WO2010115516A1 - Leistungstransformator mit amorphem kern - Google Patents
Leistungstransformator mit amorphem kern Download PDFInfo
- Publication number
- WO2010115516A1 WO2010115516A1 PCT/EP2010/001796 EP2010001796W WO2010115516A1 WO 2010115516 A1 WO2010115516 A1 WO 2010115516A1 EP 2010001796 W EP2010001796 W EP 2010001796W WO 2010115516 A1 WO2010115516 A1 WO 2010115516A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- core
- winding
- transformer
- holding device
- transformer according
- Prior art date
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/06—Mounting, supporting or suspending transformers, reactors or choke coils not being of the signal type
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/30—Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
- H01F27/306—Fastening or mounting coils or windings on core, casing or other support
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0213—Manufacturing of magnetic circuits made from strip(s) or ribbon(s)
- H01F41/0226—Manufacturing of magnetic circuits made from strip(s) or ribbon(s) from amorphous ribbons
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F30/00—Fixed transformers not covered by group H01F19/00
- H01F30/06—Fixed transformers not covered by group H01F19/00 characterised by the structure
- H01F30/12—Two-phase, three-phase or polyphase transformers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/4902—Electromagnet, transformer or inductor
- Y10T29/49073—Electromagnet, transformer or inductor by assembling coil and core
Definitions
- the invention relates to a power transformer in dry construction with a preferably formed as a winding core core made of amorphous material which is sensitive to mechanical stresses, with at least one surrounding the core, at least one primary winding and secondary winding formed winding body and at least one holding device.
- Transformers are used for power transmission in power supply by voltage adjustment from a first voltage level to a second one.
- power transformers in dry construction so-called dry-type transformers, are increasingly being used.
- the construction of a power transformer in dry construction is very similar to that of the power transformer with oil filling, as well as power transformer in dry construction, the respective winding bodies are applied to cores made ferromag ⁇ eticianm material, which are connected at both ends with yokes and form a magnetic circuit.
- Ohmic losses occur in the windings of a loaded transformer due to the winding currents and eddy currents in the conductor material. These ohmic losses are superimposed by no-load losses and possibly short-circuit losses and hysteresis losses.
- the no-load losses are mainly determined by the induction and nature of the core and are approximately independent of the operating temperature of the transformer.
- the short-circuit losses are temperature-dependent and increase at constant load with the temperature or the resistivity of the conductor material.
- core materials with a very narrow hysteresis loop are used.
- amorphous core material is used in place of grain-oriented core material in recent times.
- amorphous materials require new constructions and processing because the amorphous material is largely pressure-sensitive so that core losses can be enhanced.
- the invention provides that the core is kept suspended from amorphous material of the holding device, wherein the holding device for fixing the at least one primary winding and secondary winding is used and for this purpose acts on the at least one winding body respectively at its end faces.
- the amorphous core is made in each case as a winding tape core of strip material made of amorphous material.
- the metal coils prepared for use as cores are kept in shape by means of tear-resistant tape, in that the tear-resistant tape is repeatedly looped around the sheet stack at a distance from one another, so that the sheet metal coils are held together.
- the winding cores thus formed preferably have a rectangular plan, that is, they each hold a rectangular Surface.
- embodiments with an oval or circular floor plan are also within the scope of the invention.
- the transformer according to the invention is designed as a three-phase transformer and has three juxtaposed cores, each of which is comprised of a winding or bobbin.
- At least two winding cores are arranged side by side with their longitudinal legs and their mechanical connection by means of band material made of amorphous material in the winding plane are wrapped, all legs have the same winding cross-section, that is, the same thickness and width.
- At least two, but preferably four, of the previously described winding cores are placed with their longitudinal limbs against one another.
- This arrangement thus formed is then wrapped by means of band material of amorphous material, so that result as a result of this wrapping a total of five legs with the same winding cross-section.
- the transformer is characterized in that the holding device is formed of at least two clamping elements, which are in operative connection with each other and are arranged on each end face of a winding body. It is provided that the support structure is designed so that mechanical stresses that arise during the fixation of the winding body, are initiated only in the support structure and in the winding body, so that the covered by the winding bodies cores in the support structure, although guided but not braced , so exposed to mechanical stresses are.
- each core is cylindrical in shape of amorphous material in layer construction with at least two legs and a one-piece molded yoke.
