WO2012019421A1 - 应用蒸汽爆破与厌氧处理技术相结合改善烟梗质量的方法 - Google Patents
应用蒸汽爆破与厌氧处理技术相结合改善烟梗质量的方法 Download PDFInfo
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- WO2012019421A1 WO2012019421A1 PCT/CN2011/000780 CN2011000780W WO2012019421A1 WO 2012019421 A1 WO2012019421 A1 WO 2012019421A1 CN 2011000780 W CN2011000780 W CN 2011000780W WO 2012019421 A1 WO2012019421 A1 WO 2012019421A1
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- Prior art keywords
- tobacco
- anaerobic
- quality
- tobacco stem
- stem
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Links
- 241000208125 Nicotiana Species 0.000 title claims abstract description 49
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 49
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000004880 explosion Methods 0.000 title claims abstract description 20
- 238000005516 engineering process Methods 0.000 title claims abstract description 12
- 235000019504 cigarettes Nutrition 0.000 claims abstract description 12
- 229920005610 lignin Polymers 0.000 claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 claims abstract description 8
- 239000011261 inert gas Substances 0.000 claims abstract description 4
- 238000005422 blasting Methods 0.000 claims description 23
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 claims description 9
- 244000005700 microbiome Species 0.000 claims description 8
- 241000894006 Bacteria Species 0.000 claims description 6
- 239000007789 gas Substances 0.000 claims description 6
- 229920006395 saturated elastomer Polymers 0.000 claims description 6
- 206010011224 Cough Diseases 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 235000014655 lactic acid Nutrition 0.000 claims description 3
- 239000004310 lactic acid Substances 0.000 claims description 3
- 208000005156 Dehydration Diseases 0.000 claims description 2
- 230000018044 dehydration Effects 0.000 claims description 2
- 238000006297 dehydration reaction Methods 0.000 claims description 2
- 239000000835 fiber Substances 0.000 claims description 2
- 239000007921 spray Substances 0.000 claims description 2
- 239000001913 cellulose Substances 0.000 abstract description 10
- 229920002678 cellulose Polymers 0.000 abstract description 10
- 239000000796 flavoring agent Substances 0.000 abstract 1
- 235000019634 flavors Nutrition 0.000 abstract 1
- 239000002023 wood Substances 0.000 abstract 1
- 239000011521 glass Substances 0.000 description 8
- 230000014759 maintenance of location Effects 0.000 description 4
- 229920002488 Hemicellulose Polymers 0.000 description 3
- 229920001971 elastomer Polymers 0.000 description 3
- 239000001814 pectin Substances 0.000 description 3
- 229920001277 pectin Polymers 0.000 description 3
- 235000010987 pectin Nutrition 0.000 description 3
- 230000001953 sensory effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000004816 latex Substances 0.000 description 2
- 229920000126 latex Polymers 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- SNICXCGAKADSCV-JTQLQIEISA-N (-)-Nicotine Chemical compound CN1CCC[C@H]1C1=CC=CN=C1 SNICXCGAKADSCV-JTQLQIEISA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 241000186660 Lactobacillus Species 0.000 description 1
- 210000002421 cell wall Anatomy 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000007794 irritation Effects 0.000 description 1
- 229940039696 lactobacillus Drugs 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229960002715 nicotine Drugs 0.000 description 1
- SNICXCGAKADSCV-UHFFFAOYSA-N nicotine Natural products CN1CCCC1C1=CC=CN=C1 SNICXCGAKADSCV-UHFFFAOYSA-N 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 230000003204 osmotic effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/18—Other treatment of leaves, e.g. puffing, crimpling, cleaning
- A24B3/182—Puffing
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/18—Treatment of tobacco products or tobacco substitutes
- A24B15/20—Biochemical treatment
Definitions
- Tobacco stems are an important part of tobacco leaves, and generally account for about 1/4 of the quality of whole tobacco leaves.
- the cell wall material content of the cellulose such as cellulose, hemicellulose, lignin and pectin, accounted for 43.8% of the dry matter mass.
- the above steam explosion method is: using saturated steam as the working medium, and fully blasting the stem by adjusting the saturated steam pressure and the pressure action time.
- the temperature of the stem after the anaerobic treatment is lower than 6 (TC).
