WO2012063628A1 - 粉末冶金用混合粉末およびその製造方法 - Google Patents
粉末冶金用混合粉末およびその製造方法 Download PDFInfo
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- WO2012063628A1 WO2012063628A1 PCT/JP2011/074418 JP2011074418W WO2012063628A1 WO 2012063628 A1 WO2012063628 A1 WO 2012063628A1 JP 2011074418 W JP2011074418 W JP 2011074418W WO 2012063628 A1 WO2012063628 A1 WO 2012063628A1
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/04—Making non-ferrous alloys by powder metallurgy
- C22C1/05—Mixtures of metal powder with non-metallic powder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/10—Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/10—Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
- B22F1/105—Metallic powder containing lubricating or binding agents; Metallic powder containing organic material containing inorganic lubricating or binding agents, e.g. metal salts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/12—Metallic powder containing non-metallic particles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/14—Treatment of metallic powder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2999/00—Aspects linked to processes or compositions used in powder metallurgy
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C26/00—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
- C22C2026/001—Fullerenes
Definitions
- the present invention relates to a powder metallurgy technique for producing a sintered body by forming and sintering an iron-based powder, and particularly relates to a mixed powder for powder metallurgy having a low scattering of graphite powder and excellent fluidity and a method for producing the same. is there.
- the main raw material powder and auxiliary raw material powder for improving the physical properties of the sintered body are usually used.
- Etc. a mixed powder containing a lubricant or the like.
- a carbon supply component such as graphite is added and molded, and then carbon is added during the heating and sintering process. It is common to diffuse and carburize the source in iron powder.
- the first method is a method of adding a liquid additive such as tall oil to a mixed powder (for example, Patent Documents 1 and 2).
- a liquid additive such as tall oil
- Patent Documents 1 and 2 a liquid additive
- the second method is a method in which a solid binder such as a polymer is dissolved in a solvent and uniformly mixed, and then the solvent is evaporated to attach graphite to the surface of the iron powder (Patent Documents 3, 4, etc.).
- the third method is a so-called hot melt method characterized in that a relatively low molecular weight lubricant such as a fatty acid is heated and melted during mixing with iron powder (for example, Patent Document 5).
- a relatively low molecular weight lubricant such as a fatty acid
- iron powder for example, Patent Document 5
- temperature control during mixing is very important, and there are also disadvantages that the choice of lubricants that can be used is limited. Any of the first to third methods must be a complicated process because an organic binder is added, and a simpler method has been desired.
- Patent Document 6 0.1 to 2 ⁇ m of graphite and iron powder are added in a special atmosphere such as ammonia. Mixing with a vibration mill while adding the agent, the iron powder particles are coated with graphite particles.
- Patent Documents 7 and 8 the particle size of graphite is controlled, and the surface of the iron powder is covered with graphite using an organic binder.
- An object of the present invention is to provide a mixed powder for powder metallurgy and a method for producing the same, which is relatively simple, has little scattering of graphite powder, and has excellent fluidity.
- the mixed powder for powder metallurgy according to the present invention that has achieved the above-described problem is obtained by mixing fine graphite having an average particle size of 4 ⁇ m or less with an iron-based powder while giving a shearing force without adding a binder.
- the fine graphite preferably has an average particle size of 2.4 ⁇ m or less, or is wet-pulverized.
- a part of the fine graphite is replaced with at least one selected from the group consisting of carbon black, fullerene, a carbon compound carbonized by firing, and graphite having an average particle size of 5 ⁇ m or more.
- the total amount of all graphite, carbon black, fullerene, and carbon compound carbonized by firing is 0.1 to 3 parts by mass with respect to 100 parts by mass of the iron-based powder.
- the mixed powder for powder metallurgy according to the present invention preferably contains at least one selected from the group consisting of lubricants, strength improvers, wear resistance improvers, and machinability improvers.
- a small amount of binder may be added when mixing graphite and iron-based powder, and fine graphite having an average particle size of 4 ⁇ m or less is added to 0.1 mass part or less of binder based on 100 parts by mass of iron-based powder.
- a mixed powder for powder metallurgy obtained by mixing with an iron-based powder while applying a shearing force is also included in the present invention.
