WO2012053628A1 - 負荷感知変速装置及び負荷感知変速装置付巻上機 - Google Patents
負荷感知変速装置及び負荷感知変速装置付巻上機 Download PDFInfo
- Publication number
- WO2012053628A1 WO2012053628A1 PCT/JP2011/074246 JP2011074246W WO2012053628A1 WO 2012053628 A1 WO2012053628 A1 WO 2012053628A1 JP 2011074246 W JP2011074246 W JP 2011074246W WO 2012053628 A1 WO2012053628 A1 WO 2012053628A1
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- Prior art keywords
- rotation
- load
- rotating member
- slider
- speed
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D11/00—Clutches in which the members have interengaging parts
- F16D11/16—Clutches in which the members have interengaging parts with clutching members movable otherwise than only axially
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D3/00—Portable or mobile lifting or hauling appliances
- B66D3/12—Chain or like hand-operated tackles with or without power transmission gearing between operating member and lifting rope, chain or cable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D3/00—Portable or mobile lifting or hauling appliances
- B66D3/12—Chain or like hand-operated tackles with or without power transmission gearing between operating member and lifting rope, chain or cable
- B66D3/16—Chain or like hand-operated tackles with or without power transmission gearing between operating member and lifting rope, chain or cable operated by an endless chain passing over a pulley or a sprocket
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D3/00—Portable or mobile lifting or hauling appliances
- B66D3/18—Power-operated hoists
- B66D3/20—Power-operated hoists with driving motor, e.g. electric motor, and drum or barrel contained in a common housing
- B66D3/22—Power-operated hoists with driving motor, e.g. electric motor, and drum or barrel contained in a common housing with variable-speed gearings between driving motor and drum or barrel
Definitions
- the present invention relates to a load-sensing transmission device that is added to a hoisting machine or the like that lifts a heavy object, thereby changing the speed of raising and lowering the load according to the level of the load and speeding up the work, and the hoisting machine including the load-sensing transmission device It is about.
- a gear mechanism is provided between a handwheel that rotates by operation of a hand chain and a load sheave that lifts and lowers a load chain on which a load is suspended so that a heavy object can be lifted with a small force.
- This gear mechanism in the hoisting machine is a reduction mechanism that decelerates the rotation of the handwheel and transmits it to the load sheave. Therefore, the rotation of the load sheave is always decelerated regardless of whether there is a load, leading to a reduction in work efficiency. .
- the first clutch means for transmitting the rotation from the handwheel as it is
- the second clutch means for transmitting to the speed increasing mechanism
- the transmission plate for engaging and disengaging the first clutch means and the second clutch means
- the transmission plate moves in the axial direction and presses the first clutch and the second clutch to press the respective clutches to switch the speed. Therefore, the resistance at the time of switching is large and the operation feeling is poor. There was a problem.
- the transmission plate and the like are arranged in the axial direction and move in the axial direction, the apparatus becomes larger in the axial direction and is arranged between the handwheel and the brake of the hoisting machine. There was also a problem that only one side was heavy and the balance was poor, and the hoisting machine tilted and it was difficult to operate.
- a load-sensitive type comprising a low-speed rotating member, a high-speed rotating member, and an output rotating member, each provided with a magnetic body, and mechanically engaged after the magnetic body is magnetically engaged.
- a transmission has also been proposed (see Patent Document 2).
- this transmission when the speed is switched, there is an unstable engagement state due to magnetic force, and there is a risk of idling.
- this transmission device uses a large number of complicatedly shaped parts made of a magnetic material, resulting in a problem that the structure is complicated and heavy, and the cost is increased.
- each component since each component is arranged in the axial direction and engaged by moving in the axial direction, the device becomes larger in the axial direction, and the balance becomes worse when attached to the hoisting machine. There was also a problem. In particular, this transmission is disposed between the handwheel of the hoist and the brake, and the balance is extremely poor.
- the problem to be solved by the present invention is to solve the above-mentioned conventional problems, and is small and light, smooth switching of speed and there is no neutral position where the rotational direction is not fixed when the rotational speed is switched, so that safety and reliability are ensured. It is an object to provide a load-sensing transmission device and a hoisting machine equipped with a load-sensing transmission device.
- the load-sensing transmission of the present invention is a load-sensing transmission that inputs an external rotation, switches to a low speed or a high speed according to the level of the load, and outputs the rotation as a low-speed rotation by inputting the external rotation and decelerating it.
- a transmission mechanism that transmits external rotation as it is as a high-speed rotation a load sensing mechanism that senses the level of a load on the rotational output side of the transmission mechanism, and whether the gear is driven by the load sensing mechanism and engages with the transmission mechanism.
- a switching mechanism that switches the output rotation of the speed change mechanism to a low speed state or a high speed state by releasing the engagement with the speed change mechanism is provided.
- the speed change mechanism in the load sensing speed change device includes a central rotation member that inputs relative rotation and is capable of rotating relative to each other, and an inner rotation member and an outer rotation member that change the rotation of the central rotation member, and the switching mechanism.
- the other rotating member and the inner rotating member When one of the outer rotating member and the inner rotating member is restricted in rotation, the other rotating member and the inner rotating member output the rotation in the same rotational direction as the central rotating member and at a lower speed than the central rotating member.
- the rotation restriction of one of the outer rotating member and the inner rotating member is canceled, the other of the outer rotating member and the inner rotating member is rotated in the same rotational direction as the central rotating member and at the same rotational speed as the central rotating member. The rotation is output.
- the switching mechanism includes a rotation restriction switching mechanism that switches between rotation restriction of the outer rotation member or inner rotation member of the speed change mechanism and release of the rotation restriction, the outer rotation member and the inner rotation member when the rotation restriction is released, Any combination of the outer rotating member and the central rotating member, and the inner rotating member and the central rotating member is connected via the load sensing mechanism and switched to a state in which relative rotation is impossible. And a connection switching mechanism that switches to a state in which relative rotation is possible.
- the load sensing mechanism is set with a low-speed switching load when switching from high speed to low speed and a high-speed switching load when switching from low speed to high speed, respectively.
- the upper limit of the load fluctuation range set in advance is maintained until the load exceeds the load, and the load fluctuation is detected when the high speed switching load is sensed and the switching mechanism is switched from the low speed state to the high speed state.
- a holding mechanism that maintains a low speed state until the load drops below the lower limit of the range is provided.
- the load sensing mechanism is provided with a slider for switching the switching mechanism in a state in which the load sensing mechanism is relatively rotatable within a certain range, and one or both of them are driven by the speed change mechanism and are relatively rotated by an external load.
- the slider is moved to the low speed switching position, and the load elastic member is restored by the high speed switching load when switching from the low speed to the high speed, and the pair of plate members rotate in the opposite direction.
- a cam mechanism for moving the slider to a high-speed switching position.
- the load sensing mechanism includes a holding mechanism for holding the position of the slider, and the holding mechanism is provided together with the slider on one of the pair of plate members, and the slider is at a low speed switching position or a high speed switching.
- a locking mechanism that engages and locks the slider when the position is reached, and the other of the pair of plate members, and the cam mechanism enables the slider to move to a low speed switching position or a high speed switching position;
- a lock release mechanism that releases the lock of the lock mechanism and moves the slider to a low-speed switching position or a high-speed switching position when an upper limit or a lower limit of a preset load fluctuation range is exceeded.
- one of the slider and the cam mechanism has an elastic member that contacts the other of the slider and the cam mechanism, and the elastic member causes the slider to move in the radial direction.
- the holding of the slider can be maintained within the preset load fluctuation range.
- the switching mechanism has an inner recess facing the slider and into which the slider is fitted, and the side wall of the inner recess is in contact with the slider more than the other side wall when there is a load. It is greatly inclined.
- the speed change mechanism outputs a low speed rotation in the same rotation direction as the central rotation member from the inner rotation member when the rotation of the outer rotation member is restricted, and rotates at a high speed in the same rotation direction as the central rotation member when the rotation restriction is released.
- the load sensing mechanism includes a pair of plate members that are driven by rotation of the inner rotation member of the transmission mechanism and that rotate relative to each other when an external load is applied to the other, The switching mechanism restricts the rotation of the outer rotating member when the slider moves to the low speed switching position, releases the connection between the inner rotating member and the outer rotating member, and moves the outer rotating member of the outer rotating member when the slider moves to the high speed switching position. The rotation restriction is canceled and the inner rotating member and the outer rotating member are connected via the load sensing mechanism.
- the speed change mechanism outputs a low speed rotation in the same rotation direction as the central rotation member from the inner rotation member when the rotation of the outer rotation member is restricted, and rotates at a high speed in the same rotation direction as the central rotation member when the rotation restriction is released.
- Output One of the load sensing mechanisms is driven by the rotation of the outer rotating member of the transmission mechanism, and the other is connected to or disconnected from the inner rotating member of the transmission mechanism.
- the switching mechanism restricts the rotation of the outer rotating member when the slider moves to the low speed switching position, releases the connection between the inner rotating member and the outer rotating member, and moves the outer rotating member of the outer rotating member when the slider moves to the high speed switching position.
- the rotation restriction is canceled and the inner rotating member and the outer rotating member are connected via the load sensing mechanism.
- the speed change mechanism outputs a low speed rotation in the same rotation direction as the central rotation member from the inner rotation member when the rotation of the outer rotation member is restricted, and rotates at a high speed in the same rotation direction as the central rotation member when the rotation restriction is released.
- Output One of the load sensing mechanisms is driven by the rotation of the outer rotating member of the transmission mechanism, and the other is connected to or disconnected from the central rotating member of the transmission mechanism.
- the switching mechanism restricts the rotation of the outer rotating member when the slider moves to the low speed switching position, releases the connection between the central rotating member and the outer rotating member, and moves the slider of the outer rotating member when the slider moves to the high speed switching position.
- the rotation restriction is released, and the central rotating member and the outer rotating member are connected via the load sensing mechanism.
- the speed change mechanism outputs a low-speed rotation in the same rotation direction as the central rotation member from the outer rotation member when the rotation of the inner rotation member is restricted, and rotates at a high speed in the same rotation direction as the central rotation member when the rotation restriction is released.
- Output One of the load sensing mechanisms is driven by the rotation of the inner rotation member of the speed change mechanism and the other is connected to or disconnected from the center rotation member of the speed change mechanism.
- the switching mechanism restricts the rotation of the inner rotating member when the slider moves to the low speed switching position, releases the connection between the inner rotating member and the central rotating member, and moves the inner rotating member when the slider moves to the high speed switching position. And the inner rotating member and the central rotating member are connected via the load sensing mechanism.
