WO2012066927A1 - リチウム二次電池の正極 - Google Patents
リチウム二次電池の正極 Download PDFInfo
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- WO2012066927A1 WO2012066927A1 PCT/JP2011/075168 JP2011075168W WO2012066927A1 WO 2012066927 A1 WO2012066927 A1 WO 2012066927A1 JP 2011075168 W JP2011075168 W JP 2011075168W WO 2012066927 A1 WO2012066927 A1 WO 2012066927A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
- H01M10/0585—Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/131—Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/50—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese
- H01M4/505—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/52—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
- H01M4/525—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
- H01M4/621—Binders
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
- H01M4/621—Binders
- H01M4/622—Binders being polymers
- H01M4/623—Binders being polymers fluorinated polymers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the present invention relates to a positive electrode of a lithium secondary battery.
- lithium As a positive electrode active material constituting a positive electrode of a lithium secondary battery (sometimes referred to as a lithium ion secondary battery), lithium such as lithium cobaltate (LiCoO 2 ) or lithium-nickel-manganese-cobalt composite oxide Composite oxides (lithium transition metal oxides) are widely known. As is well known, charging / discharging operations of this type of lithium secondary battery are performed when lithium ions (Li + ) enter and leave the positive electrode active material.
- lithium cobaltate LiCoO 2
- Li-nickel-manganese-cobalt composite oxide Composite oxides lithium transition metal oxides
- the particle size and filling rate of the positive electrode active material are optimized with respect to the configuration of the positive electrode (JP 2001-85009 A, JP 2002-2002 A).
- Various attempts such as Japanese Patent No. 251996, Japanese Patent Laid-Open No. 2002-270173, Japanese Patent Laid-Open No. 2004-182564, etc.) have been made.
- the effect of improving the characteristics is insufficient.
- the applicant of the present application is also studying this type of positive electrode (for example, see WO2010 / 074314A1, etc.).
- the inventor of the present application has found a configuration of a positive electrode capable of obtaining further excellent characteristics, and has reached the present invention.
- the positive electrode of the lithium secondary battery of the present invention (hereinafter sometimes simply referred to as “positive electrode” if necessary)
- a conductive positive electrode current collector A plurality of plate-like particles made of a positive electrode active material;
- a binder It has.
- the plate-like particles (hereinafter sometimes simply referred to as “positive electrode active material plate” if necessary) are formed so as to have an aspect ratio of 4 to 50.
- the “aspect ratio” is a value obtained by dividing the particle diameter d by the thickness t.
- the particle diameter d is a dimension in a direction orthogonal to the thickness direction.
- the “thickness direction” is a direction that defines the thickness t.
- Plate-like particles refer to particles whose outer shape is “plate-like”.
- the concept of “plate-like” is clear in terms of social wisdom without any special explanation in the present specification. However, for example, it is defined as follows.
- Plate-like means that particles are placed on a horizontal plane (a plane perpendicular to the vertical direction, which is the direction in which gravity acts), stably (external impact (the particles are flying from the horizontal plane).
- the first plane and the second plane orthogonal to the horizontal plane (the first plane and the second plane) in a state of being placed (in a manner that will not fall down even if subjected to impact)
- the dimension (particle diameter d) is larger than the dimension (thickness t) in the thickness direction, which is a direction orthogonal to the width direction.
- the above-mentioned “thickness” does not include a void portion between the horizontal plane and the particle.
- the plate-like particles are formed in a flat plate shape.
- the surface orthogonal to the thickness direction in the plate-like particles is referred to as a “plate surface”. Since the “plate surface” is the widest surface in the plate-like particle, it may be referred to as “principal surface”.
- an inner plate surface that is one of the pair of plate surfaces is bonded to a positive electrode layer bonding surface that is one of the surfaces of the positive electrode current collector.
- the plurality of plate-like particles are arranged (two-dimensionally) so as to cover 85 to 98% of the area of the positive electrode layer bonding surface.
- the binder is provided so as to be interposed between the plate-like particles adjacent in the arrangement direction of the plate-like particles. Fine particles made of the positive electrode active material smaller than the plate-like particles are mixed in the binder.
- the positive electrode active material is a lithium composite oxide.
- This lithium composite oxide has, for example, a layered rock salt structure.
- the “layered rock salt structure” means a crystal structure in which lithium layers and transition metal layers other than lithium are alternately stacked with an oxygen layer interposed therebetween (typically ⁇ -NaFeO 2 type structure: cubic rock salt type) Structure in which transition metals and lithium are regularly arranged in the [111] axial direction of the structure).
