WO2011105002A1 - リチウムイオン二次電池 - Google Patents
リチウムイオン二次電池 Download PDFInfo
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- WO2011105002A1 WO2011105002A1 PCT/JP2011/000353 JP2011000353W WO2011105002A1 WO 2011105002 A1 WO2011105002 A1 WO 2011105002A1 JP 2011000353 W JP2011000353 W JP 2011000353W WO 2011105002 A1 WO2011105002 A1 WO 2011105002A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/134—Electrodes based on metals, Si or alloys
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/056—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
- H01M10/0564—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of organic materials only
- H01M10/0566—Liquid materials
- H01M10/0569—Liquid materials characterised by the solvents
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/056—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
- H01M10/0564—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of organic materials only
- H01M10/0566—Liquid materials
- H01M10/0567—Liquid materials characterised by the additives
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/38—Selection of substances as active materials, active masses, active liquids of elements or alloys
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/38—Selection of substances as active materials, active masses, active liquids of elements or alloys
- H01M4/386—Silicon or alloys based on silicon
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/485—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/58—Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
- H01M4/583—Carbonaceous material, e.g. graphite-intercalation compounds or CFx
- H01M4/587—Carbonaceous material, e.g. graphite-intercalation compounds or CFx for inserting or intercalating light metals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/14—Cells with non-aqueous electrolyte
- H01M6/16—Cells with non-aqueous electrolyte with organic electrolyte
- H01M6/162—Cells with non-aqueous electrolyte with organic electrolyte characterised by the electrolyte
- H01M6/164—Cells with non-aqueous electrolyte with organic electrolyte characterised by the electrolyte by the solvent
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2300/00—Electrolytes
- H01M2300/0017—Non-aqueous electrolytes
- H01M2300/0025—Organic electrolyte
- H01M2300/0028—Organic electrolyte characterised by the solvent
- H01M2300/0034—Fluorinated solvents
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
Definitions
- the present invention relates to a lithium ion secondary battery. More specifically, the present invention mainly relates to an improvement in a non-aqueous electrolyte used for a lithium ion secondary battery including a negative electrode including a negative electrode active material layer made of an alloy-based active material.
- Lithium ion secondary batteries are widely used as power sources for electronic equipment, electrical equipment, machine tools, transportation equipment, and the like because of their high capacity, energy density, and high output, and are easy to downsize.
- a negative electrode of a lithium ion secondary battery currently on the market a negative electrode containing graphite as a negative electrode active material (hereinafter referred to as “graphite negative electrode”) is widely used.
- a lithium ion secondary battery (hereinafter sometimes referred to as “alloy secondary battery”) including a negative electrode containing an alloy active material having a capacity much higher than that of graphite is also known.
- the alloy-based active material is a material that occludes lithium ions by alloying with lithium under a negative electrode potential.
- Typical alloy active materials include silicon-based active materials such as silicon, silicon oxide, silicon nitride, and silicon carbide. Alloy-based secondary batteries have higher capacity and higher energy density than batteries with graphite negative electrodes.
- Patent Document 1 discloses a halogenated carbonate represented by the following general formula ( ⁇ ) and 4 as a non-aqueous electrolyte used for a lithium ion secondary battery including a negative electrode including a negative electrode active material containing silicon or tin. Disclosed is a non-aqueous electrolyte solution containing a solvent containing fluoro-1,3-dioxolan-2-one.
- X 1 , X 2 , X 3 and X 4 each independently represent a hydrogen atom, an alkyl group, an aryl group or a halogen atom. However, at least one of X 1 , X 2 , X 3 and X 4 is a halogen atom, and at least one of X 1 , X 2 , X 3 and X 4 is an alkyl group or an aryl group.
- the irreversible capacity of the negative electrode of the alloy secondary battery is large.
- the irreversible capacity is the amount of lithium that is occluded in the negative electrode by the first charge after the battery is assembled and is no longer released from the negative electrode during discharge.
- the irreversible capacity increases, the amount of lithium involved in the charge / discharge reaction decreases and the battery capacity decreases. For this reason, in an alloy-based secondary battery, an amount of lithium corresponding to the irreversible capacity (hereinafter sometimes referred to as “lithium for irreversible capacity”) is supplemented to the negative electrode before the battery is assembled.
- the surface of the negative electrode active material layer is a lithium ion permeable coating due to partial decomposition of the non-aqueous electrolyte during initial charging after the battery is assembled. Covered.
- This coating suppresses contact between the negative electrode active material layer and the remaining non-aqueous electrolyte. As a result, since continuous decomposition of the remaining non-aqueous electrolyte is suppressed, continuous charge / discharge is possible.
- the same film as that of the lithium ion secondary battery including the graphite negative electrode is formed.
- the alloy-based active material significantly expands and contracts as lithium ions are stored and released.
- the coating film on the surface of the negative electrode active material layer is easily broken by the expansion and contraction of the alloy-based active material.
- the surface of the negative electrode active material layer not covered with the film appears.
- the alloy-based active material and the non-aqueous electrolyte react to consume the non-aqueous electrolyte and lithium contained therein. As a result, battery capacity, cycle characteristics, and the like are reduced.
- the negative electrode active material layer that has been supplemented with lithium in advance of battery assembly preferentially occludes lithium.
- the negative electrode active material layer comprises a lithium alkyl carbonate represented by the formula: R—O—CO—O—Li (wherein R represents an alkyl group).
- An object of the present invention is a lithium ion secondary battery comprising a negative electrode comprising a negative electrode active material layer made of an alloy-based active material and preliminarily occluded with an irreversible capacity of lithium, and has high battery capacity and cycle characteristics. It is an object of the present invention to provide a lithium ion secondary battery that is excellent and suppresses heat generation.
- One aspect of the present invention includes a positive electrode capable of inserting and extracting lithium ions, a negative electrode including a negative electrode active material layer made of an alloy-based active material, and lithium ions disposed so as to be interposed between the positive electrode and the negative electrode
- a lithium ion secondary battery comprising a permeable insulating layer and a non-aqueous electrolyte, wherein the negative electrode active material layer is preliminarily occluded with lithium, and the non-aqueous electrolyte includes a lithium salt, a non-aqueous electrolyte
- a non-aqueous solvent comprising hydrogen fluoride and the general formula (1):
- R 1 , R 2 , R 3 and R 4 each independently represents a hydrogen atom or a fluorine atom. However, at least one of R 1 , R 2 , R 3 and R 4 is a fluorine atom.
- a lithium ion secondary battery comprising at least one fluorine-containing compound selected from the fluoroethylene carbonate compound (A) represented by formula (I) and a carbonate solvent (B) excluding the fluoroethylene carbonate compound (A). .
- the lithium ion secondary battery of the present invention has a high capacity, excellent cycle characteristics, and higher safety.
- FIG. 1 is a partially broken perspective view schematically showing the configuration of the lithium ion secondary battery 1 of the first embodiment.
- the lithium ion secondary battery 1 of this embodiment includes a negative electrode including a negative electrode active material layer made of an alloy-based active material, and lithium ions in which lithium for an irreversible capacity is occluded in advance in the negative electrode active material layer before the battery is assembled.
- the secondary battery is characterized by using a specific non-aqueous electrolyte described later.
- the lithium ion secondary battery 1 includes a flat battery type electrode group 10 (hereinafter also referred to as “flat type electrode group 10”) and a specific nonaqueous electrolyte solution described later in a rectangular battery case 11 (hereinafter simply referred to as “battery case”). 11 ”).