- the above steam explosion pressure is 0. 8MPa, the pressure retention time is 20 seconds; the above b step anaerobic treatment
- the formula is as follows: Add the activated lactic acid bacteria to the stalk after the blasting, evenly spray it, then place it in a sealed container, and pass the CO gas through the air inlet tube for 2 minutes to drive out the air in the container to form an anaerobic environment inside the container. Under the light anaerobic treatment, the treatment time is 7 days; the above-mentioned c-step tobacco stems are dried by air flow under 40 ⁇ .
- the discomfort such as coughing and improving the quality of the tobacco stem includes the following steps:
- the tobacco stems are quickly removed from the anaerobic treatment vessel, and the water content is controlled to be 20 ⁇ 30%;
- the steam explosion method is as follows: Using saturated steam as the working medium, sufficient blasting of the stem is achieved by adjusting the saturated steam pressure and the pressure action time.
- the anaerobic microorganism used is a lactic acid bacterium. After blasting, the stalk should be subjected to low-temperature dehydration treatment immediately after anaerobic treatment, and the treatment temperature is lower than 60 °C.
- the steam explosion pressure is 0. 8MPa, and the pressure retention time is 20 seconds;
- the above b-step anaerobic treatment method is: adding the activated lactic acid bacteria to the stalked tobacco stem, evenly spraying, and then placing it into a sealed container, and passing through The trachea is ventilated with C0 2 gas for 2 minutes to drive off the air in the container to form an anaerobic environment inside the container, and is anaerobic treatment at room temperature in the dark, and the treatment time is 7 days;
- the above-mentioned c-step tobacco stem adopts air flow at 40 ° C Drying treatment.
- the basic guarantee for realizing the method is to first perform steam explosion on the stem, and then anaerobic treatment of the stem after steam explosion.
- Steam blasting not only makes the structure of the stems fluffy, but also facilitates the subsequent anaerobic treatment and processing.
- the high temperature and high pressure process conditions can also be used as raw materials for anaerobic treatment of tobacco stems.
- anaerobic treatment is needed to reduce the decomposition and transformation of the explosives in the air by the microorganisms in the air, and the quality is affected, and the direct sunlight should be avoided during the anaerobic treatment.
- the pressure retention time is 20 seconds.
- the blasting pressure is 0. 8MPa, and the pressure retention time is 20 seconds.
- the blasting process is performed by a blasting machine. Immediately after the steam blasting of the stem, the activated Lactobacillus agent is added and evenly sprayed into two 10L glass lower mouth bottles. (The venting hole of the lower bottle opening is sealed with glass glue, the lower mouth of the bottle and the lower part.
- the mouth is sealed with a rubber plug, the rubber plug is filled with a glass tube, one end of the glass tube is inserted into the bottle lcm - the end is connected with a latex tube, the latex tube is carried by the water stop clip), and the bottle is passed through the lower mouth glass when the bottle is opened
- the tube is introduced into the C0 2 gas for 2 minutes to gradually remove the air inside the bottle.
- the glass tube on the rubber stopper of the bottle is closed and the glass tube of the inlet is closed, so that an anaerobic environment is formed in the glass bottle, and the anaerobic environment is avoided at room temperature. Processing, processing time is 7 days.
- the treated tobacco stems are air-dried at 40 ° C and then shredded, and the cigarette processing is carried out according to the cigarette formula, and the amount of cut stem can be increased by 4 to 7%.
- the results of sensory evaluation showed that the difference between the sensory quality of the cigarette and the sensory quality of the original formula was not significant after the addition of the stalks after steam blasting and anaerobic treatment.
- the burst pressure in this paper is gauge pressure.