- the lithium composite oxide as the positive electrode active material does not have a layered rock salt structure (for example, lithium manganate LiMn 2 O 4 having a spinel structure or lithium nickel manganate LiNi 0.25 Mn 0.75 O 4. Etc.) is also available.
- the lithium composite oxide as the positive electrode active material constituting the plate-like particle has a layered rock salt structure
- X-ray diffraction when the surface (plate surface) of the plate-like particle is irradiated with X-rays It is preferable that the peak intensity ratio (003) / (104), which is the ratio of the diffraction intensity by the (003) plane to the diffraction intensity by the (104) plane, is 1.6 or less.
- the fine particles of the positive electrode active material mixed in the binder are plate-like particles, the same applies to the X-ray diffraction when the surface (plate surface) of the particles is irradiated with X-rays. Is preferred.
- the positive electrode active material plate (the plate-like particle)
- a dimensional change occurs as lithium ions enter and exit during charging and discharging.
- the stress accompanying the dimensional change is alleviated by the binder.
- the positive electrode active material plate is satisfactorily held on the positive electrode current collector (the positive electrode layer bonding surface) by the binder, the positive electrode active material plate is peeled off from the positive electrode layer bonding surface. To be suppressed. Therefore, cycle characteristics are improved.
- the fine particles of the positive electrode active material are mixed in the binder, the degree of filling and the surface area of the positive electrode active material become as large as possible. Therefore, an excellent discharge capacity (discharge capacity maintenance characteristic) can be obtained.
- FIG. 1A is a cross-sectional view showing a schematic configuration of an example of a lithium secondary battery to which an embodiment of the present invention is applied.
- FIG. 1B is a perspective view showing a schematic configuration of another example of a lithium secondary battery to which the embodiment of the present invention is applied.
- FIG. 2 is an enlarged cross-sectional view of the positive electrode which is an embodiment of the present invention shown in FIGS. 1A and 1B.
- FIG. 3 is an enlarged sectional view showing a modification of the positive electrode shown in FIG.
- FIG. 1A is a cross-sectional view showing a schematic configuration of an example of a lithium secondary battery 1 to which an embodiment of the present invention is applied.
- this lithium secondary battery 1 is a so-called liquid type, and includes a positive electrode 2, a negative electrode 3, a separator 4, a positive electrode tab 5, and a negative electrode tab 6.
- a separator 4 is provided between the positive electrode 2 and the negative electrode 3. That is, the positive electrode 2, the separator 4, and the negative electrode 3 are laminated in this order.
- a positive electrode tab 5 is electrically connected to the positive electrode 2.
- the negative electrode tab 6 is electrically connected to the negative electrode 3.
- a lithium secondary battery 1 shown in FIG. 1A includes a laminate of a positive electrode 2, a separator 4, and a negative electrode 3, and an electrolytic solution containing a lithium compound as an electrolyte in a predetermined battery case (not shown). It is configured by sealing in a liquid-tight manner.
- FIG. 1B is a perspective view showing a schematic configuration of another example of the lithium secondary battery 1 to which the embodiment of the present invention is applied.
- this lithium secondary battery 1 is also a so-called liquid type, and includes a positive electrode 2, a negative electrode 3, a separator 4, a positive electrode tab 5, a negative electrode tab 6, a core 7, It has.
- a lithium secondary battery 1 shown in FIG. 1B includes an internal electrode formed by winding a laminate of a positive electrode 2, a separator 4, and a negative electrode 3 with a core 7 as a center, and the above-described electrolyte solution.
- a battery case (not shown) is sealed in a liquid-tight manner.
- FIG. 2 is an enlarged cross-sectional view of the positive electrode 2 which is an embodiment of the present invention shown in FIGS. 1A and 1B.
- the positive electrode 2 includes a positive electrode current collector 21 made of a conductive material such as a metal, and a positive electrode active material formed on a positive electrode layer bonding surface 21 a that is one surface of the positive electrode current collector 21.
- a layer (positive electrode layer) 22 that is, the positive electrode 2 is formed in a state where the positive electrode current collector 21 and the positive electrode active material layer 22 are joined (laminated) to each other.
- the positive electrode active material layer 22 includes a first layer 22a and a second layer 22b.
- the first layer 22a is joined to the positive electrode current collector 21 in a stacked state.
- the second layer 22b is bonded to the first layer 22a in a stacked state. That is, the first layer 22a is bonded on the positive electrode layer bonding surface 21a of the positive electrode current collector 21, and the second layer 22b is bonded on the first layer 22a.
