WO2012029905A1 - ハードコートフィルム及び前面保護板 - Google Patents
ハードコートフィルム及び前面保護板 Download PDFInfo
- Publication number
- WO2012029905A1 WO2012029905A1 PCT/JP2011/069901 JP2011069901W WO2012029905A1 WO 2012029905 A1 WO2012029905 A1 WO 2012029905A1 JP 2011069901 W JP2011069901 W JP 2011069901W WO 2012029905 A1 WO2012029905 A1 WO 2012029905A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- meth
- hard coat
- acrylate
- coat film
- film
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/043—Improving the adhesiveness of the coatings per se, e.g. forming primers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/308—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/14—Methyl esters, e.g. methyl (meth)acrylate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F222/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
- C08F222/10—Esters
- C08F222/1006—Esters of polyhydric alcohols or polyhydric phenols
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F222/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
- C08F222/10—Esters
- C08F222/1006—Esters of polyhydric alcohols or polyhydric phenols
- C08F222/102—Esters of polyhydric alcohols or polyhydric phenols of dialcohols, e.g. ethylene glycol di(meth)acrylate or 1,4-butanediol dimethacrylate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/0427—Coating with only one layer of a composition containing a polymer binder
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/046—Forming abrasion-resistant coatings; Forming surface-hardening coatings
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D4/00—Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
- C09D4/06—Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09D159/00 - C09D187/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/558—Impact strength, toughness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/584—Scratch resistance
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/08—Dimensions, e.g. volume
- B32B2309/10—Dimensions, e.g. volume linear, e.g. length, distance, width
- B32B2309/105—Thickness
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/38—Polymerisation using regulators, e.g. chain terminating agents, e.g. telomerisation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2333/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
- C08J2333/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters
- C08J2333/06—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters of esters containing only carbon, hydrogen, and oxygen, the oxygen atom being present only as part of the carboxyl radical
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2333/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
- C08J2333/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters
- C08J2333/06—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters of esters containing only carbon, hydrogen, and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C08J2333/10—Homopolymers or copolymers of methacrylic acid esters
- C08J2333/12—Homopolymers or copolymers of methyl methacrylate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2433/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
- C08J2433/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters
- C08J2433/06—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters of esters containing only carbon, hydrogen, and oxygen, the oxygen atom being present only as part of the carboxyl radical
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/26—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
- Y10T428/263—Coating layer not in excess of 5 mils thick or equivalent
- Y10T428/264—Up to 3 mils
- Y10T428/265—1 mil or less
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/26—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
- Y10T428/269—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension including synthetic resin or polymer layer or component
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
Definitions
- the present invention relates to a hard coat film and a front protective plate.
- a hard coat film in which a hard coat layer is laminated on a base film is used.
- Transparent films such as polyester films, polycarbonate films, polymethyl methacrylate films, triacetyl cellulose films, and polyolefin films are used as the base film of the hard coat film.
- the hard coat layer of the hard coat film one having excellent scratch resistance and wear resistance is used, for example, an active energy ray curable composition containing a polyfunctional (meth) acrylic compound.
- a layer obtained by curing is known.
- a composition containing a polyfunctional (meth) acrylic compound is used as a raw material for forming a hard coat layer, and a polyester film, a polycarbonate film, a triacetyl cellulose film or a polyolefin film is used as a base film, the base film and the hard film A difference in refractive index occurs between the coating layer and the coating layer.
- a hard coat film is used as a hard coat film for optical applications such as a touch panel
- light reflection or refraction occurs between the two layers due to the difference in refractive index between the base film layer and the hard coat layer.
- the visibility of the transparency and the image on the lower surface of the hard coat film is lowered.
- a film having a large birefringence such as a polyester film or a polycarbonate film
- luminance spots appear in the hard coat film, and the visibility of the image on the lower surface of the hard coat film further decreases. .
- Patent Document 1 includes an acrylic resin layer in which rubber particles are dispersed in a methacrylic resin, and a curable paint on the surface of an acrylic resin film having a thickness of 100 ⁇ m or more and 1800 ⁇ m or less.
- a scratch-resistant acrylic resin film characterized in that a scratch-resistant film obtained by curing is formed.
- the acrylic resin film of Patent Document 1 has rubber particles dispersed in a methacrylic resin and tends to have poor appearance such as fish eyes and die lines, it does not contain particulates such as rubber particles.
- the appearance of a hard coat film excellent in appearance, scratch resistance, impact resistance or surface hardness and having high transparency is desired.
- An object of the present invention is to provide a hard coat film having a good appearance and excellent transparency, impact resistance, scratch resistance or surface hardness.
- the present invention provides at least one surface of a base film containing a polymer (C) containing a di (meth) acrylate (A) unit and a mono (meth) acrylate (B) unit represented by the following formula (1).
- X represents at least one diol residue having a number average molecular weight (Mn) of 500 or more selected from a polyalkylene glycol residue, a polyester diol residue and a polycarbonate diol residue, and R 1 is , H or CH 3 .
- the present invention is a front protective plate made of the hard coat film.
- the hard coat film of the present invention Since the hard coat film of the present invention has a good appearance and is excellent in transparency, impact resistance, and scratch resistance or surface hardness, it is used for various displays such as liquid crystal display panels, plasma display panels and car navigation display panels It is suitable as a film and an optical hard coat film such as a touch panel film for a portable information terminal.
- the hard coat film of the present invention can be used as a front protective plate for various displays and portable information terminals.
- (meth) acrylate means one or both of “acrylate” and “methacrylate”.
- a di (meth) acrylate (A) unit is shown by Formula (1), and is one of the structural units of the polymer (C) which comprises a base film.
- the di (meth) acrylate (A) unit is introduced into the polymer by polymerizing a monomer represented by the following formula (2).
- X represents at least one diol residue having a number average molecular weight (Mn) of 500 or more selected from a polyalkylene glycol residue, a polyester diol residue, and a polycarbonate diol residue, and R 1 is , H or CH 3 .
- the di (meth) acrylate (A) unit is for improving the transparency and impact resistance of the hard coat film of the present invention.
- a crosslinked structure of a long chain molecule rich in flexibility is introduced into the polymer (C).
- the Mn of the diol residue in the formula (1) is preferably 500 to 10,000, and more preferably 600 to 3000.
- the Mn of the diol residue is 500 or more, the impact resistance of the hard coat film of the present invention can be improved.
- the Mn of the diol residue is preferably 10,000 or less.
- X is preferably a polyalkylene glycol residue having high hydrophobicity, and particularly preferably a polybutylene glycol residue having the highest hydrophobicity.
