WO2011111563A1 - 打抜き加工方法、プレス成形品の製造方法、打抜き加工用金型およびプレス成形品 - Google Patents
打抜き加工方法、プレス成形品の製造方法、打抜き加工用金型およびプレス成形品 Download PDFInfo
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- WO2011111563A1 WO2011111563A1 PCT/JP2011/054582 JP2011054582W WO2011111563A1 WO 2011111563 A1 WO2011111563 A1 WO 2011111563A1 JP 2011054582 W JP2011054582 W JP 2011054582W WO 2011111563 A1 WO2011111563 A1 WO 2011111563A1
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- punching
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- subordinate
- shearing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/16—Shoulder or burr prevention, e.g. fine-blanking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/14—Dies
Definitions
- the present invention relates to a stamping method of a press-molded product having an inferior angle part in which two surfaces are inferior, a manufacturing method of the press-molded product, a die for stamping and a press-molded product.
- a friction clutch device is used between the prime mover and a driven body that is rotationally driven by the prime mover to transmit or block the driving force of the prime mover to the driven body, and a brake is used to brake the rotational motion by the prime mover.
- a friction clutch device is used between the prime mover and a driven body that is rotationally driven by the prime mover to transmit or block the driving force of the prime mover to the driven body, and a brake is used to brake the rotational motion by the prime mover.
- Each device is provided.
- These friction clutch devices and brake devices perform the transmission of the rotational driving force or the braking of the rotational motion by pressing the flat plate-shaped pressure plate body against the flat plate-shaped annular friction plate body to be rotationally driven.
- a friction plate body in such a friction clutch device or a brake device is, for example, generally a core metal plate in which inner teeth are punched by press working on the inner peripheral portion of a flat plate material plate as shown in Patent Document 1 below. It is manufactured by attaching a paper friction material to the front and back surfaces of the paper.
- the tooth part is easily damaged during the punching process. This is because, in the cored bar plate with the tooth part formed on the inner peripheral part, a sufficient allowance is formed in the tooth part when die-casting the material plate. This is thought to be due to the effect on the subordinate part.
- the inferior angle portion is a so-called protruding corner portion in which two adjacent surfaces form an apex by forming an inferior angle, and corresponds to a corner portion of a tooth portion or the like.
- the present invention has been made to cope with the above-described problem, and its purpose is to perform a punching process capable of accurately forming a press-formed product having a recess angle portion where two adjacent surfaces form a recess angle.
- the object is to provide a method, a method for producing a press-formed product, a die for punching and a press-formed product.
- a feature of the present invention according to claim 1 is that in a punching method for forming a press-formed product having a recess angle portion in which two adjacent surfaces form an inferior angle by punching a material, After the start of the first subordinate portion shearing step for shearing one surface constituting the subordinate portion, and the first subordinate portion shearing step, the subordinate portion in the press molded product The other surface to be formed is to be sheared including a second subordinate corner shearing step for shearing.
- an inferior angle portion in which two adjacent surfaces form an inferior angle has one surface constituting the inferior angle portion.
- the material is an aluminum alloy for die casting.
- the material constituting the press-formed product is composed of an aluminum alloy for die casting. That is, in general, an aluminum alloy for die casting is a so-called low toughness material having a low viscosity in order to ensure good casting accuracy and low elongation, which is one of mechanical properties. For this reason, when a low dust material is punched, chipping and cracking are likely to occur at the inferior angle portion.
- the punching method of the present invention since the two surfaces constituting the recess portion are sequentially processed one by one, damage to the recess portion can be effectively prevented.
- the press-molded product is a power transmission component in which a tooth portion for meshing with a mating member and transmitting power is formed.
- the inferior angle portion is a corner portion of the tooth portion.
- the press-formed product is a power transmission component in which a tooth portion for meshing with a mating member and transmitting power is formed, and is inferior. Since the corner portion is the corner portion of the tooth portion, the tooth portion in the power transmission component can be punched with high accuracy.
