugated diene polymer rubber is less than 38% by weight, the effect of forming a fine phase separation form with respect to other diene rubbers cannot be sufficiently obtained. Further, the effect of increasing the rigidity and strength of the rubber composition cannot be sufficiently obtained.
- the aromatic vinyl unit content of the modified conjugated diene polymer rubber exceeds 48% by weight, the glass transition temperature (Tg) of the conjugated diene polymer rubber rises, the balance of viscoelastic properties becomes worse, and heat is generated. It becomes difficult to obtain the effect of reducing the property. It also becomes difficult to ensure wear resistance.
- Tg glass transition temperature
- the aromatic vinyl unit content of the modified conjugated diene polymer rubber is measured by infrared spectroscopic analysis (Hampton method).
- the vinyl unit content of the modified conjugated diene polymer rubber is 20 to 35%, preferably 26 to 34%.
- the glass transition temperature (Tg) of the modified conjugated diene polymer rubber can be optimized.
- the fine phase-separation form of the modified conjugated diene polymer rubber formed with respect to other diene rubber can be stabilized. Furthermore, wear resistance can be ensured.
- the vinyl unit content of the modified conjugated diene polymer rubber is less than 20%, the Tg of the modified conjugated diene polymer rubber becomes low, and the loss tangent of the dynamic viscoelastic property at 0 ° C., which is an index of wet performance. (Tan ⁇ ) decreases. Moreover, the fine phase separation form of the modified conjugated diene polymer rubber cannot be stabilized.
- the vinyl unit content of the modified conjugated diene polymer rubber exceeds 35%, the vulcanization rate may decrease, and the strength and rigidity may decrease.
- the vinyl unit content of the modified conjugated diene polymer rubber is measured by infrared spectroscopic analysis (Hampton method).
- the modified conjugated diene polymer rubber can improve the molding processability of the rubber composition by oil-extended.
- the amount of oil extended is not particularly limited, but is preferably 25 parts by weight or less with respect to 100 parts by weight of the modified conjugated diene polymer rubber.
- the oil extended amount of the modified conjugated diene polymer rubber exceeds 25 parts by weight, the degree of freedom in composition design is reduced when an oil, a softener, a tackifier or the like is added to the rubber composition.
- the glass transition temperature (Tg) of the modified conjugated diene polymer rubber is not particularly limited, but is preferably ⁇ 30 to ⁇ 15 ° C. By making Tg of the modified conjugated diene polymer rubber within such a range, wet performance can be ensured and rolling resistance can be reduced.
- the glass transition temperature (Tg) of the modified conjugated diene polymer rubber is measured by a differential scanning calorimetry (DSC) under a temperature increase rate condition of 20 ° C./min, and is defined as the temperature at the midpoint of the transition region.
- DSC differential scanning calorimetry
- the glass transition temperature of the modified conjugated diene polymer rubber in a state not containing an oil-extended component (oil) is used.
- the content of the modified conjugated diene polymer rubber is 25% by weight or more, preferably 30 to 90% by weight, more preferably 40 to 80% by weight, still more preferably 50% in 100% by weight of the diene rubber. ⁇ 70% by weight.
- the content of the modified conjugated diene polymer rubber is less than 25% by weight in the diene rubber, the affinity with silica is deteriorated and the dispersibility cannot be improved. Further, if the content of the modified conjugated diene polymer rubber exceeds 90% by weight, the wear resistance may be lowered.
- the diene rubber may contain natural rubber and / or butadiene rubber in addition to the modified conjugated diene polymer rubber in order to improve the wear resistance to a level higher than the conventional level.
- the rubber composition for a tire tread that improves the wear resistance.
- the first embodiment is characterized by containing 40 to 80% by weight of the modified conjugated diene polymer rubber and 15 to 45% by weight of natural rubber in 100% by weight of the diene rubber.
- the second embodiment is characterized in that 40 to 80% by weight of the modified conjugated diene polymer rubber and 15 to 35% by weight of butadiene rubber are contained in 100% by weight of the diene rubber.
- the modified conjugated diene polymer rubber is contained in an amount of 40 to 80 wt%, natural rubber is 15 to 45 wt%, and butadiene rubber is 15 wt% or less in 100 wt% of the diene rubber. And Both of these embodiments can improve both wear resistance while maintaining excellent low rolling resistance and wet performance.
- the wear resistance is improved while maintaining low rolling resistance and wet performance at a high level.
- the blending amount of the natural rubber is preferably 15 to 45% by weight, more preferably 20 to 40% by weight in 100% by weight of the diene rubber.
- wet grip performance and wear resistance can be enhanced.
- incompatibility may become excessive, so that the compound strength is insufficient, wet grip performance is deteriorated, and wear resistance is improved. I am concerned that I can't.
- natural rubber what is usually used for the rubber composition for tires is good.
- the wear resistance is improved while maintaining low rolling resistance and high wet performance.
- the blending amount of butadiene rubber is preferably 15 to 35% by weight in 100% by weight of diene rubber.
- Abrasion resistance can be increased by setting the blending amount of butadiene rubber to 15% by weight or more. Further, by making the blending amount of butadiene rubber 35% by weight or less, it is possible to secure wet grip performance and improve wear resistance.
- the butadiene rubber those usually used in rubber compositions for tires may be used.
- the wear resistance is maintained while maintaining low rolling resistance and wet performance at a high level. It can be improved.
- the modified conjugated diene polymer rubber is preferably contained in an amount of 40 to 80% by weight, natural rubber is preferably 15 to 45% by weight, and butadiene rubber is preferably 15% by weight or less in 100% by weight of the diene rubber.
- the blending amount of the natural rubber is preferably 15 to 45% by weight, more preferably 20 to 40% by weight in 100% by weight of the diene rubber. By making the blending amount of natural rubber 15% by weight or more, wet grip performance and wear resistance can be enhanced. Moreover, rolling resistance can be reduced. By making the blending amount of natural rubber 45% by weight or less, wet grip performance can be secured, and low rolling resistance and wear resistance can be improved.
- natural rubber what is usually used for the rubber composition for tires is good.
- the blending amount of butadiene rubber is preferably 15% by weight or less, more preferably 7 to 15% by weight in 100% by weight of diene rubber.
- the wet performance and wear resistance can be improved efficiently if the blending amount of butadiene rubber is 15% by weight.
- butadiene rubber those usually used in rubber compositions for tires can be used.
- Particularly preferred butadiene rubbers in the third embodiment are those having a high molecular weight, a narrow molecular weight distribution, and few molecular chain branches.
- Such a butadiene rubber preferably has a weight average molecular weight of 700,000 to 900,000, and a molecular weight distribution (Mw / Mn) obtained from the weight average molecular weight (Mw) and the number average molecular weight (Mn) is preferably 1
- the toluene solution viscosity at 25 ° C. is preferably from 300 to 1,000, and the low rolling resistance and wear resistance can be further improved while maintaining the wet performance.
- the molecular weight of butadiene rubber is preferably 700,000 to 900,000, more preferably 760,000 to 850,000 in terms of weight average molecular weight (Mw).
- Mw weight average molecular weight
- the weight average molecular weight of the butadiene rubber is less than 700,000, the wear resistance and strength of the rubber composition are insufficient.
- the weight average molecular weight of butadiene rubber exceeds 900,000, the viscosity of a rubber composition will become high and workability will deteriorate.
- the dispersibility of the filler containing silica is deteriorated.
- the molecular weight distribution (Mw / Mn) of the butadiene rubber determined from the weight average molecular weight (Mw) and the number average molecular weight (Mn) is preferably 1.5 to 3.0, more preferably 2.0 to 2.5. There should be.
- Mw / Mn molecular weight distribution of the butadiene rubber
- the molecular weight distribution (Mw / Mn) of the butadiene rubber exceeds 3.0, the wet performance cannot be sufficiently increased.
- the weight average molecular weight (Mw), number average molecular weight (Mn), and molecular weight distribution (Mw / Mn) of butadiene rubber are measured by gel permeation chromatography (GPC) in terms of standard polystyrene.
