WO2012008453A1 - ロータリーキルン及び金属回収方法 - Google Patents
ロータリーキルン及び金属回収方法 Download PDFInfo
- Publication number
- WO2012008453A1 WO2012008453A1 PCT/JP2011/065894 JP2011065894W WO2012008453A1 WO 2012008453 A1 WO2012008453 A1 WO 2012008453A1 JP 2011065894 W JP2011065894 W JP 2011065894W WO 2012008453 A1 WO2012008453 A1 WO 2012008453A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- metal
- furnace
- rotary
- electric furnace
- slag
- Prior art date
Links
- 239000002184 metal Substances 0.000 title claims abstract description 120
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 120
- 238000011084 recovery Methods 0.000 title claims description 32
- 238000000034 method Methods 0.000 title claims description 16
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 12
- 238000010438 heat treatment Methods 0.000 claims abstract description 9
- 239000012768 molten material Substances 0.000 claims abstract description 7
- 239000002893 slag Substances 0.000 claims description 91
- 239000000155 melt Substances 0.000 claims description 27
- 238000002485 combustion reaction Methods 0.000 claims description 22
- 239000010949 copper Substances 0.000 claims description 12
- 230000005611 electricity Effects 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 5
- 229910052737 gold Inorganic materials 0.000 claims description 5
- 239000010931 gold Substances 0.000 claims description 5
- 229910052709 silver Inorganic materials 0.000 claims description 5
- 239000000758 substrate Substances 0.000 claims description 4
- 229910052745 lead Inorganic materials 0.000 claims description 3
- 229910052763 palladium Inorganic materials 0.000 claims description 3
- 229910052718 tin Inorganic materials 0.000 claims description 3
- 239000002699 waste material Substances 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 2
- 239000002994 raw material Substances 0.000 claims description 2
- 239000004332 silver Substances 0.000 claims description 2
- 238000007670 refining Methods 0.000 claims 1
- -1 wire scrap Substances 0.000 claims 1
- 238000004891 communication Methods 0.000 description 25
- 238000010079 rubber tapping Methods 0.000 description 17
- 239000000571 coke Substances 0.000 description 9
- 238000001816 cooling Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 5
- 229910044991 metal oxide Inorganic materials 0.000 description 5
- 150000004706 metal oxides Chemical class 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000000654 additive Substances 0.000 description 3
- 230000014759 maintenance of location Effects 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000006722 reduction reaction Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 239000010970 precious metal Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- QOGLYAWBNATGQE-UHFFFAOYSA-N copper;gold;silver Chemical compound [Cu].[Au][Ag] QOGLYAWBNATGQE-UHFFFAOYSA-N 0.000 description 1
- 150000002013 dioxins Chemical class 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000006148 magnetic separator Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B11/00—Obtaining noble metals
- C22B11/02—Obtaining noble metals by dry processes
- C22B11/021—Recovery of noble metals from waste materials
- C22B11/025—Recovery of noble metals from waste materials from manufactured products, e.g. from printed circuit boards, from photographic films, paper, or baths
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/20—Details, accessories, or equipment peculiar to rotary-drum furnaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B11/00—Obtaining noble metals
- C22B11/02—Obtaining noble metals by dry processes
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/001—Dry processes
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/04—Working-up slag
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B19/00—Combinations of furnaces of kinds not covered by a single preceding main group
- F27B19/04—Combinations of furnaces of kinds not covered by a single preceding main group arranged for associated working
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces
- F27B3/10—Details, accessories, or equipment peculiar to hearth-type furnaces
- F27B3/18—Arrangements of devices for charging
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Definitions
- the present invention relates to a rotary kiln capable of recovering metal from an object to be processed and a metal recovery method using the rotary kiln.
- a rotary kiln having a rotary furnace that performs a combustion treatment of a workpiece containing metal is known (for example, see Patent Document 1).
- This rotary kiln is melted by burning while rotating a substrate of a household appliance or the like in a rotary furnace, and dropping the melt from the outlet of the rotary furnace to a slag cooling device.
- the slag cooling device forms a crushed mass by cooling and crushing the melt with water.
- the crushed lump is separated into a metal crushed lump and a slag crushed litter by a magnetic separator or the like.
