WO2011128305A1 - Composition for blow molding - Google Patents

Composition for blow molding Download PDF

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Publication number
WO2011128305A1
WO2011128305A1 PCT/EP2011/055646 EP2011055646W WO2011128305A1 WO 2011128305 A1 WO2011128305 A1 WO 2011128305A1 EP 2011055646 W EP2011055646 W EP 2011055646W WO 2011128305 A1 WO2011128305 A1 WO 2011128305A1
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WO
WIPO (PCT)
Prior art keywords
composition
composition according
polypropylene
calcium carbonate
amount
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/EP2011/055646
Other languages
English (en)
French (fr)
Inventor
Emil Hersche
Renè BURKHALTER
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Omya Development AG
Original Assignee
Omya Development AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Omya Development AG filed Critical Omya Development AG
Priority to SI201130907A priority Critical patent/SI2558529T1/sl
Priority to US13/639,114 priority patent/US9896573B2/en
Priority to CA2796138A priority patent/CA2796138C/en
Priority to MX2012011680A priority patent/MX352179B/es
Priority to ES11713305.8T priority patent/ES2586667T3/es
Priority to KR1020127029619A priority patent/KR20140077805A/ko
Priority to RU2012147795/04A priority patent/RU2578234C2/ru
Priority to AU2011240071A priority patent/AU2011240071B2/en
Priority to JP2013504231A priority patent/JP5913285B2/ja
Priority to EP11713305.8A priority patent/EP2558529B1/en
Priority to KR1020187007139A priority patent/KR101981317B1/ko
Priority to CN201180024898.0A priority patent/CN102906180B/zh
Priority to DK11713305.8T priority patent/DK2558529T3/en
Publication of WO2011128305A1 publication Critical patent/WO2011128305A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/0005Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor characterised by the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • B29C49/04Extrusion blow-moulding
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/12Polypropene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/0715Preforms or parisons characterised by their configuration the preform having one end closed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • B29C49/06Injection blow-moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/04Polymers of ethylene
    • B29K2023/06PE, i.e. polyethylene
    • B29K2023/0608PE, i.e. polyethylene characterised by its density
    • B29K2023/065HDPE, i.e. high density polyethylene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/10Polymers of propylene
    • B29K2023/12PP, i.e. polypropylene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/16Fillers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/712Containers; Packaging elements or accessories, Packages
    • B29L2031/7158Bottles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/712Containers; Packaging elements or accessories, Packages
    • B29L2031/7158Bottles
    • B29L2031/716Bottles of the wide mouth type, i.e. the diameters of the bottle opening and its body are substantially identical
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/01Use of inorganic substances as compounding ingredients characterized by their specific function
    • C08K3/013Fillers, pigments or reinforcing additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/10Applications used for bottles
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/02Heterophasic composition
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/06Properties of polyethylene
    • C08L2207/062HDPE
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/14Copolymers of propene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/16Ethene-propene or ethene-propene-diene copolymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2666/00Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
    • C08L2666/02Organic macromolecular compounds, natural resins, waxes or and bituminous materials
    • C08L2666/04Macromolecular compounds according to groups C08L7/00 - C08L49/00, or C08L55/00 - C08L57/00; Derivatives thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/13Hollow or container type article [e.g., tube, vase, etc.]
    • Y10T428/1352Polymer or resin containing [i.e., natural or synthetic]

Definitions

  • the present invention relates to a composition which is useful for the preparation of blow-molded articles such as bottles.
  • Blow molding in particular extrusion blow molding is a commonly known process for the preparation of bottles.
  • Polyethylene is frequently used in extrusion blow molding as it has beneficial processability and enables to accomplish high extrusion rates without rupture or sagging of the polymer melt leaving the die.
  • it is desired that the blow-molded article has high stiffness in order to obtain a high top load.
  • inorganic fillers may improve stiffness of a polymeric material such as polyethylene. Replacement of some polymer by inorganic fillers may also improve carbon footprint.
  • a further property which is relevant for blow molded articles is impact strength, i.e. the ability of a material to withstand shock loading.
  • impact strength i.e. the ability of a material to withstand shock loading.
  • inorganic fillers for improving stiffness of a polymer composition.
  • this might have a detrimental effect on impact strength.
  • stiffness and impact strength can be conflicting properties.
  • the object is solved by providing a composition, comprising
  • melt flow index MFI(230°C, 2.16 kg) of less than 2.0 g/10 min
  • flexural modulus of from 1200 to 2400 MPa
  • the composition according to the first aspect of the present invention has a melt strength of at least 20 cN.
