WO2012002514A1 - 半導体装置およびその製造方法 - Google Patents
半導体装置およびその製造方法 Download PDFInfo
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- WO2012002514A1 WO2012002514A1 PCT/JP2011/065111 JP2011065111W WO2012002514A1 WO 2012002514 A1 WO2012002514 A1 WO 2012002514A1 JP 2011065111 W JP2011065111 W JP 2011065111W WO 2012002514 A1 WO2012002514 A1 WO 2012002514A1
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Definitions
- the present invention relates to a capacitive MEMS sensor, a semiconductor device including the same, and a manufacturing method thereof.
- a capacitance type acceleration sensor that detects acceleration acting on an object by detecting a change in capacitance between electrodes facing each other (between a fixed electrode and a movable electrode).
- gyro sensors are used for applications such as camera shake correction for video cameras and still cameras, position detection for car navigation systems, and motion detection for robots and game machines.
- An example of the gyro sensor has, for example, a vibrating body that is driven in each axial direction, one for each of three orthogonal axes (X axis, Y axis, and Z axis) in a three-dimensional space.
- This gyro sensor detects an angular velocity acting around each axis by utilizing a Coriolis force acting on each vibrating body when the sensor is tilted.
- a gyro sensor that detects three axes with a single rotating body is also known.
- a so-called seesaw type is known as a structure of a capacitive acceleration sensor.
- a seesaw-type acceleration sensor for example, has a structure that detects acceleration acting in the Z-axis direction, and has an oxide film formed on a semiconductor substrate, a fixed electrode formed on the oxide film, and a fixed electrode. And a movable electrode provided above the fixed electrode.
- this acceleration sensor when acceleration acts in the Z-axis direction, a pair of movable electrodes alternately move up and down in the direction approaching and moving away from the fixed electrode along the Z-axis direction as if they were seesaws. To vibrate. Then, the acceleration in the Z-axis direction is detected by detecting a change in capacitance between the movable electrode and the fixed electrode.
- the seesaw type acceleration sensor as described above is manufactured by a technique employed in manufacturing a MEMS (Micro Electro Mechanical Systems) device, such as epitaxial growth, CMP (Chemical Mechanical Polishing), or sacrificial layer etching. More specifically, for example, an oxide film and a sacrificial layer are sequentially formed on a semiconductor substrate, and an opening having the same pattern as the fixed electrode is formed in the sacrificial layer. Further, a polysilicon layer is formed on the sacrificial layer so as to fill the opening, and polysilicon other than the polysilicon layer in the opening is removed by CMP. Thereby, the polysilicon layer in the opening is formed as a fixed electrode.
- MEMS Micro Electro Mechanical Systems
- CMP Chemical Mechanical Polishing
- sacrificial layer etching More specifically, for example, an oxide film and a sacrificial layer are sequentially formed on a semiconductor substrate, and an opening having the same pattern as the fixed electrode is formed in the sacrificial layer. Further,
- a sacrificial layer is further formed so as to cover the fixed electrode, and the sacrificial layer is patterned to form an opening for growing the movable electrode.
- An epitaxial layer is formed on the sacrificial layer by epitaxially growing polysilicon from the opening.
- a through hole reaching the sacrifice layer from the surface of the epitaxial layer is formed.
- all the sacrificial layers are etched through the through holes. Thereby, the sacrificial layer between the movable electrode and the fixed electrode is removed, and the movable electrode floating above the fixed electrode is formed.
- an oxide film and a sacrificial layer are sequentially formed on a semiconductor substrate, and an opening having the same pattern as the lower electrode is formed in the sacrificial layer. Further, a polysilicon layer is formed on the sacrificial layer so as to fill the opening, and polysilicon other than the polysilicon layer in the opening is removed by CMP. Thereby, the polysilicon layer in the opening is formed as the lower electrode. Thereafter, a sacrificial layer is further formed so as to cover the lower electrode, and the sacrificial layer is patterned to form an opening for growing the fixed electrode and the movable electrode.
- An epitaxial layer is formed on the sacrificial layer by epitaxially growing polysilicon from the opening. Thereafter, through holes reaching the sacrificial layer from the surface of the epitaxial layer are formed, thereby forming a fixed electrode and a movable electrode separated from each other. Further, all the sacrificial layers are etched through the through holes. As a result, the sacrificial layer between the movable electrode and the lower electrode is removed, and the movable electrode is brought into a floating state with respect to the lower electrode.
- the acceleration sensor is preferably formed on the same semiconductor substrate as the integrated circuit typified by a CMOS circuit and can be made into one chip. This is because the package size can be reduced and the package cost can be reduced if it is made into one chip. In addition, since the acceleration sensor and the integrated circuit can be connected using wiring on the semiconductor substrate, a wire for connecting the sensor and the circuit can be omitted. Thereby, it can be expected to prevent the occurrence of wire noise during acceleration detection.
- the semiconductor substrate is placed in a high temperature environment of 700 ° C. to 1200 ° C. It is burned. Therefore, even if a fine device such as a CMOS element is formed on a semiconductor substrate, it is difficult to maintain the structure. Therefore, the integrated circuit element provided on the semiconductor substrate is limited to a relatively large device such as a bipolar transistor (for example, an element size of about 2 ⁇ m). As a result, there is a limit to reducing the package size.
- Still another object of the present invention is to provide a capacitive gyro sensor that is small in size and excellent in detection accuracy.
- a semiconductor device includes a sensor region and an integrated circuit region, a semiconductor substrate in which a cavity is formed immediately below a surface layer portion of the sensor region, and a capacitance type formed in the sensor region.
- An acceleration sensor and a CMIS (Complementary Metal Insulator Semiconductor) transistor formed in the integrated circuit region, wherein the capacitive acceleration sensor is formed by processing the surface layer portion facing the cavity, and is spaced from each other
- An N-type well having a P-type source region and a P-type drain region, wherein the CMIS transistor is formed in a surface layer portion of the semiconductor substrate in the integrated circuit region.
- an N-type source region and an N-type drain region formed in a surface layer portion of the semiconductor substrate in the integrated circuit region A P-type well region, and a gate electrode opposed to each of the N-type well region and the P-type well region via a gate insulating film formed on the surface of the semiconductor substrate.
- the sensor region and the integrated circuit region are provided on the same semiconductor substrate, and a capacitive acceleration sensor and a CMIS transistor are formed in these regions, respectively. That is, the capacitive acceleration sensor and the CMIS transistor are mounted on the same semiconductor substrate. For this reason, it is possible to achieve one-chip capacitance type acceleration sensor and CMIS transistor. Thereby, the package size of the semiconductor device can be reduced, and the package cost can be reduced. Moreover, since the fixed electrode and the movable electrode of the acceleration sensor and the impurity region of the CMIS transistor are all formed in the surface layer portion of the semiconductor substrate, by forming wiring on the semiconductor substrate, these can be obtained. Wiring can be easily electrically connected to the electrode and the impurity region.
- the capacitance type acceleration sensor and the CMIS transistor can be electrically connected by forming a wiring on the semiconductor substrate, a bonding wire for connecting the acceleration sensor and the CMIS transistor can be omitted. it can. Thereby, generation
- the fixed electrode includes a fixed-side electrode portion insulated from other portions of the fixed electrode by an insulating layer embedded in the surface layer portion of the semiconductor substrate, and the movable electrode is formed on the surface layer portion of the semiconductor substrate. It is preferable to include a movable side electrode portion insulated from other portions of the movable electrode by an embedded insulating layer.
- X-axis direction two directions orthogonal to the surface of the semiconductor substrate are defined as an X-axis direction and a Y-axis direction
- the direction along the thickness direction of the semiconductor substrate is orthogonal to the X-axis and the Y-axis.
- X axis sensor that detects acceleration along the X axis direction
- Y axis sensor that detects acceleration along the Y axis direction
- Z that detects acceleration along the Z axis direction
- An X axis sensor, the X axis sensor, the Y axis sensor, and the Z axis sensor include the fixed electrode and the movable electrode, respectively, and the X fixed electrode as the fixed electrode of the X axis sensor is provided on the semiconductor substrate.
- the X movable electrode as the movable electrode of the X axis sensor is configured to advance and retreat with respect to the X fixed electrode along the X axis direction with respect to the semiconductor substrate.
- the Y fixed electrode as the fixed electrode of the Y axis sensor is fixed to the semiconductor substrate, and the Y movable electrode as the movable electrode of the Y axis sensor is in the Y axis direction with respect to the semiconductor substrate.
- the Z fixed electrode as the fixed electrode of the Z axis sensor is fixed to the semiconductor substrate, and the Z axis sensor
- the Z movable electrode as the movable electrode may be configured to advance and retract with respect to the Z fixed electrode along the Z-axis direction with respect to the semiconductor substrate.
- the acceleration which acts on the three axes (X axis, Y axis, and Z axis) orthogonal to each other in the three-dimensional space can be measured with one device.
- the sensor region is disposed in a central portion of the semiconductor substrate, and the integrated circuit region is disposed in a peripheral portion surrounding the sensor region.
- the sensor region is disposed in the central portion of the semiconductor substrate, that is, the cavity of the semiconductor substrate is formed in the central portion of the semiconductor substrate. Therefore, the peripheral part that forms the outer shape of the semiconductor substrate can be maintained at the original thickness of the semiconductor substrate. Thereby, even if stress is applied to the semiconductor substrate, distortion caused thereby can be reduced.
- the CMIS transistor When an interlayer insulating film is stacked on the surface of the semiconductor substrate, the CMIS transistor has a multilayer wiring structure having a plurality of transistor wirings stacked on the interlayer insulating film, and the capacitance
- the type acceleration sensor preferably further includes a sensor wiring formed in the same layer as the transistor wiring formed in any layer of the multilayer wiring structure and made of the same material as the transistor wiring.
- the capacitive acceleration sensor further includes an insulating film formed in the same layer as the gate insulating film, and a sensor wiring formed on the insulating film and made of the same material as the gate electrode. Also good.
- the wiring structure of the acceleration sensor and the CMIS transistor is simplified by forming the wiring of the capacitive acceleration sensor and the wiring or gate electrode of the CMIS transistor in the same layer, and further sharing the materials thereof. And they can be formed in the same process.
- the semiconductor substrate may be a conductive silicon substrate. If the semiconductor substrate is a conductive silicon substrate, the structure after molding can be used as an electrode without any special treatment for imparting conductivity to the fixed electrode and the movable electrode molded into a predetermined shape. Can be used. Moreover, the part except the part utilized as an electrode can be utilized as wiring.
- a capacitance-type gyro sensor includes a semiconductor substrate having a cavity therein, a front surface portion on one side and a back surface portion on the other side of the cavity, and the semiconductor substrate.
- a fixing including a first base portion formed on the surface portion, and extending from the first base portion along the surface of the semiconductor substrate, and a plurality of first electrode portions arranged in a comb-like pattern at intervals from each other.
- An electrode and a second base portion formed on the surface portion of the semiconductor substrate, extending from the second base portion to each of the plurality of first electrode portions, and spaced from the first electrode portion.
- a plurality of second electrode portions arranged in a comb-teeth shape that meshes with each other, and a movable electrode that can move up and down with respect to the fixed electrode, and an opposing surface that faces the second electrode portion in the first base portion Formed from the other portion of the first base portion.
- a first contact portion which is formed at the tip portion of the second electrode portion, and a second contact portion which is insulated from other portions of the second electrode portion.
- a pair of comb-shaped electrodes (a fixed electrode and a movable electrode) are engaged with each other, so that the first electrode portion of the fixed electrode and the second electrode portion of the movable electrode are spaced apart from each other. Are alternately arranged in stripes. Then, a constant voltage is applied between the first electrode portion of the fixed electrode and the portion of the second electrode portion of the movable electrode excluding the tip portion (second contact portion). It constitutes an electrode of a capacitive element (detector) whose capacitance changes.
- the second contact portions provided at the tip portions of the individual second electrode portions are adjacent to each other. It faces the first contact part of the fixed electrode provided between the base end parts of the part with a space therebetween.
- a driving voltage is applied between the first contact portion of the fixed electrode and the second contact portion of the movable electrode, and the movable electrode is vibrated by a Coulomb force generated by a voltage change of the driving voltage.
- the fixed electrode and the movable electrode are formed on the surface portion of the semiconductor substrate using a part of the semiconductor substrate. Therefore, it is not necessary to stack several layers on the semiconductor substrate in order to form the fixed electrode and the movable electrode. As a result, the entire sensor can be as thin as the substrate, so that the sensor can be downsized.
- the fixed electrode and the movable electrode it is not necessary to repeatedly perform processes such as epitaxial growth, CMP, and sacrificial layer etching, and the semiconductor substrate may be etched.
- etching the semiconductor substrate a fixed electrode and a movable electrode having a predetermined shape are formed, and a cavity for securing a movable region of the movable electrode is formed below these electrodes (on the back side of the semiconductor substrate). be able to. Therefore, the manufacturing process of the sensor can be simplified.
- a drive voltage of the same polarity / different polarity is alternately applied between the first contact portion of the fixed electrode and the second contact portion of the movable electrode.
- a Coulomb repulsive force / Coulomb attractive force is alternately generated between the first contact portion (fixed electrode) and the second contact portion (movable electrode).
- the fixed electrode is vibrated up and down along the Z-axis direction with the comb-shaped fixed electrode as the center of vibration.
- the first contact portion and the second contact portion are in a direction perpendicular to the arrangement direction of the first and second electrode portions, that is, both electrodes of the detection capacitive element. It faces the direction along the surface and is further insulated from the first and second electrode portions. Therefore, even when a driving voltage is applied to the first and second contact portions, it is possible to prevent the two electrodes of the capacitive element from attracting or repelling due to the application of the driving voltage. Thereby, the distance of both electrodes can be kept constant, except when the Coriolis force acts and the movable electrode swings. As a result, even a minute change in capacitance can be detected, so that the detection accuracy can be improved.
- the vector of the Coriolis force acting on the movable electrode differs depending on the position of the movable electrode when the Coriolis force is applied. Therefore, if the angular velocity detection accuracy is to be further increased, it is preferable to grasp the position of the movable electrode in vibration in the Z-axis direction and accurately detect the Coriolis force vector.
- the comb-shaped movable electrode vibrates up and down (drives) with the comb-shaped fixed electrode as the center of vibration as if it were a pendulum.
- the opposing area between the second electrode portion and the first electrode portion forming the detection capacitive element is maximum when the movable electrode passes through the center of vibration, and is minimum when the movable electrode reaches the vibration end. So that it changes at the same period as the vibration period. Therefore, if the change in the capacitance between the first and second electrodes due to the change in the facing area is sensed from the start of driving the movable electrode until the Coriolis force is applied, the Coriolis force is applied to the movable electrode.
- the position of the movable electrode can be grasped by detecting the change history of the capacitance when it works.
- the opposing area between the second electrode portion and the first electrode portion is such that if the position of the second electrode portion is the same distance from the center of vibration (fixed electrode), the movable electrode is separated from the cavity with respect to the center of vibration. It is the same regardless of whether it is displaced to the side or the approaching side. Therefore, it is difficult to distinguish whether the second electrode part is displaced to the side away from the cavity or the side approaching the cavity with respect to the first electrode part.
- the second electrode portion is warped in a direction away from the cavity so as to protrude from the surface of the fixed electrode, or protrudes from the back surface of the fixed electrode. It is preferable to warp in the direction toward the back surface of the semiconductor substrate. If the second electrode part is warped in the direction away from the cavity, when the second electrode part is displaced further away from the cavity at the start of driving the movable electrode, the second electrode part and the first electrode part are associated with the displacement. And the capacitance between the second electrode portion and the first electrode portion decreases.
- the second electrode portion when the second electrode portion is displaced in the direction approaching the cavity, the opposing area between the second electrode portion and the first electrode portion increases with the displacement, and the static electricity between the second electrode portion and the first electrode portion is increased. Electric capacity increases. Therefore, by detecting the change tendency of the electrostatic capacity, if the electrostatic capacity is decreasing, the second electrode portion is displaced in a direction away from the cavity, and if the electrostatic capacity is increasing, the second electrode section is displaced. It can be easily grasped that the electrode part is displaced in a direction approaching the cavity. As a result, when the driving of the movable electrode is started, it can be ascertained which side of the second electrode portion is displaced in the direction away from the cavity or the direction approaching the cavity. Therefore, by sensing the change in capacitance between the first and second electrode portions after driving, the position of the movable electrode during vibration can be accurately grasped. Therefore, since the Coriolis force vector can be detected accurately, the detection accuracy can be further improved.
- the position of the movable electrode can be accurately grasped. That is, in this case, when the second electrode part is displaced further away from the cavity at the start of driving of the movable electrode, the opposing area between the second electrode part and the first electrode part increases with the displacement, The capacitance between the second electrode part and the first electrode part increases. On the other hand, when the second electrode portion is displaced in a direction approaching the cavity, the opposing area between the second electrode portion and the first electrode portion is reduced along with the displacement, and the static between the second electrode portion and the first electrode portion is reduced. Electric capacity decreases.
- the second electrode portion is displaced in the direction away from the cavity if the capacitance tends to increase, and the second if the capacitance tends to decrease. It can be easily grasped that the electrode part is displaced in a direction approaching the cavity.
- the capacitance type gyro sensor according to the present invention is embedded in the first base portion so as to surround the periphery of the facing portion of the first base portion, and the facing portion is disposed in another part of the first base portion. It may further include a first isolation insulating layer that separates from the first isolation insulating layer.
- the capacitive gyro sensor according to the present invention is embedded in a proximal end portion side of the distal end portion of the second electrode portion, and separates the distal end portion from the other portion of the second electrode portion.
- a two-separation insulating layer may be further included.
- the surface of the semiconductor substrate is connected to the first electrode portion, the first contact portion, the second electrode portion, and the second contact portion. It can be efficiently used as a space for routing the wiring.
- the semiconductor substrate may be a conductive silicon substrate.
- the structure after molding can be used as an electrode without any special treatment for imparting conductivity to the fixed electrode and the movable electrode molded into a predetermined shape. Can be used. Moreover, the part except the part utilized as an electrode can be utilized as wiring. According to one aspect of the present invention, there is provided a method for manufacturing a semiconductor device, wherein a capacitance type acceleration sensor is formed in a sensor region of a semiconductor substrate, and a CMIS (Complementary Metal Insulator Semiconductor) transistor is formed in an integrated circuit region of the semiconductor substrate.
- a capacitance type acceleration sensor is formed in a sensor region of a semiconductor substrate
- a CMIS Complementary Metal Insulator Semiconductor
- a method for manufacturing a semiconductor device comprising selectively injecting an N-type impurity and a P-type impurity into the surface of the semiconductor substrate, thereby providing an N-type well region having a P-type source region and a P-type drain region, Forming a P-type well region having an N-type source region and an N-type drain region in a surface layer portion of the integrated circuit region of the semiconductor substrate, and selectively forming a surface layer portion of the sensor region of the semiconductor substrate.
- a comb-like fixed current meshing with the recess is engaged Forming a pole and a movable electrode at the same time, forming a protective film on the inner surface of the concave portion, selectively removing the protective film from the bottom surface of the concave portion, and removing the protective film, And a step of forming a cavity by removing the lower part of the fixed electrode and the movable electrode by isotropic etching after the recess is dug down by isotropic etching.
- the fixed electrode and the movable electrode of the capacitive acceleration sensor are formed on the surface layer portion of the sensor region of the semiconductor substrate by selectively etching the semiconductor substrate using a part of the semiconductor substrate. The Therefore, it is not necessary to epitaxially grow a conductive material on the semiconductor substrate in order to form the fixed electrode and the movable electrode. As a result, the structures of the N-type and P-type well regions of the CMIS transistor formed in the surface layer portion of the integrated circuit region of the semiconductor substrate can be maintained after the formation. As a result, the capacitive acceleration sensor and the CMIS transistor can be formed on the same semiconductor substrate.
- the semiconductor substrate is selectively etched to form a trench in a surface layer portion of the sensor region of the semiconductor substrate, and an insulating material is embedded in the trench.