- the first layer 22a includes positive electrode active material plate-like particles 22a1 and filler portions 22a2.
- the inner plate surface IS which is one of the pair of plate surfaces of the positive electrode active material plate-like particles 22a1 which are plate-like positive electrode active materials is bonded to the positive electrode layer bonding surface 21a.
- the plurality of positive electrode active material plate-like particles 22a1 are two-dimensionally arranged along the positive electrode layer bonding surface 21a. Specifically, the plurality of positive electrode active material plate-like particles 22a1 are not overlapped so that 85 to 98% of the area of the positive electrode layer bonding surface 21a is covered by the plurality of positive electrode active material plate-like particles 22a1. Closely arranged.
- the filler portion 22a2 is provided so as to be interposed between the end surfaces ES of the adjacent positive electrode active material plate-like particles 22a1. That is, the filler part 22a2 is provided so as to fill a gap between the adjacent positive electrode active material plate-like particles 22a1.
- the second layer 22b is provided so as to cover the outer side plate surface OS, which is the other side of the pair of plate surfaces of the positive electrode active material plate-like particles 22a1, which is different from the inner side plate surface IS.
- the filler portion 22a2 and the second layer 22b are formed by a mixture of the binder 23, the positive electrode active material fine particles 24, and the conductive additive 25.
- the binder 23 is provided so as to fill a gap between the adjacent positive electrode active material plate particles 22a1 and to cover the outer plate surface OS of the positive electrode active material plate particles 22a1.
- positive electrode active material fine particles 24 and a conductive additive 25 are mixed.
- the positive electrode active material plate-like particles 22a1 and the positive electrode active material fine particles 24 are lithium composite oxides and have a composition represented by the following general formula.
- the gap between the adjacent positive electrode active material plate-like particles 22a1 is filled with the binder 23, and the outer plate surface OS and filler in the positive electrode active material plate-like particles 22a1 are filled by the second layer 22b including the binder 23.
- the part 22a2 is covered. Thereby, peeling of the positive electrode active material plate-like particles 22a1 from the positive electrode layer bonding surface 21a is favorably suppressed.
- the desolvation as described above can be performed by increasing the surface area of the positive electrode active material without reducing the degree of filling of the positive electrode active material in the positive electrode active material layer 22.
- the number of reaction sites in the process can be increased. Thereby, it is thought that the outstanding discharge capacity (discharge capacity maintenance characteristic) is obtained.
- the positive electrode active material fine particles 24 are mixed from above the positive electrode active material plate-like particles 22a1 disposed on the positive electrode layer bonding surface 21a of the positive electrode current collector 21 as described above.
- the binder 23 is coated.
- the thickness of the positive electrode active material layer 22 is made as uniform as possible, and the stress in the separator 4 having the battery configuration as shown in FIG. 1B is relieved. Therefore, in the lithium secondary battery 1 shown in FIG. 1B, the occurrence of a short circuit due to the cathode active material plate-like particles 22a1 breaking through the separator 4 is suppressed as much as possible.
- the positive electrode active material (positive electrode active material plate-like particles 22a1 and / or positive electrode active material fine particles 24) in the positive electrode active material layer 22 is a lithium composite oxide having a layered rock salt structure, at least the positive electrode active material plate-like particles.
- the degree of orientation of the (104) plane in 22a1 is high (specifically, the peak intensity ratio (003) / (104) is 1.6 or less). Is preferred. The reason is considered as follows.
- the specific surface area is increased by the presence of the second layer 22b, whereby the above-described process (1) is promoted and lithium ions are easily inserted into the surface (plate surface) (104). ) By exposing the surface, the process (2) is also promoted. As a result, the lithium ion insertion process at the time of discharge can be performed very smoothly, so that a good discharge capacity (discharge capacity maintaining characteristic) can be obtained.
- cracks may occur in the positive electrode active material plate-like particles 22a1 constituting the first layer 22a. Such cracks are caused by, for example, the pressure applied when the positive electrode current collector 21 and the positive electrode active material layer 22 are joined.
- the positive electrode active material layer 22 has a self-repairing capability with respect to cracks.
- Example (Example) Hereinafter, the specific example of the manufacturing method of the positive electrode 2 of this embodiment and its evaluation result are demonstrated.
