WO2012066618A1 - Dispositif de reliure - Google Patents

Dispositif de reliure Download PDF

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Publication number
WO2012066618A1
WO2012066618A1 PCT/JP2010/070313 JP2010070313W WO2012066618A1 WO 2012066618 A1 WO2012066618 A1 WO 2012066618A1 JP 2010070313 W JP2010070313 W JP 2010070313W WO 2012066618 A1 WO2012066618 A1 WO 2012066618A1
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WO
WIPO (PCT)
Prior art keywords
bookbinding
unit
text
thickness
actuator
Prior art date
Application number
PCT/JP2010/070313
Other languages
English (en)
Japanese (ja)
Inventor
太朗 菅原
一海 渡邉
豊 下澤
久也 斉藤
Original Assignee
芳野マシナリー株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 芳野マシナリー株式会社 filed Critical 芳野マシナリー株式会社
Priority to PCT/JP2010/070313 priority Critical patent/WO2012066618A1/fr
Priority to JP2011509746A priority patent/JP4771440B1/ja
Publication of WO2012066618A1 publication Critical patent/WO2012066618A1/fr

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C19/00—Multi-step processes for making books
    • B42C19/08—Conveying between operating stations in machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C19/00—Multi-step processes for making books
    • B42C19/02—Multi-step processes for making books starting with single sheets

