WO2012057026A1 - ボトル - Google Patents
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- Publication number
- WO2012057026A1 WO2012057026A1 PCT/JP2011/074302 JP2011074302W WO2012057026A1 WO 2012057026 A1 WO2012057026 A1 WO 2012057026A1 JP 2011074302 W JP2011074302 W JP 2011074302W WO 2012057026 A1 WO2012057026 A1 WO 2012057026A1
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- WO
- WIPO (PCT)
- Prior art keywords
- bottle
- wall portion
- peripheral wall
- radial direction
- shape
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D1/00—Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
- B65D1/40—Details of walls
- B65D1/42—Reinforcing or strengthening parts or members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D1/00—Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
- B65D1/02—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
- B65D1/0223—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by shape
- B65D1/0261—Bottom construction
- B65D1/0276—Bottom construction having a continuous contact surface, e.g. Champagne-type bottom
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D23/00—Details of bottles or jars not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D1/00—Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
- B65D1/02—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D1/00—Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
- B65D1/02—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
- B65D1/0223—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by shape
- B65D1/0261—Bottom construction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D79/00—Kinds or details of packages, not otherwise provided for
- B65D79/005—Packages having deformable parts for indicating or neutralizing internal pressure-variations by other means than venting
- B65D79/008—Packages having deformable parts for indicating or neutralizing internal pressure-variations by other means than venting the deformable part being located in a rigid or semi-rigid container, e.g. in bottles or jars
- B65D79/0081—Packages having deformable parts for indicating or neutralizing internal pressure-variations by other means than venting the deformable part being located in a rigid or semi-rigid container, e.g. in bottles or jars in the bottom part thereof
Definitions
- the present invention relates to a bottle.
- This application includes Japanese Patent Application No. 2010-239946 filed in Japan on October 26, 2010, Japanese Patent Application No. 2010-240944 filed in Japan on October 27, 2010, and October 27, 2010. Claims priority based on Japanese Patent Application No. 2010-240943 filed in Japan, the contents of which are incorporated herein by reference.
- the bottom wall portion of the bottom portion is a grounding portion located at the outer peripheral edge portion, and A rising peripheral wall portion extending from the inner side in the bottle radial direction to the grounding portion and extending upward; an annular movable wall portion protruding from the upper end portion of the rising peripheral wall portion toward the inner side in the bottle radial direction; and the movable wall portion A depressed peripheral wall portion extending upward from the inner end portion in the bottle radial direction, and the movable wall portion rotates around the connecting portion with the rising peripheral wall portion so as to move the depressed peripheral wall portion upward. It is known that the reduced pressure in the bottle is absorbed by moving.
- the above-described conventional bottle has variations such as thickness (thickness) and rigidity in the bottom wall portion. Therefore, in the conventional bottle, when the pressure in the bottle is reduced, the amount of displacement of the movable wall portion and the depressed peripheral wall portion toward the inside of the bottle differs depending on the position along the circumferential direction of the bottle. There may be a problem that the absorption performance cannot be obtained stably. Moreover, the conventional bottle has room for improvement about improving the decompression absorption performance in a bottle.
- the present invention has been made in view of the above-described circumstances, and an object thereof is to provide a bottle that can improve the vacuum absorption performance in the bottle and stably obtain sufficient vacuum absorption performance in the bottle. It is to be.
- the bottle of the present invention is a bottle formed of a synthetic resin material into a bottomed cylindrical shape by blow molding, and the bottom wall portion of the bottom portion is a grounding portion located at the outer peripheral edge portion.
- a rising peripheral wall portion that extends from the inside in the bottle radial direction and extends upward to the grounding portion, an annular movable wall portion that protrudes inward in the bottle radial direction from the upper end portion of the rising peripheral wall portion, and the movable A depressed peripheral wall portion extending upward from an inner end portion of the bottle in the radial direction of the bottle, and the movable wall portion is formed with the rising peripheral wall portion so as to move the depressed peripheral wall portion upward. It is arrange
- the depressed peripheral wall portion is formed in multiple stages, the depressed peripheral wall portion is formed by greatly stretching the synthetic resin material during blow molding of the bottle. Therefore, it is possible to reduce the thickness of the depressed peripheral wall portion, and it is possible to easily move the depressed peripheral wall portion upward when the inside of the bottle is decompressed. As a result, the vacuum absorption performance in the bottle can be improved. Further, as described above, since the depressed peripheral wall portion is formed by greatly stretching the synthetic resin material at the time of blow molding, it becomes possible to increase the degree of orientation crystallization in the depressed peripheral wall portion, and in a heated state. When a certain content is filled, deformation of the depressed peripheral wall portion can be suppressed.
- the bottom wall portion includes a closing wall portion that closes an upper end opening of the depressed peripheral wall portion, and the depressed peripheral wall portion gradually increases from the inner end portion in the bottle radial direction of the movable wall portion toward the upper side.
