WO2011071022A1 - 太陽電池用封止膜 - Google Patents

太陽電池用封止膜 Download PDF

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WO2011071022A1
WO2011071022A1 PCT/JP2010/071847 JP2010071847W WO2011071022A1 WO 2011071022 A1 WO2011071022 A1 WO 2011071022A1 JP 2010071847 W JP2010071847 W JP 2010071847W WO 2011071022 A1 WO2011071022 A1 WO 2011071022A1
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Prior art keywords
sealing film
solar cell
carbon atoms
group
hydroxy
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Ceased
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PCT/JP2010/071847
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English (en)
French (fr)
Japanese (ja)
Inventor
総夫 中村
由典 根岸
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Adeka Corp
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Adeka Corp
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Priority to KR1020177017278A priority Critical patent/KR101848342B1/ko
Priority to CN201080056271.9A priority patent/CN102687283B/zh
Priority to EP10835942.3A priority patent/EP2511958B1/en
Priority to US13/512,471 priority patent/US9397247B2/en
Publication of WO2011071022A1 publication Critical patent/WO2011071022A1/ja
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18—Manufacture of films or sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10788—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing ethylene vinylacetate
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00—Use of organic ingredients
    • C08K5/16—Nitrogen-containing compounds
    • C08K5/17—Amines; Quaternary ammonium compounds
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L31/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid or of a haloformic acid; Compositions of derivatives of such polymers
    • C08L31/02—Homopolymers or copolymers of esters of monocarboxylic acids
    • C08L31/04—Homopolymers or copolymers of vinyl acetate
    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
    • H10F19/804—Materials of encapsulations
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy

Definitions

  • the present invention relates to a sealing film for a solar cell comprising an ethylene-vinyl acetate copolymer as a main component and a solar cell using this sealing film, and particularly to a sealing film for a solar cell excellent in yellowing prevention.
  • a solar cell generally has an EVA (ethylene-vinyl acetate copolymer) film sealed between a glass substrate as a front surface side transparent protective member 1 and a back surface side protective member (back cover) 2.
  • the solar cells 4 such as silicon power generation elements are sealed by the stop films 3A and 3B.
  • the sealing film disposed on the light receiving surface side with respect to the cell is referred to as “front surface side sealing film”, and the sealing film disposed on the rear side of the cell is referred to as “back surface side sealing film”.
  • the front surface side transparent protective member 1, the front surface side sealing film 3A, the solar cell cell 4, the back surface side sealing film 3B, and the back surface side protective member 2 are laminated in this order, and heated and pressurized.
  • the EVA is manufactured by cross-linking and curing and integrating the EVA.
  • the sealing EVA film has transparency as high as possible, does not absorb or reflect incident sunlight, and transmits most of sunlight.
  • Patent Document 1 2,5-dimethyl-2,5-di (t-butylperoxy) hexane, which is a peroxyester peroxide, is used as the organic peroxide (crosslinking agent).
  • organic peroxide crosslinking agent
  • UV absorber monohydroxyalkoxybenzophenone-based 2-hydroxy-4-n-octoxybenzophenone is used.
  • Patent Document 2 1,1-bis (t-butylperoxy) 3,3,5-trimethylcyclohexane is used as the organic peroxide, and 2-hydroxy-4-same as described above as the ultraviolet absorber.
  • n-Octoxybenzophenone is used.
  • Patent Documents 1 and 2 propose a benzophenone-based ultraviolet absorber, which shows a stabilizing effect, but has a shorter life of the sealing film than the life of the solar battery cell. As a result, the life of the solar battery is less than that of the sealing film. The situation depends on the lifetime, and further stabilization is required for the spread of solar cells.
  • an object of the present invention is to provide a solar cell sealing film having excellent light resistance and heat resistance by preventing yellowing due to the influence of light and heat.
  • the present inventors have conventionally considered that it is preferable to use a hindered amine light stabilizer having a specific structure in a film made of an ethylene-vinyl acetate copolymer.
  • the present inventors have found that the light resistance can be remarkably improved as compared with the case where the hindered amine light stabilizer is used, and have completed the present invention.