- the flat electrode group 10 includes a positive electrode, a negative electrode, and a separator as an ion-permeable insulating layer.
- the negative electrode includes a negative electrode active material layer made of an alloy-based active material, and lithium is occluded in the negative electrode active material layer before battery assembly.
- the lithium ion secondary battery 1 is produced as follows, for example. First, one end of the positive electrode lead 12 is connected to the positive electrode current collector of the positive electrode included in the flat electrode group 10, and the other end is connected to the lower surface of the sealing plate 14 that is an external positive electrode terminal. As the positive electrode lead 12, for example, an aluminum lead can be used. An external negative electrode terminal 15 is attached to the sealing plate 14 via a gasket 16. The sealing plate 14 and the external negative electrode terminal 15 are insulated by the gasket 16.
- one end of the negative electrode lead 13 is connected to the negative electrode current collector of the negative electrode included in the flat electrode group 10, and the other end is connected to the external negative electrode terminal 15.
- the sealing plate 14 is attached to the opening of the battery case 11 by welding. Thereafter, the non-aqueous electrolyte is injected into the battery case 11 from the injection hole formed in the sealing plate 14, the plug 17 is attached to the injection hole, and the injection hole is sealed. In this way, the lithium ion secondary battery 1 is obtained.
- the nonaqueous electrolytic solution is prepared by dissolving a lithium salt in a nonaqueous solvent as will be described later.
- lithium salt those conventionally used in the field of lithium ion secondary batteries can be used without particular limitation.
- Specific examples of the lithium salt include, for example, LiClO 4 , LiBF 4 , LiPF 6 , LiAlCl 4 , LiSbF 6 , LiSCN, LiCF 3 SO 3 , LiCF 3 CO 2 , LiAsF 6 , LiB 10 Cl 10 , lower aliphatic carboxylic acid Examples thereof include lithium, LiCl, LiBr, LiI, LiBCl 4 , borates, and imide salts. These lithium salts may be used alone or in combination of two or more.
- the concentration of the lithium salt in 1 liter of the nonaqueous solvent is, for example, 0.5 mol to 2 mol.
- the non-aqueous solvent includes at least one fluorine-containing compound selected from hydrogen fluoride and a fluoroethylene carbonate compound represented by the general formula (1) (hereinafter also referred to as “fluoroethylene carbonate compound (A)”), fluoroethylene Carbonate-based solvent excluding the carbonate compound (A) (hereinafter also referred to simply as “carbonate-based solvent (B)”).
- fluoroethylene carbonate compound (A) fluoroethylene carbonate compound represented by the general formula (1)
- carbonate-based solvent (B) fluoroethylene Carbonate-based solvent excluding the carbonate compound (A)
- the non-aqueous solvent is prepared, for example, by mixing the carbonate solvent (B) and the fluorine-containing compound.
- the present inventors use a non-aqueous solvent containing a carbonate-based solvent (B) and hydrogen fluoride, so that a negative electrode active material layer made of an alloy-based active material in which lithium is occluded in advance, a non-aqueous electrolyte solution, It was found that this reaction was suppressed, and consumption of lithium involved in the non-aqueous electrolyte and the charge / discharge reaction contained therein was suppressed. As a result, it has been found that the cycle characteristics are maintained at a high level over a long period of time.
- the present inventors have found that the use of a non-aqueous solvent containing a carbonate solvent (B) and hydrogen fluoride suppresses the formation of an organic coating composed of lithium alkyl carbonate.
- the organic coating is reduced at a high temperature and generates heat.
- this organic coating has low thermal stability, it may burn due to shrinkage due to heat generated by internal short circuit or overcharge.
- heat generation of the lithium ion secondary battery 1 is suppressed. Therefore, the highly safe lithium ion secondary battery 1 can be obtained by allowing hydrogen fluoride to be present in the nonaqueous electrolytic solution.
- the carbonate type solvent (B) is required.
- hydrogen fluoride and vinylene carbonate are produced by the presence of the fluoroethylene carbonate compound (A) and the carbonate-based solvent (B) in the non-aqueous solvent. It was. As described above, hydrogen fluoride suppresses the formation of lithium alkyl carbonate by suppressing the reaction between the negative electrode active material layer that occludes lithium excessively and the non-aqueous electrolyte. Vinylene carbonate is an additive generally used in non-aqueous electrolytes for lithium ion secondary batteries, and does not adversely affect battery performance and safety.
- the lithium ion secondary battery 1 having high battery capacity, excellent cycle characteristics, and suppressed heat generation. Is obtained.
- hydrogen fluoride used as the fluorine-containing compound is stably present in the carbonate-based solvent (B), so that the negative electrode active material composed of an alloy-based active material that excessively occludes lithium is used.
- the reaction between the material layer and the non-aqueous electrolyte is suppressed to suppress the formation of an organic coating composed of lithium alkyl carbonate.
- the content ratio of hydrogen fluoride is not particularly limited, but is preferably 0.1 to 5% by mass, more preferably 0.5 to 3% by mass, based on the total amount of the nonaqueous solvent.
- the fluoroethylene carbonate compound (A) generates hydrogen fluoride and vinylene carbonate.
- the generation of hydrogen fluoride and vinylene carbonate does not occur at once, but gradually occurs as the lithium ion secondary battery 1 is charged and discharged. Therefore, when the lithium ion secondary battery 1 is used, hydrogen fluoride is continuously supplied little by little into the non-aqueous electrolyte at a relatively low concentration. Thereby, the effect when hydrogen fluoride exists lasts for a long time.
- fluoroethylene carbonate compound (A) examples include, for example, 4-fluoro-1,3-dioxolan-2-one, 4,4-difluoro-1,3-dioxolan-2-one, 4,4,5 -Trifluoro-1,3-dioxolan-2-one and the like.
- a fluoroethylene carbonate compound (A) may be used individually by 1 type, or may be used in combination of 2 or more type.
- the content ratio of the fluoroethylene carbonate compound (A) is not particularly limited, but for example, it is preferably 0.1 to 30% by mass, more preferably 1 to 10% by mass in the total amount of the non-aqueous solvent.
- the content ratio of the fluoroethylene carbonate compound (A) is too low, the addition effect may not be exhibited over the entire life of the lithium ion secondary battery 1.
- the content ratio of the fluoroethylene carbonate compound (A) is too large, the generated hydrogen fluoride reacts with the current collector of the positive electrode to cause a decrease in current collecting property, and battery performance such as cycle characteristics is deteriorated. It may decrease.
- Examples of the carbonate-based solvent (B) used together with the fluorine-containing compound include cyclic carbonates and chain carbonates excluding the fluoroethylene carbonate compound (A).
- chain carbonates having a C ⁇ C unsaturated bond such as carbonate, allyl ethyl carbonate, diallyl carbonate, allyl phenyl carbonate, diphenyl carbonate, and the like.
- a carbonate type solvent (B) may be used individually by 1 type, or may be used in combination of 2 or more type.
- the content ratio of the carbonate-based solvent (B) in the non-aqueous solvent is not particularly limited. For example, it is contained in the range of 70 to 99.9% by mass in the total amount of the non-aqueous solvent. It is preferable to change the content ratio of the carbonate-based solvent (B) according to the type of the fluorine-containing compound used together with the carbonate-based solvent (B).