- the tube portion may be formed in a curved surface shape that protrudes downward.
- the upper tube portion is formed in a curved surface protruding downward, which is the direction in which the synthetic resin material is stretched during blow molding, the fluidity of the synthetic resin material during blow molding can be improved. . Therefore, the synthetic resin material can be smoothly flowed with little resistance, and the moldability of the bottle can be further improved.
- the annular width of the movable wall portion along the bottle radial direction is in a range of 20% to 40% of the ground contact diameter in the ground contact portion.
- the depressed peripheral wall portion moves upward by the rotation of the movable wall portion, so that the decompression can be absorbed.
- the annular width of the movable wall portion is formed within the range of 20% to 40% of the ground contact diameter, the movable wall portion can be flexibly deformed while following the internal pressure change in the bottle with high sensitivity. As a result, the vacuum absorption in the bottle can be stably performed.
- the movable wall portion can be easily rotated downward when filling the contents, the volume in the bottle at the time of filling can be increased, and the reduced pressure absorption capacity in the bottle immediately after filling can be increased. As a result, the vacuum absorption performance in the bottle can be improved.
- a plurality of overhanging portions extending inward in the bottle radial direction are formed on the depressed peripheral wall portion so as to be continuous in the bottle circumferential direction, so that the cross-sectional shape thereof is adjacent to the bottle circumferential direction. It is preferable that a polygonal rectangular tube portion having a portion between the protruding portions as a corner portion and a protruding portion as a side portion is formed.
- the bottle portion and the bottle forming the corner portion of the rectangular tube portion among the connecting portions of the movable wall portion and the depressed peripheral wall portion when the pressure in the bottle is reduced. Stress tends to concentrate on the corresponding portions having the same position along the circumferential direction. Therefore, even if the wall thickness and rigidity of the movable wall portion and the depressed peripheral wall portion are different at each position along the bottle circumferential direction, the movable portion can be moved by starting from the corresponding portion in the connecting portion at the time of decompression in the bottle. It becomes possible to easily displace the wall portion and the depressed peripheral wall portion toward the inside of the bottle over the entire periphery. As a result, the vacuum absorption performance in the bottle can be exhibited stably.
- the space portion and the overhang portion are each formed in a curved shape protruding toward the inside in the bottle radial direction, and the curvature radius of the space portion is the tension It may be larger than the radius of curvature of the protruding portion.
- the radius of curvature of the intermediate portion is larger than the radius of curvature of the overhanging portion in the longitudinal sectional view of the rectangular tube portion. Therefore, it is possible to suppress the stress generated in the portion between the corner portions of the rectangular tube portion, and it is possible to prevent the strength of the bottom wall portion from being lowered due to the formation of the rectangular tube portion on the depressed peripheral wall portion.
- cross-sectional view shape of the rectangular tube portion may be gradually changed from a polygonal shape to a circular shape as it goes from below to above.
- the cross-sectional shape of the rectangular tube portion is gradually deformed from a polygonal shape to a circular shape as it goes from below to above. Therefore, it is possible to suppress an increase in the stress concentration location due to the formation of the rectangular tube portion on the depressed peripheral wall portion, and it is possible to reliably prevent the strength of the bottom wall portion from being lowered.
- the diameter of the depressed peripheral wall portion may be gradually increased from the upper side to the lower side.
- the diameter of the depressed peripheral wall portion is gradually increased from the upper side toward the lower side. Therefore, when the pressure in the bottle is reduced, it becomes easy to apply a force to pull up the depressed peripheral wall portion toward the inside of the bottle, and the movable wall portion and the depressed peripheral wall portion can be reliably displaced toward the inside of the bottle. Furthermore, when the bottle is formed by blow molding, the moldability of the bottle can be improved.
- the bottle according to the present invention it is possible to stabilize the reduced pressure absorption action in the bottle and obtain a bottle having excellent reduced pressure absorption performance.
- FIG. 3 is a cross-sectional view of the bottle shown in FIG. 2 taken along the line AA.
- FIG. 4 is a cross-sectional view taken along the line BB of the bottle shown in FIG. 3.
- FIG. 6 is a cross-sectional view taken along line CC of the bottle shown in FIG. 5. It is the figure which analyzed the test result of the bottle which concerns on this invention, Comprising: It is a related figure of decompression strength and decompression absorption capacity.
- the bottle 1 includes a mouth portion 11, a shoulder portion 12, a trunk portion 13 and a bottom portion 14.
- the mouth part 11, the shoulder part 12, the body part 13 and the bottom part 14 have a schematic configuration in which their respective central axes are arranged on a common axis and are arranged in this order.
- the mouth side is the upper side and the bottom 14 side is the lower side along the bottle axis O direction.
- the direction orthogonal to the bottle axis O is defined as the bottle radial direction.
- the direction of circling around the bottle axis O is the bottle circumferential direction.