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biochemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacture Of Tobacco Products (AREA)
Description
应用蒸汽爆破与厌氧处理技术相结合改善烟梗质量的方法 技术领域
本发明涉及一种应用蒸汽爆破与厌氧处理技术相结合改善烟梗质量的方法， 属于烟草加工领域。
说背景技术
烟梗是烟叶的重要组成部分， 一般占到整片烟叶质量的 1/4左右。烟梗中纤 维素、 半纤维素、 木质素和果胶等细胞壁物质含量约占干物质质量的 43. 8%。 纤 维素、半纤维素、木质素和果胶含量较高，致使烟梗具有强烈的刺激性，杂气重、 吸味呛咳、 湮口， 香气量少， 制约了梗丝在卷烟书配方中的使用比例。
发明内容
本发明的目的是提供一种应用蒸汽爆破与厌氧处理技术相结合改善烟梗质 量的方法， 以提高卷烟生产中烟梗的应用价值， 降低卷烟生产成本。
本发明的目的是这样实现的：一种应用蒸汽爆破与厌氧处理技术相结合改善 烟梗质量的方法， 将蒸汽爆破与厌氧处理技术相结合处理烟梗， 以有效降低烟梗 中因木质素、 纤维素引起的木质气和呛咳等不适感， 改善烟梗的烟用品质， 该方 法包括以下步骤：
a)、 首先使用蒸汽爆破机将烟梗进行蒸汽爆破；
b )、将爆破后的烟梗放置到密封容器中， 添加厌氧微生物， 通过抽取真空或 者充入惰性气体使容器内形成厌氧环境进行厌氧处理；
c )、 将烟梗从厌氧处理容器取出后迅速进行低温脱水， 使其含水率控制在 20〜30%；
d )、 最后将脱水后的烟梗进行切丝处理用于卷烟生产。
上述蒸汽爆破方式为： 使用饱和水蒸汽作为工作介质， 通过调整饱和蒸汽压 力和压力作用时间实现对烟梗的充分爆破。
上述厌氧微生物为乳酸菌。
上述爆破后烟梗经厌氧处理后进行低温脱水处理的温度低于 6(TC。
上述蒸汽爆破压力为 0. 8MPa, 压力保留时间为 20秒； 上述 b步厌氧处理方
式为： 将爆破后的烟梗添加活化的乳酸菌剂， 均匀喷洒后再放置到密封容器中， 通过进气管通入 CO 气体 2分钟以驱除容器内空气， 使容器内形成厌氧环境， 于 室温下避光厌氧处理， 处理时间为 7天； 上述 c步的烟梗于 40Ό下釆用气流烘 干处理。
本发明的有益效果是：蒸汽爆破是利用高压蒸汽渗透于烟梗结构组织中的纤 维素、木质素大分子之间， 通过烟梗外部的快速失压使组织间的高压蒸汽的瞬间 释放实现烟梗中木质纤维素结说构分离，使烟梗结构蓬松，有利于后继厌氧处理时 厌氧微生物的渗透和转化作用； 同时， 本发明使用蒸汽爆破的高温高压环境可以 有效实现烟梗中纤维素、 半纤维和果胶质等物质的转化， 减少因烟梗中木质素、 纤维素所引起的木质气和呛咳性； 同时蒸汽爆破还提高烟梗爆出物中还原糖含 量， 提高烟梗的吸食性， 使用厌氧处理可以进一书步促进烟梗爆出物中纤维素和半 纤维素的转换， 提高烟梗中小分子有机酸、 醇含量， 降低烟碱引起的刺激性。 使 用蒸汽爆破与厌氧处理相结合处理烟梗可以有效改善烟梗的烟用质量，提高烟梗 在卷烟生产中的添加量， 对于降低卷烟生产成本具有显著意义。
具体实施方式
一种应用蒸汽爆破与厌氧处理技术相结合改善烟梗质量的方法，将蒸汽爆破 与厌氧处理技术相结合处理烟梗， 以有效降低烟梗中因木质素、纤维素引起的木 质气和呛咳等不适感， 改善烟梗的烟用品质， 该方法包括以下步骤：
a)、 首先使用蒸汽爆破机将烟梗进行蒸汽爆破；
b )、 将爆破后的烟梗放置到密封容器中， 添加厌氧微生物， 通过抽取真空或 者充入惰性气体使容器内形成厌氧环境进行厌氧处理；
c )、 将烟梗从厌氧处理容器取出后迅速进行低温脱水， 使其含水率控制在 20〜30 %；
d)、 最后将脱水后的烟梗进行切丝处理用于卷烟生产。
蒸汽爆破方式为： 使用饱和水蒸汽作为工作介质， 通过调整饱和蒸汽压力和 压力作用时间实现对烟梗的充分爆破。所使用的厌氧微生物为乳酸菌。爆破后烟 梗经厌氧处理后应立即进行低温脱水处理， 处理温度低于 60°C。
蒸汽爆破压力为 0. 8MPa,压力保留时间为 20秒；上述 b步厌氧处理方式为： 将爆破后的烟梗添加活化的乳酸菌剂， 均匀喷洒后再放置到密封容器中， 通过进
气管通入 C02气体 2分钟以驱除容器内空气， 使容器内形成厌氧环境， 于室温下 避光厌氧处理， 处理时间为 7天； 上述 c步的烟梗于 40°C下采用气流烘干处理。
