WO2011002166A2 - Panneau de parement et son procédé de fabrication - Google Patents

Panneau de parement et son procédé de fabrication Download PDF

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Publication number
WO2011002166A2
WO2011002166A2 PCT/KR2010/003871 KR2010003871W WO2011002166A2 WO 2011002166 A2 WO2011002166 A2 WO 2011002166A2 KR 2010003871 W KR2010003871 W KR 2010003871W WO 2011002166 A2 WO2011002166 A2 WO 2011002166A2
Authority
WO
WIPO (PCT)
Prior art keywords
plate
board
plate member
packing
packing member
Prior art date
Application number
PCT/KR2010/003871
Other languages
English (en)
Korean (ko)
Other versions
WO2011002166A3 (fr
Inventor
남정무
Original Assignee
Nam Jung Moo
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nam Jung Moo filed Critical Nam Jung Moo
Priority to CN2010800281471A priority Critical patent/CN102472047A/zh
Publication of WO2011002166A2 publication Critical patent/WO2011002166A2/fr
Publication of WO2011002166A3 publication Critical patent/WO2011002166A3/fr

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/292Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and sheet metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/28Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/30Making multilayered or multicoloured articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/02Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0862Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of a number of elements which are identical or not, e.g. carried by a common web, support plate or grid
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0875Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
    • E04F13/0876Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer the covering layer comprising mutual alignment or interlocking means
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0889Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections
    • E04F13/0894Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections with tongue and groove connections