- Example 1 (one-step heat treatment process) (1) Slurry preparation 33.1 parts by weight of Li 2 CO 3 powder (particle size 10-50 ⁇ m, manufactured by Kanto Chemical Co., Inc.), NiO powder (particle size 1-10 ⁇ m, manufactured by Shodo Chemical Industry Co., Ltd.) 50.2 weight Parts, Co 3 O 4 powder (particle size 1-5 ⁇ m, manufactured by Shodo Chemical Co., Ltd.) 14.4 parts by weight, Al 2 O 3 powder (particle size 1-10 ⁇ m, manufactured by Showa Denko KK) 2.3 weight The parts were pulverized and mixed with a ball mill to an average particle size of 0.5 ⁇ m.
- a binder polyvinyl butyral: product number BM-2, manufactured by Sekisui Chemical Co., Ltd.
- plastic 4 parts by weight of an agent DOP: Bis (2-ethylhexyl) phthalate, manufactured by Kurokin Kasei Co., Ltd.
- the mixture was defoamed by stirring under reduced pressure, and its viscosity was adjusted to 3000 to 4000 cP (viscosity was measured with an LVT viscometer manufactured by Brookfield. The same applies hereinafter).
- Example 2 Two-stage heat treatment process (1) Slurry preparation 75.1 parts by weight of NiO powder (particle size 1-10 ⁇ m, manufactured by Shodo Chemical Industry Co., Ltd.), Co 3 O 4 powder (particle size 1-5 ⁇ m, manufactured by Shodo Chemical Industry Co., Ltd.) 21. 5 parts by weight and 3.4 parts by weight of Al 2 O 3 powder (particle size: 1-10 ⁇ m, Showa Denko KK) were mixed and pulverized, and heat-treated at 1000 ° C. for 5 hours in the air atmosphere ( Ni 0.75, Co 0.2, was synthesized Al 0.05) O powder.
- a conductive synthetic resin was thinly applied to the surface of an aluminum foil having a thickness of 20 ⁇ m serving as a positive electrode current collector.
- an aluminum foil is placed on the positive electrode active material plate on the bat so that the coated surface of the conductive synthetic resin faces the positive electrode active material plate arranged two-dimensionally on the bat.
- the aluminum foil and the positive electrode active material plate were joined by lightly pressing the aluminum foil from above so that the positive electrode active material plate and the positive electrode active material plate were in close contact with each other.
- positive electrode mixture paste Li 2 CO 3 , NiO, Co 3 O 4 , and Al 2 O 3 pulverized mixed powder prepared at the same mixing ratio as described above is fired in oxygen at 800 ° C. for 10 hours.
- positive electrode active material particle powder having a composition of Li (Ni 0.75 Co 0.2 Al 0.05 ) O 2 was obtained.
- 92 parts by weight of the obtained positive electrode active material particles, 3 parts by weight of polyvinylidene fluoride as a binder, and 5 parts by weight of acetylene black as a conductive auxiliary agent were added to N-methyl-2-pyrrolidone as a solvent.
- the positive electrode mixture paste for forming the second layer 22b and the filler portion 22a2 was prepared by kneading using the above.
- the obtained positive electrode mixture paste was applied onto a positive electrode active material plate supported on an aluminum foil by using a screen printing machine to prepare a pre-positive electrode sheet.
- the thickness of the pre-positive electrode sheet after drying is 75 ⁇ m
- the positive electrode mixture paste excluding the thickness of the aluminum foil and the positive electrode active material plate here, the active material powder and the conductive material are included
- the thickness of the coating layer after drying was 3 ⁇ m.
- the positive electrode active material plate was placed in a state where the plate surface of the positive electrode active material plate and the flat glass surface were parallel so as not to overlap the flat glass.
- an XRD apparatus manufactured by Rigaku Corporation, Geiger Flex RAD-IB
- the XRD profile when the surface of the plate-like particle (positive electrode active material plate) is irradiated with X-rays is measured, and the diffraction intensity by the (104) plane
- the ratio (003) / (104) of the diffraction intensity (peak height) from the (003) plane to (peak height) was determined.
- the plate surface of the positive electrode active material plate is in surface contact with the glass substrate surface, and the plate surface of the positive electrode active material plate and the flat glass surface are parallel. For this reason, according to the above method, a diffraction profile is obtained by a crystal plane existing parallel to the crystal plane of the plate surface of the plate-like particle, that is, a crystal plane oriented in the plate surface direction of the plate-like particle.
- the pre-positive electrode sheet obtained as described above was cut into a circle having a diameter of 15 mm to produce a positive electrode.
- the coin cell was produced by arranging in this order and filling the aggregate with the electrolyte.
