WO2012063530A1 - 還元剤噴射弁の異常判定装置及び還元剤供給装置 - Google Patents
還元剤噴射弁の異常判定装置及び還元剤供給装置 Download PDFInfo
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- WO2012063530A1 WO2012063530A1 PCT/JP2011/067023 JP2011067023W WO2012063530A1 WO 2012063530 A1 WO2012063530 A1 WO 2012063530A1 JP 2011067023 W JP2011067023 W JP 2011067023W WO 2012063530 A1 WO2012063530 A1 WO 2012063530A1
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- reducing agent
- injection valve
- agent injection
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- passage
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N11/00—Monitoring or diagnostic devices for exhaust-gas treatment apparatus, e.g. for catalytic activity
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/0807—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
- F01N3/0828—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents characterised by the absorbed or adsorbed substances
- F01N3/0842—Nitrogen oxides
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
- F01N3/2066—Selective catalytic reduction [SCR]
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2251/00—Reactants
- B01D2251/20—Reductants
- B01D2251/206—Ammonium compounds
- B01D2251/2067—Urea
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2251/00—Reactants
- B01D2251/20—Reductants
- B01D2251/208—Hydrocarbons
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2550/00—Monitoring or diagnosing the deterioration of exhaust systems
- F01N2550/05—Systems for adding substances into exhaust
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/02—Adding substances to exhaust gases the substance being ammonia or urea
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/14—Arrangements for the supply of substances, e.g. conduits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/14—Arrangements for the supply of substances, e.g. conduits
- F01N2610/1453—Sprayers or atomisers; Arrangement thereof in the exhaust apparatus
- F01N2610/146—Control thereof, e.g. control of injectors or injection valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/14—Arrangements for the supply of substances, e.g. conduits
- F01N2610/1493—Purging the reducing agent out of the conduits or nozzle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2900/00—Details of electrical control or of the monitoring of the exhaust gas treating apparatus
- F01N2900/06—Parameters used for exhaust control or diagnosing
- F01N2900/18—Parameters used for exhaust control or diagnosing said parameters being related to the system for adding a substance into the exhaust
- F01N2900/1806—Properties of reducing agent or dosing system
- F01N2900/1808—Pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
- F01N3/2066—Selective catalytic reduction [SCR]
- F01N3/208—Control of selective catalytic reduction [SCR], e.g. dosing of reducing agent
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/40—Engine management systems
Definitions
- the present invention relates to a reducing agent injection valve abnormality determination device and a reducing agent supply device for detecting an abnormality occurring in a reducing agent injection valve that injects a reducing agent for purifying nitrogen oxide in exhaust gas into an exhaust pipe. Is.
- an exhaust purification device that removes nitrogen oxides (hereinafter referred to as “NO X ”) in exhaust gas discharged from an internal combustion engine, a NO X purification catalyst disposed in an exhaust passage, and an aqueous urea solution and a reducing agent in the liquid, such as unburned fuel and a reducing agent supply device for injecting upstream of the NO X purification catalyst device has been put into practical use.
- NO X nitrogen oxides
- a reducing agent supply device used in such an exhaust purification device includes a storage tank that stores a liquid reducing agent, a pump that sucks and pumps the reducing agent in the storage tank, and injects the reducing agent to be pumped into the exhaust pipe. And a reducing agent injection valve.
- the reducing agent injection valve is attached so that the injection hole faces the exhaust pipe, and the reducing agent is directly injected into the exhaust pipe.
- the urea aqueous solution is adjusted to a concentration (for example, 32.5% concentration, freezing point ⁇ -11 ° C.) at which the freezing point is the lowest so that it does not freeze even in a cold region. Used.
- concentration for example, 32.5% concentration, freezing point ⁇ -11 ° C.
- the concentration increases due to evaporation of the solvent in the urea aqueous solution, the freezing point increases, and the urea aqueous solution is likely to coagulate. Solidification of the urea aqueous solution may cause sticking of the valve body and blockage of the nozzle hole, and may cause open sticking that cannot be closed while the nozzle hole is open or closed sticking that keeps the nozzle hole closed.