- the conventional rotary kiln is inefficient because it is necessary to cool the workpiece once melted, transport the crushed material to another apparatus, and separate the metal and slag.
- it is necessary to cool the workpiece once heated and there is a need for improvement in terms of energy efficiency.
- the magnetic beneficiation method as described above has a limit in the metal recovery rate, and the metal may not be sufficiently recovered from the object to be processed. From the above, there has been a demand for efficiently recovering metal from the object to be processed and improving the recovery rate.
- an object of the present invention is to provide a rotary kiln capable of efficiently recovering metal from a workpiece and improving the recovery rate.
- a rotary kiln is connected to a rotary furnace for burning a workpiece containing metal and a rotary furnace via a connecting portion, and a metal from the melt of the workpiece to be burned in the rotary furnace is heated by electricity.
- an reducing furnace supplying means for supplying a reducing agent to the electric furnace.
- the electric furnace can further separate the metal from the melt of the object to be processed that is burned in the rotary furnace by heat treatment with electricity. Thereby, the metal contained in the melt of the object to be processed can be recovered.
- the electric furnace is connected to the rotary furnace via the connecting portion, the object to be processed is subjected to a combustion process in the rotary furnace, and without requiring a cooling process or a process of moving to the next processing apparatus. Immediately charged into the electric furnace as a melt. Therefore, metal recovery from the object to be processed can be performed efficiently.
- the heat from the combustion process in the rotary furnace can be effectively used for the heat treatment in the electric furnace, improving energy efficiency. be able to.
- the reducing agent supply means can supply the reducing agent to the electric furnace, more metal can be recovered by reducing the metal oxide contained in the melt in the electric furnace. . As described above, the metal can be efficiently recovered from the workpiece and the recovery rate can be improved.
- the electric furnace may be disposed below the outlet of the rotary furnace, and an object to be processed falling in a non-contact manner with the connection portion may be input.
- the melt of the object to be processed which is burned and processed in the rotary furnace, falls down as it is without being brought into contact with the connecting portion and is put into the electric furnace.
- the melt discharged from the rotary furnace is introduced into the electric furnace through the inner wall of the connection portion, the heat of the melt is taken away by the inner wall of the connection portion and solidifies and adheres.
- heat related to the combustion process in the rotary furnace can be supplied to the electric furnace without being taken away by other members. This further improves energy efficiency for metal recovery.
- the electric furnace is used for an electric furnace for charging a molten material of the workpiece, an electrode for heat-treating the molten material of the workpiece, and discharging the molten material of the workpiece.
- the charging part, the electrode, and the discharge port for the electric furnace may be arranged in a predetermined direction in the order of the input part, the electrode, and the discharge port for the electric furnace.
- the electric furnace may be arranged below the outlet of the rotary furnace, and may be arranged on the downstream side in the rotation direction of the rotary furnace when viewed from the rotation axis direction of the rotary furnace. Since the melt of the workpiece to be burned is discharged in a state where the rotary furnace is rotated, it falls from the position downstream of the rotational axis to the downstream side at the outlet of the rotary furnace. Since the electric furnace is disposed on the downstream side in the rotation direction, the connecting portion is also configured in accordance with the position of the electric furnace. As a result, the molten material of the object to be processed can be put into the electric furnace without coming into contact with the inner wall or the like of the connection portion, even though the dropping position is shifted by the rotation.
- the rotary furnace may have a rotary furnace discharge port for discharging the metal separated from the workpiece by the combustion process through the peripheral wall.
- Metal recovery method uses the above-described rotary kiln and recovers metal from the object to be treated containing metal.
- the metal can be efficiently recovered from the object to be processed, and the recovery rate can be improved.
- any one of Au, Ag, Cu, Pd, Pb, and Sn is recovered as a metal.
- slag obtained when smelting any one of waste electronic substrates, wire scraps, or copper, gold, and silver is used as a raw material.
- the metal can be efficiently recovered from the object to be processed, and the recovery rate can be improved.
- FIG. 3 is a cross-sectional view taken along line III-III shown in FIG.
- FIG. 4 is a cross-sectional view taken along the line IV-IV shown in FIG.
- FIG. 1 is a schematic sectional view showing a configuration of a rotary kiln according to an embodiment of the present invention.