- the content of the carbonate solvent (B) is 95 to 99.9% by mass, more preferably 97 to 99.5% by mass in the total amount of the nonaqueous solvent. It is preferable that When the content ratio of the carbonate-based solvent (B) is too small, the effect of stably presenting hydrogen fluoride in the nonaqueous electrolytic solution is lowered, and the effect when hydrogen fluoride is present is lowered. There is a fear. On the other hand, when the content of the carbonate-based solvent (B) is too high, the content of hydrogen fluoride is relatively reduced, so that the effect of hydrogen fluoride is maintained over the entire life of the lithium ion secondary battery 1. May be difficult to do.
- the content of the carbonate solvent (B) is 70 to 99.9% by mass, more preferably 90 to 90% by weight based on the total amount of the nonaqueous solvent. It is preferable that it is 99 mass%.
- the reaction between the carbonate-based solvent (B) and the fluoroethylene carbonate compound (A) may be suppressed, resulting in a decrease in the amount of hydrogen fluoride produced. There is. Thereby, there exists a possibility that the effect which suppresses the production
- carbonate-based solvent (B) ethylene carbonate, dimethyl carbonate, ethyl methyl carbonate and diethyl carbonate are 5 to 50% by mass: 0 to 80% by mass: 0 to 70% by mass: 0 to 70% by mass.
- the non-aqueous solvent of this embodiment may contain other non-aqueous solvents as long as the effect is not impaired.
- the other non-aqueous solvent include cyclic carboxylic acid esters such as ⁇ -butyrolactone and ⁇ -valerolactone, fluorobenzene, acetonitrile, dimethoxyethane, 1,3-propane sultone, and the like.
- the flat electrode group 10 is obtained by winding a positive electrode and a negative electrode with a separator interposed therebetween, and molding the obtained wound electrode group into a flat mold by pressurization.
- the flat electrode group 10 can also be produced by winding a positive electrode and a negative electrode around a plate with a separator interposed therebetween.
- the negative electrode of the present embodiment includes a negative electrode current collector and a negative electrode active material layer formed on the surface of the negative electrode current collector.
- the negative electrode active material layer is made of an alloy-based active material and occludes lithium for an irreversible capacity before assembling the lithium ion secondary battery 1.
- the negative electrode active material layer of the negative electrode of this embodiment includes a negative electrode active material layer made of a thin film (solid film) of an alloy-based active material and a negative electrode active material including a plurality of columnar alloy-based active materials (hereinafter referred to as “columnar bodies”). Substances and the like. In these, since the adjustment of a porosity is easy, the negative electrode active material layer containing a some columnar body is preferable.
- an active material layer forming step of forming a negative electrode active material layer on the surface of the negative electrode current collector, and lithium for an irreversible capacity are added to the negative electrode active material layer formed in the active material layer forming step. It can be obtained by a manufacturing method including a lithium filling step of filling.
- a negative electrode active material layer made of an alloy-based active material is formed on the surface of the negative electrode current collector by using a vapor phase method.
- the negative electrode current collector has a strip shape in the present embodiment.
- a metal foil made of stainless steel, nickel, copper, copper alloy, or the like can be used for the negative electrode current collector.
- the thickness of the negative electrode current collector is preferably 1 to 500 ⁇ m, more preferably 5 to 20 ⁇ m.
- the alloy-based active material used for forming the negative electrode active material layer is a material that occludes lithium ions by being alloyed with lithium at the time of charging and releases lithium ions at the time of discharge under a negative electrode potential.
- the alloy-based active material is preferably amorphous or low crystalline. Specific examples of the alloy-based active material include, for example, a silicon-based active material and a tin-based active material, and a silicon-based active material is particularly preferable.
- An alloy type active material may be used individually by 1 type, or may be used in combination of 2 or more type.
- Examples of the silicon-based active material include silicon, silicon compounds, partial substitutes thereof, solid solutions of silicon compounds and partial substitutes, and the like.
- Examples of the silicon oxide include silicon oxide represented by SiO a (0.05 ⁇ a ⁇ 1.95), silicon carbide represented by SiC b (0 ⁇ b ⁇ 1), SiN c (0 ⁇ c ⁇ 4/3), an alloy of silicon and a different element (A), or the like.
- Examples of the different element (A) include Fe, Co, Sb, Bi, Pb, Ni, Cu, Zn, Ge, In, Sn, and Ti.
- the partially substituted body is a compound in which a part of silicon atoms contained in silicon and a silicon compound is substituted with a different element (B).
- Examples of the different element (B) include B, Mg, Ni, Ti, Mo, Co, Ca, Cr, Cu, Fe, Mn, Nb, Ta, V, W, Zn, C, N, and Sn. Of these, silicon and silicon compounds are preferable, and silicon oxide is more preferable.
- tin-based active material examples include tin, tin oxide represented by SnO d (0 ⁇ d ⁇ 2), tin dioxide (SnO 2 ), tin nitride, Ni—Sn alloy, Mg—Sn alloy, Fe—Sn.
- examples thereof include tin alloys such as alloys, Cu—Sn alloys and Ti—Sn alloys, tin compounds such as SnSiO 3 , Ni 2 Sn 4 and Mg 2 Sn, solid solutions of tin oxide, tin nitride and tin compounds.
- tin oxides, tin-containing alloys, tin compounds, and the like are preferable.
- vapor phase method for forming a negative electrode active material layer made of an alloy-based active material include, for example, vacuum deposition, sputtering, ion plating, laser ablation, chemical vapor deposition, plasma chemistry, and the like. Examples include a vapor deposition method and a thermal spraying method. Among these, the vacuum evaporation method is preferable.
- silicon is disposed on the target of an electron beam vacuum deposition apparatus, a negative electrode current collector is disposed vertically above the target, and an oxygen supply nozzle is disposed between the target and the negative electrode current collector. Place. Silicon vapor generated by irradiating the target with an electron beam rises in the vertical direction and is mixed with oxygen supplied from an oxygen supply nozzle on the way. This mixture further rises in the vertical direction and precipitates on the surface of the negative electrode current collector. Thereby, a negative electrode active material layer made of silicon oxide is formed on the surface of the negative electrode current collector, and the active material layer forming step is completed.
- the thickness of the negative electrode active material layer made of the alloy-based active material thus obtained is not particularly limited, but is preferably 5 to 100 ⁇ m, more preferably 10 to 30 ⁇ m. This thickness is the thickness of the negative electrode active material layer formed on one surface of the negative electrode current collector. In this embodiment, the negative electrode active material layer is formed on both surfaces of the negative electrode current collector, but is not limited thereto, and may be formed on one surface.
- an incapacitative amount of lithium is occluded in the negative electrode active material layer formed on the surface of the negative electrode current collector in the active material layer forming step.
- the occlusion of lithium is performed by a vacuum deposition method, a sticking method, or the like.
- lithium for an irreversible capacity is disposed on the target of an electron beam vacuum deposition apparatus, and the negative electrode is disposed above the target so that the surface of the negative electrode active material layer faces the target. . Then, lithium vapor generated by irradiating the target with an electron beam rises in the vertical direction, adheres to the surface of the negative electrode active material layer, and is occluded in the negative electrode active material layer. When the target lithium is almost completely evaporated and occluded in the negative electrode active material layer, the occlusion of lithium is completed. According to the vacuum deposition method, lithium is occluded before battery assembly.
- the lithium ion secondary battery 1 is obtained by assembling a battery using the obtained negative electrode.
- an irreversible capacity lithium foil is stuck on the surface of the negative electrode active material layer.
- a lithium ion secondary battery is assembled using the negative electrode to which the lithium foil is attached. Then, by performing the first charge / discharge, the lithium foil is occluded in the negative electrode active material layer, the occlusion of lithium is finished, and the lithium ion secondary battery 1 is obtained.