- the power transmission component corresponds to, for example, a friction plate body or a pressure plate body in a friction clutch device or a brake device disposed between a prime mover and a driven body that is rotationally driven by the prime mover.
- gears, serrations, splines, and the like, which are general mechanical components, are also considered as power transmission parts.
- the present invention can be implemented not only as an invention of a punching method, but also as an invention of a manufacturing method of a press-formed product, a die for punching process, and a press-formed product.
- one surface constituting the recess angle portion is sheared.
- a first subordinate corner shearing step, and a second subordinate corner shearing step that shears the other surface of the subordinate corner after the first subordinate corner shearing step is started.
- a die for punching for forming a press-molded product having an inferior angle portion in which two adjacent surfaces form an inferior angle by punching a material.
- a blade portion that shears a subordinate angle portion includes a first subordinate angle portion shear blade portion that shears one surface constituting the subordinate angle portion, and the first subordinate angle portion shear blade portion.
- a second subordinate corner shearing blade portion that is formed forward or rearward in the punching direction and that shears the other surface constituting the subordinate corner portion is provided.
- the subordinate corner portion in the press-formed product in which the subordinate corner portion where the two adjacent surfaces form a subordinate angle is formed by punching the material, the subordinate corner portion constitutes the subordinate corner portion. After the shearing process is started on the other surface, the other surface constituting the same angled part is sheared and formed.
- FIG. 3 is a side view of a punching die. It is a top view which shows roughly the external appearance of the friction plate body manufactured with the metal mold
- FIG. 5 is a plan view showing a portion of the material plate shown in FIG. 4 that is removed by a first subordinate corner shearing step.
- FIG. 5 is a plan view showing a portion of the material plate shown in FIG. 4 that is removed by a second subordinate corner shearing step.
- (A)-(C) are figures for demonstrating the operational difference between the prior art and the punching method according to the present invention, and (A) is a cross-sectional view showing the state during the punching according to the prior art.
- FIG. 6B is a cross-sectional view showing a state of the punching process in the first subordinate corner shearing step in the punching method according to the present invention
- FIG. It is sectional drawing which shows the mode at the time of the punching process by the subordinate angle part shearing process.
- (A), (B) has shown the punching process by the punching method which concerns on the modification of this invention
- (A) is the 1st subordinate part shearing process in the punching method which concerns on the modification of this invention.
- FIG. 1 It is sectional drawing which shows the mode at the time of the punching process by a step
- (A), (B) has shown the punching process by the punching method which concerns on the other modification of this invention
- (A) is the 1st inferiority in the punching method which concerns on the other modification of this invention.
- FIG. 1 It is sectional drawing which shows the mode at the time of the punching process by a corner
- (B) is the state at the time of the punching process by the 2nd subordinate corner part shearing step in the punching process method which concerns on the other modification of this invention.
- FIG. 1A and 1B show the appearance of a punching die 100 used in the punching method according to the present invention
- FIG. 1A is a plan view of the punching die 100.
- (B) is a side view of the die 100 for punching.
- the punching die 100 is a processing tool used when punching a friction plate body that constitutes a friction clutch device (not shown).
- the friction clutch device is a mechanical device for transmitting or interrupting the driving force of an engine (not shown) as a prime mover in a two-wheeled motor vehicle (motorcycle) to a wheel (not shown) as a driven body. And a transmission (not shown).
- the friction plate body 10 is a disk body that is rotationally driven by a rotational driving force from an engine in a friction clutch device (not shown). As shown in detail in FIG. 2, the friction plate body 10 includes a friction material 12 and an oil groove 13 on a flat plate-shaped cored bar plate 11.
- the core metal plate 11 is a plate-like member that becomes the base of the friction plate body 10 and is formed (so-called die casting) by casting an aluminum alloy (for example, ADC 12).
