WO2011155737A2 - Appareil à extrusion d'agent de remplissage pour former un bâton de galette de riz arrondi - Google Patents

Appareil à extrusion d'agent de remplissage pour former un bâton de galette de riz arrondi Download PDF

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Publication number
WO2011155737A2
WO2011155737A2 PCT/KR2011/004114 KR2011004114W WO2011155737A2 WO 2011155737 A2 WO2011155737 A2 WO 2011155737A2 KR 2011004114 W KR2011004114 W KR 2011004114W WO 2011155737 A2 WO2011155737 A2 WO 2011155737A2
Authority
WO
WIPO (PCT)
Prior art keywords
filling
rice cake
filler
dough
nozzle
Prior art date
Application number
PCT/KR2011/004114
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English (en)
Korean (ko)
Other versions
WO2011155737A3 (fr
WO2011155737A9 (fr
Inventor
김인호
Original Assignee
Kim In Ho
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kim In Ho filed Critical Kim In Ho
Publication of WO2011155737A2 publication Critical patent/WO2011155737A2/fr
Publication of WO2011155737A9 publication Critical patent/WO2011155737A9/fr
Publication of WO2011155737A3 publication Critical patent/WO2011155737A3/fr

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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/20—Extruding
    • A23P30/25—Co-extrusion of different foodstuffs