  • the object is solved by providing a composition comprising
  • composition has a melt strength of at least 20 cN.
  • the polypropylene being present in the composition according to the second aspect of the present invention has a melt flow index MFI(230°C, 2.16 kg) of less than 2.0 g/10 min, a flexural modulus of from 1200 to 2400 MPa, and a density of from 0.895 to 0.910 g/cm 3 .
  • the high-density polyethylene being present in the composition according to the second aspect of the present invention has a melt flow index MFI(190°C, 2.16 kg) of from 0.1 to 2.0 g/10 min.
  • the resultant composition shows good processability, in particular in a blow molding process, while still providing high stiffness and impact strength.
  • Blow molded articles prepared from these blends such as bottles show beneficial properties such as high top load.
  • High melt strength improves processability, i.e. the polymer can be processed at higher extrusion rates without rupture and/or sagging of the polymer melt leaving the die. Sagging is characterized as a local reduction in the diameter along the length of a parison as it becomes longer. If not indicated otherwise, the following statements apply to both the first and second aspect of the present invention.
  • the polypropylene has an MFI(230°C, 2.16 kg) of 1.8 g/10 min or less, more preferably of less than 1.0 g/10 min.
  • the polypropylene has an MFI(230°C, 2.16 kg) of from 0.1 g/10 min to less than 2.0 g/10 min, more preferably of from 0.1 g/10 min to 1.8 g/10 min, even more preferably 0.3 to less than 1.0 g/10 min.
  • Melt flow index MFI (sometimes also referred to as melt flow rate MFR) is a measure of the ease of flow of a thermoplastic polymer melt. MFI is primarily related to molecular weight of a polymer. The higher the molecular weight of a polymer, the lower is melt flow rate.
  • the polypropylene has a flexural modulus of from 1200 to 2000 MPa.
  • the polypropylene has a density of from 0.900 to 0.904 g/cm 3 .
  • the polypropylene is a heterophasic polypropylene comprising a matrix made of a propylene homo- and/or copolymer and an elastomeric phase dispersed in the matrix.
  • the matrix is made of a propylene copolymer, possibly in combination with a propylene homopolymer, said propylene copolymer preferably comprises comonomer units derived from ethylene and/or a C 4 _8 alpha-olefm.
  • the polypropylene forming the matrix can be prepared in a first polymerization reactor, possibly in combination with a second reactor in serial configuration, and can then be transferred to a subsequent polymerization reactor where the elastomeric phase, preferably a propylene-ethylene or propylene/C4_8 alpha-olefm copolymer is prepared in the presence of the matrix polymer and intimately dispersed within the matrix.
  • the term "matrix" is to be interpreted in its commonly accepted meaning, i.e. it refers to a continuous phase (in the present invention a continuous propylene homo- or copolymer phase) in which isolated or discrete rubber domains (e.g.
  • the propylene homo- and/or copolymer of the matrix has a crystallinity of at least 45%, more preferably at least 50%, as measured by differential scanning calorimetry (DSC).
  • DSC differential scanning calorimetry
  • the term "elastomeric phase” or “rubber domains” is to be interpreted in its commonly accepted meaning, i.e. it refers to a more or less amorphous rubber- like polymer phase.
  • the elastomeric phase is a propylene/ethylene and/or propylene/C4_8 alpha-olefm copolymer, such as an ethylene-propylene elastomer (EPR).
  • EPR ethylene-propylene elastomer
  • the amount of the elastomeric phase in the heterophasic polypropylene is from 3 to 35 wt%, more preferably from 5 to 35 wt%, even more preferably from 5 to 25 wt% or from 5 to 15 wt%.
  • the polypropylene, more preferably the heterophasic polypropylene has an amount of xylene cold solubles (XCS) of from 3 to 35 wt%, more preferably from 5 to 35 wt%, even more preferably from 5 to 25 wt% or from 5 to 15 wt%.
  • XCS xylene cold solubles
  • the amount of xylene cold solubles (XCS) is a parameter frequently used to determine the amount of elastomeric and/or amorphous components within a polymer composition (sometimes also referred to as xylene solubles XS).
  • the measuring method is described in further detail below under the headline "Measuring Methods".
  • the amount of the xylene cold solubles XCS corresponds to the amount of rubber and the amount of those polymer chains of the matrix with low molecular weight and low stereoregularity.