Definitions

  • the present invention relates to an exterior panel mounted for decoration on an exterior wall of a building and a method of manufacturing the same.
  • the exterior wall of the building is equipped with a finishing material to enhance the design of the building.
  • a finishing material to enhance the design of the building.
  • Bricks or tiles may be used as such finishing materials, and exterior panels, commonly referred to as composite panels, are now widely used.
  • the exterior panel is basically composed of a metal plate on the outside and the core having a flame retardant or heat insulating function is filled therein.
  • Currently used exterior panels are manufactured by foaming a urethane stock solution between two metal plates.
  • the core is manufactured by foaming the urethane stock solution, a myriad of bubbles are generated in the interior of the exterior panel, and the foam deforms the exterior panel while repeating contraction and expansion according to the external temperature change.
  • the problem to be solved by the present invention is to provide an exterior panel and a method of manufacturing the same that can solve problems such as deformation caused by bubbles after construction by minimizing the generation of bubbles generated in the manufacturing process.
  • the present invention can vary the thickness of the product, and in particular provides an exterior panel and a method of manufacturing the same that can be formed thin.
  • the present invention provides an exterior panel and a method of manufacturing the same that can enhance the adhesion between the board and the plate to minimize the defect rate and improve the quality.
  • the present invention provides an exterior panel and a method of manufacturing the same that can shorten the manufacturing process time and improve productivity.
  • An exterior panel is a board, a first sheet and a second plate bonded to both sides of the board, a fiber sheet provided on at least one side of both sides of the board, the first plate and the first The packing member is inserted into the edge of the two plates.
  • the board may be formed of a heat insulating material of a urethane material.
  • the first plate material and the second plate material may include a metal plate.
  • the thickness of the first plate member may be thicker than the thickness of the second plate member.
  • a convex portion may be formed at one of two parallel edges of the first and second plate members, and a concave portion may be formed at the other of the first and second plate members.
  • the adhesive for bonding between the two plates and the board may comprise a thermosetting resin.
  • the fiber sheet may be composed of a woven or nonwoven fabric.
  • the packing member may include a first packing member mounted on an inner surface of a convex portion formed on one side of the two plate members, a second packing member mounted on an inner surface of a recess formed on the other side of the two plate members, and a width direction of both plates. It may include a third and fourth packing member mounted on the edge.
  • the packing member may be made of a plastic material having elasticity.
  • a method of manufacturing an exterior panel includes forming recesses and convex portions at both ends of a first plate member and a second plate member in a longitudinal direction, and forming a locking jaw at both ends of a width direction of the first plate member. Applying an adhesive to an inner surface, mounting a packing member to an edge of the first plate, attaching a fiber sheet to the surface of the board, adhering the board to which the fiber sheet is attached to the inner surface of the first plate, and Applying an adhesive to the inner surface of the second plate and adhering to the board to which the fiber sheet is attached.
  • the method may further include a step of stacking the first plate member and the second plate member assembly in which the board is inserted in multiple stages, and then curing the adhesive by thermal compression.
  • Thermal compression between the board and the first plate member and between the board and the second plate member may be performed by hot pressing.
  • the first packing member is mounted on the inner surface of the convex portion of the first plate member
  • the second packing member is mounted on the inner surface of the concave portion of the first plate member
  • the two locking jaw inner surfaces of the first plate member The first packing member and the second packing member may be mounted.
  • a fiber sheet to the surface of the board can be discharged to the outside when compressed between the board and the plate material to prevent the degradation of the quality due to the bubbles present in the interior of the panel.
  • the board since the board is manufactured in another process and then assembled with a plate using an adhesive, the thickness of the board can be freely adjusted, and thus a thin panel can be produced.
  • the fiber sheet is attached to the surface of the board and then pressed between the plate, deformed exterior panel by bubbles because the air bubbles are discharged to the outside by the pores between the fibers of the fiber sheet in the pressing process Deformation and the like can be prevented.
  • the board is manufactured separately, the density of the urethane can be lowered, thereby reducing the manufacturing cost.
  • FIG. 1 is a cross-sectional view of an exterior panel according to an embodiment of the present invention.
  • FIG. 2 is a cross-sectional view of the exterior panel of FIG. 1 taken along line II-II;
  • FIG. 3 is an enlarged view of a portion A of FIG. 1,
  • FIG. 4 is a cross-sectional view showing a state in which two exterior panels are coupled to each other according to an embodiment of the present invention
  • FIG. 5 is a plan view of a packing member according to an embodiment of the present invention.
  • 6 to 9 are process flowcharts illustrating a manufacturing process of the exterior panel illustrated in FIG. 1.
  • FIGS. 1 to 5 An exterior panel according to an exemplary embodiment of the present invention will be described with reference to FIGS. 1 to 5.
  • FIG. 1 is a cross-sectional view of an exterior panel according to an embodiment of the present invention
  • FIG. 2 is a cross-sectional view taken along the line II-II
  • FIG. 3 is an enlarged view of the portion A of FIG.
  • the exterior panel according to the present embodiment includes a first board 10 and a second board 12 and a board 20 bonded between the two boards 10 and 12.
  • the first plate member 10 and the second member member 12 may be formed of a metal material, and may be formed of any material that may be easily formed in addition to the metal material and may have strength of the metal material.
  • the first plate 10 and the second plate 12 may be a color steel plate that can implement a variety of colors and designs.
  • first plate 10 and the second plate 12 are in contact with the outer wall of the building, the other is disposed to be exposed to the outside.
  • first plate member 10 When the first plate member 10 is disposed to be exposed to the outside and the second plate member 12 is disposed to contact the outer wall of the building, the first plate member 10 has a thicker thickness than that of the second plate member 12.