  • the solar cell sealing film of the present invention has the following general formula (I), based on 100 parts by weight of the ethylene-vinyl acetate copolymer: (Wherein R 1 , R 2 , R 3 and R 4 are each independently a lower alkyl group having 1 to 4 carbon atoms, R is a carbon atom number 1 to 1 which may be substituted with a hydrogen atom or a hydroxy group) 18 linear or branched alkyl group, and cycloalkyl group having 5 to 8 carbon atoms.) Hindered amine compound having a partial structure represented by 0.05 to 10 parts by weight It is.
  • the hindered amine compound has the following general formula (II), (Wherein R 5 represents a linear or branched alkyl group having 1 to 18 carbon atoms which may be substituted with a hydroxy group, or a cycloalkyl group having 5 to 8 carbon atoms) 2
  • R 5 represents a linear or branched alkyl group having 1 to 18 carbon atoms which may be substituted with a hydroxy group, or a cycloalkyl group having 5 to 8 carbon atoms
  • a hindered amine compound having a 2,2,6,6-tetramethylpiperidine structure is preferred.
  • the hindered amine compound has the following general formula (III), Wherein R 5 represents a linear or branched alkyl group having 1 to 18 carbon atoms which may be substituted with a hydroxy group, or a cycloalkyl group having 5 to 8 carbon atoms. It is preferable that
  • the hindered amine compound has the following general formula (IV), (Wherein R 5 represents a linear or branched alkyl group having 1 to 18 carbon atoms which may be substituted with a hydroxy group, or a cycloalkyl group having 5 to 8 carbon atoms, and R 6 represents the number of carbon atoms. Represents an alkyl group of 1 to 20).
  • the solar cell of the present invention is characterized in that the solar cell sealing film according to claim 1 is used for either one or both of the front surface side sealing film and the back surface side sealing film.
  • the solar cell sealing film that is remarkably suppressed in occurrence of yellowing and the like and has excellent light resistance and heat resistance even when used for a long period of time. Furthermore, the solar cell sealing film can maintain high ultraviolet absorptivity for a long period of time, and can suppress deterioration of cells contained in the solar cell. Therefore, the solar cell using such a sealing film for solar cells is also excellent in light resistance and heat resistance.
  • the vinyl acetate unit is preferably 10 to 30 parts by mass, more preferably 10 to 28 parts by mass, and particularly preferably 22 to 28 parts by mass.
  • the vinyl acetate content exceeds 30 parts by mass, the viscosity of the resin decreases, and there is a possibility that the resin may easily flow out from between the glass substrate and the back cover during sealing. Furthermore, it becomes easy to receive deterioration by light or heat.
  • the vinyl acetate content is less than 10 parts by mass, the processability is lowered, and the resulting film becomes too hard, so that the deaeration property is lowered, and the cell may be easily damaged during solar cell production.
  • a hindered amine compound having a partial structure represented by the following general formula (I) is used, and a compound having a partial structure represented by the following general formula (II) is suitable for weather resistance.
  • a compound having a structure represented by the following general formula (III) or (IV) is particularly preferable because it exhibits a remarkable stabilizing effect.
  • R 1 , R 2 , R 3 and R 4 are each independently a lower alkyl group having 1 to 4 carbon atoms, R is a carbon atom number 1 to 1 which may be substituted with a hydrogen atom or a hydroxy group
  • 18 represents a linear or branched alkyl group and a cycloalkyl group having 5 to 8 carbon atoms.
  • R 5 represents a linear or branched alkyl group having 1 to 18 carbon atoms and a cycloalkyl group having 5 to 8 carbon atoms, which may be substituted with a hydroxy group.
  • R 5 represents a linear or branched alkyl group having 1 to 18 carbon atoms and a cycloalkyl group having 5 to 8 carbon atoms, which may be substituted with a hydroxy group.
  • R 5 represents a linear or branched alkyl group having 1 to 18 carbon atoms which may be substituted with a hydroxy group, or a
  • Examples of the lower alkyl group having 1 to 4 carbon atoms represented by R 1 , R 2 , R 3 and R 4 include a methyl group, an ethyl group, a propyl group and a butyl group.
  • Examples of the linear or branched alkyl group having 1 to 18 carbon atoms which may be substituted with a hydroxy group represented by R 5 include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, and secondary butyl.
  • alkyl groups may be substituted with a cycloalkyl group.