- the step of forming the trench and the step of forming the insulating layer are preferably performed before the step of forming the N-type well region and the P-type well region.
- the semiconductor substrate is heated to about 1100 ° C. to 1200 ° C. Even in that case, if the N-type well region and the P-type well region are formed after the heating, it is possible to prevent the well regions from being exposed to a high temperature.
- the method for manufacturing a semiconductor device of the present invention a step of laminating an insulating film on the semiconductor substrate, and a transistor wiring for the CMIS transistor by selectively depositing a metal material on the insulating film,
- the method further includes a step of forming the sensor wiring for the capacitive acceleration sensor in the same layer.
- the step of selectively depositing the metal material includes the step of depositing the metal material in a region where the fixed electrode and the movable electrode are to be formed, and the step of forming the recess includes the deposited metal
- a step of forming the concave portion by etching using a layer containing a material as a mask and simultaneously forming the fixed electrode and the movable electrode may be included.
- FIG. 1 is a schematic plan view of a semiconductor device according to the first embodiment of the present invention.
- FIG. 2 is a schematic plan view of the capacitive acceleration sensor shown in FIG.
- FIG. 3 is a plan view of an essential part of the X-axis sensor shown in FIG. 4 is a cross-sectional view of the principal part of the X-axis sensor shown in FIG. 2, and is a cross-sectional view taken along the cutting line AA of FIG.
- FIG. 5 is a plan view of the main part of the Z-axis sensor shown in FIG. 6 is a cross-sectional view of a principal part of the Z-axis sensor shown in FIG. 2, and is a cross-sectional view taken along a cutting line BB in FIG.
- FIG. 7 is a cross-sectional view of the main part of the Z-axis sensor shown in FIG. 2, and is a cross-sectional view taken along the section line CC of FIG.
- FIG. 8 is a schematic cross-sectional view of the integrated circuit shown in FIG.
- FIG. 9A is a schematic cross-sectional view showing the manufacturing process of the semiconductor device according to the first embodiment of the present invention, and shows a cut surface at the same position as FIG.
- FIG. 9B is a schematic cross-sectional view showing the manufacturing process of the semiconductor device according to the first embodiment of the present invention, and shows a cut surface at the same position as FIG. FIG.
- FIG. 9C is a schematic cross-sectional view showing the manufacturing process of the semiconductor device according to the first embodiment of the present invention, and shows a cut surface at the same position as FIG.
- FIG. 10A is a schematic cross-sectional view showing a step subsequent to FIG. 9A.
- FIG. 10B is a schematic cross-sectional view showing a step subsequent to FIG. 9B.
- FIG. 10C is a schematic cross-sectional view showing a step subsequent to FIG. 9C.
- FIG. 11A is a schematic cross-sectional view showing a step subsequent to FIG. 10A.
- FIG. 11B is a schematic cross-sectional view showing a step subsequent to FIG. 10B.
- FIG. 11C is a schematic cross-sectional view showing a step subsequent to FIG. 10C.
- FIG. 10A is a schematic cross-sectional view showing a step subsequent to FIG. 10A.
- FIG. 11B is a schematic cross-sectional view showing a step subsequent to FIG. 10B.
- FIG. 12A is a schematic cross-sectional view showing a step subsequent to FIG. 11A.
- FIG. 12B is a schematic cross-sectional view showing a step subsequent to FIG. 11B.
- FIG. 12C is a schematic cross-sectional view showing a step subsequent to FIG. 11C.
- FIG. 13A is a schematic cross-sectional view showing a step subsequent to FIG. 12A.
- FIG. 13B is a schematic cross-sectional view showing a step subsequent to FIG. 12B.
- FIG. 13C is a schematic cross-sectional view showing a step subsequent to FIG. 12C.
- FIG. 14A is a schematic sectional view showing a step subsequent to FIG. 13A.
- FIG. 14B is a schematic cross-sectional view showing a step subsequent to FIG. 13B.
- FIG. 14A is a schematic sectional view showing a step subsequent to FIG. 13A.
- FIG. 14B is a schematic cross-sectional view showing a step subsequent to FIG. 13B.
- FIG. 14C is a schematic cross-sectional view showing a step subsequent to FIG. 13C.
- FIG. 15A is a schematic cross-sectional view showing a step subsequent to FIG. 14A.
- FIG. 15B is a schematic cross-sectional view showing a step subsequent to FIG. 14B.
- FIG. 15C is a schematic cross-sectional view showing a step subsequent to FIG. 14C.
- FIG. 16A is a schematic cross-sectional view showing a step subsequent to FIG. 15A.
- FIG. 16B is a schematic cross-sectional view showing a step subsequent to FIG. 15B.
- FIG. 16C is a schematic cross-sectional view showing a step subsequent to FIG. 15C.
- FIG. 17A is a schematic cross-sectional view showing a step subsequent to FIG. 16A.
- FIG. 17B is a schematic cross-sectional view showing a step subsequent to FIG. 16B.
- FIG. 17C is a schematic cross-sectional view showing a step subsequent to FIG. 16C.
- FIG. 18A is a schematic sectional view showing a step subsequent to FIG. 17A.
- FIG. 18B is a schematic cross-sectional view showing a step subsequent to FIG. 17B.
- FIG. 18C is a schematic cross-sectional view showing a step subsequent to FIG. 17C.
- FIG. 19A is a schematic sectional view showing a step subsequent to FIG. 18A.
- FIG. 19B is a schematic cross-sectional view showing a step subsequent to FIG. 18B.
- FIG. 19C is a schematic cross-sectional view showing a step subsequent to FIG. 18C.
- FIG. 18A is a schematic sectional view showing a step subsequent to FIG. 18A.
- FIG. 19B is a schematic cross-sectional view showing a step subsequent to FIG. 18B.
- FIG. 20A is a schematic cross-sectional view showing a step subsequent to FIG. 19A.
- FIG. 20B is a schematic cross-sectional view showing a step subsequent to FIG. 19B.
- FIG. 20C is a schematic cross-sectional view showing a step subsequent to FIG. 19C.
- FIG. 21A is a schematic cross-sectional view showing a step subsequent to FIG. 20A.
- FIG. 21B is a schematic cross-sectional view showing a step subsequent to FIG. 20B.
- FIG. 21C is a schematic cross-sectional view showing a step subsequent to FIG. 20C.
- FIG. 22A is a schematic sectional view showing a step subsequent to FIG. 21A.
- FIG. 22B is a schematic cross-sectional view showing a step subsequent to FIG. 21B.
- FIG. 22C is a schematic cross-sectional view showing a step subsequent to FIG. 21C.
- FIG. 23A is a schematic sectional view showing a step subsequent to FIG. 22A.
- FIG. 23B is a schematic cross-sectional view showing a step subsequent to FIG. 22B.
- FIG. 23C is a schematic cross-sectional view showing a step subsequent to FIG. 22C.
- FIG. 24A is a schematic sectional view showing a step subsequent to FIG. 23A.
- FIG. 24B is a schematic sectional view showing a step subsequent to FIG. 23B.
- FIG. 24C is a schematic sectional view showing a step subsequent to FIG. 23C.
- FIG. 25A is a schematic sectional view showing a step subsequent to FIG. 24A.
- FIG. 25B is a schematic sectional view showing a step subsequent to FIG. 24B.
- FIG. 25C is a schematic cross-sectional view showing a step subsequent to FIG. 24C.
- FIG. 26A is a schematic sectional view showing a step subsequent to FIG. 25A.
- FIG. 26B is a schematic cross-sectional view showing a step subsequent to FIG. 25B.
- FIG. 26C is a schematic cross-sectional view showing a step subsequent to FIG. 25C.
- FIG. 27A is a schematic sectional view showing a step subsequent to FIG. 26A.
- FIG. 27B is a schematic cross-sectional view showing a step subsequent to FIG. 26B.
- FIG. 27C is a schematic cross-sectional view showing a step subsequent to FIG. 26C.
- FIG. 26A is a schematic sectional view showing a step subsequent to FIG. 26A.
- FIG. 27B is a schematic cross-sectional view showing a step subsequent to FIG. 26B.
- FIG. 28A is a schematic sectional view showing a step subsequent to FIG. 27A.
- FIG. 28B is a schematic cross-sectional view showing a step subsequent to FIG. 27B.
- FIG. 28C is a schematic cross-sectional view showing a step subsequent to FIG. 27C.
- FIG. 29A is a schematic sectional view showing a step subsequent to FIG. 28A.
- FIG. 29B is a schematic sectional view showing a step subsequent to FIG. 28B.
- FIG. 29C is a schematic cross-sectional view showing a step subsequent to FIG. 28C.
- FIG. 30A is a schematic sectional view showing a step subsequent to FIG. 29A.
- FIG. 30B is a schematic sectional view showing a step subsequent to FIG. 29B.
- FIG. 30C is a schematic cross-sectional view showing a step subsequent to FIG. 29C.
- FIG. 31A is a schematic cross-sectional view showing a step subsequent to FIG. 30A.
- FIG. 31B is a schematic cross-sectional view showing a step subsequent to FIG. 30B.
- FIG. 31C is a schematic cross-sectional view showing a step subsequent to FIG. 30C.
- FIG. 32A is a schematic sectional view showing a step subsequent to FIG. 31A.
- FIG. 32B is a schematic cross-sectional view showing a step subsequent to FIG. 31B.
- FIG. 32C is a schematic cross-sectional view showing a step subsequent to FIG. 31C.
- FIG. 33A is a schematic sectional view showing a step subsequent to FIG. 32A.
- FIG. 33B is a schematic cross-sectional view showing a step subsequent to FIG. 32B.
- FIG. 33C is a schematic cross-sectional view showing a step subsequent to FIG. 32C.
- FIG. 34A is a schematic sectional view showing a step subsequent to FIG. 33A.
- FIG. 34B is a schematic cross-sectional view showing a step subsequent to FIG. 33B.
- FIG. 34C is a schematic cross-sectional view showing a step subsequent to FIG. 33C.
- FIG. 35A is a schematic sectional view showing a step subsequent to FIG. 34A.
- FIG. 35B is a schematic cross-sectional view showing a step subsequent to FIG. 34B.
- FIG. 35C is a schematic cross-sectional view showing a step subsequent to FIG. 34C.
- FIG. 34A is a schematic sectional view showing a step subsequent to FIG. 34A.
- FIG. 35B is a schematic cross-sectional view showing a step subsequent to FIG. 34B.
- FIG. 36A is a schematic sectional view showing a step subsequent to FIG. 35A.
- FIG. 36B is a schematic sectional view showing a step subsequent to FIG. 35B.
- FIG. 36C is a schematic cross-sectional view showing a step subsequent to FIG. 35C.
- FIG. 37 is a schematic plan view of a semiconductor device according to the second embodiment of the present invention.
- FIG. 38 is a schematic plan view of the gyro sensor shown in FIG.
- FIG. 41 is a plan view of the principal part of the Z-axis sensor shown in FIG. 42 is a main-portion cross-sectional view of the Z-axis sensor shown in FIG. 38, and is a cross-sectional view taken along the cutting line EE of FIG. 43 is a main-portion cross-sectional view of the Z-axis sensor shown in FIG. 38, and is a cross-sectional view taken along section line FF in FIG.
- FIG. 44 is a schematic cross-sectional view of the integrated circuit shown in FIG.
- FIG. 45 is a view showing a modification of the X-axis sensor of FIG.
- FIG. 46 is a diagram showing a modification of the Z-axis sensor of FIG. 47 is a diagram showing a modification of the Z-axis sensor of FIG.
- FIG. 1 is a schematic plan view of a semiconductor device according to the first embodiment of the present invention.
- a part of the portion sealed in the resin package is shown in a transparent state.
- the semiconductor device 1 is a device that detects acceleration based on a change in capacitance of a capacitive element, and has an outer shape of a rectangular parallelepiped-shaped (square shape in plan view) defined by a resin package 2.
- the semiconductor device 1 includes a semiconductor substrate 3 having a square shape in plan view.
- the semiconductor substrate 3 has a sensor region 70 in which the acceleration sensor 4 is disposed in the center thereof, and an integrated circuit 5 (ASIC: Application Specific Integrated Circuit) in the peripheral portion of the semiconductor substrate 3 surrounding the sensor region 70.
- Integrated circuit region 71 is a device that detects acceleration based on a change in capacitance of a capacitive element, and has an outer shape of a rectangular parallelepiped-shaped (square shape in plan view) defined by a resin package 2.
- the semiconductor device 1 includes a semiconductor substrate 3 having a square shape in plan view.
- the semiconductor substrate 3 has a sensor region 70 in which the acceleration sensor 4 is disposed in the center thereof, and an integrated circuit 5 (ASIC
- the acceleration sensor 4 includes an X-axis sensor 6, a Y-axis sensor 7, and a Z-axis sensor 8 as sensors for detecting accelerations around three orthogonal axes in a three-dimensional space.
- two directions perpendicular to the surface of the semiconductor substrate 3 are defined as an X-axis direction and a Y-axis direction, and a direction along the thickness direction of the semiconductor substrate 3 perpendicular to the X-axis and Y-axis directions is defined.
- the Z axis is assumed.
- the integrated circuit 5 performs, for example, a charge amplifier that amplifies the electric signal output from each sensor, a filter circuit (low-pass filter: LPF, etc.) that extracts a specific frequency component of the electric signal, and performs a logical operation on the filtered electric signal. It includes logic circuits and includes CMOS transistors. Further, in this embodiment, five electrode pads 9 are provided on the surface of the semiconductor device 1 in each of a pair of edge portions facing each other with the acceleration sensor 4 interposed therebetween in a plan view. The electrode pads 9 are arranged along the respective edges at equal intervals. These electrode pads 9 include, for example, pads for applying a voltage to the acceleration sensor 4 and the integrated circuit 5. ⁇ Configuration of X-axis sensor and Y-axis sensor> Next, the configuration of the X-axis sensor and the Y-axis sensor will be described with reference to FIGS.
- FIG. 2 is a schematic plan view of the sensor unit shown in FIG.
- FIG. 3 is a plan view of an essential part of the X-axis sensor shown in FIG. 4 is a cross-sectional view of the principal part of the X-axis sensor shown in FIG. 2, and is a cross-sectional view taken along the cutting line AA of FIG.
- the semiconductor substrate 3 is made of a conductive silicon substrate (for example, a low resistance substrate having a resistivity of 5 m ⁇ ⁇ m to 25 m ⁇ ⁇ m).
- the semiconductor substrate 3 has a cavity 10 having a rectangular shape in plan view immediately below the surface layer portion of the sensor region 70, and an upper wall 11 (semiconductor substrate) having a top surface that partitions the cavity 10 from the surface side.
- the X-axis sensor 6, the Y-axis sensor 7, and the Z-axis sensor 8 are formed on the surface layer portion. That is, the X-axis sensor 6, the Y-axis sensor 7, and the Z-axis sensor 8 are part of the semiconductor substrate 3 and floated with respect to the bottom wall 12 of the semiconductor substrate 3 having a bottom surface that divides the cavity 10 from the back surface side. It is supported by.
- the thickness of the semiconductor substrate 3 in which the cavity 10 is formed is, for example, 60 ⁇ m to 685 ⁇ m in the central part where the cavity 10 is formed, and 100 ⁇ m to 725 ⁇ m in the peripheral part surrounding the cavity 10.
- a part of the wiring included in these sensors 6, 7, 8 is exposed as a pad 13 on both sides facing each other with the cavity 10 interposed therebetween.
- These pads 13 are electrically connected to the electrode pads 9 by, for example, bonding wires (not shown) when packaged by the resin package 2.
- the X-axis sensor 6 and the Y-axis sensor 7 are disposed adjacent to each other with a space therebetween, and the Z-axis sensor 8 is disposed so as to surround each of the X-axis sensor 6 and the Y-axis sensor 7.
- the Y-axis sensor 7 has substantially the same configuration as that obtained by rotating the X-axis sensor 6 by 90 ° in plan view. Therefore, in the following, the configuration of the Y-axis sensor 7 will be replaced with a specific description by describing the portions corresponding to the respective portions in parentheses when describing the respective portions of the X-axis sensor 6.
- a support portion 14 is formed between the X-axis sensor 6 and the Z-axis sensor 8 and between the Y-axis sensor 7 and the Z-axis sensor 8 for supporting them in a floating state.
- the support portion 14 extends from one side wall 15 having a side surface that divides the cavity 10 of the semiconductor substrate 3 from the lateral side, extends across the Z-axis sensor 8 toward the X-axis sensor 6 and the Y-axis sensor 7, and
- An annular portion 17 surrounding the X-axis sensor 6 and the Y-axis sensor 7 is integrally included.
- the X-axis sensor 6 and the Y-axis sensor 7 are arranged inside the individual annular portions 17 and are supported at two opposite positions on the inner wall of the annular portion 17.
- the Z-axis sensor 8 is supported on both side walls of the linear portion 16.
- the X-axis sensor 6 (Y-axis sensor 7) is held so as to be able to vibrate with respect to the X fixed electrode 21 (Y fixed electrode 41) fixed to the support portion 14 provided in the cavity 10 and the X fixed electrode 21.
- X movable electrode 22 (Y movable electrode 42).
- the X fixed electrode 21 and the X movable electrode 22 are formed with the same thickness.
- the X fixed electrode 21 (Y fixed electrode 41) is spaced from the base portion 23 (base portion 43 of the Y fixed electrode 41) having a square shape in plan view fixed to the support portion 14, along the inner wall of the base portion 23. It includes a plurality of sets of fixed-side electrode portions 24 (electrode portions 44 of the Y fixed electrode 41) arranged in a comb shape.
- the X movable electrode 22 (Y movable electrode 42) extends in a direction crossing the electrode portion 24 of the X fixed electrode 21, and both ends of the beam portion 25 (beam of the Y-axis sensor 7) can be expanded and contracted along the direction.
- the base part 26 (the base part 46 of the Y movable electrode 42) connected to the base part 23 of the X fixed electrode 21 via the part 45), and the electrode part 24 of the X fixed electrode 21 adjacent to each other from the base part 26.
- An electrode part 27 (electrode part 47 of the Y movable electrode 42) as a movable side electrode part arranged in a comb tooth shape extending to both sides and meshing so as not to contact the electrode part 24 of the X fixed electrode 21 Contains.
- the beam portion 25 expands and contracts, and the base portion 26 of the X movable electrode 22 vibrates along the surface of the semiconductor substrate 3.
- the base portion 23 of the X fixed electrode 21 has a linear main frame extending in parallel with each other, and a reinforcing frame is combined with the main frame so that a triangular space is repeated along the main frame. It has a truss-like frame structure.
- the electrode portions 24 of the X fixed electrode 21 are equal to each other, with each base end portion connected to the base portion 23 and a pair of two electrode portions in a straight line in plan view whose front ends face each other. A plurality are provided at intervals.
- Each electrode part 24 has a frame structure in a ladder shape in plan view including a linear main frame extending in parallel with each other and a plurality of horizontal frames constructed between the main frames.
- the base portion 26 of the X movable electrode 22 includes a plurality of (six in this embodiment) linear frames extending in parallel with each other, and both ends thereof are connected to the beam portion 25.
- Two beam portions 25 are provided at both ends of the base portion 26 of the X movable electrode 22.
- the electrode portion 27 of the X movable electrode 22 is a planar view ladder including a linear main frame extending in parallel with each other across each frame of the base portion 26 and a plurality of horizontal frames constructed between the main frames. It has a frame structure.
- each electrode part 27 is insulated and separated into two on one side and the other side along the X-axis direction.
- the electrode part 27 of the X movable electrode 22 is insulated from other parts in the X movable electrode 22 and functions as an independent electrode.
- a first insulating film 33 and a second insulating film 34 made of silicon oxide (SiO 2 ) are sequentially stacked on the surface of the semiconductor substrate 3 including the X fixed electrode 21 and the X movable electrode 22, and this second insulating film
- An X first sensor wiring 29 (Y first sensor wiring 49) and an X second sensor wiring 30 (Y second sensor wiring 50) are formed on 34.
