KR101212933B1 - A rice cake bar extruding machine - Google Patents

Abstract

The present invention provides a nozzle opening and closing apparatus in a hopper for storing dough and a screw or twin screw inserted into the conveying hollow part and a servo motor generating rotational force on an extension line thereof, and a nozzle disposed at a side of the case and interlocked with a packing material conveying pipe. Filled extrusion nozzle containing a filling: Filling extrusion device comprising a pressure sensor, flow rate (speed) sensor, temperature sensor, etc., by forcibly transferring the filling to the filling feed pipe by operating the feed pump of the filling hopper with a servo motor and the Including a cutting device for cutting the phlegm-mochi extruded from the sputum cake-forming extrusion machine, which is formed with a pressure sensor and a distance detection sensor (capacitance, ultrasonic wave) at the starting point / inlet for synthesizing the filling and the rice cake, and is formed to the outlet. Controller to control molding process with PLC operation control and to control production process in real time A monitor the filling press-fit type molding machine annex garaetteok

Description

Filling press-fitted rice cake forming machine {A rice cake bar extruding machine}

TECHNICAL FIELD The present invention relates to a rice cake forming machine, and in particular, injects a fluid or semi-flowable filling into a dough of rice or wheat flour, such as rice cakes used for rice cakes or sliced rice cakes, and maintains a predetermined compartment and continuously extrudes the mold to form a bar shape having a predetermined length. I did it.

As is well known, the rice cake forming apparatus is widely known, and many patent practical technologies are registered and disclosed.

Extruded from a single material or molded from solid filler rice cakes. It is coagulated after cutting and finely chopped for rice cake soup and used for food. Inquire. Many efforts are being made by press-fitting fluids such as liquids into fillings.

Application No. 10-2001-0066178 is characterized by repeating the injection and stop by the mechanical rotary cam operation so that the filling can be repeated injection and stop at a predetermined interval, the registration number 20-0376232 to operate the filling extrusion device The technology of extruding the filling by repeating the stop and stop, and detecting the power start / stop signal by the sensor unit mounted at a certain part of the power drive unit as an electrical signal to operate the cutting device after a certain time to cut without filling leakage There is also.

In general, the steamed material is introduced into the case through the hopper through the screw rotational force, becomes kneading through the conveying hollow part, gradually pressurizes and undergoes extreme structural changes, and then enters the extrusion die installed at the distal end of the conveying hollow part, When the pressing force is released, the extrudate diameter is thickened and the length is reduced.

In other words, varying conditions (dough pressure and feed rate, etc.) extrusion conditions and conditions are achieved in a short time to produce phlegm cakes.

The above-mentioned conventional technique defines the operation state of the filling extruder as dichotomous operation / stop to seal the filling indentation and interruption by the unclear means presented, and the backflow of the dough at the nozzle end and the filling viscous leakage clearly If it is not blocked, it is not possible to guarantee the sealed state of the cut rice cake.

In other words, there is a lot of difficulty in stable production work such as specification and quality without the means of the optimum feed back and the filling nozzle opening and closing device which accommodate the above-mentioned extrusion conditions and conditions.

In the present invention, pressure, distance detection as a means for understanding the characteristics of the extruded barley rice cake, which is mentioned in order to form the barley rice cake press-filled filling fluid inside the steamed extrudate, and to control the production parameters of each part of the production machine. A motor that installs (capacitance, ultrasonic wave), flow rate, temperature sensor and the like, and process data detected in real time is recognized by the PLC operation control unit and affects the production influence factor within the contrast value of the preset controller (panel) setting value, It is to provide a filling press-type sputum cake forming machine equipped with a controller, a monitor, and a recorder with a built-in PLC that calculates real-time process correction at all times so that a stable production process is achieved by automatically real-time process correction for pumps and heaters.

In order to achieve the above object, the present invention is a screw having a helical blade on the outer circumferential surface and the case having a hopper for transporting the dough, and the transfer hollow portion interlocked with the hopper and the screw or twin-screw screw inserted into the transfer hollow, The nozzle opening and closing device in the nozzle which is interlocked with the motor for transmitting rotational force to the screw and the side of the case, the filling pipe is conveyed so that the dough introduced into the conveying hollow portion through the hopper is transferred to one side of the case; Filled extrusion nozzle containing a; A filling extruding apparatus in which a servo motor is operated on a pump delivered to the filling hopper, forcibly transferring the filling to the injection pipe, and the pressure, flow rate (velocity), temperature sensor, etc. being delivered; Pressure at the starting point / inlet for the synthesis of the filling and the rice cake dough; Distance detection (capacitance; ultrasonic), a sensor is installed, including a cutting device for cutting the sputum cake extruded from the sputum cake molding extrusion apparatus is formed long to the outlet It is a filling press-type sputum cake forming machine equipped with a controller and monitor for real time feed back for real-time process correction to control molding process and PLC operation control.