- the speed change mechanism outputs a low-speed rotation in the same rotation direction as the central rotation member from the outer rotation member when the rotation of the inner rotation member is restricted, and rotates at a high speed in the same rotation direction as the central rotation member when the rotation restriction is released.
- Output One of the load sensing mechanisms is driven by the rotation of the inner rotating member of the transmission mechanism and the other is connected to or disconnected from the outer rotating member of the transmission mechanism.
- the switching mechanism restricts the rotation of the inner rotating member when the slider moves to the low speed switching position, releases the connection between the inner rotating member and the outer rotating member, and moves the slider of the inner rotating member when the slider moves to the high speed switching position.
- the rotation restriction is canceled and the inner rotating member and the outer rotating member are connected via the load sensing mechanism.
- the hoisting machine with load sensing transmission of the present invention includes a hand wheel that rotates by operating a hand chain, a load sheave that raises and lowers a load chain that suspends a load, The rotation of the handwheel is transmitted, the transmission is decelerated and transmitted as a low-speed rotation or directly as a high-speed rotation, and the load applied to the load sheave is detected by the output rotation of the transmission mechanism.
- a load sensing mechanism, and a switching mechanism that is driven by the load sensing mechanism and switches the output rotation of the speed change mechanism to a low speed state or a high speed state by engaging with or disengaging the speed change mechanism; It has.
- a reduction gear can be provided between the load sheave and the transmission mechanism.
- Examples of the speed change mechanism of the present invention include a planetary gear mechanism, an inscribed planetary gear mechanism, and a cyclo reduction mechanism.
- the planetary gear mechanism's internal gear ring gear, planetary carrier, and sun gear are the outer, inner, and central rotating members, respectively.
- the outer low speed ring, inner low speed carrier, and the central high speed crank of the inscribed planetary gear mechanism and the cyclo reduction mechanism are each outer.
- the central rotating member is the rotation input side, and the outer rotating member of the planetary gear mechanism, the inscribed planetary gear mechanism, and the inner rotating member of the cyclo reduction mechanism are restricted.
- a low-speed rotation is output in the same rotation direction as the central rotation member, the rotation restriction is released, and a high-speed rotation is output in the same rotation direction as the central rotation member.
- This rotation restriction is achieved by engaging or disengaging the engaging claw and the clutch ring of the switching mechanism by the movement of the slider of the load sensing mechanism in the radial direction.
- the rotation of the inner rotating member is restricted or released.
- the movement of the slider of the load sensing mechanism causes the engagement clawed ring or engagement grooved plate and a part of the slider to engage, and the outer rotation member and the inner rotation member, and the outer rotation member and the center rotation.
- any combination of the member, the inner rotating member, and the central rotating member is connected via a load sensing mechanism to output high-speed rotation integrally with the central rotating member. In this way, it is possible to shift with a very simple structure and to reduce the size and weight without increasing the size in the axial direction.
- the position of the slider is held by the holding mechanism.
- the operation at the time of switching at low speed can be stabilized, and switching at high speed can be performed reliably and smoothly.
- the load sensing mechanism, the speed change mechanism, and the switching mechanism in the load sensing transmission of the present invention can be changed in various ways in connection and engagement, the arrangement in the axial direction can be changed according to the application. Can do.
- the load sensing mechanism and switching mechanism can be placed away from the transmission mechanism from the outside where water and dust are likely to enter, such as on the input / output side of the rotation, and the most suitable configuration according to the application. Can be changed to a device.
- the slider in the load sensing transmission of the present invention is provided with an elastic member that contacts the cam mechanism at the apex portion, and the elastic member applies a force capable of moving in the radial direction to the slider.
- the slider's radial position can be maintained within the preset load fluctuation range, so that the operation at the time of switching is made more stable, preventing the occurrence of a neutral state where the rotational direction is not fixed and without being caught. It can be smooth.
- the elastic member can be provided not on the top of the slider but on the cam mechanism.
- the torque change on the input side due to speed switching is buffered to prevent and stabilize excessive torque fluctuations on the input side, thereby improving the stability and operability of speed switching. Can do.
- the load sensing transmission is arranged between the other end of the pinion shaft to which the handwheel is attached and the load sheave. Can be a good hoisting machine.
- FIG. 1 is a cross-sectional view illustrating a hoisting machine with a load sensing transmission according to a first embodiment of the present invention. It is a disassembled perspective view of the load sensing transmission shown in FIG.
- FIG. 3 is an exploded perspective view of the load sensing mechanism shown in FIG. 2.
- FIG. 1 is a front operation view showing a state in which the plate with the slider, the ring with the engaging claw and the clutch ring shown in FIG. 1 to FIG. It is. It is principal part sectional drawing which shows the cross section of the slider vicinity in FIG. FIG. 1 to FIG. 3 show a plate with a slider, a ring with an engaging claw, and a clutch ring shown in FIG. 1 to FIG.
- FIG. 1 to FIG. 3 shows a state where the plate with the slider, the engagement claw ring and the clutch ring shown in FIG. 1 to FIG.
- FIG. Front action showing a state in which the plate with the slider, the ring with the engaging claw and the clutch ring shown in FIGS. 1 to 3 are seen from the axial direction and the plate with the cam is seen through when the low-speed switching load is applied to switch to the low-speed rotation.
- FIG. It is principal part sectional drawing which shows the cross section of the slider vicinity in FIG. When the load is lighter than the low-speed switching load but the low-speed rotation is maintained, the slider plate, the engagement claw ring and the clutch ring shown in FIGS. FIG.
- FIG. It is sectional drawing which shows the example of a partial change of the winding machine with a load sensing transmission apparatus of Example 1. It is sectional drawing which shows the winding machine with a load sensing transmission apparatus which concerns on Example 2 of this invention. It is a disassembled perspective view of the load sensing transmission shown in FIG. FIG. 16 is an exploded perspective view of the load sensing mechanism shown in FIG. 15. The front view showing a state in which the plate with the engagement claw, the plate with the engagement groove and the clutch ring shown in FIGS.
- FIG. 24 is an operational diagram viewed from the AA direction in FIG. 23 when a high speed rotation is performed without applying a load. It is sectional drawing which shows the example of a partial change of the winding machine with a load sensing transmission shown in FIG.
- FIG. 1 is a sectional view showing a load sensing transmission according to a first embodiment of the present invention
- FIG. 2 is an exploded perspective view of the load sensing transmission
- FIG. 3 is an exploded perspective view of the load sensing mechanism
- FIG. It is a front effect
- Reference numeral 1 denotes a hoisting machine, which is rotatably supported by frames 2 and 3 that are opposed to each other at a predetermined interval, and that loads a load sheave 4 that lifts and lowers a load chain (not shown), and a center hole of the load sheave 4
- a pinion shaft 6 that is rotatably inserted is provided, and a hand wheel 7 that is screwed onto the pinion shaft 6 and rotates by operating a hand chain (not shown).
- the hoisting machine 1 includes a brake receiver 10 that is non-rotatably attached to the pinion shaft 6, a pair of brake linings 10a and 10b that are rotatably mounted on the boss portion, and a brake lining 10a,
- a mechanical brake mechanism is provided that includes a ratchet gear 9 that is engaged with a ratchet claw 8 that is sandwiched between 10 b and attached to the frame 3 to prevent reverse rotation.
- Reference numeral 13 denotes a planetary gear mechanism as a speed change mechanism.
- the planetary gear mechanism 13 is located at the center of the planetary gear mechanism 13 and meshes with the sun gear 14 and a sun gear 14 that is non-rotatably attached to the tip of the pinion shaft 6 as an input shaft for inputting rotation from the hoist 1.
- a plurality of planetary gears 17 and 18 that revolve while rotating around the sun gear 14 with the rotation shaft supported by the pair of planetary carriers 15 and 16, and are arranged on the outer periphery of the planetary gears 17 and 18 and mesh with the planetary gears 17 and 18.
- the sun gear 14 that rotates integrally with the pinion shaft 6 constitutes a central rotating member
- the planetary gears 17 and 18 and the planetary carriers 15 and 16 constitute an inner rotating member
- the internally toothed ring gear 19 constitutes an outer rotating member.
- the sun gear 14 is rotated by the rotation input from the pinion shaft 6, and the planetary gears 17 and 18 revolve while rotating.
- the rotation of the planetary carrier 16 at this time is in the same direction as the rotation of the pinion shaft 6 and the rotation thereof is decelerated, resulting in a low-speed rotation.
- Such low-speed rotation is output from the planetary carrier 16 when the internal gear ring gear 19 is engaged with the gear cover 12 and is restricted in rotation in one direction.
- the planetary gears 17 and 18 do not rotate, and the planetary carrier 16 cannot be rotated relative to the internally toothed ring gear 19 and the sun gear 14.
- the rotation of the pinion shaft 6 is outputted as it is from the planetary carrier 16 as a high speed rotation.
- the planetary carrier 16 becomes an integral state in which the internal toothed ring gear 19 and the sun gear 14 are not rotatable relative to each other, while the inner toothed ring gear 19 becomes free to rotate.
- the ring gear 19 with internal teeth in the present embodiment is connected to an engagement claw ring 21 to which an engagement claw described later is attached by a bolt 20, and the rotation with or without limitation is integrated with the engagement claw ring 21. It is supposed to rotate.
- the engagement claw ring 21 is provided with a hole 21a for attaching the engagement claw, a hole 21c for attaching the claw spring 37, and an inner recess 21b for engaging a slider described later.
- the internally toothed ring gear 19 and the engagement claw ring 21 are separately formed and connected, but they can also be integrally formed.
- the plate 23 with slider of the load sensing mechanism 22 is a disc loosely fitted to the pinion shaft 6, and is provided on the outer surface of the planetary carrier 16 in a plurality of recesses 23 h provided on the surface facing the planetary gear mechanism 13. When the plurality of convex portions 16a are fitted, the planetary carrier 16 is rotated integrally.
- the slider-equipped plate 23 in the present embodiment is substantially housed in the ring 21 with the engaging claw of the planetary gear mechanism 13, and the outer peripheral surface thereof is disposed so as to face the inner peripheral surface of the ring 21 with the engaging claw.
- the ring 21 with the engaging claw serves as a rotary bearing for the slider-equipped plate 23, and also serves as an axial stopper.
