Classifications

• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
  • C08F210/00—Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
  • C08F210/14—Monomers containing five or more carbon atoms
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
  • C09D5/03—Powdery paints
  • C09D5/033—Powdery paints characterised by the additives
  • C09D5/037—Rheology improving agents, e.g. flow control agents
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
  • C09D7/40—Additives
  • C09D7/42—Gloss-reducing agents
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
  • C09D7/40—Additives
  • C09D7/65—Additives macromolecular
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
  • C09D7/40—Additives
  • C09D7/66—Additives characterised by particle size
  • C09D7/69—Particle size larger than 1000 nm
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L91/00—Compositions of oils, fats or waxes; Compositions of derivatives thereof
  • C08L91/06—Waxes
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
  • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
  • Y10T428/00—Stock material or miscellaneous articles
  • Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
  • Y10T428/2982—Particulate matter [e.g., sphere, flake, etc.]
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
  • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
  • Y10T428/00—Stock material or miscellaneous articles
  • Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
  • Y10T428/2982—Particulate matter [e.g., sphere, flake, etc.]
  • Y10T428/2991—Coated
  • Y10T428/2998—Coated including synthetic resin or polymer

Definitions

• the invention relates to the use of copolymer waxes as additives for paint systems.
• the copolymer waxes are prepared by free-radically initiated reaction of long-chain olefin hydrocarbons with unsaturated polycarboxylic acids or their anhydrides.
• the invention furthermore relates to copolymer waxes produced in this way and finely divided by micronization.
• Hydrocarbon waxes in particular Fischer-Tropsch and polyethylene waxes, prepared by catalytic synthesis from synthesis gas or by ethylene polymerization by free-radical route or by Ziegler or metallocene catalysis (Adotrosion 11 (1977), p. 311; EP) have long proven useful as paint additives 0 890 619).
• Commonly used are so-called degradation waxes, which are caused by thermal degradation of polyethylene plastics. In all these cases are non-polar, straight or branched-chain aliphatic structures.
• functionalized waxes with more or less high proportion of polar groups in use prepared for. B. by oxidative degradation of polyethylene or polyethylene waxes.
• Suitable polar waxes are also amide waxes (EP-BO 028 713) and Ester group-containing waxes, for example montan or carnauba wax, as described in DE-A-10 224 845.
• the latter document moreover discloses the use of wax mixtures which, in addition to numerous other polar substances, may also contain copolymers of C 5 -C 8 -olefins with maleic anhydride.
• the hydrocarbon waxes for the incorporation of the hydrocarbon waxes in the paint system different methods in question. For example, you can dissolve the wax hot in a solvent and receives by subsequent cooling finely divided liquid dispersions or masses of paste-like consistency, which are mixed with the paint. It is also possible to grind the waxes in the presence of solvents. According to a widespread technology, the waxes are also stirred into the coating formulation as solids in the form of finely divided powders ("micronisates”) .
• the fine powders are produced either by grinding, for example in air jet mills, or by spraying generally 100% below 50 ⁇ m, average particle sizes (median values) d 5 0 below 15 ⁇ m Precondition for the micronisate to be ground is not too low hardness or brittleness of the wax products.
• micronized waxes An important aspect of using micronized waxes is their affinity for the major components of the varnish into which they are incorporated. It is desirable to rapidly and thoroughly wetting the wax powder through the surrounding liquid so that rapid distribution and efficient dispersion can occur. This plays a decisive role in all components composed of polar components, in particular in aqueous coating systems. Especially with regard to this requirement, there is a need for optimization in the waxy paint additives used today.
• waxy copolymers of long-chain alfa-olefins and unsaturated polycarboxylic acids or derivatives thereof are outstandingly suitable in this sense.
• An object of the invention is therefore the use of copolymer waxes as additives for paints, wherein the copolymer waxes are prepared by reacting long-chain olefin hydrocarbons in the chain length range greater than or equal to 28 carbon atoms with unsaturated polycarboxylic acids or their anhydrides in the presence of at least one radical initiator.
• Another subject of the invention is thus produced and subsequently brought into a finely divided state by grinding or spraying
• Copolymer waxes characterized in that the particles produced are smaller than 50 microns, preferably less than 40 microns, more preferably less than 30 microns.
• the invention further includes such finely divided copolymer waxes having a median d 5 o of the particle size distribution below 15 microns, preferably below 12 microns, more preferably below 10 microns.
• Free-radical reaction products of long-chain alfa-olefins and maleic anhydride are known.
• US Pat. No. 3,553,177 describes a process for the copolymerization of mixtures of aliphatic olefins with maleic anhydride. The reaction is carried out with the aid of peroxides and in the presence of ketones as solvents.
• Reaction products of long-chain olefins with maleic anhydride are furthermore known from DE-OS 3,510,233.
• EP-A-1 693 047 discloses copolymer waxes for cosmetic preparations prepared from C 26 -C 60 alpha-olefins and maleic anhydride.
• Suitable alfa-olefins according to the invention are those having chain lengths of from 28 to 60, preferably from 30 to 60, carbon atoms. Both pure chain olefins and olefin mixtures can be used, as they are for. B. incurred in the known production process as distillation cuts or distillation residues.