  • Examples of the cycloalkyl group having 5 to 8 carbon atoms represented by R 6 include a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, and a cyclooctyl group. These may be substituted with an alkyl group or the like.
  • the hindered amine compound is preferably used in an amount of 0.05 to 10 parts by weight, more preferably 0.1 to 5 parts by weight, and particularly preferably 0.2 to 3 parts by weight with respect to 100 parts by weight of the ethylene-vinyl acetate copolymer. preferable. If the amount is less than 0.05 part by weight, the stabilizing effect cannot be obtained, and if it is used more than 10 parts by weight, the transparency of the resulting resin composition is lowered or the improvement in the stabilizing effect due to the increase is reduced and only the cost is increased. Evil such as that comes to be recognized.
  • a crosslinking agent in the above-mentioned ethylene-vinyl acetate copolymer, and a peroxide or the like is used as the crosslinking agent.
  • the peroxide used include 2,5-dimethylhexane; 2,5-dihydroperoxide; 2,5-dimethyl-2,5-di (tert-butylperoxy) hexane; 3-di-t- Butyl peroxide; t-dicumyl peroxide; 2,5-dimethyl-2,5-bis (t-butylperoxy) hexane; 2,5-dimethyl-2,5-di (tert-butylperoxy) hexyne Dicumyl peroxide; t-butyl cumyl peroxide; ⁇ , ⁇ '-bis (tert-butylperoxyisopropyl) benzene; ⁇ , ⁇ '-bis (tert-bis (tert-
  • a crosslinking agent such as the above organic peroxide is used in order to improve the crosslinking density of the monomer.
  • the use of the organic peroxide can improve the crosslink density and improve the light resistance and the like, while leaving a reaction residue and an unreacted substance in the sealing film. Since such a residue is unstable, when the sealing film containing the residue is irradiated with light containing ultraviolet rays or heated for a long period of time, the residue easily decomposes and radicals are removed. Once generated, once a radical is generated, a new radical is generated in a chain, leading to oxidative degradation of the polymer and yellowing due to the formation of a conjugated double bond.
  • the content of the organic peroxide used as a crosslinking agent in the hindered amine light stabilizer having a specific structure and the ethylene-vinyl acetate copolymer film is optimal. Is preferable.
  • the content of the organic peroxide is 0.2 to 1.8 parts by mass with respect to 100 parts by mass of the ethylene-vinyl acetate copolymer, preferably Is 0.25 to 1.7 parts by mass, more preferably 0.3 to 1.5 parts by mass.
  • content of an organic peroxide is less than 0.2 mass part, there exists a possibility that the time for bridge
  • any organic peroxide can be used as long as it decomposes at a temperature of 100 ° C. or higher to generate radicals.
  • the organic peroxide is generally selected in consideration of the film formation temperature, the adjustment conditions of the composition, the curing temperature, the heat resistance of the adherend, and the storage stability. In particular, the one having a decomposition temperature of 70 ° C. or more with a half-life of 10 hours is preferable.
  • the hindered amine light stabilizer and the ultraviolet absorber in combination.
  • the ultraviolet absorber used is not particularly limited as long as it is a conventionally known one.
  • benzophenone series, benzotriazole series, triazine series, salicylic acid series, cyanoacrylate series, etc. can be used. One of these may be used, or two or more may be used in combination.
  • benzophenone ultraviolet absorber examples include 2,2′-dihydroxy-4,4′-di (hydroxymethyl) benzophenone, 2,2′-dihydroxy-4,4′-di (2-hydroxyethyl) benzophenone, 2,2'-dihydroxy-3,3'-dimethoxy-5,5'-di (hydroxymethyl) benzophenone, 2,2'-dihydroxy-3,3'-dimethoxy-5,5'-di (2-hydroxy Ethyl) benzophenone, 2,2′-dihydroxy-3,3′-di (hydroxymethyl) -5,5′-dimethoxybenzophenone, 2,2′-dihydroxy-3,3′-di (2-hydroxyethyl)- Examples include 5,5′-dimethoxybenzophenone and 2,2-dihydroxy-4,4-dimethoxybenzophenone.