- the rotary kiln 1 includes a rotary furnace 2, a secondary combustion chamber 3, a communication chute (connection part) 4, and an electric furnace 6.
- the rotary kiln 1 separates a workpiece W containing metal into slag and metal using a rotary furnace 2 or an electric furnace 6 and collects the metal.
- the to-be-processed object W containing a metal is a board
- recovered with the rotary kiln 1 which concerns on this embodiment, is Cu, Au, Ag, Pb, Sn, Pd, etc.
- the rotary furnace 2 melts the workpiece W by burning it.
- the rotary furnace 2 has a cylindrical shape, and its inner wall is lined with a refractory material.
- the rotary furnace 2 can burn the workpiece W at 1400 to 1500 ° C. with hot air from the burner 10.
- the rotary furnace 2 is rotatably supported by a support portion (not shown) fixed on the base and is rotated by a driving device.
- the rotary furnace 2 is installed with the rotation axis inclined, and thereby flows from the high side inlet 2a to the low side outlet 2b while burning the workpiece W put into the rotary furnace 2.
- a charging chute 7 for loading the workpiece W and a loading pusher 8 for pushing the loaded workpiece W into the rotary furnace 2 are provided.
- the rotary furnace 2 is protected by water film cooling.
- the combustion treatment temperature of the rotary kiln 1 according to the present embodiment is as high as 1400 to 1500 ° C., and the refractory is greatly damaged, and the melting point of the workpiece W can be lowered by adjusting the components by adding additives or the like. In this case, the slag S increases. Therefore, it burns without using an additive as much as possible, and the refractory is protected by cooling the rotary furnace 2 with a water film.
- the melt of the workpiece W that has been subjected to the combustion process is separated into the slag S and the metal M1 due to the specific gravity difference. Further, the combustible material in the workpiece W is pyrolyzed and gasified.
- the metal M1 separated from the workpiece W becomes molten or semi-molten and accumulates on the lower layer side.
- the surface of the molten metal M1 is covered with a sufficient amount of slag. This prevents the molten metal M1 from being oxidized.
- the rotary furnace 2 is configured to be able to take out the molten metal M1 through a cylindrical peripheral wall 2c by a tapping method.
- the rotary furnace 2 has a tapping nozzle (discharge port) 9 that can drop and discharge the molten metal M1 accumulated at the bottom of the rotary furnace 2 downward through the peripheral wall 2c.
- the tapping nozzle 9 is attached to the peripheral wall 2 c of the rotary furnace 2. Specifically, after the melting operation is continued in the rotary furnace 2 for a predetermined time, the rotary furnace 2 is stopped at a timing at which the tapping nozzle 9 is disposed at a predetermined position (position other than the bottom), and the tapping nozzle 9 To open. Thereafter, the rotation of the rotary furnace 2 is resumed, and the tapping nozzle 9 is disposed at the bottom position so as to be immersed in the molten metal M1 portion.
- the metal M1 is discharged by its own weight through the tapping nozzle 9, and is cast into an ingot forming apparatus such as a mold and cooled.
- the slag S is also discharged from the tapping nozzle 9, so that the rotation of the rotary furnace 2 is restarted at the timing when the discharge of the slag S is confirmed, and the tapping nozzle 9 is closed.
- the metal M1 separated in the rotary furnace 2 can be selectively recovered.
- the molten material thrown into the electric furnace 6 from the rotary furnace 2 may contain not only the slag S but also a part or all of the metal M1 that could not be recovered by the rotary furnace 2.
- the secondary combustion chamber 3 can further decompose the gas generated in the rotary furnace 2 to decompose, for example, dioxins and malodorous substances, and supply them to the exhaust gas treatment facility.
- the secondary combustion chamber 3 is connected to the outlet 2 b of the rotary furnace 2.
- a burner 11 for secondary combustion is installed near the outlet 2 b of the rotary furnace 2, and a supply device and a stirring blower for supplying urea, air, and SCC temperature-controlled water are further installed on the upper side. It has been.
- the communication chute 4 is a communication passage that connects the rotary furnace 2 and the electric furnace 6.
- the communication chute 4 is provided so as to extend downward from the lower side of the secondary combustion chamber 3 and communicates with the secondary combustion chamber 3.