• Technical alfa-olefin mixtures, in particular those having a higher chain length may contain, in addition to 1-alkenes, more or less high amounts of internal and lateral olefinic double bonds (vinylene and vinylidene groups).
• unsaturated polycarboxylic acids or anhydrides used for the reaction with the alfa-olefins are maleic acid, fumaric acid, citraconic acid, mesaconic acid, aconitic acid or itaconic acid or the anhydrides of these polycarboxylic acids, if available.
• Preferred is maleic anhydride.
• mixtures of these polycarboxylic acids and anhydrides in any desired ratios.
• the use ratio of the polycarboxylic acids or anhydrides to the educt component alfa-olefin is between 1:20 and 1: 3, preferably between 1:10 and 1: 4, more preferably between 1: 7 and 1: 5 parts by weight.
• polycarboxylic acid or anhydride based on alpha-olefin, between 5 and 33 wt .-%, preferably between 10 and 25 wt .-%, particularly preferably between 14.3 and 20 wt .-%.
• the preparation of the copolymer waxes used in the invention is carried out in a conventional manner by reacting the above. Components at elevated temperature with the addition of organic or inorganic radical-forming initiators.
• the reaction may be carried out in the presence or absence of a solvent. The latter method is preferred.
• the reaction can both batchwise batchwise, z. B. in a stirred tank or in a continuous reactor.
• Suitable organic initiators are, for.
• peroxides for example, alkyl hydroperoxides or dialkyl or diaryl peroxides, diaroyl peroxides, peresters or azo compounds.
• dialkyl peroxides especially preferred Di-tert-butyl peroxide.
• any other initiator comes into question, provided that it decomposes into radicals at the chosen reaction temperature and is able to initiate the reaction.
• the initiators are used in an amount of from 0.1 to 10% by weight, preferably from 0.5 to 5.0% by weight, based on the alpha-olefin used.
• reaction temperatures when the reaction is carried out in the absence of solvent, are above the melting temperature of the alpha-olefin, e.g. B. between 100 and 200 0 C, preferably 120 to 180 0 C, more preferably between 140 and 170 0 C.
• copolymer waxes used according to the invention have the following properties:
• Acid numbers determined according to DIN 53402 using anhydrous ethanol and XyIoI, between 40 and 150 mg KOH / g, preferably between 60 and 130 mg KOH / g, more preferably between 70 and 120 mg KOH / g;
• Dynamic viscosities measured at 100 ° C, between 50 and 5,000 mPa * s, preferably between 100 and 3,000 mPa * s, more preferably between 200 and 2,000 mPa * s;
• Iodine numbers between 0 and 30 g of iodine / 100 g, preferably between 3 and 20 g of iodine / 100 g, more preferably between 5 and 10 g of iodine / 100 g;
• Stamp penetration of higher than 200 bar preferably higher than 300 bar, more preferably higher than 400 bar.
• the waxes of the invention can be used in all conventional paint systems, for. Iow / medium / high solids paints, solvent-based paints, water-dilutable or aqueous paints and powder coatings are used. They can be used in pure form or in a mixture with other substances suitable as coating additives. In particular, combinations with other nonpolar or polar waxes are possible. In question come z. For example, hydrocarbon waxes, such as microcrystalline or macrocrystalline paraffins, Fischer-Tropsch paraffins or polyethylene or polypropylene waxes. These can also be polar modified, z. B. by oxidation or otherwise, such as by grafting or copolymerization with oxygen-containing monomers.
• waxes eg. B. amide waxes or ester waxes in natural or chemically altered form, for. B. montan or carnauba wax.
• B. montan or carnauba wax As non-waxy additives are suitable for. B. low or high molecular weight polytetrafluoroethylene, sorbitan esters, polyamides, polyolefins, polyesters and inorganic substances such as silica or silicates.
• the incorporation of the waxes or wax mixtures according to the invention into the paint is carried out in the usual way via solvent dispersions, pastes or simply by stirring micronized wax powder. The latter procedure is preferred.
• micronization can be achieved by spraying the wax melt or by grinding, z. B. by means of air jet mills. Spraying or grinding may be followed by classification.
• the dynamic viscosities of the molten products were determined according to DIN 53019-1 to 3 with a rotational viscometer, the dropping points according to ASTM D 3954.
• the acid number determination was carried out according to DIN 53402, with the difference that the solvents used toluene and ethanol were used in anhydrous form in order to avoid a hydrolytic splitting of the anhydride groups.
• the iodine number was determined according to DIN EN 14111.
• Stamp penetration as a measure of the hardness was measured according to the DGF method M-III 9e (compare Fiebig, Braun, Fett / Lipid 98, 1996, No. 2, 86).
• Micronising particle size analysis was performed by laser diffraction using a Mastersizer 2000 (Malvern) instrument using the Scirocco 2000 dispersing unit.
• the sliding friction coefficient of the paint films was determined using a Friction Peel Tester 225-1 (manufactured by Thwing-Albert Instruments).
• Crayvallac WN 1135 Polar modified micronized polypropylene wax, manufacturer Cray Valley
• Ceridust 9615 A Amide wax-containing micronised wax mixture, Clariant International Ltd.
• Ceridust 3920 F Micronized PTFE containing polyethylene wax, Clariant International Ltd.
• Ceridust 3731 Micronized acid-functional polyethylene wax, Clariant International Ltd.
• the dispersion of the wax according to the invention into the lacquer was much faster than that of the comparative products.
• the dispersion of the wax according to the invention into the lacquer was much faster than that of the comparative products.
• the dispersion of the wax according to the invention into the lacquer was much faster than that of the comparative products.