  • benzotriazole ultraviolet absorber examples include 2- [2′-hydroxy-5 ′-(hydroxymethyl) phenyl] -2H-benzotriazole, 2- [2′-hydroxy-5 ′-(2-hydroxyethyl). ) Phenyl] -2H-benzotriazole, 2- [2'-hydroxy-5 '-(3-hydroxypropyl) phenyl] -2H-benzotriazole, 2- [2'-hydroxy-3'-methyl-5'- (Hydroxymethyl) phenyl] -2H-benzotriazole, 2- [2′-hydroxy-3′-methyl-5 ′-(2-hydroxyethyl) phenyl] -2H-benzotriazole, 2- [2′-hydroxy- 3′-methyl-5 ′-(3-hydroxypropyl) phenyl] -2H-benzotriazole, 2- [2′-hydroxy- '-T-butyl-5'-(hydroxymethyl) phenyl] -2H-benzotriazole
  • triazine ultraviolet absorbers examples include 2- (2-hydroxy-4-hydroxymethylphenyl) -4,6-diphenyl-s-triazine, 2- (2-hydroxy-4-hydroxymethylphenyl) -4, 6-bis (2,4-dimethylphenyl) -s-triazine, 2- [2-hydroxy-4- (2-hydroxyethyl) phenyl] -4,6-diphenyl-s-triazine, 2- [2-hydroxy -4- (2-hydroxyethyl) phenyl] -4,6-bis (2,4-dimethylphenyl) -s-triazine, 2- [2-hydroxy-4- (2-hydroxyethoxy) phenyl] -4, 6-diphenyl-s-triazine, 2- [2-hydroxy-4- (2-hydroxyethoxy) phenyl] -4,6-bis (2,4-dimethylphenyl) -S-triazine, 2- [2-hydroxy-4- (3-hydroxypropyl) phenyl]
  • salicylic acid ultraviolet absorber examples include phenyl salicylate, p-tert-butylphenyl salicylate, p-octylphenyl salicylate and the like.
  • cyanoacrylate ultraviolet absorbers examples include 2-ethylhexyl-2-cyano-3,3′-diphenyl acrylate, ethyl-2-cyano-3,3′-diphenyl acrylate, tetrakis (2-cyano-3,3′- And diphenyl acrylate methyl) methane.
  • hindered amine light stabilizers other than the hindered amine compound having the partial structure of the general formula (I) can be used without particular limitation as long as they are conventionally known.
  • bis (2,2,6,6-tetramethyl-1 (octyloxy) -decanedioate is a low molecular weight hindered amine light stabilizer that can be used in combination with the hindered amine light stabilizer used in the present invention.
  • 4-piperidinyl) ester, 1,1-dimethylethyl hydroperoxide and octane reaction product (molecular weight 737) 70% by weight and polypropylene 30% by weight; bis (1,2,2,6,6-pentamethyl) -4-piperidyl) [[3,5-bis (1,1-dimethylethyl) -4-hydroxyphenyl] methyl] butyl malonate (molecular weight 685); bis (1,2,2,6,6-pentamethyl- 4-piperidyl) sebacate and methyl-1,2,2,6,6-pentamethyl-4-piperidyl sebacate mixture (molecular weight 509); (2,2,6,6-tetramethyl-4-piperidyl) sebacate (molecular weight 481); tetrakis (2,2,6,6-tetramethyl-4-piperidyl) -1,2,3,4-butane Tetracarboxylate (molecular weight 791); tetrakis (1,
  • poly [ ⁇ 6- (1,1,3,3-tetramethylbutyl) amino-1,3, 5-triazine-2,4-diyl ⁇ ⁇ (2,2,6,6-tetramethyl-4-piperidyl) imino ⁇ hexamethylene ⁇ (2,2,6,6-tetramethyl-4-piperidyl) imino ⁇ (Molecular weight 2,000-3,100); polymer of dimethyl succinate and 4-hydroxy-2,2,6,6-tetramethyl-1-piperidineethanol (molecular weight 3,100-3,000); N , N ′, N ′′, N ′ ′′-tetrakis- (4,6-bis- (butyl- (N-methyl-2,2,6,6-tetramethylpiperidin-4-yl) amino) -triazine -2-yl) -4, A mixture of diazadecane-1,10
  • the content of the hindered amine light stabilizer that can be used in combination with the hindered amine light stabilizer used in the present invention is 0.1 to 2.5 parts by mass with respect to 100 parts by mass of the ethylene-vinyl acetate copolymer. Part, more preferably 0.1 to 1.0 part by weight.