  • the thickness t1 of the first plate 10 may be 0.5 mm to 0.7 mm, and the thickness t2 of the second plate 10 may be about 0.3 mm to 0.4 mm. Since the board 20 is manufactured and attached separately, the first plate 10 and the second plate 12 may be formed to be significantly thinner than the conventional ones, thereby reducing the manufacturing cost.
  • the convex portion 30 and the concave portion 32 are provided to be fitted with each other when assembling the exterior panels.
  • FIG 4 is a cross-sectional view showing a state in which the block portion 30 and the concave portion 32 are fitted to each other according to an embodiment of the present invention.
  • the convex portion 30 is formed in a form in which one side surfaces of the first plate 10 and the second plate 12 are bent outwardly and protrude convexly, and the concave portion 32 is formed of the first plate 10 and the first plate.
  • the other side of the two plate member 12 is bent inward to have a groove shape into which the convex portion 30 can be inserted.
  • the convex part 30 and the concave part 32 are provided in the 1st board
  • the convex part 30 is concave part 32 when mounting exterior panels to a building exterior wall. It is easy to install because it can be assembled in the form of fitting.
  • a locking step 40 is provided to prevent the board 20 from being separated and to make the side design of the exterior panel beautiful.
  • the locking step 40 may be formed by bending both edges in the width direction of the first plate member 10 and the second plate member 12 in a direction facing each other by a predetermined length.
  • At least one of the four surface edges of the first plate 10 and the second plate 12 prevents foreign substances, moisture, dust, and the like from flowing in through the gap between the two plates 10 and 12, and also the first plate.
  • Packing members 50, 52, 54, and 56 are mounted to reinforce the bonding force between the 10 and the second plate 12.
  • the packing members 50, 52, 54, and 56 may include a first packing member 50 disposed on one longitudinal side of the two plates 10 and 12, a second packing member 52 disposed on the other longitudinal side, and two plates.
  • the third packing member 54 is disposed on one surface of the width direction 10 and 12, and the fourth packing member 56 is disposed on the other surface of the width direction.
  • the first packing member 50 is formed in the same shape as the inner surface of the convex portion 30 so as to be mounted inside the convex portion 30, and the second packing member 52 is formed inside the concave portion 32. It is formed in the same shape as the inner surface of the recess 32 so that it can be mounted, the third packing member 54 and the fourth packing member 56 is formed in the form of a plate fitted to the inner surface of the locking jaw (40). . As shown in FIG. 5, the third and fourth packing members 54 and 56 are formed in the same shape as that of the convex portion 30 and the concave portion 32.
  • the packing members (50, 52, 54, 56) can be applied to any material that can be easily molded and have a certain elastic force for sealing, for example, may be formed of a plastic material having an elastic force.
  • the packing members 50, 52, 54, and 56 may prevent foreign matter from entering into the plate and also make the side design of the exterior panel beautiful.
  • thermosetting resin that the adhesives 60 and 62 can be cured more quickly by applying heat, for example, a urethane adhesive may be used.
  • the board 20 is made of a material that is excellent in heat insulation and fire resistance and easy to mold.
  • the board 20 may be any one of urethane, styropool, and glass fiber.
  • a product obtained by foaming a urethane raw material capable of increasing heat insulation performance is preferably used.
  • the board 20 is manufactured in the form of a flat plate in a separate process, the thickness thereof may be variously formed, and in particular, the board 20 may be thinly formed, thereby greatly increasing the use range of the exterior panel.
  • the board is manufactured through a separate manufacturing process, the density of urethane components can be drastically lowered, thereby reducing manufacturing cost and minimizing shrinkage deformation after fabrication.
  • Fiber sheet for discharging bubbles between the board 20 and the plate (10,12) to the outside when at least one surface of the board 20 and the two boards (10,12) by thermal compression 70 is attached.
  • Fiber sheet 70 may be composed of a woven or non-woven fabric, such as applied to the fabric In this case, it is manufactured to ensure sufficient voids between the fibers constituting the fabric, and even in the case of nonwoven fabric, it is manufactured in a form in which the voids are formed sufficiently.
  • the fiber sheet 70 may be applied to any material that can be discharged to the outside in addition to the woven or non-woven fabric.
  • the exterior panel according to the present embodiment can attach the fiber sheet 70 to the surface of the board 20 to remove bubbles generated in the manufacturing process of the exterior panel as much as possible, thereby improving the quality of the exterior panel.
  • attaching the fiber sheet 70 to the surface of the board 20 can increase the strength of the board 20, and enhance the adhesive strength when bonding between the board 20 and the plate (10, 12) It becomes possible.
  • 6 to 9 are process flowcharts sequentially illustrating a manufacturing process of the exterior panel according to the present embodiment.
  • the adhesive 60 is applied to the inner surface of the first plate member 10 prepared in advance.
  • the first plate 10 has a structure in which the convex portion 30 and the concave portion 32 are formed at both edges in the longitudinal direction, respectively, and the locking step 40 is provided at both edges in the width direction.
  • the first packing member 50 is inserted into the convex portion 30 of the first plate member 10, and the second packing member 50 is inserted into the concave portion 32 of the first plate member 10.
  • the packing member 52 is inserted, and the third packing member 54 and the fourth packing member 56 are respectively inserted into the inner surface of the locking step 40 of the first plate member 10.
  • the fibrous sheet 70 for removing bubbles is attached to at least one of both sides of the board 20.
  • the board 20 having the fiber sheet 70 attached to the surface is bonded to the inner surface of the first plate member 10.
  • the adhesive plate 62 is coated on the inner surface of the second plate member 12, and the second plate member 12 on which the adhesive agent 62 is applied is attached to the fiber sheet 70. It is adhered to the surface of (20) and then crimped.
  • the board 20 is attached between the first plate member 10 and the second plate member 12 and the packing members 50, 52, 54, 56 at the edges of the first plate member 10 and the second plate member 12. ) Is completed.
  • the adhesive is cured by thermal compression.
  • Hot pressing may be used for the thermal compression of such combinations, and the thermal compression may greatly enhance the adhesive force between the plates 10 and 12 and the board 20 and significantly shorten the curing time of the adhesive.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Finishing Walls (AREA)
  • Laminated Bodies (AREA)
  • Panels For Use In Building Construction (AREA)