- the friction material 12 is a small piece member made of paper for improving the frictional force with a clutch plate (not shown) pressed against the friction plate body 10 in the friction clutch device, and is attached to the side surface of the core metal plate 11. . More specifically, the friction material 12 is configured in two shapes, a rectangular shape and a triangular shape, each having a length corresponding to the radial width of the annular portion of the cored bar plate 11. In FIG. 2, the friction material 12 is hatched. These friction materials 12 are arranged with a predetermined gap therebetween, whereby oil grooves 13 are formed by the gaps between the friction materials 12.
- the oil groove 13 is a groove that functions as an oil passage through which clutch oil passes, and is formed with a depth corresponding to the thickness of the friction material 12.
- the inner peripheral surface of the cored bar plate 11 has an inner tooth shape that is fitted to an outer tooth-shaped external tooth spline (not shown) formed in the counterpart member in order to receive the rotational driving force from the engine.
- the spline 14 is formed.
- the spline 14 corresponds to the concave tooth bottom surface 14a corresponding to the tooth tip portion of the external spline formed on the counterpart member, the side surface 14b corresponding to the side surface portion of the external spline, and the tooth bottom portion of the external spline.
- a convex tooth tip surface 14c is formed.
- the punching die 100 is a so-called punch for punching the core metal plate 11 constituting the friction plate body 10, and is formed by forming die steel (for example, SKD11) into a substantially cylindrical shape. .
- die steel for example, SKD11
- a first shear blade portion 102 and a second shear blade portion 103 are formed on the outer peripheral surface of a stepped columnar body portion 101 having two different outer diameters. Configured.
- the first shear blade portion 102 is formed in a columnar shape on the outer peripheral portion on the small diameter side of the main body portion 101.
- the first shearing blade portion 102 is a blade that forms a part of the spline 14 on the inner peripheral portion of the cored bar plate 11 constituting the friction plate body 10, and has an outer diameter corresponding to the cutting edge circle of the spline 14. It is formed in a cylindrical shape. That is, the first shearing blade portion 102 shapes the tooth tip surface 14 c of the spline 14 formed on the inner peripheral portion of the cored bar plate 11.
- the thickness of the first shear blade portion 102 is thicker than the length of the spline 14 formed in the inner peripheral portion of the core metal plate 11 in the axial direction, in other words, the thickness of the core metal plate 11 on which the spline 14 is formed. Is formed.
- the second shearing blade 103 is formed in a gear shape on the outer periphery of the main body 101 on the large diameter side.
- the second shearing blade portion 103 is a blade that forms a part of the internal spline 14 on the inner peripheral portion of the core metal plate 11 constituting the friction plate body 10, and corresponds to the shape of the spline 14. It is formed in a tooth shape.
- the second shearing blade portion 103 is a blade that respectively forms the tooth bottom surface 14a and the side surface 14b of the spline 14 formed on the inner peripheral portion of the core metal plate 11, and teeth corresponding to these portions are formed. Each shape is formed into a shape.
- this punching die 100 four screw holes 104 and two positioning holes 105 for attaching the punching die 100 to a press device 200 to be described later penetrate the main body 101 in the axial direction. It is formed in a state.
- the die 100 for punching is manufactured through a general mold manufacturing process, that is, a molding process by cutting, a curing process by heat treatment, a finishing process by grinding, and the like. Then, the punching die 100 configured as described above is mounted on the press device 200 as shown in FIG.
- the press device 200 is a machining device for forming the spline 14 by strongly pressing a die such as a punching die 100 on the inner peripheral portion of the core metal plate 11.
- the press apparatus 200 includes a die 202 on a flat base 201.
- the die 202 is a flange-shaped die that forms the spline 14 on the inner peripheral portion of the core metal plate 11 in cooperation with the punching die 100, and is the same die steel as the punching die 100 (for example, SKD11).