- the X first sensor wiring 29 detects a change in voltage accompanying a change in capacitance from one side (in this embodiment, the left side in FIG. 3) of each electrode part 27 insulated and separated into two.
- the X second sensor wiring 30 changes the voltage accompanying the change in capacitance from the other side (in this embodiment, the right side of FIG. 3) of the individual electrode parts 27 that are insulated and separated into two. Is detected.
- the X first sensor wiring 29 and the X second sensor wiring 30 are made of aluminum (Al).
- the X first sensor wiring 29 and the X second sensor wiring 30 are electrically connected to the individual electrode portions 27 via contact plugs 31 and 51 penetrating the first and second insulating films 33 and 34. .
- the X first sensor wiring 29 and the X second sensor wiring 30 are routed on the support portion 14 via the beam portion 25 of the X movable electrode 22 and the base portion 23 of the X fixed electrode 21, and part of them are routed. The pad 13 is exposed.
- the X first sensor wiring 29 and the X second sensor wiring 30 each pass through the beam section 25 itself formed of a part of the conductive semiconductor substrate 3 in a section passing through the beam section 25 of the X movable electrode 22. It is used as a road. Since no aluminum wiring is provided on the beam portion 25, the stretchability of the beam portion 25 can be maintained.
- an X third sensor wiring 32 (Y third sensor wiring 52) that detects a change in voltage accompanying a change in capacitance is routed from the electrode portion 24 of the X fixed electrode 21 to the support portion 14. Similarly to the other wires 29 and 30, a part of the X third sensor wire 32 is exposed as the pad 13. That is, in the X-axis sensor 6, the electrode part 27 to which the X first sensor wiring 29 and the X second sensor wiring 30 are connected and the electrode part 24 to which the X third sensor wiring 32 is connected are mutually connected. The electrodes of the capacitive element (detection unit) are opposed to each other with a distance dx, a constant voltage is applied between them, and the capacitance changes according to the change of the distance dx and the facing area.
- the upper surfaces and side surfaces of the X fixed electrode 21 and the X movable electrode 22 are covered with a protective thin film 35 made of silicon oxide (SiO 2 ) together with the first insulating film 33 and the second insulating film 34.
- a third insulating film 36, a fourth insulating film 37, a fifth insulating film 38, and a surface protective film 39 are sequentially stacked on the second insulating film 34 in a portion outside the cavity 10 on the surface of the semiconductor substrate 3. Yes. That is, in this semiconductor device 1, the number of insulating films stacked on the sensor is smaller than the number of insulating films included in the integrated circuit 5.
- the insulating film of the sensor has a two-layer structure of a first insulating film 33 and a second insulating film 34
- the insulating film of the integrated circuit 5 has a six-layer structure of first to fifth insulating films 33, 34, 36 to 38 and a surface protective film 39.
- the beam portion 25 expands and contracts and the base portion 26 of the X movable electrode 22 extends along the surface of the semiconductor substrate 3.
- the individual electrode portions 27 of the X movable electrode 22 meshed with the electrode portions 24 of the X fixed electrode 21 alternately in the direction approaching and moving away from the electrode portion 24 of the X fixed electrode 21. Vibrate.
- the facing distance dx between the electrode portion 24 of the X fixed electrode 21 and the electrode portion 27 of the X movable electrode 22 adjacent to each other changes.
- the acceleration ax in the X-axis direction is detected by detecting the change in the capacitance between the X movable electrode 22 and the X fixed electrode 21 due to the change in the facing distance dx.
- the acceleration ax in the X-axis direction is obtained by taking a difference between detection values of one and the other electrode portions of the X movable electrode 22 that is insulated and separated.
- the beam portion 45 expands and contracts and the base portion 46 of the Y movable electrode 42 vibrates along the surface of the semiconductor substrate 3.
- the individual electrode portions 47 of the Y movable electrode 42 meshing with the electrode portions 44 of the Y fixed electrode 41 alternately vibrate in the direction approaching and moving away from the electrode portion 44 of the Y fixed electrode 41.
- FIG. 5 is a plan view of the main part of the Z-axis sensor shown in FIG. 6 is a cross-sectional view of a principal part of the Z-axis sensor shown in FIG. 2, and is a cross-sectional view taken along a cutting line BB in FIG. 7 is a cross-sectional view of the main part of the Z-axis sensor shown in FIG. 2, and is a cross-sectional view taken along the section line CC of FIG.
- the semiconductor substrate 3 made of conductive silicon has a cavity 10 inside as described above.
- the support portion 14 is floated with respect to the bottom wall 12 of the semiconductor substrate 3 so as to surround each of the X-axis sensor 6 and the Y-axis sensor 7.
- the Z-axis sensor 8 supported by the is disposed.
- the Z-axis sensor 8 includes a Z fixed electrode 61 fixed to a support portion 14 (straight line portion 16) provided in the cavity 10, and a Z movable electrode 62 held so as to be able to vibrate with respect to the Z fixed electrode 61.
- the Z fixed electrode 61 and the Z movable electrode 62 are formed with the same thickness.
- the Z movable electrode 62 is disposed so as to surround the annular portion 17 of the support portion 14, and the Z fixed electrode 61 is disposed so as to further surround the Z movable electrode 62.
- the Z fixed electrode 61 and the Z movable electrode 62 are integrally connected to both side walls of the linear portion 16 of the support portion 14.
- the Z fixed electrode 61 includes a base portion 63 having a quadrangular annular shape in plan view fixed to the support portion 14, and the base portion 63 is opposite to the linear portion 16 with respect to the X axis sensor 6 (Y axis sensor 7). And a plurality of comb-like electrode parts 64 as fixed side electrode parts provided in the part.
- the Z movable electrode 62 extends from the base portion 65 having a square ring shape in plan view and between the comb-shaped electrode portions 64 of the Z fixed electrode 61 adjacent to each other, and the Z fixed electrode.
- an electrode part 66 as a comb-like movable side electrode part meshing so as not to contact the electrode part 64 of the electrode 61.
- the base portion 65 of the Z movable electrode 62 has a linear main frame extending in parallel with each other, and the reinforcing frame is combined with the main frame so that a triangular space is repeated along the main frame. It has a truss-like frame structure.
- the base portion 65 of the Z movable electrode 62 having such a structure has a section in which the reinforcing frame is omitted in a portion opposite to the side where the electrode section 66 is disposed, and the main frame of the section is the Z frame. It functions as a beam portion 67 for enabling the movable electrode 62 to move up and down.
- the beam portion 67 is distorted, and the beam is as if the base portion 65 of the Z movable electrode 62 is a pendulum.
- the electrode portion 66 of the Z movable electrode 62 meshed with the electrode portion 64 of the Z fixed electrode 61 in a comb shape is moved up and down. Vibrate.
- the base portion 63 of the Z fixed electrode 61 has a linear main frame extending in parallel with each other, and a reinforcing frame is combined with the main frame so that a triangular space is repeated along the main frame. It has a truss-like frame structure.
- the individual electrode portions 64 of the Z fixed electrode 61 have base ends connected to the base portion 63 of the Z fixed electrode 61, distal ends extending toward the Z movable electrode 62, and equal intervals along the inner wall of the base portion. They are arranged in a comb shape.
- an insulating layer 68 (silicon oxide in this embodiment) is embedded from the surface to the cavity 10 so as to cross the electrode portion 64 in the width direction in a portion near the base end portion of each electrode portion 64. It is. With this insulating layer 68, the individual electrode portions 64 of the Z fixed electrode 61 are insulated from the other portions of the Z fixed electrode 61.
- each electrode portion 66 of the Z movable electrode 62 has a proximal end portion connected to the base portion 65 of the Z movable electrode 62 and a distal end portion extending between each of the electrode portions 64 of the Z fixed electrode 61.
- the fixed electrodes 61 are arranged in a comb-tooth shape so as not to contact the electrode portion 64.
- an insulating layer 74 (this embodiment) is formed on the portion of the Z movable electrode 62 near the base end portion of each electrode portion 66 from the surface of the semiconductor substrate 3 to the cavity 10 so as to cross the electrode portion 66 in the width direction. In the form, silicon oxide) is embedded. By this insulating layer 74, the individual electrode portions 66 of the Z movable electrode 62 are insulated from the other parts of the Z movable electrode 62.
- the individual electrode portions 66 of the Z movable electrode 62 are warped in an arc shape in cross section in a direction away from the cavity 10 of the semiconductor substrate 3 so as to protrude from the surface of the electrode portion 64 of the Z fixed electrode 61.
- the first insulating film 33 and the second insulating film 34 made of silicon oxide (SiO 2 ) are sequentially stacked on the surface of the semiconductor substrate 3 including the Z fixed electrode 61 and the Z movable electrode 62.
- the first insulating film 33 is thicker than the other parts on the surface of the Z movable electrode 62.
- a Z first sensor wiring 75 and a Z second sensor wiring 77 are formed on the second insulating film 34.
- the Z first sensor wiring 75 and the Z second sensor wiring 77 are respectively connected to the electrode portion 64 of the Z fixed electrode 61 and the electrode portion 66 of the Z movable electrode 62 which are adjacent to each other. That is, in the Z-axis sensor 8, the electrode part 64 connected to the Z first sensor wiring 75 and the electrode part 66 connected to the Z second sensor wiring 77 are opposed to each other with an inter-electrode distance dz.
- the electrodes of the capacitive element (detection unit) are configured such that a constant voltage is applied between them, and the capacitance changes due to a change in the distance dz or the facing area S.
- the Z first sensor wiring 75 is formed along the base portion 63 of the Z fixed electrode 61, and straddles the insulating layer 68 of each electrode portion 64 of the Z fixed electrode 61. It contains aluminum wiring that branches off.
- the branched aluminum wiring is formed with a width narrower than the width of the electrode portion 64, and the first insulating film 33 and the second insulating film 34 are provided on the tip side of the insulating layer 68 in each electrode portion 64. It is electrically connected through a contact plug 79 that penetrates.
- the Z first sensor wiring 75 is routed on the support portion 14 via the base portion 63 of the Z fixed electrode 61, and a part of the Z first sensor wire 75 is exposed as the pad 13.
- the Z second sensor wiring 77 detects a change in voltage accompanying a change in capacitance from the electrode portion 66 of the Z movable electrode 62.
- the Z second sensor wiring 77 is formed along the base portion 65 of the Z movable electrode 62 and extends to the electrode portion 66 across the insulating layer 74 near the base end portion of each electrode portion 66 of the Z movable electrode 62.
- the branched aluminum wiring is formed with a width narrower than the width of the electrode portion 66, and a contact plug 80 penetrating each electrode portion 66 through the first insulating film 33 and the second insulating film 34. Electrically connected.
- the Z second sensor wiring 77 is routed on the support portion 14 via the base portion 65 of the Z movable electrode 62, and a part thereof is exposed as the pad 13.
- the upper surfaces and side surfaces of the Z fixed electrode 61 and the Z movable electrode 62 are covered with a protective thin film 35 made of silicon oxide (SiO 2 ) together with the first insulating film 33 and the second insulating film 34.
- a third insulating film 36, a fourth insulating film 37, a fifth insulating film 38, and a surface protective film 39 are sequentially stacked on the second insulating film 34 in a portion outside the cavity 10 on the surface of the semiconductor substrate 3. Yes.
- the opening 82 exposing the Z first sensor wiring 75 and the Z second sensor wiring 77 as the pad 13 is provided from the surface protective film 39 to the fifth insulating film 38 and the fourth insulating film. 37 and the third insulating film 36 are formed.
- the comb-shaped Z fixed electrode is similarly formed as if the comb-shaped Z movable electrode 62 is a pendulum. Vibrating up and down along the Z-axis direction with respect to the Z fixed electrode 61 with 61 as the center of vibration. Thereby, the facing area S between the electrode part 64 of the Z fixed electrode 61 and the electrode part 66 of the Z movable electrode 62 adjacent to each other changes. Then, by detecting a change in capacitance between the Z movable electrode 62 and the Z fixed electrode 61 due to the change in the facing area S, the acceleration az in the Z-axis direction is detected.
- the acceleration az in the Z-axis direction is obtained by taking the difference between the detection value of the Z-axis sensor 8 surrounding the X-axis sensor 6 and the detection value of the Z-axis sensor 8 surrounding the Y-axis sensor 7. Desired.
- the difference is obtained, for example, by reversing the positional relationship between the fixed electrode and the movable electrode of the Z-axis sensor 8 surrounding the X-axis sensor 6 and the fixed electrode and the movable electrode of the Z-axis sensor 8 surrounding the Y-axis sensor 7. be able to. That is, in one Z-axis sensor 8, as described above, the Z movable electrode 62 is disposed so as to surround the annular portion 17 of the support portion 14, and the Z fixed electrode 61 is disposed so as to further surround the Z movable electrode. To do.
- the Z fixed electrode 61 is disposed so as to surround the annular portion 17 of the support portion 14, and the Z movable electrode 62 is disposed so as to further surround the Z fixed electrode 61. .
- the Z movable electrode 62 swings differently between the pair of Z-axis sensors 8, so that a difference occurs.
- the Z movable electrode 62 is disposed so as to surround the annular portion 17 of the support portion 14, and the Z fixed electrode is further surrounded by the Z movable electrode 62.
- the warp direction of the other Z movable electrode 62 is directed to the back surface of the semiconductor substrate 3 so that the Z movable electrode 62 protrudes from the back surface of the Z fixed electrode 61 instead of the direction away from the cavity 10. The direction.
- FIG. 8 is a schematic cross-sectional view of the integrated circuit shown in FIG. 8 is different in scale from the above-described other cross-sectional views (FIGS. 4, 6, and 7), and therefore the size of the expression is different even in the portion to which the same reference numerals are assigned. .
- the integrated circuit region 71 is formed on the semiconductor substrate 3 so as to surround the sensor region 70 in which the X-axis sensor 6, the Y-axis sensor 7, and the Z-axis sensor 8 are formed.
- An integrated circuit 5 is formed at 71.
- the integrated circuit 5 includes a CMOS device. More specifically, the integrated circuit 5 includes an N channel MOSFET 91 and a P channel MOSFET 92 formed on the semiconductor substrate 3.
- the NMOS region 93 in which the N-channel MOSFET 91 is formed and the PMOS region 94 in which the P-channel MOSFET 92 is formed are insulated and isolated from each other by the element isolation unit 95.
- the element isolation portion 95 forms a trench (shallow trench 96) dug relatively shallow from the surface of the semiconductor substrate 3, forms a thermal oxide film 97 on the inner surface of the shallow trench 96 by a thermal oxidation method, and then performs CVD.
- the insulator 98 for example, silicon oxide (SiO 2 )
- SiO 2 silicon oxide
- a P-type well 99 is formed in the NMOS region 93.
- the depth of the P-type well 99 is larger than the depth of the shallow trench 96.
- an N-type source region 101 and an N-type drain region 102 are formed with the channel region 100 interposed therebetween.
- the end portions of the source region 101 and the drain region 102 on the channel region 100 side have a small depth and impurity concentration. That is, in the N-channel MOSFET 91, an LDD (Lightly Doped Drain) structure is applied.
- LDD Lightly Doped Drain
- a gate insulating film 103 is provided on the channel region 100.
- the gate insulating film 103 is formed in the same layer as the first insulating film 33 (that is, in contact with the surface of the semiconductor substrate 3).
- a gate electrode 104 is provided on the gate insulating film 103.
- the gate electrode 104 is made of N-type polycrystalline silicon (Poly-Si).
- a sidewall 105 is formed around the gate insulating film 103 and the gate electrode 104.
- the sidewall 105 is made of silicon nitride (SiN).
- Silicides 106 to 108 are formed on the surfaces of the source region 101, the drain region 102, and the gate electrode 104, respectively.
- An N-type well 109 is formed in the PMOS region 94. The depth of the N-type well 109 is larger than the depth of the shallow trench 96.
- a P-type source region 111 and a P-type drain region 112 are formed with a channel region 110 interposed therebetween. The depth and impurity concentration of the end portions of the source region 111 and the drain region 112 on the channel region 110 side are reduced. That is, the LD channel structure is applied to the P-channel MOSFET 92.
- a gate insulating film 113 is formed on the channel region 110.
- the gate insulating film 113 is made of silicon oxide.
- a gate electrode 114 is formed on the gate insulating film 113.
- Gate electrode 114 is made of P-type polycrystalline silicon.
- a sidewall 115 is formed around the gate insulating film 113 and the gate electrode 114.
- the sidewall 115 is made of SiN.
- Silicides 116 to 118 are formed on the surfaces of the source region 111, the drain region 112, and the gate electrode 114, respectively.
- second to fifth insulating films 34, 36 to 38 as interlayer insulating films and a surface protective film 39 are sequentially stacked.
- Transistors to be described later are formed on the individual insulating films 34, 36, and 37.
- a multilayer wiring structure in which wirings 119 to 122 and 127 as wirings are formed is formed.
- These insulating films are the same as the second to fifth insulating films 34, 36 to 38 and the surface protective film 39 shown in FIGS.
- Drain wirings 119 and 120 and source wirings 121 and 122 are formed on the lowermost second insulating film 34. These wirings are made of aluminum (Al) and are on the same layer as the wirings of the X-axis sensor 6, the Y-axis sensor 7, and the Z-axis sensor 8 (X first sensor wiring 29, Z first sensor wiring 75, etc.). Is formed.
- the source lines 121 and 122 are formed above the source region 101 and the source region 111, respectively. Between the source wiring 121 and the source region 101 and between the source wiring 122 and the source region 111, contact plugs 123 and 124 for electrically connecting them penetrate through the second insulating film 34. Is provided.
- the drain wirings 119 and 120 are formed above the drain region 102 and the drain region 112, respectively. Between the drain wiring 119 and the drain region 102 and between the drain wiring 120 and the drain region 112, contact plugs 125 and 126 for electrically connecting them penetrate through the second insulating film 34. Is provided. Similarly, wirings 127 are formed on the third to fifth insulating films 36 to 38, respectively, and the wirings 127 of the insulating films in the respective layers are electrically connected to each other through contact plugs 128. .
- the drain wiring 129 is formed across the drain region 102 and the drain region 112, and the drain wiring 129 includes the drain wiring 119 of the N-channel MOSFET 91 and the drain of the P-channel MOSFET 92.
- the wiring 120 is connected to both.
- the contact plugs 123 to 126, 128 are made of tungsten (W).
- the surface protective film 39 is formed with an opening 130 that exposes a part of the drain wiring 129 formed on the uppermost fifth insulating film 38 as a pad.
- the drain wiring 129 exposed as a pad is electrically connected to the electrode pad 9 by, for example, a bonding wire (not shown) while being packaged by the resin package 2.
- FIGS. 9A to 36A are schematic cross-sectional views showing the manufacturing process of the semiconductor device according to the first embodiment of the present invention in the order of steps, and show a cut surface at the same position as FIG.
- FIG. 9B to FIG. 36B are schematic cross-sectional views showing the manufacturing process in the order of processes, and show a cut surface at the same position as FIG.
- FIG. 9C to FIG. 36C are schematic cross-sectional views showing the manufacturing process in the order of steps, and show a cut surface at the same position as FIG.
- this semiconductor device 1 To manufacture this semiconductor device 1, first, as shown in FIGS. 9A to 9C, the surface of the semiconductor substrate 3 made of conductive silicon is thermally oxidized (for example, temperature 1100 to 1200 ° C., film thickness 5000 mm). . Thereby, the first insulating film 33 is formed on the surface of the semiconductor substrate 3. At that time, the oxidation time of the region where the Z movable electrode 62 is to be formed is made longer than the oxidation time of other portions, and the thickness of the region is increased.
- the first insulating film 33 is patterned by a known patterning technique, and openings are formed in regions where the insulating layers 28, 68, and 74 are embedded in the X-axis sensor 6 and the Z-axis sensor 8. 18 is formed.