Definitions

  • Each clamper not shown is composed of a fixed clamp plate and a movable clamp plate.
  • both clamp plates are collated with a collating machine.
  • the text P which consists of etc. is tightened and each unit is moved in order by a chain.
  • the back of the text is trimmed with a milling cutter, the back is aligned, a streak is made on the back of the text with a gully cutter, and then glue is applied to both sides near the back with a horizontal gluing machine, and glue is applied to the back with a back gluing machine.
  • the cover sheet R and the text P fed out by the cover sheet feeding machine are combined, and the cover is pressed onto the back portion of the text by a press molding and clamping machine.
  • Patent Document 1 has the following problems. If the type of book to be bound changes, such as on-demand publishing (POD), and the size and paper quality of the text to be processed differ, it is necessary to adjust each unit accordingly. Therefore, when a large amount of bookbinding of the same type is performed, the influence on workability is small. However, when a small amount of bookbinding of different types is performed, each unit is frequently adjusted, and workability is deteriorated.
  • POD on-demand publishing
  • the amount of movement in the width direction of the width direction moving member of the bookbinding apparatus is adjusted based on the text and cover print information, but this is included in this print information.
  • the dimension information is a specified value. However, since the actual thickness of the text varies depending on the season, weather, and the like, it may be different from the specified value included in the printed print information.
  • the present invention has been made in view of such problems, and an object of the present invention is to provide a bookbinding apparatus that can perform bookbinding processing based on the actual thickness of the text and can improve the quality of bookbinding.
  • the present invention provides an XY actuator capable of moving a moving unit in at least a two-dimensional direction, A hand unit that is provided in the moving part of the XY actuator and holds the text; A plurality of bookbinding units that are two-dimensionally arranged in the range of motion of the hand unit and execute the steps for bookbinding, and each of which includes an operating element that performs a bookbinding operation and a drive element that drives the operating element.
  • a bookbinding unit A thickness detecting means provided on the hand unit for detecting the thickness of the text held by the hand unit; A control unit; With Based on the control of the control unit, the XY actuator moves the moving unit to sequentially move the hand unit holding the text to a plurality of necessary bookbinding units among the plurality of bookbinding units, The hand unit is moved to a position necessary for execution of each step in the bookbinding unit, and the control unit uses the driving element in the bookbinding unit based on the thickness detected by the thickness detecting means. The actuating element is positioned.
  • the thickness detecting means can detect the thickness of the text when the fastening force for holding the text by the hand unit reaches a predetermined value.
  • the controller can position the operating element in the width direction using the driving element based on the thickness detected by the thickness detecting means.
  • the clamping actuator is an electric motor, and the thickness detecting means can detect the rotation angle of the electric motor from the start of rotation of the electric motor to the stop of rotation.
  • the thickness detection means may be a distance sensor that detects the interval between two clamp plates that hold the text.
  • control unit is configured to position the operating element using the driving element in the bookbinding unit based on the thickness detected by the thickness detecting means, so the season, weather, other conditions, etc.
  • the bookbinding operation corresponding to each text can be performed based on the actual thickness of the text, and the quality of the bookbinding can be improved.
  • the thickness detection means as a distance sensor that detects the distance between the two clamp plates that hold the text, the actual thickness of the text can be easily detected.
  • the moving unit 12a has a degree of freedom in the three axis directions of the XYZ axes by the operation of the XY actuator 12, and can move to any three-dimensional position. Yes.
  • the moving unit 12a has a degree of freedom in the two axis directions of the XY axes by the operation of the XY actuator 12, and can move to any two-dimensional position.
  • a rotation shaft 12 ⁇ that can rotate around the Z axis with respect to the Z axis stage 12 z can also be provided.
  • the moving unit 12a has a total of four degrees of freedom around the three axes of the XYZ ⁇ axes and a total of one axis by the operation of the XY actuator 12, and can move to any four-dimensional position. Yes.
  • the servo motor 14c detects the rotation angle of the servo motor 14c, converts the rotation angle signal into the movement distance of the clamp plates 14a, 14b from when the servo motor 14c starts to rotate until it stops, Is further provided as an encoder serving as a thickness detection means 30 for outputting the signal as a thickness signal for converting the thickness into a thickness (initial interval ⁇ movement distance) of the text.
  • the table unit 15 disposed in the movable range of the hand unit 14 provided in the moving unit 12a of the XY actuator 12 is appropriately provided with a partition, and a bookbinding unit 16 is disposed at each partition. Further, predetermined positions of the table unit 15 are an inlet IN and an outlet OUT.
  • Each bookbinding unit 16 changes its configuration according to the process to be executed, but basically includes an operating element (for example, a cutter, a roller, a guide plate, a press plate, etc.) that operates on the main body, and an operating element.
  • a drive element for example, an electric motor, a fluid pressure cylinder, etc .: not shown
  • the actuating element and the driving element may be common in a plurality of bookbinding units.
  • Each bookbinding unit 16 can be detachably disposed with respect to each partition of the table unit 15, and the bookbinding unit 16 is positioned with respect to the reference position of each partition of the table unit 15, thereby resulting in XY Positioned relative to the actuator 12.
  • the arrangement of these bookbinding units 16 is two-dimensionally arranged so as to be continuous in the X and Y directions, and the arrangement order is arbitrary.
  • 4A to 4C show examples of arrangement.
  • each bookbinding unit 16 need not be aligned in the same direction in all bookbinding units 16.
  • the direction can be changed by the movement path by the XY actuator 12 as illustrated in FIG.
  • the orientation of the text itself held by the hand unit 14 can be changed. It is also possible to make the orientation constant and instead change the orientation of the text according to the bookbinding unit 16.
  • a bookbinding unit that an operator needs to access frequently for adjustment, maintenance, etc. is accessed. It is also possible to improve workability by arranging it at a position in front of it.
  • a bookbinding unit that requires replenishment from the outside for example, a cover supply unit, may be arranged at a position that is easily accessible.
  • FIG. 8 is a diagram showing a specific configuration of the cover sheet supply unit 16X in the bookbinding unit 16.
  • the cover supply unit 16X includes a cover standby unit 162 in which covers are stored, a cover transport unit 164 that sucks and transports one of the stored cover standby units 162, and a cover transported by the cover transport unit 164.
  • the control unit 18 controls the position control of the XY actuator 12 and the movement in the bookbinding unit 16 in accordance with bookbinding information read from a cover reading unit 22 and a text information reading unit 24 described later. Further, a thickness signal corresponding to the rotation angle signal from the thickness detection means 30 is input to the control unit 18, and the thickness of the text actually held by the hand unit 14 is obtained by this thickness signal, and this The movement of the bookbinding unit 16 is controlled by the thickness.