- the structure of X may be either a single structural unit repetition or a repetition of two or more structural units. Further, when the structure of X is a repetition of two or more structural units, the arrangement of the structural units is such that each structural unit exists randomly, each structural unit exists in a block, or each structural unit alternates Any of those present in
- Examples of the di (meth) acrylate (A) that is a raw material for constituting the di (meth) acrylate (A) unit include the following. Dodecaethylene glycol di (meth) acrylate, tridecaethylene glycol di (meth) acrylate, tetradecaethylene glycol di (meth) acrylate, pentadecaethylene glycol di (meth) acrylate, hexadecaethylene glycol di (meth) acrylate, etc.
- di (meth) acrylate (A) include the following (all are trade names).
- Acrylic ester PBOM polybutylene glycol dimethacrylate, Mn of X: 648) manufactured by Mitsubishi Rayon Co., Ltd.
- Blemmer PDE-600 polyethylene glycol dimethacrylate, Mn of X: 616) manufactured by NOF Corporation
- Blemmer PDP -700 polypropylene glycol dimethacrylate, Mn of X: 696
- Blemmer PDT-650 polytetramethylene glycol dimethacrylate, Mn of X: 648)
- Blemmer 40PDC1700B random copolymer dimethacrylate of polyethylene glycol, polypropylene glycol, Mn of X: 1704
- Bremer ADE-600 polyethylene glycol diacrylate, Mn of X: 616
- NK ester A-600 manufactured by Shin-Nakamura Chemical Co., Ltd.
- a mono (meth) acrylate (B) unit is one of the structural units of the polymer (C) which comprises a base film.
- the mono (meth) acrylate (B) unit is introduced into the polymer (C) in order to increase the surface hardness of the hard coat film of the present invention.
- Examples of the mono (meth) acrylate (B) that is a raw material for constituting the mono (meth) acrylate (B) unit include the following. Methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, t-butyl (meth) acrylate, n-propyl (meth) acrylate, iso-propyl (meth) acrylate, Alkyl (meth) acrylates such as 2-ethylhexyl (meth) acrylate and lauryl (meth) acrylate; aromatic (meth) acrylates such as phenyl (meth) acrylate and benzyl (meth) acrylate; and isobornyl (meth) acrylate and methylcyclohexyl (Meth) acrylate, t-butylcyclohexyl (meth)
- the polymer (C) may contain other vinyl monomer units other than di (meth) acrylate (A) units and mono (meth) acrylate (B) units as necessary.
- vinyl monomers include the following. Monovinyl monomers such as aromatic vinyl monomers such as styrene and ⁇ -methylstyrene, nitrile group-containing vinyl monomers such as acrylonitrile and methacrylonitrile; and di (meth) such as ethylene glycol di (meth) acrylate Polyvinyl monomers other than acrylate (A). These can be used alone or in combination of two or more.
- Examples of the method for obtaining the polymer (C) include a bulk polymerization method, a solution polymerization method, an emulsion polymerization method, and a suspension polymerization method.
- a polymerization means of the polymer (C) any means of an active energy ray polymerization method, a thermal polymerization method, and a combination of an active energy ray polymerization method and a thermal polymerization method may be used.
- a polymerization initiator such as a photopolymerization initiator and a thermal polymerization initiator is blended.
- photopolymerization initiator examples include the following. 1-hydroxy-cyclohexyl-phenyl-ketone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, hydroxycyclohexyl phenyl ketone, methylphenylglyoxylate, acetophenone, benzophenone, diethoxyacetophenone, 2,2- Dimethoxy-2-phenylacetophenone, 1-phenyl-1,2-propane-dione-2- (o-ethoxycarbonyl) oxime, 2-methyl [4- (methylthio) phenyl] -2-morpholino-1-propanone, benzyl Benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin isobutyl ether, 2-chlorothioxanthone, isopropylthioxanthone, 2,4,6-trimethylbenzoyldiphenylphos In'okisaido
- thermal polymerization initiator examples include the following. Bainzoyl peroxide, lauroyl peroxide, t-butylperoxyisobutyrate, t-butylperoxy-2-ethylhexanoate, t-butylperoxyneodecanoate, t-hexylperoxypivalate, diisopropyl Organic peroxide polymerization initiators such as peroxydicarbonate and bis (4-t-butylcyclohexyl) peroxydicarbonate; and 2,2′-azobisisobutyronitrile, 2,2′-azobis (2 , 4-dimethylvaleronitrile), 2,2′-azobis (4-methoxy-2,4-dimethylvaleronitrile) and the like. These can be used alone or in combination of two or more.
- the addition amount of the polymerization initiator in the monomer raw material (c) is preferably 0.005 to 5 parts by mass, more preferably 0.01 to 1 part by mass with respect to 100 parts by mass of the monomer raw material (c). 0.05 to 0.5 parts by mass is particularly preferable. If the addition amount of a polymerization initiator is 5 mass parts or less, coloring of a polymer (C) can be suppressed. Moreover, if the addition amount of a polymerization initiator is 0.005 mass part or more, polymerization time is not too long and it can be set as appropriate polymerization time.
- a monomer mixture containing di (meth) acrylate (A) and mono (meth) acrylate (B) as the monomer raw material (c) is the same as the monomer mixture.
- a syrup (c ′) in which a copolymer obtained by polymerizing a part of the monomer mixture is dissolved can be used.
- the viscosity of the syrup (c ′) is preferably 10 to 10,000 mPa ⁇ s, more preferably 100 to 8,000 mPa ⁇ s, and particularly preferably 300 to 6,000 mPa ⁇ s.
- the syrup (c ′) can be prepared by polymerizing a part of the monomer in the monomer raw material (c).
- this method may be referred to as “syrup preparation method 1”.
- a method for preparing the syrup (c ′) for example, in a reactor equipped with a cooling tube, a thermometer and a stirrer, di (meth) acrylate (A), mono (meth) acrylate (B), necessary If necessary, charge other monomers and a chain transfer agent, start heating while stirring, add the polymerization initiator when the temperature reaches a predetermined temperature, and keep the temperature in the reactor constant for a predetermined time. For example, after the polymerization is advanced, the polymerization is stopped by quenching to near room temperature by cooling under reduced pressure or the like.
- Examples of the polymerization initiator used for the polymerization of the syrup (c ′) include the same polymerization initiators used for the polymerization of the monomer raw material (c).
- the addition amount of the polymerization initiator is, for example, about 0.01 to 0.5 parts by mass with respect to 100 parts by mass of the total amount of the monomer mixture in the syrup (c ′).
- a chain transfer agent can be added as necessary for the purpose of preventing the gelation of the polymer.
- the chain transfer agent include alkyl mercaptans such as n-butyl mercaptan, n-dodecyl mercaptan, and n-octyl mercaptan.
- the addition amount of the chain transfer agent is preferably 0.01 to 10 parts by mass, more preferably 0.05 to 5 parts by mass with respect to 100 parts by mass of the total amount of the monomer mixture.
