WO2012062177A1 - 一种空心传动轴 - Google Patents
一种空心传动轴 Download PDFInfo
- Publication number
- WO2012062177A1 WO2012062177A1 PCT/CN2011/081759 CN2011081759W WO2012062177A1 WO 2012062177 A1 WO2012062177 A1 WO 2012062177A1 CN 2011081759 W CN2011081759 W CN 2011081759W WO 2012062177 A1 WO2012062177 A1 WO 2012062177A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- hollow
- steel tube
- hollow steel
- spiral
- spiral rib
- Prior art date
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C3/00—Shafts; Axles; Cranks; Eccentrics
- F16C3/02—Shafts; Axles
- F16C3/023—Shafts; Axles made of several parts, e.g. by welding
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C3/00—Shafts; Axles; Cranks; Eccentrics
- F16C3/02—Shafts; Axles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2300/00—Application independent of particular apparatuses
- F16C2300/10—Application independent of particular apparatuses related to size
- F16C2300/14—Large applications, e.g. bearings having an inner diameter exceeding 500 mm
Definitions
- the invention relates to the technical field of transmissions, in particular to a hollow transmission shaft. Background of the invention
- the transmission shaft for transmitting power is bound to develop in the direction of large-scale and high-power. More typical is the large-scale vertical axis wind power generation system in megawatts.
- the biggest bottleneck at present is how the vertical axis of the ultra-high wind wheel mechanism transmits huge torque to the ground power generation equipment, which also restricts the vertical axis wind power system to large and special.
- the hollow steel tube with a wall thickness of several tens of millimeters and a wall thickness can only transmit the torque of kilowatt-level power, and it is still difficult to adapt to the needs of a large vertical-axis wind power generation system. Summary of the invention
- the present invention provides a hollow transmission shaft which is light in weight, strong in bending and torsion resistance, and can be used with a large vertical axis wind power generation system.
- the technical solution adopted by the present invention to solve the technical problem is as follows:
- the hollow transmission shaft comprises a hollow steel pipe, and a core shaft is axially disposed at a central position of the hollow steel pipe, and a spiral rib plate is arranged between the core shaft and the hollow steel pipe.
- the large-diameter track surface of the spiral rib plate and the inner diameter surface of the hollow steel pipe wall are spirally connected by welding, casting, rolling, etc., the small-diameter track surface of the spiral rib plate is spirally connected with the outer diameter surface of the mandrel, and the spiral hoist angle of the spiral rib plate 10 degrees to 45 degrees, and make the spiral
- the direction of the spiral angle of the rib is opposite to the direction of the working moment M;
- the hollow steel tube may be a variable diameter hollow steel tube.
- the beneficial effects of the invention are: Mainly due to the welding of the counter-torque spiral ribs in the hollow drive shaft, thereby replacing the solid shaft or reducing the wall thickness of the hollow drive shaft, so that the axial force generated by the weight of the large vertical shaft is greatly increased.
- the reduction also reduces the weight of the drive shaft and reduces the manufacturing cost.
- the direction of the spiral angle of the spiral rib is opposite to the direction of the working torque M, which fully exerts the bending and torsion resistance of the spiral rib, and improves the torsional and bending resistance of the pipe of the same diameter, thickness and material. 5 ⁇ 10 times.
- the maximum torque of the hollow drive shaft without the spiral rib is 1200 KN.m.
- the maximum torque of the hollow drive shaft is increased to 5800KN'm. Therefore, the technical problem of transmitting large torque of the transmission shaft is better solved, and the promotion and use of the large vertical axis wind power generation device is also provided.
- the invention can be widely used in various types of ship propeller power transmission, large-capacity vehicle power transmission, and various types of power transmission for transmitting high-power torque used in equipment manufacturing industries such as steel, petroleum, and mining. It can be foreseen that the present invention will make a significant contribution to the transmission of power in the large-scale and over-sized equipment manufacturing industry in China. BRIEF DESCRIPTION OF THE DRAWINGS
- FIG. 1 is a schematic structural view of a hollow rotating shaft according to an embodiment of the present invention
- FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1;
- Figure 3 is a cross-sectional view taken along line B-B of Figure 1;
- Figure 4 is a schematic structural view of a hollow rotating shaft according to another embodiment of the present invention
- Figure 5 is a cross-sectional view taken along line A-A of Figure 4;
- Figure 6 is a cross-sectional view taken along line B-B of Figure 4 .
- a hollow drive shaft with a counter-torque spiral rib plate comprising a hollow steel tube, a mandrel axially disposed at a central position of the hollow steel tube, a spiral rib plate between the mandrel and the hollow steel tube, and a large diameter of the spiral rib plate
- the track surface is spirally connected with the inner diameter surface of the hollow steel pipe wall, and the small-diameter track surface of the spiral rib plate is spirally connected with the outer diameter surface of the mandrel, and the spiral rising angle direction of the spiral rib plate is opposite to the transmission direction of the working torque M.
- the large-diameter track surface of the spiral rib plate and the inner diameter surface of the hollow steel pipe wall may be spirally connected by welding, casting, rolling, or the like.
