WO2011155737A2

WO2011155737A2 - Filler-extruding-type apparatus for forming rounded rice cake sticks

Info

Publication number: WO2011155737A2
Application number: PCT/KR2011/004114
Authority: WO
Inventors: 김인호
Original assignee: Kim In Ho
Priority date: 2010-06-07
Filing date: 2011-06-07
Publication date: 2011-12-15
Also published as: KR101212933B1; WO2011155737A3; KR20110133723A; WO2011155737A9

Abstract

The present invention relates to a filler-extruding-type apparatus for forming rounded rice cake sticks comprising: a filler extrusion nozzle; a filler extruder; a cutter; a controller; and a monitor. The filler extrusion nozzle comprises: a hopper in which dough is stored; a screw or double-axis screw inserted in the conveying hollow portion; a server motor for generating rotational force at an extension of the screw or double-axis screw; and a nozzle opener/closer within the nozzle disposed at the side of the case and extending from a filler conveying tube. The filler extruder forcibly conveys the filler through the filler conveyer by driving the conveying pump of the filler hopper through actuation of the servo motor, and comprises a pressure sensor, a flow (speed) sensor, a temperature sensor, etc. installed in series. The cutter comprises a pressure sensor, distance sensor (capacitance, ultrasonic), etc. which are further installed at the starting point/feeding opening thereof at which the filler and rice cake dough are mixed. The cutter cuts the rounded rice cake which is extruded from the rounded rice cake forming apparatus and elongated up to the discharge opening. The controller communicates via PLC operation controls to control all forming processes including those above, and ensures that real-time production processes are correctly controlled.

Description

Filling Press-fitted Rice Cake Molding Machine

TECHNICAL FIELD The present invention relates to a rice cake forming machine, and in particular, injects a fluid or semi-flowable filling into a dough of rice or wheat flour, such as rice cakes used for rice cakes or sliced rice cakes, and maintains a predetermined compartment and continuously extrudes the mold to form a bar shape having a predetermined length. I did it.

As is well known, the rice cake forming apparatus is widely known, and many patent practical technologies are registered and disclosed.

Extruded from a single material or molded from solid filler rice cakes. It is coagulated after cutting and finely chopped for rice cake soup and used for food. Inquire. Many efforts are being made by press-fitting fluids such as liquids into fillings.

Application No. 10-2001-0066178 is characterized by repeating the injection and stop by the mechanical rotary cam operation so that the filling can be repeated injection and stop at a predetermined interval, the registration number 20-0376232 to operate the filling extrusion device The technology of extruding the filling by repeating the stop and stop, and detecting the power start / stop signal by the sensor unit mounted at a certain part of the power drive unit as an electrical signal to operate the cutting device after a certain time to cut without filling leakage There is also.

Generally, the steamed material is introduced into the case by screw rotational force through the hopper, and becomes kneading through the conveying hollow part, and gradually becomes pressurized and severe tissue change, and is put into the extrusion die installed at the distal end of the conveying hollow part, and the shape is finished. As the pressure is released, the extrudate diameter is thickened and the length is reduced.

In other words, varying conditions (dough pressure and feed rate, etc.) extrusion conditions and conditions are achieved in a short time to produce phlegm cakes.

The above-mentioned conventional technique defines the operation state of the filling extruder as dichotomous operation / stop to seal the filling indentation and interruption by the unclear means presented, and the backflow of the dough at the nozzle end and the filling viscous leakage clearly If it is not blocked, it is not possible to guarantee the sealed state of the cut rice cake.

In other words, there is a lot of difficulty in stable production work such as specification and quality without the means of the optimum feed back and the filling nozzle opening and closing device which accommodate the above-mentioned extrusion conditions and conditions.

In the present invention, pressure, distance detection as a means for understanding the characteristics of the extruded barley rice cake, which is mentioned in order to form the barley rice cake press-filled the filling fluid inside the steamed extrudate, and to control the production parameters for each process part of the production machine. A motor in which (capacitance, ultrasonic wave), flow rate, temperature sensor, etc. are installed and the process data detected in real time is recognized by the PLC operation control unit and affects the production influence factor within the contrast value of the preset controller (panel) setting value, It is to provide a filling press-type sputum cake forming machine equipped with a controller, a monitor, and a recorder with a built-in PLC that calculates real-time process correction at all times so that a stable production process is achieved by automatically real-time process correction for pumps and heaters.