- Closed sticking includes those in which the valve body sticks in the closed state and those in which the aqueous urea solution coagulates in the nozzle hole (hereinafter referred to as “closed sticking” in this specification, unless otherwise specified). And “sticking of the valve body in the closed state” and “blocking of the nozzle hole”).
- fine particles such as soot contained in the exhaust enter the reducing agent injection valve through the nozzle hole and adhere to the sliding part or seating part of the valve body and solidify. As a result, the above-described open sticking and closed sticking may occur.
- the injection control is performed based on the commanded injection amount obtained by calculation in accordance with the flow rate of NO X discharged from the internal combustion engine. If this occurs, an error may occur between the actual injection amount and the commanded injection amount even though the reducing agent injection valve is controlled according to the commanded injection amount.
- the reducing agent injection valve when the reducing agent injection valve is open and fixed, the reducing agent supplied into the exhaust pipe becomes excessive, and the reducing agent or a component generated based on the reducing agent is a catalyst. It flows out downstream or the reducing agent adheres directly to the inner surface of the exhaust pipe.
- the action to be taken differs depending on whether the sticking is open sticking or closed sticking.
- the reducing agent injection valve when the reducing agent injection valve is in an open and fixed state, the reducing agent will flow down while maintaining the reducing agent pumping state, so the pump is driven until the reducing agent melts. Need to be restricted.
- the time for performing the control for melting the reducing agent is lengthened so that the injection of the reducing agent can be started at an early stage. There is a need. Therefore, when detecting the sticking abnormality of the reducing agent injection valve, it is desired to be able to accurately discriminate open sticking or closed sticking.
- an object of the present invention is to provide a reducing agent injection valve abnormality detection device and a reducing agent supply device capable of accurately determining whether or not there is a sticking abnormality of the reducing agent injection valve.
- a storage tank that contains a liquid reducing agent, a pump that pumps the reducing agent, a reducing agent injection valve that injects the reducing agent pumped by the pump into the exhaust pipe of the internal combustion engine, and a pump.
- the reducing agent injection valve abnormality detecting device for detecting an abnormality in the fixing of the reducing agent injection valve in the reducing agent supply device having the reducing agent passage connected to the reducing agent injection valve, the reducing agent injection valve is opened.
- Reducing agent recovery control means for performing control to recover the reducing agent in the reducing agent passage to the storage tank in the state where the instruction is given, and reduction in a state where the closing instruction of the reducing agent injection valve is given after the reducing agent recovery control.
- the reducing agent injection valve abnormality determination device of the present invention after performing the control to temporarily collect the reducing agent in the reducing agent passage in a state in which the reducing agent injection valve is instructed to open, the reducing agent injection Control is performed to refill the reducing agent passage with the reducing agent in a state in which the valve closing instruction is given, and whether or not there is a sticking abnormality is determined based on the pressure change at that time.
- the reducing agent injection valve is in a normal state, the inside of the reducing agent passage is filled with gas after the reducing agent recovery control, but the gas is compressed because there is no escape route when refilling the reducing agent. While the pressure rises.
- the reducing agent injection valve is in the open fixed state, the reducing agent passage is filled with gas (air or exhaust) after the reducing agent recovery control, while the reducing agent passage is filled when the reducing agent is refilled.
- the gas inside escapes from the nozzle hole, and the pressure rises while the reducing agent to be filled is discharged from the nozzle hole.
- the reducing agent injection valve when the reducing agent injection valve is closed and fixed, the reducing agent remains in the reducing agent passage even after the reducing agent recovery control, and in the reducing agent passage even when the reducing agent is refilled.
- the reducing agent is not escaped from the pressure, and the pressure rises while the reducing agent is compressed.
- the sticking abnormality of the reducing agent injection valve can be accurately detected based on the pressure change.
- the abnormality determining means is configured to be able to determine both open and closed adhering of the reducing agent injection valve based on a pressure change.