- gelation of the syrup-like product (c ′) is suppressed.
- the addition amount of the chain transfer agent is 10 parts by mass or less, the viscosity of the syrup-like product (c ′) becomes an appropriate level.
- a polymerization inhibitor can be added as necessary in order to avoid coloring and spontaneous curing of the syrup (c ').
- the polymerization inhibitor include hydroquinone, hydroquinone monomethyl ether, 2,6-di-t-butyl-4-methylphenol, and 2,4-dimethyl-6-t-butylphenol. These can be used alone or in combination of two or more.
- said syrup-like thing (c ') can be prepared by adding the copolymer obtained from the monomer mixture similar to the said monomer mixture etc. in the said monomer mixture. it can.
- this method may be referred to as “syrup preparation method 2”.
- a (meth) acrylate polymer that can be dissolved in a monomer mixture containing di (meth) acrylate (A) and mono (meth) acrylate (B) is dissolved in the monomer mixture to form a syrup.
- the method of obtaining a thing (c ') is mentioned.
- Examples of the (meth) acrylate polymer include methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, i-butyl (meth) acrylate, and t-butyl (meth) acrylate.
- Examples include polyalkyl (meth) acrylates obtained by polymerizing alkyl (meth) acrylates. These can be used alone or in combination of two or more.
- This (meth) acrylate polymer can contain monomer units other than an alkyl (meth) acrylate unit as needed.
- the polymerization includes both homopolymerization and copolymerization.
- a release agent can be blended in the monomer raw material (c) as necessary.
- the compounding amount of the release agent is preferably 0.005 to 0.5 parts by mass with respect to 100 parts by mass of the monomer raw material (c). If the compounding quantity of a mold release agent is 0.005 mass part or more, the mold release property at the time of peeling a base film from molds, such as a polyethylene terephthalate (PET) film and a stainless plate, will become favorable. Moreover, if the compounding quantity of a mold release agent is 0.5 mass part or less, the water absorption and surface state of the hard coat film of this invention will become favorable.
- PET polyethylene terephthalate
- mold release agent for example, SOLUSOL (registered trademark) 100% Cosmetic Grade Surfactant (trade name, sodium di (2-ethylhexyl) sulfosuccinate) manufactured by Nippon Cytec Industries Co., Ltd. and Johoku Chemical Industry Co., Ltd. JP-502 (trade name, a mixture of 50 mol% of phosphoric acid diethyl ester and 50 mol% of phosphoric acid monoethyl ester).
- the polymer (C) is a polymer comprising a di (meth) acrylate (A) unit and a mono (meth) acrylate (B) unit, and constitutes a base film. It is a component for imparting transparency and impact resistance to the hard coat film.
- the content of the di (meth) acrylate (A) unit in the polymer (C) is preferably 10 to 90% by mass, more preferably 20 to 80% by mass, and more preferably 30 to 70% by mass from the viewpoint of impact resistance. % Is particularly preferred. If content of a di (meth) acrylate (A) unit is 10 mass% or more, the impact resistance of the hard coat film of this invention will become favorable. On the other hand, if the content of the di (meth) acrylate (A) unit is 90% by mass or less, a decrease in strength of the hard coat film of the present invention can be suppressed.
- the content of the mono (meth) acrylate (B) unit in the polymer (C) is preferably 10 to 90% by mass, more preferably 20 to 80% by mass from the viewpoint of the strength of the hard coat film of the present invention. 30 to 70% by mass is particularly preferable. If content of a mono (meth) acrylate (B) unit is 10 mass% or more, the intensity
- the impact resistance and surface hardness of the hard coat film of the present invention are in a trade-off relationship, and are affected by the composition of the polymer (C) and the composition and thickness of the hard coat layer. For this reason, when importance is attached to the impact resistance of the hard coat film of the present invention, it is preferable to increase the content of the di (meth) acrylate (A) unit in the polymer (C). On the other hand, when importance is attached to the surface hardness of the hard coat film of the present invention, it is preferable to reduce the content of di (meth) acrylate (A) units in the polymer (C).
- the base film is a film containing the polymer (C).
- various additives such as lubricants, plasticizers, antibacterial agents, antifungal agents, light stabilizers, UV absorbers, bluing agents, dyes, antistatic agents, and heat stabilizers are added as necessary. Can be added.
- Examples of the method for producing the base film include the following “batch type casting polymerization method”. First, two molds having a mirror surface or irregularities on the surface, such as a stainless steel plate and a glass plate, are opposed to each other at a predetermined interval, and soft polyvinyl chloride, ethylene-vinyl acetate copolymer, polyethylene, A hollow product made of a polymer such as ethylene-methyl methacrylate copolymer is sandwiched between gaskets and fixed with a clamp to form a mold. Next, the monomer raw material (c) is injected into the mold, and the monomer raw material (c) is polymerized. After polymerization, the polymer is taken out of the mold to obtain a base film.
- a batch type casting polymerization method First, two molds having a mirror surface or irregularities on the surface, such as a stainless steel plate and a glass plate, are opposed to each other at a predetermined interval, and soft polyvinyl chloride, ethylene-vinyl
- a mold is formed by using, as a mold, two sheets of PET film or the like that run facing each other at a predetermined interval, and by running gaskets on both sides of the mold.
- the upstream of the traveling mold is the monomer raw material (c) injection part, and the downstream is the polymerization part.
- a syrup (c ') is injected upstream of the mold, and heated or irradiated with light from the upper surface and / or lower surface of the mold downstream of the mold to polymerize the monomer raw material (c).
- a base film is obtained by peeling the obtained polymer from the mold.
- the viscosity of the syrup (c ′) is 100 to 8,000 mPa ⁇ s, a base film having excellent thickness accuracy can be obtained.
- the hard coat layer is laminated on at least one surface of the base film.
- Examples of the material for forming the hard coat layer include active energy ray curing containing a polyfunctional (meth) acrylic compound (D) having two or more (meth) acryloyl groups in the molecule and a photopolymerization initiator.
- Resin composition (E) examples of the polyfunctional (meth) acrylic compound (D) include esterified products obtained from 1 mol of polyhydric alcohol and 2 mol or more of (meth) acrylic acid or a derivative thereof; and polyvalent carboxylic acid or its Examples thereof include linear esterified products obtained from an anhydride, a polyhydric alcohol, and (meth) acrylic acid or a derivative thereof.
- esterified product obtained from 1 mol of polyhydric alcohol and 2 mol or more of (meth) acrylic acid or a derivative thereof include the following.