- the bottle 1 is formed by blow-molding a preform formed into a bottomed cylindrical shape by injection molding. Moreover, the bottle 1 is integrally formed with the synthetic resin material.
- the mouth portion 11 is formed with a male screw portion 11a to which a cap (not shown) is screwed. Further, each of the mouth part 11, the shoulder part 12, the body part 13, and the bottom part 14 has a circular shape in a cross-sectional view orthogonal to the bottle axis O.
- a first annular groove 16 is continuously formed over the entire circumference at the connecting portion between the shoulder portion 12 and the body portion 13.
- drum 13 is formed in a cylindrical shape, and between both ends of the bottle axis
- a plurality of second annular grooves 15 are continuously formed in the body portion 13 over the entire circumference at intervals in the bottle axis O direction. In the illustrated example, four second annular grooves 15 are formed at equal intervals in the bottle axis O direction.
- a third annular groove 20 is continuously formed over the entire circumference at the connection portion between the body portion 13 and the bottom portion 14.
- the bottom portion 14 includes a heel portion 17 whose upper end opening is connected to the lower end opening portion of the body portion 13, and a bottom wall portion that closes the lower end opening portion of the heel portion 17 and whose outer peripheral edge portion is a grounding portion 18. 19 is formed in a cup shape.
- the heel portion 17 connects a heel lower end portion 27 continuous with the ground contact portion 18 from the outside in the bottle radial direction, an upper heel portion 28 continuous with the trunk portion 13 from below, and the heel lower end portion 27 and the upper heel portion 28. And a connecting portion 29.
- the heel lower end portion 27 is formed to have a smaller diameter than the upper heel portion 28 connected to the heel lower end portion 27 from above, and a connecting portion 29 between the heel lower end portion 27 and the upper heel portion 28 gradually increases from the upper side to the lower side. Reduced diameter.
- the upper heel portion 28 is the maximum outer diameter portion of the bottle 1 together with both end portions of the body portion 13 in the bottle axis O direction, and the upper heel portion 28 has substantially the same depth as the third annular groove 20.
- a fourth annular groove 31 is formed continuously over the entire circumference.
- the bottom wall portion 19 is connected to the ground contact portion 18 from the inside in the bottle radial direction and extends upward, and the upper end portion of the rising peripheral wall portion 21 extends in the bottle radial direction.
- An annular movable wall portion 22 projecting inward, a depressed peripheral wall portion 23 extending upward from an inner end portion of the movable wall portion 22 in the radial direction of the bottle, and an upper end opening portion of the depressed peripheral wall portion 23 are closed.
- the grounding portion 18 is a substantially annular portion, and is in line contact with a grounding surface (not shown) at a grounding diameter D2.
- the grounding diameter D2 is an average diameter passing through the central portion of the annular grounding surface in the bottle radial direction.
- the annular width D1 along the bottle radial direction of the movable wall portion 22 (that is, at the connection portion between the curved surface portion 25 connected to the rising peripheral wall portion 21 and the depressed peripheral wall portion 23 along the bottle radial direction).
- the distance between the curved surface portion 26 and a later-described curved surface portion 26 is in a range of 20% to 40% of the ground contact diameter D2 in the ground contact portion 18.
- the rising peripheral wall portion 21 is gradually reduced in diameter from the bottom to the top.
- the movable wall portion 22 is formed in a curved shape protruding downward, and gradually extends downward from the outside in the bottle radial direction toward the inside.
- the movable wall portion 22 and the rising peripheral wall portion 21 are connected via a curved surface portion 25 that protrudes upward.
- the movable wall portion 22 is rotatable about a curved surface portion (connection portion with the rising peripheral wall portion 21) 25 so as to move the depressed peripheral wall portion 23 upward.
- the depressed peripheral wall portion 23 is disposed coaxially with the bottle shaft O, and a closed wall portion 24 disposed coaxially with the bottle shaft O is connected to an upper end portion thereof.
- the depressed peripheral wall portion 23 gradually increases in diameter from the upper side toward the lower side and is formed in multiple stages.
- the recessed peripheral wall portion 23 gradually increases from the inner end portion of the movable wall portion 22 in the bottle radial direction toward the upper side, gradually decreases in diameter from the lower cylindrical portion 23a, and gradually decreases from the outer peripheral edge portion of the blocking wall portion 24 toward the lower side,
- the upper cylinder part 23b formed in the shape of a curved surface projecting downward and projecting downward is provided, and a step part 23c for connecting both the cylinder parts 23a and 23b, and is formed in a two-stage cylinder shape. ing.
- the lower cylinder part 23a is connected to the inner end part of the movable wall part 22 in the bottle radial direction via a curved surface part 26 protruding downward.
- the curved surface part 26 protrudes toward diagonally downward facing the inner side in the bottle radial direction.
- the lower cylinder part 23a is formed in the cross-sectional view circular shape.
- the step portion 23c is formed in a concave curved surface that is recessed toward the outside in the bottle radial direction.