- the abnormality determining means is configured to be able to determine both open and closed fixation, so that it can be in either an open fixed state or a closed fixed state. In addition, it is possible to distinguish and detect each sticking abnormality by a single control.
- the determination of the sticking abnormality is performed during the reducing agent recovery control that is performed when the internal combustion engine is stopped.
- the control for determining the sticking abnormality of the reducing agent injection valve is performed using the reducing agent recovery control performed when the internal combustion engine is stopped, thereby reducing the reducing agent injection during operation of the internal combustion engine. It is possible to carry out abnormality determination without interrupting.
- a reducing agent supply device includes a reducing agent injection valve for injecting a pumped reducing agent into an exhaust pipe of an internal combustion engine, and a reducing agent passage connecting the pump and the reducing agent injection valve.
- the reducing agent injection valve abnormality determination device that can accurately detect whether the reducing agent injection valve is openly fixed or closed, the fixing agent that has occurred is provided. Appropriate measures can be taken in accordance with the abnormality, and the risk that the reducing agent injection control may be continued while the reducing agent is in an excessive state or an insufficient state can be reduced.
- FIG. 1 is an overall view showing a configuration example of an exhaust purification device according to an embodiment of the present invention. It is a block diagram which shows the structural example of the abnormality determination apparatus of the reducing agent injection valve which concerns on embodiment of this invention. It is a figure for demonstrating the state in a (2nd) reducing agent channel
- FIG. 1 shows an example of the configuration of the exhaust emission control device 10.
- This exhaust purification device 10 is an exhaust purification device configured to purify NO X in exhaust discharged from an internal combustion engine 1 mounted on a vehicle or the like using a reducing agent on a NO X purification catalyst 11. is there.
- the exhaust purification device 10 includes a NO X purification catalyst 11 interposed in the middle of the exhaust pipe 3 connected to the exhaust system of the internal combustion engine 1, and a reducing agent in the exhaust pipe 3 upstream of the NO X purification catalyst 11.
- the main components are a reducing agent supply device 20 for injecting and supplying, and a control processing device 40 for controlling the operation of the reducing agent supply device 20.
- the NO X purification catalyst 11 has a function of promoting the reaction between the reducing agent injected into the exhaust pipe 3 (or a reducing component generated from the reducing agent) and NO X in the exhaust.
- a NO X purification catalyst 11 a NO X selective reduction catalyst or a NO X storage catalyst is used.
- the NO X selective reduction catalyst is a catalyst that has a function of adsorbing a reducing agent and selectively purifying NO X in exhaust gas flowing into the catalyst using the reducing agent.
- an aqueous urea solution or unburned fuel is used as the reducing agent.
- ammonia (NH 3 ) generated by decomposition of urea in the urea aqueous solution reacts with NO X , so that NO X becomes nitrogen (N 2 ) and water (H 2 O). ).
- NO X is nitrogen (N 2), carbon dioxide (CO 2) and water Decomposed into (H 2 O).
- NO X storage catalyst while the air-fuel ratio of the exhaust gas flowing in the catalyst occludes NO X in the lean state (fuel-lean state), release the NO X when the air-fuel ratio is switched to a state rich and a catalyst that functions to purify NO X with hydrocarbons in the exhaust gas (HC). NO X that has reacted with the hydrocarbon (HC) is decomposed into nitrogen (N 2 ), carbon dioxide (CO 2 ), and water (H 2 O).
- unburned fuel as a reducing agent is injected and supplied into the exhaust pipe 3 in order to make the air-fuel ratio of the exhaust rich.
- the reducing agent supply device 20 includes a storage tank 21 for storing a liquid reducing agent, a pump unit 22 having a pump 23 for pumping the reducing agent, and the reducing agent pumped by the pump 23 in the exhaust pipe 3. And a reducing agent injection valve 25 for injecting the gas into the tank.
- the pump 23 and the reducing agent injection valve 25 are driven and controlled by the control processing device 40.