- the die 202 has a mounting portion 202a on which the material plate 15 (core metal plate 11 before the spline 14 is formed) is placed on the upper surface thereof, and the inside of the die 202 is formed.
- a tooth-shaped blade 202b for forming the spline 14 is provided on the periphery.
- the support column 203 is a rod-shaped member that supports a flat upper base 205 via a sleeve 204 in a slidable manner in the vertical direction in the figure.
- the upper base 205 is a plate-like member that supports the punching die 100 so as to be displaceable along the vertical direction in the drawing, and is supported by a hydraulic drive device (not shown) that drives the upper base 205 in the vertical direction.
- a punching die 100 is attached to the center of the lower surface of the upper base 205 via a support plate 206. In this case, the punching die 100 is attached to the support plate 206 with the first shearing blade portion 102 facing the die 202.
- a work pressing plate 208 is supported on the outer surface of the punching die 100 on the lower surface of the upper base 205 via a coil spring 207.
- the work pressing plate 208 is a ring-shaped member for pressing the core metal plate 11 set in the mounting portion 202 a on the die 202 when the spline 14 is punched into the core metal plate 11.
- the press device 200 also includes a control device for controlling a hydraulic drive device and the like, but the description thereof is omitted because it is not directly related to the present invention.
- the operator prepares a material plate 15 before processing the spline 14 on the inner peripheral portion of the cored bar plate 11.
- the material plate 15 is formed into an annular plate shape by die casting an aluminum alloy (for example, ADC12).
- ADC12 aluminum alloy
- the inner diameter of the material plate 15 is smaller than the tip circle (the inner diameter after the spline 14 is formed) of the spline 14 (shown by a broken line in the drawing) formed by the press device 200. This is because when the material plate 15 is die-cast, it is necessary to form a so-called draft angle on the inner peripheral side of the material plate 15.
- the operator sets the material plate 15 on the press device 200 and punches the spline 14. Specifically, after the operator sets the die-cast material plate 15 on the mounting portion 202a of the die 202 in the press apparatus 200, the operator operates a manipulator (not shown) in the press apparatus 200. (Control unit) is instructed to start punching. In response to this instruction, the press device 200 drives a hydraulic drive device (not shown) to lower the upper base 205 toward the die 202.
- the punching die 100 starts to move toward the die 202 as the upper base 205 descends. Then, immediately after the workpiece pressing plate 208 presses the material plate 15 set on the die 202, the first shearing blade portion 102 of the punching die 100 strongly presses the inner portion of the material plate 15. In this case, as shown in FIG. 5A, the first shearing blade portion 102 penetrates the material plate 15 when the punching die 100 is further lowered. Thereby, as shown in FIG. 6, the first shearing blade portion 102 removes the inner portion S ⁇ b> 1 of the material plate 15 and forms a new inner peripheral portion that becomes the tooth tip surface 14 c of the spline 14. In FIG.
- the ring-shaped inner portion S ⁇ b> 1 that is removed by the first shearing blade portion 102 is indicated by hatching. That is, the punching process by the first shearing blade portion 102 corresponds to the first subordinate corner portion shearing step according to the present invention.
- the second shearing blade portion 103 strongly presses the inner portion of the material plate 15.
- the second shearing blade portion 103 penetrates the material plate 15 when the punching die 100 is further lowered.
- the second shearing blade portion 103 removes the inner portion S ⁇ b> 2 of the material plate 15 in a tooth shape, and the tooth bottom surface 14 a of the spline 14 is formed on the inner peripheral portion of the material plate 15. And the side surface 14b.
- the tooth-shaped inner portion S ⁇ b> 2 removed by the second shear blade portion 103 is indicated by hatching.
- the punching process by the second shearing blade portion 103 corresponds to the second subordinate corner shearing step according to the present invention. Then, the entire spline 14 is formed on the inner peripheral portion of the material plate 15 by a punching process using the first shear blade portion 102 and the second shear blade portion 103.