- the electrolytic solution was prepared by dissolving LiPF 6 in an organic solvent in which ethylene carbonate (EC) and diethyl carbonate (DEC) were mixed at an equal volume ratio to a concentration of 1 mol / L.
- the produced coin-type battery is charged at a constant current until the battery voltage reaches 4.3V at a current value of 1C rate, and then the current value decreases to 1/20 under the current condition that the battery voltage is maintained at 4.3V.
- Charging / discharging operation of 10 minutes after charging at constant voltage until charging, and then stopping at constant current discharging until the battery voltage reaches 3.0 V at a current value of 1C rate, and then stopping for 10 minutes.
- the measurement value of the discharge capacity at the second cycle was defined as “discharge capacity”.
- a square battery having a size of 60 mm ⁇ 35 mm ⁇ 4 mm was produced using the square pre-positive electrode sheet obtained as described above.
- the negative electrode was prepared by adding N-methyl-2-pyrrolidone to 90 parts by weight of carbon black and 10 parts by weight of polyvinylidene fluoride and kneading them thoroughly, and then applying to a 14 ⁇ m thick copper current collector, followed by drying and heating. It was made by pressing.
- the prepared negative electrode had a thickness of 100 ⁇ m.
- the electrolytic solution was prepared by dissolving LiPF 6 in an organic solvent in which ethylene carbonate (EC) and methyl ethyl carbonate (MEC) were mixed at an equal volume ratio so as to have a concentration of 1 mol / L.
- the separator was a polypropylene porous membrane.
- the cycle test was repeated on the fabricated prismatic battery at a test temperature of 25 ° C. and repeated charging and discharging at a current value of 1 C rate and a voltage range of 3.0 V to 4.3 V as described above.
- a value obtained by dividing the discharge capacity of the battery after the end of 100 cycles of charge / discharge by the discharge capacity of the first battery as a percentage was defined as a capacity retention rate (%).
- Disassemble the battery after the measurement cut the positive electrode to about 1 cm square, create a cross-section by resin embedding and polishing, using a scanning electron microscope, the presence or absence of peeling of the positive electrode active material plate from the aluminum foil, and The presence or absence of cracks in the positive electrode active material plate was observed. Further, the surface of the separator was observed to investigate the presence or absence of tearing.
- Tables 1 to 4 summarize the manufacturing conditions and evaluation results of the above experimental examples and comparative examples.
- the aspect ratio is preferably in the range of 4-50.
- the discharge capacity decreased and the capacity retention rate also decreased, and cracks occurred in the positive electrode active material plate (see Table 4). If the aspect ratio is too large, it is considered that the stress relaxation effect at the time of charging / discharging as described above is insufficient and the cycle characteristics deteriorate.
- the thickness of the second layer 22b is considerably smaller than the thickness of the first layer 22a (near 0.06).
- the discharge capacity maintaining characteristics and the cycle characteristics were the best in 1 and 2
- the thickness of the second layer 22b was relatively thicker than this, although the discharge capacity maintaining characteristics were good, the experiment Slightly lower than Examples 1 and 2.
- Comparative Example 3 in which the positive electrode mixture paste was not applied, the discharge capacity was low and the cycle characteristics could not be evaluated because a short circuit occurred during the battery characteristics evaluation.
- the positive electrode in Comparative Example 3 was observed, peeling of the positive electrode active material plate and tearing of the separator occurred.
- peeling of the positive electrode active material plate and tearing of the separator did not occur.
- the positive electrode active material is formed by forming the second layer 22b with an appropriate thickness (specifically, r is in the range of 0.02 to 0.2). It is considered that good cycle characteristics can be obtained by prevention of peeling of the plate and stress relaxation in the separator. In addition, when the 2nd layer 22b is too thick, it is thought that discharge capacity falls because the volume fraction of the positive electrode active material in the positive electrode active material layer 22 becomes low too much.
- strain energy and surface energy contribute to the selective grain growth (priority orientation) of crystal grains in a specific orientation.
- the strain energy refers to internal stress during grain growth or stress due to defects. It is known that a layered compound generally has a large strain energy.
- the (003) plane is the most stable in terms of surface energy, and the (101) and (104) planes are stable in terms of strain energy.
- the strain energy becomes dominant with the volume change at the time of lithium introduction, and the strain of the crystal Only the particles having the crystal plane with the lowest energy in the plane of the green sheet (obtained by the above-described molding process) selectively grow in a flat shape (plate shape) in the in-plane direction.