- the clamping elements of the support structure may consist of ferromagnetic material and at the same time serve as a yoke. It proves to be advantageous in this case that each core is magnetically connected to the clamping elements of the holding device. For this purpose, it is provided that each core end is in each case encompassed on two opposite sides of the clamping elements without pressure, wherein to avoid a compressive load of the core due to a clamping of the core and the mechanical stress caused thereby, the clamping elements by means firmly connected to the clamping elements spacers exactly Distance to the respective core are kept.
- the respective core is in this case introduced at the intended location with one end in the space between the clamping elements and held by a likewise firmly connected to the clamping elements support plate, so that, for example, in a three-phase transformer designed as a transformer according to the invention three cores columnar next to each other at the lower yoke serving lower holding device, wherein they optionally engage in the space defined by the two clamping elements gap while avoiding mechanical stresses.
- the retaining construction consists of non-ferromagnetic material, in particular of fiber-reinforced plastics.
- the holding structure is not part of the magnetic field circuit in this case, the entire arrangement has a significantly reduced weight compared to a full-metal design.
- each core is provided at its end faces with a pad of insulating material.
- This edition serves both as electrical insulation and on the other hand as a means of shock absorption for the relevant core.
- this edition of an insulating material such as plastic, in particular glass fiber reinforced plastic or silicone rubber.
- carriers are provided at the front ends of each yoke, which interconnect the yokes, that is, the lower yoke with the upper yoke. These carriers are preferably guided along the outer longitudinal sides of the core or the cores and encompassed by the relevant respective winding body, that is to say that the carriers are located in the interior of the winding body. led rallel to the respective core and connected to the opposite yoke.
- tie rods can be provided which press the yokes formed from the clamping elements against the winding body, wherein the cores are each unimpaired.
- the invention provides, instead of a hitherto conventional core press construction, in which the attachment of the coil or winding body is effected by pressing against the core, to use a coil press construction.
- the winding body are held by a support structure independent of the core.
- the core is only placed or suspended on designated plates of the support structure.
- this novel transformer namely a transformer having a core composed of layered strips of amorphous material , which is sensitive to mechanical stresses, with at least one surrounding the core, at least one primary winding and a secondary winding formed winding body and specify at least one holding device.
- Amorphous material tape is provided
- the short legs of the winding rings each form the magnetic yokes.
- the short legs of the winding rings instead of the rectangular shape for the cross section of the individual winding rings and oval or circular cross-sections can be used.
- the transformer core is formed from a total of four coils with juxtaposed longitudinal limbs, which are mechanically connected to one another, so that in this way a 5-limb core is produced.
- the mechanical connection is preferably achieved by wrapping the individual cores in their winding plane with strip material and thus bonding the individual cores to form a 5-leg core.
- FIG. 1 is a side view of a transformer according to the invention with complete electrical interconnection
- FIG. 2 is a sectional view along the section line AA in Fig. 1
- Fig. 3 is a side view of a support assembly for fixing a winding body
- Fig. 4 is a side view of a core support
- Fig. 1 is a side view of a transformer 10 according to the invention with complete electrical external circuitry is shown, each having a core 11 in three winding bodies 12, whose upper electrical connections 14, 16, 18 in the example shown with U, V, W as a three-phase transformer are characterized and connected by connecting conductors 20 together.
- the three winding bodies 12 are arranged in close proximity to each other in line and held between a lower yoke 20 and an upper yoke 22.
- Each yoke 20, 22 is composed of two clamping elements 25 each formed as a C-profile, that is, of a web portion 26 with on its longitudinal sides to the same side facing right-angled flanges 28.
- the clamping elements 24 are arranged parallel to each other, such that the flanges 28 are directed outwardly while their flangeless backs face each other.
- the flanges have a different width and in such a way that the flanges 28 located on the side of the winding body 12 are narrower than those on the side facing away from the winding bodies 12, which are about twice as wide.
- this design proves to be advantageous because with the wider flanges 28 a correspondingly larger footprint and thus a higher stability is ensured.
- Each of the winding bodies 12 facing flanges 28 of the clamping elements 25 are used to attach the winding body 12 and thus Kraftei ⁇ technisch during tensioning of the yokes 22, 24.
- trusses 30 are attached to the outer ends rollers 32nd are fixed on soft the complete transformer 10 is movable, as can be seen from the view in Fig. 2.
- To support the winding body 12 on the lower yoke 20 serve cross member 34, which consist of electrically non-conductive material and preferably as glass fiber reinforced plates 36 and strips 38 are used. These cross members 34 are connected on the one hand with the upper flange 28 of the lower yoke 20 and on the other hand with the respectively set thereon winding bodies 12th
- FIG. 2 which shows a cross section through the transformer 10 according to FIG. 1 along the section line A-A drawn there, the transformer 10 according to the invention is shown from the side with a view of a winding body 12.