  • the polypropylene more preferably the heterophasic polypropylene has an amount of comonomer units derived from ethylene and/or a C 4 _8 alpha-olefin of from 1.5 to 30 wt%, more preferably from 4 to 30 wt%, even more preferably of from 6 to 20 wt% or from 6 to 10 wt% .
  • the heterophasic polypropylene is modified by reaction with a coupling agent selected from an alkyl azide, an aryl azide, an azidoformate, a phosphoryl azide, a phosphinic azide, a silyl azide, or any mixture thereof.
  • a coupling agent selected from an alkyl azide, an aryl azide, an azidoformate, a phosphoryl azide, a phosphinic azide, a silyl azide, or any mixture thereof.
  • the coupling agent is poly(sulfonyl azide).
  • the polypropylene has a melting point of at least 158°C, more preferably at least 160°C, even more preferably at least 162°C, measured by differential scanning calorimetry (DSC).
  • the polypropylene can be prepared using a catalyst known in the relevant technical field, such as a Ziegler-Natta catalyst or a single site catalyst (e.g. a metallocene catalyst or a constrained geometry catalyst).
  • a metallocene catalyst is used.
  • a polypropylene having the properties described above can be prepared by methods commonly known to the skilled person. Reference can be made e.g. to "Propylene Handbook" , Hanser Publishers, 1996, pp. 220, E.P. Moore.
  • a polypropylene having the properties described above is also commercially available, e.g. Inspire ® 114 EU from The Dow Chemical Company and BorECO ® BA2000 from Borealis. Reference can also be made to the heterophasic polypropylene described in EP 2 145 923 Al .
  • the polypropylene is present in an amount of from 5 to 60 wt%, more preferably from 10 to 50 wt%, or from 10 to 40 wt%, or from 15 to 30 wt%, based on the total weight of the composition.
  • Another preferred range is from 20 to 50 wt%, or from 30 to 50 wt%, based on the total weight of the composition.
  • high-density polyethylene is used in accordance with its commonly accepted meaning and refers to a polyethylene which typically has a density of from 0.94 to 0.97 g/cm 3 .
  • the high-density polyethylene has a density within the range of 0.94 to 0.96 g/cm 3 .
  • the high-density polyethylene has a melt flow index MFI(190°C, 2.16 kg) of from 0.1 to 1.0 g/10 min, more preferably from 0.1 to 0.8 g/10 min.
  • the high-density polyethylene has a polydispersity Mw/Mn (i.e. the ratio of weight average molecular weight to number average molecular weight, indicating the breadth of molecular weight distribution) of from 2 to 15, more preferably from 5 to 15, or from 10 to 15.
  • Mw/Mn i.e. the ratio of weight average molecular weight to number average molecular weight, indicating the breadth of molecular weight distribution
  • the high-density polyethylene is present in an amount of from 10 to 84 wt%, more preferably from 40 to 75 wt%, even more preferably from 48 to 63 wt%, or from 55 to 65 wt%, based on the total weight of the composition.
  • Another preferred range is from 30 to 70 wt%, or from 40 to 60 wt%, based on the total weight of the composition.
  • High-density polyethylene can be prepared by methods commonly known to the skilled person and/or is commercially available.
  • the composition of the present invention contains an inorganic filler.
  • the inorganic filler is selected from calcium carbonate, dolomite, talc, clay, or any mixture thereof.
  • the inorganic filler comprises calcium carbonate
  • it can be natural ground calcium carbonate (GCC) or synthetic precipitated calcium carbonate (PCC), or a mixture thereof.
  • GCC includes marble, limestone, chalk or mixtures thereof.
  • Natural ground calcium carbonate (GCC) or precipitated calcium carbonate (PCC) may be surface reacted to form a surface-reacted calcium carbonate, which are materials comprising GCC and/or PCC and an insoluble, at least partially crystalline, non-carbonate calcium salt extending from the surface of at least part of the calcium carbonate.
  • GCC Natural ground calcium carbonate
  • PCC precipitated calcium carbonate
  • Such surface-reacted products may, for example, be prepared according to WO 00/39222, WO 2004/083316, WO 2005/121257, WO 2009/074492.
  • the inorganic filler more preferably the calcium carbonate and/or dolomite, has/have a median particle diameter d 5 o of from 0.5 to 5 ⁇ , more preferably from 0.5 to 4 ⁇ , even more preferably of from 1 to 3 ⁇ .