- the sticking method lithium is occluded simultaneously with the first charge after the battery is assembled. Also by the sticking method, an effect similar to that of occluding irreversible lithium in the negative electrode active material layer before battery assembly can be obtained.
- the irreversible capacity of the negative electrode active material layer is determined by, for example, assembling a battery using a negative electrode that does not occlude lithium before battery assembly, performing initial charge after battery assembly, and measuring the weight increase of the negative electrode. Can be sought.
- a negative electrode including a negative electrode active material layer including a plurality of columnar bodies which is a preferred embodiment, will be described.
- Examples of such a negative electrode include a negative electrode A including a negative electrode current collector having a plurality of convex portions on the surface and a negative electrode active material layer including a plurality of columnar bodies.
- the porosity of the negative electrode active material layer is preferably in a specific range. Thereby, the expansion and contraction of the alloy-based active material are alleviated, and the destruction of the lithium ion permeable film covering the negative electrode active material layer surface is alleviated.
- the porosity is preferably 10 to 70%, more preferably 20 to 60%.
- the porosity is too small, the effect of alleviating the expansion and contraction of the alloy-based active material will be insufficient, resulting in local destruction of the lithium ion permeable coating, which is contained in the non-aqueous electrolyte and contained therein. There is a possibility that wasteful consumption of lithium ions involved in the discharge reaction may occur slightly.
- the porosity is too large, the amount of the alloy-based active material in the negative electrode active material layer is relatively reduced, and the battery capacity may be reduced.
- the mechanical strength of the negative electrode active material layer is reduced, and a part of the negative electrode active material layer may fall off the negative electrode current collector when a wound electrode group, a flat electrode group, or the like is manufactured. This not only decreases the battery capacity, but the fallen pieces of the negative electrode active material layer may cause an internal short circuit.
- the porosity can be measured using a mercury porosimeter. Further, the porosity can be adjusted by appropriately selecting the number of columnar bodies, the size of the gap between the columnar bodies, the dimension of the columnar bodies themselves, and the like.
- the negative electrode current collector having a plurality of convex portions on the surface is formed by pressing a metal foil using, for example, a metal roller having concave portions corresponding to the shape, size, and arrangement of the convex portions on the surface. Can be formed.
- the convex portion is a protrusion formed on one surface or both surfaces of the negative electrode current collector and extending outward from the surface of the negative electrode current collector. It is preferable that the tip portion of the convex portion is a plane substantially parallel to the surface of the negative electrode current collector.
- the shape of the projection is a circle, an ellipse, a diamond, a triangle to a hexagon, or the like.
- the height of the convex portion is preferably 3 to 20 ⁇ m, more preferably 5 to 15 ⁇ m.
- the height of the convex portion is the length of a perpendicular line dropped from the foremost point of the convex portion to the surface of the negative electrode current collector in the cross section of the negative electrode current collector.
- the width of the convex portion is preferably 1 to 50 ⁇ m, more preferably 5 to 20 ⁇ m.
- the width of the convex portion is the maximum length of the convex portion in the direction parallel to the negative electrode current collector surface.
- the interval between the convex portions is preferably 10 to 60 ⁇ m. Examples of the arrangement of the convex portions on the surface of the negative electrode current collector include a close-packed arrangement, a lattice arrangement, and a staggered arrangement.
- the negative electrode active material layer includes a plurality of columnar bodies, and a gap exists between a pair of adjacent columnar bodies.
- the columnar body is formed so as to extend from the convex surface of the negative electrode current collector to the outside of the negative electrode current collector.
- One columnar body is formed on each convex portion.
- Examples of the three-dimensional shape of the columnar body include a columnar shape, a conical shape, a prismatic shape, a pyramid shape, and a spindle shape. Among these, a columnar shape, a prismatic shape, a spindle shape, and the like are preferable. A spindle shape or the like is more preferable.
- the height of the columnar body is not particularly limited, but is preferably 5 to 50 ⁇ m, more preferably 10 to 30 ⁇ m.
- the height of the columnar body is the length of a perpendicular line drawn from the most advanced point of the columnar body to the straight line parallel to the negative electrode current collector surface from the most advanced point of the columnar body in the cross section in the thickness direction of the negative electrode A. It is.
- the width of the columnar body is not particularly limited, but is preferably 5 to 40 ⁇ m, more preferably 10 to 20 ⁇ m.
- the width of the columnar body is the maximum length of the columnar body in the direction parallel to the surface of the negative electrode current collector in the cross section in the thickness direction of the negative electrode A.
- the expansion and contraction of the alloy-based active material is alleviated by the gaps existing between the columnar bodies.
- the surface area of the negative electrode active material layer is increased, and the negative electrode active material layer and the lithium ion permeable coating are in close contact with each other over a wide area.
- the lithium ion permeable film covering the surface of the negative electrode active material layer or the columnar body is further alleviated from being destroyed by the expansion and contraction of the alloy-based active material, and is involved in the non-aqueous electrolyte and the charge / discharge reaction. Wasteful consumption of lithium ions is suppressed.
- the positive electrode includes a positive electrode current collector and a positive electrode active material layer formed on the surface of the positive electrode current collector.
- the positive electrode current collector has a strip shape in the present embodiment.
- a metal foil made of stainless steel, aluminum, aluminum alloy, titanium, or the like can be used.
- the thickness of the positive electrode current collector is preferably 1 to 500 ⁇ m, more preferably 5 to 20 ⁇ m.
- the positive electrode active material layer is formed on both surfaces of the positive electrode current collector, but is not limited thereto, and may be formed on one surface.
- the thickness of the positive electrode active material layer formed on one surface of the positive electrode current collector is not particularly limited, but is preferably 30 to 200 ⁇ m.
- the positive electrode active material layer can be formed, for example, by applying a positive electrode mixture slurry to the surface of the positive electrode current collector, and drying and rolling the obtained coating film.
- the positive electrode mixture slurry can be prepared by dissolving or dispersing a positive electrode active material, a binder, and a conductive agent in a solvent.
- lithium-containing composite oxides and olivine type lithium salts are preferred.
- the lithium-containing composite oxide is a metal oxide containing lithium and a transition metal element, or a metal oxide in which a part of the transition metal element in the metal oxide is substituted with a different element.
- the transition metal element include Sc, Y, Mn, Fe, Co, Ni, Cu, and Cr.
- Mn, Co, Ni and the like are preferable.
- the different elements include Na, Mg, Zn, Al, Pb, Sb, and B.
- Mg, Al and the like are preferable.
- Each of the transition metal element and the different element can be used alone or in combination of two or more.
- lithium-containing composite oxide for example, Li l CoO 2, Li l NiO 2, Li l MnO 2, Li l Co m Ni 1-m O 2, Li l Co m M 1-m O n, Li l Ni 1-m M m O n , Li l Mn 2 O 4 , Li l Mn 2-m M n O 4 (in the above formulas, M is Na, Mg, Sc, Y, Mn, Fe, Co, It represents at least one element selected from the group consisting of Ni, Cu, Zn, Al, Cr, Pb, Sb and B. 0 ⁇ l ⁇ 1.2, 0 ⁇ m ⁇ 0.9, 2.0 ⁇ n ⁇ 2.3.) And the like. Among these, Li l Co m M 1- m O n is preferred.
- olivine type lithium phosphate for example, LiXPO 4 , Li 2 XPO 4 F (Wherein, X represents at least one element selected from the group consisting of Co, Ni, Mn and Fe).