  • the control unit 18 controls the position of the moving unit 12a by controlling the XY actuator 12 with a control signal.
  • the moving unit 12 a is moved along the movement path determined based on the bookbinding conditions, and the hand unit 14 is transported to the bookbinding unit 16, and is determined in each bookbinding unit 16.
  • the hand unit 14 is fixed at the position, or the hand unit 14 is controlled to perform the movement (position, speed (speed, direction)) determined based on the bookbinding conditions and the thickness signal from the thickness detection means 30.
  • control unit 18 drives the drive elements so that the operation elements are positioned at positions determined based on the bookbinding conditions and the thickness signal from the thickness detection means 30 for each bookbinding unit 16.
  • the driving element of each bookbinding unit 16 is driven by the control signal to control the start and end of the operation of the operating element.
  • the bookbinding unit 16 does not need to operate in synchronization, and can start and end operation independently in accordance with a control signal from the control unit 18.
  • the cover information reading unit 22 is provided in the cover supply unit 16X in the bookbinding unit 16, and reads bookbinding information printed on the cover taken out by the cover supply unit. This reading operation is preferably performed automatically. Specifically, in the cover sheet supply unit 16 ⁇ / b> X of FIG. 8, the cover information reading unit 22 is provided between the cover standby unit 162 and the tuning unit 166.
  • the text information reading unit 24 is provided near the entrance of the bookbinding unit 16 and reads bookbinding information printed on the text before being held by the hand unit 14. Activation of this reading operation is preferably performed manually.
  • the bookbinding apparatus 10 is an apparatus independent of a printing machine (not shown), and the text printed on the printing machine and the cover are separately conveyed to the bookbinding apparatus 10. In the printing machine, the text and the cover are printed, and the bookbinding information is printed together with the contents.
  • the text P may be a signature or paper sheets collated by a collating machine, or other existing paper sheets.
  • Bookbinding information printed by a printing machine and read by the cover information reading unit 22 and the text information reading unit 24 includes a rod number or other identification information, a text height, a text width, and a text thickness (thickness here). Is a specified value), dimensions such as mass, paper quality, glue thickness, bookbinding unit via, movement of the XY actuator in each bookbinding unit, and other bookbinding condition information.
  • a one-dimensional code such as a bar code
  • the amount of information is limited, so only the identification information may be used.
  • a two-dimensional code more information can be included.
  • bookbinding condition information including dimensions should be included. If the amount of bookbinding information to be printed is limited, the remaining necessary information may be supplied to the control unit 18 via another recording medium or the like. It is preferable that the information can be extracted.
  • the bookbinding information may be printed on the text and cover parts that are later cut off by three-way cutting, or on the parts that are inconspicuous after bookbinding.
  • a text P to be used for bookbinding processing is waiting at the entrance IN. Further, a cover is waiting in the cover standby unit 162 of the cover supply unit 16X.
  • the cover transport unit 164 operates in response to a command from the control unit 18, and the cover transport unit 164 sucks the top cover of the cover that has been waiting in the cover standby unit 162, and synchronizes the unit 166. It pulls out towards (the virtual line of FIG.8 (b)). Then, the cover reading unit 22 operates in accordance with a command from the control unit 18 and the bookbinding information of the taken cover is read.
  • the text information reading unit 24 reads the bookbinding information.
  • the activation of the text information reading unit 24 is preferably manually performed by an operator.
  • a combination table of a text and a cover to be combined with the text may be stored in the control unit 18 in advance, and it may be determined whether the combination is correct with reference to the combination table. .
  • the control unit 18 outputs the determination result signal to the output unit 20 based on the determination result, and the output unit 20 performs display by sound, vision, and the like.
  • the worker When the determination result that the combination is not correct is output from the output unit 20, the worker replaces the text with another one, and the text information reading unit 24 again binds the text that seems to be correct. Information can be read, and the operation can be repeated until a determination result indicating that the information is correct is output from the output unit 20.
  • step 100 the value of the torque of the servo motor 14c is detected (step 100), and it is determined whether or not the torque value has become a predetermined torque value determined in advance (step 102). If the torque value is not the specified torque value in step 102, the process returns to step 100. If the specified torque value is reached, the servo motor 14c is stopped and the rotation angle from the start to the stop of the servo motor 14c is detected. (Step 104).
  • the control unit 18 binds the book based on the bookbinding condition information obtained from the read bookbinding information and the detected actual text thickness.
  • the drive element is driven according to the unit 16 to activate the actuating element.
  • the bookbinding unit 16 positions the operating element in the width direction based on the text thickness detected by the thickness detector 30 and the information on the text height, width, paper quality, etc. included in the bookbinding condition information, or Position the actuating element in the height direction.
  • the control unit 18 releases the holding of the text P by the hand unit 14 and the next text.
  • the moving part 12a is moved again to the inlet IN.
  • the width of the pair of guide plates 172 of the cutting cutter unit 16 ⁇ / b> A is adjusted according to the thickness of the text P detected by the thickness detection means 30. Further, the stroke of the milling cutter 170 is adjusted according to the height of the text P in the bookbinding conditions.
  • the text P is fixedly held, and the gutter cutter 180 and the sander cutter 182 move while rotating, and each of the back surfaces of the text P is grooved and polished. Unlike proceeding with, the finished surface can be finished beautifully.
  • burrs have conventionally been generated by a gutter cutter, but in the present invention, such burrs can be reduced.
  • burr since burr is conventionally generated by a gutter cutter, it has been indispensable to subsequently perform polishing with a sander cutter, whereas in the present invention, generation of burr due to a gutter cutter can be reduced. Therefore, the order of processing by the gully cutter unit 16B and the thunder cutter unit 16C can be switched. In other words, by forming the gully groove after polishing, it is possible to prevent the powder due to polishing from entering the gully groove, and in order for the glue to enter the gully groove in the next glue application work, The paste can be improved.
  • the horizontal gluing unit 16D includes a pair of rollers 190 that apply glue to the lateral side of the text as an operating element.
  • the driving element rotates the pair of rollers 190. It is supposed to let you.
  • the press molding fastening unit 16H includes a pair of press plates 200 as an operating element.
  • the drive element is paired with the pair of press plates 200.
  • the press plates 200 are moved in a direction approaching each other, and the text and the cover are combined and pressed from the side.