- output side direction On the surface of the plate 23 with slider 23 facing the hoisting machine 1 (hereinafter abbreviated as “output side direction”), load spring grooves 23a and 23b that are curved in the rotational direction and a stopper that is also curved in the rotational direction.
- a slider 26 having a substantially rectangular parallelepiped shape is accommodated so as to be slidable in the radial direction.
- the slider 26 is urged in and out in the radial direction by a slider spring 28 housed in the back of the slider groove 23e and protrudes outwardly facing the inner recess 21b of the engagement claw ring 21.
- the end 26a has a convex shape, and has slider pins 27 so as to be arranged next to each other in the output direction.
- the engagement end 26a of the slider 26 and the inner recess 21b of the engagement claw ring 21 constitute a connection switching mechanism that is a part of the switching mechanism.
- the slider pin 27 is housed in a pin mounting hole 26b provided in the radial direction inside the slider 26, and is urged radially outward by a pin spring 29 in the pin mounting hole 26b.
- the slider pin 27 and pin spring 29 constitute an elastic member that abuts against the cam mechanism with elasticity. Further, on the side surface of the slider 26, laterally-facing concave lock pin engaging portions 26c and 26d facing the lock pin grooves 23f and 23g are provided.
- the load spring grooves 23a and 23b of the slider-equipped plate 23 contain load springs 24 and 25 as load elastic members that are deformed against the load on the output side.
- lock pins 31 and 32 having L-shaped tips are slidably accommodated in the lock pin grooves 23f and 23g of the slider-equipped plate 23, respectively.
- the lock pins 31 and 32 constitute a lock mechanism, and are urged in the direction of the slider 26 by lock pin springs 33 and 34 housed in the back of the lock pin grooves 23f and 23g.
- lock pin springs 33 and 34 housed in the back of the lock pin grooves 23f and 23g.
- the cam-equipped plate 30 of the load sensing mechanism 22 is formed of a disk having a concave shape with a shallow cross section, and a central hole 30a is externally fitted to a boss 23i provided at the output side center of the slider-equipped plate 23.
- the slider-attached plate 23 is assembled so as to be rotatable on the same rotational axis.
- a convex load spring pressing portion that fits into the load spring grooves 23a and 23b of the slider-attached plate 23 and presses the load springs 24 and 25 in the rotational direction on the surface of the cam-attached plate 30 that faces the slider-attached plate 23.
- convex stoppers 30d and 30e that are fitted into the stopper grooves 23c and 23d of the slider-attached plate 23 are provided on the surface of the cam-attached plate 30 that faces the slider-attached plate 23.
- the stoppers 30d and 30e are fitted into the stopper grooves 23c and 23d, the relative rotation between the plate 23 with the slider and the plate 30 with the cam is restricted within a certain range.
- the surface of the plate 30 with the cam that faces the plate 23 with the slider faces the lock pins 31 and 32, and the lock that releases the engagement of the lock pins 31 and 32 without interfering with the operation of the lock pins 31 and 32.
- An unlocking groove 30f as a releasing mechanism is provided.
- the lock release groove 30f is provided with release walls 30g and 30h for engaging and releasing the lock pins 31 and 32 by the relative rotation between the slider plate 23 and the cam plate 30, respectively. .
- a cam portion 30j as a cam mechanism having a height difference is provided on the inner peripheral surface of the outer edge portion 30i of the cam-equipped plate 30, and this cam portion 30j contacts the slider pin 27 of the slider 26. Thus, the slider pin 27 is entered and exited.
- reference numeral 35 denotes an engaging claw provided on the ring 21 with an engaging claw
- reference numeral 36 denotes a clutch ring, which constitutes a rotation restriction switching mechanism that is part of the switching mechanism in association with each other.
- the engaging claw 35 has a substantially elongated plate shape, and the center thereof is pivotally attached to the hole 21a of the ring 21 with the engaging claw.
- the engaging claw 35 is urged by a claw spring 37 attached to the engaging claw ring 21 so that the claw portion 35a at one end is always pushed outward in the radial direction.
- the other end of the engaging claw 35 is at a position where the engaging end 26a of the slider 26 protrudes, and is driven like a seesaw by the engaging end 26a.
- the clutch ring 36 is disposed outside the ring 21 with the engaging claw and is fixed to the gear cover 12, and has a clutch groove 36 a having a substantially chevron shape that fits the claw portion 35 a of the engaging claw 35 on the entire inner periphery. is doing.
- the engagement claw-attached ring 21 to which the engagement claw 35 is attached (the internal gear ring gear 19 of the planetary gear mechanism 22).
- the ring 21 with the engaging claw can be freely rotated by restricting the rotation in one direction and releasing the engagement.
- the engagement claw portion 35a of the engagement claw 35 is engaged with the clutch groove 36a of the clutch ring 36, so that the engagement claw ring 21 in the counterclockwise direction in FIGS.
- the rotation is restricted and fixed so as not to rotate in the counterclockwise direction, and the rotation in the clockwise direction is configured to be in a rotatable state when a force exceeding a certain level is applied.
- the ring 21 with the engagement claw is provided with the plate 23 with the slider and the cam. It can rotate with the plate 30. As a result, even if the above failure occurs, the suspended luggage can be moved in one direction.
- the counterclockwise rotation of the slider-equipped plate 23 is set to a direction for lowering the load, and the clockwise rotation is set to the direction for winding.
- Reference numeral 38 denotes an outer shaft ring
- 39 denotes an inner shaft ring, which is fixed to the gear cover 12 by bolts 40 and 41 with the clutch ring 36 interposed therebetween, and presses the load sensing mechanism 22 and the like from the axial direction to serve as a rotary bearing. Yes.
- the operation of the hoisting machine with the load sensing transmission having the above-described configuration will be described with reference to the operation diagrams shown in FIGS. 1 and 4 to 12, focusing on the operation of the load sensing transmission.
- the load sheave 4 rotates at a high speed as the handwheel 7 rotates, and a load exceeding the set low-speed switching load is suspended.
- the load sheave 4 rotates at a low speed.
- it falls below the set high-speed switching load, it is switched to high-speed rotation again.
- Such switching between the low speed rotation and the high speed rotation of the load sheave 4 is performed in the load sensing transmission 11 according to the load.
- the rotation of the handwheel 7 is transmitted to the sun gear 14 of the planetary gear mechanism 13 through the pinion shaft 6.
- the planetary gears 17 and 18 are rotated by the rotation of the sun gear 14, the rotation reduced by the rotation and revolution of the planetary gears 17 and 18 is output from the planetary carrier 16 if the internal gear ring gear 19 on the outer periphery is fixed.
- the internal gear ring gear 19 is released and further rotates together with the revolution of the planetary gears 17, 18, the unreduced rotation is output as it is from the planetary carrier 16 as a high-speed rotation.
- the internal gear ring gear 19 is fixed and released by sensing the load with the load sensing mechanism 22 and engaging and disengaging with the engaging claw 35.
- the rotation output from the planetary carrier 16 is transmitted to the load sheave 4 via the plate 23 with slider, the load springs 24 and 25, and the plate 30 with cam, and the load sheave 4 rotates at a low speed or a high speed.
- the slider 26 is in a state where the slider pin 27 faces the large-diameter portion of the cam portion 30j, and no rotation occurs between the plate 23 with the slider and the plate 30 with the cam. It will be.
- the slider 26 protrudes radially outward by the slider spring 28, and the other end of the engagement claw 35 is pressed by the engagement end 26 a to overcome the pressing force of the claw spring 37.
- the claw portion 35a of the claw 35 is separated from the clutch groove 36a of the clutch ring 36 and is disengaged. Thereby, the ring 21 with the engagement claw to which the engagement claw 35 is attached is released from the clutch ring 36 that is fixed.
- the engagement end 26a of the slider 26 is fitted into the inner recess 21b of the engagement claw ring 21, and the slider plate 23 and the engagement claw ring 21 rotate together.
- the internally toothed ring gear 19 integrated with the engagement claw ring 21 is released from the clutch ring 36 and rotates together with the planetary gears 17 and 18, the planetary carrier 16, and the sun gear 14 at the same speed.
- the rotation of the pinion shaft 6 is transmitted as it is to the plate 23 with slider and the plate 30 with cam, and the rotation is transmitted to the load sheave 4 as a high-speed rotation, and the load sheave 4 is rotated at a high speed.
- lock pin 31 is engaged with the lock pin engaging portion 26c of the slider 26 protruding outward in the radial direction as described above. Thereby, the state of the slider 26 can be maintained and stabilized.
- a lock of the slider 26 is effective for stabilizing the rotational speed and operation in the intermediate state when switching from high speed to low speed or from low speed to high speed.
- FIGS. 6 and 7 show the state of the load sensing mechanism 22 and the like when a light load less than a low speed switching load (set to about 5 kg in the present embodiment) is applied to the load sheave 4 in the high speed rotation state as described above. Is shown.
- the illustrated state shows a state when a light load (for example, 2 kg or the like) lower than the low speed switching load is applied to the load sheave 4.
- a load lower than the low-speed switching load is applied in this way, as described above, when the handwheel 7 rotates through the planetary gear mechanism 13 and the slider-attached plate 23 rotates, the cam-attached plate 30 passes through the load sheave 4.
- the load springs 24 and 25 provided between the slider-equipped plate 23 and the cam-equipped plate 30 are slightly contracted according to the load, and the slider-equipped plate 23 and the cam-equipped plate 30 are Relative rotation occurs.
- the slider pin 27 is pushed into the slider 26, and the slider 26 itself keeps protruding. In this state, as in the case described above, the state in which the slider 26 presses the engagement claw 35 in the radial direction to release the engagement with the clutch ring 36 continues, and the planetary gear mechanism 13 has a reduction function. Instead, the whole rotates in an integrated state and outputs a high-speed rotation.
- FIG. 8 shows a state of the load sensing mechanism 22 and the like when a load (for example, 4 kg, etc.) below the low speed switching load and larger than the state shown in FIG. 6 is applied in the high speed rotation state.
- the load springs 24 and 25 are further contracted from the state shown in FIG. 6 described above, whereby the rotation angle of the relative rotation between the slider-attached plate 23 and the cam-attached plate 30 is increased. Due to this relative rotation, the slider 26 faces the small diameter portion of the cam portion 30j, and the slider pin 27 is pushed into the slider 26 to the maximum extent. At this time, the slider 26 is urged radially inward by the pin spring 29 contracted by the slider pin 27 being pushed in overcoming the pushing force of the slider spring 28.