- the semiconductor substrate 3 is dug down by anisotropic deep RIE (reactive ion etching) using the first insulating film 33 as a hard mask, specifically, by a Bosch process. As a result, a trench 19 is formed in the semiconductor substrate 3.
- anisotropic deep RIE reactive ion etching
- the process of etching the semiconductor substrate 3 using SF 6 (sulfur hexafluoride) and the process of forming a protective film on the etched surface using C 4 F 8 (perfluorocyclobutane) are alternated.
- the semiconductor substrate 3 can be etched with a high aspect ratio, but wavy irregularities called scallops are formed on the etched surface (inner peripheral surface of the trench).
- the region where the integrated circuit 5 is to be formed is maintained as it is after the previous step.
- the inside of the trench 19 and the surface of the semiconductor substrate 3 are thermally oxidized (for example, temperature 1100 to 1200 ° C.), and then the surface of the oxide film is etched back (for example, etched) The film thickness after the back is 21800 mm).
- insulating layers 28, 68, and 74 that fill the trench 19 are formed.
- FIG. 11C the region where the integrated circuit 5 is to be formed is maintained as it is after the previous step.
- the region where the acceleration sensor 4 is to be formed is the region where the integrated circuit 5 is to be formed by the steps shown in FIGS. 12C to 23C.
- the P-channel MOSFET 92 is formed, the state after the previous process is maintained (except for the time of etch back in FIG. 17C).
- nitriding is performed on the first insulating film 33 by the CVD method as shown in FIG. 12C.
- a silicon film 20 is formed.
- the silicon nitride film 20 and the first insulating film 33 are patterned by a known patterning technique, and an opening 53 is formed in a region where the shallow trench 96 is to be formed.
- the semiconductor substrate 3 is dug down by dry etching using the silicon nitride film 20 and the first insulating film 33 as hard masks. Thereby, a shallow trench 96 is formed in the semiconductor substrate 3.
- the inner surface of the shallow trench 96 is oxidized by thermal oxidation with the silicon nitride film 20 and the first insulating film 33 left. As a result, a thermal oxide film 97 is formed on the inner surface of the shallow trench 96.
- silicon oxide (SiO 2 ) is deposited on the semiconductor substrate 3 by the CVD method, and then etched back. As a result, an insulator 98 that fills the shallow trench 96 is formed. After the formation of the insulator 98, the silicon nitride film 20 is removed.
- a resist 54 having an opening that selectively exposes the PMOS region 94 is formed, and N-type impurities (for example, phosphorus (P) ions) are implanted (in) using the resist 54 as a mask. Plantation).
- N-type impurities for example, phosphorus (P) ions
- a resist 55 having an opening for selectively exposing the NMOS region 93 is formed, and P-type impurities (for example, boron (B) ions) are implanted (in) using the resist 55 as a mask. Plantation). Thereafter, the semiconductor substrate 3 is heat-treated to activate the implanted ions, and the N-type well 109 and the P-type well 99 are formed in the semiconductor substrate 3.
- P-type impurities for example, boron (B) ions
- the first insulating film 33 is thinned by etch back, and the gate insulating films 103 and 113 are formed.
- a polycrystalline silicon layer 56 is formed on the gate insulating films 103 and 113 by the CVD method.
- a resist 57 having an opening is formed in a region other than the region where the gate electrodes 104 and 114 are to be formed, and the polycrystalline silicon layer 56 is etched using the resist 57 as a mask. Thereby, the gate electrodes 104 and 114 are formed. After the formation of the gate electrodes 104 and 114, the resist 57 is removed.
- N-type impurities are implanted into the gate electrode 104 and P-type impurities are implanted into the gate electrode 114 by a known ion implantation technique.
- impurity ions are implanted into the surface layer portions of the NMOS region 93 and the PMOS region 94 at a low concentration.
- a silicon nitride film 58 is formed on the semiconductor substrate 3 by CVD, as shown in FIG. 20C.
- the silicon nitride film 58 is etched back, whereby the sidewalls 105 and 115 are formed simultaneously.
- a resist (not shown) having an opening for selectively exposing the NMOS region 93 is formed on the semiconductor substrate 3, and N is formed on the semiconductor substrate 3 through the opening of the resist. Type impurities are implanted. As a result, an N-type source region 101 and drain region 102 are formed.
- a resist (not shown) having an opening for selectively exposing the PMOS region 94 is formed on the semiconductor substrate 3, and a P-type impurity is implanted into the semiconductor substrate 3 through the opening of the resist. As a result, a P-type source region 111 and drain region 112 are formed.
- the surface layers of the source regions 101 and 111, the drain regions 102 and 112, and the gate electrodes 104 and 114 are silicided, whereby silicides 106 to 108 and 116 to 118 are formed.
- a second insulating film 34 made of silicon oxide is stacked on the semiconductor substrate 3 by the CVD method.
- a resist (not shown) having openings in regions where the contact plugs 31, 51, 79, 80 of the acceleration sensor 4 and the contact plugs 123-126, 128 of the integrated circuit 5 are to be formed.
- the second insulating film 34 and the first insulating film 33 are continuously etched through the opening of the resist. Thereby, a contact hole for burying the contact plug is formed at the same time.
- a tungsten film that fills up the contact hole is deposited by CVD, and the deposited tungsten film is polished by CMP.
- the contact plugs 31, 51, 79, 80 of the acceleration sensor 4 and the contact plugs 123 to 126, 128 of the integrated circuit 5 are simultaneously formed of tungsten.
- the third insulating film 36 is laminated on the second insulating film 34 by the CVD method.
- the deposition of the insulating film by CVD, the formation of the contact plug, and the formation of the aluminum wiring are sequentially repeated, and the fourth insulating film 37 and the fifth insulating film 38 are respectively formed.
- a multilayer wiring structure in which the wiring 127 is formed is formed. After the formation of the multilayer wiring structure, a surface protective film 39 is formed.
- the third to fifth insulating films 36 to 38 and the surface protective film 39 on the region where the cavity 10 of the semiconductor substrate 3 is to be formed are removed by etching.
- the opening 82 for exposing the wiring of the acceleration sensor 4 (X first sensor wiring 29, Z first sensor wiring 75, etc.) as the pad 13 and the drain wiring 129 of the uppermost layer in the integrated circuit 5 are exposed as the pad.
- the opening 130 to be formed is formed as shown in FIG. 30C. Thereby, an integrated circuit 5 made of CMOS is obtained. Therefore, as shown in FIGS.
- the cavity 10 is formed in the region where the acceleration sensor 4 is to be formed by the steps shown in FIGS. 31A to 36A and 31B to 36B.
- the X-axis sensor 6, the Y-axis sensor 7, and the Z-axis sensor 8 are formed, the state where the integrated circuit 5 is manufactured is maintained.
- a resist 59 having an opening in a region other than a region where the X fixed electrode 21, the Y fixed electrode 41, the Z fixed electrode 61, the X movable electrode 22, the Y movable electrode 42, and the Z movable electrode 62 are to be formed is a second insulating film. 34 is formed.
- the semiconductor substrate 3 is dug down to the middle in the thickness direction by anisotropic deep RIE using the resist 59 as a mask, specifically, by a Bosch process.
- the surface portion of the semiconductor substrate 3 is formed into the shapes of the X fixed electrode 21, the Y fixed electrode 41 and the Z fixed electrode 61, and the X movable electrode 22, the Y movable electrode 42 and the Z movable electrode 62, respectively.
- a plurality of trenches 60 as recesses are formed between them.
- the process of etching the semiconductor substrate 3 using SF 6 (sulfur hexafluoride) and the process of forming a protective film on the etched surface using C 4 F 8 (perfluorocyclobutane) are alternated. Repeated. After deep RIE, the resist is peeled off.
- the X fixed electrode 21, the Y fixed electrode 41, the Z fixed electrode 61, and the X movable electrode 22, Y are formed by thermal oxidation or PECVD (plasma-enhanced chemical vapor deposition).
- PECVD plasma-enhanced chemical vapor deposition
- a protective thin film 35 made of silicon oxide (SiO 2 ) is formed on the entire surface of the movable electrode 42 and the Z movable electrode 62 and the entire inner surface of the trench 60 (that is, the side surface and the bottom surface defining the trench 60).
- the portion of the protective thin film 35 on the bottom surface of the trench 60 is removed by etch back. As a result, the bottom surface of the trench 60 is exposed.
- the bottom surfaces of the plurality of trenches 60 are further dug down by anisotropic deep RIE using the surface protective film 39 as a mask. As a result, an exposed space 83 is formed at the bottom of the trench 60 as lower portions of the plurality of recesses where the crystal plane of the semiconductor substrate 3 is exposed.
- the semiconductor device 1 shown in FIG. 1 is obtained.
- a sensor region 70 and an integrated circuit region 71 are provided on the same semiconductor substrate 3, and the capacitance type acceleration sensor 4 and the integrated circuit 5 (CMOS) are provided in these regions 70 and 71, respectively.
- Transistor is formed. That is, the acceleration sensor 4 and the integrated circuit 5 are mounted on the same semiconductor substrate 3. For this reason, the acceleration sensor 4 and the integrated circuit 5 can be realized as one chip. Thereby, the package size of the semiconductor device 1 can be reduced, and the package cost can be reduced.
- each fixed electrode (X fixed electrode 21, Y fixed electrode 41 and Z fixed electrode 61) and each movable electrode (X movable electrode 22, Y movable) of the acceleration sensor 4 are used.
- the electrode 42 and the Z movable electrode 62), and each impurity region (P-type well 99, N-type well 109, etc.) of the integrated circuit 5 are formed on the upper wall 11 of the semiconductor substrate 3 (surface layer portion of the semiconductor substrate 3). It is a simple arrangement form. Therefore, by forming wiring (X first sensor wiring 29, Y first sensor wiring 49, Z first sensor wiring 75, drain wiring 119, etc.) on the semiconductor substrate 3, it is possible to easily form individual electrodes and impurity regions. Can be electrically connected.
- the wiring of the acceleration sensor 4 (X first sensor wiring 29, Z first sensor wiring 75, etc.) and part of the multilayer wiring of the integrated circuit 5 (drain wiring 119, source wiring 121, etc.) are connected to the second insulating film 34. Are formed in the same layer. Therefore, these wirings can be electrically connected on the second insulating film 34. As a result, these wiring materials can be made common and formed in the same process, so that the wiring structure of the acceleration sensor 4 and the integrated circuit 5 can be simplified. Thereby, the bonding wire etc. for connecting the acceleration sensor 4 and the integrated circuit 5 can be omitted. As a result, it is possible to prevent the occurrence of wire noise during acceleration detection. Therefore, the acceleration can be accurately detected.
- the acceleration sensor 4 includes the X-axis sensor 6, the Y-axis sensor 7, and the Z-axis sensor 8 on one semiconductor substrate 3, three axes (X axis, Y axis, and The acceleration acting on the (Z-axis) can be measured with one device.
- the insulating layers 28, 68, and 74 are formed on the semiconductor substrate 3 in order to insulate the electrode portions 27, 47, 64, and 66 from other parts of the semiconductor substrate 3, respectively. It is embedded in the surface layer. Thereby, when each electrode part 27, 47, 64, 66 is insulated from the other part of each electrode, the surface of the semiconductor substrate 3 can be maintained flat. Therefore, the surface (flat surface) of the semiconductor substrate 3 can be efficiently used as a space for routing wiring for electrically connecting the acceleration sensor 4 and the integrated circuit 5.
- the semiconductor substrate 3 is a conductive silicon substrate
- the acceleration sensor 4 is disposed in the central portion of the semiconductor substrate 3, that is, the cavity 10 of the semiconductor substrate 3 is formed in the central portion of the substrate. Therefore, the peripheral part forming the outer shape of the semiconductor substrate 3 can be maintained at the original thickness of the semiconductor substrate 3. Thereby, even if stress is applied to the semiconductor substrate 3, it is possible to reduce distortion caused by the stress. Further, as shown in FIGS. 30A to 36A and 30B to 36B, each fixed electrode (X fixed electrode 21, Y fixed electrode 41, and Z fixed electrode 61) and each movable electrode (X movable electrode 22) of acceleration sensor 4 are provided.
- the Y movable electrode 42 and the Z movable electrode 62) are formed by utilizing a part of the semiconductor substrate 3 by anisotropic deep RIE and isotropic RIE of the semiconductor substrate 3. Therefore, it is not necessary to epitaxially grow a conductive material on the semiconductor substrate 3 in order to form each fixed electrode and each movable electrode. As a result, the structure of the P-type well 99 and the N-type well 109 of the integrated circuit 5 formed in the surface layer portion of the semiconductor substrate 3 in the step shown in FIG. 16C can be maintained after the formation. As a result, the acceleration sensor 4 and the integrated circuit 5 can be formed on the same semiconductor substrate 3.
- the step of forming the trench 19 for forming the insulating layers 28, 68, and 74 and the step of thermally oxidizing the inner surface of the trench 19 include P This is performed prior to the step of forming the mold well 99 and the N-type well 109 (FIG. 16C).
- the semiconductor substrate 3 is heated to about 1100 ° C. to 1200 ° C. Even in this case, if the P-type well 99 and the N-type well 109 are formed after the heating, it is possible to prevent these wells from being exposed to a high temperature.
- the electrode portion 66 of the Z movable electrode 62 is warped in an arc shape in cross section in a direction away from the cavity 10 of the semiconductor substrate 3 so as to protrude from the surface of the electrode portion 64 of the Z fixed electrode 61.
- the opposing area S is increased along with the displacement. (Refer to FIG. 7) becomes smaller and the capacitance decreases.
- the electrode portion 66 of the Z movable electrode 62 is displaced in the direction approaching the cavity 10, the opposing area S (see FIG. 7) increases with the displacement, and the capacitance increases.
- Second embodiment (example of forming a gyro sensor and an integrated circuit into one chip) ⁇ Overall configuration of semiconductor device> First, the entire configuration of the semiconductor device will be described with reference to FIG.
- FIG. 37 is a schematic plan view of a semiconductor device according to the second embodiment of the present invention.
- the semiconductor device 201 is a capacitance type that is detected based on a change in the capacitance of a capacitance element. For example, it can be used for camera shake correction of a video camera or still camera, position detection of a car navigation system, motion detection of a robot or a game machine, etc. Used for applications.
- the semiconductor device 201 has an outer shape of a rectangular parallelepiped shape (square shape in plan view) defined by a resin package 202.
- the semiconductor device 201 includes a semiconductor substrate 203 having a square shape in plan view.
- the semiconductor substrate 203 has a sensor region 287 in which the gyro sensor 204 is disposed in the center thereof, and an integrated circuit 205 (ASIC: Application Specific Integrated Circuit) in the peripheral portion of the semiconductor substrate 203 surrounding the sensor region 287.
- the gyro sensor 204 includes an X-axis sensor 206, a Y-axis sensor 207, and a Z-axis sensor 208 as sensors that respectively detect angular velocities around three axes that are orthogonal in a three-dimensional space.
- the X-axis sensor 206 uses the vibration Ux in the X-axis direction to generate a Coriolis force Fz in the Z-axis direction when the semiconductor device 201 tilts, and detects a change in capacitance due to the Coriolis force.
- the angular velocity ⁇ y acting around the Y axis is detected.
- the Y-axis sensor 207 uses the vibration Uy in the Y-axis direction to generate a Coriolis force Fx in the X-axis direction when the semiconductor device 201 is tilted, and detects a change in capacitance due to the Coriolis force.
- the angular velocity ⁇ z acting around the Z axis is detected.
- the Z-axis sensor 208 uses the vibration Uz in the Z-axis direction to generate a Coriolis force Fy in the Y-axis direction when the semiconductor device 201 is tilted, and detects a change in capacitance due to the Coriolis force. Thus, the angular velocity ⁇ x acting around the X axis is detected.
- the integrated circuit 205 is, for example, a charge amplifier that amplifies an electric signal output from each sensor, a filter circuit (low pass filter: LPF, etc.) that extracts a specific frequency component of the electric signal, and performs a logical operation on the filtered electric signal.
- a logic circuit is included, and is constituted by, for example, a CMOS device.
- five electrode pads 209 are provided on the surface of the semiconductor device 201 in each of a pair of edges facing each other with the gyro sensor 204 in plan view. The electrode pads 209 are arranged along the respective edges at equal intervals. These electrode pads 209 include, for example, pads for applying a voltage to the gyro sensor 204 and the integrated circuit 205.
- FIG. 38 is a schematic plan view of the gyro sensor shown in FIG.
- FIG. 39 is a plan view of an essential part of the X-axis sensor shown in FIG. 40 is a main-portion cross-sectional view of the X-axis sensor shown in FIG. 38, and is a cross-sectional view taken along the cutting line DD of FIG.
- the semiconductor substrate 203 is made of a conductive silicon substrate (for example, a low resistance substrate having a resistivity of 5 ⁇ ⁇ m to 500 ⁇ ⁇ m).
- This semiconductor substrate 203 has a cavity 210 having a square shape in plan view immediately below the surface layer part of the sensor region 287, and an upper wall 211 (surface part) of the semiconductor substrate 203 having a top surface that partitions the cavity 210 from the surface side. ),
- An X-axis sensor 206, a Y-axis sensor 207, and a Z-axis sensor 208 are formed. That is, the X-axis sensor 206, the Y-axis sensor 207, and the Z-axis sensor 208 are part of the semiconductor substrate 203, and are in a floating state with respect to the bottom wall 212 of the semiconductor substrate 203 having a bottom surface that divides the cavity 210 from the back surface side. It is supported by.
- a part of wiring included in these sensors is exposed as a pad 213 on both sides opposed to each other with the cavity 210 interposed therebetween.
- These pads 213 are electrically connected to the electrode pads 209 by, for example, bonding wires (not shown) while being packaged by the resin package 202.
- the X-axis sensor 206 and the Y-axis sensor 207 are disposed adjacent to each other with a space therebetween, and the Z-axis sensor 208 is disposed so as to surround each of the X-axis sensor 206 and the Y-axis sensor 207.
- the Y-axis sensor 207 has substantially the same configuration as that obtained by rotating the X-axis sensor 206 by 90 ° in plan view. Therefore, in the following description, regarding the configuration of the Y-axis sensor 207, when describing each part of the X-axis sensor 206, the part corresponding to each part is written together in parentheses and replaced with a specific description.
- a support portion 214 is formed between the X-axis sensor 206 and the Z-axis sensor 208 and between the Y-axis sensor 207 and the Z-axis sensor 208 to support them in a floating state.
- the support part 214 has a linear part 216 extending from the one side wall 215 having a side surface defining the cavity 210 of the semiconductor substrate 203 from the lateral side, across the Z-axis sensor 208 toward the X-axis sensor 206 and the Y-axis sensor 207.
- An annular portion 217 surrounding the X-axis sensor 206 and the Y-axis sensor 207 is integrally included.
- the X-axis sensor 206 and the Y-axis sensor 207 are arranged inside the individual annular portions 217 and are supported at two opposite positions on the inner wall of the annular portion 217.
- the Z-axis sensor 208 is supported on both side walls of the straight portion 216.
- the X-axis sensor 206 (Y-axis sensor 207) is held so as to be able to vibrate with respect to the X fixed electrode 221 (Y fixed electrode 241) fixed to the support portion 214 provided in the cavity 210 and the X fixed electrode 221.
- X movable electrode 222 (Y movable electrode 242).
- the X fixed electrode 221 and the X movable electrode 222 are formed with the same thickness.
- the X fixed electrode 221 (Y fixed electrode 241) has an equal interval along the inner wall of the base portion 223 and the square base portion 223 (base portion 243 of the Y fixed electrode 241) fixed to the support portion 214. And a plurality of sets of electrode portions 224 (electrode portions 244 of the Y fixed electrode 241) arranged in a comb-like shape.
- the X movable electrode 222 (Y movable electrode 242) extends in a direction crossing the electrode portion 224 of the X fixed electrode 221, and both ends of the beam portion 225 (the beam of the Y-axis sensor 207) can be expanded and contracted along the direction.