Definitions

  • the present invention relates to a rice cake forming machine, and in particular, injects a fluid or semi-flowable filling into a dough of rice or wheat flour, such as rice cakes used for rice cakes or sliced rice cakes, and maintains a predetermined compartment and continuously extrudes the mold to form a bar shape having a predetermined length. I did it.
  • Application No. 10-2001-0066178 is characterized by repeating the injection and stop by the mechanical rotary cam operation so that the filling can be repeated injection and stop at a predetermined interval, the registration number 20-0376232 to operate the filling extrusion device
  • the steamed material is introduced into the case by screw rotational force through the hopper, and becomes kneading through the conveying hollow part, and gradually becomes pressurized and severe tissue change, and is put into the extrusion die installed at the distal end of the conveying hollow part, and the shape is finished. As the pressure is released, the extrudate diameter is thickened and the length is reduced.
  • the above-mentioned conventional technique defines the operation state of the filling extruder as dichotomous operation / stop to seal the filling indentation and interruption by the unclear means presented, and the backflow of the dough at the nozzle end and the filling viscous leakage clearly If it is not blocked, it is not possible to guarantee the sealed state of the cut rice cake.
  • pressure as a means for understanding the characteristics of the extruded barley rice cake, which is mentioned in order to form the barley rice cake press-filled the filling fluid inside the steamed extrudate, and to control the production parameters for each process part of the production machine.
  • a motor in which (capacitance, ultrasonic wave), flow rate, temperature sensor, etc.
  • the present invention is a screw having a helical blade on the outer circumferential surface and the case having a hopper for transporting the dough, and the transfer hollow portion interlocked with the hopper and the screw or twin-screw screw inserted into the transfer hollow,
  • the nozzle opening and closing device in the nozzle which is interlocked with the motor for transmitting rotational force to the screw and the side of the case, the filling pipe is conveyed so that the dough introduced into the conveying hollow portion through the hopper is transferred to one side of the case; Filled extrusion nozzle containing a;
  • a filling extruding apparatus in which a servo motor is operated at a pump delivered to the filling hopper, forcibly transferring the filling to the injection pipe, and the pressure, flow rate (speed), temperature sensor, etc.
  • the present invention is the rice cake molding machine, the nozzle opening and closing device is located inside the filling extrusion nozzle, the valve (ball) is opened when the filling material is pressurized and the ball at the end of the valve is closed immediately after the filling presses
  • the extrusion nozzle must be closed and the backflow of the cake dough extrudate and the viscous outflow of the fill fluid must be completely blocked.
  • the hot water pipe and the opening / closing valve are required, and the nozzle opening / closing casing and the ball cover that are delivered from the filling device are needed to address the nozzle opening and closing device and the end of the filling transport pipe to facilitate the cleaning of the filling after the molding work.
  • Appropriate temperature generators are to be provided up to a certain point of
  • the sputum cake forming extrusion apparatus is disposed on the other side of the case, and should match the extrusion direction of the extrusion molding nozzle, and the filler extrusion nozzle tip is assembled into a state in which the tip of the filling extrusion nozzle is floating in the space. At this time.
  • the pressure, distance detection (capacitance, ultrasonic) sensor, etc. should be installed in the sputum cake-forming extrusion apparatus on the right angled virtual circumferential surface of the filling extrusion nozzle.
  • the sensor output detects the pressure, distance detection (velocity) flow rate, temperature sensor, etc. of the extruded dough and the extruded filling material at the same time and is transmitted to the PLC without loss as data detected at the same time and compared with the data set in the controller. After the added and subtracted data is fed back with the command of PLC, various operating devices are operated to make the filling press-type sputum cake molding under optimum conditions.
  • This rice cake mould-extruder is designed with rice cake forming and compaction at the inlet and exits to the discharge port, and the rice cake is cut.
  • the length of the product should be designed to be longer than the length of the product, and the cutting position shall be based on the middle of the filling indentation end and the starting point of filling indentation. After cutting, add cutting clearance length by size such as sputum rice cake length and filling diameter, and input to controller and touch screen to make mold rice cake.
  • the base is firmly attached to the rice cake machine and the wheel is easy to move, and the pressure, distance detection, flow rate, and temperature sensor are installed on each part of the filling-in press-type sputum cake forming machine.
  • the data fed back through the transfer process leads to better results of various actuators.
  • the present invention operates in accordance with the numerical input information of the product data, process conditions, environmental data, etc. in order to enable PLC operation control, communication control, so that all information of the interlock device reaches the set input information in real time, Various actuators are continuously fed back operation within the margin of error.
  • the present invention should be provided with a controller and monitoring system equipped to enable automatic control and communication control.
  • the present invention as described above is an effect that can be molded into a bar shape of a certain length by injecting a fluid or semi-flowable filling in the dough of rice or wheat flour, such as rice cake used for sputum cake or sliced rice cake and maintaining a predetermined compartment and continuous extrusion. There is.
  • FIG. 1 is a view showing a horizontal rice cake molding machine according to the present invention
  • Figure 2 is a view showing a vertical rice cake molding machine according to the present invention
  • Figure 3 is a view showing a reverse tandem double-type rice cake molding machine according to the present invention
  • FIG. 4 is a view showing a forward parallel array double-body type rice cake molding machine according to the present invention.
  • FIG. 5 is a cross-sectional view taken along the line A-A of FIG.
  • FIG. 6 is a cross-sectional view taken along the line A-A of FIG.
  • FIG. 7 is a cross-sectional view taken along the line B-B of FIG.
  • FIG. 8 is a cross-sectional view taken along line B-B of FIG.
  • FIG. 10 is a schematic view of the present invention the packing material extrusion device and the nozzle opening and closing device
  • 11 is a schematic diagram of the present invention for filling the extrusion apparatus and the nozzle opening and closing device