- the storage tank 21 and the pump 23 are connected by a first reducing agent passage 31, and the pump 23 and the reducing agent injection valve 25 are connected by a second reducing agent passage 33.
- a return passage 35 having the other end connected to the storage tank 21 is connected to the second reducing agent passage 33, and a relief valve 37 and an orifice 38 are connected to the return passage 35 from the second reducing agent passage 23 side.
- the second reducing agent passage 33 is provided with a pressure sensor 27 for detecting the pressure Pu in the second reducing agent passage 33.
- the reducing agent injection valve 25 is, for example, an electromagnetic valve that is switched between open / close by switching between energization / non-energization.
- the reducing agent injection valve 25 directly injects the reducing agent into the exhaust pipe 3 and is attached to the outer peripheral portion of the exhaust pipe 3 so that the injection hole faces the exhaust pipe 3. Yes.
- the pump 23 for example, an electric pump capable of adjusting the output Vpump according to the energization amount is used.
- the output Vpump of the pump 23 is a deviation between the pressure Pu detected by the pressure sensor 27 and the target value Ptgt so that the pressure Pu in the second reducing agent passage 33 is maintained at the target value Ptgt. Feedback control is performed based on ⁇ P.
- the pump unit 22 is provided with a reverting valve 24 for switching the flow direction of the reducing agent pumped by the pump 23.
- the reverting valve 24 is constituted by an electromagnetic switching valve, for example, and is driven by the control processing device 40.
- the reverting valve 24 while the reverting valve 24 is energized, the inlet side of the pump 23 and the first reducing agent passage 31, and the outlet side of the pump 23 and the second reducing agent passage 33 are connected. While the energization to the reverting valve 24 is stopped, the outlet side of the pump 23 and the first reducing agent passage 31 are connected to the inlet side of the pump 23 and the second reducing agent passage 33, respectively.
- the energization to the reverting valve 24 is stopped, and the flow path is such that the reducing agent flows from the storage tank 21 side to the reducing agent injection valve 25 side. Is switched. Further, when performing a purge process for collecting the reducing agent in the storage tank 21, the reverting valve 24 is energized so that the reducing agent flows from the reducing agent injection valve 25 side to the storage tank 21 side. The road is switched. The purging process may be performed by rotating the pump 23 in the reverse direction without using the reverting valve 24.
- the relief valve 37 is configured as a one-way valve that blocks the flow of the reducing agent from the storage tank 21 side to the second reducing agent passage 33 side, and the pressure Pu in the second reducing agent passage 33 is opened by the relief valve 37.
- the valve opens when the valve pressure is exceeded.
- the relief valve 37 is closed when the inside of the second reducing agent passage 33 is depressurized during the purge process for collecting the reducing agent from the inside of the reducing agent injection valve 25 and the second reducing agent passage 33. It becomes.
- the orifice 38 provided on the downstream side of the relief valve 37 has a function of preventing the pressure in the second reducing agent passage 33 from pulsating more than necessary as the relief valve 37 is opened and closed.
- FIG. 2 is a functional block diagram showing a part related to operation control of the reducing agent supply device 20 and abnormality detection of the reducing agent injection valve 25 in the configuration of the control processing device 40 of the present embodiment.
- This control processing device 40 has a function as an abnormality detection device for the reducing agent injection valve according to the present invention.
- the control processing device 40 is configured around a known microcomputer, and includes an ignition switch position detection means 41, a pressure detection means 43, a pump drive control means 45, a reverting valve drive control means 47, The reducing agent injection valve drive control means 49 and the abnormality determination means 51 are provided as main elements. Specifically, each of these means is realized by executing a program by a microcomputer.
- control processing unit 40 is energized to a memory element (not shown) such as a RAM (Random Access Memory) and a ROM (Read Only Memory), a pump 23, a reverting valve 24, and a reducing agent injection valve 25.
- a memory element such as a RAM (Random Access Memory) and a ROM (Read Only Memory)
- pump 23 a pump 23
- reverting valve 24 a reducing agent injection valve 25.
