WO2010071029A1 - 含フッ素重合性単量体、含フッ素重合体、レジスト材料及びパターン形成方法 - Google Patents
含フッ素重合性単量体、含フッ素重合体、レジスト材料及びパターン形成方法 Download PDFInfo
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- 0 *C(C(O)OC(CCC1O)CC1C(C(F)(F)F)(C(F)(F)F)O)=C Chemical compound *C(C(O)OC(CCC1O)CC1C(C(F)(F)F)(C(F)(F)F)O)=C 0.000 description 9
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- C07C69/00—Esters of carboxylic acids; Esters of carbonic or haloformic acids
- C07C69/52—Esters of acyclic unsaturated carboxylic acids having the esterified carboxyl group bound to an acyclic carbon atom
- C07C69/533—Monocarboxylic acid esters having only one carbon-to-carbon double bond
- C07C69/54—Acrylic acid esters; Methacrylic acid esters
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- C08F20/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
- C08F20/02—Monocarboxylic acids having less than ten carbon atoms, Derivatives thereof
- C08F20/10—Esters
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- C08F20/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
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- G03F7/004—Photosensitive materials
- G03F7/0046—Photosensitive materials with perfluoro compounds, e.g. for dry lithography
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
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- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/039—Macromolecular compounds which are photodegradable, e.g. positive electron resists
- G03F7/0392—Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition
- G03F7/0397—Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition the macromolecular compound having an alicyclic moiety in a side chain
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- G—PHYSICS
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
- G03F7/2041—Exposure; Apparatus therefor in the presence of a fluid, e.g. immersion; using fluid cooling means
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
- H01L21/0271—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers
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- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1807—C7-(meth)acrylate, e.g. heptyl (meth)acrylate or benzyl (meth)acrylate
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- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1811—C10or C11-(Meth)acrylate, e.g. isodecyl (meth)acrylate, isobornyl (meth)acrylate or 2-naphthyl (meth)acrylate
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- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1812—C12-(meth)acrylate, e.g. lauryl (meth)acrylate
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- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/26—Esters containing oxygen in addition to the carboxy oxygen
- C08F220/28—Esters containing oxygen in addition to the carboxy oxygen containing no aromatic rings in the alcohol moiety
- C08F220/283—Esters containing oxygen in addition to the carboxy oxygen containing no aromatic rings in the alcohol moiety and containing one or more carboxylic moiety in the chain, e.g. acetoacetoxyethyl(meth)acrylate
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
Definitions
- Patent Document 9 As a known example of a double patterning process using a freezing technique in which the properties of the first resist pattern are changed so as not to dissolve in the second resist solution, for example, Patent Document 9 is cited.
- vacuum ultraviolet rays are irradiated to freeze.
- the dimension of the first resist pattern changes before and after the irradiation with vacuum ultraviolet rays. It has been done to correct.
- various dimensions and shapes exist when actually manufacturing a semiconductor it is not practical to design each corrected mask.
- the present invention provides a resist resin monomer that enables fine pattern formation, particularly a resist resin monomer suitable for fine processing performed in immersion exposure and immersion double patterning processes. provide. Moreover, the resist material which consists of resin using the monomer, and the pattern formation method using the same are provided.
- the method of ring hydrogenation is not particularly limited, and a known method may be used, and a method of performing hydrogenation using an Ru / C catalyst together with an organic solvent is preferably employed.
- acrylic acid derivatives include acrylic acid, methacrylic acid, trifluoromethyl acrylic acid, acrylic acid chloride, methacrylic acid chloride, trifluoromethyl acrylic acid chloride, acrylic acid anhydride, methacrylic acid anhydride, trifluoromethylacrylic.
- An acid anhydride etc. can be illustrated.
- fluorinated acrylic ester and fluorinated methacrylate ester a fluorine atom or a monomer having a fluorine atom in the ⁇ -position of acrylic, or a substituent having a fluorine atom at the ester site
- a fluorine-containing compound which is an acrylic acid ester or a methacrylic acid ester and contains fluorine at both the ⁇ -position and the ester part is also suitable.
- a cyano group may be introduced at the ⁇ -position.
- the olefins that can be used in the above copolymerization are ethylene, propylene, isobutene, cyclopentene, cyclohexene, etc.
- the fluorinated olefins are vinyl fluoride, vinylidene fluoride, trifluoroethylene, chlorotrifluoroethylene, tetrafluoroethylene, hexafluoro. Examples include propylene and hexafluoroisobutene.
- a transition metal catalyst of 4 to 7 groups may be used in the presence of a cocatalyst, and a known method may be used in the presence of a solvent.
- the polymerization solvent only needs to inhibit the polymerization reaction.