- the spiral hoisting angle of the spiral rib can be about 10 to 45 degrees.
- the hollow steel pipe may be a reduced diameter hollow steel pipe.
- the solid shaft is reduced or the wall thickness of the hollow drive shaft is reduced, so that the axial force generated by the weight of the large vertical shaft is greatly reduced, and the lightening is also reduced.
- the weight of the drive shaft reduces manufacturing costs.
- the direction of the spiral angle of the spiral rib is opposite to the direction of the working torque M, which fully exerts the bending and torsion resistance of the spiral rib, and improves the torsional and bending resistance of the pipe of the same diameter, thickness and material. 5 ⁇ 10 times.
- the maximum torque of the hollow drive shaft without the spiral rib is 1200 KN.m.
- the maximum torque of the hollow drive shaft is increased to 5800KN.m. Therefore, the technical problem of transmitting large torque of the transmission shaft is better solved, and the promotion of the use of the large vertical axis wind power generation device is also provided.
- the invention can be widely used in various types of ship propeller power transmission, large-sized carrier vehicle power transmission, and various types of power transmission for transmitting high-power torque used in equipment manufacturing industries such as steel, petroleum, and mining. It is foreseeable that the present invention will make a significant contribution to the transmission of power in the large-scale and over-sized equipment manufacturing industry in China. The invention will now be further described in conjunction with a specific example.
- a hollow drive shaft with a counter-torque spiral rib is used in conjunction with a large vertical-axis wind power generator.
- the total height of the drive shaft is about 100m, and the material is Q345.
- the diameter of the shaft is about 3.5m, the diameter of the top of the shaft is about 1.1m.
- the shaft body is composed of a hollow steel tube 3 with a unequal thickness and a diameter from bottom to top.
- the wall thickness of the hollow steel tube 3 at the bottom is about 80mm, and the wall thickness of the hollow steel tube 3 at the top is about 15mm, a mandrel 1 is axially disposed at a central position of the hollow steel pipe 3, and a spiral rib 2 is disposed between the mandrel 1 and the hollow steel pipe 3.
- the spiral hoisting angle ⁇ of the spiral rib 1 is about 16.5.
- the large-diameter track surface of the spiral rib plate 2 and the inner diameter surface of the hollow steel pipe 3 pipe wall are spirally connected by a full-welding method, and the small-diameter track surface of the spiral rib plate 2 and the outer diameter surface of the mandrel 1 are also spirally connected by a full-welding method, the spiral rib
- the direction of the helix angle 4 of the plate 2 is opposite to the direction of transmission of the working torque , and the maximum torque of the drive shaft is about 5800 ⁇ .
- the diameter of the mandrel is greater than or equal to 1/10 of the outer diameter of the hollow steel tube.
- the thickness of the spiral rib is greater than or equal to 1/3 of the wall thickness of the hollow steel tube.
- FIG. 4 is a schematic structural view of a hollow transmission shaft according to another embodiment of the present invention.
- the hollow transmission shaft includes a hollow steel pipe 6, and a spiral rib plate 5 is disposed inside the hollow steel pipe 6.
- the large-diameter track surface of the spiral rib plate 5 is spirally connected with the inner diameter surface of the hollow steel pipe 6 pipe wall, and the spiral rib plate
- the direction of the spiral angle of 5 is opposite to the direction of transmission of the working moment ⁇ .
- the large-diameter track surface of the spiral rib plate 5 and the inner diameter surface of the hollow steel pipe wall can be spirally connected by welding, casting, rolling, etc., and the spiral angle 7 of the spiral rib plate 5 can be about 10 to 45 degrees.
- the hollow steel pipe 6 shown may be a reduced diameter hollow steel pipe.
- the thickness of the spiral rib 5 is greater than or equal to about 1/3 of the wall thickness of the hollow steel tube 6. It can be seen that the mandrel is no longer provided inside the hollow drive shaft in the above embodiment, that is, the mandrel is not necessary for implementing the present invention.
- the spiral ribs are generally arranged on the inner wall of the hollow steel pipe like a spiral staircase in the building.