  • the inorganic filler more preferably the calcium carbonate and/or dolomite, has/have a BET specific surface area (preferably measured before any treatment of said inorganic filler) of from 1 to 15 m 2 /g, more preferably of from 2 to 10 m 2 /g, even more preferably from 3 to 5 m 2 /g.
  • the inorganic filler more preferably the calcium carbonate and/or dolomite, has/have a dgs of from 3 to 30 ⁇ , more preferably of from 4 to 20 ⁇ , even more preferably from 5 to 10 ⁇ .
  • less than 15 wt% of particles of the inorganic filler feature a diameter of less than 0.5 ⁇ .
  • the inorganic filler has a moisture content of less than 0.2 wt%.
  • the calcium carbonate and/or dolomite is/are surface-treated with a hydrophobizing agent, i.e. at least a part of the surface area is covered by a hydrophobizing agent.
  • a hydrophobizing agent is a C 8- 24 fatty acid, or salt or ester thereof, such as stearic acid.
  • the surface treated calcium carbonate and/or dolomite contains an amount of hydrophobizing agent such as a Cs_24 fatty acid in an amount of from 0.5 to 4 mg/m 2 of calcium carbonate and/or dolomite, more preferably 1 to 3 mg/m 2 of calcium carbonate and/or dolomite, even more preferably 1.5 to 2 mg/m 2 of calcium carbonate and/or dolomite.
  • hydrophobizing agent such as a Cs_24 fatty acid in an amount of from 0.5 to 4 mg/m 2 of calcium carbonate and/or dolomite, more preferably 1 to 3 mg/m 2 of calcium carbonate and/or dolomite, even more preferably 1.5 to 2 mg/m 2 of calcium carbonate and/or dolomite.
  • the inorganic filler is present in an amount of from 1 to 50 wt%, more preferably from 3 to 30 wt%, even more preferably from 5 to 30 wt%, or from 5 to 20 wt%, based on the total weight of the composition.
  • the composition has a melt strength of at least 24 cN, more preferably at least 27 cN, even more preferably at least 29 cN, even further preferred at least 33 cN.
  • the composition has a melt strength of from 20 to 60 cN, more preferably of from 24 to 56 cN, even more preferably of from 27 to 54 cN, even further preferred of from 29 to 54 cN, or from 33 to 54 cN.
  • the composition has a drawability of less than 500 mm/s, more preferably of less than 470 mm/s. In a preferred embodiment, the composition has a drawability of from 450 to 50 mm/s, more preferably of from 400 to 50 mm/s.
  • the composition has a melt flow index MFI(230°C, 2.16 kg) of 3 g/10 min or less, more preferably of 2 g/10 min or less, even more preferably 1 g/10 min or less.
  • the composition has a melt flow index
  • the composition has an amount of xylene cold solubles (XCS) of from 0.2 wt% to 8 wt%, more preferably from 1 wt% to 7 wt%, even more preferably from 1.5 to 6 wt%.
  • XCS xylene cold solubles
  • the composition has a notched Charpy impact strength at 23°C of at least 20 kJ/m 2 , more preferably at least 25 kJ/m 2 , even more preferably at least 30 kJ/m 2 .
  • the composition has a notched Charpy impact strength at 23°C within the range of 20 kJ/m 2 to 60 kJ/m 2 , more preferably within the range of 25 to 50 kJ/m 2 or from 30 to 45 kJ/m 2 .
  • the composition has a tensile modulus of at least 900 MPa, more preferably at least 950 MPa, even more preferably at least 1000 MPa or even at least 1100 MPa.
  • the composition has a notched Charpy impact strength at 23°C of at least 20 kJ/m 2 and a tensile modulus of at least 900 MPa, more preferably a notched Charpy impact strength at 23 °C of at least 25 kJ/m 2 and a tensile modulus of at least 950 MPa or even at least 1000 MPa.
  • composition may also comprise optional additives such as coloring pigments like titanium dioxide or carbon black; processing additives such as siloxane masterbatches and/or fluoropolymer based processing additives; and/or antioxidants.
  • optional additives such as coloring pigments like titanium dioxide or carbon black
  • processing additives such as siloxane masterbatches and/or fluoropolymer based processing additives
  • antioxidants such as antioxidants.
  • the composition does not contain a plasticizer.
  • the components described above can be blended by conventional mixing techniques (such as melt mixing in an extruder) commonly known to the skilled person.