- the powder since the average particle diameter of graphite is made fine and mixed with the iron-based powder while giving a shearing force, the powder has excellent adhesion between the graphite and the iron-based powder without adding a binder.
- a mixed powder for metallurgy can be obtained, and as a result, segregation of graphite can be suppressed.
- the mixed powder for powder metallurgy of the present invention is excellent in fluidity. Since the mixed powder for powder metallurgy according to the present invention does not require the addition of a binder, it has an advantage that it can be produced at low cost and has high productivity.
- the mixed powder for powder metallurgy according to the present invention is characterized in that it is obtained by mixing fine graphite with an iron-based powder while giving a shearing force.
- the fine graphite in the present invention has an average particle size of 4 ⁇ m or less as measured by a microtrack.
- the specific surface area increases as the particle size of graphite decreases, resulting in physical forces such as static electricity. It is thought that it adheres with.
- chemical force is also acting. That is, it is considered that the pulverized surface of finely pulverized graphite contains a lot of functional groups such as hydrogen groups, and intermolecular force is generated between the iron powder and the graphite via the functional groups, and the graphite Is estimated to adhere to the iron powder surface.
- the presence or absence of the functional group and its content can be grasped to some extent by heating the graphite in a nitrogen atmosphere and measuring the mass change rate from room temperature to 950 ° C.
- the rate of temperature increase when the temperature is raised from room temperature to 950 ° C. is preferably about 10 ° C./min.
- the type of gas generated from graphite differs for each heating temperature range, and the type of functional group removed in that temperature range can be estimated from the type of generated gas.
- a carboxyl group (—COOH) and a hydroxy group (—OH) are removed at 150 to 500 ° C.
- an oxo group ( ⁇ O) is removed at 500 to 900 ° C.
- a hydrogen group (—H) is removed at 900 ° C.
- the average particle diameter of the fine graphite is preferably 2.4 ⁇ m or less, more preferably 2.2 ⁇ m or less, and further preferably 2.0 ⁇ m or less.
- the lower limit of the average particle size of the fine graphite is not particularly limited, but is usually about 1.0 ⁇ m.
- commercially available natural graphite or artificial graphite may be pulverized using a pulverizer.
- the atmosphere for pulverization is not particularly limited, and may be pulverized dry or wet pulverized, but is preferably wet pulverized. In the case of wet pulverization, water, alcohol or the like can be used as a solvent.
- a normal pulverizer can be used, and examples thereof include a roll crusher, a cutter mill, a rotary crusher, a hammer crusher, a vibration mill, a pin mill, a wing mill, a ball mill, a planetary mill, and the like.
- the mixing method for applying a shearing force is different from the convective mixing method represented by a V-type mixer and a double cone mixer.
- Mixing that gives a shearing force can be realized, for example, by using a mixer equipped with a stirring blade that moves so as to cut the powder.
- a mixer equipped with a stirring blade that moves so as to cut the powder.
- the shape of the stirring blade include a paddle, a turbine, a ribbon, a screw, a multistage blade, an anchor type, a horseshoe type, and a gate type.
- the container of the mixer may be a fixed type. However, it may be a rotary type.
- Specific examples of the mixer equipped with the stirring blade include a high speed mixer (such as Henschel), a plow mixer, and a nauter mixer.
- the mixing time is generally 1 to 20 minutes, although it depends on the type of mixer used and the amount of mixed powder.
- the mixing of the fine graphite and the iron-based powder may be performed by a wet method or a dry method.
- the mixing procedure of fine graphite and iron-based powder is not particularly limited. That is, these powders may be mixed in a mixer at the same time, or one of the powders may be put in the mixer first and the other powder added later.
- the mixing of the fine graphite and the iron-based powder is not performed by heating to a temperature at which the lubricant or the like is melted as in the so-called hot melt method, and may be performed at room temperature, for example.
- the mixing atmosphere is not particularly limited, but can be in the air.
- the above-mentioned fine graphite may be used as a carbon source.
- a part of the above-mentioned fine graphite is replaced with normal graphite (usually having an average particle size of 5 ⁇ m or more), carbon Black, fullerene, and one or more carbon compounds that carbonize upon firing may be used instead.
- These powders may be added at the time of mixing the above-mentioned fine graphite and iron-based powder, and the order of addition is not particularly limited. For example, fine graphite, iron-based powder, and a carbon source other than fine graphite are simultaneously mixed.