- a base portion 226 (base portion 246 of the Y movable electrode 242) connected to the base portion 223 of the X fixed electrode 221 via the portion 245), and the electrode portion 224 of the X fixed electrode 221 adjacent to each other from the base portion 226. It includes an electrode portion 227 (electrode portion 247 of the Y movable electrode 242) arranged in a comb-teeth shape that extends to both sides and meshes so as not to contact the electrode portion 224 of the X fixed electrode 221.
- the beam portion 225 expands and contracts, and the base portion 226 of the X movable electrode 222 vibrates (vibrates Ux) along the surface of the semiconductor substrate 203, whereby the electrode portion 224 of the X fixed electrode 221 has comb teeth.
- the base portion 223 of the X fixed electrode 221 has a linear main frame extending in parallel with each other, and a reinforcing frame is combined with the main frame so that a triangular space is repeated along the main frame. It has a truss-like frame structure.
- each base end portion being connected to the base portion 223 and having two electrode portions in a straight line in plan view with their tip portions facing each other.
- a plurality are provided at intervals.
- Each electrode part 224 has a frame-like ladder-like frame structure including a linear main frame extending in parallel with each other and a plurality of horizontal frames constructed between the main frames.
- the base portion 226 of the X movable electrode 222 is composed of a plurality of (six in this embodiment) linear frames extending in parallel with each other, and both ends thereof are connected to the beam portion 225.
- Two beam portions 225 are provided at both ends of the base portion 226 of the X movable electrode 222.
- the electrode portion 227 of the X movable electrode 222 is a planar view ladder including a linear main frame extending in parallel with each other across each frame of the base portion 226 and a plurality of horizontal frames constructed between the main frames. It has a frame structure.
- the insulating layer 228 (this implementation) crossing the horizontal frame from the surface to the cavity 210 on a line that divides each electrode portion 227 into two along the direction orthogonal to the vibration direction Ux.
- silicon oxide is embedded.
- each electrode part 227 is insulated and separated into two on one side and the other side along the vibration direction Ux.
- the separated electrode portions 227 of the X movable electrode 222 function as independent electrodes in the X movable electrode 222.
- a first insulating film 233 and a second insulating film 234 made of silicon oxide (SiO 2 ) are sequentially stacked on the surface of the semiconductor substrate 203 including the X fixed electrode 221 and the X movable electrode 222, and this second insulating film
- An X first drive / detection wiring 229 (Y first drive / detection wiring 249) and an X second drive / detection wiring 230 (Y second drive / detection wiring 250) are formed on the H.234.
- the X first drive / detection wiring 229 supplies a drive voltage to one side (in this embodiment, the left side in FIG. 39) of each electrode part 227 that is insulated and separated into two, and from the electrode part 227 A change in voltage associated with a change in capacitance is detected.
- the X second drive / detection wiring 230 supplies a drive voltage to the other side (in this embodiment, the right side of FIG. 39) of each electrode part 227 that is insulated and separated into two, A change in voltage accompanying a change in capacitance is detected from the electrode unit 227.
- the X first and second drive / detection wires 229 and 230 are made of aluminum (Al).
- the first and second drive / detection wirings 229 and 230 are electrically connected to the individual electrode portions 227 via contact plugs 231 and 251 penetrating the first and second insulating films 233 and 234.
- the X first and X second drive / detection wires 229 and 230 are routed on the support portion 214 via the beam portion 225 of the X movable electrode 222 and the base portion 223 of the X fixed electrode 221, and a part thereof Is exposed as a pad 213.
- the X first and X second drive / detection wirings 229 and 230 each include the beam portion 225 itself formed of a part of the conductive semiconductor substrate 203 in a section passing through the beam portion 225 of the X movable electrode 222. It is used as a current path. Since no aluminum wiring is provided on the beam portion 225, the stretchability of the beam portion 225 can be maintained.
- an X third drive / detection wiring 232 for detecting a change in voltage accompanying a change in capacitance is routed from the electrode portion 224 of the X fixed electrode 221 to the support portion 214, and this X third drive As with the other wirings 229 and 230, a part of the / detecting wiring 232 is exposed as a pad 213.
- the upper surfaces and side surfaces of the X fixed electrode 221 and the X movable electrode 222 are covered with a protective thin film 235 made of silicon oxide (SiO 2 ) together with the first insulating film 233 and the second insulating film 234.
- a third insulating film 236, a fourth insulating film 237, a fifth insulating film 238, and a surface protective film 239 are sequentially stacked on the second insulating film 234 in a portion outside the cavity 210 on the surface of the semiconductor substrate 203.
- the number of insulating films stacked on the sensor is smaller than the number of insulating films included in the integrated circuit 205.
- the insulating film of the sensor is the first layer.
- the insulating film of the integrated circuit 205 has a six-layer structure of first to fifth insulating films 233, 234, 236 to 238 and a surface protective film 239.
- the X-axis sensor 206 having the above-described structure, driving of the same polarity / different polarity is performed between the X fixed electrode 221 and the X movable electrode 222 via the X first to X third driving / detecting wirings 229, 230, and 232. Voltage is applied alternately. Thereby, Coulomb repulsive force / Coulomb attractive force is alternately generated between the electrode portion 224 of the X fixed electrode 221 and the electrode portion 227 of the X movable electrode 222. As a result, the comb-shaped X movable electrode 222 vibrates left and right (vibrates Ux) along the X-axis direction with respect to the comb-shaped X fixed electrode 221 as well.
- the angular velocity ⁇ y about the Y-axis is obtained by taking the difference between the detection values of one and the other electrode portions of the X movable electrode 222 that is insulated and separated.
- the Y-axis sensor 207 drive voltages of the same polarity / different polarity are applied between the Y fixed electrode 241 and the Y movable electrode 242 via the Y first to Y third drive / detection wirings 249, 250, 252. Given alternately. Thereby, a Coulomb repulsive force / Coulomb attractive force is alternately generated between the electrode portion 244 of the Y fixed electrode 241 and the electrode portion 247 of the Y movable electrode 242.
- the comb-shaped Y movable electrode 242 vibrates left and right (vibrates Uy) along the Y-axis direction with respect to the same comb-shaped Y fixed electrode 241.
- a Coriolis force Fx is generated in the X axis direction. Due to the Coriolis force Fx, the facing area between the electrode portion 244 of the Y fixed electrode 241 and the electrode portion 247 of the Y movable electrode 242 adjacent to each other changes.
- the semiconductor substrate 203 made of conductive silicon has a cavity 210 inside as described above.
- the upper wall 211 (surface portion) of the semiconductor substrate 203 is supported by the support unit 214 in a state of floating with respect to the bottom wall 212 of the semiconductor substrate 203 so as to surround each of the X-axis sensor 206 and the Y-axis sensor 207.
- a Z-axis sensor 208 is disposed.
- the Z-axis sensor 208 includes a Z fixed electrode 261 fixed to a support part 214 (straight line part 216) provided in the cavity 210, and a Z movable electrode 262 held so as to be able to vibrate with respect to the Z fixed electrode 261. Have.
- the Z fixed electrode 261 and the Z movable electrode 262 are formed with the same thickness.
- the Z movable electrode 262 is disposed so as to surround the annular portion 217 of the support portion 214, and the Z fixed electrode 261 is disposed so as to further surround the Z movable electrode 262.
- the Z fixed electrode 261 and the Z movable electrode 262 are integrally connected to both side walls of the linear portion 216 of the support portion 214.
- the Z fixed electrode 261 includes a base portion 263 as a first base portion having a quadrangular annular shape in plan view fixed to the support portion 214, and a linear portion of the base portion 263 with respect to the X axis sensor 206 (Y axis sensor 207).
- 216 includes a plurality of comb-like electrode portions 264 serving as first electrode portions provided on a portion opposite to 216.
- the Z movable electrode 262 faces the space between the base portion 265 as the second base portion having a square ring shape in plan view and the comb-like electrode portions 264 of the Z fixed electrode 261 adjacent to each other.
- an electrode portion 266 as a comb-like second electrode portion that meshes so as not to contact the electrode portion 264 of the Z fixed electrode 261.
- the base portion 265 of the Z movable electrode 262 has a linear main frame extending in parallel with each other, and the reinforcing frame is combined with the main frame so that a triangular space is repeated along the main frame. It has a truss-like frame structure.
- the base portion 265 of the Z movable electrode 262 having such a structure has a section in which the reinforcing frame is omitted on the side opposite to the side where the electrode section 266 is disposed, and the main frame of the section is the Z frame. It functions as a beam portion 267 for enabling the movable electrode 262 to move up and down.
- the beam portion 267 is distorted, and the base portion 265 of the Z movable electrode 262 is moved in a direction toward and away from the cavity 210 with the beam portion 267 as a fulcrum.
- the electrode portion 266 of the Z movable electrode 262 that meshes with the electrode portion 264 of the Z fixed electrode 261 in a comb shape vibrates up and down.
- the base portion 263 of the Z fixed electrode 261 has a linear main frame extending in parallel with each other, and a reinforcing frame is combined with the main frame so that a triangular space is repeated along the main frame. It has a truss-like frame structure.
- the individual electrode portions 264 of the Z fixed electrode 261 have base ends connected to the base portion 263 of the Z fixed electrode 261, distal ends extending toward the Z movable electrode 262, and equal intervals along the inner wall of the base portion. They are arranged in a comb shape.
- an insulating layer 268 (silicon oxide in this embodiment) is embedded from the surface to the cavity 210 so as to cross the electrode portion 264 in the width direction in a portion near the base end portion of each electrode portion 264. It is. With this insulating layer 268, the individual electrode portions 264 of the Z fixed electrode 261 are insulated from the other parts of the Z fixed electrode 261.
- the main frame of the truss structure is arranged in the width direction on both sides of the portion (opposing portion 284) of the base portion 263 of the Z fixed electrode 261 that opposes the tip portion 270 (described later) of the electrode portion 266 of the Z movable electrode 262.
- An insulating layer 269 as a first isolation insulating layer is embedded from the surface of the semiconductor substrate 203 to the cavity 210 so as to cross.
- the opposing portion 284 surrounded by the insulating layer 269 and the triangular space of the truss structure is insulated from other portions of the base portion 263 of the Z fixed electrode 261.
- each electrode portion 266 of the Z movable electrode 262 has a base end portion 271 connected to the base portion 265 of the Z movable electrode 262 and a distal end portion 270 extending between the electrode portions 264 of the Z fixed electrode 261.
- the Z fixed electrodes 261 are arranged in a comb-teeth shape so as not to contact the electrode portion 264.
- a portion of the Z movable electrode 262 near the tip 270 of the individual electrode portion 266 is formed as a second isolation insulating layer from the surface of the semiconductor substrate 203 to the cavity 210 so as to cross the electrode portion 266 in the width direction.
- the insulating layer 273 (silicon oxide in this embodiment) is embedded.
- an insulating layer 274 (this layer 274) extends from the surface of the semiconductor substrate 203 to the cavity 210 so as to cross the electrode portion 266 in the width direction so as to cross the electrode portion 266 in the width direction.
- silicon oxide is embedded.
- the individual electrode portions 266 of the Z movable electrode 262 are warped in an arc shape in cross section in a direction away from the cavity 210 of the semiconductor substrate 203 so as to protrude from the surface of the electrode portion 264 of the Z fixed electrode 261.
- the first insulating film 233 and the second insulating film 234 made of silicon oxide (SiO 2 ) are sequentially stacked on the surface of the semiconductor substrate 203 including the Z fixed electrode 261 and the Z movable electrode 262.
- the first insulating film 233 is thicker than the other parts on the surface of the Z movable electrode 262.
- the Z movable electrode 262 Thereby, a relatively large stress can be applied to the Z movable electrode 262, and the electrode portion 266 of the Z movable electrode 262 can be warped.
- the Z first detection wiring 275, the Z first drive wiring 276, the Z second detection wiring 277, and the Z second drive wiring 278 are formed.
- the Z first detection wiring 275 and the Z second detection wiring 277 are respectively connected to the electrode portion 264 of the Z fixed electrode 261 and the intermediate portion 272 of the Z movable electrode 262 that are adjacent to each other. That is, in the Z-axis sensor 208, the electrode portion 264 of the Z fixed electrode 261 and the intermediate portion 272 of the Z movable electrode 262, to which the Z first detection wiring 275 and the Z second detection wiring 277 are connected, are connected to each other.
- the electrodes of the capacitive element (detection unit) are opposed to each other with a distance d, a constant voltage is applied between them, and the capacitance changes according to the change of the distance d.
- the Z first detection wiring 275 is formed along the base portion 263 of the Z fixed electrode 261, and straddles the insulating layer 268 of each electrode portion 264 of the Z fixed electrode 261. It contains aluminum wiring that branches off. The branched aluminum wiring is electrically connected to the distal end side of the insulating layer 268 in each electrode portion 264 via a contact plug 279 penetrating the first insulating film 233 and the second insulating film 234. . As shown in FIG. 38, the Z first detection wiring 275 is routed on the support portion 214 via the base portion 263 of the Z fixed electrode 261, and a part thereof is exposed as a pad 213.
- the Z second detection wiring 277 detects a change in voltage accompanying a change in capacitance from the electrode portion 266 of the Z movable electrode 262.
- the Z second detection wiring 277 is formed along the base portion 265 of the Z movable electrode 262, and extends to the intermediate portion 272 across the insulating layer 274 near the base end portion 271 of each electrode portion 266 of the Z movable electrode 262. It contains aluminum wiring that branches off.
- the branched aluminum wiring is electrically connected to the intermediate part 272 of each electrode part 266 via a contact plug 280 that penetrates the first insulating film 233 and the second insulating film 234.
- the Z second detection wiring 277 is routed on the support portion 214 via the base portion 265 of the Z movable electrode 262, and a part thereof is exposed as a pad 213.
- the Z first drive wiring 276 and the Z second drive wiring 278 include a facing portion 284 (first contact portion) of the Z fixed electrode 261 facing the direction orthogonal to the facing direction of the electrodes constituting the capacitive element and the Z movable electrode. 262 is connected to the front end portion 270 (second contact portion).
- a driving voltage is applied between the facing portion 284 of the Z fixed electrode 261 and the tip portion 270 of the Z movable electrode 262, and a coulomb generated by a voltage change of the driving voltage.
- a drive unit is configured to vibrate the Z movable electrode 262 by force.
- the Z first drive wiring 276 supplies a drive voltage to the facing portion 284 of the Z fixed electrode 261.
- the Z first drive wiring 276 straddles both sides of the insulating layer 269 using the surface of the second insulating film 234, and faces the opposing portion 284 through a contact plug 285 that penetrates the first insulating film 233 and the second insulating film 234.
- an aluminum wiring electrically connected to a portion excluding the facing portion 284 of the base portion 263, and the remaining portion is configured using the base portion 263 of the Z fixed electrode 261 made of conductive silicon.
- the Z first drive wiring 276 is routed on the support portion 214 and a part thereof is exposed as a pad 213.
- the Z second drive wiring 278 supplies a drive voltage to the distal end portion 270 of the Z movable electrode 262.
- the Z second drive wiring 278 extends between the distal end portion 270 and the proximal end portion 271 of the electrode portion 266 using the surface of the second insulating film 234, and penetrates the first insulating film 233 and the second insulating film 234.
- the aluminum wiring is electrically connected to the distal end portion 270 and the proximal end portion 271 through the contact plug 286, and the remaining portion uses the base portion 265 of the Z movable electrode 262 made of conductive silicon. Configured. As shown in FIG. 38, the Z second drive wiring 278 is routed on the support portion 214 and a part thereof is exposed as a pad 213.
- the upper surfaces and side surfaces of the Z fixed electrode 261 and the Z movable electrode 262 are covered with a protective thin film 235 made of silicon oxide (SiO 2 ) together with the first insulating film 233 and the second insulating film 234.
- a third insulating film 236, a fourth insulating film 237, a fifth insulating film 238, and a surface protective film 239 are sequentially stacked on the second insulating film 234 in a portion outside the cavity 210 on the surface of the semiconductor substrate 203. Yes.
- the opening facing the Z first detection wiring 275, the Z first drive wiring 276, the Z second detection wiring 277, and the Z second drive wiring 278 has an opening 282 that exposes them as a pad 213.
- the protective film 239 is formed through the fifth, fourth and third insulating films 236.
- the same polarity / polarity is provided between the facing portion 284 of the Z fixed electrode 261 and the distal end portion 270 of the Z movable electrode 262 via the Z first drive wiring 276 and the Z second drive wiring 278.
- Different polarity driving voltages are applied alternately.
- a Coulomb repulsive force / Coulomb attractive force is alternately generated between the facing portion 284 of the Z fixed electrode 261 and the tip portion 270 of the Z movable electrode 262.
- the comb-shaped Z fixed electrode 261 is also centered on the vibration, and vertically along the Z-axis direction with respect to the Z fixed electrode 261. It vibrates (vibrates Uz).
- a Coriolis force Fy is generated in the Y axis direction. Due to this Coriolis force Fy, the facing area S between the electrode portion 264 of the Z fixed electrode 261 and the intermediate portion 272 of the electrode portion 266 of the Z movable electrode 262 changes.
- the change in the capacitance C between the Z movable electrode 262 and the Z fixed electrode 261 caused by the change in the inter-electrode distance d is detected via the Z first detection wiring 275 and the Z second detection wiring 277.
- the angular velocity ⁇ x around the X axis is detected.
- the angular velocity ⁇ x around the X axis is obtained by taking the difference between the detection value of the Z axis sensor 208 surrounding the X axis sensor 206 and the detection value of the Z axis sensor 208 surrounding the Y axis sensor 207. Desired.
- the difference is obtained, for example, by reversing the positional relationship between the fixed electrode and the movable electrode of the Z-axis sensor 208 surrounding the X-axis sensor 206 and the fixed electrode and the movable electrode of the Z-axis sensor 208 surrounding the Y-axis sensor 207.
- the Z movable electrode 262 is disposed so as to surround the annular portion 217 of the support portion 214, and the Z fixed electrode 261 is disposed so as to further surround the Z movable electrode 262. Deploy.
- the Z fixed electrode 261 is disposed so as to surround the annular portion 217 of the support portion 214, and the Z movable electrode 262 is disposed so as to further surround the Z fixed electrode 261. .
- the Z movable electrode 262 varies between the pair of Z-axis sensors 208, so that a difference is generated.
- the Z movable electrode 262 is disposed so as to surround the annular portion 217 of the support portion 214, and the Z fixed electrode is further surrounded by the Z movable electrode 262.
- the warp direction of the other Z movable electrode 262 is not the direction away from the cavity 210, but toward the back surface of the semiconductor substrate 203 so that the Z movable electrode 262 protrudes from the back surface of the Z fixed electrode 261. The direction.
- FIG. 44 is a schematic cross-sectional view of the integrated circuit shown in FIG. 44 is different in scale from the above-described other cross-sectional views (FIGS. 40, 42, and 43), and therefore the size of expression is different even in the portion assigned the same reference numeral. .
- the integrated circuit 205 is formed on the semiconductor substrate 203 on which the X-axis sensor 206, the Y-axis sensor 207, and the Z-axis sensor 208 are formed so as to surround them.
- the integrated circuit 205 is constituted by a CMOS device, and includes an N-channel MOSFET 291 and a P-channel MOSFET 292 formed on the semiconductor substrate 203.
- the NMOS region 293 where the N-channel MOSFET 291 is formed and the PMOS region 294 where the P-channel MOSFET 292 is formed are isolated from each other by the element isolation portion 295.
- the element isolation portion 295 forms a trench (shallow trench 296) dug relatively shallow from the surface of the semiconductor substrate 203, forms a thermal oxide film 297 on the inner surface of the shallow trench 296 by a thermal oxidation method, and then performs CVD.
- the insulator 298 for example, silicon oxide (SiO 2 )
- SiO 2 silicon oxide
- a P-type well 299 is formed in the NMOS region 293, a P-type well 299 is formed.
- the depth of the P-type well 299 is larger than the depth of the shallow trench 296.