- the viscosity of the toluene solution of butadiene rubber at 25 ° C. is preferably 300 to 1000 mPa ⁇ s, more preferably 500 to 800 mPa ⁇ s.
- the toluene solution viscosity is an index indicating the linearity (amount of branching) of the molecular chain of butadiene rubber. The higher the toluene solution viscosity, the less the molecular chain branching and the higher the proportion of linear chain, the rubber strength (tensile breaking strength and breaking elongation). ) Is excellent.
- the toluene solution viscosity of the butadiene rubber is less than 300 mPa ⁇ s, the wear resistance and rubber strength of the rubber composition are insufficient.
- the toluene solution viscosity of the butadiene rubber exceeds 1000 mPa ⁇ s, the viscosity of the rubber composition increases and the processability deteriorates.
- the toluene solution viscosity of butadiene rubber at 25 ° C. was measured at 25 ° C. using a Canon Fenske viscometer with a toluene solution containing 5% by weight of butadiene rubber.
- a diene rubber other than modified conjugated diene polymer rubber, natural rubber and butadiene rubber can be blended as a rubber component.
- diene rubbers include isoprene rubber, non-terminally modified solution polymerized styrene butadiene rubber (S-SBR), emulsion polymerized styrene butadiene rubber (E-SBR), butyl rubber, halogenated butyl rubber and the like. it can.
- An emulsion-polymerized styrene butadiene rubber is preferable.
- Such diene rubbers can be used alone or as a plurality of blends.
- the content of the other diene rubber is 75% by weight or less, preferably 10 to 70% by weight, more preferably 10 to 40% by weight, based on 100% by weight of the diene rubber.
- a filler containing 50% by weight or more of silica is blended in an amount of 25 to 65 parts by weight, preferably 30 to 65 parts by weight, based on 100 parts by weight of the diene rubber.
- the content of silica in 100% by weight of the filler is 50% by weight or more, preferably 70 to 100% by weight.
- the rubber composition has both low rolling resistance and wet performance.
- the compounding of the modified conjugated diene polymer rubber increases the affinity with silica and improves the dispersibility, so the effect of silica compounding is improved.
- silica usually used in a rubber composition for a tire tread, for example, wet method silica, dry method silica, or surface-treated silica can be used.
- the particle properties of silica satisfy all the following four particle characteristics (1) to (4).
- Silica has a DBP absorption of 190 to 250 ml / 100 g.
- the breaking strength decreases.
- the DBP absorption exceeds 250 ml / 100 g, the dispersibility of silica is lowered, so that rolling resistance is deteriorated and wear resistance is also deteriorated.
- the DBP absorption amount of silica is determined in accordance with JIS K6217-4 oil absorption amount A method.
- Silica has a nitrogen adsorption specific surface area (N 2 SA) of 194 to 225 m 2 / g.
- N 2 SA of silica is less than 194 m 2 / g, wet performance deteriorates.
- N 2 SA of silica exceeds 225 m 2 / g, the dispersibility of silica is lowered, so that rolling resistance is deteriorated and wear resistance is also deteriorated.
- the N 2 SA of silica is determined according to JIS K6217-2.
- CTAB CTAB specific surface area
- Silica has a CTAB specific surface area (CTAB) of 185 to 215 m 2 / g.
- CTAB CTAB specific surface area
- the CTAB of silica is less than 185 m 2 / g, the wet performance is deteriorated and the wear resistance is also deteriorated.
- the CTAB of silica exceeds 215 m 2 / g, the rolling resistance is deteriorated.
- the CTAB for silica is determined in accordance with JIS K6217-3.
- N 2 SA / CTAB The ratio of N 2 SA to CTAB (N 2 SA / CTAB) is 0.9 to 1.4.
- the above-mentioned ratio of N 2 SA to CTAB (N 2 SA / CTAB) is set to 0.9 to 1.4.
- the characteristic ratio of silica (N 2 SA / CTAB) is less than 0.9, the reinforcing property is lowered.
- the characteristic ratio of silica (N 2 SA / CTAB) exceeds 1.4, the dispersibility of silica is lowered and rolling resistance is deteriorated.
- Silica with a high specific surface area that satisfies all the particle properties (1) to (4) described above has a strong interaction between the particle surfaces and poor affinity with the diene rubber. It was difficult to improve the properties, and the effect of modifying dynamic viscoelastic properties such as tan ⁇ was not sufficiently obtained. Further, even when blended with a conventional terminal-modified styrene-butadiene rubber, the dispersibility of silica having a high specific surface area has not necessarily been sufficiently improved.
- high specific surface area silica that satisfies all of the particle properties (1) to (4) is blended with the above-described modified conjugated diene polymer rubber, thereby dispersibility of the high specific surface area silica. Can be improved. For this reason, the modified conjugated diene polymer rubber and the silica having a high specific surface area can modify tan ⁇ together to obtain a further synergistic effect. At the same time, the wear resistance of the rubber composition can be improved.
- the silica of a high specific surface area can be used independently.
- silica having a high specific surface area and other silica not satisfying the particle properties (1) to (4) may be used together.
- Silica can be used by appropriately selecting from commercially available products. Moreover, the silica obtained by the normal manufacturing method can be used.
- the rubber composition of the present invention it is preferable to blend a silane coupling agent together with silica, so that the dispersibility of silica can be improved and the reinforcement with the diene rubber can be further enhanced.
- the silane coupling agent is preferably added in an amount of 3 to 20% by weight, more preferably 5 to 15% by weight, based on the amount of silica.
- the compounding amount of the silane coupling agent is less than 3% by weight of the silica weight, the effect of improving the dispersibility of the silica cannot be sufficiently obtained.
- the silane coupling agent exceeds 20% by weight, the silane coupling agents are polymerized with each other, and a desired effect cannot be obtained.
- the silane coupling agent is not particularly limited, but a sulfur-containing silane coupling agent is preferable.
- a sulfur-containing silane coupling agent is preferable.
- the rubber composition for a tire tread of the present invention can contain other fillers other than silica.
- fillers other than silica include carbon black, clay, mica, talc, calcium carbonate, aluminum hydroxide, aluminum oxide, and titanium oxide. Of these, carbon black is preferred.
- the rubber strength can be increased by blending other fillers containing carbon black.
- the content of the other filler is 50% by weight or less, preferably 0 to 30% by weight, out of 100% by weight of the filler. When the content of other fillers exceeds 50% by weight, rolling resistance is deteriorated.
- Rubber composition for tire tread includes rubber composition for tire tread such as vulcanization or crosslinking agent, vulcanization accelerator, anti-aging agent, plasticizer, processing aid, liquid polymer, terpene resin, thermosetting resin, etc.
- Various compounding agents generally used can be blended.
- Such a compounding agent can be kneaded by a general method to form a rubber composition, which can be used for vulcanization or crosslinking.
- the compounding amounts of these compounding agents can be the conventional general compounding amounts as long as they do not contradict the purpose of the present invention.
- the rubber composition for a tire tread can be produced by mixing each of the above components using a known rubber kneading machine such as a Banbury mixer, a kneader, or a roll.
- the rubber composition for a tire tread of the present invention can be suitably used for a pneumatic tire.
- a pneumatic tire using the rubber composition in the tread portion can improve the low rolling resistance and wet performance to the conventional level or more.
- blended natural rubber and / or butadiene rubber can improve abrasion resistance more than the conventional level, maintaining the outstanding low rolling resistance and wet performance.
- Examples 1-7 24 types of rubber compositions for tire treads (Examples 1 to 7 and Comparative Examples 1 to 17) having the compositions shown in Tables 1 to 3 and common ingredients shown in Table 4 except for sulfur and vulcanization accelerators
- Tables 1 to 3 when SBR contains oil-extended oil, the amount of SBR containing oil-extended oil is shown, and the amount of net SBR excluding oil is shown in parentheses.
- the amounts of the common blending components shown in Table 4 mean that they were blended in parts by weight relative to 100 parts by weight (net amount of rubber) of the diene rubber listed in Tables 1 to 3.