- this view differs from the view shown in FIG. 1 by the view of the amorphous material core 11 held or suspended in the lower yoke 22 and upper yoke.
- each tie rods 42 are provided which penetrate the clamping elements 25 of the lower yoke 22 and the upper yoke 24 and the core 11 and thus ensure a positive retention of the core 11.
- an insulator is mounted, which serves to hold the connecting line 20.
- connecting conductors are also shown, which are connected to at least one of the winding bodies 12.
- Fig. 3 is a side view of a support member formed by a cross member 34 for fixing a winding body 12 is shown, depending on whether it is located outside or inside as shown in FIG. 1, narrow as a bar 38 or wide as a plate 36 each made of glass fiber reinforced plastic is made.
- a cross member 34 which is provided externally for supporting a winding body 12. Its structure is as follows. At each end of the cross member 34 forming bar 38, a threaded rod 46 is inserted, which passes through the bar 38 and a plate located underneath plate 48 and is anchored in a further perpendicular to the bar 38 arranged bar 54 made of fiberglass reinforced plastic.
- FIG. 4 shows a side view of a support for a core 11 of amorphous material.
- This support consists of an upper plate 58 made of silicone, which is supported by the support plate 42 made of glass fiber reinforced plastic.
- the support plate 42 made of glass fiber reinforced plastic is in turn penetrated by Glasanker ⁇ 42, which cooperate with the clamping elements 25, not shown here, of the upper yoke 22 and are supported thereon.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Coils Of Transformers For General Uses (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
- Insulating Of Coils (AREA)
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201080017086.9A CN102388424B (zh) | 2009-04-11 | 2010-03-23 | 带有非晶的芯部的功率变压器 |
KR1020117023776A KR101695345B1 (ko) | 2009-04-11 | 2010-03-23 | 비결정질 코어를 가지는 전력 변압기 |
BRPI1010257-4A BRPI1010257B1 (pt) | 2009-04-11 | 2010-03-23 | Transformador do tipo seco e método para produção de um transformador do tipo seco |
CA2758282A CA2758282C (en) | 2009-04-11 | 2010-03-23 | Power transformer with amorphous core |
US13/248,645 US8786390B2 (en) | 2009-04-11 | 2011-09-29 | Power transformer with amorphous core |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP09005285.3 | 2009-04-11 | ||
EP09005285.3A EP2239745B1 (de) | 2009-04-11 | 2009-04-11 | Leistungstransformator mit amorphem Kern |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US13/248,645 Continuation US8786390B2 (en) | 2009-04-11 | 2011-09-29 | Power transformer with amorphous core |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2010115516A1 true WO2010115516A1 (de) | 2010-10-14 |
Family
ID=41050945
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2010/001796 WO2010115516A1 (de) | 2009-04-11 | 2010-03-23 | Leistungstransformator mit amorphem kern |
Country Status (8)
Country | Link |
---|---|
US (1) | US8786390B2 (de) |
EP (1) | EP2239745B1 (de) |
KR (1) | KR101695345B1 (de) |
CN (1) | CN102388424B (de) |
BR (1) | BRPI1010257B1 (de) |
CA (1) | CA2758282C (de) |
ES (1) | ES2404823T3 (de) |
WO (1) | WO2010115516A1 (de) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102011081337A1 (de) * | 2011-08-22 | 2013-02-28 | Heinrich Georg Gmbh Maschinenfabrik | Vorrichtung zum Transportieren von mehrlagig übereinander angeordnetem, dünnschichtigem Bandmaterial aus einem amorphen Material |
KR101706514B1 (ko) * | 2016-10-20 | 2017-02-13 | 엘에스산전 주식회사 | 몰드 변압기 |
GB2611596B (en) * | 2021-01-15 | 2023-11-01 | Zhongbian Group Shanghai Transf Co Ltd | Dry-type transformer with elliptical iron core |