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Ocean & Marine Engineering (AREA)
- Mechanical Engineering (AREA)
- Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DK11839183.8T DK2587076T3 (da) | 2010-11-12 | 2011-11-03 | Hul drivaksel |
ES11839183T ES2728430T3 (es) | 2010-11-12 | 2011-11-03 | Arbol de transmisión hueco |
JP2013516993A JP5420113B2 (ja) | 2010-11-12 | 2011-11-03 | 中空駆動軸 |
EP11839183.8A EP2587076B1 (en) | 2010-11-12 | 2011-11-03 | Hollow transmission shaft |
US13/700,931 US8715094B2 (en) | 2010-11-12 | 2011-11-03 | Hollow transmission shaft |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201010541577.5 | 2010-11-12 | ||
CN201010541577A CN101982662B (zh) | 2010-11-12 | 2010-11-12 | 带反力矩螺旋筋板的空心传动轴 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2012062177A1 true WO2012062177A1 (zh) | 2012-05-18 |
Family
ID=43619566
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CN2011/081759 WO2012062177A1 (zh) | 2010-11-12 | 2011-11-03 | 一种空心传动轴 |
Country Status (7)
Country | Link |
---|---|
US (1) | US8715094B2 (zh) |
EP (1) | EP2587076B1 (zh) |
JP (1) | JP5420113B2 (zh) |
CN (1) | CN101982662B (zh) |
DK (1) | DK2587076T3 (zh) |
ES (1) | ES2728430T3 (zh) |
WO (1) | WO2012062177A1 (zh) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112610590A (zh) * | 2020-12-17 | 2021-04-06 | 南昌航空大学 | 一种带内腔加强筋的空心轴 |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101982662B (zh) * | 2010-11-12 | 2012-09-26 | 山东中泰新能源集团有限公司 | 带反力矩螺旋筋板的空心传动轴 |
US10294982B2 (en) | 2014-03-28 | 2019-05-21 | The Boeing Company | Systems, methods, and apparatus for supported shafts |
US20150275959A1 (en) * | 2014-03-28 | 2015-10-01 | The Boeing Company | Systems, methods, and apparatus for internally supported shafts |
CN104776110A (zh) * | 2015-04-13 | 2015-07-15 | 宋天顺 | 一种空心轴和一种转轴 |
US11131247B2 (en) | 2018-01-30 | 2021-09-28 | General Electric Company | Additively manufactured rotating shaft |
CN115195985B (zh) * | 2022-05-31 | 2023-08-08 | 山东润金重工科技有限公司 | 一种船用螺旋桨轴锻件 |
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CN2236597Y (zh) * | 1995-12-15 | 1996-10-02 | 袁宋利 | 大口径中空螺旋硬管 |
US6409606B1 (en) * | 1999-08-05 | 2002-06-25 | Ntn Corporation | Power transmission shaft |
US20050043105A1 (en) * | 2003-08-20 | 2005-02-24 | Dine Donald W. | Propeller shaft |
CN201393124Y (zh) * | 2009-03-20 | 2010-01-27 | 宁波东力机械制造有限公司 | 电动机的一种轴结构 |
CN201651013U (zh) * | 2010-05-19 | 2010-11-24 | 安阳锦华中水处理设备有限公司 | 中空组合轴 |
CN101982662A (zh) * | 2010-11-12 | 2011-03-02 | 山东中泰新能源发展有限公司 | 带反力矩螺旋筋板的空心传动轴 |
CN201836202U (zh) * | 2010-11-12 | 2011-05-18 | 山东中泰新能源发展有限公司 | 带反力矩螺旋筋板的空心传动轴 |
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2011
- 2011-11-03 WO PCT/CN2011/081759 patent/WO2012062177A1/zh active Application Filing
- 2011-11-03 US US13/700,931 patent/US8715094B2/en active Active
- 2011-11-03 JP JP2013516993A patent/JP5420113B2/ja active Active
- 2011-11-03 EP EP11839183.8A patent/EP2587076B1/en active Active
- 2011-11-03 DK DK11839183.8T patent/DK2587076T3/da active
- 2011-11-03 ES ES11839183T patent/ES2728430T3/es active Active
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CN2236597Y (zh) * | 1995-12-15 | 1996-10-02 | 袁宋利 | 大口径中空螺旋硬管 |
US6409606B1 (en) * | 1999-08-05 | 2002-06-25 | Ntn Corporation | Power transmission shaft |
US20050043105A1 (en) * | 2003-08-20 | 2005-02-24 | Dine Donald W. | Propeller shaft |
CN201393124Y (zh) * | 2009-03-20 | 2010-01-27 | 宁波东力机械制造有限公司 | 电动机的一种轴结构 |
CN201651013U (zh) * | 2010-05-19 | 2010-11-24 | 安阳锦华中水处理设备有限公司 | 中空组合轴 |
CN101982662A (zh) * | 2010-11-12 | 2011-03-02 | 山东中泰新能源发展有限公司 | 带反力矩螺旋筋板的空心传动轴 |
CN201836202U (zh) * | 2010-11-12 | 2011-05-18 | 山东中泰新能源发展有限公司 | 带反力矩螺旋筋板的空心传动轴 |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112610590A (zh) * | 2020-12-17 | 2021-04-06 | 南昌航空大学 | 一种带内腔加强筋的空心轴 |
Also Published As
Publication number | Publication date |
---|---|
CN101982662B (zh) | 2012-09-26 |
CN101982662A (zh) | 2011-03-02 |
JP5420113B2 (ja) | 2014-02-19 |
US20130079166A1 (en) | 2013-03-28 |
EP2587076A1 (en) | 2013-05-01 |
DK2587076T3 (da) | 2019-06-11 |
US8715094B2 (en) | 2014-05-06 |
ES2728430T3 (es) | 2019-10-24 |
EP2587076B1 (en) | 2019-03-06 |
JP2013530359A (ja) | 2013-07-25 |
EP2587076A4 (en) | 2016-09-28 |
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