  • the content is 0.1 parts by mass or more, the effect of stabilization is sufficiently obtained, and when the content is 2.5 parts by mass or less, a sealing film by excessive addition of a hindered amine light stabilizer High yellowing can be prevented.
  • the solar cell sealing film of the present invention may further contain a silane coupling agent for the purpose of improving the adhesive force with the power generation element.
  • silane coupling agents used for this purpose are, for example, ⁇ -chloropropyltrimethoxysilane; vinyltrichlorosilane; vinyltriethoxysilane; vinyl-tris- ( ⁇ -methoxyethoxy) silane; ⁇ -methacryloxy Propyltrimethoxysilane; ⁇ - (3,4-ethoxycyclohexyl) ethyltrimethoxysilane; ⁇ -glycidoxypropyltrimethoxysilane; vinyltriacetoxysilane; ⁇ -mercaptopropyltrimethoxysilane; ⁇ -aminopropyltrimethoxysilane N- ⁇ - (aminoethyl) - ⁇ -aminopropyltrimethoxysilane and the like. These silane coupling agents are used in an
  • the sealing film for solar cell of the present invention is a crosslinking aid (compound having a radical polymerizable group as a functional group) in order to improve the gel fraction of the ethylene-vinyl acetate copolymer and improve the durability. ).
  • crosslinking aid compound having a radical polymerizable group as a functional group
  • examples of the crosslinking aid provided for this purpose include trifunctional crosslinking aids such as triallyl cyanurate; triallyl isocyanurate, and (meth) acrylic esters (eg, NK ester).
  • a functional or bifunctional crosslinking aid may also be mentioned.
  • These crosslinking aids are generally used in an amount of 10 parts by mass or less, preferably 0.1 to 5 parts by mass, more preferably 0.5 to 3.5 parts by mass with respect to 100 parts by mass of EVA.
  • Hydroquinone hydroquinone monomethyl ether; p-benzoquinone; methylhydroquinone, etc. can be added for the purpose of improving the stability of the ethylene-vinyl acetate copolymer, and these contain 100 parts by weight of the ethylene-vinyl acetate copolymer. Generally, it is used at 5 parts by mass or less.
  • a colorant inorganic pigments such as metal oxides and metal powders, and organic pigments such as azo-based, phthalocyanine-based, additive-based, acidic or basic dye-based lakes.
  • the anti-aging agent include amines, phenols, and bisphenyls.
  • the thickness of the solar cell sealing film of the present invention is not particularly limited, but is preferably 20 ⁇ m to 2 mm.
  • the solar cell sealing film of the present invention can be produced according to a conventional method, for example, by forming a film by heating and rolling the above-described composition containing various components by extrusion molding, calendar molding, or the like.
  • a sheet-like material can be obtained by dissolving the composition in a solvent and coating the solution on a suitable support with a suitable coating machine (coater) and drying to form a coating film.
  • the heating temperature is generally 50 to 90 ° C.
  • the occurrence of yellowing is suppressed, and a solar cell sealing film excellent in light resistance, heat resistance, and weather resistance can be formed. Therefore, by using such a sealing film for a solar cell, even if it is installed over a long period of time in a harsh environment such as an outdoor room that is easily affected by light and heat, the incident light can be efficiently used. It is possible to realize a solar cell that can be taken in and has excellent power generation efficiency.
  • the front surface side transparent protective member 1 In order to manufacture a solar cell using the solar cell sealing film of the present invention, as shown in FIG. 1, the front surface side transparent protective member 1, the front surface side sealing film 3A, the solar cell 4 and the back surface side sealing.
  • the surface layer sealing film and the back surface side sealing film are stacked using the sealing film of the present invention, and the stacked body is vacuum laminator according to a conventional method. And pressurizing at a temperature of 120 to 150 ° C., a degassing time of 2 to 15 minutes, a pressing pressure of 0.5 to 1 kg / cm 2 , and a pressing time of 8 to 45 minutes.
  • the ethylene-vinyl acetate copolymer contained in the front side sealing film and the rear side sealing film is cross-linked, so that the front side side through the front side sealing film and the rear side sealing film.