- the tooth tip surface 14c, the tooth bottom surface 14a, and the side surface 14b of the spline 14 are formed in separate processes, so that each tooth portion constituting the spline 14 is punched without causing damage such as chipping or cracking.
- the reason why the punching process can be performed without causing damage to the inferior angle portion is considered to be as follows. That is, in the prior art, as shown in FIG. 8A, the tooth bottom surface 14a, the side surface 14b, and the tooth tip surface 14c of the spline 14 are simultaneously sheared by the punch P. For this reason, in the under-angle part (part surrounded by a broken-line circle in the figure) of the spline 14, a tensile force acting on the side surface 14b (indicated by an arrow in the figure) and a tensile force acting on the tooth tip surface 14c (in the figure, the arrow Act at the same time. For this reason, a very large tensile force (indicated by an arrow in the figure) acts on the under-angled portion of the spline 14, and it is considered that damage such as chipping or cracking is likely to occur starting from this portion.
- the inner peripheral surface of the material plate 15 is mainly on the strong pressure direction side of the first shear blade 102 as shown in FIG. Only the pulling force (indicated by the arrows in the figure) is applied. Further, even when the bottom surface 14a and the side surface 14b of the spline 14 are sheared, as shown in FIG. 8C, the strong pressure direction of the second shear blade portion 103 is mainly formed on the inner peripheral surface of the material plate 15. Only the pulling force (indicated by the arrows in the figure) is applied.
- the press device 200 is a hydraulic drive device. Is controlled to raise the upper base 205. Thereby, the punching die 100 is separated from the material plate 15. Therefore, the operator removes the material plate 15 on which the spline 14 is formed, that is, the cored bar plate 11 from the placement portion 202a of the die 202, and the punching process of the spline 14 is completed.
- the operator attaches the friction material 12 to another side of the cored bar plate 11, specifically, the side surface of the cored bar plate 11 for manufacturing the friction plate 10 with respect to the cored bar plate 11 on which the splines 14 are formed.
- the friction plate 10 is completed through a process of forming the oil groove 13 and an inspection process. Since the other steps for completing these friction plates 10 are not directly related to the present invention, the description thereof is omitted.
- punching the spline 14 to another material plate 15 the operator sets the die-cast material plate 15 on the mounting portion 202 a of the die 202 in the same manner as described above. Processing.
- the core metal plate 11 has a tooth portion, which is a recess angle portion in which two adjacent surfaces form a recess angle, constituting the tooth portion.
- a first subordinate portion shearing step that shears the tooth tip surface 14c, which is the first surface, and the bottom surface 14a and the side surface 14b that are the other surfaces after the first subordinate portion shearing step is started.
- the second subordinate corner shearing step is sequentially processed and molded. That is, as for the recess angle portion in the core metal plate 11, the two surfaces constituting the recess angle portion are not processed at the same time, but the processing of the two surfaces is sequentially started one by one.
- the tooth tip surface 14c of the spline 14 is sheared, and then the tooth bottom surface 14a and the side surface 14 of the spline 14 are sheared. That is, the tooth tip surface 14c of the spline 14 is sheared in the first subordinate corner shearing step according to the present invention, and the tooth bottom surface 14a and the side surface 14 of the spline 14 are sheared in the second subordinate corner shearing step. Configured to do.
- the order of cutting the tip surface 14c, the tooth bottom surface 14a, and the side surface 14b in the spline 14 is not limited to the above embodiment.
- the tooth bottom surface 14a and the side surface 14 of the spline 14 are sheared in the first subordinate corner shearing step according to the present invention, and the tooth tip surface 14c of the spline 14 is sheared in the second subordinate corner shearing step.
- it may be configured to do so.
- the first shearing blade portion 102 in the punching die 100 is formed on the front side in the punching direction of the material plate 15 with respect to the second shearing blade portion 103.
- the punching die 100 is formed with respect to the second shear blade portion 103.