- the position of the wall surface portion constituting the communication chute 4 is adjusted so that the slag S discharged from the outlet 2b of the rotary furnace 2 and the inner wall surface do not contact each other. With such a configuration, the slag S is not in contact with the inner wall surface of the communication chute 4 and is vertical in the communication chute 4 (or depending on the rotational force of the rotary furnace 2 and the flow velocity in the rotary furnace 2, It is dropped into the electric furnace 6 with an angle.
- a burner 12 is attached to the communication chute 4.
- the burner 12 is an emergency melting means when the slag S is clogged with the communication chute 4 or when the slag S adheres to the wall surface of the communication chute 4. That is, when the slag S is clogged, it is heated and melted and dropped.
- the electric furnace 6 is connected to the rotary furnace 2 through the communication chute 4 and separates the metal from the melt of the workpiece W burned in the rotary furnace 2 by heat treatment with electricity.
- the metal remaining in the slag S separated in the rotary furnace 2 can be recovered.
- the electric furnace 6 is an electric resistance heating furnace, and includes a tank 20 that retains the melt and separates the metal M2 from the slag S, and electrodes 21A, 21B, and 21C that heat the slag S by electricity.
- a molten metal M2 layer is formed on the lower side
- a molten slag S layer is formed on the upper side.
- the electric furnace 6 is connected with a coke supply device 22A for supplying coke as a reducing agent into the electric furnace 6 via a supply line 22B.
- a coke supply device 22A for supplying coke as a reducing agent into the electric furnace 6 via a supply line 22B.
- coal and waste carbon can be used as the reducing agent.
- the electric furnace 6 discharges the metal M2 in the tank 20 through the metal recovery line 23 and discharges the slag S in the tank 20 through the slag recovery line 24.
- Such an electric furnace 6 can heat the slag S staying with heat efficiency more efficiently than when the slag S is heated with a burner or the like.
- the slag S introduced from the outlet 2b of the rotary furnace 2 contains a metal content of several percent as metal fine particles or metal oxides.
- the electric furnace 6 melts the metal content in the slag S by Joule heat between the electrodes 21A, 21B, and 21C, and separates it as a molten metal M2.
- the metal oxide contained in the slag S is reduced by the reduction effect by the coke supplied from the coke supply device 22A, and can be recovered as the metal M2.
- By retaining in the tank 20 of the electric furnace 6 for 3 to 6 hours while keeping the temperature at 1400 to 1500 ° C. almost all of the metal components in the slag S can be recovered as the metal M2.
- FIG. 2 is a cross-sectional view showing a schematic configuration of the electric furnace 6.
- 3 is a cross-sectional view taken along line III-III shown in FIG.
- FIG. 4 is a cross-sectional view taken along the line IV-IV shown in FIG.
- the tank 20 of the electric furnace 6 includes a retention portion 31 for retaining the slag S and the metal M ⁇ b> 2 and a lid portion 32 that blocks the upper side of the retention portion 31. Yes.
- the tank 20 has an oval shape when viewed from above, and a portion surrounded by the inner side surface 31b of the staying portion 31 also has an oval shape. Further, the bottom surface 31a of the staying portion 31 is inclined toward the metal discharge port 33 and the slag discharge port 34.
- a charging portion 35 connected to the communication chute 4 is formed on the upper surface wall 32 a of the lid portion 32 of the tank 20, a charging portion 35 connected to the communication chute 4 is formed.
- the charging unit 35 and the communication chute 4 are arranged on one end side of the oval shape of the tank 20. That is, the slag S dropped from the rotary furnace 2 is thrown into one end side of the oval shape of the tank 20.
- the retention part 31 of the tank 20 includes a metal discharge port 33 for discharging the metal M2 in the tank 20 and a slag discharge port 34 for discharging the slag S in the tank 20.
- the metal discharge port 33 and the slag discharge port 34 are arranged on the other end side of the oval shape of the tank 20. That is, the slag S and the metal M2 staying in the tank 20 are discharged from the other end side of the oval shape of the tank 20.
- the metal discharge port 33 is formed by penetrating the side wall of the staying portion 31 in accordance with the height of the lower metal M2 layer, and is connected to the metal recovery line 23.