- the drive circuit etc. which are not shown in figure are provided.
- control processing device 40 receives detection signals from various sensors provided in the reducing agent supply device 20 and the internal combustion engine 1 as well as detection signals from the pressure sensor 27 and operation signals from the ignition switch. It has become.
- the ignition switch position detecting means 41 is configured to detect the position of the ignition switch based on the operation signal of the ignition switch.
- the pressure detection means 43 is configured to read the sensor signal of the pressure sensor 27 and detect the pressure Pu in the second reducing agent passage 33.
- the pump drive control means 45 determines the detected pressure Pu and the target value Ptgt so that the pressure Pu in the second reducing agent passage 33 becomes a preset target value Ptgt.
- the command output Vpump is obtained using the deviation ⁇ P of the pump 23, and the drive control of the pump 23 is performed.
- the pump drive control means 45 is configured to perform drive control of the pump 23 at a predetermined output Vpump0 determined in advance for a predetermined time after the ignition switch is turned off when the internal combustion engine 1 is stopped. ing.
- the reverting valve drive control means 47 stops energization to the reverting valve 24 during the operation of the internal combustion engine 1, and the flow path is arranged so that the reducing agent flows from the storage tank 21 side to the reducing agent injection valve 25 side. It is configured to switch.
- the reverting valve drive control means 47 energizes the reverting valve 24 to execute the purge process when the internal combustion engine 1 is stopped, and the reducing agent is supplied from the reducing agent injection valve 25 side to the storage tank 21. It is configured to switch the flow path so as to flow to the side.
- the reverting valve drive control means 47 is provided so that the reducing agent is refilled in the second reducing agent passage 33 in order to determine whether the reducing agent injection valve 25 is stuck abnormally after the start of the purge process. The energization to the reverting valve 24 is once stopped, and the flow path is switched so that the reducing agent flows from the storage tank 21 side to the reducing agent injection valve 25 side.
- the pump drive control means 45 and the reverting valve drive control means 47 function as a reducing agent recovery control means and a reducing agent filling control means in the present invention as a whole. Yes. That is, by driving the pump 23 with the flow path held so that the reducing agent flows from the reducing agent injection valve 25 side to the storage tank 21 side, the reducing agent in the second reducing agent passage 33 is stored in the storage tank. 21 is recovered. Further, after the purge process is started, the reducing agent is refilled in the second reducing agent passage 33 by returning the flow path to the original state.
- Reducing agent injection valve drive control means 49 during the operation of the internal combustion engine 1, the exhaust gas temperature Tgas, the catalyst temperature Tcat, NO X concentration N on the downstream side of the NO X purification catalyst 11, further relates to the operating state of the internal combustion engine 1 It is configured to determine the energization amount and energization time for the reducing agent injection valve 25 in accordance with the instructed injection amount Qu of the reducing agent calculated based on information or the like, and to perform drive control of the reducing agent injection valve 25. ing.
- the reducing agent injection valve drive control means 49 controls the reducing agent injection valve 25 so that the reducing agent injection valve 25 is maintained in an open state so as to execute a purge process when the internal combustion engine 1 is stopped. It is comprised so that drive control may be carried out. However, the reducing agent injection valve drive control means 49 performs the reducing agent injection valve 25 in accordance with the switching of the reverting valve 24 in order to determine whether the reducing agent injection valve 25 is stuck abnormally after the start of the purge process. Is controlled so as to be once closed.
- the abnormality determining means 51 is configured to execute a process for determining whether or not the reducing agent injection valve 25 is stuck abnormally. Specifically, the abnormality determination unit 51 determines whether the reducing agent injection valve 25 is stuck abnormally based on a change in the pressure Pu when the reducing agent is refilled in the second reducing agent passage 33 after the purge process is started. It is configured to determine the presence or absence.
- FIGS. 3 to 5 illustrate the state in the second reducing agent passage 33 from the start of the purge process to the refilling of the reducing agent in each of the normal state, the open fixing state, and the closed fixing state. The figure for doing is shown.