- the annular step portion 23 c is positioned so as to be the same as or above the upper end portion of the rising peripheral wall portion 21.
- the upper tube portion 23b is formed with an overhang portion 23d that protrudes toward the inside in the bottle radial direction.
- the overhang portion 23d is formed over substantially the entire length in the bottle axis O direction excluding the upper end portion of the upper tube portion 23b, and a plurality of the overhang portions 23d are formed in the bottle circumferential direction.
- three overhang portions 23d adjacent to each other in the bottle circumferential direction in the upper tube portion 23b are arranged at intervals in the bottle circumferential direction.
- the cross-sectional view shape of the upper cylindrical portion 23b is deformed from a polygonal shape (substantially a regular triangular shape in the illustrated example) to a circular shape as it extends from the lower side by forming the overhanging portion 23d.
- the cross-sectional view shape in the upper end part of the upper cylinder part 23b is circular.
- the overhang portion 23d is a polygonal side portion, and an intermediate portion 23e located between the overhang portions 23d adjacent in the bottle circumferential direction. Is a corner of a polygonal shape.
- the polygonal shape is a substantially equilateral triangle is described as an example, but the present invention is not limited to this case.
- the overhang portion 23d and the intermediate portion 23e are each formed in a curved surface shape projecting outward in the radial direction.
- projection part 23d is larger than the curvature radius in the cross-sectional view shape of the said part 23e.
- the projecting portion 23d and the intermediate portion 23e are each formed in a curved shape protruding toward the inside in the radial direction.
- the curvature radius in the longitudinal cross-sectional view shape of the projecting portion 23d is smaller than the curvature radius in the longitudinal cross-sectional view shape of the intermediate portion 23e.
- the depressed peripheral wall portion 23 is formed with a polygonal cylindrical portion 23 f having a protruding portion 23 d on the side portion.
- the rectangular tube portion 23 f is formed in the upper tube portion 23 b of the depressed peripheral wall portion 23.
- the rectangular tube portion 23f is formed over substantially the entire length of the upper tube portion 23b in the bottle axis O direction excluding its upper end portion.
- the cross-sectional view shape of the square cylinder part 23f is a substantially equilateral triangle shape.
- the intermediate portion 23e and the overhang portion 23d are each formed in a curved shape protruding toward the inner side in the bottle radial direction, as shown in FIG. 3, and the intermediate portion 23e. Is larger than the curvature radius R2 of the overhang portion 23d.
- the intermediate portion 23e and the overhang portion 23d are each curved in a protruding shape toward the outside in the bottle radial direction, as shown in FIG.
- the radius of curvature R3 of the intermediate portion 23e is smaller than the radius of curvature R4 of the protruding portion 23d, and the peripheral length of the intermediate portion 23e is shorter than the peripheral length of the protruding portion 23d.
- the cross-sectional view shape of the rectangular tube portion 23f is gradually deformed from a polygonal shape to a circular shape as it goes from below to above.
- the upper end part of the square cylinder part 23f formed in the cross-sectional view circular shape is connected to the outer periphery of the top wall 24. As shown in FIG.
- the movable wall portion 22 rotates upward about the curved surface portion 25 of the bottom wall portion 19, so that the movable wall portion 22 becomes a depressed peripheral wall portion. Move 23 to lift upwards. That is, by actively deforming the bottom wall portion 19 of the bottle 1 during decompression, it is possible to suppress the deformation of the body portion 13 and the like and to absorb changes in the internal pressure (decompression) of the bottle 1. Moreover, since the 2nd annular groove part 15 is formed in the trunk
- the second annular groove 15 is a groove portion having a depth of 2 mm or more, it is possible to ensure the rigidity of the body portion 13 against the lateral load while ensuring the stretchability of the body portion 13. Therefore, unauthorized deformation of the body portion 13 due to bending or the like can be prevented.
- the depressed peripheral wall portion 23 gradually increases in diameter and is formed in multiple stages from the upper side toward the lower side, the surface area of the depressed peripheral wall portion 23 can be increased. Therefore, the depressed peripheral wall portion 23 is formed by greatly stretching the synthetic resin material (preform) when the bottle 1 is blow-molded.
- the depressed peripheral wall portion 23 is formed by greatly stretching the synthetic resin material at the time of blow molding, it is possible to reduce the thickness of the depressed peripheral wall portion 23. Therefore, when the inside of the bottle 1 is depressurized, the depressed peripheral wall portion 23 can be easily moved upward. As a result, the vacuum absorption performance in the bottle 1 can be improved.
- the depressed peripheral wall portion 23 is formed by greatly stretching the synthetic resin material at the time of blow molding, the degree of orientation crystallization in the depressed peripheral wall portion 23 can be increased. Therefore, when the content in the heated state is filled, it is possible to prevent the depressed peripheral wall portion from being deformed.