- the proportion of the fine graphite is based on the total mass of the carbon source (that is, all graphite (fine graphite and ordinary graphite), carbon black, fullerene, and one or more carbon compounds carbonized by firing). It is preferable that it is 15 mass% or more, More preferably, it is 20 mass% or more, More preferably, it is 25 mass% or more.
- the carbon compound to be carbonized by firing may be derived from plants or derived from animals, such as activated carbon, charcoal, and anthracite.
- the content of the carbon source is usually 0.1 parts by mass or more and 3 parts by mass or less with respect to 100 parts by mass of the iron-based powder.
- the lower limit of the carbon source content is preferably 0.2 parts by mass or more and more preferably 0.3 parts by mass or more with respect to 100 parts by mass of the iron-based powder.
- the upper limit of the carbon source content is preferably 2.5 parts by mass or less, more preferably 2.0 parts by mass or less (particularly 1.3 parts by mass or less) with respect to 100 parts by mass of the iron-based powder. is there.
- the mixed powder for powder metallurgy of the present invention further contains at least one selected from the group consisting of a lubricant and a physical property improving additive (for example, a strength improving agent, an abrasion resistance improving agent, a machinability improving agent). May be.
- a lubricant and a physical property improving additive for example, a strength improving agent, an abrasion resistance improving agent, a machinability improving agent.
- these powders may be added at the time of mixing the fine graphite and the iron-based powder, and the order of addition is not particularly limited.
- the powder may be added to the mixer at the same time as the fine graphite and the iron-based powder and mixed.
- fine graphite and iron-based powder are mixed first, and then the above-mentioned lubricant and physical property improving additive are added to the mixer one by one or two or more while mixing (for example, while operating the stirring blade) You may do it.
- the lubricant examples include metal soap, alkylene bis fatty acid amide, fatty acid and the like, and these may be used alone or in combination of two or more.
- the metal soap includes a fatty acid salt, for example, a fatty acid salt having 12 or more carbon atoms, and zinc stearate is preferably used.
- a fatty acid salt for example, a fatty acid salt having 12 or more carbon atoms
- zinc stearate is preferably used.
- the fatty acid of the alkylene bis fatty acid amide for example, compounds exemplified as R 1 COOH can be used, and specific examples of the alkylene bis fatty acid amide include C 2-6 alkylene bis C 12-24 carboxylic acid amide. Ethylene bisstearylamide is preferably used.
- fatty acid for example, a compound exemplified as R 1 COOH can be used, preferably a carboxylic acid having about 16 to 22 carbon atoms, and stearic acid and oleic acid are particularly preferably used.
- the content of the lubricant is, for example, 0.3 parts by mass or more and 1.5 parts by mass or less, more preferably 0.5 parts by mass or more and 1.0 parts by mass or less with respect to 100 parts by mass of the iron-based powder. is there.
- the strength improver examples include powders containing at least one of copper, nickel, chromium, molybdenum, manganese, and silicon. Specifically, copper powder, nickel powder, chromium-containing powder, molybdenum powder, manganese-containing powder And silicon-containing powder.
- a strength improver may be used independently and may use 2 or more types together.
- the amount of the strength improver added is, for example, 0.2 parts by mass or more and 5 parts by mass or less, and more preferably 0.3 parts by mass or more and 3 parts by mass or less with respect to 100 parts by mass of the iron-based powder.
- wear resistance improver examples include hard particles such as carbide, silicide, and nitride, and these may be used alone or in combination of two or more.
- machinability improver examples include manganese sulfide, talc, calcium fluoride, and the like. These may be used alone or in combination of two or more.
- the mixed powder for powder metallurgy according to the present invention is excellent in adhesion between graphite and iron-based powder without adding a binder, but the binder is in a range of 0.1 parts by mass or less with respect to 100 parts by mass of iron-based powder.
- An embodiment in which is added is also included in the present invention.
- the amount of the binder is more preferably 0.08 parts by mass or less, and still more preferably 0.05 parts by mass or less.
- the iron-based powder used in the present invention may be either pure iron powder or iron alloy powder.