In order to achieve the above object, the present invention is the rice cake molding machine, the nozzle opening and closing device is located inside the filling extrusion nozzle, the valve (ball) is opened when the filling material indentation and the ball at the end of the valve is closed immediately after the filling indentation end The extrusion nozzle must be closed and the backflow of the cake dough extrudate and the viscous outflow of the fill fluid must be completely blocked.

In addition, the hot water pipe and the opening / closing valve are required, and the nozzle opening / closing casing and the ball cover that are delivered from the filling device are needed to address the nozzle opening and closing device and the end of the filling transport pipe to facilitate the cleaning of the filling after the molding work. Appropriate temperature generators (heaters) are to be provided up to a certain point of

The sputum cake forming extrusion apparatus is disposed on the other side of the case, and should be aligned with the filling extrusion nozzle extrusion direction, and the filling extrusion nozzle tip is assembled into a state in which the tip of the filling extrusion nozzle is floating in the space. At this time. The pressure, distance detection (capacitance, ultrasonic) sensor, etc., should be installed in the sputum cake-forming extrusion apparatus on the right angled virtual circumferential surface of the filling extrusion nozzle.

That is, the sensor output detects the pressure, distance detection (velocity) flow rate, temperature sensor, etc. of the extruded dough and the extruded filling material at the same time and is transmitted to the PLC without loss as data detected at the same time and compared with the data set in the controller. After the added and subtracted data is fed back with the command of PLC, various operating devices are operated to make the filling press-type sputum cake molding under optimum conditions.

This rice cake mould-extruder is designed with rice cake forming and compaction at the inlet and exits to the discharge port, and the rice cake is cut. The length of the product should be designed to be longer than the length of the product. After cutting, add cutting clearance length by size such as sputum rice cake length and filling diameter, and input to controller and touch screen to make mold rice cake.

In addition, the base is a wheel-mounted type that is easy to move and firmly supports the rice cake machine.

In addition, pressure, distance detection, flow rate, and temperature sensors are installed for each part of the filling press-type sputum cake molding machine parts, and the feedback data is delivered to PLC for better operation results. Therefore it is called interlocking device.

In addition, in order to enable PLC operation control and communication control, the sputum cake forming machine is operated with numerical input information of the product data, process conditions, and environmental data, so that all information of the interlock device reaches the set input information in real time. In addition, various actuators are continuously fed back operation within the tolerance range. As such, the phlegm rice cake molding machine should be equipped with a controller and monitoring system equipped to enable automatic control and communication control.

The present invention as described above is an effect that can be molded into a bar shape of a certain length by injecting a fluid or semi-flowable filling in the dough of rice or wheat flour, such as rice cake used for sputum cake or sliced rice cake and maintaining a predetermined compartment and continuous extrusion. There is.

1 is a view showing a horizontal rice cake molding machine according to the present invention
Figure 2 is a view showing a vertical rice cake molding machine according to the present invention
Figure 3 is a view showing a reverse tandem double-type rice cake molding machine according to the present invention
4 is a view showing a forward parallel array double-body type rice cake molding machine according to the present invention;
5 is a cross-sectional view taken along the line AA ′ of FIG. 1.
FIG. 6 is a cross-sectional view taken along line AA ′ of FIG. 1;
7 is a cross-sectional view taken along the line B-B 'of FIG.
FIG. 8 is a sectional view taken along line B-B 'of FIG.
9 is a schematic view of the packing material extrusion apparatus of the present invention
10 is a schematic view of the present invention the packing material extrusion device and the nozzle opening and closing device
11 is a schematic diagram of the present invention for filling the extrusion apparatus and the nozzle opening and closing device
12 is a view showing an embodiment of a rice cake molded by the present invention
13 is a view showing an embodiment of a sliced rice cake molded by the present invention
14 is a block diagram of the present invention.

Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

1 is a perspective view of a filling press-type horizontal cast iron rice cake molding machine, the molding machine 10 according to the present invention has a case 130 having a transport hollow portion 130-1 interlocked with the dough hopper 120 is stored dough And a screw 140 having a spiral blade on the outer circumferential surface and inserted into the hollow portion 130-1 for transport, a servo motor 150 for transmitting rotational force to the screw, and a sensor unit 170. Molding extruder 160 and the pastry extruder 100 attached to the cutting device 300 and the fluid filling hopper 220 and the pump 241, the servo motor 250 and the valve unit 240 sensor unit 270 Filled extruding nozzle unit 280, the nozzle opening and closing device 290 and the temperature generator 260 is attached to the filled extruding nozzle extruded nozzle 230 and the interlocking device 500 is speeched The device (100, 200, 300) and the automatic control 600 is built in the base 400 is attached to the control monitor 700 Gangrene is a rice cake shaped indentation machine.

FIG. 2 is a perspective view of a packing press-fitted vertical type rice cake forming machine, in which the packing material extrusion device 200 and the cutting device 300 of FIG. 1 are deformed to a vertical axis position in the main body of the molding machine.

3 is a perspective view of a filling press-type vertical rice cake molding machine, which is a double body structure in which another molding machine body is symmetrically positioned, and FIG. 4 is a double body structure in which another molding machine body is arranged in parallel and symmetrically positioned.

5 is a cross-sectional view taken along line A-A 'of FIG. 1 to describe the rice cake flow resistance in a simple fastening structure in which the packing material extruder 200 is inserted in one side of the rice cake extrusion device 100 in an orthogonal 90 degree direction. To reduce the pressure and at the same time facilitate the installation of the filler extrusion nozzle 230 associated with the filler extrusion device 200, the valve unit 240, the sensor unit 270, the filler entrance / exit nozzle device 280, and the nozzle cover device 290. Structure.

FIG. 6 is a cross-sectional view illustrating a cross-sectional view taken along line AA ′ of FIG. 1.

FIG. 7 is a cross-sectional view taken along line BB ′ of FIG. 1. FIG.

The dough dough extruder 100 and the packing material extruder 200 meet each other in a perpendicular 90 degree direction, and the pressure and distance detection (speed) of the sensor unit 170 installed in the dough dough extruder 100 is controlled in real time. Filled extrusion nozzle 230 of the filling material extrusion device 200 to be indented in the filling dough in the constant pressure, constant speed of the dough dough is provided to the monitor 700 and automatically controlled by the continuous process correction of the servomotor 150 The sensor unit 170 should be installed in the sputum mochi molding extrusion apparatus 160 on the tip right angled virtual circumferential surface, and a cutting device 300 means should be installed at the end of the extrusion apparatus 160.

8 is a cross-sectional view of the cross-sectional view taken along the line B-B 'of FIG.

9 is a schematic diagram of a packing material extrusion device, in which a total hopper 220, a pump 241, a servo motor 250, a valve part 240, a sensor part 270, and a temperature are generated in a fluid such as honey, crude syrup, and soda. Speech is made to the device 260 and the packing material extrusion line 230.

10 is a filling extrusion nozzle device, the nozzle opening and closing device sectional view is an important part of the filling extrusion device 200 is located inside the filling extrusion nozzle device (280; 280C, 280F, 280B) to constitute a nozzle opening and closing device (290) Ball spring (290d) Repulsive force and ball bundle (290b) The hydraulic drive system alternately drives the opening and closing of the filling extrusion nozzle 230 in an important manner to completely block backflow of the rice cake extrudate and the viscous discharge of the filling fluid. to be.

FIG. 11 is a view illustrating a sliced rice cake with the same functional structure as FIG. 10.

12 is a cross-sectional view showing various embodiments of molded rice cake, a is a single dough extruded barley rice cake with no filling, the conventional rice cake for rice cake soup, b is a continuously press-filled filling barley rice cake, c is a discontinuously indented filler barley rice cake. .

In the existing patents (b) and c (c), the filling indentation method was an unstable method such as filling indentation and cutting rice cake by detecting the start / stop signal of a mechanical rotating cam or a rotating drive as an electric signal. In the present invention, the filling press-type sputum mochi molding machine is a PLC (computed control) with various types of sensor-detection data in the rice cake extrusion apparatus 100 is constantly processed to reach the set value set in the control monitor 700 and the resulting It is the main process to produce the crude rice cakes in the form of press-fitting at the same pressure and speed at the same pressure at the standard stage where the conditions such as environmental pressure, speed, etc. of the dough extrusion are stabilized. The passing time and the number of times of fillings detected by the distance detecting sensors 172a and 172b are operated so that the filling extruder 200, the filling extrusion nozzle unit 280, and the nozzle opening and closing unit 290 operate under optimal conditions. By the PLC operation control the packing material extrusion device 200 and the cutting device 300 is operated to produce the prescribed packing material press-type phlegm.