CN114883107B (zh) * | 2022-05-07 | 2024-06-04 | 朗峰新材料启东有限公司 | 缓变吸附自叠加式电子元器件制造用绕线设备 |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2054567A1 (de) * | 1970-11-06 | 1972-05-10 | Transformatorenunion Ag | Transformator |
DE2934719A1 (de) * | 1978-08-31 | 1980-03-13 | Hitachi Ltd | In vergussbauweise hergestellter transformator |
JPS5666022A (en) * | 1979-11-02 | 1981-06-04 | Hitachi Ltd | Molded transformer |
JPS58164205A (ja) * | 1982-03-24 | 1983-09-29 | Mitsubishi Electric Corp | 耐震形乾式変圧器 |
WO2000077801A1 (en) * | 1999-06-16 | 2000-12-21 | Square D Company | Transformer coil support structure |
US6374480B1 (en) * | 1998-05-13 | 2002-04-23 | Abb Inc. | Method and apparatus for making a transformer core from amorphous metal ribbons |
EP1298680A2 (de) * | 2001-09-28 | 2003-04-02 | Siemens Aktiengesellschaft | Elektrische Wicklungsanordung |
CN1783371A (zh) * | 2004-12-03 | 2006-06-07 | 上海置信电气股份有限公司 | 一种非晶合金铁芯干式配电变压器的器身结构 |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5396210A (en) * | 1993-03-17 | 1995-03-07 | Square D Company | Dry-type transformer and method of manufacturing |
DE69922094T2 (de) * | 1998-07-31 | 2005-12-01 | Hitachi, Ltd. | Transformatorkern aus amorphem Metall |
IL126748A0 (en) * | 1998-10-26 | 1999-08-17 | Amt Ltd | Three-phase transformer and method for manufacturing same |
US6873239B2 (en) * | 2002-11-01 | 2005-03-29 | Metglas Inc. | Bulk laminated amorphous metal inductive device |
US6806803B2 (en) * | 2002-12-06 | 2004-10-19 | Square D Company | Transformer winding |
CN201036129Y (zh) * | 2007-04-26 | 2008-03-12 | 南京大全变压器有限公司 | 非晶合金干式变压器的铁心装配及线圈压紧结构 |
CN201138599Y (zh) * | 2007-11-30 | 2008-10-22 | 广东钜龙电力设备有限公司 | 一种新型的非晶合金铁芯干式变压器 |
-
2009
- 2009-04-11 ES ES09005285T patent/ES2404823T3/es active Active
- 2009-04-11 EP EP09005285.3A patent/EP2239745B1/de active Active
-
2010
- 2010-03-23 BR BRPI1010257-4A patent/BRPI1010257B1/pt active IP Right Grant
- 2010-03-23 CA CA2758282A patent/CA2758282C/en active Active
- 2010-03-23 CN CN201080017086.9A patent/CN102388424B/zh active Active
- 2010-03-23 KR KR1020117023776A patent/KR101695345B1/ko active IP Right Grant
- 2010-03-23 WO PCT/EP2010/001796 patent/WO2010115516A1/de active Application Filing
-
2011
- 2011-09-29 US US13/248,645 patent/US8786390B2/en active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2054567A1 (de) * | 1970-11-06 | 1972-05-10 | Transformatorenunion Ag | Transformator |
DE2934719A1 (de) * | 1978-08-31 | 1980-03-13 | Hitachi Ltd | In vergussbauweise hergestellter transformator |
JPS5666022A (en) * | 1979-11-02 | 1981-06-04 | Hitachi Ltd | Molded transformer |
JPS58164205A (ja) * | 1982-03-24 | 1983-09-29 | Mitsubishi Electric Corp | 耐震形乾式変圧器 |
US6374480B1 (en) * | 1998-05-13 | 2002-04-23 | Abb Inc. | Method and apparatus for making a transformer core from amorphous metal ribbons |
WO2000077801A1 (en) * | 1999-06-16 | 2000-12-21 | Square D Company | Transformer coil support structure |
EP1298680A2 (de) * | 2001-09-28 | 2003-04-02 | Siemens Aktiengesellschaft | Elektrische Wicklungsanordung |
CN1783371A (zh) * | 2004-12-03 | 2006-06-07 | 上海置信电气股份有限公司 | 一种非晶合金铁芯干式配电变压器的器身结构 |
Also Published As
Publication number | Publication date |
---|---|
ES2404823T3 (es) | 2013-05-29 |
CN102388424A (zh) | 2012-03-21 |
CA2758282A1 (en) | 2010-10-14 |
EP2239745A1 (de) | 2010-10-13 |
US20120068800A1 (en) | 2012-03-22 |
US8786390B2 (en) | 2014-07-22 |
CA2758282C (en) | 2016-01-26 |
KR101695345B1 (ko) | 2017-01-13 |
KR20110137353A (ko) | 2011-12-22 |
EP2239745B1 (de) | 2013-04-10 |
BRPI1010257A2 (pt) | 2016-03-22 |
BRPI1010257B1 (pt) | 2019-07-02 |
CN102388424B (zh) | 2015-05-20 |
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