- the aspect ratio is large, and it is made of Li (Ni 0.75 Co 0.2 Al 0.05 ) O 2 oriented so that a specific crystal plane (here, (104) plane) is parallel to the plate surface. It is considered that a ceramic plate (positive electrode active material plate) can be obtained.
- the configuration of the lithium secondary battery 1 to which the present invention is applied is not limited to the configuration described above.
- the electrolyte a gel electrolyte or a polymer electrolyte can be used.
- the positive electrode active material usable in the present invention is not limited to the above composition.
- the positive electrode active material of the present invention may have the following composition: lithium nickelate, lithium manganate, nickel / lithium manganate, nickel / lithium cobaltate, cobalt / nickel / lithium manganate, cobalt -Lithium manganate, etc.
- these materials include Mg, Al, Si, Ca, Ti, V, Cr, Fe, Cu, Zn, Ga, Ge, Sr, Y, Zr, Nb, Mo, Ag, Sn, Sb, Te, Ba.
- One or more elements such as Bi and Bi may be contained.
- lithium nickelate is particularly preferable because the above-described effect tends to be remarkable.
- the positive electrode active material plate-like particles 22a1 constituting the first layer 22a and the positive electrode active material fine particles 24 included in the second layer 22b may have the same composition or different compositions.
- the two-dimensional shape (planar shape) of the positive electrode 2 and the positive electrode active material plate may be any shape such as a square, a circle, a hexagon, a random shape, and the like.
- the positive electrode active material plate-like particles 22a1 constituting the first layer 22a and the positive electrode current collector 21 may be bonded via the conductive adhesive layer as described above, or the adhesive layer may be You may join directly, without interposing.
- the positive electrode active material plate constituting the first layer 22a may have a void (pore) of 30% by volume or less.
- the present invention can be used as long as it has the filler portion 22a2 interposed between the end surfaces ES of the adjacent positive electrode active material plate-like particles 22a1. (See FIG. 3). In this case, the self-repairing ability is realized with respect to the crack generated along the in-plane direction from the end surface ES of the positive electrode active material plate-like particle 22a1.
- the present invention is not limited to the specific manufacturing method described above. That is, for example, a forming method (a method for forming a sheet-like formed body or a method for forming a two-dimensional shape of a positive electrode active material plate) is not limited to the above-described method.