  • FIG. 12 is a view showing an embodiment of a rice cake molded by the present invention
  • FIG. 13 is a view showing an embodiment of a sliced rice cake molded by the present invention
  • FIG. 1 is a perspective view of a filling press-type horizontal cast iron rice cake molding machine, the molding machine 10 according to the present invention has a case 130 having a transport hollow portion 130-1 interlocked with the dough hopper 120 is stored dough And a screw 140 having a spiral blade on the outer circumferential surface and inserted into the hollow portion 130-1 for transport, a servo motor 150 for transmitting rotational force to the screw, and a sensor unit 170.
  • Molding extruder 160 and cutting apparatus 300 attached to the dough dough extruder 100 and the fluid filling hopper 220 and pump 241, servo motor 250 and valve unit 240 sensor unit 270 Filled extruding nozzle device 280, the nozzle opening and closing device 290 and the temperature generating device 260 is attached to the filled extruding nozzle extruded nozzle 230 and the interlocking device 500 is speeched
  • the device (100, 200, 300) and the automatic control 600 is built in the base 400 is attached to the control monitor 700
  • Gangrene is a rice cake shaped indentation machine.
  • FIG. 2 is a perspective view of a packing press-fitted vertical type rice cake molding machine, in which the packing material extrusion device 200 and the cutting device 300 of FIG. 1 are deformed in a vertical axis position to the molding machine body.
  • FIG. 3 is a perspective view of a filling press-type vertical rice cake molding machine, which is a double body structure in which another molding machine body is symmetrically positioned
  • FIG. 4 is a double body structure in which another molding machine body is symmetrically arranged in parallel.
  • FIG. 5 is a cross-sectional view taken along line AA of FIG. 1 to reduce the rice cake dough flow resistance by a simple fastening structure in which the packing material extruder 200 is inserted at one side of the rice cake extrusion device 100 in an orthogonal 90 degree direction.
  • FIG. 6 is a cross-sectional view of the cross-sectional view taken along the line A-A of FIG.
  • FIG. 7 is a cross-sectional view taken along line B-B of FIG. 1.
  • the dough dough extruder 100 and the packing material extruder 200 meet each other in a perpendicular 90 degree direction, and the pressure and distance detection (speed) of the sensor unit 170 installed in the dough dough extruder 100 is controlled in real time.
  • Filled extrusion nozzle 230 of the filling material extrusion device 200 to be indented in the filling dough in the constant pressure, constant speed of the dough dough is provided to the monitor 700 and automatically controlled by the continuous process correction of the servomotor 150
  • the sensor unit 170 should be installed in the sputum mochi molding extrusion apparatus 160 on the tip right angled virtual circumferential surface, and a cutting device 300 means should be installed at the end of the extrusion apparatus 160.
  • FIG. 8 is a cross-sectional view of the cross-sectional view taken along the line B-B of FIG.
  • FIG. 9 is a schematic diagram of a packing material extrusion device, in which a total hopper 220, a pump 241, a servo motor 150, a valve unit 240, a sensor unit 270, and a temperature are generated in a fluid such as honey, crude syrup, and soda. Speech is made to the device 260 and the packing material extrusion line 230.
  • the nozzle opening and closing device sectional view is an important part of the filling extrusion device 200 is located inside the filling extrusion nozzle device (280; 280C, 280F, 280B) to constitute a nozzle opening and closing device (290) Ball spring (290d) Repulsive force and ball bunch (290b)
  • the hydraulic drive system alternately drives the opening and closing of the filling extrusion nozzle 230, an important accessory that completely blocks the backflow of the rice cake dough and the viscous discharge of the filling fluid. to be.
  • FIG. 11 is a view illustrating a sliced rice cake with the same functional structure as FIG. 10.
  • FIG. 12 is a cross-sectional view showing various embodiments of molded rice cake, a is a single dough extruded barley rice cake with no filling, the conventional rice cake for rice cake soup, b is a continuously press-filled filling barley rice cake, c is a discontinuously indented filler barley rice cake. .
  • the filling indentation method was an unstable method such as filling indentation and cutting rice cake by detecting the start / stop signal of a mechanical rotating cam or a rotating drive as an electric signal.
  • the filling press-type sputum mochi molding machine is a PLC (operation control) with various types of sensor detection data in the rice cake extrusion apparatus 100 is constantly processed to reach the set value set in the control monitor 700, and as a result Environmental conditions of dough extrusion Filled material is pressed in the same pressure and speed at the same pressure level to stabilize the conditions such as pressure and speed.
  • the filling material extrusion apparatus 200 and the cutting device 300 is operated to produce the prescribed filling indentation type rice cake.
  • the density of the rice cake dough is formed by uniform rice cake, the indented filling diameter and length are constant, the perfect sealing force is maintained without filling leakage, and it is produced according to the product dimension set in the control monitor 700, so that the high quality and stable filling indentation is performed. A type of rice cake is produced.
  • FIG. 13 is a sliced rice cake having the same functional structure as FIG. 12.
  • FIG. 14 is a block diagram showing the relationship between the various devices (100, 200, 280, 290, 300), the interlocking device 500, and the control monitor 700 according to the present invention, to form a high-quality stable filling indentation type rice cakes
  • the various devices 100, 200, 280, 290, 300
  • the interlocking device 500, and the control monitor 700 it is very important to establish the environmental conditions and concept of the production process.
  • the dough dough and fillings are mutually dissimilar materials, but they must be synthesized into a single rice cake.
  • Dough dough (filled in a similar process), which is introduced into the dough hopper 120 and extruded through the sputum cake molding extrusion device 160, is not easy to meet stable synthetic conditions by various accessories. Therefore, in the present invention, the electrical output value is increased when the pressure sensor 171.271, the distance detection sensors 172a and b, the flow rate (velocity) sensor 272, and the temperature sensor 273 are installed and operated in place.
  • the PLC constantly provides a process correction program to the servo motor 150.250, the temperature generator 260, and the like.
  • the set pressure of the control monitor 700 through the rotation speed ramp and temperature ramp. speed. The temperature is reached and a stable production process is achieved.
  • the filler opening and closing device 290 of the filling extrusion extruder 280 to clarify the filling indentation interruption to block the viscous leakage of the filling and the backflow of the rice cake extrudate and the like to produce a stable filling indentation type rice cake.