- the first shearing blade portion 102 is formed on the rear side in the punching direction of the material plate 15.
- first shearing blade portion 102 in the punching die 100 corresponds to the first subordinate corner shearing blade portion according to the present invention
- second shearing blade portion 103 in the punching die 100 is the same. This corresponds to the second subordinate angle shearing blade portion according to the present invention.
- the tooth tip surface 14c, the tooth bottom surface 14a and the side surface 14b of the spline 14 are punched by one punching die 100.
- the first subordinate corner shearing step and the second subordinate corner shearing step are configured to be executed by one punching die 100.
- a punching die made only of the first shearing blade portion 102 and a punching die made only of the second shearing blade portion 103 were prepared, respectively, and the first subordinate portion shearing step and the first step Two subordinate corner shearing steps can also be performed.
- the thickness of the first shearing blade portion 102 in the punching die 100 in other words, the amount of protrusion of the second shearing blade portion 103 toward the front side in the punching direction is the core metal. It was formed longer than the thickness of the plate 11 (material plate 15). Thereby, when forming the spline 14 with respect to the material plate 15, the 1st shear blade part 102 penetrates the material plate 15, and the 2nd shear blade part 103 contacts the material plate 15 at the same time, and starts a shearing process. To do.
- the start timing of the second subordinate corner shearing step only needs to be delayed from the start timing of the first subordinate corner shearing step, and the start timing of the second subordinate corner shearing step is not necessarily limited. It need not be after completion of the first sub-shear shearing step. That is, the thickness of the first shearing blade portion 102 in the punching die 100 may be thinner than the thickness of the core metal plate 11 (material plate 15). In this case, the shearing process by the first shearing blade part 102 and the shearing process by the second shearing blade part 103 are temporarily performed simultaneously.
- the tooth tip surface 14 c of the spline 14 formed on the inner peripheral portion of the material plate 15 is formed into a regular dimension value by shearing with the first shear blade portion 102.
- the first subordinate corner shearing step may be configured to remove at least an amount that does not adversely affect the second subordinate corner shearing step.
- the punching method, the manufacturing method of the press-molded product, the punching die and the press-molded product according to the present invention are the press-molded product other than the cored bar plate 11, that is, the two surfaces adjacent to each other have an inferior angle.
- the present invention can be widely applied to press-formed products having an inferior angle portion. Therefore, for example, the material of the press-formed product is not limited to the aluminum alloy for die casting, and the inferior angle portion is not limited to the corner portion of the tooth portion in the spline 14.
- one surface constituting the minor angle portion 310 is formed. After the first surface 311 is sheared by the first shearing blade portion 102, the second surface 312 which is the other surface constituting the subordinate portion 310 is sheared by the second shearing blade portion 103. To do.
- a surface constituting the protruding portion 410 in the case of punching a protruding portion 410 having a plurality of inferior angle portions on the end surface of the press-formed product 400, a surface constituting the protruding portion 410.
- the surfaces that are not adjacent to each other are sheared.
- the first shear blade portion 102 includes the first surface 411 and the third surfaces 413a and 413b. Shears at the same time.
- the 2nd shear blade part 103 what is necessary is just to carry out the shearing process of the 2nd surfaces 412a and 412b which exist between the 1st surface 411 and the 3rd surfaces 413a and 413b.