- the obtained 24 types of rubber compositions for tire treads were press vulcanized at 160 ° C. for 20 minutes in a mold having a predetermined shape to produce a vulcanized rubber sample. tan ⁇ ) was measured.
- pneumatic tires having a tire structure having the structure shown in FIG. 1 and a tire size of 225 / 50R17 were manufactured by using the above-described 24 kinds of tire tread rubber compositions in the tread portion.
- the wet performance of the obtained 24 types of pneumatic tires was evaluated by the method shown below.
- the obtained pneumatic tire is assembled on a wheel with a rim size of 7 ⁇ J, mounted on a domestic 2.5 liter class test vehicle, and a test course of 2.6 km per lap consisting of a wet road surface under the condition of air pressure of 230 kPa.
- the vehicle was run, and the wet performance at that time was scored by a sensitive evaluation by three specialist panelists.
- the obtained results are shown in Tables 1 to 3 with the index of Comparative Example 1 as 100. The larger the index, the better the wet performance on the dry road surface.
- -Modified S-SBR1 modified conjugated diene polymer rubber, aromatic vinyl unit content 42% by weight, vinyl unit content 32%, weight average molecular weight (Mw) 750,000, Tg -25 ° C, rubber
- Mw weight average molecular weight
- a small amount of an anti-aging agent (Irganox 1520, manufactured by BASF) is added to the obtained polymer solution, and 25 parts of Fukkoreramic 30 (manufactured by Shin Nippon Oil Co., Ltd.) is added as an extension oil, followed by steam stripping.
- the solid rubber was recovered.
- the obtained solid rubber was dehydrated with a roll and dried in a drier to obtain modified S-SBR1.
- -Modified S-SBR2 terminal modified solution polymerized styrene butadiene rubber, aromatic vinyl unit content 20% by weight, vinyl unit content 67%, weight average molecular weight (Mw) 510,000, Tg -25 ° C, Japan Nipol NS616 manufactured by Zeon, non-oil-extended and modified S-SBR3: terminal-modified solution-polymerized styrene butadiene rubber, aromatic vinyl unit content 35% by weight, vinyl unit content 48%, weight average molecular weight (Mw) 45 Tg is ⁇ 30 ° C., SE0372 manufactured by Sumitomo Chemical Co., Ltd., oil-extended product containing 20 parts by weight of oil to 100 parts by weight of rubber component, modified S-SBR4: terminal-modified solution-polymerized styrene butadiene rubber, aromatic vinyl unit content 30% by weight, vinyl unit content 61%, weight average molecular weight (Mw) 430,000, Tg -27 ° C, N207
- Modified S-SBR6 Modified conjugated diene polymer rubber composed of polyorganosiloxane having the structure of the general formula (II), aromatic vinyl unit content 42% by weight, vinyl unit content 32%, weight average An oil-extended product having a molecular weight (Mw) of 750,000, Tg of ⁇ 25 ° C., 100 parts by weight of a rubber component and 25 parts by weight of oil, and a terminal-modified solution-polymerized styrene butadiene rubber prepared by the following production method.
- Mw molecular weight
- Modified S-SBR7 Modified conjugated diene polymer rubber made of polyorganosiloxane having the structure of the general formula (III), aromatic vinyl unit content 41% by weight, vinyl unit content 32%, weight average An oil-extended product having a molecular weight (Mw) of 750,000, Tg of ⁇ 25 ° C., 100 parts by weight of a rubber component and 25 parts by weight of oil, and a terminal-modified solution-polymerized styrene butadiene rubber prepared by the following production method.
- Mw molecular weight
- a small amount of an anti-aging agent (Irganox 1520, manufactured by BASF) is added to the obtained polymer solution, and 25 parts of FUKKOR ERAMIC 30 (manufactured by Shin Nippon Oil Co., Ltd.) is added as an extension oil, followed by steam stripping.
- the solid rubber was recovered.
- the obtained solid rubber was dehydrated with a roll and dried in a drier to obtain modified S-SBR7.
- Modified S-SBR8 Modified conjugated diene polymer rubber composed of polyorganosiloxane having the structure of the above general formula (I), aromatic vinyl unit content 34% by weight, vinyl unit content 34%, weight average An oil-extended product having a molecular weight (Mw) of 760,000, Tg of ⁇ 33 ° C., 25 parts by weight of oil per 100 parts by weight of the rubber component, and a terminal-modified solution-polymerized styrene butadiene rubber prepared by the following production method.
- Mw molecular weight
- a small amount of an anti-aging agent (Irganox 1520, manufactured by BASF) is added to the obtained polymer solution, and 25 parts of FUKKOR ERAMIC 30 (manufactured by Shin Nippon Oil Co., Ltd.) is added as an extension oil, followed by steam stripping.
- the solid rubber was recovered.
- the obtained solid rubber was dehydrated with a roll and dried in a drier to obtain modified S-SBR8.
- Modified S-SBR9 Modified conjugated diene polymer rubber composed of polyorganosiloxane having the structure of the general formula (I), aromatic vinyl unit content 49% by weight, vinyl unit content 28%, weight average An oil-extended product having a molecular weight (Mw) of 710,000, Tg of ⁇ 17 ° C., 100 parts by weight of a rubber component and 25 parts by weight of oil, and a terminal-modified solution-polymerized styrene butadiene rubber prepared by the following production method.
- Mw molecular weight
- a small amount of an anti-aging agent (Irganox 1520, manufactured by BASF) is added to the obtained polymer solution, and 25 parts of FUKKOR ERAMIC 30 (manufactured by Shin Nippon Oil Co., Ltd.) is added as an extension oil, followed by steam stripping.
- the solid rubber was recovered.
- the obtained solid rubber was dehydrated with a roll and dried in a drier to obtain modified S-SBR9.
- Modified S-SBR10 Modified conjugated diene polymer rubber composed of polyorganosiloxane having the structure of the above general formula (I), aromatic vinyl unit content 41% by weight, vinyl unit content 17%, weight average An oil-extended product having a molecular weight (Mw) of 740,000, Tg of ⁇ 37 ° C., 25 parts by weight of oil per 100 parts by weight of a rubber component, and a terminal-modified solution-polymerized styrene butadiene rubber prepared by the following production method.
- Mw molecular weight
- a small amount of an anti-aging agent (Irganox 1520, manufactured by BASF) is added to the obtained polymer solution, and 25 parts of FUKKOR ERAMIC 30 (manufactured by Shin Nippon Oil Co., Ltd.) is added as an extension oil, followed by steam stripping.
- the solid rubber was recovered.
- the obtained solid rubber was dehydrated with a roll and dried in a drier to obtain modified S-SBR10.
- Modified S-SBR11 Modified conjugated diene polymer rubber composed of polyorganosiloxane having the structure of the above general formula (I), aromatic vinyl unit content 39% by weight, vinyl unit content 40%, weight average An oil-extended product having a molecular weight (Mw) of 750,000, Tg of -21 ° C., 100 parts by weight of a rubber component and 25 parts by weight of oil, and a terminal-modified solution-polymerized styrene butadiene rubber prepared by the following production method.
- Mw molecular weight
- a small amount of an anti-aging agent (Irganox 1520, manufactured by BASF) is added to the obtained polymer solution, and 25 parts of FUKKOR ERAMIC 30 (manufactured by Shin Nippon Oil Co., Ltd.) is added as an extension oil, followed by steam stripping.
- the solid rubber was recovered.
- the obtained solid rubber was dehydrated with a roll and dried in a drier to obtain modified S-SBR11.
- S-SBR unmodified solution-polymerized styrene butadiene rubber, aromatic vinyl unit content 41% by weight, vinyl unit content 25%, weight average molecular weight (Mw) 1,010,000, Tg -30 ° C, Dow Chemical SLR6430, oil-extended product containing 37.5 parts by weight of oil with respect to 100 parts by weight of rubber component
- E-SBR emulsion-polymerized styrene butadiene rubber, aromatic vinyl unit content 25% by weight, vinyl unit content 15% by weight, weight average molecular weight (Mw) of 600,000, Tg of ⁇ 52 ° C., Nipol 1723 made by Nippon Zeon Co., Ltd.