- the iron alloy powder may be a partial alloy powder in which an alloy powder (for example, copper, nickel, chromium, molybdenum, etc.) is diffusely adhered to the surface of the iron-based powder, or an alloy component (the same component as the above alloy powder). It may be a pre-alloy powder obtained from molten iron (or molten steel).
- the iron-based powder is usually produced by atomizing molten iron or steel. Further, the iron-based powder may be reduced iron powder produced by reducing iron ore or mill scale.
- the average particle size of the iron-based powder is, for example, 30 to 150 ⁇ m, and preferably 50 to 100 ⁇ m.
- the average particle size of the iron-based powder is the particle size of 50% of the cumulative sieving amount when the particle size distribution is measured in accordance with Japan Powder Metallurgy Industry Standard JPMA P 02-1992. means.
- the mixed powder for powder metallurgy of the present invention controls the particle size of graphite and employs a suitable mixing method, so that graphite can be added without adding a binder (such as an organic binder). And the adhesion of iron-based powder can be increased. As a result, the segregation of graphite can be suppressed, and the graphite scattering rate obtained by the method described later can be, for example, 20% or less, preferably 15% or less, more preferably 10% or less. .
- the mixed powder of the present invention does not contain a binder or is a very small amount (0.1 parts by mass or less) even if it is added, it is molded at the same molding pressure as compared with a binder added.
- the density of the molded body and the density of the sintered body obtained by sintering the molded body are increased, and the strength of the sintered body is improved. Furthermore, the mixed powder of the present invention can omit or simplify the dewaxing step performed between the molding step and the sintering step, and contributes to the improvement of productivity of sintered parts and environmental measures.
- the mixed powder of the present invention can be applied to sintered parts for machine structures and the like, and particularly applicable to complicated and thin-walled parts. And since it can be reduced in weight, it is suitable also for a high-strength material.
- the scattering rate of graphite, the apparent density of the mixed powder, and the fluidity were measured by the following methods.
- Fluidity of mixed powder The fluidity (second / 50 g) of the mixed powder was measured according to JIS Z2502 (Metal powder fluidity test method). That is, the time (second) until 50 g of the mixed powder flows out of the orifice of ⁇ 2.63 mm was measured, and this time (second) was defined as the fluidity of the mixed powder.
- Example 1 Commercially available natural graphite (manufactured by Nippon Graphite, JCPB, average particle size: 5.0 ⁇ m) was pulverized by wet bead milling (solvent: water), dried, and further pulverized by a dry jet mill to obtain graphite having an average particle size of 2.1 ⁇ m. Obtained (graphite particle size measured with Microtrac 9300-X100). With respect to 100 parts by mass of iron powder (Kobe Steel Works, Atmel 300M, particle size of 180 ⁇ m or less, average particle size of 70 ⁇ m), 0.8 parts by mass of the above graphite was added without adding a binder or lubricant.
- the mixture was simultaneously put into a high speed mixer and mixed for 5 minutes to obtain a mixed powder.
- the resulting mixed powder had a graphite scattering rate of 1%.
- the result observed by SEM is shown in FIG. In FIG. 2, it was confirmed that fine graphite was uniformly attached to the surface of the iron powder.
- a mixed powder was obtained in the same manner as above except that the JCPB was used without being pulverized, and the graphite scattering rate was about 50%. Further, when the mixed powder was observed with an SEM, only a part of the graphite entered the indentation of the iron powder locally and adhered, and most of the graphite did not adhere.
- Example 2 Commercially available natural graphite (manufactured by Nippon Graphite, JCPB, average particle size 5.0 ⁇ m) was adjusted to various particle sizes by the method described in Table 1 (however, Experiment Nos. 1 and 2 in Table 1 used JCPB itself). ) Graphite powder, iron powder (manufactured by Kobe Steel, Atmel 300M, particle size 180 ⁇ m or less, average particle size 70 ⁇ m) and copper powder (Fukuda Metals, CE-20) with respect to 100 parts by mass of iron powder Copper powder: 2 parts by mass and graphite: 0.8 parts by mass were simultaneously added to the mixer shown in Table 1 and mixed to obtain a mixed powder for measuring the graphite scattering rate.
- iron powder manufactured by Kobe Steel, Atmel 300M, particle size 180 ⁇ m or less, average particle size 70 ⁇ m
- copper powder Feukuda Metals, CE-20
- the particle size of graphite was measured with Microtrac 9300-X100 as in Example 1.