- Polyethylene glycol di (meth) acrylates such as diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, tetraethylene glycol di (meth) acrylate; 1,4-butanediol di (meth) acrylate, 1,6- Hexanediol di (meth) acrylate, 1,9-nonanediol di (meth) acrylate; trimethylolpropane tri (meth) acrylate, trimethylolethane tri (meth) acrylate; pentaglycerol tri (meth) acrylate, pentaerythritol tri ( (Meth) acrylate, pentaerythritol tetra (meth) acrylate; glycerin tri (meth) acrylate; dip
- Examples of the combination (polycarboxylic acid or its anhydride / polyhydric alcohol / (meth) acrylic acid) include the following.
- Examples of the polyfunctional (meth) acrylic compound other than the above polyfunctional (meth) acrylic compound (D) include the following. Diisocyanates such as trimethylolpropane toluylene diisocyanate, hexamethylene diisocyanate, tolylene diisocyanate, diphenylmethane diisocyanate, xylene diisocyanate, 4,4'-methylenebis (cyclohexyl isocyanate), isophorone diisocyanate, trimethylhexamethylene diisocyanate, etc.
- Diisocyanates such as trimethylolpropane toluylene diisocyanate, hexamethylene diisocyanate, tolylene diisocyanate, diphenylmethane diisocyanate, xylene diisocyanate, 4,4'-methylenebis (cyclohexyl isocyanate), isophorone diisocyanate, trimethylhexamethylene diisocyanate, etc.
- the resulting polyisocyanate contains 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2-hydroxy-3-methoxypropyl (meth) acrylate, N-methylol in an amount equal to or greater than the moles of isocyanate groups.
- (Meth) acrylamide, N-hydroxy (meth) acrylamide, 1,2,3-propanetriol-1,3-di (me A) Urethane (meth) acrylate obtained by reacting (meth) acrylate having active hydrogen such as acrylate and 3-acryloyloxy-2-hydroxypropyl (meth) acrylate; dis of tris (2-hydroxyethyl) isocyanuric acid Poly [(meth) acryloyloxyethylene] isocyanurate and epoxy poly (meth) acrylate such as (meth) acrylate or tri (meth) acrylate. These polyfunctional (meth) acrylic compounds can be used alone or in combination of two or more.
- the photopolymerization initiator has a function of polymerizing the polyfunctional (meth) acrylic compound (D) by light irradiation, and examples thereof include the following. Benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin isobutyl ether, acetoin, butyroin, toluoin, benzyl, benzophenone, p-methoxybenzophenone, 2,2-diethoxyacetophenone, ⁇ , ⁇ -dimethoxy- ⁇ -phenyl Carbonyl compounds such as acetophenone, methylphenylglyoxylate, ethylphenylglyoxylate, 4,4′-bis (dimethylamino) benzophenone, 2-hydroxy-2-methyl-1-phenylpropan-1-one; tetramethylthiuram Sulfur compounds such as monosulfide, tetramethylthiuram disulfide
- the addition amount of the photopolymerization initiator is preferably 0.1 parts by mass or more with respect to 100 parts by mass of the polyfunctional (meth) acrylic compound (D) from the viewpoint of curability by active energy rays. Moreover, as an addition amount of a photoinitiator, 10 mass parts or less are preferable with respect to 100 mass parts of polyfunctional (meth) acrylic compounds (D) from a viewpoint of maintaining the favorable color tone of a hard-coat layer.
- the active energy ray-curable resin composition (E) includes a monomer having one functional group in the molecule, a leveling agent, conductive fine inorganic particles, non-conductive inorganic fine particles, ultraviolet rays as necessary.
- Various components such as an absorbent and a light stabilizer can be contained.
- the addition amount of various components can be selected as appropriate as long as the physical properties of the obtained hard coat layer are not impaired. For example, it is about 10% by mass or less in the active energy ray-curable resin composition (E).
- the hard coat film of the present invention is obtained by laminating a hard coat layer on at least one surface of a base film.
- the hard coat film preferably has a thickness of 50 to 500 ⁇ m. If the thickness of the hard coat film is 50 ⁇ m or more, a hard coat film with good film thickness accuracy can be obtained, and if it is 500 ⁇ m or less, it can be suitably used as an optical hard coat film.
- the hard coat film of the present invention can be used as a front protective plate for various displays and portable information terminals.
- the hard coat layer is preferably a layer obtained by curing the active energy ray-curable resin composition (E).
- the thickness of the hard coat layer is preferably 1 to 20 ⁇ m.
- the thickness of the hard coat layer affects the impact resistance and the surface hardness. For this reason, when importance is attached to the surface hardness of the hard coat film of the present invention, it is preferable to increase the thickness of the hard coat layer. On the other hand, when importance is attached to the impact resistance of the hard coat film of the present invention, it is preferable to reduce the thickness of the hard coat layer.
- a method of laminating the hard coat layer on the base film for example, a method of directly curing the hard coat layer forming material on the base film and then curing the hard coat layer forming material (hereinafter referred to as “lamination method 1”). In some cases). Further, when a base film is produced by cast polymerization using the above mold, a method of laminating a hard coat layer on the base film by the following steps (1) to (3) (hereinafter “lamination method 2”). ”) (hereinafter “lamination method 2”). ”). (1) First, a hard coat layer forming material is applied to at least one inner surface of the mold and polymerized and cured to form a hard coat layer on at least one inner surface of the mold.
- the monomer raw material (c) is injected into the mold cavity to polymerize the monomer raw material (c) to obtain a polymer (C) (that is, a substrate film).
- this polymer (C) (base film) is produced
- the hard coat film having the hard coat layer transferred to the base film is peeled off from the mold.
- the active energy ray curable resin composition (E) is used as a hard coat layer forming material.
- the active energy ray curable resin is irradiated with an active energy ray in an air atmosphere.
- a method of curing the composition (E), and an active energy ray-curable resin composition (E) in a state where the film is covered on the coating film of the active energy ray-curable resin composition (E) and the air is blocked.
- curing is mentioned.
- Examples of active energy rays include ultraviolet rays and electron beams.
- examples of the active energy ray source include an ultraviolet lamp.
- Specific examples of the ultraviolet lamp include a high-pressure mercury lamp, a metal halide lamp, and a fluorescent ultraviolet lamp.
- the curing method of the active energy ray-curable resin composition (E) by irradiation with active energy rays may be either a method of curing in one step or a method of multi-step curing including pre-curing and post-curing.
- various functional layers such as an adhesive layer, an antireflection functional layer, an antiglare layer, and an antifouling layer can be provided as a functional layer on the surface opposite to the surface provided with the hard coat layer.
- the hard coat film preferably has a thickness of 50 to 500 ⁇ m, and the adhesive layer preferably has a thickness of 50 to 300 ⁇ m. If the adhesive layer has a thickness of 50 ⁇ m or more, sufficient adhesive performance is exhibited, and if it has a thickness of 300 ⁇ m or less, transparency suitable for optical applications can be obtained.