  • the solar cell can be sealed by integrating the transparent protective member, the back surface side protective member, and the solar cell.
  • the sealing film of the present invention is used for at least one of the front surface side sealing film and the back surface side sealing film, and yellowing based on deterioration due to light or heat can be highly suppressed over a long period of time. Therefore, it is preferably used as at least the front surface side sealing film, and more preferably used as both the front surface side sealing film and the back surface side sealing film.
  • the surface side transparent protective member used together with the solar cell sealing film of the present invention is usually silicate glass.
  • the glass plate thickness is generally from 0.1 to 10 mm, preferably from 0.3 to 5 mm.
  • the glass substrate is generally chemically or thermally strengthened.
  • the back-side protective member used together with the solar cell sealing film of the present invention is generally a plastic film (eg, polyethylene terephthalate (PET) or polytetrafluoroethylene (PTFE)).
  • PET polyethylene terephthalate
  • PTFE polytetrafluoroethylene
  • the members other than the sealing film such as the front surface side transparent protective member, the back surface side protective member, and the solar cell, are not particularly limited as long as they have the same configuration as that of a conventionally known solar cell.
  • EVA film was formed by calendering at 80 ° C. using a composition having the following composition. The thickness of the film was 500 ⁇ m.
  • Ethylene vinyl acetate copolymer (vinyl acetate content 25% by mass) 100 parts by mass Organic peroxide * 1 0.5 parts by mass Hindered amine compound (described in Table 1) 0.3 parts by mass Ultraviolet absorber (described in Table 1) 0.3 parts by mass Phenolic antioxidant * 2 0.1 mass Part Phosphorous antioxidant * 3 0.1 part by weight Calcium stearate 0.05 part by weight * 1: 2,5-dimethyl-2,5-bis (t-butylperoxy) hexane * 2: Tetrakis (3- (3,5-ditert-butyl-4-hydroxyphenyl) propionyloxymethyl) methane * 3: tris (2,4-ditert-butylphenyl) phosphite
  • Examples 2-1 to 2-9 and Comparative Examples 2-1 to 2-8) A film was obtained in the same manner as in Example 1-1 except that the ethylene vinyl acetate copolymer (vinyl acetate content 25% by mass) was changed to the ethylene vinyl acetate copolymer (vinyl acetate content 6% by mass).
  • the hindered amine compound and the ultraviolet absorber those listed in Table 2 below were blended.
  • Example 2 [Evaluation by carbonyl index] The EVA film (size 50 ⁇ 50 mm) obtained in Example 2 was sandwiched between float glass (thickness 3 mm, size 50 ⁇ 50 mm), degassed at 100 ° C. for 5 minutes, and 10 kPa. Was preformed by pressing for 10 minutes, and then heated and pressurized at 160 ° C. to prepare a sample for measuring weather resistance. This weather resistance measurement sample was measured with a sunshine weatherometer (black panel temperature 63 ° C., without water spray) every 120 hours until the carbonyl index exceeded 1.0.
  • a sunshine weatherometer black panel temperature 63 ° C., without water spray
  • Comparative Example 1-7 although molding was possible, there was a problem in workability when producing a weatherability measurement sample because of a viscous ejected product on the film surface.

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PCT/JP2010/071847 2009-12-11 2010-12-06 太陽電池用封止膜 Ceased WO2011071022A1 (ja)

Priority Applications (4)

Application Number Priority Date Filing Date Title
KR1020177017278A KR101848342B1 (ko) 2009-12-11 2010-12-06 태양 전지용 봉지막
CN201080056271.9A CN102687283B (zh) 2009-12-11 2010-12-06 太阳能电池用密封膜
EP10835942.3A EP2511958B1 (en) 2009-12-11 2010-12-06 Sealing film for solar battery
US13/512,471 US9397247B2 (en) 2009-12-11 2010-12-06 Sealing film for solar battery

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JP2009282121A JP5361693B2 (ja) 2009-12-11 2009-12-11 太陽電池用封止膜
JP2009-282121 2009-12-11

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WO2011071022A1 true WO2011071022A1 (ja) 2011-06-16

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US9397247B2 (en) 2016-07-19
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CN102687283B (zh) 2015-04-01
EP2511958A1 (en) 2012-10-17
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