- the molar number of lithium is a value immediately after positive electrode active material preparation, and it increases / decreases with charging / discharging.
- a positive electrode active material can be used individually by 1 type, or can be used in combination of 2 or more type.
- a resin material As the binder, a resin material, a rubber material, a water-soluble polymer material, or the like can be used.
- the resin material include polyethylene, polypropylene, polyvinyl acetate, polymethyl methacrylate, and fluororesin.
- a fluororesin is preferable.
- Specific examples of the fluororesin include polytetrafluoroethylene, polyvinylidene fluoride, tetrafluoroethylene-hexafluoropropylene copolymer, and vinylidene fluoride-hexafluoropropylene copolymer.
- the rubber material include rubber particles such as styrene-butadiene rubber particles and acrylonitrile rubber particles.
- Specific examples of the water-soluble polymer material include nitrocellulose and carboxymethylcellulose.
- a binder may be used individually by 1 type, or may be used in combination of 2 or more type.
- a conductive agent commonly used in the field of lithium ion secondary batteries can be used, and among these, a carbon material is preferable.
- the carbon material include natural graphite, artificial graphite graphite, carbon blacks such as acetylene black, ketjen black, channel black, furnace black, lamp black, and thermal black.
- a conductive agent may be used individually by 1 type, or may be used in combination of 2 or more type.
- Examples of the solvent in which the positive electrode active material, the binder, and the conductive agent are dissolved or dispersed include organic solvents such as N-methyl-2-pyrrolidone, tetrahydrofuran, dimethylformamide, water, and the like.
- a porous sheet having pores, a resin fiber nonwoven fabric, a resin fiber woven fabric, or the like can be used.
- a porous sheet is preferable, and a porous sheet having a pore diameter of about 0.05 to 0.15 ⁇ m is more preferable.
- Such a porous sheet has a high level of ion permeability, mechanical strength, and insulation.
- the thickness of the porous sheet is not particularly limited, but is, for example, 5 to 30 ⁇ m.
- the porous sheet and the resin fiber are made of a resin material. Specific examples of the resin material include polyolefins such as polyethylene and polypropylene, polyamides, polyamideimides, and the like.
- a separator is used as the lithium ion permeable insulating layer.
- the present invention is not limited to this, and a metal oxide particle layer may be used, or a separator and a metal oxide particle layer may be used in combination. good.
- 90% by mass to 99% by mass of metal oxide particles and 1% by mass to 10% by mass of the same binder contained in the positive electrode active material layer are dissolved or dispersed in an organic solvent.
- the obtained slurry can be applied to the surface of the positive electrode, negative electrode or separator, and the resulting coating film can be dried.
- the thickness of the metal oxide particle layer is preferably 1 ⁇ m to 15 ⁇ m.
- the electrode group is a flat electrode group, but is not limited thereto, and may be a cylindrical wound electrode group or a stacked electrode group.
- the shape of the lithium ion secondary battery is a square shape, but is not limited thereto, and may be a cylindrical shape, a coin shape, a laminated film pack shape, or the like.
- This composite hydroxide was heated in the atmosphere at 900 ° C. for 10 hours to obtain a composite oxide having a composition represented by Ni 0.85 Co 0.15 O 2 .
- lithium hydroxide monohydrate is added so that the sum of the number of atoms of Ni and Co is equal to the number of atoms of Li, and heated at 800 ° C. in the atmosphere for 10 hours, thereby obtaining LiNi 0.85 Co 0.15.
- a positive electrode active material which is a lithium nickel-containing composite oxide having a composition represented by O 2 and having a volume average particle size of secondary particles of 10 ⁇ m was obtained.
- An alloy copper foil containing 0.03% by mass of zirconium (trade name: HCL-02Z, thickness 20 ⁇ m, manufactured by Hitachi Cable Ltd.) is heated at 600 ° C. for 30 minutes in an argon gas atmosphere and annealed. It was.
- This alloy copper foil was press-molded by passing it at a linear pressure of 2 t / cm through a press-contact portion formed by press-contacting the convex roller obtained above and an iron roller having a smooth surface with a diameter of 50 mm.
- a negative electrode current collector having a plurality of convex portions formed on one surface in the thickness direction was produced. The convex portions were in a staggered arrangement.
- FIG. 2 is a side perspective view schematically showing a configuration of an electron beam vacuum deposition apparatus 20 (hereinafter simply referred to as “deposition apparatus 20”).
- the vapor deposition apparatus 20 includes a chamber 21, a first pipe 22, a fixing base 23, a nozzle 24, a target 25, an electron beam generator 26, a power supply 27, and a second pipe (not shown).
- a first pipe 22, a fixing base 23, a nozzle 24, a target 25, and an electron beam generator 26 are accommodated inside the chamber 21 that is a pressure-resistant container.
- the first pipe 22 supplies a source gas such as oxygen or nitrogen to the nozzle 24.
- the nozzle 24 supplies a source gas into the chamber 21.
- silicon, tin or the like is used for the target 25, silicon, tin or the like is used.
- the electron beam generator 26 irradiates the target 25 with an electron beam in response to application of a voltage from a power source 27. Thereby, silicon or tin vapor is generated.
- the second pipe introduces a gas that becomes the atmosphere in the chamber 21.
- the fixing base 23 is a plate-like member that fixes the negative electrode current collector 31 having the convex portion 32 on the surface, and rotates between the position of the solid line and the position of the dashed line.
- a columnar body is formed by alternately rotating the fixing base 23 between the position of the solid line and the position of the alternate long and short dash line.
- the position of the solid line is a position where the negative electrode current collector 31 fixed to the fixing base 23 faces the nozzle 24 and the fixing base 23 and the horizontal line intersect at an angle ⁇ .
- the position of the alternate long and short dash line is a position where the negative electrode current collector 31 faces the nozzle 24 and the fixing base 23 and the horizontal line intersect at an angle (180- ⁇ ).
- the angle ⁇ can be appropriately selected according to the design dimension of the columnar body.
- the fixed base 23 is arranged so as to coincide with the horizontal direction and not rotate.
- the surface of the negative electrode current collector 31 fixed to the fixing base 23 on which the plurality of convex portions 32 are formed faces the target 25.
- the negative electrode active material layer which is a solid film is formed instead of the negative electrode active material layer including a plurality of columnar bodies.
- a negative electrode active material layer (silicon thin film, solid film, porosity 13%, composition SiO 2 having a thickness of 6 ⁇ m is formed on the surface on which the plurality of convex portions 32 are formed. 0.4 ) to form a negative electrode.
- the obtained negative electrode was cut into 35 mm ⁇ 35 mm to prepare a negative electrode plate.
- Lithium metal was vapor-deposited on the negative electrode active material layer of the negative electrode plate, and lithium for an irreversible capacity stored in the negative electrode active material layer at the first charge was compensated.
- Vapor deposition of lithium metal was performed using a resistance heating vacuum deposition apparatus (manufactured by ULVAC, Inc.). Lithium metal is loaded into a tantalum boat in a resistance heating vacuum deposition apparatus, the negative electrode plate is fixed so that the negative electrode active material layer faces the tantalum boat, and a current of 50 A is applied to the tantalum boat in an argon atmosphere. It energized and evaporated for 10 minutes.
- the positive electrode plate and the negative electrode plate obtained above were each cut into a size of 1.5 cm ⁇ 1.5 cm.