In order to achieve the above object, the present invention is a screw having a helical blade on the outer circumferential surface and the case having a hopper for transporting the dough, and the transfer hollow portion interlocked with the hopper and the screw or twin-screw screw inserted into the transfer hollow, The nozzle opening and closing device in the nozzle which is interlocked with the motor for transmitting rotational force to the screw and the side of the case, the filling pipe is conveyed so that the dough introduced into the conveying hollow portion through the hopper is transferred to one side of the case; Filled extrusion nozzle containing a; A filling extruding apparatus in which a servo motor is operated at a pump delivered to the filling hopper, forcibly transferring the filling to the injection pipe, and the pressure, flow rate (speed), temperature sensor, etc. are released; Pressure at the starting point / inlet for synthesizing the filling and the rice cake dough; Distance detection (capacitance; ultrasonic), a sensor is installed, including a cutting device for cutting the sputum-mochi extruded from the sputum cake-forming extrusion apparatus is formed long to the outlet It is a filling press-type sputum cake forming machine equipped with a controller and monitor for real time feed back for real-time process correction to control molding process and PLC operation control.

In order to achieve the above object, the present invention is the rice cake molding machine, the nozzle opening and closing device is located inside the filling extrusion nozzle, the valve (ball) is opened when the filling material is pressurized and the ball at the end of the valve is closed immediately after the filling presses The extrusion nozzle must be closed and the backflow of the cake dough extrudate and the viscous outflow of the fill fluid must be completely blocked.

In addition, the hot water pipe and the opening / closing valve are required, and the nozzle opening / closing casing and the ball cover that are delivered from the filling device are needed to address the nozzle opening and closing device and the end of the filling transport pipe to facilitate the cleaning of the filling after the molding work. Appropriate temperature generators (heaters) are to be provided up to a certain point of

The sputum cake forming extrusion apparatus is disposed on the other side of the case, and should match the extrusion direction of the extrusion molding nozzle, and the filler extrusion nozzle tip is assembled into a state in which the tip of the filling extrusion nozzle is floating in the space. At this time. The pressure, distance detection (capacitance, ultrasonic) sensor, etc., should be installed in the sputum cake-forming extrusion apparatus on the right angled virtual circumferential surface of the filling extrusion nozzle.

That is, the sensor output detects the pressure, distance detection (velocity) flow rate, temperature sensor, etc. of the extruded dough and the extruded filling material at the same time and is transmitted to the PLC without loss as data detected at the same time and compared with the data set in the controller. After the added and subtracted data is fed back with the command of PLC, various operating devices are operated to make the filling press-type sputum cake molding under optimum conditions.

This rice cake mould-extruder is designed with rice cake forming and compaction at the inlet and exits to the discharge port, and the rice cake is cut. The length of the product should be designed to be longer than the length of the product, and the cutting position shall be based on the middle of the filling indentation end and the starting point of filling indentation. After cutting, add cutting clearance length by size such as sputum rice cake length and filling diameter, and input to controller and touch screen to make mold rice cake.

In addition, the base is firmly attached to the rice cake machine and the wheel is easy to move, and the pressure, distance detection, flow rate, and temperature sensor are installed on each part of the filling-in press-type sputum cake forming machine. The data fed back through the transfer process leads to better results of various actuators.

In addition, the present invention operates in accordance with the numerical input information of the product data, process conditions, environmental data, etc. in order to enable PLC operation control, communication control, so that all information of the interlock device reaches the set input information in real time, Various actuators are continuously fed back operation within the margin of error. The present invention should be provided with a controller and monitoring system equipped to enable automatic control and communication control.

The present invention as described above is an effect that can be molded into a bar shape of a certain length by injecting a fluid or semi-flowable filling in the dough of rice or wheat flour, such as rice cake used for sputum cake or sliced rice cake and maintaining a predetermined compartment and continuous extrusion. There is.

1 is a view showing a horizontal rice cake molding machine according to the present invention

Figure 2 is a view showing a vertical rice cake molding machine according to the present invention

Figure 3 is a view showing a reverse tandem double-type rice cake molding machine according to the present invention

4 is a view showing a forward parallel array double-body type rice cake molding machine according to the present invention;

5 is a cross-sectional view taken along the line A-A of FIG.

FIG. 6 is a cross-sectional view taken along the line A-A of FIG.

7 is a cross-sectional view taken along the line B-B of FIG.

FIG. 8 is a cross-sectional view taken along line B-B of FIG.

9 is a schematic view of the packing material extrusion apparatus of the present invention

10 is a schematic view of the present invention the packing material extrusion device and the nozzle opening and closing device

11 is a schematic diagram of the present invention for filling the extrusion apparatus and the nozzle opening and closing device

12 is a view showing an embodiment of a rice cake molded by the present invention

13 is a view showing an embodiment of a sliced rice cake molded by the present invention

14 is a block diagram of the present invention.

Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

1 is a perspective view of a filling press-type horizontal cast iron rice cake molding machine, the molding machine 10 according to the present invention has a case 130 having a transport hollow portion 130-1 interlocked with the dough hopper 120 is stored dough And a screw 140 having a spiral blade on the outer circumferential surface and inserted into the hollow portion 130-1 for transport, a servo motor 150 for transmitting rotational force to the screw, and a sensor unit 170. Molding extruder 160 and cutting apparatus 300 attached to the dough dough extruder 100 and the fluid filling hopper 220 and pump 241, servo motor 250 and valve unit 240 sensor unit 270 Filled extruding nozzle device 280, the nozzle opening and closing device 290 and the temperature generating device 260 is attached to the filled extruding nozzle extruded nozzle 230 and the interlocking device 500 is speeched The device (100, 200, 300) and the automatic control 600 is built in the base 400 is attached to the control monitor 700 Gangrene is a rice cake shaped indentation machine.

FIG. 2 is a perspective view of a packing press-fitted vertical type rice cake molding machine, in which the packing material extrusion device 200 and the cutting device 300 of FIG. 1 are deformed in a vertical axis position to the molding machine body.

3 is a perspective view of a filling press-type vertical rice cake molding machine, which is a double body structure in which another molding machine body is symmetrically positioned, and FIG. 4 is a double body structure in which another molding machine body is symmetrically arranged in parallel.

FIG. 5 is a cross-sectional view taken along line AA of FIG. 1 to reduce the rice cake dough flow resistance by a simple fastening structure in which the packing material extruder 200 is inserted at one side of the rice cake extrusion device 100 in an orthogonal 90 degree direction. At the same time, a structure for facilitating installation of the filler extrusion nozzle 230, the valve unit 240, the sensor unit 270, the filler input / output nozzle device 280, and the nozzle cover device 290 associated with the filler extrusion device 200 at the same time. to be.

6 is a cross-sectional view of the cross-sectional view taken along the line A-A of FIG.

FIG. 7 is a cross-sectional view taken along line B-B of FIG. 1. FIG.

The dough dough extruder 100 and the packing material extruder 200 meet each other in a perpendicular 90 degree direction, and the pressure and distance detection (speed) of the sensor unit 170 installed in the dough dough extruder 100 is controlled in real time. Filled extrusion nozzle 230 of the filling material extrusion device 200 to be indented in the filling dough in the constant pressure, constant speed of the dough dough is provided to the monitor 700 and automatically controlled by the continuous process correction of the servomotor 150 The sensor unit 170 should be installed in the sputum mochi molding extrusion apparatus 160 on the tip right angled virtual circumferential surface, and a cutting device 300 means should be installed at the end of the extrusion apparatus 160.

8 is a cross-sectional view of the cross-sectional view taken along the line B-B of FIG.

9 is a schematic diagram of a packing material extrusion device, in which a total hopper 220, a pump 241, a servo motor 150, a valve unit 240, a sensor unit 270, and a temperature are generated in a fluid such as honey, crude syrup, and soda. Speech is made to the device 260 and the packing material extrusion line 230.

10 is a filling extrusion nozzle device, the nozzle opening and closing device sectional view is an important part of the filling extrusion device 200 is located inside the filling extrusion nozzle device (280; 280C, 280F, 280B) to constitute a nozzle opening and closing device (290) Ball spring (290d) Repulsive force and ball bunch (290b) The hydraulic drive system alternately drives the opening and closing of the filling extrusion nozzle 230, an important accessory that completely blocks the backflow of the rice cake dough and the viscous discharge of the filling fluid. to be.

FIG. 11 is a view illustrating a sliced rice cake with the same functional structure as FIG. 10.

12 is a cross-sectional view showing various embodiments of molded rice cake, a is a single dough extruded barley rice cake with no filling, the conventional rice cake for rice cake soup, b is a continuously press-filled filling barley rice cake, c is a discontinuously indented filler barley rice cake. .

In the existing patents (b) and c (c), the filling indentation method was an unstable method such as filling indentation and cutting rice cake by detecting the start / stop signal of a mechanical rotating cam or a rotating drive as an electric signal. In the present invention, the filling press-type sputum mochi molding machine is a PLC (operation control) with various types of sensor detection data in the rice cake extrusion apparatus 100 is constantly processed to reach the set value set in the control monitor 700, and as a result Environmental conditions of dough extrusion Filled material is pressed in the same pressure and speed at the same pressure level to stabilize the conditions such as pressure and speed. PLC and the passing time and the number of times the number of fillings detected by the distance detection sensors (172a, 172b) to operate under the optimum conditions that the extrusion device 200, the filling extrusion nozzle device 280 and the nozzle opening and closing device 290 is interconnected By operation control, the filling material extrusion apparatus 200 and the cutting device 300 is operated to produce the prescribed filling indentation type rice cake.