- the lock release groove 30f also rotates and its release wall 30g approaches the tip of the lock pin 31, but here the lock pin 31 is not moved yet, and the slider 26 protrudes (high speed switching). The position is locked. For this reason, the engaging claw 35 maintains a state of being pressed by the engaging end 26 a of the slider 26. As a result, at this time as well, the planetary gear mechanism 13 does not have a speed reducing function, and the planetary gear mechanism 13 rotates as a whole and outputs a high speed rotation.
- 9 and 10 show the state of the load sensing mechanism 22 and the like when a load exceeding the low speed switching load (for example, 5 kg or more) is applied in the high speed rotation state.
- the load springs 24 and 25 further contract, and when the load is large, the stoppers 30d and 30e come into contact with the inner walls of the stopper grooves 23c and 23d.
- the release wall 30g of the lock release groove 30f pushes the tip of the lock pin 31, and the lock pin 31 is pushed out from the lock pin engaging portion 26c of the slider 26 to release the lock.
- the unlocked slider 26 is pushed into the back of the slider groove 23e (low speed switching position) when the contracting pin spring 29 overcomes the pushing force of the slider spring 28.
- the engaging claw 35 is released from the slider 26, and the claw portion 35 a is pushed outward in the radial direction by the claw spring 37 to engage with the clutch groove 36 a of the clutch ring 36.
- the engagement claw ring 21 to which the engagement claw 35 is attached is restricted from rotating counterclockwise on the clutch ring 36 side, and at the same time, the engagement end 26a of the slider 26 has a pin spring 29 that is maximally contracted.
- FIG. 11 shows the state of the load sensing mechanism 22 and the like when a load that is higher than the high-speed switching load (for example, set to 1 kg) but lower than the low-speed switching load is applied in the low-speed rotation state as described above. ing.
- the load springs 24 and 25 are restored as much as the load is reduced, and a relative rotation occurs between the slider-attached plate 23 and the cam-attached plate 30 in the opposite direction to that described above.
- the slider pin 27 comes into contact with the inclined portion of the cam portion 30j again, and the slider pin 27 substantially protrudes from the slider 26.
- the slider 26 is urged to be pushed radially outward by the slider spring 28.
- the lock pin 32 engaged with the lock pin engaging portion 26d of the slider 26 is placed on the release wall 30h of the lock release groove 30f.
- the slider 26 is locked and retracted (low speed switching position) without being contacted yet.
- the engaging claw 35 is not pressed by the slider 26 and is kept engaged with the clutch ring 36 by the claw spring 37.
- the internally toothed ring gear 19 integrated with the engagement claw ring 21 is kept in a state where rotation in the counterclockwise direction is restricted, whereby the planetary gear mechanism 13 is kept in a state of outputting low-speed rotation. It will be.
- FIG. 12 shows the state of the load sensing mechanism 22 and the like when the load becomes lighter than the case of FIG.
- the load springs 24 and 25 are restored to the initial state.
- the relative rotation between the plate 23 with the slider and the plate 30 with the cam also increases, and the release wall 30h of the lock release groove 30f pushes the tip of the lock pin 32 to engage with the lock pin engaging portion 26d of the slider 26. Release the match.
- the slider 26 has already reached the position facing the large diameter portion of the cam portion 30j, and the slider pin 27 has also completely protruded from the slider 26 and the pin spring 29 has been restored. Is pushed outward in the radial direction (high-speed switching position).
- the other end of the engaging claw 35 is pushed by the engaging end 26 a of the slider 26 and overcomes the pushing force of the claw spring 37 and moves like a seesaw. It is disengaged from the groove 36a and is disengaged.
- the engagement end 26 a of the slider 26 fits into the inner recess 21 b of the ring 21 with engagement claw.
- the engagement claw ring 21 is released from the clutch ring 36, the internal gear ring gear 19 is rotated together with the planetary gears 17 and 18, the planetary carrier 16, and the like, and the planetary gear mechanism 13 does not perform a reduction function. The whole is integrated and switches to a state where high-speed rotation is output.
- the slider 26 When the position released from the lock pin 32 is not the position of the inner recess 21b, the slider 26 continues to rotate for a while in the low speed state, and when it reaches the position of the inner recess 21b, the low speed state is switched to the high speed state.
- one inner recess 21b and one engagement claw 35 are provided, but the number of inner recesses 21b and the number of engagement claws 35 are the same, and the circumference of the ring 21 with engagement claws 21 is the same.
- the slider 26 is locked by the lock pins 31 and 32 until the set low speed switching load and high speed switching load are set. In this way, since the low speed switching load and the high speed switching load are set and locked so as not to switch the rotation speed within the range of the difference, there is no neutral state where the rotation direction is not fixed, and the load is applied. However, it is possible to prevent unstable operations such as suddenly high speed or repeated switching between high speed and low speed, and stable and reliable switching operation.
- the slider pin 27 urged by the pin spring 29 is used, but the same effect can be obtained by using a plate spring as an elastic member instead of the slider pin 27 and the pin spring 29. be able to.
- the load sensing mechanism 22 is reversely arranged in the axial direction, that is, the cam-equipped plate 30 is arranged to be driven to rotate by the planetary carrier 16, and the slider-equipped plate 23 is arranged on the rotation output side. Even if it arrange
- FIG. 13 is a cross-sectional view showing a modified example in which another reduction mechanism is provided in addition to the planetary gear mechanism 13 so as to be applicable to a large capacity hoist.
- the cam-equipped plate 30 is directly connected to the load sheave 4.
- a reduction gear is provided between the cam-equipped plate 30 and the load sheave 4. Teeth are formed on the outer periphery of the connecting portion 30k of the cam-equipped plate 30 in this modified example, and the reduction gears 50 and 51 are engaged therewith.
- the reduction gears 50, 51 are provided with pinion gears 50 a, 51 a that are coaxially integrated with each other, and these pinion gears 50 a, 51 a mesh with a load gear 4 a provided at the end of the load sheave 4 so as not to be relatively rotatable.
- the connecting portion 30k, the reduction gears 50 and 51, the pinion gears 50a and 51a, and the load gear 4a are interposed between the cam-equipped plate 30 and the load sheave 4, thereby reducing the rotation of the cam-equipped plate 30 and generating torque. And can be applied to a hoisting machine having a larger capacity without changing the structure of the load sensing transmission 11.
- the reduction gears 50 and 51 are supported by the frame 2 of the hoisting machine 1 and the inner shaft ring 39 of the load sensing transmission 11 so that the reduction gears 50 and 51 can be added without significant changes. can do.
- the load sensing transmission 11 in each of the above embodiments is attached to the hoist 1, it can be applied to any device as long as it is necessary to shift automatically according to the load. For example, by attaching it to the axle of a bicycle, it becomes possible to increase the rotational torque at a low speed when the load increases on a slope, and to switch to a high speed at a flat road.
- FIG. 14 is a sectional view showing a load sensing transmission according to a second embodiment of the present invention
- FIG. 15 is an exploded perspective view of the load sensing transmission
- FIG. 16 is an exploded perspective view of the load sensing mechanism
- FIG. It is a front action figure which shows the state which looked at the plate with an engagement nail
- the mechanisms are arranged in the order of the hoist 1, the load sensing mechanism 22, and the planetary gear mechanism 13 from the right in the drawing.
- the load sensing mechanism 22 is arranged at the innermost part of the gear cover 12 so that it is not easily affected by water, dust or the like entering from the periphery of the hoisting machine 1.
- the speed change mechanism and the load sensing mechanism are basically the same as the planetary gear mechanism 13 and the load sensing mechanism 22 of the first embodiment, and the switching mechanism is also an approximate construction.
- the part relating to the engagement is only partially different from that of the first embodiment. For this reason, in the following embodiments, parts having the same functions and actions as those of the first embodiment are denoted by the same reference numerals, and the description of the configuration and operation thereof is simplified.
- the hoisting machine 1 attached to the frames 2 and 3 has the same configuration as that of the first embodiment, and the operation is also the same.
- the planetary gear mechanism 13 in the present embodiment has a sun gear 14 attached to the pinion shaft 6 and outputs rotation from a planetary carrier 16 as an inner rotating member facing the output side.
- the disk-shaped load output joint 260 for transmitting the rotation of the planetary carrier 16 has a plurality of holes 260a on the plate surface, and the convex portions 16a provided on the planetary carrier 16 are fitted into the holes 260a so as to be integrated. It is supposed to rotate.
- the load output joint 260 has a cylindrical connecting portion 260b protruding to the output side, and this is connected to the end of the load sheave 4 by a serration structure.
- a joint 261 is fitted to the planetary carrier 15 on the opposite side of the planetary gear mechanism 13.
- the joint 261 has a disc shape, has a plurality of holes 261a on the plate surface, and is integrally rotated by fitting a convex portion 15a provided on the planetary carrier 15 into the hole 261a.
- a shaft portion 261b is provided at the central portion of the joint 261.
- An engagement grooved plate 221 constituting a part of the switching mechanism is attached to the tip of the shaft portion 261b of the joint 261 so as to rotate integrally.
- This engagement grooved plate 221 has a plurality of inner peripheral recesses 221 b with which the slider 26 engages in the inner peripheral portion of the ring-shaped thick portion provided near the outer periphery of one side facing the load sensing mechanism 22. is doing.
- the load sensing mechanism 22 in this embodiment is provided between the speed change mechanism 13 and the engagement grooved plate 221.
- the load sensing mechanism 22 includes a plate 223 with an engaging claw and a plate 230 with a cam as a pair of plate members that are disk-shaped and are rotatably supported by a shaft portion 261b of a joint 261.
- the engagement claw plate 223 in this embodiment has a small diameter portion 223x provided on the cam-attached plate 230 side and a large diameter portion 223y provided on the engagement grooved plate 221 side.
- the load spring grooves 223a and 223b curved in the rotation direction are the same as the plate 23 with the slider in the first embodiment, and the rotation direction is the same.
- Stopper grooves 223c and 223d that are curved in a curved direction, a slider groove 223e that is provided in the radial direction and opens on the outer peripheral surface, and a lock pin that communicates with the slider groove 223e from the rotational direction and is displaced in the radial direction.
- Grooves 223f and 223g are provided.
- a slider 26 having a substantially rectangular parallelepiped shape as in the first embodiment is housed slidably in the radial direction.
- the slider 26 is also urged in and out radially by a slider spring 28 housed in the back of the slider groove 23e, and engages with the inner end 221b of the engagement grooved plate 221 and its adjacent end.