- an N-type source region 301 and a drain region 302 are formed with the channel region 300 interposed therebetween.
- the end portions of the source region 301 and the drain region 302 on the channel region 300 side have a small depth and impurity concentration. That is, the N-channel MOSFET 291 has an LDD (Lightly Doped Drain) structure.
- LDD Lightly Doped Drain
- a gate insulating film 303 is provided on the channel region 300.
- the gate insulating film 303 is formed in the same layer as the first insulating film 233 (that is, in contact with the surface of the semiconductor substrate 203).
- a gate electrode 304 is provided on the gate insulating film 303.
- the gate electrode 304 is made of N-type polycrystalline silicon (Poly-Si).
- a sidewall 305 is formed around the gate insulating film 303 and the gate electrode 304.
- the sidewall 305 is made of silicon nitride (SiN).
- Silicides 306 to 308 are formed on the surfaces of the source region 301, the drain region 302, and the gate electrode 304, respectively.
- An N-type well 309 is formed in the PMOS region 294. The depth of the N-type well 309 is larger than the depth of the shallow trench 296.
- a P-type source region 311 and a drain region 312 are formed in the surface layer portion of the N-type well 309 with the channel region 310 interposed therebetween. The depth and impurity concentration of the end portions of the source region 311 and the drain region 312 on the channel region 310 side are reduced. That is, the LD channel structure is applied to the P-channel MOSFET 292.
- a gate insulating film 313 is formed on the channel region 310.
- the gate insulating film 313 is made of silicon oxide.
- a gate electrode 314 is formed on the gate insulating film 313.
- Gate electrode 314 is made of P-type polycrystalline silicon.
- Sidewalls 315 are formed around the gate insulating film 313 and the gate electrode 314. The sidewall 315 is made of SiN.
- Silicides 316 to 318 are formed on the surfaces of the source region 311, the drain region 312 and the gate electrode 314, respectively.
- second to fifth insulating films 234, 236 to 238 and a surface protective film 239 are sequentially stacked. These insulating films are the same as the second to fifth insulating films 234, 236 to 238 and the surface protective film 239 shown in FIGS. 40, 42 and 43.
- Drain wirings 319 and 320 and source wirings 321 and 322 are formed on the lowermost second insulating film 234. These wirings are made of aluminum (Al), and are the same as the wirings of the X-axis sensor 206, the Y-axis sensor 207, and the Z-axis sensor 208 (X first drive / detection wiring 229, Z first detection wiring 275, etc.). It is formed in one layer.
- the source wirings 321 and 322 are formed above the source region 301 and the source region 311, respectively. Between the source wiring 321 and the source region 301 and between the source wiring 322 and the source region 311, contact plugs 323 and 324 for electrically connecting them penetrate through the second insulating film 234. Is provided.
- the drain wirings 319 and 320 are formed above the drain region 302 and the drain region 312, respectively. Between the drain wiring 319 and the drain region 302 and between the drain wiring 320 and the drain region 312, contact plugs 325 and 326 for electrically connecting them penetrate through the second insulating film 234. Is provided. Similarly, wirings 327 are formed on the third to fifth insulating films 236 to 238, respectively, and the wirings 327 of the insulating films of the respective layers are electrically connected to each other through contact plugs 328. .
- the drain wiring 329 is formed across the drain region 302 and the drain region 312, and the drain wiring 329 includes the drain wiring 319 of the N-channel MOSFET 291 and the drain of the P-channel MOSFET 292.
- the wiring 320 is connected to both.
- the contact plugs 323 to 326 and 328 are made of tungsten (W).
- the surface protective film 239 is provided with an opening 330 that exposes a part of the drain wiring 329 formed on the uppermost fifth insulating film 238 as a pad.
- the drain wiring 329 exposed as a pad is electrically connected to the electrode pad 209 by, for example, a bonding wire (not shown) while being packaged by the resin package 202.
- the semiconductor device 201 described above is also integrated with the integrated circuit 205 and the gyro sensor by a method similar to the manufacturing process of the semiconductor device 1 described with reference to FIGS. 9A to 36A, 9B to 36B, and 9C to 36C. 204 can be manufactured in parallel.
- the Z fixed electrode 261 and the Z movable electrode 262 are formed on the surface portion of the semiconductor substrate 203 using the upper wall 211 of the semiconductor substrate 203 having the cavity 210. Therefore, it is not necessary to stack several layers such as an epitaxial layer on the semiconductor substrate 203 in order to form the Z fixed electrode 261 and the Z movable electrode 262. As a result, since the thickness of the entire sensor is about the thickness of the semiconductor substrate 203, the sensor can be reduced in size.
- the Z fixed electrode 261 and the Z movable electrode 262 it is not necessary to repeat processes such as epitaxial growth, CMP, and sacrificial layer etching, and a plurality of trenches are formed in the semiconductor substrate 203 by anisotropic deep RIE. Then, the cavity 210 may be formed by integrating all of the plurality of trenches 60 by isotropic deep RIE (see FIG. 32A and FIG. 32B) (see FIG. 32A and FIG. 32B).
- the Z fixed electrode 261 and the Z movable electrode 262 having a predetermined shape are formed, and the movable region of the Z movable electrode 262 is formed below these electrodes (on the back side of the semiconductor substrate 203).
- a cavity 210 for securing can be formed. Therefore, the manufacturing process of the sensor can be simplified.
- the facing portion 284 of the Z fixed electrode 261 and the distal end portion 270 of the Z movable electrode 262 are orthogonal to the arrangement direction of the electrode portion 264 of the Z fixed electrode 261 and the Z movable electrode 262, that is, detection is performed. It faces in the direction along the surface of both electrodes of the capacitor element for use.
- the facing portion 284 of the Z fixed electrode 261 is insulated from the other part of the base portion 263 of the Z fixed electrode 261 by the insulating layer 268, and the tip portion 270 of the Z movable electrode 262 is insulated by the insulating layer 273.
- the movable electrode 262 is insulated from other portions of the electrode portion 266.
- both electrodes of the capacitive element (the electrode portion 264 of the Z fixed electrode 261 and the Z movable electrode are movable by applying the driving voltage). It is possible to prevent the intermediate portion 272) of the electrode 262 from attracting or repelling. Thereby, the distance d of both electrodes can be kept constant, except when the Coriolis force Fy works and the Z movable electrode 262 swings. As a result, even a minute change in the capacitance C can be detected, so that the detection accuracy can be improved.
- the vector of the Coriolis force Fy acting on the Z movable electrode 262 differs depending on the position of the Z movable electrode 262 when the Coriolis force Fy is applied. Therefore, if the detection accuracy of the angular velocity ⁇ x is to be further increased, it is preferable to grasp the position of the Z movable electrode 262 in vibration in the Z-axis direction and accurately detect the vector of the Coriolis force Fy. As described above, the comb-shaped Z movable electrode 262 vibrates up and down (drives) with the comb-shaped Z fixed electrode 261 as the center of vibration as if it were a pendulum.
- the facing area S between the electrode portion 264 of the Z fixed electrode 261 and the intermediate portion 272 of the Z movable electrode 262 forming the detection capacitive element is maximized when the Z movable electrode 262 passes through the center of vibration, It changes with the same period as the period of vibration so that it becomes the minimum when the Z movable electrode 262 reaches the vibration end. Therefore, the electrostatic capacity between the electrode portion 264 of the Z fixed electrode 261 and the intermediate portion 272 of the Z movable electrode 262 caused by the change in the facing area S from the start of driving of the Z movable electrode 262 until the Coriolis force Fy acts. Sensing C change. In this way, by detecting the change history of the capacitance C when the Coriolis force Fy is applied to the Z movable electrode 262, the position of the Z movable electrode 262 in the Z-axis direction can be grasped.
- the facing area S is determined so that the Z movable electrode 262 is away from the cavity 210 with respect to the center of vibration It is the same regardless of which side of the approaching side is displaced. Therefore, it is difficult to distinguish whether the intermediate portion 272 of the Z movable electrode 262 is displaced to the side away from the cavity 210 or the side closer to the cavity 210 with respect to the electrode portion 264 of the Z fixed electrode 261.
- the electrode portion 266 of the Z movable electrode 262 is warped in an arc shape in cross section in a direction away from the cavity 210 of the semiconductor substrate 203 so as to protrude from the surface of the electrode portion 264 of the Z fixed electrode 261. .
- the facing area S is increased along with the displacement.
- the capacitance C decreases with decreasing size.
- the opposing area S increases and the capacitance C increases with the displacement.
- the electrode portion 266 of the Z movable electrode 262 is displaced away from the cavity 210, and the capacitance C If it is an increasing tendency, it can be easily understood that the electrode portion 266 of the Z movable electrode 262 is displaced in a direction approaching the cavity 210. As a result, at the start of driving of the Z movable electrode 262, it is possible to reliably grasp which side of the electrode portion 266 of the Z movable electrode 262 is displaced in the direction away from the cavity 210 or the direction approaching the cavity 210.
- Insulating layers 268, 269, 273, and 274 for insulatingly isolating the opposing portion 284 of the Z fixed electrode 261 and the base end portion 271, the intermediate portion 272, and the tip end portion 272 of the Z movable electrode 262 are embedded in the semiconductor substrate 203. Therefore, the surface of the semiconductor substrate 203 can be efficiently used as a space for routing aluminum wiring such as the X first drive / detection wiring 229 and the Z first detection wiring 275.
- the semiconductor substrate 203 is a conductive silicon substrate, the X fixed electrode 221, the Y fixed electrode 241 and the Z fixed electrode 261, and the X movable electrode 222, the Y movable electrode 242 and the Z movable electrode formed into a predetermined shape. Even if a special treatment for imparting conductivity to 262 is not performed, the structure after molding can be used as it is as an electrode. Further, a portion excluding a portion used as an electrode can be used as a wiring (X first drive / detection wiring 229, Z first detection wiring 275, etc.).
- the sensor region 287 and the integrated circuit region 288 are provided on the same semiconductor substrate 203, and the capacitance type gyro sensor 204 and the integrated circuit 205 (in the regions 287 and 88, respectively).
- CMOS transistor CMOS transistor
- the wiring of the acceleration sensor 4 (X first sensor wiring 29, Z first sensor wiring 75, etc.) may be formed on the third insulating film 36 or the fourth insulating film 37.
- these wirings can be formed in the same layer as a part of the multilayer wiring (wiring 127) of the integrated circuit 5.
- the wiring of the acceleration sensor 4 may be formed on the first insulating film 33 as shown in FIGS.