That is, the density of the rice cake dough is formed by uniform rice cake, the indented filling diameter and length are constant, the perfect sealing force is maintained without filling leakage, and it is produced according to the product dimension set in the control monitor 700, so that the high quality and stable filling indentation is performed. A type of rice cake is produced.

FIG. 13 is a sliced rice cake having the same functional structure as FIG. 12.

14 is a block diagram showing the relationship between the various devices (100, 200, 280, 290, 300), the interlocking device 500, and the control monitor 700 according to the present invention, to form a high-quality stable filling indentation type rice cakes For this reason, it is very important to establish the environmental conditions and concept of the production process. In particular, the dough dough and fillings are mutually dissimilar materials, but they must be synthesized into a single rice cake.

first. The synthesis conditions (pressure and speed) of the rice cake and the filling must be the same;

Dough dough (filled in a similar process), which is introduced into the dough hopper 120 and extruded through the sputum cake molding extrusion device 160, is not easy to meet stable synthetic conditions by various accessories. Therefore, in the present invention, the electrical output value is increased when the pressure sensor 171.271, the distance detection sensors 172a and b, the flow rate (velocity) sensor 272, and the temperature sensor 273 are installed and operated in place. In order to be recognized by the PLC interlock device 500 and to reach the combined condition value set in the control monitor 700, the PLC constantly provides a process correction program to the servo motor 150.250, the temperature generator 260, and the like. The set pressure of the control monitor 700 through the rotation speed ramp and temperature ramp. speed. The temperature is reached and a stable production process is achieved.

Second, the synthesis rate of rice cake dough and filling should be the same.

Filling indentation in the rice cake Dough form When the distance detection sensor 172a is installed in the vicinity of the inlet 161 of the sputum moulding extrusion device 160 and the distance detection sensor 172b near the outlet 162 as shown in FIGS. ) To produce the filling press-type sputumok by filling the filling concept with the concept of speed by replacing the passing distance from the beginning of the passage of the 172a point to the arrival point of the 172b with the speed concept. Product standardization is achieved.

third. In addition, the filler opening and closing device 290 of the filling extrusion extruder 280 to clarify the filling indentation interruption to block the viscous leakage of the filling and the backflow of the rice cake extrudate and the like to produce a stable filling indentation type rice cake.

Rice cake, filling indentation, hopper, motor, nozzle, extrusion, distance detection sensor, outlet

Claims

The hopper 120 for storing the dough, the screw or twin screw 140 inserted into the conveying hollow portion, the servo motor 150 for generating a rotational force on the extension line thereof, and the case 130 is disposed on the side of the filling Filled extrusion nozzle 230 with a nozzle opening and closing device 290 in the nozzle linked with the conveying pipe and the transfer pump of the filling hopper by a servo motor to force the filling to the filling conveying pipe and pressure sensor, flow sensor, Filled extrusion device 200 that the temperature sensor is speech, and sputum cake molding extrusion device 160 is formed long to the discharge port 162 by placing a pressure sensor, a distance detection sensor at the starting point / inlet to synthesize the filling and the rice cake dough The cutting device 300 for cutting the phlegm cake is extruded from, and the filling control unit is installed in the control monitor 700 so that all the processes communicate with the PLC calculation control and the real-time production process correction control Press-fitted rice cake forming machine.
The method of claim 1, wherein the nozzle opening and closing device (290) is located in the inner end of the filling extrusion nozzle configured to block the backflow of the dough dough extrudate and the viscous outflow of the filling fluid sieve filling indented type rice cake molding machine.
The method of claim 1, wherein the packing material extrusion apparatus 200 and the cutting device 300 is a structure in which the deformation shape in the vertical position to the molding machine body, characterized in that the filling press-type cast rice cake molding machine.
According to claim 3, wherein the filling tip of the packing material compression apparatus 200, characterized in that the ball ball tip is formed integrally with the filling press-type phlegm cake molding machine.
According to claim 3, wherein the packing material extrusion apparatus 200 is a structure in which another molding machine main body is provided at the same angle at a symmetrical position with a central axis (surface), the packing material press-type type rice cake molding machine.