- FIGS. 3A to 3B show a state in the second reducing agent passage 33 when the reducing agent injection valve 25 is in a normal state.
- the reducing agent injection valve 25 opens and closes in response to a valve opening or closing instruction from the control processing device 40. For this reason, during the purge process, the reducing agent is recovered while the gas (air or exhaust) is sucked into the second reducing agent passage 33 through the nozzle hole. Replaced with gas. Further, at the time of refilling with the reducing agent, there is no escape route for the gas in the second reducing agent passage 33, so that the gas in the second reducing agent passage 33 is compressed and the second reducing agent passage 33 is compressed. The inside is filled with a reducing agent.
- FIGS. 4A to 4B show the state in the second reducing agent passage 33 when the reducing agent injection valve 25 is in the open fixed state.
- the reducing agent injection valve 25 is always open regardless of whether the control processing device 40 opens or closes the valve. Therefore, during the purge process, the reducing agent is recovered while the gas is sucked into the second reducing agent passage 33 through the nozzle hole, so that the inside of the second reducing agent passage 33 is replaced with gas. Further, at the time of refilling of the reducing agent, the reducing agent is filled in the second reducing agent passage 33 while the gas in the second reducing agent passage 33 is discharged into the exhaust pipe 3 through the nozzle holes.
- FIGS. 5A to 5B show a state in the second reducing agent passage 33 when the reducing agent injection valve 25 is closed and fixed.
- the reducing agent injection valve 25 is always in a closed state regardless of the valve opening or closing instruction by the control processing device 40. Therefore, during the purge process, the reducing agent in the second reducing agent passage 33 cannot be sucked back, and the reducing agent remains in the second reducing agent passage 33.
- the reductant is refilled, the reductant is further filled from the state in which the reductant remains in the second reductant passage 33.
- FIG. 6 shows the transition of the pressure Pu in the second reducing agent passage 33 in each of the normal state, the open fixed state, and the closed fixed state of the reducing agent injection valve 25 shown in FIGS. .
- the solid line indicates the pressure change in the normal state
- the wavy line indicates the pressure change in the open fixed state
- the alternate long and short dash line indicates the pressure change in the closed fixed state.
- the inside of the second reducing agent passage 33 is depressurized by driving the pump 23.
- the reducing agent injection valve 25 is open in the normal state and the open fixed state
- the reducing agent injection valve 25 is closed in the closed fixed state, so that the pressure Pu at the closed fixed state is normal. And, it becomes a value smaller than the pressure Pu at the time of open fixing.
- the pressure in the second reducing agent passage 33 is increased by driving the pump.
- the pressure Pu at the time of closing and fixing in which a large amount of the reducing agent remains in the second reducing agent passage 33 is the second reducing agent. It rises more rapidly than the pressure Pu at the normal time when the passage 33 is filled with gas and at the time of open fixation.
- the gas is discharged from the nozzle hole along with the refilling of the reducing agent at the time of open fixation, but there is no gas escape path in the normal state. For this reason, the rate of increase of the pressure Pu at the time of open fixing becomes slower than the rate of increase of the pressure Pu at the normal time.
- the determination of whether there is open sticking or closed sticking based on the difference in pressure change is, for example, a pre-determined determination threshold value such as a pressure value after a predetermined time has elapsed, a pressure increase rate or a pressure increase amount within a predetermined time, etc. Can be implemented by comparing with However, methods other than those exemplified here may be used.
- FIG. 7 shows a main flow of the abnormality determination method for the reducing agent injection valve 25 in the present embodiment.
- step S1 of FIG. 7 when the control processing device 40 detects that the ignition switch is turned off, the process proceeds to step S2 and remains in the reducing agent injection valve 25 and the second reducing agent passage 33. A purge process for collecting the reducing agent in the storage tank 21 is performed.
- FIG. 8 shows an example of a specific flow for performing the purge process.