- the slider pins 27 are arranged side by side.
- an engagement end 26a of the slider 26 and an inner recess 221b of the engagement grooved plate 221 constitute a connection switching mechanism which is a part of the switching mechanism.
- the slider pin 27 is also housed in a pin mounting hole 26b provided in the radial direction inside the slider 26, and is urged radially outward by a pin spring 29 in the pin mounting hole 26b.
- a pin mounting hole 26b provided in the radial direction inside the slider 26, and is urged radially outward by a pin spring 29 in the pin mounting hole 26b.
- laterally concave lock pin engaging portions 26c and 26d facing the lock pin grooves 223f and 223g are provided on the side surface of the slider 26, laterally concave lock pin engaging portions 26c and 26d facing the lock pin grooves 223f and 223g are provided. Note that the engaging end 26a of the slider 26 in this embodiment is extended in the axial direction from that of the first embodiment due to the distance from the inner recess 221b, but the function and operation are the same.
- load springs 24 and 25 as load elastic members that are deformed against the same load as in the first embodiment are housed in the load spring grooves 223a and 223b of the plate 223 with engagement claws.
- lock pins 31 and 32 having the same L-shaped tips as in the first embodiment are slidably accommodated in the lock pin grooves 223f and 223g of the plate 223 with engagement claws.
- the lock pins 31 and 32 are also urged toward the slider 26 by lock pin springs 33 and 34 housed in the lock pin grooves 223f and 223g.
- lock pin springs 33 and 34 housed in the lock pin grooves 223f and 223g.
- the large-diameter portion 223y of the engagement claw plate 223 is provided with a radial slit portion 223j at a position corresponding to the slider groove 223e, and is elongated along the outer peripheral surface so as to intersect the slit portion 223j.
- a claw groove 223k is provided.
- the cam-attached plate 230 in the present embodiment is a disc having a substantially I-shaped cross section with both sides having a concave shape, and is assembled so that the small-diameter portion 223x of the engagement claw-attached plate 223 fits in the concave shape portion.
- the bolts 262 and 263 are attached to the internal gear ring gear 19 of the planetary gear mechanism 13.
- a convex load that fits into the load spring grooves 223a and 223b and presses the load springs 24 and 25 in the rotation direction on the surface of the plate 230 with the cam facing the plate 223 with the engaging claws, as in the first embodiment.
- the spring pressing portions 230b and 230c are provided, and the load spring pressing portions 230b and 230c press the load springs 24 and 25 when relative rotation occurs between the cam-equipped plate 230 and the engagement claw plate 223 by a load. It has become a thing.
- convex stoppers 230d and 230e that fit into the stopper grooves 223c and 223d are provided.
- the stoppers 230d and 230e are fitted into the stopper grooves 223c and 223d, the relative rotation between the engagement claw plate 223 and the cam plate 230 is restricted within a certain range.
- the surface of the plate 230 with the cam that faces the plate 223 with the engaging claw faces the lock pins 31 and 32 and releases the engagement of the lock pins 31 and 32 without disturbing the operation of the lock pins 31 and 32.
- An unlocking groove 230f is provided.
- the lock release groove 230f is provided with release walls 230g and 230h for engaging and releasing the lock pins 31 and 32 by the relative rotation between the engagement claw plate 223 and the cam plate 230, respectively. ing.
- a cam portion 230j as a cam mechanism having a height difference is provided on the inner peripheral surface of the outer edge portion 230i of the cam-equipped plate 230, and this cam portion 230j contacts the slider pin 27 of the slider 26. Thus, the slider pin 27 enters and exits and the slider 26 moves.
- the engagement claw 35 is provided on the plate 223 with the engagement claw in the present embodiment, and constitutes a rotation restriction switching mechanism that is part of the switching mechanism in association with the clutch ring 36.
- the engaging claw 35 has a substantially elongated plate shape, and its center is pivotally mounted in the hole 223m of the plate 223 with the engaging claw.
- the engaging claw 35 is urged by a claw spring 37 attached to the engaging claw plate 223 so that the claw portion 35a at one end is pushed outward in the radial direction.
- the other end of the engaging claw 35 is at a position where the engaging end 26a of the slider 26 protrudes, and is driven like a seesaw by the engaging end 26a.
- the clutch ring 36 is disposed outside the plate 223 with engagement claws and sandwiched between the outer shaft rings 238 and 239 and fixed to the frame 2 by bolts 240 and 241.
- a clutch groove 36a having a substantially chevron shape that fits the claw portion 35a is provided.
- the engagement claw 35a of the engagement ring 35 is engaged with the clutch groove 36a of the clutch ring 36, so that the engagement claw in the counterclockwise direction in FIG.
- the rotation of the plate 223 is restricted so that the plate 223 is not rotated counterclockwise, and the rotation in the clockwise direction is configured to be rotatable when a force exceeding a certain level is applied.
- bearings 264 and 265 are provided between the outer shaft ring 238 and the engagement grooved plate 221 and between the outer shaft ring 239 and the planetary gear mechanism 13, respectively.
- the operation of the hoisting machine with the load sensing transmission having the above configuration will be described.
- the decelerated rotation is output from the planetary carrier 16, and the internal toothed ring gear 19 is released.
- the internal gear ring gear 19 is fixed and released by sensing the load with the load sensing mechanism 22 and engaging and disengaging with the engaging claw 35.
- the rotation output from the planetary carrier 16 is transmitted to the load sheave 4 via the load output joint 260, and the load sheave 4 rotates at a low speed or a high speed.
- the cam-attached plate 230 is in the initial position with respect to the engagement claw-attached plate 223 by the elasticity or restoration of the load springs 24, 25.
- the slider 26 Is facing the large diameter portion of the cam portion 230j.
- the slider 26 protrudes radially outward by the slider spring 28, and the other end of the engagement claw 35 is pressed by the engagement end 26 a to overcome the pressing force of the claw spring 37.
- the claw portion 35a of the claw 35 is separated from the clutch groove 36a of the clutch ring 36 and is disengaged. Thereby, the plate 223 with the engagement claw to which the engagement claw 35 is attached is released from the fixed clutch ring 36.
- the engagement end 26a of the slider 26 is fitted into the inner recess 221b of the engagement groove plate 221 so that the engagement claw plate 223 and the engagement groove plate 221 rotate together.
- the engagement claw plate 223 is connected to the planetary carrier 15 of the planetary gear mechanism 13 via the joint 261 and the engagement groove plate 221.
- the cam-equipped plate 230 is coupled to the internal gear ring gear 19 of the planetary gear mechanism 13
- the planetary carrier 15 and the internal gear ring gear 19 are connected via the load sensing mechanism 22 and integrated with the pinion shaft.
- the rotation of 6 is transmitted as it is, and is output to the load sheave 4 as a high speed rotation.
- the lock pin 31 is engaged with the lock pin engaging portion 26c of the slider 26 protruding outward in the radial direction.
- the release wall 230g of the lock release groove 230f does not hit the lock pin 31, and the slider 26 is locked so as to maintain a state of projecting in the radial direction (high-speed switching position).
- the load springs 24 and 25 are further contracted from the above-described state, whereby the rotation angle of the relative rotation between the engagement claw plate 223 and the cam plate 230 is increased.
- the slider 26 faces the small diameter portion of the cam portion 230j due to this relative rotation, the slider pin 27 is pushed into the slider 26 to the maximum extent.
- the lock pin 31 is not released yet, and the slider 26 is held in a locked state in a protruding state (high-speed switching position).
- the planetary gear mechanism 13 does not have a speed reducing function, rotates as a whole in an integrated state, and outputs high-speed rotation.
- the engagement claw plate 223 to which the engagement claw 35 is attached is restricted from rotating counterclockwise by the clutch ring 36, and at the same time, the engagement end 26a of the slider 26 is disengaged from the inner recess 221b. Relative rotation with the grooved plate 221 becomes possible.
- the lock pin 32 engages with the lock pin engaging portion 26d of the slider 26 and locks the slider 26 in the pushed state (low speed switching position).
- the other end of the engaging claw 35 is pushed by the engaging end 26 a of the slider 26, and the claw portion 35 a at the front end is disengaged from the clutch groove 36 a of the clutch ring 36 to be disengaged.
- the engagement end 26 a of the slider 26 is fitted into the inner recess 221 b of the engagement grooved plate 221.
- the engagement claw plate 223 is released from the clutch ring 36 and is connected to the planetary carrier 15, and the internal gear ring gear 19 is brought into a state where the planetary gears 17, 18, the planetary carrier 16, and the like rotate together.
- the planetary gear mechanism 13 does not perform a speed reduction function, and switches to a state in which the entire planetary gear mechanism 13 is integrated and outputs high-speed rotation.
- the engagement grooved plate 221 is provided with a plurality of inner recesses 221b on the circumference, when the slider 26 is released from the lock pin 32, it immediately fits into the inner recess 221b, and the low speed It is possible to immediately switch from the state to the high speed state.
- the load sensing mechanism 22 is disposed in the back of the gear cover 12, but it is possible to obtain a device that exhibits the same effect without changing the configuration of each mechanism.
- FIG. 18 is a cross-sectional view showing a modified example in which another reduction mechanism is provided in addition to the planetary gear mechanism 13 as in the first embodiment.
- a reduction gear is provided between the load output joint 260 and the load sheave 4.
- the connecting portion 260b of the load output joint 260 in this modified example has teeth formed on the outer periphery thereof, and the reduction gears 50 and 51 are engaged with each other.
- the reduction gears 50, 51 are provided with pinion gears 50 a, 51 a that are coaxially integrated with each other, and these pinion gears 50 a, 51 a mesh with a load gear 4 a provided at the end of the load sheave 4 so as not to be relatively rotatable.
- the connecting portion 260b, the reduction gears 50 and 51, the pinion gears 50a and 51a, and the load gear 4a are interposed between the load output joint 260 and the load sheave 4, so that the rotation of the load output joint 260 is reduced and torque is reduced. And can be applied to a hoisting machine having a larger capacity without changing the structure of the load sensing transmission 11. Note that the rotation shafts of the reduction gears 50 and 51 are supported by the frame 2 and the outer shaft ring 239.
- FIG. 19 is a cross-sectional view showing a load sensing transmission according to Embodiment 3 of the present invention.
- the present embodiment has the same configuration as that of the above-described second embodiment, and a part of the connection between the planetary gear mechanism 13 and the load sensing mechanism 22 is changed.