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  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)

Abstract

La présente invention se rapporte à un dispositif de reliure pouvant traiter une reliure sur la base de l'épaisseur du corps réel du livre. Ce dispositif de reliure est pourvu : d'un actionneur X-Y (12), doté d'une unité de déplacement qui peut librement se déplacer dans des directions tridimensionnelles ; d'une unité manuelle (14), qui est disposée sur l'unité de déplacement de l'actionneur X-Y (12) et qui maintient le corps du livre ; d'une pluralité d'unités de reliure (16), qui réalisent chaque processus de al reliure ; d'une unité de commande (18) ; et d'une solution de détection (30), qui est disposée sur l'unité hand (14) et qui détecte l'épaisseur du corps du livre maintenu par l'unité manuelle. Une unité de reliure (16) est pourvue d'un élément de mise en œuvre, qui mène les tâches de reliure et d'un élément d'entraînement, qui entraîne l'élément de mise en œuvre. Dans l'unité de reliure (16), l'unité de commande, à l'aide de l'élément d'entraînement, détermine le positionnement de l'élément de mise en œuvre, sur la base de l'épaisseur détectée par la solution de détection d'épaisseur (30).
PCT/JP2010/070313 2010-11-15 2010-11-15 Dispositif de reliure WO2012066618A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
PCT/JP2010/070313 WO2012066618A1 (fr) 2010-11-15 2010-11-15 Dispositif de reliure
JP2011509746A JP4771440B1 (ja) 2010-11-15 2010-11-15 製本装置

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/JP2010/070313 WO2012066618A1 (fr) 2010-11-15 2010-11-15 Dispositif de reliure

Publications (1)

Publication Number Publication Date
WO2012066618A1 true WO2012066618A1 (fr) 2012-05-24

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ID=44693630

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2010/070313 WO2012066618A1 (fr) 2010-11-15 2010-11-15 Dispositif de reliure

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JP (1) JP4771440B1 (fr)
WO (1) WO2012066618A1 (fr)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5070482B1 (ja) * 2012-01-19 2012-11-14 芳野マシナリー株式会社 製本装置
DE102014009425A1 (de) * 2014-06-25 2015-12-31 Müller Martini Holding AG Verfahren zur Optimierung der Dickeneinstellung eines Klebebinders

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06278384A (ja) * 1993-03-26 1994-10-04 Mitsubishi Electric Corp 荷積み装置
JPH0920449A (ja) * 1995-07-04 1997-01-21 Canon Inc 製本装置及び画像形成装置
JP3672719B2 (ja) * 1997-08-04 2005-07-20 ホリゾン・インターナショナル株式会社 製本処理装置
JP2005238526A (ja) * 2004-02-25 2005-09-08 Duplo Seiko Corp 製本装置
JP2009269404A (ja) * 2008-04-30 2009-11-19 Muller Martini Holding Ag 中本を加工するための無線綴じ機ならびに無線綴じ方法
JP4424691B1 (ja) * 2009-10-05 2010-03-03 ピービーエム株式会社 自動丁合製本システム
JP4604150B1 (ja) * 2010-05-18 2010-12-22 芳野マシナリー株式会社 製本装置
JP4604149B1 (ja) * 2009-09-08 2010-12-22 芳野マシナリー株式会社 製本装置

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06278384A (ja) * 1993-03-26 1994-10-04 Mitsubishi Electric Corp 荷積み装置
JPH0920449A (ja) * 1995-07-04 1997-01-21 Canon Inc 製本装置及び画像形成装置
JP3672719B2 (ja) * 1997-08-04 2005-07-20 ホリゾン・インターナショナル株式会社 製本処理装置
JP2005238526A (ja) * 2004-02-25 2005-09-08 Duplo Seiko Corp 製本装置
JP2009269404A (ja) * 2008-04-30 2009-11-19 Muller Martini Holding Ag 中本を加工するための無線綴じ機ならびに無線綴じ方法
JP4604149B1 (ja) * 2009-09-08 2010-12-22 芳野マシナリー株式会社 製本装置
JP4424691B1 (ja) * 2009-10-05 2010-03-03 ピービーエム株式会社 自動丁合製本システム
JP4604150B1 (ja) * 2010-05-18 2010-12-22 芳野マシナリー株式会社 製本装置

Also Published As

Publication number Publication date
JPWO2012066618A1 (ja) 2014-05-12
JP4771440B1 (ja) 2011-09-14

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