- the adhesive layer forming material for forming the adhesive layer includes, for example, an activity containing an acrylic acid derivative (F), an acrylic acid derivative polymer (G), a di (meth) acrylate (A) and a photopolymerization initiator.
- An energy beam curable resin composition (H) is mentioned.
- acrylic acid derivative (F) examples include acrylic acid or methacrylic acid, derivatives thereof, and the like, for example, compounds having one polymerizable unsaturated bond below in the molecule.
- the acrylic acid derivative polymer (G) is obtained by polymerizing a compound having one polymerizable unsaturated bond in the molecule among the acrylic acid derivatives, but within a range not impairing the effects of the present invention.
- a compound having two or more polymerizable unsaturated bonds in the molecule can be copolymerized.
- Those having a mass average molecular weight are 100,000 to 700,000.
- the content of the acrylic acid derivative polymer (G) in the active energy ray-curable resin composition (H) is preferably 10 to 60% by mass. If the acrylic acid derivative polymer (G) is 10% by mass or more, the polymerization curing rate of the adhesive layer by actinic radiation is improved, and if it is 60% by mass or less, the viscosity of the adhesive forming material is not too high and is handled. Good sex.
- the content of di (meth) acrylate (A) in the active energy ray-curable resin composition (H) is preferably 0.01 to 5% by mass. If content of di (meth) acrylate (A) is 0.01 mass% or more, the fluidity
- the content of the photopolymerization initiator in the active energy ray-curable resin composition (H) is preferably 0.05 to 1% by mass. If the content of the photopolymerization initiator is 0.05% by mass or more, the polymerization curing rate is improved, and if it is 1% by mass or less, the optical performance of the pressure-sensitive adhesive layer is not deteriorated and becomes favorable.
- the adhesive layer on the hard coat film As a method of laminating the adhesive layer on the hard coat film, for example, it can be laminated by “Lamination method 1” and “Lamination method 2” similar to the method of laminating the hard coat layer on the base film.
- the curing method of the active energy ray-curable resin composition (H), the active energy ray source, and the active energy ray irradiation method the same as in the case of the active energy ray-curable resin composition (E), A curing method, an active energy ray source, and an irradiation method can be used.
- the front protective plate of the present invention is used as a member for protecting display windows such as liquid crystal and EL in portable information terminals and the like.
- This member is required to have strength against external impact, but when the thickness of the plate is reduced, the impact strength tends to decrease.
- portable information terminals such as mobile phones and smartphones are becoming increasingly popular with compact and slim designs. Therefore, the hard coat film used as the front protective plate needs to be thinner. Has been.
- the hard coat film of the present invention Since the hard coat film of the present invention has appearance, transparency, impact resistance and thinness and is excellent in scratch resistance, it is used as a front protective plate for display windows of portable information terminals such as mobile phones and smartphones. Is preferred.
- various members in fields that require impact resistance, transparency, and thinness such as finder parts of digital cameras and handy video cameras, and front protective plates such as display windows of portable game machines, etc. Can also be used.
- part represents “part by mass”
- % represents “% by mass”.
- the hard coat film was evaluated by the following method.
- the YI value was measured according to JIS K7103, and the appearance of the hard coat film was evaluated.
- the stainless steel spheres As the stainless steel spheres, two types of spheres (sphere diameter 16.0 mm ⁇ , mass 16.7 g) and large spheres (sphere diameter 20.0 mm ⁇ , mass 20.0 g) were used. In addition, a hard coat film having a length and width of 50 mm each was used as a test piece. A 5 mm thick acrylic plate with a circular hole with a diameter of 20 mm was used as a test piece support. The test piece was placed on a support so that the center thereof coincided with the center of the hole, and the left and right ends of the test piece were fixed with cellophane tape. A stainless steel ball is installed above the center of the hole (distance between 75 and 450 mm), and the drop is repeated according to the measurement method (calculation method) shown in JIS K7211, "50% fracture height" Was measured.
- the measurement method shown in JIS K7211, "50% fracture height"
- Pencil hardness The pencil hardness of the hard coat film was measured according to JIS K5400, and the surface hardness of the hard coat film was evaluated.
- Example 1 (1) Preparation of monomer raw material for base film In a reactor equipped with a cooling tube, a thermometer and a stirrer, poly (butylene glycol dimethacrylate) (Mitsubishi Rayon Co., Ltd.) is used as di (meth) acrylate (A-1). ), 10 parts of acrylic ester PBOM), 90 parts of methyl methacrylate (manufactured by Mitsubishi Rayon Co., Ltd., Acryester M) as mono (meth) acrylate (B-1), and n-octyl mercaptan (Elfato) as chain transfer agent 0.4 parts of NOM) manufactured by Chem Japan Co., Ltd. was charged, and heating was started while stirring.
- poly (butylene glycol dimethacrylate) Mitsubishi Rayon Co., Ltd.
- the active energy ray-curable resin composition (E-1) is applied on a glass plate, and then a high-pressure mercury lamp is applied from the coated surface side to an illuminance of 300 mW / cm.
- the active energy ray-curable resin composition (E-1) was cured by irradiation under conditions of 2 and a light amount of 1,200 mJ / cm 2 to prepare a glass plate on which a 7 ⁇ m thick hard coat layer was laminated.
- Examples 2 to 5 and Comparative Example 1 A syrup (c′-2) was produced in the same manner as in Example 1 except that the raw material of the syrup was changed to the conditions shown in Table 1. Using the syrup-like material shown in Table 1, the composition of the monomer raw material for the base film and the thickness of the hard coat layer were changed to the conditions shown in Table 4. In Comparative Example 1, no hard coat layer was formed. Conditions other than these were the same as in Example 1 to obtain hard coat films, respectively. Table 4 shows the evaluation results of each hard coat film.