- the upper cylinder portion 23b is formed in a curved surface protruding downward, which is the direction in which the synthetic resin material is stretched during blow molding, the fluidity of the synthetic resin material during blow molding is improved, and the synthetic resin The material can flow smoothly with little resistance. As a result, the moldability of the bottle 1 can be further improved.
- the annular width D1 of the movable wall portion 22 is formed within the range of 20% to 40% of the ground contact diameter D2, the movable wall portion 22 can be easily rotated and the amount of rotation can be increased. easy. Therefore, the movable wall portion 22 can be flexibly deformed while following the internal pressure change in the bottle 1 with high sensitivity, and the reduced pressure absorption in the bottle 1 can be stably performed.
- the movable wall portion 22 can be easily rotated downward when filling the contents, the volume in the bottle 1 at the time of filling can be increased, and the reduced pressure absorption capacity in the bottle 1 immediately after filling can be increased. Therefore, the reduced pressure absorption performance in the bottle 1 can be improved.
- the rectangular cylinder part 23f is formed in the depression surrounding wall part 23, at the time of decompression in the bottle 1, it forms the corner
- the stress is easily concentrated on the corresponding portion where the position along the circumferential direction of the bottle 23e and the bottle circumferential direction is the same. Therefore, even if the wall thickness and rigidity of the movable wall portion 22 and the depressed peripheral wall portion 23 are different at each position along the bottle circumferential direction, the corresponding portion in the connecting portion is the starting point when the bottle 1 is decompressed.
- the movable wall portion 22 and the depressed peripheral wall portion 23 can be easily displaced toward the inside of the bottle 1 over the entire circumference. As a result, the reduced pressure absorption performance in the bottle 1 can be exhibited stably.
- the curvature radius R1 of the intermediate portion 23e is larger than the curvature radius R2 of the overhang portion 23d in the longitudinal sectional view of the rectangular cylindrical portion 23f, it occurs in the intermediate portion 23e forming the corner portion of the rectangular cylindrical portion 23f. Stress can be suppressed. As a result, it is possible to prevent the strength of the bottom wall portion 19 from being reduced due to the formation of the rectangular tube portion 23f in the depressed peripheral wall portion 23.
- the cross-sectional view shape of the rectangular tube portion 23f is gradually deformed from a polygonal shape to a circular shape as it goes from the lower side to the upper side, the stress concentration location due to the formation of the rectangular tube portion 23f on the depressed peripheral wall portion 23 It is possible to suppress the increase in As a result, it is possible to reliably prevent the strength of the bottom wall portion 19 from decreasing.
- the diameter of the depressed peripheral wall portion 23 is gradually increased from the upper side toward the lower side, it becomes easy to apply a force to pull up the depressed peripheral wall portion 23 toward the inside of the bottle 1 when the bottle 1 is decompressed. As a result, the movable wall portion 22 and the depressed peripheral wall portion 23 can be reliably displaced toward the inside of the bottle 1. Furthermore, when the bottle 1 is formed by blow molding, the moldability of the bottle can be improved.
- the bottle 40 which concerns on the modification of embodiment of this invention is demonstrated.
- a plurality of ribs 41 are radially arranged around the bottle axis O. That is, the ribs 41 are arranged at equal intervals along the circumferential direction of the bottle. Further, the rib 41 is formed in a wave shape in a longitudinal sectional view along the bottle radial direction.
- the rib 41 is configured by a plurality of concave portions 41a that are recessed upward on a curved surface intermittently and linearly extend along the bottle radial direction.
- Each recess 41a is formed in the same shape and size. Moreover, each recessed part 41a is arrange
- the bottle 40 has an uneven portion 42 formed on the rising peripheral wall portion 21 over the entire circumference.
- the concavo-convex portion 42 is formed by arranging a plurality of protrusions 42a formed in a curved shape protruding toward the inside in the bottle radial direction at intervals in the bottle circumferential direction.
- the movable wall portion 22 rotates upwardly around the curved surface portion 25 of the bottom wall portion 19, so that the movable wall portion 22 becomes a depressed peripheral wall portion.
- the change in the internal pressure of the bottle 40 can be further absorbed by utilizing the deformation of the body portion 13.
- the reduced pressure absorption performance in the bottle 40 can be further improved.
- the second annular groove 15 is a groove portion having a depth of 2 mm or more, it is possible to ensure the rigidity of the body portion 13 against the lateral load while ensuring the stretchability of the body portion 13. Therefore, unauthorized deformation of the body portion 13 due to bending or the like can be prevented.
- the surface area of the movable wall portion 22 can be increased and the pressure receiving area can be increased. Therefore, the movable wall portion 22 can be deformed in response to a change in the internal pressure of the bottle 40 promptly.
- the uneven portion 42 is formed on the rising peripheral wall portion 21, for example, light incident on the rising peripheral wall portion 21 is irregularly reflected by the uneven portion 42, or the contents in the bottle 40 are also in the uneven portion 42. When the viewer sees the bottom portion 14 of the bottle 40 filled with the contents, the discomfort felt by the viewer can be reduced.