- 0.8 parts by mass of ethylenebisamide lubricant was mixed with 100 parts by mass of the mixed powder using a mixer shown in Table 1 to obtain powder for measuring apparent density and fluidity.
- Table 1 No.
- the solvent for the wet grinding performed in 7 and 8 is ethanol.
- Experiment No. Nos. 4, 6, and 8 had a small average particle size of graphite, and because graphite and iron-based powder were mixed by a shear mixing method, the scattering rate of graphite was small and the fluidity was good.
- Experiment No. Nos. 6 and 8 have an average particle size of graphite of 2.4 ⁇ m or less, and both the scattering rate of the graphite and the fluidity of the mixed powder are No. It was better than 4.
- Experiment No. Nos. 1 and 2 have a large average particle size of graphite. Since No. 1 was a convection mixing method, in all cases, the scattering rate of graphite was large and the mixed powder did not flow. Experiment No. Nos. 3 and 5 were convective mixing methods, although the average particle size of graphite was 4 ⁇ m or less, so that the scattering rate of graphite was large and the mixed powder did not flow. Experiment No. No. 7 had an average particle size of graphite of 2.4 ⁇ m or less and was very fine, but because it was a convection mixing method, the scattering rate of graphite increased.
- Example 3 For 100 parts by mass of iron powder (Kobe Steel Works, Atmel 300M, particle size 180 ⁇ m or less, average particle size 70 ⁇ m), (i) Experiment No. 2 in Example 2 above.
- the blending ratio of fine graphite, carbon black, and commercially available natural graphite (ratio to 100 parts by mass of iron powder) is as shown in Table 2. Further, 0.8 parts by mass of ethylenebisamide lubricant is mixed with 100 parts by mass of graphite scattering rate measurement mixed powder (stirring for 2 minutes using a high-speed mixer with blades) to measure apparent density and fluidity. Powdered.
- Example 4 Experiment No. 2 of Example 2 1 and 8 (powder after addition of ethylene bisamide lubricant) and, for comparison, a conventional mixed powder (using a binder), each having a ring shape with an outer diameter of 30 mm, an inner diameter of 10 mm, and a height of 10 mm
- a compact was produced at a pressure of 686 MPa, and the density of the compact was measured by the method described later.
- the molded body was sintered at 1120 ° C. for 30 minutes in an atmosphere of 95% nitrogen and 5% hydrogen. The density, dimensional change rate, crushing strength, and hardness of the obtained sintered body were measured by the following methods.
- the preparation procedure of the above-mentioned conventional mixed powder is as follows. First, using a high-speed mixer with blades, 100 parts by mass of iron powder (Kobe Steel Works, Atmel 300M, particle size 180 ⁇ m or less, average particle size 70 ⁇ m), commercially available natural graphite (Nihon Graphite, JCPB, average 0.8 parts by mass of particle size: 5.0 ⁇ m) and 2 parts by mass of copper powder (Fukuda Metals, CE-20) were mixed.
- the green body density and the sintered body density are determined by measuring the respective dimensions of the green body and the sintered body to determine the volume, and measuring the mass. It was obtained by dividing by.