- the hard coat film of the present invention is useful as an optical film such as various display films and touch panel films for portable information terminals. It is also useful as a front protective plate for various displays and portable information terminals.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Laminated Bodies (AREA)
- Coating Of Shaped Articles Made Of Macromolecular Substances (AREA)
- Paints Or Removers (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
Description
本発明において、ジ(メタ)アクリレート(A)単位は式(1)で示され、基材フィルムを構成する重合体(C)の構成単位の1つである。ジ(メタ)アクリレート(A)単位は下記式(2)で示される単量体を重合することにより重合体中に導入される。
本発明において、モノ(メタ)アクリレート(B)単位は基材フィルムを構成する重合体(C)の構成単位の1つである。モノ(メタ)アクリレート(B)単位は、本発明のハードコートフィルムの表面硬度を高くするために重合体(C)中に導入される。
重合体(C)を得るための単量体原料(以下、「単量体原料(c)」という)中には光重合開始剤及び熱重合開始剤等の重合開始剤が配合される。
本発明においては、単量体原料(c)として、ジ(メタ)アクリレート(A)及びモノ(メタ)アクリレート(B)を含有する単量体混合物中に、この単量体混合物と同様の単量体混合物の一部が重合した共重合体を溶解させたシラップ状物(c’)を使用することができる。
本発明のハードコートフィルムにおいて、重合体(C)は、ジ(メタ)アクリレート(A)単位及びモノ(メタ)アクリレート(B)単位を含む重合体であって、基材フィルムを構成する重合体であり、ハードコートフィルムに透明性及び耐衝撃性を付与するための成分である。
本発明において、基材フィルムは重合体(C)を含有するフィルムである。基材フィルム中には、必要に応じて滑剤、可塑剤、抗菌剤、防カビ剤、光安定剤、紫外線吸収剤、ブルーイング剤、染料、帯電防止剤、熱安定剤等の各種添加剤を添加することができる。
本発明において、ハードコート層は基材フィルムの少なくとも一方の表面に積層されている。
本発明のハードコートフィルムは、基材フィルムの少なくとも一方の表面にハードコート層が積層されたものである。ハードコートフィルムは、50~500μmの厚みを有することが好ましい。ハードコートフィルムの厚みが50μm以上であれば膜厚精度の良好なハードコートフィルムを得ることができ、500μm以下であれば光学用ハードコートフィルムとして好適に使用することができる。本発明のハードコートフィルムは、各種ディスプレイ及び携帯情報端末等の前面保護板として使用できる。
(1)先ず、鋳型の少なくとも一方の内面にハードコート層形成材料を塗布し、これ重合硬化させて鋳型の少なくとも一方の内面にハードコート層を形成させる。
(2)次いで、この鋳型のキャビティ内に単量体原料(c)を注入して単量体原料(c)を重合させて重合体(C)(即ち、基材フィルム)を得る。尚、この重合体(C)(基材フィルム)が生成される際に、前記ハードコート層が基材フィルムに転写される。
(3)基材フィルムにハードコート層が転写されたハードコートフィルムを鋳型から剥離する。
粘着層付のハードコートフィルムは、ハードコートフィルムが50~500μmの厚さを有し、粘着層が50~300μmの厚さを有することが好ましい。粘着層は、50μm以上の厚さであれば十分な粘着性能を発揮し、300μm以下の厚さであれば光学用途に適した透明性を得ることができる。
本発明の前面保護板は、携帯型情報端末等において、液晶やELなどの表示窓を保護する部材として用いられる。この部材は、外部からの衝撃に対する強度が必要とされるが、板の厚みが薄くなると、衝撃強度が低下する傾向にある。特に近年、携帯電話、スマートフォン等の携帯型情報端末では、コンパクトでスリムなデザインが普及しつつあることから、その前面保護板として使用されるハードコートフィルムには、厚みをより薄くすることが要求されている。
YI値をJIS K7103に準拠して測定し、ハードコートフィルムの外観を評価した。
日本電色工業(株)製HAZE METER NDH2000(商品名)を用いてJIS K7361-1に示される測定法に準拠してハードコートフィルムの全光線透過率及びヘイズを測定し、ハードコートフィルムの透明性を評価した。
#000のスチールウールを装着した直径25.4mmの円形パッドをハードコートフィルムの表面上に置き、9.8Nの荷重下で20mmの距離を100回往復擦傷した。擦傷前と擦傷後のヘイズ値の差(Δヘイズ)を下式より求め、ハードコートフィルムの耐擦傷性を判断した。
[Δヘイズ(%)]=[擦傷後ヘイズ値(%)]-[擦傷前ヘイズ値(%)]
温度23℃及び相対湿度50%の雰囲気下、ステンレス鋼製球をハードコートフィルム試験片の上に落下させて、試験片の数(20個)の50%が破壊する高さである「50%破壊高さ」を求め、これによってハードコートフィルムの耐衝撃性を評価した。
JIS K5400に準拠してハードコートフィルムの鉛筆硬度を測定し、ハードコートフィルムの表面硬度を評価した。
スーパーダンベルカッター((株)ダンベル製、SDK-100D(商品名))を用いてダンベル状1号型のハードコートフィルムの試験片を5枚作成し、ストログラフT((株)東洋精機製作所製、商品名)を使用して室温23℃及び引張速度500mm/分で、5回の引張試験を実施し、その時の応力歪み曲線の接線を弾性率として、その平均値を求め、基材フィルムの硬さを評価した。
(1)基材フィルム用の単量体原料の調製
冷却管、温度計及び攪拌機を備えた反応器内に、ジ(メタ)アクリレート(A-1)としてポリブチレングリコールジメタクリレート(三菱レイヨン(株)製、アクリルエステルPBOM)10部、モノ(メタ)アクリレート(B-1)としてメチルメタクリレート(三菱レイヨン(株)製、アクリエステルM)90部、及び連鎖移動剤としてn-オクチルメルカプタン(エルフアトケムジャパン(株)製、NOM)0.4部を仕込み、撹拌しながら加熱を開始した。
表3に示す種類と量の材料を含有する活性エネルギー線硬化性樹脂組成物(E-1)を調製した。
ガラス板上に上記の活性エネルギー線硬化性樹脂組成物(E-1)を塗布し、次いで、塗布面側から高圧水銀灯を照度300mW/cm2及び光量1,200mJ/cm2の条件で照射して活性エネルギー線硬化性樹脂組成物(E-1)を硬化させ、厚み7μmのハードコート層が積層されたガラス板を作製した。
ガラス板とハードコート膜が積層されたガラス板とをそれぞれ1枚ずつ用意し、ハードコート膜が積層されたガラス板のハードコート膜が内側になるように2枚のガラス板を対向させた。次いで、2枚の対向するガラス板の対向面の周囲を軟質ポリ塩化ビニル製のガスケットで封じ、対向するガラス板の間隔が500μmである、注型重合用の鋳型を作製した。この鋳型内に、前記の基材フィルム用の単量体原料(c-1)を注入し、ケミカルランプで照度2mW/cm2及び光量3,600mJ/cm2の条件で単量体原料(c-1)を重合させ、次いで130℃の空気炉で30分間重合させ、重合体積層物を得た。鋳型を冷却した後にガラス板を取り除き、ハードコート層が積層された500μmの厚みを有するハードコートフィルムを得た。このハードコートフィルムの評価結果を表4に示す。
シラップ状物の原料を表1に示す条件に変更したこと以外は、実施例1と同様にして、シラップ状物(c’-2)を製造した。表1に示すシラップ状物を用い、基材フィルム用の単量体原料の組成及びハードコート層の厚みを表4に示す条件に変更した。比較例1では、ハードコート層を形成しなかった。これら以外の条件は実施例1と同様にして、それぞれ、ハードコートフィルムを得た。各ハードコートフィルムの評価結果を表4に示す。
冷却管、温度計及び攪拌機を備えた反応器内に、メチルメタクリレート100部を供給し、撹拌しながら-90kPaで10分間減圧した。次いで、窒素ガスで大気圧に戻し、加熱を開始した。内温が80℃になった時点で熱重合開始剤V65を0.05部添加し、更に内温100℃まで加熱して9分間保持した。その後、減圧冷却により室温まで冷却し、重合禁止剤である2,4-ジメチル-6-t-ブチルフェノール0.003部を混合した後に減圧下で脱気処理を行い、シラップ状物(c’-3)を得た。シラップ状物(c’-3)の重合率は約20%であった。シラップ状物(c’-3)の25℃での粘度は1,100cpsであった。結果を表1に示す。