- the test (analysis) was performed by changing the ratio of the annular width D1 of the movable wall portion 22 to the ground contact diameter D2 in three stages.
- the change of the ratio was performed by changing the rising peripheral wall portion 21 in the bottle radial direction without changing the shape of the depressed peripheral wall portion 23. That is, when the annular width D1 is 18.5% of the ground contact diameter D2 (A line in the figure), and when the annular width D1 is 21.5% of the ground contact diameter D (B line in the figure), the annular width
- D1 was 24.0% of the ground contact diameter D (C line in the figure).
- FIG. 7 in any case, it was confirmed that the reduced pressure absorption capacity increased as the reduced pressure intensity increased. This is considered because the whole bottom wall part 19 moved upward by the pressure reduction in the bottle 40.
- the bottle according to the present invention is particularly preferably used for a bottle having an internal capacity of 1 liter or less (the contact diameter D2 is about 80 mm at the maximum).
- the contact diameter D2 is about 80 mm at the maximum.
- the upper limit value of the annular width D1 of the movable wall portion 22 is preferably 40% or less of the ground contact diameter D2.
- the rising peripheral wall 21 may be appropriately changed, for example, extending in parallel along the bottle axis O direction.
- the movable wall portion 22 may be appropriately changed, for example, by projecting in parallel along the bottle radial direction, or by inclining upward.
- the movable wall portion 22 may be appropriately changed, for example, formed in a planar shape or a concave curved shape that is recessed upward.
- a two-stage cylindrical body is shown as the depressed peripheral wall portion 23, a cylindrical body having three or more stages may be used.
- the upper cylinder portion 23b is formed in a curved surface protruding downward, but the present invention is not limited to this.
- the overhang portions 23d adjacent to each other in the bottle circumferential direction are arranged at intervals in the bottle circumferential direction.
- the present invention is not limited to this.
- the overhang portions 23d may be arranged without being spaced apart in the bottle circumferential direction and directly connected to each other.
- positioned among the upper cylinder parts 23b may be circular, and the cross-sectional view shape of the upper cylinder part 23b is a bottle axis
- the cross-sectional view shape orthogonal to the bottle axis O of each of the shoulder portion 12, the body portion 13 and the bottom portion 14 is a circular shape. May be.
- the number and arrangement positions of the overhang portions 23d may be appropriately changed.
- the rectangular cylinder part 23f may be formed in the lower cylinder part 23a, or the lower end of the rectangular cylinder part 23f may be positioned at the lower end of the lower cylinder part 23a.