- the control processing device 40 turns on the energization of the reverting valve 24 so that the reducing agent flows from the reducing agent injection valve 25 side to the storage tank 21 side. While switching the path, the output Vpump of the pump 23 is set to a predetermined output Vpump0 set in advance.
- control processing device 40 sets the drive duty of the reducing agent injection valve 25 to 100% and outputs a valve opening instruction in step S12, and then starts timer counting in step S13. Thereby, pressure reduction in the reducing agent injection valve 25 and the second reducing agent passage 33 is started.
- control processing device 40 performs control to refill the second reducing agent passage 33 with the reducing agent in step S ⁇ b> 3.
- FIG. 9 shows an example of a specific flow for performing refilling of the reducing agent.
- the control processing device 40 determines whether or not the timer value T started in step S13 in FIG. 8 has reached a predetermined reference value T0.
- the process proceeds to step S22, and the control processing device 40 stops energization of the reducing agent injection valve 25 while maintaining the output of the pump 23, and the reverting valve 24. And the flow path is switched so that the reducing agent flows from the storage tank 21 side to the reducing agent injection valve 25 side.
- step S23 the control processing device 40 once resets the timer value and starts timer counting again. As a result, refilling of the reducing agent into the reducing agent injection valve 25 and the second reducing agent passage 33 is started.
- control processing device 40 determines whether the reducing agent injection valve 25 is abnormal in step S ⁇ b> 4.
- FIG. 10 shows an example of a specific flow for carrying out the abnormality determination of the reducing agent injection valve 25.
- the control processing device 40 determines whether or not the timer value T started in step S23 of FIG. 9 has reached a predetermined reference value T1. When the timer value T reaches the reference value T1, the process proceeds to step S32.
- the control processing device 40 detects the pressure Pu in the second reducing agent passage 33, and then proceeds to step S33, where the detected pressure Pu is detected. It is determined whether or not it is equal to or greater than a first determination threshold value Pu1.
- the first determination threshold value Pu1 is a value that is obtained and stored in advance through experiments or the like as a threshold value for determining whether the reducing agent injection valve 25 is closed or stuck. If the detected pressure Pu is greater than or equal to the first determination threshold value Pu1, the process proceeds to step S34, where the control processing device 40 sets a flag indicating the occurrence of closed sticking, and then resets the timer value in step S38. To complete the abnormality determination. On the other hand, when the detected pressure Pu is less than the first determination threshold value Pu1, the process proceeds to step S35, and this time, it is determined whether or not the detected pressure Pu is less than the second determination threshold value Pu2. .
- the second determination threshold value Pu2 is a value that is obtained in advance through experiments or the like and stored as a threshold value for determining whether the reducing agent injection valve 25 is stuck open. If the detected pressure Pu is less than the second determination threshold Pu2, the process proceeds to step S36, where the control processing device 40 sets a flag indicating the occurrence of open sticking, and then resets the timer value in step S38. To complete the abnormality determination. On the other hand, if the detected pressure Pu is equal to or higher than the second determination threshold value Pu2, the process proceeds to step S37, and the control processing device 40 resets both the flag indicating open fixation and the flag indicating close fixation. In step S38, the timer value is reset and the abnormality determination is terminated.
- the pressure Pu after a lapse of a predetermined time from the start of refilling of the reducing agent is compared with the first determination threshold Pu1 and the second determination threshold Pu2, and the open fixing or the closed fixing is performed.
- the presence / absence is determined, but as described above, the pressure increase rate and the pressure increase amount in a predetermined period may be obtained and compared with a predetermined determination threshold value.
- the control processing device 40 turns on the energization to the reducing agent injection valve 25 and the reverting valve 24 again in step S5 and restarts the purge processing. Then, after the predetermined time has elapsed, the driving of the pump 23 is also stopped and the purge process is terminated. As a result, the operation of the reducing agent supply device 20 is completely stopped. During this time, an instruction signal for notifying the driver or the like of the occurrence of an abnormality may be generated according to whether the reducing agent injection valve 25 is firmly fixed open or closed.