- Silica 1 Rhodia Zeosil 1165MP, DBP absorption 200 ml / 100 g, nitrogen adsorption specific surface area (N 2 SA) 160 m 2 / g, CTAB specific surface area (CTAB) 159 m 2 / g, N 2 SA and CTAB Ratio (N 2 SA / CTAB) is 1.01
- Silica 2 Rhodia Zeosil Premium 200MP, DBP absorption 203 ml / 100 g, nitrogen adsorption specific surface area (N 2 SA) 200 m 2 / g, CTAB specific surface area (CTAB) 197 m 2 / g, N 2 SA The ratio of CTAB (N 2 SA / CTAB) is 1.02.
- Silica 3 Nipsil KQ manufactured by Tosoh Silica Co., Ltd., DBP absorption 261 ml / 100 g, nitrogen adsorption specific surface area (N 2 SA) of 235 m 2 / g, CTAB specific surface area (CTAB) of 214 m 2 / g, N 2 SA
- the ratio of CTAB (N 2 SA / CTAB) is 1.10
- Silica 4 Nipsil AQ manufactured by Tosoh Silica, DBP absorption amount is 192 ml / 100 g, nitrogen adsorption specific surface area (N 2 SA) is 210 m 2 / g, CTAB specific surface area (CTAB) is 160 m 2 / g, N 2 SA
- the ratio of CTAB (N 2 SA / CTAB) is 1.31 ⁇ Carbon black: Toast Carbon Co., Ltd. Seest KH Silane coupling agent: Si69 manufactured by Evonik Degussa ⁇ Oil: Showa Shell Sekiyu Extract 4 S
- Zinc oxide 3 types of zinc oxide manufactured by Shodo Chemical Co., Ltd.
- Anti-aging agent Santoflex 6PPD manufactured by Flexis
- Wax Sunnock manufactured by Ouchi Shinsei Chemical Co., Ltd.
- Sulfur Fine powdered sulfur with Jinhua seal oil manufactured by Tsurumi Chemical Co., Ltd.
- Vulcanization accelerator 1 CBS vulcanization accelerator, Noxeller CZ-G manufactured by Ouchi New Chemical Co.
- Vulcanization accelerator 2 Vulcanization accelerator DPG, Noxeller D manufactured by Ouchi Shinsei Chemical Co., Ltd.
- the rubber composition of Comparative Example 4 has a modified S-SBR3 having an aromatic vinyl unit content of less than 38% by weight, a vinyl unit content of more than 35% by weight, and a weight average molecular weight of 60. Since it is less than 10,000, the rolling resistance cannot be reduced.
- the rubber composition of Comparative Example 5 has a modified S-SBR4 having an aromatic vinyl unit content of less than 38% by weight, a vinyl unit content of more than 35% by weight, and a weight average molecular weight of less than 600,000. Cannot be reduced sufficiently.
- the weight average molecular weight of the modified S-SBR5 is less than 600,000, the rolling resistance cannot be reduced.
- the rubber composition of Comparative Example 7 since unmodified S-SBR was blended in place of the modified conjugated diene polymer rubber, the rolling resistance could not be reduced.
- the rubber composition of Comparative Example 12 has an aromatic vinyl unit content of the modified S-SBR8 of less than 38% by weight. Small compared.
- the aromatic vinyl unit content of the modified S-SBR9 is greater than 48% by weight, the rolling resistance cannot be reduced.
- the vinyl unit content of the modified S-SBR10 is less than 20% by weight, the wet performance is deteriorated.
- the vinyl unit content of the modified S-SBR11 exceeds 35% by weight, the rolling resistance cannot be reduced.
- Examples 8 to 23 46 kinds of rubber compositions for tire treads (Examples 8 to 23, Comparative Examples 18 to 47) having the compositions shown in Tables 5 to 10 are listed in Table 4 above, except for sulfur and vulcanization accelerators. It was prepared by adding sulfur and a vulcanization accelerator and kneading with an open roll to a master batch which was kneaded and discharged at 160 ° C. for 5 minutes with a 1.8 L closed mixer together with the common blending components. In Tables 5 to 10, when SBR contains oil-extended oil, the amount of SBR containing oil-extended oil is described, and the amount of net SBR excluding oil is shown in parentheses. The amounts of the common blending components shown in Table 4 mean that they were blended in parts by weight relative to 100 parts by weight (net amount of rubber) of the diene rubber listed in Tables 5 to 10.
- the 46 types of rubber compositions for tire treads thus obtained were press vulcanized at 160 ° C. for 20 minutes in a mold having a predetermined shape to prepare vulcanized rubber samples. tan ⁇ ) and abrasion resistance were measured and evaluated.
- pneumatic tires having a tire structure of the configuration shown in FIG. 1 and a tire size of 225 / 50R17 were manufactured by using the 46 types of tire tread rubber compositions described above for the tread portion.
- the wet performance of the 46 types of pneumatic tires obtained was measured and evaluated by the methods shown below.
- the obtained pneumatic tire is assembled on a wheel with a rim size of 7 ⁇ J, mounted on a domestic 2.5 liter class test vehicle, and a test course of 2.6 km per lap consisting of a wet road surface under the condition of air pressure of 230 kPa.
- the vehicle was run, and the wet performance at that time was scored by a sensitive evaluation by three specialist panelists.
- the obtained results are shown in Tables 5 to 10, with the index of Comparative Example 18 being 100. The larger the index, the better the wet performance on the dry road surface.
- the rubber composition of Comparative Example 19 has a lower rolling resistance (tan ⁇ at 60 ° C.), wet performance and wear resistance than those of Comparative Example 18 by changing the silica 2 of Comparative Example 18 to Silica 1. did.
- the rubber composition of Comparative Example 20 has a modified S-SBR3 having an aromatic vinyl unit content of less than 38% by weight, a vinyl unit content of more than 35% by weight, and a weight average molecular weight of 60. Since it is less than 10,000, the rolling resistance cannot be sufficiently reduced, and the wet performance and wear resistance cannot be sufficiently improved.
- the aromatic vinyl unit content of the modified S-SBR4 is less than 38% by weight, the vinyl unit content is more than 35% by weight, and the weight average molecular weight is less than 600,000. Cannot be sufficiently reduced, and the wear resistance cannot be improved. Also, the wet performance cannot be improved sufficiently.
- the content of the modified S-SBR1 in the diene rubber is 85% by weight, so the effect of improving the wear resistance is relatively small.
- the rolling resistance cannot be reduced because the silica content in the filler is less than 50% by weight.
- the rubber composition of Comparative Example 26 in which the wet performance cannot be sufficiently improved as compared with Examples 8 to 23, is less than 25 parts by weight of the filler including silica, the wet performance and wear resistance are reduced. Sexuality decreases.
- the blending amount of the filler including silica exceeds 65 parts by weight, the rolling resistance is deteriorated.
- the rubber composition of Comparative Example 28 has an aromatic vinyl unit content of the modified S-SBR8 of less than 38% by weight. Small compared. In addition, wear resistance deteriorates.
- the rubber composition of Comparative Example 29 since the aromatic vinyl unit content of the modified S-SBR9 is greater than 48% by weight, the glass transition temperature (Tg) of the conjugated diene polymer rubber is increased, and the rolling resistance is reduced. I can't. Furthermore, the wear resistance is also deteriorated. Since the rubber composition of Comparative Example 30 has a vinyl unit content of the modified S-SBR10 of less than 20% by weight, the effect of improving the wet performance is small compared to Examples 8-15.
- the rubber composition of Comparative Example 34 has an aromatic vinyl unit content of the modified S-SBR3 of less than 38% by weight, a vinyl unit content of more than 35% by weight, and a weight average molecular weight of 60. Since it is less than 10,000, wet performance and abrasion resistance cannot be improved sufficiently.