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Abstract
Description
図1に示すように、下方が漏斗状のガラス管2(内径:16mm、高さ106mm)に、ニュークリポアフィルタ1(網目は12μm)をセットし、その上に混合粉末P25gを入れ、ガラス管2の下方よりN2ガスを0.8リットル/分の速度で20分間流し、下記式(1)によって黒鉛飛散率を求めた。つまり下方より流通させたN2ガスにより、鉄粉に付着していない黒鉛は飛散するため、下記式(1)によって黒鉛飛散率を求めることができる。なお、N2ガス流通前後の混合粉末の炭素量は、燃焼法によって測定できる。
黒鉛飛散率(%)=(1-N2ガス流通後炭素量/N2ガス流通前炭素量)×100・・・(1)
JIS Z2504(金属粉-見掛密度試験方法)に従って、混合粉末の見掛密度(g/cm3)を測定した。
JIS Z2502(金属粉の流動度試験法)に従って、混合粉末の流動度(秒/50g)を測定した。すなわち、50gの混合粉末がφ2.63mmのオリフィスを流れ出るまでの時間(秒)を測定し、この時間(秒)を混合粉末の流動度とした。
市販の天然黒鉛(日本黒鉛製、JCPB、平均粒径5.0μm)を湿式ビーズミル粉砕(溶媒:水)した後、乾燥させ、さらに乾式ジェットミルで粉砕し、平均粒径2.1μmの黒鉛を得た(黒鉛の粒径は、マイクロトラック9300-X100で測定)。鉄粉(神戸製鋼所製、アトメル300M、粒径180μm以下、平均粒径70μm)100質量部に対して、前記黒鉛0.8質量部を、バインダーや潤滑剤を添加することなく、熱を加えずに、ハイスピードミキサーに同時に投入して5分間混合し、混合粉末を得た。得られた混合粉末の黒鉛飛散率は1%であった。また、SEMで観察した結果を図2に示す。図2では、鉄粉の表面に微細黒鉛が均一に付着していることが確認できた。
市販の天然黒鉛(日本黒鉛製、JCPB、平均粒径5.0μm)を表1に記載の方法によって種々の粒径に調整(但し、表1の実験No.1と2はJCPBそのものを使用した)した黒鉛粉と、鉄粉(神戸製鋼所製、アトメル300M、粒径180μm以下、平均粒径70μm)と、銅粉(福田金属製、CE-20)とを、鉄粉100質量部に対して銅粉:2質量部、黒鉛:0.8質量部の比率で、表1に記載の混合機に同時に添加して混合し、黒鉛飛散率測定用の混合粉末とした。黒鉛の粒径は、実施例1と同様にマイクロトラック9300-X100で測定した。また、前記混合粉末100質量部に対して0.8質量部のエチレンビスアミド潤滑剤を、表1に記載の混合機を用いて混合し、見掛密度および流動度測定用の粉末とした。なお、表1のNo.7、8で行った湿式粉砕の溶媒はエタノールである。
鉄粉(神戸製鋼所製、アトメル300M、粒径180μm以下、平均粒径70μm)100質量部に対して、(i)上記実施例2の実験No.6で使用した微細黒鉛と、デグッサ製A15カーボンブラックと、市販の天然黒鉛(日本黒鉛製、JCPB、平均粒径:5.0μm)と、(ii)銅粉2質量部とを、羽根付きハイスピードミキサーに同時に添加して5分間攪拌し、黒鉛飛散率の測定用粉末とした。なお、微細黒鉛、カーボンブラック、市販の天然黒鉛の配合比率(鉄粉100質量部に対する割合)は表2に示す通りである。また、黒鉛飛散率測定混合粉末100質量部に対して0.8質量部のエチレンビスアミド潤滑剤を混合し(羽根付きハイスピードミキサーを用いて2分間攪拌)、見掛密度および流動度測定用の粉末とした。
実施例2の実験No.1と8(エチレンビスアミド潤滑剤を添加後の粉末)と、比較のため、従来の混合粉末(バインダーを用いたもの)を用いて、それぞれ外径30mm、内径10mm、高さ10mmのリング形状となるように686MPaの圧力で成形体を作製し、後述する方法によって成形体密度を測定した。該成形体を、窒素95%、水素5%の雰囲気下、1120℃で30分間焼結した。得られた焼結体の密度、寸法変化率、圧環強度、硬さを以下の方法で測定した。
成形体密度と焼結体密度は、成形体と焼結体のそれぞれの寸法を測定して体積を求めるとともに、質量を測定し、質量を体積で除して求めた。
寸法変化率(%)は、下記式(2)によって求めた。
寸法変化率={(焼結体の外径)-(成形体の外径)}/(成形体の外径)×100・・・(2)
上記焼結体の成形軸方向と垂直方向に圧環プレスし、リングが割れたときの強さを測定し、JIS Z2507に基づいて圧環強度(MPa)を求めた。
上記リング状焼結体の表面と裏面の任意の各3点(計6点)を、ロックウェルBスケールで測定し、硬度(HRB)を求めた。
2…ガラス管
Claims (11)
- 平均粒径が4μm以下の微細黒鉛を、バインダーを添加することなく、せん断力を与えながら鉄基粉末と混合することによって得られることを特徴とする粉末冶金用混合粉末。
- 前記微細黒鉛の平均粒径が2.4μm以下であることを特徴とする請求項1に記載の粉末冶金用混合粉末。
- 前記微細黒鉛は、湿式粉砕されたものであることを特徴とする請求項1に記載の粉末冶金用混合粉末。
- 前記微細黒鉛の一部を、カーボンブラック、フラーレン、焼成により炭化する炭素化合物および平均粒径が5μm以上の黒鉛よりなる群から選択される少なくとも1種に代えて添加したことを特徴とする請求項1に記載の粉末冶金用混合粉末。