- the tip of the pinion shaft 6 is extended to protrude to the left side of the sun gear 14 of the planetary gear mechanism 13 in the figure, and the joint 361 is attached to the tip so as to rotate integrally.
- An engagement grooved plate 221 is attached to the end of the joint 361.
- the planetary carrier 15 of the planetary gear mechanism 13 is connected to the engagement grooved plate 221 via the joint 261.
- the planetary carrier 15 rotates integrally with the sun gear 14 of the planetary gear mechanism 13.
- the pinion shaft 6 is connected to the engagement grooved plate 221 through a joint 361.
- the slider 26 of the load sensing mechanism 22 protrudes outward as described above, thereby engaging.
- the claw plate 223 and the engagement groove plate 221 are connected via the slider 26.
- the engaging claw 35 is separated from the clutch ring 36 and is disengaged.
- the sun gear 14 and the internal gear ring gear 19 are connected via the joint 361, the engagement groove plate 221, the slider 26, the engagement claw plate 223, and the cam plate 230, and rotate together.
- the rotation is output from the planetary carrier 16 and the load output joint 260 as a high-speed rotation.
- the slider 26 is locked by the lock pins 31 and 32 until the set low speed switching load and high speed switching load are set, and the load is applied.
- unstable operations such as suddenly high speed or repeated switching between high speed and low speed, and stable and reliable switching operation.
- the reduction gears 50 and 51 in the second embodiment are provided in the same manner, and can be applied to a hoisting machine having a larger capacity.
- FIG. 20 is a cross-sectional view showing a load sensing transmission according to Embodiment 4 of the present invention.
- the speed change mechanism in the present embodiment uses a gear mechanism 413 including an inscribed planetary gear mechanism or a cyclo reduction mechanism that can set a reduction ratio larger than that of the planetary gear mechanism described above.
- the inscribed planetary gear mechanism includes a central eccentric crank 401, a planetary gear 402 inscribed in the crank 401, and a sun inner gear 403 in mesh with the planetary gear 402.
- FIG. 21 the gear mechanism 413 including an inscribed planetary gear mechanism or a cyclo reduction mechanism that can set a reduction ratio larger than that of the planetary gear mechanism described above.
- the inscribed planetary gear mechanism includes a central eccentric crank 401, a planetary gear 402 inscribed in the crank 401, and a sun inner gear 403 in mesh with the planetary gear 402.
- a gear mechanism 413 including an internal planetary gear mechanism or a cyclo reduction mechanism having such an internal structure includes a central high-speed crank 414 as a central rotating member including a crank 401 or an eccentric body 404, a planetary gear 402, or an inner pin 406.
- the inner low-speed carrier 415 as an inner rotating member driven by the outer rotation member 415 and the outer low-speed ring 419 as an outer rotating member driven by the sun inner gear 403 or the outer pin 407 are provided.
- the tip of the pinion shaft 6 is extended and protruded to the left in the figure of the central high-speed crank 414 of the gear mechanism 413, and a joint 361 similar to that of the third embodiment is attached to the tip so as to rotate integrally.
- An engagement grooved plate 221 is attached to the end of the joint 361.
- the pinion shaft 6 that rotates integrally with the central high-speed crank 414 of the gear mechanism 413 is connected to the engagement grooved plate 221 via the joint 361.
- the inner low-speed carrier 415 of the gear mechanism 413 is connected by being fitted into the concave portion 230m of the cam-equipped plate 230 that the convex portion 415a faces.
- the outer low speed ring 419 is attached to the load output joint 460 by bolts 462 and 463, and the connecting portion 460 b at the center of the load output joint 460 is attached to the load sheave 4 so as to rotate integrally.
- the slider 26 of the load sensing mechanism 22 is projected outward as described above, thereby engaging.
- the claw plate 223 and the engagement groove plate 221 are connected via the slider 26.
- the engaging claw 35 is separated from the clutch ring 36 and is disengaged.
- the pinion shaft 6 central high speed crank 4114 and the inner low speed carrier 415 are connected via the joint 361, the engagement groove plate 221, the slider 26, the engagement pawl plate 223, and the cam attachment plate 230, and the outer side
- the rotation rotates integrally with the low speed ring 419, and the rotation is output as a high speed rotation from the outer low speed ring 419 via the load output joint 460.
- the slider 26 is locked by the lock pins 31 and 32 until the set low-speed switching load and high-speed switching load are set, and the load is applied.
- unstable operations such as suddenly high speed or repeated switching between high speed and low speed, and stable and reliable switching operation.
- the reduction gears 50 and 51 in the second embodiment are provided in the same manner, and can be applied to a hoisting machine having a larger capacity.
- FIG. 23 is a cross-sectional view showing a load-sensing transmission according to Embodiment 5 of the present invention
- FIG. 24 is an operation view seen from the AA direction.
- the present embodiment has substantially the same configuration as that of the above-described fourth embodiment, and the connection between the gear mechanism 413 and the load sensing mechanism 22 is partially changed. That is, in this embodiment, first, the direction of the load sensing mechanism 22 with respect to the gear mechanism 413 is reversed, and the engagement grooved plate 221 is disposed between the gear mechanism 413 and the load sensing mechanism 22.
- the engagement grooved plate 221 and the outer low speed ring 419 are coupled by bolts 562 and 563, and the convex portion 415a of the inner low speed carrier 415 and the hole 561a of the joint 561 are fitted to each other. It is connected.
- the shaft portion 561b of the joint 561 passes through the engagement grooved plate 221 and the engagement claw plate 223, and a cam-attached plate 230 is attached to the tip thereof.
- the central high-speed crank 414 of the gear mechanism 413 is connected to the engagement grooved plate 221 and the inner low-speed carrier 415 is connected to the cam-equipped plate 230, but in this embodiment, the gear mechanism 413 is used.
- the outer low speed ring 419 is connected to the engaging grooved plate 221 and the inner low speed carrier 415 is connected to the cammed plate 230 via the joint 561.
- the slider 26 of the load sensing mechanism 22 is projected outward as described above, thereby engaging.
- the claw plate 223 and the engagement groove plate 221 are connected via the slider 26.
- the engaging claw 35 is separated from the clutch ring 36 and is disengaged.
- the inner low speed carrier 415 and the outer low speed ring 419 are connected via the joint 561, the plate with cam 230, the plate with engagement claw 223, the slider 26 and the plate with engagement groove 221, and integrated with the central high speed crank 414.
- the rotation is output as a high speed rotation from the outer low speed ring 419 via the load output joint 460.
- the slider 26 is locked by the lock pins 31 and 32 until the set low speed switching load and high speed switching load are set, and the load is maintained.
- an unstable operation such as sudden increase in the speed even when applied, or repeated switching between high speed and low speed, and the switching operation can be made stable and reliable.
- the reduction gears 50 and 51 in the second embodiment are provided in the same manner, and can be applied to a hoisting machine having a larger capacity.
- the slider pin 27 biased by the pin spring 29 is used.
- a plate spring as an elastic member instead of the slider pin 27 and the pin spring 29.
- the elastic member is not provided on the slider 26 but is provided on the cam portion of the cam-equipped plate 30 or 230, so that the same effect as described above can be obtained.
- the side walls of the inner recess 21b or 221b of the engagement claw ring 21 or the engagement groove plate 221 are provided so that the slider 26 can further smoothly switch between the high speed position and the low speed position.
- an angle is provided with respect to the radial direction, particularly the side that contacts the engaging portion 26a of the slider 26 when there is a load (the right side of 21b in FIG. 4, the left side of 221b in FIG. It is desirable to provide a larger angle (about 10 to 45 degrees) on the right side of 221b in FIG.
- the load sensing transmission 11 in each of the above embodiments is attached to the hoist 1, it can be applied to any device as long as it is necessary to shift automatically according to the load. For example, by attaching it to the axle of a bicycle, it becomes possible to increase the rotational torque at a low speed when the load increases on a slope, and to switch to a high speed at a flat road.