- the rubber composition of Comparative Example 35 has a modified S-SBR4 having an aromatic vinyl unit content of less than 38% by weight, a vinyl unit content of more than 35% by weight, and a weight average molecular weight of 60. Since it is less than 10,000, wet performance and abrasion resistance cannot be improved sufficiently. In the rubber composition of Comparative Example 36, since the weight average molecular weight of the modified S-SBR5 is less than 600,000, the wet performance and the wear resistance cannot be sufficiently improved. Since the rubber composition of Comparative Example 37 was blended with unmodified S-SBR instead of the modified conjugated diene polymer rubber, the balance between rolling resistance and wet performance was inferior to that of the Examples.
- the rubber composition of Comparative Example 38 has a relatively small effect of improving the wear resistance since the content of modified S-SBR1 in the diene rubber is 85% by weight.
- the rolling resistance cannot be reduced because the silica content in the filler is less than 50% by weight.
- the wet performance cannot be sufficiently improved as compared with Examples 8-23.
- the rubber composition of Comparative Example 40 contains less than 25 parts by weight of filler including silica, rolling resistance and wear resistance are deteriorated.
- the rubber composition of Comparative Example 41 since the blending amount of the filler including silica exceeds 65 parts by weight, the rolling resistance is deteriorated.
- the rubber composition of Comparative Example 42 has an aromatic vinyl unit content of the modified S-SBR8 of less than 38% by weight. Small compared.
- the wear resistance is deteriorated.
- the aromatic vinyl unit content of the modified S-SBR9 is larger than 48% by weight, the glass transition temperature (Tg) of the conjugated diene polymer rubber is increased, and the rolling resistance is reduced. I can't.
- the wear resistance is also deteriorated.
- the rubber composition of Comparative Example 44 has a vinyl unit content of the modified S-SBR10 of less than 20% by weight, the effect of improving the wet performance is small compared to Examples 16-23.
- Examples 24-31 Twenty-three types of rubber compositions for tire treads (Examples 24-31, Comparative Examples 48-62) having the compositions shown in Tables 11 to 13 are listed in Table 4 above, except for sulfur and vulcanization accelerators. It was prepared by adding sulfur and a vulcanization accelerator and kneading with an open roll to a master batch which was kneaded and discharged at 160 ° C. for 5 minutes with a 1.8 L closed mixer together with the common blending components. In Tables 11 to 13, when SBR contains oil-extended oil, the amount of SBR containing oil-extended oil is described, and the amount of net SBR excluding oil is shown in parentheses. The amounts of the common blending components shown in Table 4 mean that they were blended in parts by weight relative to 100 parts by weight (net amount of rubber) of the diene rubber listed in Tables 11-13.
- the 23 types of rubber compositions for tire treads thus obtained were press vulcanized at 160 ° C. for 20 minutes in a mold having a predetermined shape to prepare a vulcanized rubber sample.
- tan ⁇ ) and abrasion resistance were measured and evaluated.
- pneumatic tires having a tire structure having the structure shown in FIG. 1 and a tire size of 225 / 50R17 were manufactured by using four types of the above-described 23 kinds of tire tread rubber compositions in the tread portion.
- the wet performance of the 23 types of pneumatic tires obtained was measured and evaluated by the methods described below.
- the obtained pneumatic tire is assembled on a wheel with a rim size of 7 ⁇ J, mounted on a domestic 2.5 liter class test vehicle, and a test course of 2.6 km per lap consisting of a wet road surface under the condition of air pressure of 230 kPa.
- the vehicle was run, and the wet performance at that time was scored by a sensitive evaluation by three specialist panelists.
- the obtained results are shown in Tables 11 to 13 with an index of Comparative Example 48 being 100. The larger the index, the better the wet performance on the dry road surface.
- BR1 Butadiene rubber, Nipol BR1220 manufactured by Nippon Zeon Co., Ltd., weight average molecular weight (Mw) of 490,000, molecular weight distribution (Mw / Mn) of 2.7, toluene solution viscosity of 60 mPa ⁇ s
- BR2 butadiene rubber, CB21 manufactured by LANXESS, weight average molecular weight (Mw) of 770,000, molecular weight distribution (Mw / Mn) of 2.4, and toluene solution viscosity of 600 mPa ⁇ s