- the slag discharge port 34 is formed by penetrating the side wall of the staying portion 31 at a position higher than the metal discharge port 33 in accordance with the height of the upper slag S layer, and is connected to the slag recovery line 24.
- the metal discharge port 33 and the slag discharge port 34 are arranged so as to be shifted from each other when viewed from above.
- Electrodes 21 ⁇ / b> A, 21 ⁇ / b> B, and 21 ⁇ / b> C extending in the vertical direction are inserted into the upper surface wall 32 a of the lid portion 32 of the tank 20.
- the electrodes 21A, 21B, and 21C are disposed between the insertion portion 35, the metal discharge port 33, and the slag discharge port 34, and are arranged in the direction D1 from the one end side of the tank 20 toward the other end side.
- 21A, electrode 21B, and electrode 21C are arranged in a straight line in this order (see FIG. 4).
- the slag S in the rotary furnace 2 falls while the rotary furnace 2 is rotating. Therefore, the slag S falls at a position on the downstream side in the rotation direction from the position directly below the rotation axis CL at the bottom of the rotary furnace 2. That is, when the rotary furnace 2 rotates counterclockwise in FIG. 3, the slag S falls at a position closer to the right side of the drawing.
- the position of the electric furnace 6 and the configuration of the connecting chute 4 are set so that the slag S can fall in non-contact with the inner wall surface in accordance with such a shift in the dropping position of the slag S.
- the electric furnace 6 is arranged on the downstream side in the rotation direction of the rotary furnace 2 when viewed from the rotation axis direction CL.
- the lower end portion 4 a of the communication chute 4 is also arranged on the downstream side in the rotation direction of the rotary furnace 2. That is, the electric furnace 6 and the lower end portion 4a of the communication chute 4 are disposed closer to the right side of the drawing in FIG. 3 than the rotation axis CL.
- the workpiece W put into the charging chute is pushed into the rotary furnace 2 by the charging pusher 8.
- the workpiece W is combusted in the rotary furnace by hot air from the burner 10.
- the workpiece W is melted and separated into a slag S layer and a metal M1 layer.
- the metal M1 on the lower layer side is recovered from the tapping nozzle 9.
- the upper layer-side slag S falls from the outlet of the rotary furnace 2 and is charged into the electric furnace 6 via the charging unit 35 without contacting the inner wall of the communication chute 4 or the like.
- the metal M2 is separated by heat treatment with electricity in the electrodes 21A, 21B, and 21C. Further, more metal M2 is separated by the reduction reaction by coke of the metal oxide contained in the slag S. The separated metal M2 accumulates on the bottom side of the tank 20. The separated metal M2 is recovered from the metal recovery line 23, and the slag S from which the metal content has been removed is recovered from the slag recovery line 24.
- the residence time of the slag S charged from the charging unit 35 in the tank 20, that is, the time from when the slag S falls through the charging unit 35 until the slag S is discharged is 3 to 6 hours. It is. This residence time is adjusted by the input amount, the discharge amount, and the volume of the tank 20.
- the electric furnace 6 can further separate the metal from the melt of the workpiece W (the slag S in the present embodiment) burned in the rotary furnace 2 by electric heat treatment. it can. Thereby, the metal contained in the slag S that is the melt of the workpiece W can be recovered. Moreover, since the electric furnace 6 is connected to the rotary furnace 2 via the communication chute 4, the workpiece W is burned in the rotary furnace to become the slag S, and then to the cooling process or the next processing apparatus. Immediately, the electric furnace 6 is charged without requiring a moving process. Therefore, metal recovery from the workpiece W can be performed efficiently.
- the process of cooling the slag S discharged from the rotary furnace 2 does not enter, the heat from the combustion process in the rotary furnace 2 can be effectively used for the heat treatment in the electric furnace 6, and energy efficiency is improved. Can do.
- the coke supply device 22A can supply coke as a reducing agent to the electric furnace 6, more metal can be obtained by reducing the metal oxide contained in the slag S in the electric furnace 6. It can be recovered. As described above, the metal can be efficiently recovered from the workpiece W and the recovery rate can be improved.
- the electric furnace 6 is disposed below the outlet 2b of the rotary furnace 2, and slag S that falls in a non-contact manner with the communication chute 4 is introduced.