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• Chemical & Material Sciences (AREA)
• Organic Chemistry (AREA)
• Engineering & Computer Science (AREA)
• Wood Science & Technology (AREA)
• Life Sciences & Earth Sciences (AREA)
• Materials Engineering (AREA)
• Polymers & Plastics (AREA)
• Medicinal Chemistry (AREA)
• Chemical Kinetics & Catalysis (AREA)
• Health & Medical Sciences (AREA)
• Nanotechnology (AREA)
• Paints Or Removers (AREA)
• Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
• Processes Of Treating Macromolecular Substances (AREA)
• Compositions Of Macromolecular Compounds (AREA)

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Citations (11)

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• 2009
  • 2009-03-19 DE DE102009013902A patent/DE102009013902A1/de not_active Withdrawn
• 2010
  • 2010-03-16 ES ES10709427T patent/ES2430465T3/es active Active
  • 2010-03-16 EP EP10709427.8A patent/EP2408825B1/de active Active
  • 2010-03-16 PL PL10709427T patent/PL2408825T3/pl unknown
  • 2010-03-16 US US13/256,737 patent/US8563134B2/en active Active
  • 2010-03-16 WO PCT/EP2010/001637 patent/WO2010105797A1/de not_active Ceased
  • 2010-03-16 CN CN201080003371.5A patent/CN102227450B/zh active Active
  • 2010-03-16 JP JP2012500137A patent/JP5599119B2/ja active Active

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