- Terpene resin Aromatic modified terpene resin, YS Resin-TO125 manufactured by Yasuhara Chemical Co., Ltd.
- the rubber composition of Comparative Example 50 has an aromatic vinyl unit content of the modified S-SBR3 of less than 38% by weight, a vinyl unit content of more than 35% by weight, and a weight average molecular weight of 60. Since it is less than 10,000, rolling resistance cannot be reduced, and wet performance and wear resistance cannot be improved.
- the rubber composition of Comparative Example 51 has a wet performance because the modified S-SBR4 has an aromatic vinyl unit content of less than 38% by weight, a vinyl unit content of more than 35% by weight, and a weight average molecular weight of less than 600,000. And the wear resistance cannot be improved.
- the rubber composition of Comparative Example 57 has an aromatic vinyl unit content of the modified S-SBR8 of less than 38% by weight. Small compared. In addition, wear resistance deteriorates.
- the rubber composition of Comparative Example 58 since the aromatic vinyl unit content of the modified S-SBR9 is larger than 48% by weight, the glass transition temperature (Tg) of the conjugated diene polymer rubber is increased, and the rolling resistance is reduced. I can't. Furthermore, the wear resistance is also deteriorated.
- the vinyl unit content of the modified S-SBR10 is less than 20% by weight, the effect of improving the wet performance is small as compared with Examples 24-31.
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Abstract
Description
本発明のゴム組成物をトレッド部に使用した空気入りタイヤは、低転がり抵抗性及びウェット性能を従来レベル以上に向上することができる。
一般式(I)
一般式(II)
一般式(III):
一般式(VI): ZYE
上記式(VI)中、Zは炭素数1~10のアルキレン基またはアルキルアリーレン基であり、Yはメチレン基、硫黄原子または酸素原子であり、Eはエポキシ基を有する炭素数2~10の炭化水素基である。これらの中でも、Yが酸素原子であるものが好ましく、Yが酸素原子かつEがグリシジル基であるものがより好ましく、Zが炭素数3のアルキレン基、Yが酸素原子かつEがグリシジル基であるものが特に好ましい。
(1)DBP吸収量が190~250ml/100g
シリカのDBP吸収量は190~250ml/100gにする。DBP吸収量が190ml/100g未満であると、破断強度が低下する。DBP吸収量が250ml/100gを超えると、シリカの分散性が低下するため、転がり抵抗が悪化し、更には耐摩耗性も悪化する。シリカのDBP吸収量は、JIS K6217-4吸油量A法に準拠して求めるものとする。
(2)窒素吸着比表面積(N2SA)が194~225m2/g
シリカの窒素吸着比表面積(N2SA)は194~225m2/gにする。シリカのN2SAが194m2/g未満であるとウェット性能が悪化する。またシリカのN2SAが225m2/gを超えると、シリカの分散性が低下するため、転がり抵抗が悪化し、更には耐摩耗性も悪化する。なおシリカのN2SAはJIS K6217-2に準拠して求めるものとする。
(3)CTAB比表面積(CTAB)が185~215m2/g
シリカのCTAB比表面積(CTAB)は185~215m2/gにする。シリカのCTABが185m2/g未満であるとウェット性能が悪化し、耐摩耗性も悪化する。またシリカのCTABが215m2/gを超えると、転がり抵抗が悪化する。なおシリカのCTABはJIS K6217-3に準拠して求めるものとする。
(4)N2SAとCTABの比(N2SA/CTAB)が0.9~1.4
上述したN2SAとCTABの比(N2SA/CTAB)は0.9~1.4にする。シリカの特性比(N2SA/CTAB)が0.9未満であると、補強性が低下する。またシリカの特性比(N2SA/CTAB)が1.4を超えるとシリカの分散性が低下し、転がり抵抗が悪化する。
表1~3に示す配合からなる24種類のタイヤトレッド用ゴム組成物(実施例1~7、比較例1~17)を、硫黄、加硫促進剤を除く成分を表4に示す共通配合成分と共に、1.8Lの密閉型ミキサーで160℃、5分間混練し放出したマスターバッチに、硫黄、加硫促進剤を加えてオープンロールで混練することにより調製した。なお表1~3において、SBRが油展オイルを含むとき、油展オイルを含むSBRの配合量を記載すると共に、括弧内にオイルを除いた正味のSBRの配合量を記載した。また表4に示した共通配合成分の量は、表1~3に記載されたジエン系ゴム100重量部(正味のゴム量)に対する重量部で配合したことを意味する。
得られた加硫ゴムサンプルの転がり抵抗を、転がり抵抗の指標であることが知られている損失正接tanδ(60℃)により評価した。tanδ(60℃)は、東洋精機製作所社製粘弾性スペクトロメーターを用いて、初期歪み10%、振幅±2%、周波数20Hz、温度60℃の条件下で測定した。得られた結果は比較例1を100とする指数として、表1~3に示した。この指数が小さいほどtanδ(60℃)が小さく低発熱であり、空気入りタイヤにしたとき転がり抵抗が小さく燃費性能が優れることを意味する。
得られた空気入りタイヤをリムサイズ7×Jのホイールに組付け、国産2.5リットルクラスの試験車両に装着し、空気圧230kPaの条件で湿潤路面からなる1周2.6kmのテストコースを実車走行させ、そのときのウェット性能を専門パネラー3名による感応評価により採点した。得られた結果は比較例1を100とする指数として、表1~3に示した。この指数が大きいほど乾燥路面におけるウェット性能が優れていることを意味する。
・変性S-SBR1:変性共役ジエン系重合体ゴム、芳香族ビニル単位含有量が42重量%、ビニル単位含有量が32%、重量平均分子量(Mw)が75万、Tgが-25℃、ゴム成分100重量部に対しオイル分25重量部を含む油展品、以下の製造方法により調製した末端変性溶液重合スチレンブタジエンゴム。
窒素置換された内容量10Lのオートクレーブ反応器に、シクロヘキサン4533g、スチレン338.9g(3.254mol)、ブタジエン468.0g(8.652mol)、イソプレン20.0g(0.294mol)およびN,N,N′,N′-テトラメチルエチレンジアミン0.189mL(1.271mmol)を仕込み、攪拌を開始した。反応容器内の内容物の温度を50℃にした後、n-ブチルリチウム5.061mL(7.945mmol)を添加した。重合転化率がほぼ100%に到達した後、さらにイソプレン12.0gを添加して5分間反応させた後、1,6-ビス(トリクロロシリル)ヘキサンの40wt%トルエン溶液0.281g(0.318mmol)を添加し、30分間反応させた。さらに、下記に示すポリオルガノシロキサンAの40wt%キシレン溶液18.3g(0.318mmol)を添加し、30分間反応させた。メタノール0.5mLを添加して30分間攪拌した。得られたポリマー溶液に老化防止剤(イルガノックス1520、BASF社製)を少量添加し、伸展油としてフッコールエラミック30(新日本石油(株)製)を25部添加した後、スチームストリッピング法により固体状のゴムを回収した。得られた固体ゴムをロールにより脱水し、乾燥機中で乾燥を行い、変性S-SBR1を得た。
・変性S-SBR3:末端変性溶液重合スチレンブタジエンゴム、芳香族ビニル単位含有量が35重量%、ビニル単位含有量が48%、重量平均分子量(Mw)が45万、Tgが-30℃、住友化学社製SE0372、ゴム成分100重量部に対しオイル分20重量部を含む油展品
・変性S-SBR4:末端変性溶液重合スチレンブタジエンゴム、芳香族ビニル単位含有量が30重量%、ビニル単位含有量が61%、重量平均分子量(Mw)が43万、Tgが-27℃、旭化成社製N207、非油展品
・変性S-SBR5:末端変性溶液重合スチレンブタジエンゴム、芳香族ビニル単位含有量が42重量%、ビニル単位含有量が35%、重量平均分子量(Mw)が44万、Tgが-24℃、旭化成社製アサプレンE10、非油展品