- the slag S that is combusted in the rotary furnace 2 and discharged is dropped directly into the electric furnace 6 without contacting the communication chute 4.
- the heat of the slag S is taken by the inner wall of the communication chute 4 and solidifies and adheres.
- the heat related to the combustion process in the rotary furnace 2 can be supplied to the electric furnace 6 without being taken away by other members or without trouble due to solidification adhesion. This further improves energy efficiency and availability for metal recovery.
- the insertion portion 35, the electrodes 21A, 21B, 21C, the metal discharge port 33, and the slag discharge port 34 are arranged in this order toward the direction D1 shown in FIG. Has been.
- the slag S charged into the electric furnace 6 from the charging unit 35 is sufficiently heated by the electrodes 21A, 21B, and 21C to separate the metal M2, and then discharged from the slag discharge port 34.
- the recovery efficiency of the metal M2 is improved.
- the electric furnace 6 is disposed below the outlet 2b of the rotary furnace 2, and is downstream in the rotation direction of the rotary furnace 2 when viewed from the rotation axis CL direction of the rotary furnace 2.
- the rotation direction of the slag S at the outlet 2b of the rotary furnace 2 is less than the position directly below the rotation axis CL. It falls from the downstream position.
- the connecting chute 4 is also configured to match the position of the electric furnace 6. As a result, the slag S can be introduced into the electric furnace 6 without contacting the inner wall of the communication chute 4 or the like, although the drop position is shifted due to the rotation.
- the rotary furnace 2 preferably has a tapping nozzle 9 that discharges the metal separated from the workpiece W by the combustion process through the peripheral wall 2c.
- the high-purity metal that is separated at the stage of the combustion treatment in the rotary furnace 2 can be recovered from the tapping nozzle 9 at a stage before being introduced into the electric furnace 6.
- the metal M1 recovered in the rotary furnace 2 has a high precious metal concentration, and the metal M2 separated in the electric furnace 6 also reduces the iron content in the slag S due to the reduction effect, so the precious metal concentration is low. .
- the tapping nozzle 9 collects high-quality metal with few impurities, and the electric furnace 6 collects metal that could not be collected in the rotary furnace 2 as much as possible. It can be used properly as a collection of many.
- Table 1 shown in FIG. 6A shows the metal concentration and the recovery rate of the metal M1 recovered from the tapping nozzle 9 of the rotary furnace 2 and the metal M2 recovered from the electric furnace 6 from the workpiece W according to the present invention. The experimental result in is shown.
- FIG. 5 is a graph showing the relationship between the concentration of slag S in the electric furnace 6 and the residence time from when it is introduced from the rotary furnace 2 to when it is discharged from the slag discharge port 34.
- FIG. 5 shows an example of the concentration of Cu among the metals contained in the workpiece W.
- the portion indicated by A indicates the Cu concentration of the slag S that has just dropped from the outlet 2 b of the rotary furnace 2 and has been put into the electric furnace 6.
- FIG. 5 is a graph showing the relationship between the concentration of slag S in the electric furnace 6 and the residence time from when it is introduced from the rotary furnace 2 to when it is discharged from the slag discharge port 34.
- FIG. 5 shows an example of the concentration of Cu among the metals contained in the workpiece W.
- the portion indicated by A indicates the Cu concentration of the slag S that has just dropped from the outlet 2 b of the rotary furnace 2 and has been put into the electric furnace 6.
- FIG. 5 shows an example of the concentration of Cu among
- a portion indicated by B indicates the Cu concentration of the slag S immediately before being discharged from the electric furnace 6.
- the Cu concentration in the slag S immediately after the addition is about 4 to 5%, whereas the Cu concentration gradually decreases as the residence time elapses (that is, the Cu concentration decrease in the slag S).
- the Cu concentration is 1% or less after being treated in the furnace for 2 to 4 hours.
- Table 2 shown in FIG. 6 (b) shows a comparison between the metal main element content and the recovery rate of the conventional method.
- Table 3 shown in FIG. 6C shows energy consumption in the case of performing an operation for obtaining the same recovery rate as in the example.
- the case where the slag S on the upper layer falls from the outlet of the rotary furnace 2 and the required energy when it is charged into the furnace via the charging part 35 is changed in the present invention by using an electric furnace and a gas burner.