- the reducing agent injection valve is configured based on the difference in pressure change that appears in the open fixing state, the closed fixing state, and the normal state. Open adhesion and closed adhesion can be distinguished and accurately detected.
- the abnormality determination is performed using the purge process performed when the internal combustion engine 1 is stopped, the reducing agent injection control during operation of the internal combustion engine 1 is interrupted. It is possible to carry out abnormality determination without having to do so.
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Abstract
Description
なお、それぞれの図中、同じ符号を付してあるものについては同一の部材が示され、適宜説明が省略されている。
まず、本発明の実施の形態にかかる還元剤噴射弁の異常判定装置が備えられた排気浄化装置の全体的構成の概略について説明する。
図1は、排気浄化装置10の構成の一例を示している。この排気浄化装置10は、車両等に搭載された内燃機関1から排出される排気中のNOXを、NOX浄化触媒11上で還元剤を用いて浄化するように構成された排気浄化装置である。
還元剤供給装置20は、液体の還元剤を収容する貯蔵タンク21と、還元剤を圧送するポンプ23を有するポンプユニット22と、ポンプ23により圧送された還元剤を排気管3内に噴射する還元剤噴射弁25とを備えている。このうち、ポンプ23及び還元剤噴射弁25は、制御処理装置40によって駆動制御が実行されるものとなっている。
図2は、本実施形態の制御処理装置40の構成のうち、還元剤供給装置20の動作制御及び還元剤噴射弁25の異常検出に関連する部分を、機能的なブロックで表したものである。この制御処理装置40が本発明にかかる還元剤噴射弁の異常検出装置としての機能を有している。
次に、本実施形態の制御処理装置40によって行われる還元剤噴射弁25の異常判定方法の一例について、図7~図10のフローチャートに基づいて説明する。このうち、図7は、本実施形態における還元剤噴射弁25の異常判定方法のメインフローを示している。
Claims (4)
- 液体の還元剤が収容された貯蔵タンクと、前記還元剤を圧送するポンプと、前記ポンプによって圧送された前記還元剤を内燃機関の排気管内に噴射する還元剤噴射弁と、前記ポンプと前記還元剤噴射弁とを接続する還元剤通路と、を備えた還元剤供給装置における前記還元剤噴射弁の固着異常を検出するための還元剤噴射弁の異常検出装置において、
前記還元剤噴射弁の開弁指示がなされた状態で前記還元剤通路内の前記還元剤を前記貯蔵タンクに回収する制御を行う還元剤回収制御手段と、
前記還元剤の回収制御後に、前記還元剤噴射弁の閉弁指示がなされた状態で前記還元剤通路に前記還元剤を再充填する制御を行う還元剤充填制御手段と、
前記還元剤の再充填制御時における前記還元剤通路内の圧力変化に基づいて、前記還元剤噴射弁の固着異常の有無を判定する異常判定手段と、
を備えることを特徴とする還元剤噴射弁の異常検出装置。 - 前記異常判定手段は、前記圧力変化に基づいて前記還元剤噴射弁の開固着及び閉固着をともに判定可能に構成されることを特徴とする請求項1に記載の還元剤噴射弁の異常検出装置。
- 前記固着異常の判定を、前記内燃機関の停止時に実施される前記還元剤の回収制御時に実施することを特徴とする請求項1又は2に記載の還元剤噴射弁の異常検出装置。
- 請求項1~3のいずれか一項に記載された還元剤噴射弁の異常検出装置と、液体の還元剤が収容される貯蔵タンクと、前記還元剤を圧送するためのポンプと、前記ポンプによって圧送された前記還元剤を内燃機関の排気管内に噴射するための還元剤噴射弁と、前記ポンプと前記還元剤噴射弁とを接続する還元剤通路と、を備えた還元剤供給装置。
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US13/882,348 US9145817B2 (en) | 2010-11-08 | 2011-07-27 | Reducing agent injection valve abnormality detection unit and reducing agent supply apparatus |
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US20130213014A1 (en) | 2013-08-22 |
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