- these wirings 29 and 75 may leave a part of the polycrystalline silicon layer 56 as the wirings 29 and 75.
- the wiring of the acceleration sensor 4 (X first sensor wiring 29, Z first sensor wiring 75, etc.) and the gate electrodes 104, 114 of the integrated circuit 5 can be formed of the same material and in the same process. .
- the Z first sensor wiring 75 is formed with the same width as the Z fixed electrode 61
- the Z second sensor wiring 77 is formed with the same width as the Z movable electrode 62. It may be.
- Such a structure may be formed by patterning the deposited aluminum deposited layer in the step shown in FIGS. 27A to 27C so that it remains in the region where the Z fixed electrode 61 and the Z movable electrode 62 are to be formed. Thereby, the remaining aluminum deposition layer can be used as a mask when the Z fixed electrode 61 and the Z movable electrode 62 are formed. Therefore, the manufacturing process can be further simplified.
- the gate insulating films 103 and 113 of the transistors constituting the integrated circuit 5 are not limited to silicon oxide, and may be, for example, silicon nitride.
- the embodiments of the present invention are merely specific examples used to clarify the technical contents of the present invention, and the present invention should not be construed as being limited to these specific examples. The scope is limited only by the appended claims.
- SYMBOLS 1 ... Semiconductor device, 3 ... Semiconductor substrate, 4 ... Acceleration sensor, 5 ... Integrated circuit, 6 ... X-axis sensor, 7 ... Y-axis sensor, 8 ... Z-axis Sensor: 10 ... cavity, 11 ... top wall, 12 ... bottom wall, 19 ... trench, 21 ... X fixed electrode, 22 ... X movable electrode, 28 ... insulating layer 29 ... X first sensor wiring, 30 ... X second sensor wiring, 33 ... first insulating film, 34 ... second insulating film, 35 ... protective thin film, 36 ... 3rd insulating film, 37 ... 4th insulating film, 38 ...
- drain wiring 121 ... source wiring, 122 ... source wiring, 127 ... wiring, 129 ... drain wiring, 201 ..Gyro sensor 203 ... Semiconductor substrate 210 ... Cavity 211 ... Top wall 212 ... Bottom wall 261 ... Z fixed electrode 262 ... Z movable electrode 263 ..Base part (of Z fixed electrode), 26 ... Electrode part (of Z fixed electrode), 265 ... Base part (of Z movable electrode), 266 ... Electrode part of (Z movable electrode), 269 ... Insulating layer, 270 ... ( Tip part of Z movable electrode), 273 ... Insulating layer, 284 ... Opposite part of Z fixed electrode
Abstract
Description
また、ビデオカメラやスチルカメラの手ぶれ補正、カーナビの位置検出、ロボットやゲーム機のモーション検出などの用途にジャイロセンサが利用されている。ジャイロセンサの一例は、たとえば、三次元空間において直交する3つの軸(X軸、Y軸およびZ軸)ごとに1つずつ、各軸方向に駆動する振動体を有する。このジャイロセンサは、センサが傾くときに各振動体に働くコリオリ力を利用して、各軸まわりに作用する角速度を検出する。これと異なり、1つの回転体で3つの軸について検出するジャイロセンサも知られている。
より具体的には、たとえば、半導体基板上に、酸化膜および犠牲層が順に形成され、当該犠牲層に固定電極と同一パターンの開口が形成される。さらに、当該開口を埋め尽くすように、犠牲層上にポリシリコン層が形成され、開口内のポリシリコン層以外のポリシリコンがCMPにより除去される。これにより、開口内のポリシリコン層が固定電極として形成される。その後、固定電極を覆うようにさらに犠牲層が形成され、当該犠牲層がパターニングされて、可動電極を成長させるための開口が形成される。そして、当該開口からポリシリコンをエピタキシャル成長させることにより、犠牲層上にエピタキシャル層が形成される。その後、エピタキシャル層の表面から犠牲層に達する貫通孔が形成される。次いで、当該貫通孔を介して全ての犠牲層がエッチングされる。これにより、可動電極と固定電極との間の犠牲層が除去されて、固定電極の上方に浮いた状態の可動電極が形成される。
また、犠牲層のパターニング、層材料(ポリシリコンなど)の堆積、材料層のCMPなどの処理を繰り返し行う必要があるため、製造工程が複雑になる。
また、本発明の他の目的は、簡単に製造することができ、小型化を実現できる静電容量型ジャイロセンサを提供することである。
これにより、固定電極の電極部および可動電極の電極部を各電極の他の部分から絶縁する場合に、半導体基板の表面を平坦に維持することができる。そのため、半導体基板の表面(平坦面)を、静電容量型加速度センサとCMISトランジスタとを電気的に接続するための配線などを引き回すためのスペースとして効率的に利用することができる。
また、前記センサ領域が、前記半導体基板の中央部に配置されており、このセンサ領域を取り囲む周辺部に、前記集積回路領域が配置されていることが好ましい。
センサ領域が半導体基板の中央部に配置されている、すなわち、半導体基板の空洞が半導体基板中央部に形成されている。そのため、半導体基板の外形をなす周辺部を、半導体基板本来の厚さに維持することができる。これにより、半導体基板に応力が加わっても、それにより生じる歪みを小さくすることができる。
このように、静電容量型加速度センサの配線と、CMISトランジスタの配線またはゲート電極とを同一層に形成し、さらにそれらの材料を共通化することにより、加速度センサおよびCMISトランジスタの配線構造を簡素にでき、さらにそれらを同一工程で形成することができる。
半導体基板が導電性シリコン基板であれば、所定の形状に成形された固定電極および可動電極に対して導電性を付与するための特別な処理を施さなくても、成形後の構造をそのまま電極として利用することができる。また、電極として利用される部分を除く部分を、配線として利用することができる。
固定電極の第1コンタクト部と可動電極の第2コンタクト部との間には、同極性/異極性の駆動電圧が交互に与えられる。これにより、第1コンタクト部(固定電極)-第2コンタクト部(可動電極)間にクーロン斥力/クーロン引力が交互に発生する。その結果、櫛歯状の可動電極が振り子であるかのように、同じく櫛歯状の固定電極を振動の中心として、固定電極に対してZ軸方向に沿って上下に振動(駆動)する。この状態において、可動電極がX軸を中心軸として回転すると、Y軸方向にコリオリ力が生じることになる。このコリオリ力により、第1電極部(固定電極)と第2電極部(可動電極)との距離(電極間距離)が変化する。そして、当該電極間距離の変化に起因する可動電極-固定電極間の静電容量の変化を検出することによって、X軸まわりの角速度を検出することができる。
上記のように、櫛歯状の可動電極は、振り子であるかのように、同じく櫛歯状の固定電極を振動の中心として上下に振動(駆動)する。振動中、検出用容量素子を形成する第2電極部と第1電極部との対向面積は、可動電極が振動の中心を通過するときに最大となり、可動電極が振動端に達したときに最小となるように、振動の周期と同周期で変化する。したがって、可動電極の駆動開始からコリオリ力が働くまでの間、対向面積の変化に起因する第1-第2電極部間の静電容量の変化をセンシングしておけば、コリオリ力が可動電極に働いたときに静電容量の変化履歴を検出することにより、可動電極の位置を把握することができる。
第2電極部が空洞から離れる方向へ反っていれば、可動電極の駆動開始時、第2電極部が空洞からさらに離れる方向へ変位すると、その変位に伴い、第2電極部と第1電極部との対向面積が小さくなって、第2電極部-第1電極部間の静電容量が減っていく。一方、第2電極部が空洞へ近づく方向へ変位すると、その変位に伴い、第2電極部と第1電極部との対向面積が大きくなって、第2電極部-第1電極部間の静電容量が増えていく。したがって、当該静電容量の変化傾向を検出することにより、静電容量が減少傾向であれば第2電極部が空洞から離れる方向へ変位しており、静電容量が増加傾向であれば第2電極部が空洞へ近づく方向へ変位しているということを容易に把握することができる。その結果、第2電極部が、可動電極の駆動開始時に、空洞から離れる方向および空洞へ近づく方向のどちら側に変位したかを確実に把握することができる。そのため、駆動後の第1-第2電極部間の静電容量の変化をセンシングすることにより、振動中の可動電極の位置を正確に把握することができる。よって、コリオリ力のベクトルを正確に検出できるので、検出精度を一層向上させることができる。
また、本発明の静電容量型ジャイロセンサでは、前記半導体基板が、導電性シリコン基板であってもよい。
本発明の一の局面に係る半導体装置の製造方法は、半導体基板のセンサ領域に静電容量型加速度センサを形成し、前記半導体基板の集積回路領域にCMIS(Complementary Metal Insulator Semiconductor)トランジスタを形成する、半導体装置の製造方法であって、前記半導体基板の表面に対してN型不純物およびP型不純物を選択的に注入することにより、P型ソース領域およびP型ドレイン領域を有するN型ウェル領域と、N型ソース領域およびN型ドレイン領域を有するP型ウェル領域とを、当該半導体基板の前記集積回路領域の表層部に形成する工程と、前記半導体基板の前記センサ領域の表層部を選択的にエッチングして前記半導体基板の厚さ方向の途中部まで掘り下げた凹部を形成することにより、当該凹部を隔てて噛み合う櫛歯状の固定電極および可動電極を同時に形成する工程と、前記凹部の内面に保護膜を形成する工程と、前記凹部の底面上から前記保護膜を選択的に除去する工程と、前記保護膜の除去後、異方性エッチングにより前記凹部を掘り下げた後、等方性エッチングにより前記固定電極および可動電極の下方部を除去して空洞を形成する工程とを含んでいる。
また、前記トレンチを形成する工程および前記絶縁層を形成する工程は、前記N型ウェル領域および前記P型ウェル領域を形成する工程よりも前に行なわれることが好ましい。
たとえば、トレンチの内面を熱酸化することにより、トレンチ内に絶縁層を形成する場合には、半導体基板が1100℃~1200℃程度に加熱される。その場合でも、N型ウェル領域およびP型ウェル領域が当該加熱の後に形成されるのであれば、これらのウェル領域が高温に晒されることを防止することができる。
これにより、トランジスタ配線とセンサ配線とを同一工程で形成することができるので、製造工程を簡略にすることができる。
これにより、凹部を形成する際のマスクを形成する工程が省けるので、製造工程をより一層簡略にすることができる。
(1)第1の実施形態(加速度センサと集積回路との1チップ化の実施例)
<半導体装置の全体構成>
まず、図1を参照して、半導体装置の全体構成を説明する。
図1は、本発明の第1実施形態に係る半導体装置の模式的な平面図である。なお、図1では、樹脂パッケージに封止されている部分の一部が透視した状態で表わされている。
半導体装置1は、平面視四角形状の半導体基板3を含む。半導体基板3は、その中央部に、加速度センサ4が配置されたセンサ領域70と、当該センサ領域70を取り囲む半導体基板3の周辺部に、集積回路5(ASIC:Application Specific Integrated Circuit)が配置された集積回路領域71とを有している。
また、半導体装置1の表面には、この実施形態では、平面視で加速度センサ4を挟んで互いに対向する1対の縁部のそれぞれに5つずつ、電極パッド9が設けられている。電極パッド9は、互いに等間隔を空けて各縁部に沿って配列されている。これらの電極パッド9は、たとえば、加速度センサ4や集積回路5に電圧を印加するためのパッドを含んでいる。
<X軸センサおよびY軸センサの構成>
次に、図2~図4を参照して、X軸センサおよびY軸センサの構成を説明する。
半導体基板3は、導電性シリコン基板(たとえば、5mΩ・m~25mΩ・mの抵抗率を有する低抵抗基板)からなる。この半導体基板3は、センサ領域70の表層部直下に平面視四角形状の空洞10を有しており、当該空洞10を表面側から区画する天面を有する半導体基板3の上壁11(半導体基板の表層部)にX軸センサ6、Y軸センサ7およびZ軸センサ8が形成されている。つまり、X軸センサ6、Y軸センサ7およびZ軸センサ8は半導体基板3の一部からなり、空洞10を裏面側から区画する底面を有する半導体基板3の底壁12に対して浮いた状態で支持されている。空洞10が形成された半導体基板3の厚さは、たとえば、空洞10が形成された中央部において、60μm~685μmであり、空洞10を取り囲む周辺部において、100μm~725μmである。
X軸センサ6およびY軸センサ7は、間隔を空けて互いに隣接して配置されており、これらX軸センサ6およびY軸センサ7のそれぞれを取り囲むようにZ軸センサ8が配置されている。この実施形態では、Y軸センサ7は、X軸センサ6を平面視で90°回転させたものとほぼ同様の構成を有している。したがって、以下では、Y軸センサ7の構成については、X軸センサ6の各部の説明の際に、当該各部に対応する部分を括弧書きで併記して、具体的な説明に代える。
X軸センサ6(Y軸センサ7)は、空洞10内に設けられた支持部14に固定されたX固定電極21(Y固定電極41)と、X固定電極21に対して振動可能に保持されたX可動電極22(Y可動電極42)とを有している。X固定電極21およびX可動電極22は、同じ厚さで形成されている。
一方、X可動電極22(Y可動電極42)は、X固定電極21の電極部24を横切る方向に延び、その両端が、当該方向に沿って伸縮自在なビーム部25(Y軸センサ7のビーム部45)を介してX固定電極21のベース部23に接続されたベース部26(Y可動電極42のベース部46)と、当該ベース部26から、互いに隣接するX固定電極21の電極部24間に向かって両側に延び、X固定電極21の電極部24に接触しないように噛み合う櫛歯状に配列された可動側電極部としての電極部27(Y可動電極42の電極部47)とを含んでいる。
また、X固定電極21の電極部24は、個々の基端部がベース部23に接続され、それらの先端部が互いに対向する平面視直線状の2つの電極部を1組として、それらが等しい間隔を空けて複数設けられている。個々の電極部24は、互いに平行に延びる直線状の主フレームと、当該主フレーム間に架設された複数の横フレームとを含む平面視梯子状の骨組み構造を有している。
また、X可動電極22の電極部27は、ベース部26の各フレームを横切って互いに平行に延びる直線状の主フレームと、当該主フレーム間に架設された複数の横フレームとを含む平面視梯子状の骨組み構造を有している。
X第1センサ配線29は、2つに絶縁分離された個々の電極部27の一方側(この実施形態では、図3の紙面左側)から静電容量の変化に伴う電圧の変化を検出する。これに対し、X第2センサ配線30は、2つに絶縁分離された個々の電極部27の他方側(この実施形態では、図3の紙面右側)から静電容量の変化に伴う電圧の変化を検出する。
そして、X第1センサ配線29およびX第2センサ配線30は、X可動電極22のビーム部25、X固定電極21のベース部23を介して支持部14上に引き回され、その一部がパッド13として露出している。なお、X第1センサ配線29およびX第2センサ配線30は、それぞれX可動電極22のビーム部25を通過する区間においては、導電性の半導体基板3の一部からなるビーム部25自体を電流路として利用している。ビーム部25上にアルミニウム配線を設けないので、ビーム部25の伸縮性を保持することができる。
すなわち、このX軸センサ6では、X第1センサ配線29およびX第2センサ配線30が接続された電極部27と、X第3センサ配線32が接続された電極部24とが、互いに電極間距離dxを隔てて対向し、これらの間に一定電圧が印加され、その間隔dxや対向面積の変化により静電容量が変化する容量素子(検出部)の電極を構成している。
また、半導体基板3の表面における空洞10外の部分では、第2絶縁膜34上に、第3絶縁膜36、第4絶縁膜37、第5絶縁膜38および表面保護膜39が順に積層されている。すなわち、この半導体装置1では、センサ上に積層される絶縁膜の層数が、集積回路5に含まれる絶縁膜の層数よりも少なくされており、この実施形態では、センサの絶縁膜が第1絶縁膜33および第2絶縁膜34の2層構造であり、集積回路5の絶縁膜が第1~第5絶縁膜33,34,36~38および表面保護膜39の6層構造である。
また、Y軸センサ7では、Y可動電極42に対してY軸方向の加速度が作用すると、ビーム部45が伸縮してY可動電極42のベース部46が半導体基板3の表面に沿って振動することによって、Y固定電極41の電極部44に櫛歯状に噛み合ったY可動電極42の個々の電極部47が、Y固定電極41の電極部44に対して近づく方向および遠ざかる方向に交互に振動する。これにより、互いに隣接するY固定電極41の電極部44と、Y可動電極42の電極部47との対向距離が変化する。そして、当該対向距離の変化に起因するY可動電極42-Y固定電極41間の静電容量の変化を検出することによって、Y軸方向の加速度ayが検出される。
<Z軸センサの構成>
次に、図2および図5~図7を参照して、Z軸センサの構成を説明する。
図2を参照して、導電性シリコンからなる半導体基板3は、上述したように、内部に空洞10を有している。半導体基板3の上壁11(半導体基板の表層部)には、X軸センサ6およびY軸センサ7のそれぞれを取り囲むように、半導体基板3の底壁12に対して浮いた状態で支持部14に支持されたZ軸センサ8が配置されている。
このZ軸センサ8では、Z可動電極62が支持部14の環状部17を取り囲むように配置されており、このZ可動電極62をさらに取り囲むように、Z固定電極61が配置されている。Z固定電極61およびZ可動電極62は、支持部14の直線部16の両側壁に一体的に接続されている。
一方、Z可動電極62は、平面視四角環状のベース部65と、当該ベース部65から、互いに隣接するZ固定電極61の櫛歯状の電極部64の各間に向かって延び、Z固定電極61の電極部64に接触しないように噛み合う櫛歯状の可動側電極部としての電極部66とを含んでいる。このZ可動電極62のベース部65は、互いに平行に延びる直線状の主フレームを有しており、当該主フレームに沿って三角形の空間が繰り返されるように、主フレームに対して補強フレームが組み合わされたトラス状の骨組み構造を有している。かかる構造のZ可動電極62のベース部65は、電極部66が配置される側とは反対側の部分において、補強フレームが省略されている区間を有しており、当該区間の主フレームがZ可動電極62を上下動可能にするためのビーム部67として機能する。
Z固定電極61の個々の電極部64は、基端部がZ固定電極61のベース部63に接続され、先端部がZ可動電極62へ向かって延び、ベース部の内壁に沿って等しい間隔を空けて櫛歯状に配列されている。また、個々の電極部64の基端部寄りの部分には、電極部64を幅方向に横切るように、その表面から空洞10に至るまで絶縁層68(この実施形態では、酸化シリコン)が埋め込まれている。この絶縁層68により、Z固定電極61の個々の電極部64が、Z固定電極61の他の部分から絶縁されている。
Z固定電極61およびZ可動電極62を含む半導体基板3の表面には、上述したように、酸化シリコン(SiO2)からなる第1絶縁膜33および第2絶縁膜34が順に積層されている。第1絶縁膜33は、Z可動電極62の表面上においては、他の部分よりも厚くされている。これにより、Z可動電極62に相対的に大きな応力を与えることができ、Z可動電極62の電極部66を反らすことができる。そして、第2絶縁膜34上に、Z第1センサ配線75およびZ第2センサ配線77が形成されている。
また、半導体基板3の表面における空洞10外の部分では、第2絶縁膜34上に、第3絶縁膜36、第4絶縁膜37、第5絶縁膜38および表面保護膜39が順に積層されている。当該部分において、Z第1センサ配線75およびZ第2センサ配線77と対向する部分には、これらをパッド13として露出させる開口82が、表面保護膜39から第5絶縁膜38、第4絶縁膜37および第3絶縁膜36を貫通して形成されている。
<集積回路の構成>
次に、図8を参照して、集積回路の構成を説明する。図8は、図1に示す集積回路の模式断面図である。なお、図8は、前述の他の断面図(図4、図6および図7)とは縮尺が異なるため、同一符号が割り当てられた部分であっても、表現上の大きさが異なっている。
集積回路5は、CMOSデバイスを含む。より具体的には、集積回路5は、半導体基板3上に形成されたNチャネルMOSFET91およびPチャネルMOSFET92を含んでいる。
素子分離部95は、半導体基板3にその表面から比較的浅く掘り下がったトレンチ(シャロートレンチ96)を形成し、そのシャロートレンチ96の内面に熱酸化法により熱酸化膜97を形成した後、CVD(Chemical Vapor Deposition:化学気相成長)法により絶縁体98(たとえば、酸化シリコン(SiO2))をシャロートレンチ96内に堆積させることにより形成されている。
ゲート絶縁膜103上には、ゲート電極104が設けられている。ゲート電極104は、N型多結晶シリコン(Poly-Si)からなる。
ソース領域101、ドレイン領域102およびゲート電極104の表面には、それぞれシリサイド106~108が形成されている。
PMOS領域94には、N型ウェル109が形成されている。N型ウェル109の深さは、シャロートレンチ96の深さよりも大きい。N型ウェル109の表層部には、チャネル領域110を挟んで、P型のソース領域111およびP型のドレイン領域112が形成されている。ソース領域111およびドレイン領域112のチャネル領域110側の端部は、その深さおよび不純物濃度が小さくされている。すなわち、PチャネルMOSFET92では、LDD構造が適用されている。
ゲート絶縁膜113上には、ゲート電極114が形成されている。ゲート電極114は、P型多結晶シリコンからなる。
ゲート絶縁膜113およびゲート電極114の周囲には、サイドウォール115が形成されている。サイドウォール115は、SiNからなる。
そして、半導体基板3上には、層間絶縁膜としての第2~第5絶縁膜34,36~38および表面保護膜39が順に積層され、個々の絶縁膜34,36,37上に後述するトランジスタ配線としての配線119~122,127が形成された多層配線構造が形成されている。これらの絶縁膜は、図4、図6および図7に示した第2~第5絶縁膜34,36~38および表面保護膜39と同じものである。
ソース配線121,122は、それぞれソース領域101およびソース領域111の上方に形成されている。ソース配線121とソース領域101との間、およびソース配線122とソース領域111との間において、第2絶縁膜34には、それらを電気的に接続するためのコンタクトプラグ123,124が貫通して設けられている。
また、第3~第5絶縁膜36~38上にも、同様に配線127がそれぞれ形成されており、各層の絶縁膜の配線127は、コンタクトプラグ128を介して互いに電気的に接続されている。なお、最上層の第5絶縁膜38では、ドレイン配線129がドレイン領域102およびドレイン領域112に跨って形成されており、当該ドレイン配線129が、NチャネルMOSFET91のドレイン配線119とPチャネルMOSFET92のドレイン配線120の両方に接続されている。また、コンタクトプラグ123~126,128は、タングステン(W)からなる。
<半導体装置1の製造方法>
次に、図9A~図36A、図9B~図36Bおよび図9C~図36Cを参照して、上述した半導体装置の製造工程を工程順に説明する。
次いで、図13Cに示すように、公知のパターニング技術により、窒化シリコン膜20および第1絶縁膜33がパターニングされ、シャロートレンチ96を形成すべき領域に開口53が形成される。次いで、窒化シリコン膜20および第1絶縁膜33をハードマスクとするドライエッチングにより、半導体基板3が掘り下げられる。これにより、半導体基板3にシャロートレンチ96が形成される。次いで、窒化シリコン膜20および第1絶縁膜33を残した状態で熱酸化することにより、シャロートレンチ96の内面が酸化される。これにより、シャロートレンチ96の内面に熱酸化膜97が形成される。