- This is a comparison with a case where the slag S discharged in step 1 is cooled and solidified and then remelted in an electric furnace.
- the electric furnace 6 connected to the rotary furnace 2 it is possible to achieve a higher energy efficiency than before and at the same time greatly improve the metal recovery efficiency.
- the slag S may be discharged at an earlier stage than the position indicated by B in FIG. 5 by adjusting the input amount and the discharge amount of the slag S.
- the present invention is not limited to the embodiment described above.
- the metal M1 separated in the rotary furnace 2 is collected by the tapping nozzle 9, but there is no tapping nozzle 9, and all the melt of the workpiece W is put into the electric furnace 6. May be.
- the shape of the electric furnace 6 and the arrangement positions of the charging portion 35, the electrode 21, the electrode 21A, the electrode 21B, the electrode 21C, the slag discharge port 34, and the metal discharge port 33 are not limited to those shown in the embodiment.
- the melt discharged from the rotary furnace 2 is put into the electric furnace 6 without contacting any inner wall surface in the apparatus.
- the structure which contacts may be sufficient.
- the present invention can be used in a rotary kiln and a metal recovery method using the rotary kiln.
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Abstract
Description
Claims (8)
- 金属を含有する被処理物を燃焼処理する回転炉と、
接続部を介して前記回転炉と接続され、前記回転炉で燃焼処理された前記被処理物の溶融物から、電気による加熱処理によって金属を分離させる電気炉と、
前記電気炉に還元剤を供給する還元剤供給手段と、を備えることを特徴とするロータリーキルン。 - 前記電気炉は、前記回転炉の出口の下方に配置され、前記接続部と非接触で落下する前記被処理物の前記溶融物が投入されることを特徴とする請求項1記載のロータリーキルン。
- 前記電気炉は、
前記被処理物の前記溶融物が投入される投入部と、
前記被処理物の前記溶融物を電気によって加熱処理する電極と、
前記被処理物の前記溶融物を排出する電気炉用排出口と、を備え、
前記投入部、前記電極、及び前記電気炉用排出口は、所定の方向に前記投入部、前記電極、前記電気炉用排出口の順で配置されていることを特徴とする請求項1または2記載のロータリーキルン。 - 前記電気炉は、前記回転炉の出口の下方に配置され、
前記回転炉の回転軸線方向から見た場合に、前記回転炉の回転方向における下流側に配置されることを特徴とする請求項1~3のいずれか一項記載のロータリーキルン。 - 前記回転炉は、燃焼処理によって前記被処理物から分離した金属を、周面壁を介して排出する回転炉用排出口を有することを特徴とする請求項1~4のいずれか一項記載のロータリーキルン。
- 請求項1~5のいずれか一項記載のロータリーキルンを使用した、金属を含有する被処理物から金属を回収する金属回収方法。
- Au,Ag,Cu,Pd,Pb,Snのうちいずれかを金属として回収する請求項6に記載の金属回収方法。
- 金属を含有する前記被処理物として廃電子基板、電線屑あるいは、銅・金・銀のいずれかを製錬した際のスラグを原料とする請求項6または7に記載の金属回収方法。
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WO2015188799A1 (de) * | 2014-06-13 | 2015-12-17 | Aurubis Ag | Verfahren zur rückgewinnung von metallen aus sekundärstoffen und anderen materialien mit organischen bestandteilen |
WO2020099910A1 (en) * | 2018-11-13 | 2020-05-22 | Franchi Massimo | Furnace for the production of ferrochromium alloys |
US11725256B2 (en) | 2014-06-13 | 2023-08-15 | Aurubis Ag | Method for recovering metals from secondary materials and other materials comprising organic constituents |
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KR101469386B1 (ko) * | 2013-10-04 | 2014-12-04 | 이영관 | 팽창질석 가공장치 |
CN104789793A (zh) * | 2014-01-20 | 2015-07-22 | 中国瑞林工程技术有限公司 | 用于冶炼贵金属的卧式回转炉和贵金属冶炼方法 |
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KR102498556B1 (ko) * | 2022-07-15 | 2023-02-10 | (주)태연금속 | 알루미늄 잉곳 제조용 융해로 |
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