实现所述方法的基本保证是先对烟梗进行蒸汽爆破，然后再对汽爆后的烟梗 进行厌氧处理。蒸汽爆破在改善烟梗质量的同时不仅使烟梗结构蓬松， 为后继厌 氧处理和加工工艺提供便利，其高温高压的工艺条件也可作为对烟梗厌氧处理前 进行原料灭菌，因此烟梗蒸汽爆破后需立即进行厌氧处理以减少空气中微生物对 烟梗爆出物的分解转化而影响说其品质， 同时厌氧处理过程中应避免阳光直射。
制备实施例：
取经过调质、 醇化等正常处理工艺的烟梗 5kg， 使用蒸汽爆破机对烟梗进行 爆破处理， 爆破工作介质为饱和水蒸气， 爆破压力为 0. 8MPa， 压力保留时间为 为 20秒。烟梗蒸汽爆破后立即添加活化后的乳酸书菌剂，均匀喷洒后装入 2个 10L 玻璃下口瓶中， （下口瓶瓶口排气孔用玻璃胶密封， 下口瓶瓶口和下口均用胶塞 密封， 胶塞上装有玻璃管， 玻璃管一端伸入瓶中 lcm—端接有乳胶管， 乳胶管由 止水夹进行）， 实施时打幵瓶口乳胶管通过下口玻璃管通入 C02气体 2min逐步驱 除瓶内空气， 通气完成后先关闭瓶口胶塞上的玻璃管再关闭进气口玻璃管， 使玻 璃瓶中形成厌氧环境， 于室温下避光厌氧处理， 处理时间为 7天。 将上述处理后 的烟梗于 40°C下进行气流烘干后进行切丝， 按照卷烟配方进行卷烟加工， 梗丝 添加量可提高 4〜7%。 感官评吸结果表明， 使用蒸汽爆破和厌氧处理加工后的梗 丝在添加量提高添加比例后， 卷烟感官质量与原配方卷烟感官质量差异不显著。
本文中爆破压力为表压。
Claims
1、 一种应用蒸汽爆破与厌氧处理技术相结合改善烟梗质量的方法， 其特征 是- 将蒸汽爆破与厌氧处理技术相结合处理烟梗， 以有效降低烟梗中因木质素、 纤维素引起的木质气和呛咳等不适感， 改善烟梗的烟用品质， 该方法包括以下步 骤：
a)、 首先使用蒸汽爆破机将烟梗进行蒸汽爆破；
b )、 将爆破后的烟梗放置到密封容器中， 添加厌氧微生物， 通过抽取真空或 者充入惰性气体使容器内形成厌氧环境进行厌氧处理；
c )、 将烟梗从厌氧处理容器取出后迅速进行低温脱水， 使其含水率控制在 20〜30 %；
cl)、 最后将脱水后的烟梗进行切丝处理用于卷烟生产。
2、 根据权利要求 1所述改善烟梗质量的方法， 其特征是： 所述蒸汽爆破方 式为： 使用饱和水蒸汽作为工作介质， 通过调整饱和蒸汽压力和压力作用时间实 现对烟梗的充分爆破。
3、 根据权利要求 1所述改善烟梗质量的方法， 其特征是： 所述厌氧微生物 为乳酸菌。
4、 根据权利要求 1所述改善烟梗质量的方法， 其特征是： 所述爆破后烟梗 经厌氧处理后进行低温脱水处理的温度低于 60°C。
5、 根据权利要求 1〜4任一权利要求所述改善烟梗质量的方法， 其特征是： 所述蒸汽爆破压力为 0. 8MPa,压力保留时间为 20秒；所述 b步厌氧处理方式为： 将爆破后的烟梗添加活化的乳酸菌剂， 均匀喷洒后再放置到密封容器中， 通过进 气管通入 C02气体 2分钟以驱除容器内空气， 使容器内形成厌氧环境， 于室温下 避光厌氧处理， 处理时间为 7天； 所述 c步的烟梗于 40Ό下采用气流烘干处理。
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB1303002.8A GB2496081B (en) | 2010-08-13 | 2011-05-03 | Method for improving the quality of tobacco stem by combining steam explosion and anaerobic treatment technology |
| KR1020127017883A KR101214207B1 (ko) | 2010-08-13 | 2011-05-03 | 증기 폭발과 혐기성 처리 기술을 결합시켜 담배 주맥 품질을 개선하는 방법 |
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| CN201010252379.7 | 2010-08-13 | ||
| CN2010102523797A CN101933655B (zh) | 2010-08-13 | 2010-08-13 | 应用蒸汽爆破与厌氧处理技术相结合改善烟梗质量的方法 |
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| CN (1) | CN101933655B (zh) |
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|---|---|---|---|---|
| CN101933655B (zh) * | 2010-08-13 | 2012-05-30 | 川渝中烟工业有限责任公司 | 应用蒸汽爆破与厌氧处理技术相结合改善烟梗质量的方法 |