  • the present invention provides the use of the composition as described above in a blow-moulding process.
  • the composition is used for extrusion blow-moulding.
  • it can also be used in other types of blow-moulding processes which are commonly known to the skilled person, such as injection blow-moulding, preferably injection stretch blow-moulding.
  • the present invention also provides a blow-moulded article obtainable from the composition described above.
  • the present invention provides a blow-moulded article comprising the composition described above.
  • the blow-moulded article is a bottle, a wide-neck container, a canister or a drum.
  • the parameters mentioned in the present invention are measured according to the measuring methods described below.
  • MFI(230°C, 2.16 kg) and MFI(190°C, 2.16 kg) were measured according to ISO 1133.
  • Tensile modulus was measured according to ISO 527-2/1BA/50 on 2 mm thick injection molded samples (major axis of test samples parallel to injection direction).
  • Flexural modulus was measured according to ISO 178 by using injection molded test specimens (major axis of test samples parallel to injection direction) (80 x 10 x 4 mm).
  • melt strength and drawability are measured by pulling strands of the molten polymer at constant acceleration until breakage occurs. The measurements were made on a Gottfert Rheotens apparatus. The molten polymer strand obtained from an extruder is drawn uniaxially to a set of accelerating nips located below the die. The force required to uniaxially extend the strands is recorded as a function of the take-up velocity of the nip rolls. If a polymer melt shows draw resonance, the maximum force and velocity before the onset of draw resonance are taken as melt strength and drawability. If there is no draw resonance, melt strength corresponds to the to the maximum force attained during the measurement, and drawability corresponds to the velocity at which breakage occurs. The following measuring conditions were used: Temperature: 190°C; output: 600 g/h; die: 30mm/2.5 mm (die length/die diameter); acceleration: 24 mm/s 2 ; spinline length: 100 mm.
  • Degree of crystallinity is measured by differential scanning calorimetry (DSC).
  • DSC differential scanning calorimetry
  • a standard thermal history is established for the sample by heating it at a rate of 10°C per minute to 225°C.
  • the sample is kept at 225°C for 3 minutes to ensure complete melting.
  • the sample then is cooled at a rate of 10°C per minute to about -100°C.
  • the sample is again kept isothermal at -100°C for 3 minutes to stabilize. It is then reheated at the same rate of 10°C per minute to 225° C.
  • the observed heat of fusion ( ⁇ observed ) for the second scan over a range of 80-180°C is recorded.
  • the observed heat of fusion is related to the degree of crystallinity in weight percent based on the weight of the polypropylene sample by the following equation:
  • Crystallinity % ( ⁇ H observed )/( ⁇ H iot actic PP ) x 100 where the heat of fusion for isotactic polypropylene ( ⁇ iotactic PP ) is reported in B. Wunderlich, Macromolecular Physics, Volume 3, Crystal Melting, Academic Press, New York, 1960, p 48, to be 165 Joules per gram (J/g) of polymer.
  • the peak temperature of crystallization from the melt is determined by the DSC as above with a cooling rate of 10°C/min.
  • the melting temperature is determined by the peak of the melting transition.
  • the melting temperature is determined via DSC (heating rate: 10°C/min) by the peak of the melting transition. A9. Comonomer content
  • Comonomer content is determined by FTIR spectroscopy.
  • d 5 o is the medium particle size by weight, i.e. representing the particle size so that 50 wt% of the particles are coarser or finer. Accordingly, dgs represents the particle size so that 98 wt% of the particles are finer, i.e. have a particle size below said dgs value.
  • Particle size was measured according to the sedimentation method.
  • sedimentation method is an analysis of sedimentation behaviour in a gravimetric field. The measurement is made with a SedigraphTM 5100 of Micromeritics
  • the specific surface area was measured using nitrogen and the BET method according to ISO 9277.
  • Notched Charpy impact strength was measured according to ISO 179-1/leA on injection molded samples at 23°C.
  • Moisture content of the inorganic filler is determined by Karl Fischer titrimetry which is an accurate and well known moisture measurement method utilising the quantitative reaction of water with iodine. This method is widely used as the standard method of moisture measurement because of its high selectivity and sensitivity.
  • the sample is added to a pyridine-methanol solution (with iodine and sulfur dioxide as principal components).
  • the iodine generated electrolytically at the anode, reacts with the water in the sample. Iodine is generated in direct proportion to the quantity of electric charge, according to
  • Comparative Example 1 (CE 1) was exclusively based on high-density polyethylene, which had a density of 0.96 g/cm 3 .