- the obtained positive electrode plate and negative electrode plate were laminated with a 20 ⁇ m-thick polyethylene porous membrane (separator, trade name: Hypore, manufactured by Asahi Kasei Co., Ltd.) interposed therebetween to produce an electrode group.
- One end of the aluminum lead was welded to the positive electrode current collector, and one end of the nickel lead was welded to the negative electrode current collector.
- This electrode group was inserted into a laminated film outer case (size: 2 cm ⁇ 2 cm). Subsequently, 0.5 ml of non-aqueous electrolyte was poured into the outer case.
- Constant current charging 0.7C, end-of-charge voltage of 4.2V.
- Constant voltage charging 4.2 V, charging end current 0.05 C, rest time 20 minutes.
- Constant current discharge 0.2 C, discharge end voltage 2.5 V, rest time 20 minutes.
- This SUS pan was subjected to differential scanning calorimetry (DSC) using a differential scanning calorimeter (trade name: TAS300, manufactured by Rigaku Corporation) in an argon atmosphere at a temperature rising rate of 10 ° C./min and in the range of room temperature to 400 ° C. : Differential Scanning Calorimetry) measurement was performed. From the results, the heat generation (J / g) at 100 ° C. to 200 ° C. per 1 g of the negative electrode active material in a charged state was calculated to evaluate the heat resistance.
- DSC differential scanning calorimeter
- Example 2 In preparing the non-aqueous electrolyte, the lithium ion of Example 2 was prepared in the same manner as in Example 1 except that the mass ratio of ethylene carbonate, ethylmethyl carbonate, and hydrogen fluoride was changed to 30: 67: 3. A secondary battery was fabricated and evaluated. The results are shown in Table 1.
- Example 3 In preparing the non-aqueous electrolyte, the lithium ion of Example 3 was used in the same manner as in Example 1 except that the mass ratio of ethylene carbonate, ethylmethyl carbonate, and hydrogen fluoride was changed to 30: 65: 5. A secondary battery was fabricated and evaluated. The results are shown in Table 1.
- Example 4 In preparing the non-aqueous electrolyte, the lithium ion of Example 4 was used in the same manner as in Example 1 except that the mass ratio of ethylene carbonate, ethylmethyl carbonate, and hydrogen fluoride was changed to 30: 62: 8. A secondary battery was fabricated and evaluated. The results are shown in Table 1.
- Example 1 In preparing the non-aqueous electrolyte, a comparison was made in the same manner as in Example 1 except that the non-aqueous solvent was changed to a non-aqueous solvent in which ethylene carbonate and ethyl methyl carbonate were mixed at a mass ratio of 30:70. The lithium ion secondary battery of Example 1 was produced and evaluated. The results are shown in Table 1.
- Example 5 Example 3 was used except that 4-fluoro-1,3-dioxolan-2-one was used in place of hydrogen fluoride in preparing the non-aqueous electrolyte using the negative electrode produced as follows. In the same manner, a lithium ion secondary battery of Example 5 was produced and evaluated. The results are shown in Table 1.
- the target 25 was irradiated with an electron beam to generate silicon vapor.
- the silicon vapor rose in the vertical direction and was mixed with oxygen supplied from the nozzle 24.
- the obtained mixture further rose and deposited on the surface of the convex portion 32 of the negative electrode current collector 31. Thereby, a lump A of silicon oxide was formed.
- a silicon oxide lump B having a growth direction different from that of the lump A was formed by arranging the fixing base 23 at the position of the one-dot chain line. Thereafter, in the same manner, the fixing bases 23 were alternately arranged six times at the position of the solid line and the position of the one-dot chain line, and the silicon oxide lumps A and lumps B having different growth directions were alternately laminated. Thus, one columnar body was grown on each convex portion 32 of the negative electrode current collector 31 to form a negative electrode active material layer, thereby producing a negative electrode.
- the columnar body has a substantially cylindrical shape, and has grown to extend outward from the negative electrode current collector 31 from the top of the protrusion 32 and the side surface of the protrusion 32 near the top.
- the average height of the columnar body was 20 ⁇ m.
- the composition of the columnar body was SiO 0.4 .
- the porosity of the negative electrode active material layer was 54%.
- lithium metal was deposited on the negative electrode active material layer of the negative electrode obtained above, and lithium for an irreversible capacity stored in the negative electrode active material layer during the first charge / discharge was supplemented.
- Example 6 In preparing the non-aqueous electrolyte, Example 5 and Example 5 were used except that the mass ratio of ethylene carbonate, ethyl methyl carbonate, and 4-fluoro-1,3-dioxolan-2-one was changed to 30:55:15. Similarly, the lithium ion secondary battery of Example 6 was produced and evaluated. The results are shown in Table 1.
- Example 7 In preparing the non-aqueous electrolyte, Example 5 and Example 5 were performed except that the mass ratio of ethylene carbonate, ethyl methyl carbonate, and 4-fluoro-1,3-dioxolan-2-one was changed to 30:40:30. Similarly, the lithium ion secondary battery of Example 7 was produced and evaluated. The results are shown in Table 1.
- Example 8 In preparing the non-aqueous electrolyte, Example 5 and Example 5 were performed except that the mass ratio of ethylene carbonate, ethyl methyl carbonate, and 4-fluoro-1,3-dioxolan-2-one was changed to 30:35:35. Similarly, the lithium ion secondary battery of Example 8 was produced and evaluated. The results are shown in Table 1.
- Comparative Example 2 The lithium ion secondary battery of Comparative Example 2 was obtained in the same manner as in Example 5 except that the nonaqueous solvent was changed to a nonaqueous solvent in which ethylene carbonate and ethyl methyl carbonate were mixed at a mass ratio of 30:70. Prepared and evaluated. The results are shown in Table 1.
- the battery of the present invention is composed of an alloy-based active material, and has a negative electrode including a negative electrode active material layer in which lithium for an irreversible capacity is preliminarily supplemented. The level was maintained and the calorific value was low. This is presumed to include a lithium salt and a non-aqueous solvent, and the non-aqueous solvent uses a non-aqueous electrolyte containing a carbonate-based solvent (B) and hydrogen fluoride or a fluoroethylene carbonate compound (A). Is done. While this invention has been described in terms of the presently preferred embodiments, such disclosure should not be construed as limiting. Various changes and modifications will no doubt become apparent to those skilled in the art to which the present invention pertains after reading the above disclosure. Accordingly, the appended claims are to be construed as including all modifications and alterations without departing from the true spirit and scope of this invention.
- the lithium ion secondary battery of the present invention can be used for the same applications as conventional lithium ion secondary batteries.
- Electronic devices include personal computers, mobile phones, mobile devices, portable information terminals, portable game devices, and the like.
- Electrical equipment includes vacuum cleaners and video cameras.
- Machine tools include electric tools and robots.
- Transportation equipment includes electric vehicles, hybrid electric vehicles, plug-in HEVs, fuel cell vehicles, and the like. Examples of power storage devices include uninterruptible power supplies.