窒素置換された内容量10Lのオートクレーブ反応器に、シクロヘキサン4550g、スチレン341.1g(3.275mol)、ブタジエン459.9g(8.502mol)、イソプレン20.0g(0.294mol)およびN,N,N′,N′―テトラメチルエチレンジアミン0.190mL(1.277mmol)を仕込み、攪拌を開始した。反応容器内の内容物の温度を50℃にした後、n-ブチルリチウム5.062mL(7.946mmol)を添加した。重合転化率がほぼ100%に到達した後、さらにイソプレン12.0gを添加して5分間反応させた後、1,6-ビス(トリクロロシリル)ヘキサンの40wt%トルエン溶液0.283g(0.320mmol)を添加し、30分間反応させた。さらに下記に示すポリオルガノシロキサンBの40wt%キシレン溶液19.0g(0.330mmol)を添加し、30分間反応させた。メタノール0.5mLを添加して30分間攪拌した。得られたポリマー溶液に老化防止剤(イルガノックス1520、BASF社製)を少量添加し、伸展油としてフッコールエラミック30(新日本石油(株)製)を25部添加した後、スチームストリッピング法により固体状のゴムを回収した。得られた固体ゴムをロールにより脱水し、乾燥機中で乾燥を行い、変性S-SBR6を得た。
ポリオルガノシロキサンB; 前記一般式(II)の構造を有するポリオルガノシロキサンであって、R9~R16がそれぞれメチル基(-CH3)、X5~X8がそれぞれ前記式(VIII)で表される炭化水素基であるポリオルガノシロキサン
窒素置換された内容量10Lのオートクレーブ反応器に、シクロヘキサン4542g、スチレン339.2g(3.257mol)、ブタジエン462.8g(8.556mol)、イソプレン20.0g(0.294mol)およびN,N,N′,N′―テトラメチルエチレンジアミン0.188mL(1.264mmol)を仕込み、攪拌を開始した。反応容器内の内容物の温度を50℃にした後、n-ブチルリチウム5.059mL(7.942mmol)を添加した。重合転化率がほぼ100%に到達した後、さらにイソプレン12.0gを添加して5分間反応させた後、1,6-ビス(トリクロロシリル)ヘキサンの40wt%トルエン溶液0.283g(0.320mmol)を添加し、30分間反応させた。さらに下記に示すポリオルガノシロキサンCの40wt%キシレン溶液19.2g(0.333mmol)を添加し、30分間反応させた。メタノール0.5mLを添加して30分間攪拌した。得られたポリマー溶液に老化防止剤(イルガノックス1520、BASF社製)を少量添加し、伸展油としてフッコールエラミック30(新日本石油(株)製)を25部添加した後、スチームストリッピング法により固体状のゴムを回収した。得られた固体ゴムをロールにより脱水し、乾燥機中で乾燥を行い、変性S-SBR7を得た。
ポリオルガノシロキサンC; 前記一般式(III)の構造を有するポリオルガノシロキサンであって、s=2、R17~R19がそれぞれメチル基(-CH3)、X9~X11がそれぞれ前記式(VIII)で表される炭化水素基であるポリオルガノシロキサン
窒素置換された内容量10Lのオートクレーブ反応器に、シクロヘキサン4541g、スチレン277.6g(2.665mol)、ブタジエン523.1g(9.671mol)、イソプレン20.0g(0.294mol)およびN,N,N′,N′―テトラメチルエチレンジアミン0.175mL(1.178mmol)を仕込み、攪拌を開始した。反応容器内の内容物の温度を50℃にした後、n-ブチルリチウム4.984mL(7.824mmol)を添加した。重合転化率がほぼ100%に到達した後、さらにイソプレン12.0gを添加して5分間反応させた後、1,6-ビス(トリクロロシリル)ヘキサンの40wt%トルエン溶液0.273g(0.327mmol)を添加し、30分間反応させた。さらに、上述したポリオルガノシロキサンAの40wt%キシレン溶液18.1g(0.314mmol)を添加し、30分間反応させた。メタノール0.5mLを添加して30分間攪拌した。得られたポリマー溶液に老化防止剤(イルガノックス1520、BASF社製)を少量添加し、伸展油としてフッコールエラミック30(新日本石油(株)製)を25部添加した後、スチームストリッピング法により固体状のゴムを回収した。得られた固体ゴムをロールにより脱水し、乾燥機中で乾燥を行い、変性S-SBR8を得た。
窒素置換された内容量10Lのオートクレーブ反応器に、シクロヘキサン4536g、スチレン401.0g(3.850mol)、ブタジエン392.0g(7.247mol)、イソプレン20.0g(0.294mol)およびN,N,N′,N′―テトラメチルエチレンジアミン0.201mL(1.352mmol)を仕込み、攪拌を開始した。反応容器内の内容物の温度を50℃にした後、n-ブチルリチウム5.141mL(8.071mmol)を添加した。重合転化率がほぼ100%に到達した後、さらにイソプレン12.0gを添加して5分間反応させた後、1,6-ビス(トリクロロシリル)ヘキサンの40wt%トルエン溶液0.279g(0.320mmol)を添加し、30分間反応させた。さらに、上述したポリオルガノシロキサンAの40wt%キシレン溶液18.6g(0.323mmol)を添加し、30分間反応させた。メタノール0.5mLを添加して30分間攪拌した。得られたポリマー溶液に老化防止剤(イルガノックス1520、BASF社製)を少量添加し、伸展油としてフッコールエラミック30(新日本石油(株)製)を25部添加した後、スチームストリッピング法により固体状のゴムを回収した。得られた固体ゴムをロールにより脱水し、乾燥機中で乾燥を行い、変性S-SBR9を得た。
窒素置換された内容量10Lのオートクレーブ反応器に、シクロヘキサン4542g、スチレン339.2g(3.257mol)、ブタジエン462.8g(8.556mol)、イソプレン20.0g(0.294mol)およびN,N,N′,N′―テトラメチルエチレンジアミン0.0376mL(0.253mmol)を仕込み、攪拌を開始した。反応容器内の内容物の温度を50℃にした後、n-ブチルリチウム5.059mL(7.942mmol)を添加した。重合転化率がほぼ100%に到達した後、さらにイソプレン12.0gを添加して5分間反応させた後、1,6-ビス(トリクロロシリル)ヘキサンの40wt%トルエン溶液0.280g(0.331mmol)を添加し、30分間反応させた。さらに、上述したポリオルガノシロキサンAの40wt%キシレン溶液18.8g(0.326mmol)を添加し、30分間反応させた。メタノール0.5mLを添加して30分間攪拌した。得られたポリマー溶液に老化防止剤(イルガノックス1520、BASF社製)を少量添加し、伸展油としてフッコールエラミック30(新日本石油(株)製)を25部添加した後、スチームストリッピング法により固体状のゴムを回収した。得られた固体ゴムをロールにより脱水し、乾燥機中で乾燥を行い、変性S-SBR10を得た。
窒素置換された内容量10Lのオートクレーブ反応器に、シクロヘキサン4543g、スチレン319.8g(3.071mol)、ブタジエン480.1g(8.876mol)、イソプレン20.0g(0.294mol)およびN,N,N′,N′―テトラメチルエチレンジアミン0.217mL(1.462mmol)を仕込み、攪拌を開始した。反応容器内の内容物の温度を50℃にした後、n-ブチルリチウム5.141mL(8.0714mmol)を添加した。重合転化率がほぼ100%に到達した後、さらにイソプレン12.0gを添加して5分間反応させた後、1,6-ビス(トリクロロシリル)ヘキサンの40wt%トルエン溶液0.279g(0.320mmol)を添加し、30分間反応させた。さらに、上述したポリオルガノシロキサンAの40wt%キシレン溶液18.6g(0.323mmol)を添加し、30分間反応させた。メタノール0.5mLを添加して30分間攪拌した。得られたポリマー溶液に老化防止剤(イルガノックス1520、BASF社製)を少量添加し、伸展油としてフッコールエラミック30(新日本石油(株)製)を25部添加した後、スチームストリッピング法により固体状のゴムを回収した。得られた固体ゴムをロールにより脱水し、乾燥機中で乾燥を行い、変性S-SBR11を得た。
・S-SBR:未変性の溶液重合スチレンブタジエンゴム、芳香族ビニル単位含有量が41重量%、ビニル単位含有量が25%、重量平均分子量(Mw)が101万、Tgが-30℃、Dow Chemical社製SLR6430、ゴム成分100重量部に対しオイル分37.5重量部を含む油展品
・E-SBR:乳化重合スチレンブタジエンゴム、芳香族ビニル単位含有量が25重量%、ビニル単位含有量が15重量%、重量平均分子量(Mw)が60万、Tgが-52℃、日本ゼオン社製Nipol 1723、ゴム成分100重量部に対しオイル分37.5重量部を含む油展品
・NR:天然ゴム、RSS#3
・シリカ1:ローディア社製Zeosil 1165MP、DBP吸収量が200ml/100g、窒素吸着比表面積(N2SA)が160m2/g、CTAB比表面積(CTAB)が159m2/g、N2SAとCTABの比(N2SA/CTAB)が1.01
・シリカ2:ローディア社製Zeosil Premium 200MP、DBP吸収量が203ml/100g、窒素吸着比表面積(N2SA)が200m2/g、CTAB比表面積(CTAB)が197m2/g、N2SAとCTABの比(N2SA/CTAB)が1.02
・シリカ3:東ソーシリカ社製Nipsil KQ、DBP吸収量が261ml/100g、窒素吸着比表面積(N2SA)が235m2/g、CTAB比表面積(CTAB)が214m2/g、N2SAとCTABの比(N2SA/CTAB)が1.10
・シリカ4:東ソーシリカ社製Nipsil AQ、DBP吸収量が192ml/100g、窒素吸着比表面積(N2SA)が210m2/g、CTAB比表面積(CTAB)が160m2/g、N2SAとCTABの比(N2SA/CTAB)が1.31
・カーボンブラック:東海カーボン社製シーストKH
・シランカップリング剤:エボニックデグサ社製Si69
・オイル:昭和シェル石油社製エキストラクト 4号S
・酸化亜鉛:正同化学工業社製酸化亜鉛3種
・ステアリン酸:日油社製ビーズステアリン酸YR
・老化防止剤:フレキシス社製サントフレックス6PPD
・ワックス:大内新興化学工業社製サンノック
・硫黄:鶴見化学工業社製金華印油入微粉硫黄
・加硫促進剤1:加硫促進剤CBS、大内新興化学工業社製ノクセラーCZ-G
・加硫促進剤2:加硫促進剤DPG、大内新興化学工業社製ノクセラーD
表5~10に示す配合からなる46種類のタイヤトレッド用ゴム組成物(実施例8~23、比較例18~47)を、硫黄、加硫促進剤を除く成分を上記の表4に記載した共通配合成分と共に、1.8Lの密閉型ミキサーで160℃、5分間混練し放出したマスターバッチに、硫黄、加硫促進剤を加えてオープンロールで混練することにより調製した。なお表5~10において、SBRが油展オイルを含むとき、油展オイルを含むSBRの配合量を記載すると共に、括弧内にオイルを除いた正味のSBRの配合量を記載した。また表4に示した共通配合成分の量は、表5~10に記載されたジエン系ゴム100重量部(正味のゴム量)に対する重量部で配合したことを意味する。