実施例1~5から明らかなように、本発明のハードコートフィルムは透明性、耐擦傷性及び耐衝撃性に優れていることが分かる。一方、比較例1から明らかなように、ハードコート層が積層されていない基材フィルムでは耐擦傷性に劣ることが分かる。また、比較例2から明らかなように、基材フィルムを形成する重合体中にジ(メタ)アクリレート(A)単位を含有しない場合には、得られるハードコートフィルムの耐衝撃性が著しく低いことが分かる。
Claims (8)
- 前記ハードコート層が、分子内に(メタ)アクリロイル基を2つ以上含む多官能性(メタ)アクリル化合物(D)及び光重合開始剤を含有する活性エネルギー線硬化性樹脂組成物(E)を硬化させた層であることを特徴とする請求項1に記載のハードコートフィルム。
- 前記ハードコート層の厚みが1~20μmであることを特徴とする請求項1に記載のハードコートフィルム。
- 前記ハードコート層の厚みが1~20μmであることを特徴とする請求項2に記載のハードコートフィルム。
- 前記基材フィルムを構成する重合体(C)を得るための単量体原料(c)として、ジ(メタ)アクリレート(A)及びモノ(メタ)アクリレート(B)を含有する単量体混合物中に、この単量体混合物と同様の単量体混合物の一部が重合した共重合体を溶解させたシラップ状物(c’)を使用することを特徴とする請求項1に記載のハードコートフィルム。
- 前記シラップ状物(c’)の粘度が100~8000mPa・sであることを特徴とする請求項5に記載のハードコートフィルム。
- 厚みが50~500μmであることを特徴とする請求項1~6のいずれかの一項に記載のハードコートフィルム。
- 請求項1に記載のハードコートフィルムからなる前面保護板。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US13/820,394 US20130202880A1 (en) | 2010-09-02 | 2011-09-01 | Hard coat film and front protection sheet |
EP11821920.3A EP2612756A4 (en) | 2010-09-02 | 2011-09-01 | Hard coat film and front surface protective plate |
CN201180052936.3A CN103189206B (zh) | 2010-09-02 | 2011-09-01 | 硬质涂层膜以及前面保护板 |
KR1020137008300A KR20140001856A (ko) | 2010-09-02 | 2011-09-01 | 하드 코팅 필름 및 전면 보호판 |
JP2011538750A JP5903889B2 (ja) | 2010-09-02 | 2011-09-01 | ハードコートフィルム及び前面保護板 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2010196432 | 2010-09-02 | ||
JP2010-196432 | 2010-09-02 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2012029905A1 true WO2012029905A1 (ja) | 2012-03-08 |
Family
ID=45772980
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2011/069901 WO2012029905A1 (ja) | 2010-09-02 | 2011-09-01 | ハードコートフィルム及び前面保護板 |
Country Status (7)
Country | Link |
---|---|
US (1) | US20130202880A1 (ja) |
EP (1) | EP2612756A4 (ja) |
JP (1) | JP5903889B2 (ja) |
KR (1) | KR20140001856A (ja) |
CN (1) | CN103189206B (ja) |
TW (1) | TWI509036B (ja) |
WO (1) | WO2012029905A1 (ja) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2014031428A (ja) * | 2012-08-02 | 2014-02-20 | Sumitomo Rubber Ind Ltd | 表面改質方法並びに表面改質弾性体、注射器用ガスケット及びタイヤ |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103614085B (zh) * | 2013-11-22 | 2014-12-31 | 东莞市纳利光学材料有限公司 | 一种高透光抗冲击保护膜及其制备方法 |
US9465472B1 (en) * | 2014-08-29 | 2016-10-11 | Amazon Technologies, Inc. | Metal mesh touch sensor with low birefringence substrate and ultraviolet cut |
JP6862183B2 (ja) * | 2016-01-18 | 2021-04-21 | リケンテクノス株式会社 | ハードコート積層フィルム |
JP7051357B2 (ja) * | 2017-10-06 | 2022-04-11 | 日本ペイント・オートモーティブコーティングス株式会社 | 防眩コーティング組成物、それを用いた光学積層部材、及び防眩ハードコート層の形成方法 |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04107144A (ja) * | 1990-08-28 | 1992-04-08 | Kanegafuchi Chem Ind Co Ltd | 表面硬化アクリル樹脂系フイルム |
JP2004143365A (ja) | 2002-10-28 | 2004-05-20 | Sumitomo Chem Co Ltd | 耐擦傷性アクリル系樹脂フィルム及びそれを用いた携帯型情報端末の表示窓保護板 |
JP2006232879A (ja) * | 2005-02-22 | 2006-09-07 | Asahi Kasei Chemicals Corp | 表示窓保護用シート |
JP2008006811A (ja) * | 2006-05-31 | 2008-01-17 | Sumitomo Chemical Co Ltd | 耐擦傷性樹脂板及びそれを用いた携帯型情報端末の表示窓保護板 |
JP2008100422A (ja) * | 2006-10-19 | 2008-05-01 | Sumitomo Bakelite Co Ltd | 表示体カバー用樹脂積層体 |
JP2009114248A (ja) * | 2007-11-02 | 2009-05-28 | Mitsubishi Rayon Co Ltd | 硬化性組成物及び硬化皮膜を有する樹脂板 |
WO2011007720A1 (ja) * | 2009-07-14 | 2011-01-20 | 三菱レイヨン株式会社 | 打ち抜き加工用アクリルフィルム、面光源装置及び光学部材の製造方法 |
WO2011033998A1 (ja) * | 2009-09-15 | 2011-03-24 | 三菱レイヨン株式会社 | 重合性組成物及びアクリル樹脂フィルム |
JP2011111465A (ja) * | 2009-11-24 | 2011-06-09 | Mitsubishi Rayon Co Ltd | フィルム状成形体用組成物、フィルム状成形体及びフィルム状成形体の製造方法 |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5247038A (en) * | 1989-11-29 | 1993-09-21 | Mitsubishi Rayon Co., Ltd. | Polybutylene glycol dimethacrylate and resin composition for cast polymerization |
CN101081905A (zh) * | 2006-05-31 | 2007-12-05 | 住友化学株式会社 | 耐擦伤性树脂板和使用该树脂板的便携式信息终端的显示屏保护板 |
TW200848835A (en) * | 2007-06-12 | 2008-12-16 | Eternal Chemical Co Ltd | Scratch-resistant optical film having organic particles with highly uniform particle size |