That is, the density of the rice cake dough is formed by uniform rice cake, the indented filling diameter and length are constant, the perfect sealing force is maintained without filling leakage, and it is produced according to the product dimension set in the control monitor 700, so that the high quality and stable filling indentation is performed. A type of rice cake is produced.

FIG. 13 is a sliced rice cake having the same functional structure as FIG. 12.

14 is a block diagram showing the relationship between the various devices (100, 200, 280, 290, 300), the interlocking device (500) and the control monitor (700) according to the present invention. For this reason, it is very important to establish the environmental conditions and concept of the production process. In particular, the dough dough and fillings are mutually dissimilar materials, but they must be synthesized into a single rice cake.

first. The synthesis conditions (pressure and speed) of the rice cake and the filling must be the same;

Dough dough (filled in a similar process), which is introduced into the dough hopper 120 and extruded through the sputum cake molding extrusion device 160, is not easy to meet stable synthetic conditions by various accessories. Therefore, in the present invention, the electrical output value is increased when the pressure sensor 171.271, the distance detection sensors 172a and b, the flow rate (velocity) sensor 272, and the temperature sensor 273 are installed and operated in place. In order to be recognized by the PLC interlock device 500 and to reach the combined condition value set in the control monitor 700, the PLC constantly provides a process correction program to the servo motor 150.250, the temperature generator 260, and the like. The set pressure of the control monitor 700 through the rotation speed ramp and temperature ramp. speed. The temperature is reached and a stable production process is achieved.

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10; Filling press-fitted rice cake forming machine 160; Sputum rice cake molding extrusion device
100; Bread dough extrusion equipment 161; Slot
120; Dough hopper 162; Outlet
130; Case 170; The sensor unit
140; Screw or twin screw 150; Servomotor 200; Packing material extrusion apparatus 240; Valve section
220; Fill hopper 230; Fill Extrusion Nozzle
239; Filling conveying part 250; Fill Servo Motor
260; Temperature generator 270; Sensor section 271; Pressure sensor 272; Flow rate sensor
280; Filling compression nozzle apparatus 292; Cooking oil inlet valve 293: cooking oil outlet valve 294; Pump 300; Cutting device 400; Base 500; Interlock 600; Automatic control 700; Control monitor

Claims (5)

The hopper 120 for storing the dough, the screw or twin screw 140 inserted into the conveying hollow portion, the servo motor 150 for generating a rotational force on the extension line thereof, and the case 130 is disposed on the side of the filling Filling extrusion nozzle 230 with a nozzle opening and closing device 290 in the nozzle linked with the transfer pipe, and the feed pump of the filling hopper by operating a servo motor to forcibly transfer the filling to the filling feed pipe, pressure sensor, flow sensor, Filled extrusion device 200 that the temperature sensor is speech, and sputum cake molding extrusion device 160 is formed long to the discharge port 162 by placing a pressure sensor, a distance detection sensor at the starting point / inlet to synthesize the filling and the rice cake dough The cutting device 300 for cutting the phlegm cake is extruded from, and the filling control unit is installed in the control monitor 700 so that all the processes communicate with the PLC calculation control and the real-time production process correction control Vertical garaetteok machine. The method of claim 1, wherein the nozzle opening and closing device (290) is located in the inner end of the filling extrusion nozzle configured to block the backflow of the dough dough extrudate and the viscous outflow of the filling fluid sieve filling indented type rice cake molding machine. According to claim 1, wherein the packing material extrusion apparatus 200 and the cutting device (300), the packing material press-fitting type sputum cake molding machine, characterized in that the structure is deformed in a vertical position to the main body of the molding machine. According to claim 3, wherein the filling tip of the packing material compression apparatus 200, characterized in that the ball ball tip is formed integrally with the filling press-type phlegm cake molding machine. According to claim 3, wherein the packing material extrusion apparatus 200 in the symmetrical position, with the center of the symmetrical position, the filling material press-type sputum cake molding machine, characterized in that the structure is installed.

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