| CN102754910B (zh) * | 2012-06-20 | 2014-04-09 | 湖北中烟工业有限责任公司 | 应用超声与蒸汽爆破技术改善烟梗感官质量的工艺方法 |
| CN102697167B (zh) * | 2012-06-25 | 2014-04-16 | 湖北中烟工业有限责任公司 | 蒸汽爆破辅助烟梗提取物的制备方法 |
| CN105380296B (zh) * | 2015-10-27 | 2018-12-28 | 李刚 | 一种使用蒸汽爆破烟梗制备卷烟滤棒的工艺方法 |
| CN105768175B (zh) * | 2016-01-11 | 2017-11-07 | 河南中烟工业有限责任公司 | 一种细支烟的加工工艺 |
| CN108541999B (zh) * | 2018-06-29 | 2021-02-05 | 郑州轻工业学院 | 一种厌氧固态发酵烟梗的处理方法及其应用 |
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| CN101611195A (zh) * | 2006-12-18 | 2009-12-23 | 诺维信北美公司 | 使经预处理的含木质纤维素的材料解毒 |
| DK2064323T4 (da) * | 2007-05-31 | 2024-09-16 | Novozymes Inc | Fremgangsmåder til forøgelse af den cellulolyseforbedrende aktivitet af et polypeptid |
| CN101608194B (zh) * | 2008-06-18 | 2012-07-04 | 清华大学 | 一种降解木质纤维生物质的方法 |
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2011
- 2011-05-03 KR KR1020127017883A patent/KR101214207B1/ko not_active IP Right Cessation
- 2011-05-03 WO PCT/CN2011/000780 patent/WO2012019421A1/zh active Application Filing
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| JPS52120199A (en) * | 1976-03-31 | 1977-10-08 | Japan Tobacco Inc | Improvement of tobacco taste |
| US4709710A (en) * | 1978-09-05 | 1987-12-01 | Fabriques De Tabac Reunies S.A. | Process for improving tobacco |
| CN101228967A (zh) * | 2007-12-26 | 2008-07-30 | 广东中烟工业公司 | 一种改良烟梗品质的方法 |
| CN101564201A (zh) * | 2008-04-21 | 2009-10-28 | 湖北中烟工业有限责任公司 | 在烟草制丝加工工艺中进行酶处理改善烟叶质量的方法 |
| CN101933655A (zh) * | 2010-08-13 | 2011-01-05 | 川渝中烟工业公司 | 应用蒸汽爆破与厌氧处理技术相结合改善烟梗质量的方法 |
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| Publication number | Publication date |
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| CN101933655B (zh) | 2012-05-30 |
| GB2496081B (en) | 2013-11-13 |
| CN101933655A (zh) | 2011-01-05 |
| KR20120088003A (ko) | 2012-08-07 |
| GB2496081A (en) | 2013-05-01 |
| KR101214207B1 (ko) | 2012-12-21 |
| GB201303002D0 (en) | 2013-04-03 |
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