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Abstract
Description
本発明の目的、特徴、局面、および利点は、以下の詳細な説明及び添付する図面によって、より明白となる。
まず、正極リード12の一端を、扁平型電極群10に含まれる正極の正極集電体に接続し、他端を外部正極端子である封口板14の下面に接続する。正極リード12としては、例えば、アルミニウム製リード等を使用できる。封口板14には、ガスケット16を介して外部負極端子15が装着されている。ガスケット16により、封口板14と外部負極端子15とが絶縁される。
環状炭酸エステルの具体例としては、例えば、プロピレンカーボネートやエチレンカーボネート等のC=C不飽和結合を有しない環状炭酸エステル;ビニレンカーボネート,ビニルエチレンカーボネート,ジビニルエチレンカーボネート,フェニルエチレンカーボネート,ジフェニルエチレンカーボネート等のC=C不飽和結合を有する環状炭酸エステル等が挙げられる。
カーボネート系溶媒(B)は、1種を単独で用いても、2種以上を組み合わせて用いてもよい。
扁平型電極群10は、正極と負極とを、これらの間にセパレータを介在させて捲回し、得られた捲回型電極群を加圧により扁平型に成形することにより得られる。また、扁平型電極群10は、正極と負極とを、これらの間にセパレータを介在させた状態で、板に巻き付けることによっても作製できる。
負極集電体は、本実施形態では帯状である。負極集電体には、ステンレス鋼、ニッケル、銅、銅合金等からなる金属箔を使用できる。負極集電体の厚さは、好ましくは1~500μm、さらに好ましくは5~20μmである。
珪素酸化物としては、SiOa(0.05<a<1.95)で表される珪素酸化物、SiCb(0<b<1)で表される珪素炭化物、SiNc(0<c<4/3)で表される珪素窒化物、珪素と異種元素(A)との合金等が挙げられる。異種元素(A)としては、Fe、Co、Sb、Bi、Pb、Ni、Cu、Zn、Ge、In、Sn、Ti等が挙げられる。部分置換体は、珪素及び珪素化合物に含まれる珪素原子の一部が、異種元素(B)で置換された化合物である。異種元素(B)としては、B、Mg、Ni、Ti、Mo、Co、Ca、Cr、Cu、Fe、Mn、Nb、Ta、V、W、Zn、C、N、Sn等が挙げられる。これらの中では、珪素及び珪素化合物が好ましく、珪素酸化物が更に好ましい。
リチウムの吸蔵は、例えば、真空蒸着法、貼着法等により行われる。
正極集電体は、本実施形態では帯状である。正極集電体には、ステンレス鋼、アルミニウム、アルミニウム合金、チタン等からなる金属箔を使用できる。正極集電体の厚さは、好ましくは1~500μm、さらに好ましくは5~20μmである。
遷移金属元素としては、Sc、Y、Mn、Fe、Co、Ni、Cu、Cr等が挙げられる。遷移金属元素の中では、Mn、Co、Ni等が好ましい。異種元素としては、Na、Mg、Zn、Al、Pb、Sb、B等が挙げられる。異種元素の中では、Mg、Al等が好ましい。遷移金属元素及び異種元素は、それぞれ、1種を単独で使用でき又は2種以上を組み合わせ使用できる。
LiXPO4、Li2XPO4F
(式中、XはCo、Ni、Mn及びFeよりなる群から選ばれる少なくとも1種の元素を示す)等が挙げられる。
樹脂材料の具体例としては、ポリエチレン、ポリプロピレン、ポリ酢酸ビニル、ポリメチルメタクリレート、フッ素樹脂等が挙げられる。これらの中でも、フッ素樹脂が好ましい。フッ素樹脂の具体例としては、ポリテトラフルオロエチレン、ポリフッ化ビニリデン、テトラフルオロエチレン-ヘキサフルオロプロピレン共重合体、フッ化ビニリデン-ヘキサフルオロプロピレン共重合体等が挙げられる。
水溶性高分子材料の具体例としては、ニトロセルロース、カルボキシメチルセルロース等が挙げられる。
結着剤は1種を単独で用いても、2種以上を組み合わせて用いてもよい。
以下に本発明を実施例を用いてさらに具体的に説明する。なお、本発明の範囲は実施例に何ら限定されるものではない。
(1)正極活物質の作製
NiSO4水溶液に、Ni:Co=8.5:1.5(モル比)になるように硫酸コバルトを加えて金属イオン濃度2mol/Lの水溶液を調製した。この水溶液に撹拌下、2mol/Lの水酸化ナトリウム溶液を徐々に滴下して中和することにより、Ni0.85Co0.15(OH)2で示される組成を有する二元系の沈殿物を生成させた。この沈殿物をろ過により分離し、水洗し、80℃で乾燥し、複合水酸化物を得た。
前記で得られた正極活物質の粉末93g、アセチレンブラック(導電剤)3g、ポリフッ化ビニリデン粉末(結着剤)4g及びN-メチル-2-ピロリドン50mlを充分に混合して正極合剤スラリーを調製した。この正極合剤スラリーを厚さ15μmのアルミニウム箔(正極集電体)の片面に塗布し、得られた塗膜を乾燥及び圧延し、厚さ120μmの正極活物質層を形成した。
(3-1)表面に複数の凸部を有する負極集電体の作製
径50mmの鉄製ローラ表面に酸化クロムを溶射して厚さ100μmのセラミック層を形成した。このセラミック層の表面に、レーザ加工により、直径12μm、深さ8μmの円形の凹部を形成し、凸部用ローラを作製した。凹部は千鳥配置とし、互いに隣り合う一対の凹部の間隔を8μmとした。この凹部の底部は中央がほぼ平面状であり、底部周縁部と側面との境界部分は丸みを帯びていた。
図2は、電子ビーム式真空蒸着装置20(以下単に「蒸着装置20」とする)の構成を模式的に示す側面透視図である。蒸着装置20は、チャンバ21、第1配管22、固定台23、ノズル24、ターゲット25、電子ビーム発生装置26、電源27および不図示の第2配管を含む。
ノズルから放出される酸素:純度99.7%、日本酸素(株)製、
ノズルからの酸素放出流量:60sccm
角度α:0°
電子ビームの加速電圧:-8kV
エミッション:500mA
蒸着時間:3分
エチレンカーボネートとエチルメチルカーボネートとフッ化水素とを、30:69.9:0.1の質量比で混合し、非水溶媒を調製した。この非水溶媒1リットル当たり、リチウム塩としてLiPF6を1モル溶解し、非水電解液を調製した。
前記で得られた正極板及び負極板を、それぞれ、1.5cm×1.5cmの大きさに裁断した。得られた正極板と負極板とを、両者の間に厚さ20μmのポリエチレン製多孔質膜(セパレータ、商品名:ハイポア、旭化成(株)製)を介在させて積層し、電極群を作製した。アルミニウムリードの一端を正極集電体に溶接し、ニッケルリードの一端を負極集電体に溶接した。この電極群をラミネートフィルム製外装ケース(大きさ2cm×2cm)に挿入した。次いで、非水電解液0.5mlを外装ケース内に注液した。
得られたリチウムイオン二次電池について、以下の充放電条件で、定電流充電及びそれに続く定電圧充電を行い、更に定電流放電を行う充放電サイクルを3回繰返し、3回目の放電容量(0.2C容量)を電池容量として求めた。
定電流充電:0.7C、充電終止電圧4.2V。
定電圧充電:4.2V、充電終止電流0.05C、休止時間20分。
定電流放電:0.2C、放電終止電圧2.5V、休止時間20分。
得られたリチウムイオン二次電池について、電池容量評価と同じ充放電を1回実施し、1サイクル目の放電容量を求めた。その後、定電流放電の電流値を0.2Cから1Cに変更する以外は、1サイクル目と同じ充放電条件で98回の充放電サイクルを行った。次に、1回目と同じ充放電条件で充放電サイクルを1回実施し、100サイクル放電容量を求めた。1サイクル放電容量に対する100サイクル放電容量の百分率として、サイクル容量維持率(%)を求めた。