得られた加硫ゴムサンプルの転がり抵抗を、転がり抵抗の指標であることが知られている損失正接tanδ(60℃)により評価した。tanδ(60℃)は、東洋精機製作所社製粘弾性スペクトロメーターを用いて、初期歪み10%、振幅±2%、周波数20Hz、温度60℃の条件下で測定した。得られた結果は比較例18を100とする指数として、表5~10に示した。この指数が小さいほどtanδ(60℃)が小さく低発熱であり、空気入りタイヤにしたとき転がり抵抗が小さく燃費性能が優れることを意味する。
得られた加硫ゴムサンプルのランボーン摩耗を、JIS K6264-2に準拠して、岩本製作所社製ランボーン摩耗試験機を使用し、温度20℃、荷重15N、スリップ率50%の条件で測定した。得られた結果は、比較例18を100とする指数として、表5~10に示した。この指数が大きいほど耐摩耗性が優れることを意味する。
得られた空気入りタイヤをリムサイズ7×Jのホイールに組付け、国産2.5リットルクラスの試験車両に装着し、空気圧230kPaの条件で湿潤路面からなる1周2.6kmのテストコースを実車走行させ、そのときのウェット性能を専門パネラー3名による感応評価により採点した。得られた結果は比較例18を100とする指数として、表5~10に示した。この指数が大きいほど乾燥路面におけるウェット性能が優れていることを意味する。
・BR1:ブタジエンゴム、日本ゼオン社製Nipol BR1220
表5~10から明らかなように実施例8~23のタイヤトレッド用ゴム組成物は、低転がり抵抗性(60℃のtanδ)、ウェット性能及び耐摩耗性が向上することが確認された。
表11~13に示す配合からなる23種類のタイヤトレッド用ゴム組成物(実施例24~31、比較例48~62)を、硫黄、加硫促進剤を除く成分を上記の表4に記載した共通配合成分と共に、1.8Lの密閉型ミキサーで160℃、5分間混練し放出したマスターバッチに、硫黄、加硫促進剤を加えてオープンロールで混練することにより調製した。なお表11~13において、SBRが油展オイルを含むとき、油展オイルを含むSBRの配合量を記載すると共に、括弧内にオイルを除いた正味のSBRの配合量を記載した。また表4に示した共通配合成分の量は、表11~13に記載されたジエン系ゴム100重量部(正味のゴム量)に対する重量部で配合したことを意味する。
得られた加硫ゴムサンプルの転がり抵抗を、転がり抵抗の指標であることが知られている損失正接tanδ(60℃)により評価した。tanδ(60℃)は、東洋精機製作所社製粘弾性スペクトロメーターを用いて、初期歪み10%、振幅±2%、周波数20Hz、温度60℃の条件下で測定した。得られた結果は比較例48を100とする指数として、表11~13に示した。この指数が小さいほどtanδ(60℃)が小さく低発熱であり、空気入りタイヤにしたとき転がり抵抗が小さく燃費性能が優れることを意味する。
得られた加硫ゴムサンプルのランボーン摩耗を、JIS K6264-2に準拠して、岩本製作所社製ランボーン摩耗試験機を使用し、温度20℃、荷重15N、スリップ率50%の条件で測定した。得られた結果は、比較例48を100とする指数として、表11~13に示した。この指数が大きいほど耐摩耗性が優れることを意味する。
得られた空気入りタイヤをリムサイズ7×Jのホイールに組付け、国産2.5リットルクラスの試験車両に装着し、空気圧230kPaの条件で湿潤路面からなる1周2.6kmのテストコースを実車走行させ、そのときのウェット性能を専門パネラー3名による感応評価により採点した。得られた結果は比較例48を100とする指数として、表11~13に示した。この指数が大きいほど乾燥路面におけるウェット性能が優れていることを意味する。
・BR1:ブタジエンゴム、日本ゼオン社製Nipol BR1220、重量平均分子量(Mw)が49万、分子量分布(Mw/Mn)が2.7、トルエン溶液粘度が60mPa・s
・BR2:ブタジエンゴム、ランクセス社製CB21、重量平均分子量(Mw)が77万、分子量分布(Mw/Mn)が2.4、トルエン溶液粘度が600mPa・s
・テルペン樹脂:芳香族変性テルペン樹脂、ヤスハラケミカル社製YSレジン-TO125
12 トレッドゴム層
Claims (5)
- 変性共役ジエン系重合体ゴムを25重量%以上含むジエン系ゴム100重量部に対し、充填剤を25~65重量部配合すると共に、前記充填剤がシリカを50重量%以上含み、該シリカが、DBP吸収量が190~250ml/100g、窒素吸着比表面積(N2SA)が194~225m2/g、CTAB比表面積(CTAB)が185~215m2/g、前記N2SAとCTABの比(N2SA/CTAB)が0.9~1.4であり、かつ前記変性共役ジエン系重合体ゴムが、炭化水素溶媒中、有機活性金属化合物を開始剤として用いて共役ジエン系単量体と芳香族ビニル単量体とを共重合させた活性共役ジエン系重合体鎖に、その重合体鎖の活性末端と反応可能な官能基を有する少なくとも1種類の化合物を反応させた末端変性基を有し、該末端変性基がシリカとの相互作用を有する官能基を含むと共に、この変性共役ジエン系重合体ゴムの芳香族ビニル単位含有量が38~48重量%、ビニル単位含有量が20~35%、重量平均分子量が60万~100万であることを特徴とするタイヤトレッド用ゴム組成物。
- 前記ジエン系ゴム100重量%中、変性共役ジエン系重合体ゴムを40~80重量%、天然ゴムを15~45重量%含むことを特徴とする請求項1に記載のタイヤトレッド用ゴム組成物。
- 前記ジエン系ゴム100重量%中、変性共役ジエン系重合体ゴムを40~80重量%、ブタジエンゴムを15~35重量%含むことを特徴とする請求項1に記載のタイヤトレッド用ゴム組成物。
- 前記活性共役ジエン系重合体鎖の活性末端と反応可能な官能基を有する化合物が、下記一般式(I)~(III)から選ばれる少なくとも1種類のポリオルガノシロキサン化合物を含むことを特徴とする請求項1,2又は3に記載のタイヤトレッド用ゴム組成物。
- 請求項1~4のいずれかに記載のタイヤトレッド用ゴム組成物を使用した空気入りタイヤ。
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DE112011104012.1T DE112011104012B9 (de) | 2010-12-03 | 2011-11-25 | Kautschukzusammensetzung zur Verwendung in Reifenlaufflächen, vulkanisiertes Produkt davon und dessen Verwendung in einer Reifenlauffläche eines Luftreifens |
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US10233313B2 (en) | 2014-08-07 | 2019-03-19 | The Yokohama Rubber Co., Ltd. | Rubber composition and pneumatic tire using the same |
DE112015003646B9 (de) | 2014-08-07 | 2021-08-26 | The Yokohama Rubber Co., Ltd. | Kautschukzusammensetzung, vulkanisiertes Produkt und Verwendung des vulkanisierten Produkts in einem Luftreifen |
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JP2016047888A (ja) * | 2014-08-27 | 2016-04-07 | 横浜ゴム株式会社 | タイヤ用ゴム組成物および空気入りタイヤ |
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US10450454B2 (en) | 2014-08-27 | 2019-10-22 | The Yokohama Rubber Co., Ltd. | Rubber composition for tire and pneumatic tire |
JP2017132986A (ja) * | 2016-01-26 | 2017-08-03 | ハンファ トータル ペトロケミカル カンパニー リミテッド | 変性共役ジエン系重合体及びこれを用いたタイヤゴム組成物 |
US11359075B2 (en) | 2017-01-12 | 2022-06-14 | The Yokohama Rubber Co., Ltd. | Rubber composition for a tire tread and pneumatic tire using the same |
JP2019218504A (ja) * | 2018-06-21 | 2019-12-26 | 住友ゴム工業株式会社 | ベーストレッドおよび空気入りタイヤ |
JP2019218503A (ja) * | 2018-06-21 | 2019-12-26 | 住友ゴム工業株式会社 | サイドウォールおよび空気入りタイヤ |
Also Published As
Publication number | Publication date |
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CN103221476B (zh) | 2014-11-12 |
DE112011104012B4 (de) | 2017-04-06 |
JP5240410B2 (ja) | 2013-07-17 |
US20130338255A1 (en) | 2013-12-19 |
DE112011104012B9 (de) | 2017-08-03 |
CN103221476A (zh) | 2013-07-24 |
US9416252B2 (en) | 2016-08-16 |
DE112011104012T5 (de) | 2013-08-29 |
JPWO2012073841A1 (ja) | 2014-05-19 |
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