- the synthetic resin material forming the bottle 1 may be appropriately changed, for example, polyethylene terephthalate, polyethylene naphthalate, amorphous polyester, or a blend material thereof.
- the bottles 1 and 40 are not limited to a single layer structure, and may be a laminated structure having an intermediate layer. Examples of the intermediate layer include a layer made of a resin material having a gas barrier property, a layer made of a recycled material, or a layer made of a resin material having an oxygen absorption property.
- the bottle according to the present invention can stabilize the vacuum absorption in the bottle and improve the vacuum absorption performance in the bottle.
Abstract
Description
また前述のように、ブロー成形時に合成樹脂材料が大きく延伸させられることで陥没周壁部が形成されるので、陥没周壁部における配向結晶化の程度を高めることが可能になり、加熱された状態にある内容物が充填されたときに、陥没周壁部が変形することを抑制できる。
さらに、ボトルをブロー成形により形成する場合には、ボトルの成形性を向上させることもできる。
図1から図3に示されるように、本実施形態に係るボトル1は、口部11、肩部12、胴部13および底部14を備える。口部11、肩部12、胴部13および底部14は、それぞれの中心軸線を共通軸上に位置させた状態で、この順に連設された概略構成となっている。
なお、ボトル1は、射出成形により有底筒状に形成されたプリフォームが、ブロー成形されて形成されている。また、ボトル1は、合成樹脂材料で一体に形成されている。また、口部11には、図示されないキャップが螺着される雄ねじ部11aが形成されている。さらに、口部11、肩部12、胴部13および底部14はそれぞれ、ボトル軸Oに直交する横断面視形状が円形状となっている。
胴部13は筒状に形成され、ボトル軸O方向の両端部同士の間は、これら両端部より小径に形成されている。胴部13には、ボトル軸O方向に間隔をあけて、複数の第2環状凹溝15が全周に亘って連続して形成されている。図示された例においては、ボトル軸O方向に等間隔を開けて第2環状凹溝15が4つ形成されている。
底部14は、上端開口部が胴部13の下端開口部に接続されたヒール部17と、ヒール部17の下端開口部を閉塞し、かつその外周縁部が接地部18とされた底壁部19と、を備えるカップ状に形成されている。
陥没周壁部23は、可動壁部22のボトル径方向の内端部から上方に向かうに従い漸次、縮径された下筒部23aと、閉塞壁部24の外周縁部から下方に向かうに従い漸次、拡径されるとともに下方に向けて突の曲面状に形成された上筒部23bと、これら両筒部23a、23bを連結する段部23cと、を備えており、2段筒状に形成されている。
下筒部23aは、可動壁部22のボトル径方向の内端部に、下方に向けて突の曲面部26を介して連結されている。なお、曲面部26は、ボトル径方向の内側を向く斜め下方に向けて突出している。また下筒部23aは、横断面視円形状に形成されている。
段部23cは、ボトル径方向の外側に向けて窪む凹曲面状に形成されている。環状段部23cは、立ち上がり周壁部21の上端部と同じ程度、あるいは上方となるように位置している。
図示の例では、角形筒部23fは、陥没周壁部23の上筒部23bに形成されている。角形筒部23fは、上筒部23bのうち、その上端部を除くボトル軸O方向のほぼ全長にわたって形成されている。また、角形筒部23fの横断面視形状は略正三角形状となっている。
角形筒部23fのうち上端部を除く部分では、その横断面視において、間部分23eおよび張出部23dがそれぞれ、図4に示されるように、ボトル径方向の外側に向けて突の曲面状に形成されるとともに、間部分23eの曲率半径R3は、張出部23dの曲率半径R4より小さく、かつ間部分23eの周長は、張出部23dの周長より短くなっている。
さらに、角形筒部23fの横断面視形状は、下方から上方に向かうに従い漸次、多角形状から円形状に変形している。そして、横断面視円形状に形成された角形筒部23fの上端部が頂壁24の外周縁に接続されている。
また、胴部13には、複数の第2環状溝部15が形成されているので、胴部13がボトル軸O方向に向かって収縮変形し易い。したがって、底壁部19の変形による減圧吸収に加えて、胴部13の変形を利用してボトル1の内圧変化をさらに吸収することができる。その結果、ボトル1内の減圧吸収性能を更に向上することができる。
したがって、可動壁部22および陥没周壁部23における肉厚や剛性等が、ボトル周方向に沿う位置ごとで異なっていても、ボトル1内の減圧時に、前記連結部分における対応部分を起点とすることで、可動壁部22および陥没周壁部23を全周にわたってボトル1の内側に向けて変位させ易くすることが可能になる。その結果、ボトル1内の減圧吸収性能を安定して発揮させることができる。
さらに、角形筒部23fの横断面視形状が、下方から上方に向かうに従い漸次、多角形状から円形状に変形しているので、陥没周壁部23に角形筒部23fを形成したことによる応力集中箇所の増大を抑えることが可能になる。その結果、底壁部19の強度の低下を確実に防ぐことができる。
さらに、ボトル1をブロー成形により形成する場合には、ボトルの成形性を向上させることもできる。
以下、図5および図6を参照し、本発明の実施形態の変形例に係るボトル40を説明する。ボトル40の可動壁部22には、複数のリブ41がボトル軸Oを中心に放射状に配設されている。即ち、各リブ41はボトルの周方向に沿って等間隔に配設されている。また、リブ41は、ボトル径方向に沿う縦断面視形状が波形状に形成されている。
なお、図示の例では、リブ41は上方に向けて曲面上に窪んだ複数の凹部41aがボトル径方向に沿って断続的に、且つ直線状に延在することで構成されている。