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Abstract
Description
本発明のリチウム二次電池の正極(以下、必要に応じて単に「正極」と略称することがある。)は、
導電性の正極集電体と、
正極活物質からなる複数の板状粒子と、
結着材と、
を備えている。
前記正極活物質板(前記板状粒子)においては、充放電時に、リチウムイオンの出入りに伴って寸法変化が生じる。このとき、上述の構成を備えた本発明の前記正極においては、上述の寸法変化に伴う応力が、前記結着材によって緩和される。また、前記正極活物質板が前記結着材によって前記正極集電体(前記正極層接合表面)上に良好に保持されるため、前記正極層接合表面からの前記正極活物質板の剥離が良好に抑制される。したがって、サイクル特性が向上する。
図1Aは、本発明の一実施形態の適用対象であるリチウム二次電池1の一例の概略構成を示す断面図である。図1Aを参照すると、このリチウム二次電池1は、いわゆる液体型であって、正極2と、負極3と、セパレータ4と、正極用タブ5と、負極用タブ6と、を備えている。
一般式:LipMqO2
(上記一般式中、MはCo,Ni,Al,Mn及びMgからなる群より選択された少なくとも一種である。)
0.02≦r≦0.2
となるように形成されている。
かかる構成を備えた正極2においては、充放電時に、正極活物質板状粒子22a1及び正極活物質微粒子24にて、リチウムイオンの出入りに伴って寸法変化が生じる。このとき、上述の構成においては、上述の寸法変化に伴う応力が、隣り合う正極活物質板状粒子22a1の間の隙間に介在する結着材23によって、良好に緩和される。
以下、本実施形態の正極2の製造方法の具体例、及びその評価結果について説明する。
3-1-1.正極活物質板(正極活物質板状粒子)の作製
(1)スラリー調製
Li2CO3粉末(粒径10-50μm、関東化学株式会社製)33.1重量部、NiO粉末(粒径1-10μm、正同化学工業株式会社製)50.2重量部、Co3O4粉末(粒径1-5μm、正同化学工業株式会社製)14.4重量部、Al2O3粉末(粒径1-10μm、昭和電工株式会社製)2.3重量部を、ボールミルで平均粒径0.5μmまで粉砕・混合した。上記粉砕混合粉100重量部と、分散媒(トルエン:2-プロパノール=1:1)100重量部と、バインダー(ポリビニルブチラール:品番BM-2、積水化学工業株式会社製)10重量部と、可塑剤(DOP:Bis(2-ethylhexyl)phthalate、黒金化成株式会社製)4重量部と、分散剤(製品名レオドールSPO-30、花王株式会社製)2重量部と、を混合した。
上述のようにして調製されたスラリーを、ドクターブレード法によって、PETフィルムの上に、乾燥後の厚さが50μmとなるように、シート状に成形した。PETフィルムから剥がしたシート状の成形体に対し、マルチパンチングマシン(NP-7150型、UHT株式会社製)を用いて打抜き加工を実施し、1辺が1mmの多数の正方形状の片を用意した。
得られた正方形状の成形体をジルコニア製セッター(寸法90mm角、高さ1mm)上に載置し、酸素雰囲気中にて800℃で10時間焼成することにより、Li(Ni0.75Co0.2Al0.05)O2の組成を有する正極活物質板を得た。焼成後の正極活物質板は、厚さが50μm、正方形の1辺の長さが900μmであった。
(1)スラリー調製
NiO粉末(粒径1-10μm、正同化学工業株式会社製)75.1重量部、Co3O4粉末(粒径1-5μm、正同化学工業株式会社製)21.5重量部、及びAl2O3粉末(粒径1-10μm、昭和電工株式会社製)3.4重量部を混合及び粉砕し、大気雰囲気中にて1000℃で5時間熱処理することで、(Ni0.75,Co0.2,Al0.05)O粉末を合成した。この粉末をボールミルで粉砕することで得られた(Ni0.75,Co0.2,Al0.05)O原料粒子100重量部と、分散媒(トルエン:2-プロパノール=1:1)100重量部と、バインダー(ポリビニルブチラール:品番「BM-2」、積水化学工業株式会社製)10重量部と、可塑剤(DOP:Bis(2-ethylhexyl)phthalate、黒金化成株式会社製)4重量部と、分散剤(製品名「レオドールSPO-30」、花王株式会社製)2重量部と、を混合した。この混合物を、減圧下で撹拌することで脱泡するとともに、3000~4000cPの粘度に調製した。
上述のようにして調製されたスラリーを、ドクターブレード法によって、PETフィルムの上に、乾燥後の厚さが50μmとなるように、シート状に成形した。PETフィルムから剥がしたシート状の成形体に対し、マルチパンチングマシン(NP-7150型、UHT株式会社製)を用いて打抜き加工を実施し、1辺が1mmの多数の正方形状の片を用意した。
得られた正方形状の成型体をジルコニア製セッター(寸法90mm角、高さ1mm)上に載置し、大気雰囲気中にて900℃で10時間焼成した。
このようにして得られた(Ni0.75,Co0.2,Al0.05)Oセラミックスシートと、LiOH粉末(関東化学株式会社製)とを、mol比率Li/(Ni0.75,Co0.2,Al0.05)=1.5となるように混合し、酸素雰囲気中にて800℃で10時間焼成することで、Li(Ni0.75Co0.2Al0.05)O2の組成を有する正極活物質板を得た。焼成後の正極活物質板は、厚さが50μm、正方形の1辺の長さが1000μmであった。
(1)正極集電体と正極活物質板との接合
得られた多数の正極活物質板を、アルミニウム製バットの上にまばらに載置した後に四方からヘラを用いて寄せることで、互いに上下に重ならないように二次元的に配置した。