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Abstract
Description
打抜き加工用金型100の理解を助けるため、まず、打抜き加工用金型100を用いて成形される摩擦プレート体10について簡単に説明しておく。摩擦プレート体10は、図示しない摩擦クラッチ装置内においてエンジンからの回転駆動力によって回転駆動する円板体である。この摩擦プレート体10は、詳しくは図2に示すように、平板環状の芯金プレート11上に摩擦材12および油溝13を備えて構成されている。芯金プレート11は、摩擦プレート体10の基部となる板状部材であり、アルミニウム合金(例えば、ADC12)を鋳造することにより成形(所謂ダイカスト成形)されている。
打抜き加工用金型100は、前記摩擦プレート体10を構成する芯金プレート11を打抜き加工するための所謂パンチであり、ダイス鋼(例えば、SKD11)を略円柱状に成形して構成されている。打抜き加工用金型100は、互いに異なる2つの外径で構成された段付き円柱状の本体部101の外周面に第1のせん断刃部102と第2のせん断刃部103とがそれぞれ形成されて構成されている。
プレス装置200は、芯金プレート11の内周部に打抜き加工用金型100などの金型を強圧してスプライン14を成形するための機械加工装置である。プレス装置200は、平板状の基台201上にダイス202を備えている。ダイス202は、打抜き加工用金型100と協同して芯金プレート11の内周部にスプライン14を成形するフランジ状の金型であり、打抜き加工用金型100と同様のダイス鋼(例えば、SKD11)で構成されている。このダイス202は、その上面に加工対象物である材料プレート15(スプライン14が形成される前の芯金プレート11)を位置決めした状態で載置する載置部202aが形成されているとともに、内周部にスプライン14を成形するための歯形状の刃部202bを備えている。
次に、上記のように構成した打抜き加工用金型100を用いた打抜き加工方法の作動について説明する。まず、作業者は、図4に示すように、芯金プレート11の内周部にスプライン14を加工する前の材料プレート15を用意する。この材料プレート15は、アルミニウム合金(例えば、ADC12)をダイカスト成形により平板環状に成形される。この場合、材料プレート15の内径は、プレス装置200によって形成されるスプライン14(図において破線で示す)の歯先円(スプライン14の形成後の内径)より小さい径に形成されている。これは、材料プレート15をダイカスト成形する際、材料プレート15の内周側に所謂抜き勾配を形成する必要があるためである。
10…摩擦プレート体、11…芯金プレート、12…摩擦材、13…油溝、14…スプライン、14a…歯底面、14b…側面、14c…歯先面、15…材料プレート、
100…打抜き加工用金型、101…本体部、102…第1のせん断刃部、103…第2のせん断刃部、
200…プレス装置、201…基台、202…ダイス、203…支柱、204…スリーブ、205…上側ベース、206…支持プレート、207…コイルスプリング、208…ワーク押さえ板、
300,400…プレス成形品、劣角部…310、突出部…410。
Claims (6)
- 互いに隣接する2つの面が劣角を成す劣角部を有するプレス成形品を材料の打抜き加工により成形する打抜き加工方法において、
前記プレス成形品における前記劣角部を、
前記劣角部を構成する一方の面をせん断加工する第1の劣角部せん断加工ステップと、
前記第1の劣角部せん断加工ステップの開始後に、前記劣角部を構成する他方の面をせん断加工する第2の劣角部せん断加工ステップとを含んでせん断加工することを特徴とする打抜き加工方法。 - 請求項1に記載した打抜き加工方法において、
前記材料は、ダイカスト用アルミニウム合金であることを特徴とする打抜き加工方法。 - 請求項1または請求項2に記載した打抜き加工方法において、
前記プレス成形品は、相手部材と噛合って動力を伝達するための歯部が形成された動力伝達部品であり、
前記劣角部は、前記歯部の角部であることを特徴とする打抜き加工方法。 - 互いに隣接する2つの面が劣角を成す劣角部を有するプレス成形品の製造方法において、
前記劣角部を構成する一方の面をせん断加工する第1の劣角部せん断加工ステップと、
前記第1の劣角部せん断加工ステップの開始後に、前記劣角部を構成する他方の面をせん断加工する第2の劣角部せん断加工ステップとを含むことを特徴とするプレス成形品の製造方法。 - 互いに隣接する2つの面が劣角を成す劣角部を有するプレス成形品を材料の打抜き加工により成形するための打抜き加工用金型において、
前記プレス成形品における劣角部をせん断加工する刃部が、
前記劣角部を構成する一方の面をせん断加工する第1の劣角部せん断刃部と、
前記第1の劣角部せん断刃部に対して前記材料の打ち抜き方向前方または後方に形成され、前記劣角部を構成する他方の面をせん断加工する第2の劣角部せん断刃部とを備えることを特徴とする打抜き加工用金型。 - 互いに隣接する2つの面が劣角を成す劣角部が材料の打抜き加工により成形されたプレス成形品において、
前記劣角部は、
前記劣角部を構成する一方の面にせん断加工が開始された後に同劣角部を構成する他方の面がせん断加工されて成形されていることを特徴とするプレス成形品。
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CN201180009258.2A CN102781603B (zh) | 2010-03-11 | 2011-03-01 | 冲制加工方法、冲压成形品的制造方法、冲制模及冲压成形品 |