なお、各リブ41において、複数の凹部41aのうち、最もボトル径方向の外側に位置する凹部41aが曲面部25にボトル径方向の内側から近接している。また、最もボトル径方向の内側に位置する凹部41aが陥没周壁部23にボトル径方向の外側から近接している。
また、ボトル40には、立ち上がり周壁部21に凹凸部42が全周に亘って形成されている。凹凸部42は、ボトル径方向の内側に向けて突の曲面状に形成された複数の突部42aが、ボトル周方向に間隔をあけて配設されることで形成されている。
また、胴部13には、複数の第2環状溝部15が形成されているので、該胴部13がボトル軸O方向に向かって収縮変形し易い。そのため、底壁部19の変形による減圧吸収に加え、胴部13の変形を利用してボトル40の内圧変化をさらに吸収することができる。その結果、ボトル40内の減圧吸収性能を更に向上することができる。
次に、接地径D2に対する可動壁部22の環状幅D1の比率を変化させ、それぞれにおいて減圧強度と減圧吸収容量との関係がどのように変化するかを試験(解析)した実施例について説明する。この解析結果を図7に示す。
なお、本試験は、可動壁部22に複数のリブ41が形成された図5及び図6に示すボトル40を用いて試験を行ったものであり、複数のリブ41を具備しない図1から図4に示すボトル1の参考となる試験である。
図7に示すように、いずれの場合であっても、減圧強度の増加に伴って減圧吸収容量が増加することが確認できた。これは、ボトル40内の減圧によって底壁部19全体が上方に移動したためと考えられる。
これに対して、環状幅D1を接地径D2の18.5%にした場合(図中A線)には、上述した可動壁部22の反転現象が生じず、底壁部19全体が上方に移動したことによる減圧吸収容量の増加しか確認することができなかった。
また、環状幅D1を接地径D2の21.5%にした場合(図中B線)には、24.0%にした場合ほどではないが、若干の可動壁部22の反転現象に起因する減圧吸収容量の増加を確認することができた。
また、可動壁部22は、例えばボトル径方向に沿って平行に突出させたり、上方に傾斜させたり等、適宜変更してもよい。さらに、可動壁部22は、例えば平面状若しくは上方に向けて窪む凹曲面状に形成する等、適宜変更してもよい。
また、陥没周壁部23として2段筒状体を示したが、3段以上の筒状体としてもよい。
さらに、前述した実施形態では、ボトル周方向に隣り合う張出部23d同士が、ボトル周方向に間隔をあけて配置されているものとしたが、これに限らない。例えば、張出部23d同士が、ボトル周方向に間隔をあけず配置され、互いに直接連結されていても良い。この場合、上筒部23bのうち、張出部23dが配設された部分における横断面視形状が円形状となっていても良く、上筒部23bの横断面視形状が、ボトル軸O方向の全長にわたって円形状となっていても良い。また張出部23dはなくても良い。
さらに、角形筒部23fは、下筒部23aに形成してもよいし、角形筒部23fの下端を下筒部23aの下端に位置させてもよい。
D1 可動壁部の環状幅
D2 接地径
1、40 ボトル
14 底部
18 接地部
19 底壁部
21 立ち上がり周壁部
22 可動壁部
23 陥没周壁部
23a 下筒部
23b 上筒部
23c 段部
23d 張出部
23e 間部分
23f 角形筒部
24 閉塞壁部(円板状の頂壁)
25 曲面部(立ち上がり周壁部との接続部分)
Claims (7)
- ブロー成形により合成樹脂材料で有底筒状に形成されたボトルであって、
底部の底壁部は、
外周縁部に位置する接地部と、
前記接地部にボトル径方向の内側から連なり上方に向けて延びる立ち上がり周壁部と、
前記立ち上がり周壁部の上端部からボトル径方向の内側に向けて突出する環状の可動壁部と、
前記可動壁部のボトル径方向の内端部から上方に向けて延びる陥没周壁部と、を備え、
前記可動壁部は、前記陥没周壁部を上方に向けて移動させるように、前記立ち上がり周壁部との接続部分を中心に回動自在に配設され、前記陥没周壁部は多段に形成されている。 - 請求項1に記載のボトルであって、
前記底壁部は、前記陥没周壁部の上端開口部を閉塞する閉塞壁部を備え、
前記陥没周壁部は、前記可動壁部のボトル径方向の内端部から上方に向かうに従い漸次、縮径された下筒部と、前記閉塞壁部の外周縁部から下方に向かうに従い漸次、拡径された上筒部と、これらの両筒部を連結する段部と、を備え、
前記上筒部は、下方に向けて突の曲面状に形成されている。 - 請求項1または2に記載のボトルであって、
前記可動壁部のボトル径方向に沿った環状幅は、前記接地部における接地径の20%~40%の範囲内とされている。 - 請求項1から3のいずれか1項に記載のボトルであって、
前記陥没周壁部に、ボトル径方向の内側に張り出した張出部が、ボトル周方向に複数連ねられて形成されることにより、その横断面視形状が、ボトル周方向で隣り合う前記張出部同士の間の間部分を角部とし、かつ前記張出部を辺部とする多角形状の角形筒部が形成されている。 - 請求項4に記載のボトルであって、前記角形筒部の縦断面視において、前記間部分および張出部はそれぞれ、ボトル径方向の内側に向けて突の曲面状に形成されるとともに、前記間部分の曲率半径が、前記張出部の曲率半径より大きくなっている。
- 請求項4または5に記載のボトルであって、前記角形筒部の横断面視形状は、下方から上方に向かうに従い漸次、多角形状から円形状に変形している。
- 請求項1から6のいずれか1項に記載のボトルであって、前記陥没周壁部は、上方から下方に向かうに従い漸次拡径されている。
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CN103180213B (zh) | 2015-02-11 |
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AU2011321582B2 (en) | 2016-03-03 |
EP2634106A1 (en) | 2013-09-04 |
TW201233594A (en) | 2012-08-16 |
EP2634106A4 (en) | 2017-01-11 |
CA2815782C (en) | 2019-01-08 |
KR101826117B1 (ko) | 2018-02-06 |
AU2011321582A1 (en) | 2013-05-23 |
CN103180213A (zh) | 2013-06-26 |
CA2815782A1 (en) | 2012-05-03 |
KR20140125281A (ko) | 2014-10-28 |
EP2634106B1 (en) | 2020-01-22 |
US20130220968A1 (en) | 2013-08-29 |
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