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Food Science & Technology (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Cereal-Derived Products (AREA)
  • Formation And Processing Of Food Products (AREA)

Abstract

La présente invention concerne un appareil à extrusion d'agent de remplissage pour former un bâton de galette de riz arrondi. Ledit appareil comprend : une buse d'extrusion d'agent de remplissage ; une extrudeuse d'agent de remplissage ; un dispositif de coupe ; un dispositif de commande ; et un moniteur. La buse d'extrusion d'agent de remplissage comprend : une trémie dans laquelle de la pâte est stockée ; une vis ou une vis à double axe insérée dans la partie creuse de transport ; un servomoteur pour générer une force de rotation au niveau d'un prolongement de la vis ou de la vis à double axe ; et un dispositif d'ouverture/de fermeture de buse à l'intérieur de la buse, qui est disposé sur le côté du carter et qui s'étend à partir d'un tube de transport d'agent de remplissage. L'extrudeuse d'agent de remplissage transporte avec force l'agent de remplissage à travers le dispositif de transport d'agent de remplissage en entraînant la pompe de transport de la trémie d'agent de remplissage par l'intermédiaire de l'actionnement du servomoteur, et comprend un capteur de pression, un capteur de débit (vitesse), un capteur de température, etc. installés en série. Le dispositif de coupe comprend un capteur de pression, un capteur de distance (capacitance, ultrasonique), etc. qui sont en outre installés au niveau de son point de départ/de son ouverture d'alimentation où l'agent de remplissage et la pâte de galette de riz sont mélangés. Le dispositif de coupe permet de couper la galette de riz arrondie qui est extrudée à partir de l'appareil de formage de galette de riz arrondie et allongée jusqu'à l'ouverture de décharge. Le dispositif de commande communique par l'intermédiaire de commandes de fonctionnement PLC pour commander tous les procédés de formage y compris ceux décrits ci-dessus, et garantit que tous les procédés de production en temps réel sont correctement commandés.
PCT/KR2011/004114 2010-06-07 2011-06-07 Appareil à extrusion d'agent de remplissage pour former un bâton de galette de riz arrondi WO2011155737A2 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR10-2010-0053274 2010-06-07
KR1020100053274A KR101212933B1 (ko) 2010-06-07 2010-06-07 충진물 압입형 가래떡 성형기

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WO2011155737A2 true WO2011155737A2 (fr) 2011-12-15
WO2011155737A9 WO2011155737A9 (fr) 2012-01-19
WO2011155737A3 WO2011155737A3 (fr) 2012-05-03

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107927554A (zh) * 2017-12-20 2018-04-20 浙江金苞谷食品有限公司 一种发糕自动生产装置及其生产方法
CN112335702A (zh) * 2020-09-25 2021-02-09 武汉轻工大学 一种面点生产用双高扭矩螺杆挤压设备

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101302949B1 (ko) 2012-05-01 2013-09-06 이무기 소스 충진 떡볶이 떡 제조장치
CN105054266B (zh) * 2015-09-22 2017-11-07 李克非 一种食品加工装置及其控制方法
CN106213562A (zh) * 2016-07-19 2016-12-14 芜湖市佳谷豆工贸有限公司 年糕挤出切断收料装置
CN108041451A (zh) * 2017-11-30 2018-05-18 徐州泰华电子科技有限公司 一种冰皮月饼生产自动化控制系统及方法
KR20200100277A (ko) 2019-02-18 2020-08-26 최소라 팥앙금 모시절편 및 그 제조방법

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200165143Y1 (ko) * 1999-07-08 2000-02-15 최훈지 다단다층식자동떡시루찜장치
KR200376232Y1 (ko) * 2004-11-19 2005-03-11 김봉근 떡 성형기
JP2008199935A (ja) * 2007-02-19 2008-09-04 Expert Wave Kk パン製造装置
JP2009502154A (ja) * 2005-07-29 2009-01-29 ロベルト・ブリスチアーニ パン生地ミキサー用電子管理装置とその操作方法

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200165143Y1 (ko) * 1999-07-08 2000-02-15 최훈지 다단다층식자동떡시루찜장치
KR200376232Y1 (ko) * 2004-11-19 2005-03-11 김봉근 떡 성형기
JP2009502154A (ja) * 2005-07-29 2009-01-29 ロベルト・ブリスチアーニ パン生地ミキサー用電子管理装置とその操作方法
JP2008199935A (ja) * 2007-02-19 2008-09-04 Expert Wave Kk パン製造装置

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107927554A (zh) * 2017-12-20 2018-04-20 浙江金苞谷食品有限公司 一种发糕自动生产装置及其生产方法
CN107927554B (zh) * 2017-12-20 2023-06-30 浙江森蓝食品有限公司 一种发糕自动生产装置及其生产方法
CN112335702A (zh) * 2020-09-25 2021-02-09 武汉轻工大学 一种面点生产用双高扭矩螺杆挤压设备

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Publication number Publication date
WO2011155737A3 (fr) 2012-05-03
WO2011155737A9 (fr) 2012-01-19
KR20110133723A (ko) 2011-12-14
KR101212933B1 (ko) 2012-12-14

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