次いで、図15Cに示すように、PMOS領域94を選択的に露出させる開口を有するレジスト54が形成され、当該レジスト54をマスクとして、N型不純物(たとえば、リン(P)イオン)が注入(インプランテーション)される。
この後、半導体基板3が熱処理されることにより、注入されたイオンが活性化して、半導体基板3にN型ウェル109およびP型ウェル99が形成される。
次いで、図18Cに示すように、CVD法により、ゲート絶縁膜103,113上に多結晶シリコン層56が形成される。
次いで、図19Cに示すように、ゲート電極104,114を形成すべき領域以外の領域に開口を有するレジスト57が形成され、当該レジスト57をマスクとして、多結晶シリコン層56がエッチングされる。これにより、ゲート電極104,114が形成される。ゲート電極104,114の形成後、当該レジスト57は除去される。次いで、公知のイオン注入技術により、ゲート電極104にN型不純物が注入され、ゲート電極114にP型不純物が注入される。この際、NMOS領域93およびPMOS領域94のそれぞれの表層部には、不純物イオンが薄い濃度で注入される。
次いで、図21Cに示すように、窒化シリコン膜58がエッチバックされることにより、サイドウォール105,115が同時に形成される。
次いで、図22Cに示すように、半導体基板3上に、NMOS領域93を選択的に露出させる開口を有するレジスト(図示せず)が形成され、当該レジストの開口を介して、半導体基板3にN型不純物が注入される。これにより、N型のソース領域101およびドレイン領域102が形成される。また、半導体基板3上に、PMOS領域94を選択的に露出させる開口を有するレジスト(図示せず)が形成され、当該レジストの開口を介して、半導体基板3にP型不純物が注入される。これにより、P型のソース領域111およびドレイン領域112が形成される。
次いで、図24A~図24Cに示すように、CVD法により、半導体基板3上に、酸化シリコンからなる第2絶縁膜34が積層される。
その後、図29A~図29Cに示すように、CVD法による絶縁膜の堆積、コンタクトプラグの形成およびアルミニウム配線の形成が順に繰り返し行われて、第4絶縁膜37および第5絶縁膜38上のそれぞれに配線127が形成された多層配線構造が形成される。多層配線構造の形成後、表面保護膜39が形成される。
保護薄膜35の除去後、図35Aおよび図35Bに示すように、表面保護膜39をマスクとする異方性のディープRIEにより、複数のトレンチ60の底面がそれぞれ、さらに掘り下げられる。これにより、トレンチ60の底部に、半導体基板3の結晶面が露出した複数の凹部の下方部としての露出空間83が形成される。
<半導体装置1の作用効果>
この半導体装置1では、センサ領域70および集積回路領域71が同一の半導体基板3に設けられており、これらの領域70,71に、それぞれ、静電容量型の加速度センサ4および集積回路5(CMOSトランジスタ)が形成されている。つまり、加速度センサ4および集積回路5が同一の半導体基板3に搭載されている。そのため、加速度センサ4と集積回路5との1チップ化を達成することができる。これにより、半導体装置1のパッケージサイズを小型化でき、パッケージコストを低減することができる。しかも、図4、図6および図8に示すように、加速度センサ4の各固定電極(X固定電極21、Y固定電極41およびZ固定電極61)および各可動電極(X可動電極22、Y可動電極42およびZ可動電極62)、ならびに集積回路5の各不純物領域(P型ウェル99、N型ウェル109など)が半導体基板3の上壁11(半導体基板3の表層部)に形成された単純な配置形態である。そのため、半導体基板3上に配線(X第1センサ配線29、Y第1センサ配線49、Z第1センサ配線75、ドレイン配線119など)を形成することにより、個々の電極や不純物領域に簡単に電気的に接続することができる。
また、半導体基板3の一部からなる個々の電極において、電極部27,47,64,66を半導体基板3の他の部分からそれぞれ絶縁するために、絶縁層28,68,74が半導体基板3の表層部に埋め込まれている。これにより、各電極部27,47,64,66を個々の電極の他の部分から絶縁する場合に、半導体基板3の表面を平坦に維持することができる。そのため、半導体基板3の表面(平坦面)を、加速度センサ4と集積回路5とを電気的に接続するための配線などを引き回すためのスペースとして効率的に利用することができる。
また、図30A~図36Aおよび図30B~図36Bに示すように、加速度センサ4の各固定電極(X固定電極21、Y固定電極41およびZ固定電極61)および各可動電極(X可動電極22、Y可動電極42およびZ可動電極62)が、半導体基板3の異方性ディープRIEおよび等方性のRIEにより、半導体基板3の一部を利用して形成される。
したがって、各固定電極および各可動電極を形成するために、半導体基板3上に導電材料をエピタキシャル成長させる必要がない。その結果、図16Cに示す工程において半導体基板3の表層部に形成された集積回路5のP型ウェル99およびN型ウェル109の構造を、その形成後も維持することができる。その結果、加速度センサ4および集積回路5を同一の半導体基板3に形成することができる。
(2)第2の実施形態(ジャイロセンサと集積回路との1チップ化の実施例)
<半導体装置の全体構成>
まず、図37を参照して、半導体装置の全体構成を説明する。
半導体装置201は、静電容量素子の容量の変化に基づいて検出する静電容量型であり、たとえば、ビデオカメラやスチルカメラの手ぶれ補正、カーナビの位置検出、ロボットやゲーム機のモーション検出などの用途に用いられる。半導体装置201は、樹脂パッケージ202により画成された直方体形状(平面視四角形状)のパッケージの外形を有している。
ジャイロセンサ204は、三次元空間において直交する3つの軸まわりの角速度をそれぞれ検出するセンサとして、X軸センサ206、Y軸センサ207およびZ軸センサ208を有している。
また、半導体装置201の表面には、この実施形態では、平面視でジャイロセンサ204を挟んで互いに対向する1対の縁部のそれぞれに5つずつ、電極パッド209が設けられている。電極パッド209は、互いに等間隔を空けて各縁部に沿って配列されている。これらの電極パッド209は、たとえば、ジャイロセンサ204や集積回路205に電圧を印加するためのパッドを含んでいる。
<X軸センサおよびY軸センサの構成>
次に、図38~図40を参照して、X軸センサおよびY軸センサの構成を説明する。
半導体基板203は、導電性シリコン基板(たとえば、5Ω・m~500Ω・mの抵抗率を有する低抵抗基板)からなる。この半導体基板203は、センサ領域287の表層部直下に平面視四角形状の空洞210を有しており、当該空洞210を表面側から区画する天面を有する半導体基板203の上壁211(表面部)にX軸センサ206、Y軸センサ207およびZ軸センサ208が形成されている。つまり、X軸センサ206、Y軸センサ207およびZ軸センサ208は半導体基板203の一部からなり、空洞210を裏面側から区画する底面を有する半導体基板203の底壁212に対して浮いた状態で支持されている。
X軸センサ206およびY軸センサ207は、間隔を空けて互いに隣接して配置されており、これらX軸センサ206およびY軸センサ207のそれぞれを取り囲むようにZ軸センサ208が配置されている。この実施形態では、Y軸センサ207は、X軸センサ206を平面視で90°回転させたものとほぼ同様の構成を有している。したがって、以下では、Y軸センサ207の構成については、X軸センサ206の各部の説明の際に、当該各部に対応する部分を括弧書きで併記して、具体的な説明に代える。
X軸センサ206(Y軸センサ207)は、空洞210内に設けられた支持部214に固定されたX固定電極221(Y固定電極241)と、X固定電極221に対して振動可能に保持されたX可動電極222(Y可動電極242)とを有している。X固定電極221およびX可動電極222は、同じ厚さで形成されている。
一方、X可動電極222(Y可動電極242)は、X固定電極221の電極部224を横切る方向に延び、その両端が、当該方向に沿って伸縮自在なビーム部225(Y軸センサ207のビーム部245)を介してX固定電極221のベース部223に接続されたベース部226(Y可動電極242のベース部246)と、当該ベース部226から、互いに隣接するX固定電極221の電極部224間に向かって両側に延び、X固定電極221の電極部224に接触しないように噛み合う櫛歯状に配列された電極部227(Y可動電極242の電極部247)とを含んでいる。
X固定電極221のベース部223は、互いに平行に延びる直線状の主フレームを有しており、当該主フレームに沿って三角形の空間が繰り返されるように、主フレームに対して補強フレームが組み合わされたトラス状の骨組み構造を有している。
また、X可動電極222の電極部227は、ベース部226の各フレームを横切って互いに平行に延びる直線状の主フレームと、当該主フレーム間に架設された複数の横フレームとを含む平面視梯子状の骨組み構造を有している。
そして、X第1およびX第2駆動/検出配線229,230は、X可動電極222のビーム部225、X固定電極221のベース部223を介して支持部214上に引き回され、その一部がパッド213として露出している。なお、X第1およびX第2駆動/検出配線229,230は、それぞれX可動電極222のビーム部225を通過する区間においては、導電性の半導体基板203の一部からなるビーム部225自体を電流路として利用している。ビーム部225上にアルミニウム配線を設けないので、ビーム部225の伸縮性を保持することができる。
半導体基板203において、X固定電極221およびX可動電極222の上面および側面は、第1絶縁膜233および第2絶縁膜234とともに、酸化シリコン(SiO2)からなる保護薄膜235で被覆されている。
また、Y軸センサ207では、Y第1~Y第3駆動/検出配線249,250,252を介してY固定電極241とY可動電極242との間に、同極性/異極性の駆動電圧が交互に与えられる。これにより、Y固定電極241の電極部244-Y可動電極242の電極部247間にクーロン斥力/クーロン引力が交互に発生する。その結果、櫛歯状のY可動電極242が、同じく櫛歯状のY固定電極241に対してY軸方向に沿って左右に振動(振動Uy)する。この状態において、Y可動電極242がY軸を中心軸として回転すると、X軸方向にコリオリ力Fxが生じることになる。このコリオリ力Fxにより、互いに隣接するY固定電極241の電極部244と、Y可動電極242の電極部247との対向面積が変化する。そして、当該対向面積の変化に起因するY可動電極242-Y固定電極241間の静電容量の変化を検出することによって、Z軸まわりの角速度ωzが検出される。
<Z軸センサの構成>
次に、図38および図41~図43を参照して、Z軸センサの構成を説明する。
図38を参照して、導電性シリコンからなる半導体基板203は、上述したように、内部に空洞210を有している。半導体基板203の上壁211(表面部)には、X軸センサ206およびY軸センサ207のそれぞれを取り囲むように、半導体基板203の底壁212に対して浮いた状態で支持部214に支持されたZ軸センサ208が配置されている。
このZ軸センサ208では、Z可動電極262が支持部214の環状部217を取り囲むように配置されており、このZ可動電極262をさらに取り囲むように、Z固定電極261が配置されている。Z固定電極261およびZ可動電極262は、支持部214の直線部216の両側壁に一体的に接続されている。
一方、Z可動電極262は、平面視四角環状の第2ベース部としてのベース部265と、当該ベース部265から、互いに隣接するZ固定電極261の櫛歯状の電極部264の各間に向かって延び、Z固定電極261の電極部264に接触しないように噛み合う櫛歯状の第2電極部としての電極部266とを含んでいる。このZ可動電極262のベース部265は、互いに平行に延びる直線状の主フレームを有しており、当該主フレームに沿って三角形の空間が繰り返されるように、主フレームに対して補強フレームが組み合わされたトラス状の骨組み構造を有している。かかる構造のZ可動電極262のベース部265は、電極部266が配置される側とは反対側の部分において、補強フレームが省略されている区間を有しており、当該区間の主フレームがZ可動電極262を上下動可能にするためのビーム部267として機能する。
Z固定電極261の個々の電極部264は、基端部がZ固定電極261のベース部263に接続され、先端部がZ可動電極262へ向かって延び、ベース部の内壁に沿って等しい間隔を空けて櫛歯状に配列されている。また、個々の電極部264の基端部寄りの部分には、電極部264を幅方向に横切るように、その表面から空洞210に至るまで絶縁層268(この実施形態では、酸化シリコン)が埋め込まれている。この絶縁層268により、Z固定電極261の個々の電極部264が、Z固定電極261の他の部分から絶縁されている。
Z固定電極261およびZ可動電極262を含む半導体基板203の表面には、上述したように、酸化シリコン(SiO2)からなる第1絶縁膜233および第2絶縁膜234が順に積層されている。第1絶縁膜233は、Z可動電極262の表面上においては、他の部分よりも厚くされている。これにより、Z可動電極262に相対的に大きな応力を与えることができ、Z可動電極262の電極部266を反らすことができる。そして、第2絶縁膜234上に、Z第1検出配線275、Z第1駆動配線276、Z第2検出配線277およびZ第2駆動配線278が形成されている。
また、半導体基板203の表面における空洞210外の部分では、第2絶縁膜234上に、第3絶縁膜236、第4絶縁膜237、第5絶縁膜238および表面保護膜239が順に積層されている。当該部分において、Z第1検出配線275、Z第1駆動配線276、Z第2検出配線277およびZ第2駆動配線278と対向する部分には、これらをパッド213として露出させる開口282が、表面保護膜239から第5、第4および第3絶縁膜236を貫通して形成されている。
<集積回路の構成>
次に、図44を参照して、集積回路の構成を説明する。図44は、図37に示す集積回路の模式断面図である。なお、図44は、前述の他の断面図(図40、図42および図43)とは縮尺が異なるため、同一符号が割り当てられた部分であっても、表現上の大きさが異なっている。
集積回路205は、CMOSデバイスにより構成されており、半導体基板203上に形成されたNチャネルMOSFET291およびPチャネルMOSFET292を含んでいる。
素子分離部295は、半導体基板203にその表面から比較的浅く掘り下がったトレンチ(シャロートレンチ296)を形成し、そのシャロートレンチ296の内面に熱酸化法により熱酸化膜297を形成した後、CVD(Chemical Vapor Deposition:化学気相成長)法により絶縁体298(たとえば、酸化シリコン(SiO2))をシャロートレンチ296内に堆積させることにより形成されている。
ゲート絶縁膜303上には、ゲート電極304が設けられている。ゲート電極304は、N型多結晶シリコン(Poly-Si)からなる。
ソース領域301、ドレイン領域302およびゲート電極304の表面には、それぞれシリサイド306~308が形成されている。
PMOS領域294には、N型ウェル309が形成されている。N型ウェル309の深さは、シャロートレンチ296の深さよりも大きい。N型ウェル309の表層部には、チャネル領域310を挟んで、P型のソース領域311およびドレイン領域312が形成されている。ソース領域311およびドレイン領域312のチャネル領域310側の端部は、その深さおよび不純物濃度が小さくされている。すなわち、PチャネルMOSFET292では、LDD構造が適用されている。
ゲート絶縁膜313上には、ゲート電極314が形成されている。ゲート電極314は、P型多結晶シリコンからなる。
ゲート絶縁膜313およびゲート電極314の周囲には、サイドウォール315が形成されている。サイドウォール315は、SiNからなる。
そして、半導体基板203上には、第2~第5絶縁膜234,236~238および表面保護膜239が順に積層されている。これらの絶縁膜は、図40、図42および図43に示した第2~第5絶縁膜234,236~238および表面保護膜239と同じものである。
ソース配線321,322は、それぞれソース領域301およびソース領域311の上方に形成されている。ソース配線321とソース領域301との間、およびソース配線322とソース領域311との間において、第2絶縁膜234には、それらを電気的に接続するためのコンタクトプラグ323,324が貫通して設けられている。
また、第3~第5絶縁膜236~238上にも、同様に配線327がそれぞれ形成されており、各層の絶縁膜の配線327は、コンタクトプラグ328を介して互いに電気的に接続されている。なお、最上層の第5絶縁膜238では、ドレイン配線329がドレイン領域302およびドレイン領域312に跨って形成されており、当該ドレイン配線329が、NチャネルMOSFET291のドレイン配線319とPチャネルMOSFET292のドレイン配線320の両方に接続されている。また、コンタクトプラグ323~326,328は、タングステン(W)からなる。
<半導体装置201の作用効果>
この実施形態に係る半導体装置201では、Z固定電極261およびZ可動電極262が、半導体基板203の表面部において、空洞210を有する半導体基板203の上壁211を利用して形成されている。したがって、Z固定電極261およびZ可動電極262を形成するために、半導体基板203上に、エピタキシャル層などの層を幾つも積み上げる必要がない。その結果、センサ全体の厚さが半導体基板203の厚さ程度で済むので、センサの小型化を実現することができる。
上記のように、櫛歯状のZ可動電極262は、振り子であるかのように、同じく櫛歯状のZ固定電極261を振動の中心として上下に振動(駆動)する。振動中、検出用容量素子を形成するZ固定電極261の電極部264およびZ可動電極262の中間部272との対向面積Sは、Z可動電極262が振動の中心を通過するときに最大となり、Z可動電極262が振動端に達したときに最小となるように、振動の周期と同周期で変化する。したがって、Z可動電極262の駆動開始からコリオリ力Fyが働くまでの間、対向面積Sの変化に起因する、Z固定電極261の電極部264-Z可動電極262の中間部272間の静電容量Cの変化をセンシングする。こうすれば、コリオリ力FyがZ可動電極262に働いたときに静電容量Cの変化履歴を検出することにより、Z可動電極262のZ軸方向における位置を把握することができる。
たとえば、加速度センサ4の配線(X第1センサ配線29、Z第1センサ配線75など)は、第3絶縁膜36や第4絶縁膜37上に形成されていてもよい。この場合、これらの配線を、集積回路5の多層配線の一部(配線127)と同一層に形成することができる。
本発明の実施形態は、本発明の技術的内容を明らかにするために用いられた具体例に過ぎず、本発明はこれらの具体例に限定して解釈されるべきではなく、本発明の精神および範囲は添付の請求の範囲によってのみ限定される。
本出願は、2010年7月1日に日本国特許庁に提出された特願2010-151147号および2010年7月7日に日本国特許庁に提出された特願2010-155185号に対応しており、これらの出願の全開示はここに引用により組み込まれるものとする。
Claims (17)
- センサ領域および集積回路領域を有し、前記センサ領域の表層部直下に空洞が形成された半導体基板と、
前記センサ領域に形成された静電容量型加速度センサと、
前記集積回路領域に形成されたCMISトランジスタとを含み、
前記静電容量型加速度センサが、前記空洞に対向する前記表層部を加工して形成され、互いに間隔を空けて噛み合う櫛歯状の固定電極および可動電極を含み、
前記CMISトランジスタが、前記集積回路領域における前記半導体基板の表層部に形成され、P型ソース領域およびP型ドレイン領域を有するN型ウェル領域と、前記集積回路領域における前記半導体基板の表層部に形成され、N型ソース領域およびN型ドレイン領域を有するP型ウェル領域と、N型ウェル領域およびP型ウェル領域のそれぞれに対して、前記半導体基板の表面に形成されたゲート絶縁膜を介して対向するゲート電極とを含む、半導体装置。 - 前記固定電極は、前記半導体基板の前記表層部に埋設された絶縁層によって前記固定電極の他の部分から絶縁された固定側電極部を含み、
前記可動電極は、前記半導体基板の前記表層部に埋設された絶縁層によって前記可動電極の他の部分から絶縁された可動側電極部を含む、請求項1に記載の半導体装置。 - 前記静電容量型加速度センサは、前記半導体基板の表面に沿って直交する2方向をX軸方向およびY軸方向とし、当該X軸およびY軸に直交する前記半導体基板の厚さ方向に沿う方向をZ軸方向としたときに、前記X軸方向に沿う加速度を検出するX軸センサと、前記Y軸方向に沿う加速度を検出するY軸センサと、前記Z軸方向に沿う加速度を検出するZ軸センサとを含み、
前記X軸センサ、Y軸センサおよびZ軸センサが、それぞれ、前記固定電極および可動電極を含み、
前記X軸センサの前記固定電極としてのX固定電極は、前記半導体基板に対して固定されており、前記X軸センサの前記可動電極としてのX可動電極は、前記半導体基板に対して前記X軸方向に沿って、前記X固定電極に対して進退するように構成されており、
前記Y軸センサの前記固定電極としてのY固定電極は、前記半導体基板に対して固定されており、前記Y軸センサの前記可動電極としてのY可動電極は、前記半導体基板に対して前記Y軸方向に沿って、前記Y固定電極に対して進退するように構成されており、
前記Z軸センサの前記固定電極としてのZ固定電極は、前記半導体基板に対して固定されており、前記Z軸センサの前記可動電極としてのZ可動電極は、前記半導体基板に対して前記Z軸方向に沿って、前記Z固定電極に対して進退するように構成されている、請求項1または2に記載の半導体装置。 - 前記センサ領域が、前記半導体基板の中央部に配置されており、このセンサ領域を取り囲む周辺部に、前記集積回路領域が配置されている、請求項1~3のいずれか一項に記載の半導体装置。
- 前記半導体基板の表面に積層された層間絶縁膜をさらに含み、
前記CMISトランジスタは、前記層間絶縁膜上に積層された複数層のトランジスタ配線を有する多層配線構造を有しており、
前記静電容量型加速度センサは、前記多層配線構造のいずれかの層に形成された前記トランジスタ配線と同一層に形成され、当該トランジスタ配線と同一材料からなるセンサ配線をさらに含む、請求項1~4のいずれか一項に記載の半導体装置。 - 前記静電容量型加速度センサは、前記ゲート絶縁膜と同一層に形成された絶縁膜と、当該絶縁膜上に形成され、前記ゲート電極と同一材料からなるセンサ配線とをさらに含む、請求項1~4のいずれか一項に記載の半導体装置。
- 前記半導体基板が、導電性シリコン基板である、請求項1~6のいずれか一項に記載の半導体装置。
- 内部に空洞を有し、前記空洞に対して一方側の表面部および他方側の裏面部を有する半導体基板と、
前記半導体基板の前記表面部に形成され、第1ベース部と、この第1ベース部から前記半導体基板の表面に沿って延び、互いに間隔を空けて櫛歯状に配列された複数の第1電極部とを含む固定電極と、
前記半導体基板の前記表面部に形成され、第2ベース部と、この第2ベース部から複数の前記第1電極部の各間に向かって延び、前記第1電極部に対して間隔を空けて噛み合う櫛歯状に配列された複数の第2電極部とを含み、前記固定電極に対して上下動可能な可動電極と、
前記第1ベース部における前記第2電極部に対向する対向部に形成され、前記第1ベース部の他の部分から絶縁された第1コンタクト部と、
前記第2電極部の先端部に形成され、前記第2電極部の他の部分から絶縁された第2コンタクト部とを含む、静電容量型ジャイロセンサ。 - 前記第2電極部が、前記固定電極の表面からはみ出すように前記空洞から離れる方向へ反っているか、または、前記固定電極の裏面からはみ出すように前記半導体基板の裏面へ向かう方向へ反っている、請求項8に記載の静電容量型ジャイロセンサ。
- 前記第1ベース部の前記対向部の周囲を取り囲むように前記第1ベース部に埋め込まれ、当該対向部を前記第1ベース部の他の部分から分離する第1分離絶縁層をさらに含む、請求項8または9に記載の静電容量型ジャイロセンサ。
- 前記第2電極部の前記先端部よりも基端部側に埋め込まれ、当該先端部を前記第2電極部の前記他の部分から分離する第2分離絶縁層をさらに含む、請求項8~10のいずれか一項に記載の静電容量型ジャイロセンサ。
- 前記半導体基板が、導電性シリコン基板である、請求項8~11のいずれか一項に記載の静電容量型ジャイロセンサ。
- 半導体基板のセンサ領域に静電容量型加速度センサを形成し、前記半導体基板の集積回路領域にCMIS(Complementary Metal Insulator Semiconductor)トランジスタを形成する、半導体装置の製造方法であって、
前記半導体基板の表面に対してN型不純物およびP型不純物を選択的に注入することにより、P型ソース領域およびP型ドレイン領域を有するN型ウェル領域と、N型ソース領域およびN型ドレイン領域を有するP型ウェル領域とを、当該半導体基板の前記集積回路領域の表層部に形成する工程と、
前記半導体基板の前記センサ領域の表層部を選択的にエッチングして前記半導体基板の厚さ方向の途中部まで掘り下げた凹部を形成することにより、当該凹部を隔てて噛み合う櫛歯状の固定電極および可動電極を同時に形成する工程と、
前記凹部の内面に保護膜を形成する工程と、
前記凹部の底面上から前記保護膜を選択的に除去する工程と、
前記保護膜の除去後、異方性エッチングにより前記凹部を掘り下げた後、等方性エッチングにより前記固定電極および可動電極の下方部を除去して空洞を形成する工程とを含む、半導体装置の製造方法。 - 前記凹部の形成に先立って、前記半導体基板を選択的にエッチングすることにより、前記半導体基板の前記センサ領域の表層部にトレンチを形成する工程と、
前記トレンチに絶縁材料を埋設することにより、前記トレンチ内に絶縁層を形成する工程とをさらに含み、
前記凹部を形成する工程は、前記固定電極および前記可動電極の一部が、前記絶縁層により前記固定電極および前記可動電極の他の部分から絶縁されるように、前記半導体基板をエッチングする工程を含む、請求項13に記載の半導体装置の製造方法。 - 前記トレンチを形成する工程および前記絶縁層を形成する工程は、前記N型ウェル領域および前記P型ウェル領域を形成する工程よりも前に行なわれる、請求項14に記載の半導体装置の製造方法。
- 前記半導体基板上に絶縁膜を積層する工程と、
前記絶縁膜上に金属材料を選択的に堆積させることにより、前記CMISトランジスタ用のトランジスタ配線と、前記静電容量型加速度センサ用のセンサ配線とを同一層に形成する工程とをさらに含む、請求項13~15のいずれか一項に記載の半導体装置の製造方法。 - 前記金属材料を選択的に堆積させる工程は、前記固定電極および前記可動電極を形成すべき領域に当該金属材料を堆積させる工程を含み、
前記凹部を形成する工程は、堆積された前記金属材料を含む層をマスクとするエッチングにより前記凹部を形成し、同時に前記固定電極および可動電極を形成する工程を含む、請求項16に記載の半導体装置の製造方法。
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