- 前記微細黒鉛の、全ての黒鉛、カーボンブラック、フラーレンおよび焼成により炭化する炭素化合物の合計量に対する割合が、15質量%以上であることを特徴とする請求項4に記載の粉末冶金用混合粉体。
- 全ての黒鉛、カーボンブラック、フラーレンおよび焼成により炭化する炭素化合物の合計量が、鉄基粉末100質量部に対して0.1質量部以上3質量部以下であることを特徴とする請求項1~5のいずれかに記載の粉末冶金用混合粉末。
- 潤滑剤、強度向上剤、耐摩耗性改善剤、および被削性改善剤よりなる群から選択される少なくとも1種を含有することを特徴とする請求項1~5のいずれかに記載の粉末冶金用混合粉末。
- 平均粒径が4μm以下の微細黒鉛を、鉄基粉末100質量部に対して0.1質量部以下のバインダーを添加し、せん断力を与えながら前記鉄基粉末と混合することによって得られることを特徴とする粉末冶金用混合粉末。
- 平均粒径が4μm以下の微細黒鉛を用意し、前記微細黒鉛を、バインダーを添加することなく、せん断力を与えながら鉄基粉末と混合することを特徴とする粉末冶金用混合粉末の製造方法。
- 平均粒径が4μm以下の微細黒鉛を用意し、前記微細黒鉛を、鉄基粉末100質量部に対して0.1質量部以下のバインダーを添加し、前記バインダーが添加された前記微細黒鉛を、剪断力を与えながら鉄基粉末と混合することを特徴とする粉末冶金用混合粉末の製造方法。
- 前記剪断力を与えながら鉄基粉末と混合する工程を、動く撹拌翼を備えた混合機を用いて行うことを特徴とする請求項9または10に記載の粉末冶金用混合粉末の製造方法。
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SE1350550A SE537830E (sv) | 2010-11-09 | 2011-10-24 | Blandat pulver för pulvermetallurgi och framställningsförfarande därav |
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US20160369881A1 (en) * | 2013-07-02 | 2016-12-22 | Takahiro Okuno | Sintered machine part and method of manufacturing the same |
US20170266723A1 (en) * | 2014-05-29 | 2017-09-21 | Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.) | Mixed powder for powder metallurgy |
US10265766B2 (en) | 2013-06-07 | 2019-04-23 | Jfe Steel Corporation | Alloy steel powder for powder metallurgy and method of producing iron-based sintered body |
US10710155B2 (en) | 2015-09-18 | 2020-07-14 | Jfe Steel Corporation | Mixed powder for powder metallurgy, sintered body, and method of manufacturing sintered body |
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JP2016056445A (ja) * | 2014-09-04 | 2016-04-21 | Ntn株式会社 | 粉末冶金用混合粉末及びこれを用いた焼結金属部品、並びに粉末冶金用混合粉末の製造方法 |
KR101650174B1 (ko) * | 2015-06-24 | 2016-08-23 | (주)창성 | 구리-탄소결합분말 및 이를 이용하여 제조되는 압분체 및 슬라이드재. |
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US9868153B2 (en) | 2018-01-16 |
US20130180359A1 (en) | 2013-07-18 |
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JP5552031B2 (ja) | 2014-07-16 |
SE537830E (sv) | 2018-10-05 |
SE537830C2 (sv) | 2015-10-27 |
CN103209789A (zh) | 2013-07-17 |
KR101538241B1 (ko) | 2015-07-20 |
CN103209789B (zh) | 2016-04-06 |
KR20130099149A (ko) | 2013-09-05 |
US20150151361A1 (en) | 2015-06-04 |
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