上述と同様の調合割合にて作製したLi2CO3、NiO、Co3O4、Al2O3粉砕混合粉を、酸素中800℃で10時間焼成することにより、Li(Ni0.75Co0.2Al0.05)O2の組成を有する正極活物質粒子の粉末を得た。得られた正極活物質粒子の粉末92重量部と、結着材であるポリフッ化ビニリデン3重量部と、導電助剤であるアセチレンブラック5重量部とを、溶剤であるN-メチル-2-ピロリドンを用いて混練することで、第二層22b及びフィラー部22a2を形成するための正極合剤ペーストを調製した。
得られた正極合剤ペーストを、アルミニウム箔上に担持された正極活物質板の上に、スクリーン印刷機を用いて塗布することで、プレ正極シートを作製した。乾燥後のプレ正極シートの厚さは75μmであり、アルミニウム箔及び正極活物質板の厚さを除いた、正極合剤ペースト(ここには活物質粉末と導電材とが含まれている)の塗布層の乾燥後の厚さは3μmであった。
上述の実施例における製造条件を適宜変更することで得られた実験例1~5並びに比較例1~3(後述の表1参照:上述の実施例における「具体例1」は「実験例1」に相当し、同「具体例2」は「実験例5」に相当する。)の評価方法について、以下説明する。
上述の3-1-2.(1)のようにしてアルミニウム箔上に接合された正極活物質板の配置状態をデジタルカメラで撮影し、画像解析ソフトウェアを利用することにより、アルミニウム箔上の正極活物質板の二次元的な充填率を求めた。
また、正極活物質板における、(104)面の配向度の評価を、X線回折(XRD)測定によって、以下のようにして行った。
(1)放電容量(コイン型電池)
上述のようにして得られた、角形のプレ正極シートを用いて、60mm×35mm×4mmの寸法の角型電池を作製した。なお、負極は、カーボンブラック90重量部及びポリフッ化ビニリデン10重量部に、N-メチル-2-ピロリドンを添加して十分混練した後、厚さ14μmの銅集電体に塗布し、乾燥・加圧して作製した。作製された負極の厚みは100μmであった。また、電解液は、エチレンカーボネート(EC)及びメチルエチルカーボネート(MEC)を等体積比で混合した有機溶媒に、LiPF6を1mol/Lの濃度となるように溶解することで調製した。また、セパレータは、ポリプロピレン製多孔質膜を用いた。
実験例2、実験例4、比較例1、及び比較例2は、上述の実施例(実験例1)におけるマルチパンチングマシンによる打抜き加工の寸法を変更することで、アスペクト比を変更したものである(実験例2は1辺が400μmの正方形状、実験例4は1辺が2.5mmの正方形状、比較例1は1辺が300μmの正方形状、比較例2は1辺が5mmの正方形状。)。実験例3は、正極合剤ペーストの塗布厚さを上述の実施例よりも厚くしたものである。比較例3は、正極合剤ペーストの塗布を行わなかったものである。
なお、上述の実施形態や具体例は、上述した通り、出願人が取り敢えず本願の出願時点において最良であると考えた本発明の具現化の一例を単に示したものにすぎないのであって、本発明はもとより上述の実施形態や具体例によって何ら限定されるべきものではない。よって、上述の実施形態や具体例に対して、本発明の本質的部分を変更しない範囲内において、種々の変形が施され得ることは、当然である。
Claims (4)
- 導電性の正極集電体と、
厚さtを規定する厚さ方向と直交する方向における寸法である粒径dを前記厚さtで除した値であるアスペクト比が4~50となるように形成されていて、前記厚さ方向と直交する表面である一対の板面のうちの一方である内側板面が前記正極集電体の表面のうちの一つである正極層接合表面と接合されつつ当該正極層接合表面の面積の85~98%を覆うように配置された、正極活物質からなる複数の板状粒子と、
前記板状粒子よりも小さな前記正極活物質からなる微粒子が混入されていて、前記板状粒子の配置方向に沿って隣り合う前記板状粒子の間に介在するように設けられた、結着材と、
を備えたことを特徴とする、リチウム二次電池の正極。 - 請求項1に記載の、リチウム二次電池の正極であって、
前記結着材は、さらに、前記板状粒子における前記一対の板面のうちの他方である外側板面を覆うように設けられたことを特徴とする、リチウム二次電池の正極。 - 請求項2に記載の、リチウム二次電池の正極であって、
前記結着材における前記板状粒子の前記板面を覆う部分の厚さをt2、r=t2/tとすると、
0.02≦r≦0.2
であることを特徴とする、リチウム二次電池の正極。 - 請求項1~請求項3のうちのいずれか1項に記載の、リチウム二次電池の正極であって、
前記板状粒子は、
層状岩塩構造を有し、
表面にX線を照射した際のX線回折における、(104)面による回折強度に対する(003)面による回折強度の比率(003)/(104)が、1.6以下である
ことを特徴とする、リチウム二次電池の正極。
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WO2024042852A1 (ja) * | 2022-08-23 | 2024-02-29 | パナソニックIpマネジメント株式会社 | 非水電解質二次電池用正極活物質、及び非水電解質二次電池 |
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DE102016217390A1 (de) * | 2016-09-13 | 2018-03-15 | Robert Bosch Gmbh | Elektrode mit lokalen Porositätsunterschieden, Verfahren zur Herstellung einer solchen Elektrode und deren Verwendung |
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JP7079418B2 (ja) * | 2019-06-11 | 2022-06-02 | トヨタ自動車株式会社 | 非水電解質二次電池 |
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