BR112012022516A BR112012022516A2 (pt) | 2010-03-11 | 2011-03-01 | ''método de punção, método de fabricação de artigo fomrado sob pressão, molde de punção e artigo formado sob pressão'' |
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JP2010055182A JP5544655B2 (ja) | 2010-03-11 | 2010-03-11 | 打抜き加工方法、プレス成形品の製造方法、打抜き加工用金型およびプレス成形品 |
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CN (1) | CN102781603B (ja) |
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CN102601213A (zh) * | 2012-04-18 | 2012-07-25 | 江苏力乐汽车部件股份有限公司 | 多刀切削式的冲齿模 |
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CH714660A1 (de) | 2018-02-16 | 2019-08-30 | Grob Ernst Fa | Vorrichtung und Verfahren zur Herstellung eines Hohlrades mit Innen- und Aussenverzahnung sowie Hohlrad. |
Citations (4)
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JPS574327A (en) * | 1980-06-07 | 1982-01-09 | Honda Motor Co Ltd | Method and device for manufacturing gear by press work |
JPH0798025A (ja) * | 1992-08-06 | 1995-04-11 | Honda Motor Co Ltd | 多板摩擦クラッチにおける摩擦板の製造方法 |
JP2004156632A (ja) * | 2002-11-01 | 2004-06-03 | Kawasaki Heavy Ind Ltd | 多板摩擦クラッチ |
JP2005007450A (ja) * | 2003-06-20 | 2005-01-13 | Toyota Auto Body Co Ltd | 歯形打抜き方法 |
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CN200988071Y (zh) * | 2006-12-26 | 2007-12-12 | 天津市胜奥精密冲压技术有限公司 | 高精度非垂直截面冲压模具 |
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2010
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-
2011
- 2011-03-01 WO PCT/JP2011/054582 patent/WO2011111563A1/ja active Application Filing
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS574327A (en) * | 1980-06-07 | 1982-01-09 | Honda Motor Co Ltd | Method and device for manufacturing gear by press work |
JPH0798025A (ja) * | 1992-08-06 | 1995-04-11 | Honda Motor Co Ltd | 多板摩擦クラッチにおける摩擦板の製造方法 |
JP2004156632A (ja) * | 2002-11-01 | 2004-06-03 | Kawasaki Heavy Ind Ltd | 多板摩擦クラッチ |
JP2005007450A (ja) * | 2003-06-20 | 2005-01-13 | Toyota Auto Body Co Ltd | 歯形打抜き方法 |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102601213A (zh) * | 2012-04-18 | 2012-07-25 | 江苏力乐汽车部件股份有限公司 | 多刀切削式的冲齿模 |
CN102601213B (zh) * | 2012-04-18 | 2014-07-02 | 江苏力乐汽车部件股份有限公司 | 多刀切削式的冲齿模 |
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BR112012022516A2 (pt) | 2019-09-24 |
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CN102781603A (zh) | 2012-11-14 |
JP2011189350A (ja) | 2011-09-29 |
CN102781603B (zh) | 2015-11-25 |
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