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Abstract
Description
また、前記スライダ及び前記カム機構の一方は、前記スライダ及び前記カム機構の他方に接触する弾性部材を有し、該弾性部材により前記スライダに径方向へ移動可能な力を与えながら前記保持機構による前記スライダの保持を前記予め設定した負荷変動範囲内にて維持可能にしている。
また、前記切換機構は、前記スライダに対向し、該スライダが嵌脱する内側凹部を有し、該内側凹部の側壁は、負荷があるときに前記スライダに接する方の側壁が他方の側壁よりも大きく傾斜している。
負荷感知機構は、前記変速機構の内側回転部材の回転により一方が駆動され且つ外部負荷が他方に掛かると相対回転する一対のプレート部材を備え、
切換機構は、前記スライダが低速切換位置に移動すると前記外側回転部材を回転規制すると共に前記内側回転部材と外側回転部材の連結を解除し、前記スライダが高速切換位置に移動すると前記外側回転部材の回転規制を解除すると共に前記内側回転部材と外側回転部材を前記負荷感知機構を介して連結するものとなっている。
負荷感知機構は、前記変速機構の外側回転部材の回転により一方が駆動され且つ前記変速機構の内側回転部材に他方が連結又は連結解除され、外部負荷によって生じる前記外側回転部材と内側回転部材との相対回転により相対回転する一対のプレート部材を備え、
切換機構は、前記スライダが低速切換位置に移動すると前記外側回転部材を回転規制すると共に前記内側回転部材と外側回転部材の連結を解除し、前記スライダが高速切換位置に移動すると前記外側回転部材の回転規制を解除すると共に前記内側回転部材と外側回転部材を前記負荷感知機構を介して連結するものとなっている。
負荷感知機構は、前記変速機構の外側回転部材の回転により一方が駆動され且つ前記変速機構の中央回転部材に他方が連結又は連結解除され、外部負荷によって生じる前記外側回転部材と中央回転部材との相対回転により相対回転する一対のプレート部材を備え、
切換機構は、前記スライダが低速切換位置に移動すると前記外側回転部材を回転規制すると共に前記中央回転部材と外側回転部材の連結を解除し、前記スライダが高速切換位置に移動すると前記外側回転部材の回転規制を解除すると共に前記中央回転部材と外側回転部材を前記負荷感知機構を介して連結するものとなっている。
負荷感知機構は、前記変速機構の内側回転部材の回転により一方が駆動され且つ前記変速機構の中央回転部材に他方が連結又は連結解除され、外部負荷によって生じる前記内側回転部材と中央回転部材との相対回転により相対回転する一対のプレート部材を備え、
前記切換機構は、前記スライダが低速切換位置に移動すると前記内側回転部材を回転規制すると共に前記内側回転部材と中央回転部材の連結を解除し、前記スライダが高速切換位置に移動すると前記内側回転部材の回転規制を解除すると共に前記内側回転部材と中央回転部材を前記負荷感知機構を介して連結するものとなっている。
負荷感知機構は、前記変速機構の内側回転部材の回転により一方が駆動され且つ前記変速機構の外側回転部材に他方が連結又は連結解除され、外部負荷によって生じる前記内側回転部材と外側回転部材との相対回転により相対回転する一対のプレート部材を備え、
切換機構は、前記スライダが低速切換位置に移動すると前記内側回転部材を回転規制すると共に前記内側回転部材と外側回転部材の連結を解除し、前記スライダが高速切換位置に移動すると前記内側回転部材の回転規制を解除すると共に前記内側回転部材と外側回転部材を前記負荷感知機構を介して連結するものとなっている。
前記ハンドホイールの回転が伝達され、その回転を減速して低速回転として伝達するか又はそのまま高速回転として伝達する変速機構と、該変速機構の出力回転により前記ロードシーブにかかる負荷の高低を感知する負荷感知機構と、該負荷感知機構により駆動され、前記変速機構に係合するか又は変速機構との係合を解除することで変速機構の出力回転を低速状態又は高速状態に切り換える切換機構と、を備えている。この負荷感知変速装置付巻上機においては、前記ロードシーブと前記変速機構との間に減速用歯車を設けることもできる。
また、本発明の負荷感知変速装置においては、前記中央回転部材を回転の入力側とし、遊星歯車機構の外側回転部材、内接式遊星歯車機構及びサイクロ減速機構の内側回転部材を回転規制することでそれらの他方から前記中央回転部材と同回転方向で低速回転を出力させ、その回転規制を解除して前記中央回転部材と同回転方向で高速回転を出力させている。この回転規制は、負荷感知機構のスライダの径方向の移動により、切換機構の係合爪とクラッチリングが係合又は係合解除され、これにより直接又は負荷感知機構を介して前記外側回転部材又は内側回転部材の回転規制又はその解除が行われる。また、これと同時に、負荷感知機構のスライダの移動により、係合爪付リング又は係合溝付プレートとスライダの一部が係合し、外側回転部材と内側回転部材、外側回転部材と中央回転部材、内側回転部材と中央回転部材の何れかの組み合わせを、負荷感知機構を介して連結して前記中央回転部材と一体で高速回転を出力させている。
このように、極めてシンプルな構造で変速すると共に軸方向に大型化することなく小型、軽量化することができる。
2,3 フレーム
4 ロードシーブ
4a ロードギヤ
6 ピニオンシャフト
7 ハンドホイール
8 ラチェット爪
9 ラチェットギヤ
10a,10b ブレーキライニング
10 ブレーキ受け
11 負荷感知変速装置
12 ギヤカバー
13 遊星歯車機構
14 サンギヤ
15,16 プラネタリキャリア
16a 凸部
17,18 プラネタリギヤ
19 内歯付リングギヤ
20 ボルト
21a,21c 孔
21b,221b 内側凹部
21 係合爪付リング
22 負荷感知機構
23 スライダ付プレート
23a,23b,223a,223b 負荷バネ溝
23c,23d,223c,223d ストッパ溝
23e,223e スライダ溝
23f,23g,223f,223g ロックピン溝
23h 凹部
23i ボス
24,25 負荷バネ
26 スライダ
26a 係合端
26b ピン取付孔
26c,26d ロックピン係合部
27 スライダピン
28 スライダバネ
29 ピンバネ
30,230 カム付プレート
30a 孔
30b,30c,230b,230c 負荷バネ押圧部
30d,30e,230d,230e ストッパ
30f,230f ロック解除溝
30g、30h,230g,230h 解除壁
30i,230i 外縁部
30j,230j カム部
30k 連結部
31,32 ロックピン
33,34 ロックピンバネ
35 係合爪
35a 爪部
36 クラッチリング
36a クラッチ溝
37 爪バネ
38 外軸リング
39 内軸リング
40,41,240,241 ボルト
50,51 減速ギヤ
50a,51a ピニオンギヤ
221 係合溝付プレート
223 係合爪付プレート
223x 径小部
223y 径大部
223j スリット部
223k 係合爪用溝
223m 孔
238,239 外軸リング
260,460 負荷出力継ぎ手
260a、561a 孔
260b、460b 連結部
261,361,561 継ぎ手
261a 孔
261b、361b、561b シャフト部
262,263,462,463,562,563 ボルト
264,265 ベアリング
401 クランク
402 遊星歯車
403 太陽内歯車
404 偏心体
405 曲線板
405a 孔
406 内ピン
407 外ピン
408 外側リング
413 内接式遊星歯車機構又はサイクロ減速機構からなる歯車機構
414 中央高速クランク
415 内側低速キャリア
419 外側低速リング
Claims (15)
- 外部回転を入力し負荷の高低に応じて低速又は高速に切り換えて回転出力する負荷感知変速装置であって、
外部回転を入力し減速して低速回転として伝達するか又は外部回転をそのまま高速回転として伝達する変速機構と、
該変速機構の回転出力側の負荷の高低を感知する負荷感知機構と、
該負荷感知機構により駆動され、前記変速機構に係合するか又は変速機構との係合を解除することで変速機構の出力回転を低速状態又は高速状態に切り換える切換機構と、
を備えることを特徴とする負荷感知変速装置。 - 前記変速機構は、互いに相対回転可能な、外部回転を入力する中央回転部材と、該中央回転部材の回転を変速する内側回転部材と外側回転部材とを備え、
前記切換機構と連動し、
前記外側回転部材及び内側回転部材の一方を回転規制すると、前記外側回転部材及び内側回転部材の他方から前記中央回転部材と同じ回転方向で且つ前記中央回転部材より低速回転を出力し、また前記外側回転部材及び内側回転部材の一方の回転規制を解除すると、前記外側回転部材及び内側回転部材の他方から前記中央回転部材と同じ回転方向で且つ前記中央回転部材と同じ回転速度で高速回転を出力する請求項1に記載の負荷感知変速装置。 - 前記切換機構は、
前記変速機構の外側回転部材又は内側回転部材の回転規制とその回転規制の解除を切り換える回転規制切換機構と、
前記回転規制解除時に前記外側回転部材と内側回転部材、前記外側回転部材と中央回転部材、及び前記内側回転部材と中央回転部材の何れかの組み合わせを、前記負荷感知機構を介して連結し互いに相対回転不可な状態に切り換えると共に前記回転規制時に連結解除し互いに相対回転可能な状態に切り換える連結切換機構と、を備える請求項2に記載の負荷感知変速装置。 - 前記負荷感知機構は、高速から低速に切り換わるときの低速切換負荷を感知して前記切換機構を高速状態から低速状態に切り換えるときに予め設定した負荷変動範囲の上限を負荷が越えるまで高速状態に保ち、低速から高速に切り換わるときの高速切換負荷を感知して前記切換機構を低速状態から高速状態に切り換えるときに前記負荷変動範囲の下限より負荷が下がるまで低速状態を保つ保持機構を備える請求項1に記載の負荷感知変速装置。
- 前記負荷感知機構は、
前記切換機構を切り換えるスライダと、
一定範囲内で相対回転可能な状態で併設されると共に、前記変速機構により一方又は両方が駆動され且つ外部負荷により相対回転する一対のプレート部材と、
該一対のプレート部材の間に設けられプレート部材の相対回転により変形する負荷弾性部材と、
高速から低速に切り換わるときの低速切換負荷により前記負荷弾性部材を変形させて前記一対のプレート部材が相対回転すると前記スライダを低速切換位置に移動可能な状態にし、低速から高速に切り換わるときの高速切換負荷により前記負荷弾性部材が復元して前記一対のプレート部材が逆方向へ相対回転すると前記スライダを高速切換位置に移動可能な状態にするカム機構と、
を備える請求項1に記載の負荷感知変速装置。 - 前記負荷感知機構は、前記スライダの位置を保持する保持機構を備え、
該保持機構は、
前記一対のプレート部材の一方に前記スライダと一緒に設けられ、前記スライダが低速切換位置又は高速切換位置に達すると前記スライダに係合してロックするロック機構と、
前記一対のプレート部材の他方に設けられ、前記カム機構により前記スライダが低速切換位置又は高速切換位置に移動可能な状態になり且つ予め設定した負荷変動範囲の上限を越えるか又は下限より下がると前記ロック機構のロックを解除してスライダを低速切換位置又は高速切換位置に移動させるロック解除機構と、を備える請求項5に記載の負荷感知変速装置。 - 前記スライダ及び前記カム機構の一方は、前記スライダ及び前記カム機構の他方に接触する弾性部材を有し、該弾性部材により前記スライダに径方向へ移動可能な力を与えながら前記保持機構による前記スライダの保持を前記予め設定した負荷変動範囲内にて維持可能にする請求項6に記載の負荷感知変速装置。
- 前記切換機構は、前記スライダに対向し、該スライダが嵌脱する内側凹部を有し、該内側凹部の側壁は、負荷があるときに前記スライダに接する方の側壁が他方の側壁よりも大きく傾斜している請求項5に記載の負荷感知変速装置。