Abstract

La présente invention concerne un panneau de parement destiné à être appliqué sur le mur extérieur d'un bâtiment, et son procédé de fabrication. Le panneau de parement comprend : une plaque; un premier panneau et un second panneau fixés sur les faces de la plaque; une feuille de fibres disposée sur au moins une face de la plaque; et des éléments de garnissage insérés dans les bords du premier et du second panneau, ce qui minimise la quantité de bulles d'air entre les deux panneaux et la plaque lors de la fabrication du panneau de parement et empêche les panneaux de se déformer sous l'effet des bulles d'air.
PCT/KR2010/003871 2009-07-01 2010-06-16 Panneau de parement et son procédé de fabrication WO2011002166A2 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010800281471A CN102472047A (zh) 2009-07-01 2010-06-16 外墙面板及其制造方法

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR10-2009-0059895 2009-07-01
KR1020090059895A KR100936934B1 (ko) 2009-07-01 2009-07-01 외장 패널 및 그 제조방법

Publications (2)

Publication Number Publication Date
WO2011002166A2 true WO2011002166A2 (fr) 2011-01-06
WO2011002166A3 WO2011002166A3 (fr) 2011-04-14

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/KR2010/003871 WO2011002166A2 (fr) 2009-07-01 2010-06-16 Panneau de parement et son procédé de fabrication

Country Status (3)

Country Link
KR (1) KR100936934B1 (fr)
CN (1) CN102472047A (fr)
WO (1) WO2011002166A2 (fr)

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CN102296772A (zh) * 2011-06-03 2011-12-28 李明宙 建筑用金属面绝热拼装夹芯板及安装方法
FR3139879A1 (fr) * 2022-09-19 2024-03-22 Gaztransport Et Technigaz Procédé de fabrication d’un bloc isolant

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KR101234767B1 (ko) * 2011-01-31 2013-02-19 주식회사 하나인더스 외장 패널 및 그 제조 방법
SE1150266A1 (sv) * 2011-03-25 2012-08-21 Lindberg Foervaltning Ab P Väggskiva med kantlist och metod för framställning därav
KR101205714B1 (ko) * 2012-01-03 2012-11-28 (주)다우패널 조립식 패널
EP2617564A1 (fr) * 2012-01-18 2013-07-24 Zlato Runo d. o. o. Panneau pare-feu
KR101473864B1 (ko) * 2012-04-13 2014-12-17 주식회사 하나인더스 외장 패널 모듈
KR101456226B1 (ko) * 2012-11-16 2014-11-07 오씨아이 주식회사 외장 패널 모듈
KR101411675B1 (ko) * 2012-11-30 2014-06-25 채수하 페놀폼 샌드위치형 패널 및 그 연속식 제조방법
KR101546427B1 (ko) * 2013-11-28 2015-08-24 주식회사기린산업 조립식 패널
KR102038600B1 (ko) * 2017-10-13 2019-10-31 한국국제대학교 산학협력단 친환경 숯페인트와 그 제조방법, 그리고 그 숯페인트를 이용한 제품
CN108166671B (zh) * 2017-12-01 2020-06-12 中建科技荆门有限公司 一种装配式建筑结构板
KR102019309B1 (ko) 2018-11-09 2019-09-06 이소연 복합구조재료를 이용한 건축용 단열방수패널
KR102165178B1 (ko) 2019-03-22 2020-10-13 이소연 복합구조재료와 스틸앵글을 이용한 건축용 방수패널
KR102063260B1 (ko) 2019-04-24 2020-01-07 이소연 복합구조재료와 스틸앵글을 이용한 건축용 방수패널

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CN102296772A (zh) * 2011-06-03 2011-12-28 李明宙 建筑用金属面绝热拼装夹芯板及安装方法
FR3139879A1 (fr) * 2022-09-19 2024-03-22 Gaztransport Et Technigaz Procédé de fabrication d’un bloc isolant

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