  • the HDPE is commercially available under the trade name DOW HDPE 35060E.
  • Comparative Example 2 (CE 2), calcium carbonate was added to the HDPE of CE 1.
  • the final sample contained 6.5 wt% calcium carbonate.
  • the blend was prepared by providing the calcium carbonate in the form of a master batch (65 wt% of CaC0 3 in HDPE) and melt mixing the master batch and the HDPE in an extruder.
  • the calcium carbonate was a GCC, treated with approximately 0.5 % by weight of stearic acid, which had the following properties:
  • the samples of Examples 1 to 7 contained HDPE, calcium carbonate and a polypropylene in varying mixing ratios.
  • the HDPE and calcium carbonate were those used in CEl-2 as well.
  • the polypropylene had a flexural modulus of 1600 MPa, a density of 0.900 g/cm 3 , a melt flow index MFI(230°C, 2.16 kg) of 0.5 g/10 min, an amount of xylene cold soluble (XCS) of 11 wt%.
  • the polypropylene is commercially available under the trade name INSPIRE ® 114.
  • the amount of calcium carbonate was fixed to 6.5 wt% whereas the weight ratio of HDPE and polypropylene was varied.
  • HDPE (wt%) 100 93.5 83.5 78.5 73.5 63.5
  • Example 5 the amount of polypropylene was fixed to 30 wt%, whereas the amount of calcium carbonate was increased up to 26 wt%.
  • Table 2 the weight fractions of the components of each sample are indicated. Furthermore, the increase in tensile modulus and notched Charpy impact strength in comparison to E4 is indicated as well.
  • Example E10 a blend containing the high-density polyethylene, polypropylene, and CaCC"3 already used in Examples E1-E7 was prepared.
  • Table 3 Samples according to E8 and E9
  • Extrusion blow molded bottles were made from the materials of CE1 (100 wt% HDPE), CE2 (93.5 wt% HDPE, 6.5 wt% CaC0 3 ), and E9 (49.5 wt% HDPE, 40 wt% polypropylene, 10.5 wt% CaC0 3 ).
  • the bottles were produced on a Krupp-Kautex KEB 4 device. The machine was equipped with a single cavity and a thickness- profile control unit. The following parameters were used to blow the bottles: Blow pressure: 8 bar; mold temperature: 15°C; total cycletime: 24-25 seconds. Bottles having a nominal volume of 2.1 1 and a weight of 73 g were produced. In bottles prepared from compositions containing CaC0 3 , wall thickness was lower (less polymer material).
  • Top load was measured using a tensile testing machine with a testing speed of 50 mm/min on empty bottles (compression test). One of the plates was equipped with a hole for venting (no air compression in the bottle during testing). The test was stopped automatically when a drop of 10% in force was detected.

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Containers Having Bodies Formed In One Piece (AREA)
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MX2012011680A MX352179B (es) 2010-04-12 2011-04-11 Composicion para moldeo por soplado.
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EP3116808A4 (en) * 2014-03-11 2017-11-15 Printpack Illinois, Inc. Compositions and methods for manufacturing blow molded containers
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SI2910610T1 (sl) * 2014-02-21 2017-10-30 Omya International Ag Postopek za pripravo polnilnega proizvoda na osnovi kalcijevega karbonata
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JP6389089B2 (ja) * 2014-09-18 2018-09-12 株式会社Screenホールディングス 基板処理装置および基板処理方法
EP3250615A4 (en) * 2015-01-30 2018-07-25 Braskem America, Inc. Modified polypropylene and polymer blends thereof
KR101786313B1 (ko) * 2016-03-17 2017-10-17 현대자동차주식회사 자동차 발포에어덕트에 사용되는 폴리올레핀 복합재 조성물
CN111655781A (zh) * 2018-01-22 2020-09-11 Sabic环球技术有限责任公司 具有改进的escr耐性的聚烯烃组合物
CN108912378A (zh) * 2018-05-03 2018-11-30 南京国威化工有限公司 一种乙丙橡胶用发泡氯化石蜡及其制备方法
CN110483906A (zh) * 2019-09-23 2019-11-22 泉州宁遇新材料有限公司 一种改性的pp/hdpe塑料及其制备方法
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WO2024074395A1 (en) * 2022-10-04 2024-04-11 Sabic Global Technologies B.V. Polymer composition for sheets and thermoformed objects

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