- 前記変速機構は、互いに相対回転可能な、外部回転を入力する中央回転部材と、該中央回転部材の回転を変速する内側回転部材及び外側回転部材とを備え、前記外側回転部材を回転規制すると前記内側回転部材から前記中央回転部材と同じ回転方向で且つ前記中央回転部材より低速回転を出力し、また前記回転規制を解除すると前記中央回転部材と同じ回転方向で且つ前記中央回転部材と同じ回転速度で高速回転を出力し、
前記負荷感知機構は、一定範囲内で相対回転可能な状態で併設されると共に前記変速機構の内側回転部材の回転により一方が駆動され且つ外部負荷が他方に掛かると相対回転する一対のプレート部材と、該一対のプレート部材の間に設けられ一方のプレート部材の回転を他方の回転部材に伝達すると共に前記一対のプレート部材の相対回転により変形する負荷弾性部材と、前記一対のプレート部材の一方に設け径方向に移動可能なスライダと、前記スライダ付きプレート部材の対向プレートに設け、高速から低速に切り換わるときの低速切換負荷により前記負荷弾性部材を変形させながら前記一対のプレート部材が相対回転すると前記スライダを低速切換位置に移動可能な状態にし、低速から高速に切り換るときの高速切換負荷により前記負荷弾性部材が復元して前記一対のプレート部材が逆方向へ相対回転すると前記スライダを高速切換位置に移動可能な状態にするカム機構と、を備え、
前記切換機構は、前記スライダが低速切換位置に移動すると前記外側回転部材を回転規制すると共に前記内側回転部材と外側回転部材の連結を解除し、前記スライダが高速切換位置に移動すると前記外側回転部材の回転規制を解除すると共に前記内側回転部材と外側回転部材を前記負荷感知機構を介して連結する請求項1に記載の負荷感知変速装置。 - 前記変速機構は、互いに相対回転可能な、外部回転を入力する中央回転部材と、該中央回転部材の回転を変速する内側回転部材及び外側回転部材とを備え、前記外側回転部材を回転規制すると前記内側回転部材から前記中央回転部材と同じ回転方向で且つ前記中央回転部材より低速回転を出力し、また前記回転規制を解除すると前記中央回転部材と同じ回転方向で且つ前記中央回転部材と同じ回転速度で高速回転を出力し、
前記負荷感知機構は、一定範囲内で相対回転可能な状態で併設されると共に前記変速機構の外側回転部材の回転により一方が駆動され且つ前記変速機構の内側回転部材に他方が連結又は連結解除され、外部負荷によって生じる前記外側回転部材と内側回転部材との相対回転により相対回転する一対のプレート部材と、該一対のプレート部材の間に設けられ該一対のプレート部材の相対回転により変形する負荷弾性部材と、前記外側回転部材により回転駆動されるプレート部材の対向プレートに設け径方向に移動可能なスライダと、前記外側回転部材により回転駆動されるプレート部材に設け、高速から低速に切り換わるときの低速切換負荷により前記負荷弾性部材を変形させながら前記一対のプレート部材が相対回転すると前記スライダを低速切換位置に移動可能な状態にし、低速から高速に切り換るときの高速切換負荷により前記負荷弾性部材が復元して前記一対のプレート部材が逆方向へ相対回転すると前記スライダを高速切換位置に移動可能な状態にするカム機構と、を備え、
前記切換機構は、前記スライダが低速切換位置に移動すると前記外側回転部材を回転規制すると共に前記内側回転部材と外側回転部材の連結を解除し、前記スライダが高速切換位置に移動すると前記外側回転部材の回転規制を解除すると共に前記内側回転部材と外側回転部材を前記負荷感知機構を介して連結する請求項1に記載の負荷感知変速装置。 - 前記変速機構は、互いに相対回転可能な、外部回転を入力する中央回転部材と、該中央回転部材の回転を変速する内側回転部材及び外側回転部材とを備え、前記外側回転部材を回転規制すると前記内側回転部材から前記中央回転部材と同じ回転方向で且つ前記中央回転部材より低速回転を出力し、また前記回転規制を解除すると前記中央回転部材と同じ回転方向で且つ前記中央回転部材と同じ回転速度で高速回転を出力し、
前記負荷感知機構は、一定範囲内で相対回転可能な状態で併設されると共に前記変速機構の外側回転部材の回転により一方が駆動され且つ前記変速機構の中央回転部材に他方が連結又は連結解除され、外部負荷によって生じる前記外側回転部材と中央回転部材との相対回転により相対回転する一対のプレート部材と、該一対のプレート部材の間に設けられ該一対のプレート部材の相対回転により変形する負荷弾性部材と、前記外側回転部材により回転駆動されるプレート部材の対向プレートに設け径方向に移動可能なスライダと、前記外側回転部材により回転駆動されるプレート部材に設け、高速から低速に切り換わるときの低速切換負荷により前記負荷弾性部材を変形させながら前記一対のプレート部材が相対回転すると前記スライダを低速切換位置に移動可能な状態にし、低速から高速に切り換るときの高速切換負荷により前記負荷弾性部材が復元して前記一対のプレート部材が逆方向へ相対回転すると前記スライダを高速切換位置に移動可能な状態にするカム機構と、を備え、
前記切換機構は、前記スライダが低速切換位置に移動すると前記外側回転部材を回転規制すると共に前記中央回転部材と外側回転部材の連結を解除し、前記スライダが高速切換位置に移動すると前記外側回転部材の回転規制を解除すると共に前記中央回転部材と外側回転部材を前記負荷感知機構を介して連結する請求項1に記載の負荷感知変速装置。 - 前記変速機構は、互いに相対回転可能な、外部回転を入力する中央回転部材と、該中央回転部材の回転を変速する内側回転部材及び外側回転部材とを備え、前記内側回転部材を回転規制すると前記外側回転部材から前記中央回転部材と同じ回転方向で且つ前記中央回転部材より低速回転を出力し、また前記回転規制を解除すると前記中央回転部材と同じ回転方向で且つ前記中央回転部材と同じ回転速度で高速回転を出力し、
前記負荷感知機構は、一定範囲内で相対回転可能な状態で併設されると共に前記変速機構の内側回転部材の回転により一方が駆動され且つ前記変速機構の中央回転部材に他方が連結又は連結解除され、外部負荷によって生じる前記内側回転部材と中央回転部材との相対回転により相対回転する一対のプレート部材と、該一対のプレート部材の間に設けられ該一対のプレート部材の相対回転により変形する負荷弾性部材と、前記内側回転部材により回転駆動されるプレート部材の対向プレートに設け径方向に移動可能なスライダと、前記内側回転部材により回転駆動されるプレート部材に設け、高速から低速に切り換わるときの低速切換負荷により前記負荷弾性部材を変形させながら前記一対のプレート部材が相対回転すると前記スライダを低速切換位置に移動可能な状態にし、低速から高速に切り換るときの高速切換負荷により前記負荷弾性部材が復元して前記一対のプレート部材が逆方向へ相対回転すると前記スライダを高速切換位置に移動可能な状態にするカム機構と、を備え、
前記切換機構は、前記スライダが低速切換位置に移動すると前記内側回転部材を回転規制すると共に前記内側回転部材と中央回転部材の連結を解除し、前記スライダが高速切換位置に移動すると前記内側回転部材の回転規制を解除すると共に前記内側回転部材と中央回転部材を前記負荷感知機構を介して連結する
請求項1に記載の負荷感知変速装置。 - 前記変速機構は、互いに相対回転可能な、外部回転を入力する中央回転部材と、該中央回転部材の回転を変速する内側回転部材及び外側回転部材とを備え、前記内側回転部材を回転規制すると前記外側回転部材から前記中央回転部材と同じ回転方向で且つ前記中央回転部材より低速回転を出力し、また前記回転規制を解除すると前記中央回転部材と同じ回転方向で且つ前記中央回転部材と同じ回転速度で高速回転を出力し、
前記負荷感知機構は、一定範囲内で相対回転可能な状態で併設されると共に前記変速機構の内側回転部材の回転により一方が駆動され且つ前記変速機構の外側回転部材に他方が連結又は連結解除され、外部負荷によって生じる前記内側回転部材と外側回転部材との相対回転により相対回転する一対のプレート部材と、該一対のプレート部材の間に設けられ該一対のプレート部材の相対回転により変形する負荷弾性部材と、前記内側回転部材により回転駆動されるプレート部材の対向プレートに設け径方向に移動可能なスライダと、前記内側回転部材により回転駆動されるプレート部材に設け、高速から低速に切り換わるときの低速切換負荷により前記負荷弾性部材を変形させながら前記一対のプレート部材が相対回転すると前記スライダを低速切換位置に移動可能な状態にし、低速から高速に切り換るときの高速切換負荷により前記負荷弾性部材が復元して前記一対のプレート部材が逆方向へ相対回転すると前記スライダを高速切換位置に移動可能な状態にするカム機構と、を備え、
前記切換機構は、前記スライダが低速切換位置に移動すると前記内側回転部材を回転規制すると共に前記内側回転部材と外側回転部材の連結を解除し、前記スライダが高速切換位置に移動すると前記内側回転部材の回転規制を解除すると共に前記内側回転部材と外側回転部材を前記負荷感知機構を介して連結する
請求項1に記載の負荷感知変速装置。 - ハンドチェーンの操作により回転するハンドホイールと、
荷を吊り下げたロードチェーンの上げ下げを行うロードシーブと、
前記ハンドホイールの回転が伝達され、その回転を減速して低速回転として伝達するか又はそのまま高速回転として伝達する変速機構と、
該変速機構の回転出力により前記ロードシーブにかかる負荷の高低を感知する負荷感知機構と、
該負荷感知機構により駆動され、前記変速機構に係合するか又は変速機構との係合を解除することで変速機構の出力回転を低速状態又は高速状態に切り換える切換機構と、
を備えることを特徴とする負荷感知変速装置付巻上機。 - 前記ロードシーブと前記変速機構との間に減速用歯車を設けている請求項14に記載の負荷感知変速装置付巻上機。
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WO2023286404A1 (ja) * | 2021-07-14 | 2023-01-19 | 株式会社キトー | 回転ロック装置および巻上機 |
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JP6068857B2 (ja) * | 2012-07-30 | 2017-01-25 | 株式会社キトー | チェーンブロック |
KR101926167B1 (ko) | 2017-11-03 | 2018-12-06 | 조광호 | 체인 블록 |
CN107420457A (zh) * | 2017-10-06 | 2017-12-01 | 东莞市松研智达工业设计有限公司 | 一种可调临界值的转矩限制器 |
US10549964B2 (en) | 2018-05-18 | 2020-02-04 | Columbus Mckinnon Corporation | Manual hoist with automatic speed change device |
KR102073341B1 (ko) * | 2018-11-30 | 2020-02-04 | 조광호 | 체인 블록 |
CN110282567B (zh) * | 2019-07-09 | 2021-05-28 | 浙江冠林机械有限公司 | 一种手拉葫芦 |
CN114096758A (zh) * | 2019-08-07 | 2022-02-25 | 舍弗勒技术股份两合公司 | 可切换式棘齿离合器 |
US10982725B2 (en) | 2019-08-07 | 2021-04-20 | Schaeffler Technologies AG & Co. KG | Switchable ratcheting clutch |
CN111235336A (zh) * | 2020-03-13 | 2020-06-05 | 中冶赛迪装备有限公司 | 一种节能型智能化高炉料车上料系统 |
CN114560411B (zh) * | 2022-04-27 | 2022-07-29 | 河南东起机械有限公司 | 一种起重机行星减速器 |
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