JP2009114249A (ja) * | 2007-11-02 | 2009-05-28 | Mitsui Chemicals Inc | プロピレン系樹脂組成物からなる自動車部品 |
KR101555737B1 (ko) * | 2008-08-12 | 2015-09-25 | 미츠비시 레이온 가부시키가이샤 | 아크릴계 수지 시트를 연속적으로 제조하는 방법 |
-
2011
- 2011-09-01 US US13/820,394 patent/US20130202880A1/en not_active Abandoned
- 2011-09-01 WO PCT/JP2011/069901 patent/WO2012029905A1/ja active Application Filing
- 2011-09-01 JP JP2011538750A patent/JP5903889B2/ja not_active Expired - Fee Related
- 2011-09-01 CN CN201180052936.3A patent/CN103189206B/zh not_active Expired - Fee Related
- 2011-09-01 EP EP11821920.3A patent/EP2612756A4/en not_active Withdrawn
- 2011-09-01 KR KR1020137008300A patent/KR20140001856A/ko not_active Application Discontinuation
- 2011-09-02 TW TW100131748A patent/TWI509036B/zh not_active IP Right Cessation
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04107144A (ja) * | 1990-08-28 | 1992-04-08 | Kanegafuchi Chem Ind Co Ltd | 表面硬化アクリル樹脂系フイルム |
JP2004143365A (ja) | 2002-10-28 | 2004-05-20 | Sumitomo Chem Co Ltd | 耐擦傷性アクリル系樹脂フィルム及びそれを用いた携帯型情報端末の表示窓保護板 |
JP2006232879A (ja) * | 2005-02-22 | 2006-09-07 | Asahi Kasei Chemicals Corp | 表示窓保護用シート |
JP2008006811A (ja) * | 2006-05-31 | 2008-01-17 | Sumitomo Chemical Co Ltd | 耐擦傷性樹脂板及びそれを用いた携帯型情報端末の表示窓保護板 |
JP2008100422A (ja) * | 2006-10-19 | 2008-05-01 | Sumitomo Bakelite Co Ltd | 表示体カバー用樹脂積層体 |
JP2009114248A (ja) * | 2007-11-02 | 2009-05-28 | Mitsubishi Rayon Co Ltd | 硬化性組成物及び硬化皮膜を有する樹脂板 |
WO2011007720A1 (ja) * | 2009-07-14 | 2011-01-20 | 三菱レイヨン株式会社 | 打ち抜き加工用アクリルフィルム、面光源装置及び光学部材の製造方法 |
WO2011033998A1 (ja) * | 2009-09-15 | 2011-03-24 | 三菱レイヨン株式会社 | 重合性組成物及びアクリル樹脂フィルム |
JP2011111465A (ja) * | 2009-11-24 | 2011-06-09 | Mitsubishi Rayon Co Ltd | フィルム状成形体用組成物、フィルム状成形体及びフィルム状成形体の製造方法 |
Non-Patent Citations (1)
Title |
---|
See also references of EP2612756A4 |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2014031428A (ja) * | 2012-08-02 | 2014-02-20 | Sumitomo Rubber Ind Ltd | 表面改質方法並びに表面改質弾性体、注射器用ガスケット及びタイヤ |
Also Published As
Publication number | Publication date |
---|---|
CN103189206A (zh) | 2013-07-03 |
CN103189206B (zh) | 2015-03-18 |
KR20140001856A (ko) | 2014-01-07 |
JP5903889B2 (ja) | 2016-04-13 |
EP2612756A4 (en) | 2017-05-10 |
EP2612756A1 (en) | 2013-07-10 |
TW201213462A (en) | 2012-04-01 |
TWI509036B (zh) | 2015-11-21 |
JPWO2012029905A1 (ja) | 2013-10-31 |
US20130202880A1 (en) | 2013-08-08 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP6007789B2 (ja) | アクリル樹脂組成物、アクリル樹脂シート、アクリル樹脂積層体、及びそれらの製造方法 | |
JP5870933B2 (ja) | 画像表示装置用粘着シート、画像表示装置及び粘着性樹脂組成物 | |
JP5867085B2 (ja) | アクリル系組成物、成形体、携帯電話キーシート及び導光体 | |
JP5656054B2 (ja) | アクリル樹脂板の製造方法、アクリル樹脂板、アクリル樹脂積層体及び表示装置 | |
JP5903889B2 (ja) | ハードコートフィルム及び前面保護板 | |
JP5617639B2 (ja) | 重合性組成物及びアクリル樹脂フィルム | |
JP2016117797A (ja) | 樹脂シート製造用硬化型組成物 | |
JP5324023B2 (ja) | 表示窓保護用シート | |
JP7120240B2 (ja) | 樹脂シート及びこれを製造するための硬化型組成物 | |
JPWO2012124475A1 (ja) | 液状硬化性樹脂組成物、これを用いた画像表示用装置の製造方法、及び画像表示用装置 | |
JP5700245B2 (ja) | アクリル樹脂板、アクリル樹脂積層体及び表示装置 | |
TWI708808B (zh) | 光學物品用活性能量射線硬化型樹脂組成物、硬化物及光學片 | |
WO2018092700A1 (ja) | 樹脂シート製造用硬化型組成物 | |
JP5760675B2 (ja) | アクリル系樹脂板の製造方法、アクリル系樹脂板、アクリル系樹脂積層体及び表示装置 | |
JP2014004747A (ja) | 熱可塑性樹脂積層体 | |
JP2012188527A (ja) | 擬似架橋型硬化性樹脂組成物、並びに、その共重合体及び成形体。 | |
JP2017170837A (ja) | 樹脂積層体及びその製造方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
WWE | Wipo information: entry into national phase |
Ref document number: 2011538750 Country of ref document: JP |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 11821920 Country of ref document: EP Kind code of ref document: A1 |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
WWE | Wipo information: entry into national phase |
Ref document number: 2011821920 Country of ref document: EP |
|
ENP | Entry into the national phase |
Ref document number: 20137008300 Country of ref document: KR Kind code of ref document: A |
|
WWE | Wipo information: entry into national phase |
Ref document number: 13820394 Country of ref document: US |