サイクル特性評価後の各電池に、電池容量評価と同じ充電条件で定電流充電及びそれに続く定電圧充電を行った。充電後の電池を分解して、エチルメチルカーボネートを用いて負極を洗浄した。そして、負極活物質の重量が1mgとなるように負極を切断し、得られた負極の切断片を、非水電解液1mgと共にSUSパンに封入した。非水電解液としては、エチレンカーボネートとジエチルカーボネートとの体積比1:1の混合溶媒に、1mol/Lの濃度でLiPF6を溶解した非水電解液を用いた。
非水電解液を調製するにあたり、エチレンカーボネートとエチルメチルカーボネートとフッ化水素との質量比を、30:67:3に変更する以外は、実施例1と同様にして、実施例2のリチウムイオン二次電池を作製し、評価した。結果を表1に示す。
非水電解液を調製するにあたり、エチレンカーボネートとエチルメチルカーボネートとフッ化水素との質量比を、30:65:5に変更する以外は、実施例1と同様にして、実施例3のリチウムイオン二次電池を作製し、評価した。結果を表1に示す。
非水電解液を調製するにあたり、エチレンカーボネートとエチルメチルカーボネートとフッ化水素との質量比を、30:62:8に変更する以外は、実施例1と同様にして、実施例4のリチウムイオン二次電池を作製し、評価した。結果を表1に示す。
非水電解液を調製するにあたり、非水溶媒を、エチレンカーボネートとエチルメチルカーボネートとを、30:70の質量比で混合した非水溶媒に変更する以外は、実施例1と同様にして、比較例1のリチウムイオン二次電池を作製し、評価した。結果を表1に示す。
次のようにして作製した負極を使用し、且つ非水電解液を調製するにあたり、フッ化水素に代えて4-フルオロ-1,3-ジオキソラン-2-オンを使用する以外は、実施例3と同様にして、実施例5のリチウムイオン二次電池を作製し、評価した。結果を表1に示す。
実施例1と同様にして、表面に複数の凸部が形成された負極集電体を作製した。凸部の平均高さは約6μmであった。この負極集電体を20mm×100mmに裁断した。得られた負極集電体の裁断片を、下記において負極集電体31として用いた。
蒸着装置20を用い、負極集電体31を固定台23に固定して真空蒸着を行った。真空蒸着は、角度αを0°から60°に変更し、固定台23を、実線の位置(角度α=60°)と一点鎖線の位置(角度(180-α)=120°)との間で回転させる以外は、実施例1と同じ蒸着条件で行った。
上記で得られた負極の負極活物質層に、実施例1と同様にして、リチウム金属を蒸着し、初回充放電時に負極活物質層に蓄えられる不可逆容量分のリチウムを補填した。
非水電解液を調製するにあたり、エチレンカーボネートとエチルメチルカーボネートと4-フルオロ-1,3-ジオキソラン-2-オンとの質量比を、30:55:15に変更する以外は、実施例5と同様にして、実施例6のリチウムイオン二次電池を作製し、評価した。結果を表1に示す。
非水電解液を調製するにあたり、エチレンカーボネートとエチルメチルカーボネートと4-フルオロ-1,3-ジオキソラン-2-オンとの質量比を、30:40:30に変更する以外は、実施例5と同様にして、実施例7のリチウムイオン二次電池を作製し、評価した。結果を表1に示す。
非水電解液を調製するにあたり、エチレンカーボネートとエチルメチルカーボネートと4-フルオロ-1,3-ジオキソラン-2-オンとの質量比を、30:35:35に変更する以外は、実施例5と同様にして、実施例8のリチウムイオン二次電池を作製し、評価した。結果を表1に示す。
非水溶媒を、エチレンカーボネートとエチルメチルカーボネートとを、30:70の質量比で混合した非水溶媒に変更する以外は、実施例5と同様にして、比較例2のリチウムイオン二次電池を作製し、評価した。結果を表1に示す。
本発明を現時点での好ましい実施態様に関して説明したが、そのような開示を限定的に解釈してはならない。種々の変形および改変は、上記開示を読むことによって本発明に属する技術分野における当業者には間違いなく明らかになるであろう。したがって、添付の特許請求の範囲は、本発明の真の精神および範囲から逸脱することなく、全ての変形および改変を包含する、と解釈されるべきものである
10 扁平型電極群
11 電池ケース
12 正極リード
13 負極リード
14 封口板
15 外部負極端子
16 ガスケット
17 封栓
Claims (8)
- リチウムイオンの吸蔵及び放出が可能な正極と、合金系活物質からなる負極活物質層を含む負極と、前記正極と前記負極との間に介在するように配置されたリチウムイオン透過性絶縁層と、非水電解液と、を備えたリチウムイオン二次電池であって、
前記負極活物質層にはリチウムが予め吸蔵されており、
前記非水電解液は、リチウム塩と、非水溶媒と、を含み、
前記非水溶媒が、フッ化水素及び一般式(1):
で表されるフルオロエチレンカーボネート化合物(A)から選ばれる少なくとも1種の含フッ素化合物と、
前記フルオロエチレンカーボネート化合物(A)を除くカーボネート系溶媒(B)と、を含むリチウムイオン二次電池。 - 前記含フッ素化合物がフッ化水素を含み、フッ化水素の含有割合が、前記非水溶媒全量の0.1~5質量%である請求項1に記載のリチウムイオン二次電池。
- 前記含フッ素化合物が前記フルオロエチレンカーボネート化合物(A)を含み、前記フルオロエチレンカーボネート化合物(A)の含有割合が、前記非水溶媒全量の0.1~30質量%である請求項1または2に記載のリチウムイオン二次電池。
- 前記フルオロエチレンカーボネート化合物(A)が、4-フルオロ-1,3-ジオキソラン-2-オン、4,4-ジフルオロ-1,3-ジオキソラン-2-オン及び4,4,5-トリフルオロ-1,3-ジオキソラン-2-オンよりなる群から選ばれる少なくとも1種である請求項1~3の何れか1項に記載のリチウムイオン二次電池。
- 前記カーボネート系溶媒(B)が、環状炭酸エステル及び鎖状炭酸エステルよりなる群から選ばれる少なくとも1種の炭酸エステルである請求項1~4の何れか1項に記載のリチウムイオン二次電池。
- 前記負極活物質層が、複数の柱状の合金系活物質を含み、隣り合う一対の前記柱状の合金系活物質の間には間隙が存在する請求項1~5の何れか1項に記載のリチウムイオン二次電池。
- 前記負極活物質層の空隙率が、10~70%である請求項6に記載のリチウムイオン二次電池。
- 前記合金系活物質が、珪素、珪素酸化物、珪素窒化物及び珪素炭化物よりなる群から選ばれる少なくとも1種の珪素系活物質である請求項1~7の何れか1項に記載のリチウムイオン二次電池。
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KR1020127023782A KR20120127494A (ko) | 2010-02-25 | 2011-01-24 | 리튬 이온 이차전지 |
US13/580,809 US20120321965A1 (en) | 2010-02-25 | 2011-01-24 | Lithium ion secondary battery |
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JP5436657B2 (ja) | 2014-03-05 |
EP2533343A1 (en) | 2012-12-12 |
CN102782925B (zh) | 2015-07-15 |
US20120321965A1 (en) | 2012-12-20 |
KR20120127494A (ko) | 2012-11-21 |
CN102782925A (zh) | 2012-11-14 |
JPWO2011105002A1 (ja) | 2013-06-17 |
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