- Representative examples include aromatic hydrocarbons such as benzene, toluene, xylene, chlorobenzene and dichlorobenzene, hydrocarbons such as hexane, heptane and cyclohexane, Examples thereof include halogenated hydrocarbons such as carbon tetrachloride, chloroform, methylene chloride, and 1,2-dichloroethane. These solvents can be used alone or in combination of two or more.
- the reaction temperature is usually preferably -70 to 200 ° C, particularly preferably -30 to 60 ° C.
- the resist material of the present invention can be used as a second layer resist material in a double patterning method.
- a pattern forming method using a double patterning method is presented.
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- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
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Abstract
Description
発明11から発明14のいずれかのパターン形成方法により製造された半導体装置。
「非特許文献2」Basil S.Farah,Everett E.Gilbert,Morton Litt,Julian A.Otto,John P.SibiliaJ.Org.Chem.,1965,30(4),pp 1003-1005
本発明の含フッ素重合体は、特に光増感ポジ型レジスト材料として好適に用いられ、本発明は、上記含フッ素重合体を含有するレジスト材料、とりわけポジ型レジスト材料を提供する。この場合、レジスト材料としては、(A)ベース樹脂として上記含フッ素重合体(B)光酸発生剤(C)塩基性化合物(D)溶剤を含有するものが望ましい。また、必要により(E)界面活性剤を含有してもよい。
本発明のレジスト材料を使用してパターンを形成する方法は、基板上に該レジスト材料を塗布する工程、加熱処理後にフォトマスクを介して波長300nm以下の高エネルギー線で露光する工程、加熱処理後にアルカリ現像液で現像してパターンを形成する工程から成っており、何れも公知のリソグラフィー技術を採用して行うことができる。
本発明のレジスト材料は、ダブルパターンニング法の2層目のレジスト材料として使用することが可能である。本発明の別の態様として、ダブルパターニング法によるパターン形成方法を提示する。
19F-NMR(溶媒:重アセトン,基準物質:CCl3F);δ(ppm)-75.05 (6F,s)
1H-NMR(溶媒:重アセトン,基準物質:TMS);δ(ppm)1.20-2.80(7H,m),3.82(1H,s),4.17(1H,s),4.61(1H,s),5.20(1H,s),7.29(1H,s) 19F-NMR(溶媒:重アセトン,基準物質:CCl3F);δ(ppm)-71.25 (3F,q,J=12Hz),-73.86 (3F,q,J=12Hz)
1H-NMR(溶媒:重アセトン, 基準物質:TMS);δ(ppm)1.20-2.80(7H,m),3.63(1H,s),3.95(1H,s),4.54(1H,s),5.24(1H,s),7.29(1H,s)
19F-NMR(溶媒:重アセトン,基準物質:CCl3F);δ(ppm)-71.25 (3F,q,J=12Hz),-73.86 (3F,q,J=12Hz)
19F-NMR(溶媒:CDCl3,基準物質:CCl3F);δ(ppm)-72.42(3F,q,J=12Hz),-74.72(3F,q,J=12Hz)
「非特許文献2」Basil S.Farah,Everett E.Gilbert,Morton Litt,Julian A.Otto,John P.SibiliaJ.Org.Chem.,1965,30(4),pp1003-1005
19F-NMR(溶媒:CDCl3 ,基準物質:C6F6);δ(ppm)87.12 (3F,q,J=11.3Hz),89.70 (3F,q,J=11.3Hz)
IR(ATR法):ν=3387,1685,1269,1200,1151,1136,1107,1095,979,952cm-1
GC-MS(FI+法):m/e 350(M+)
重合体の分子量(数平均分子量Mn)と分子量分散(Mnと重量平均分子量Mwの比Mw/Mn)は、東ソー製HLC-8320GPCを使用し、東ソー製ALPHA-MカラムとALPHA-2500カラムを1本ずつ直列に繋ぎ、展開溶媒としてテトラヒドロフランを用いて測定した。検出器は屈折率差検出器を用いた。結果を表1に示した。また、重合体の組成は1H-NMRおよび19F-NMRにより決定し、結果は表1の「組成(繰り返し単位)」の欄に示した。他の重合体において同じ。
GPC測定結果;Mn=7,800、Mw/Mn=2.1
GPC測定結果;Mn=11,200、Mw/Mn=2.2
重合体合成例1の化合物-4(MA3-4OH)の代わりにMA-HADを用い、比較重合体-1を合成した。MA-HADはヘキサフルオロイソプロピル水酸基を含まない。
GPC測定結果;Mn=8,000、Mw/Mn=2.1
重合体合成例1の化合物-4(MA3-4OH)の代わりに、化合物-9(MA4)を用いて比較重合体-2を合成した。化合物-9は環に結合したヘキサフルオロイソプロピル水酸基を1個有するが、水酸基は結合していない。
GPC測定結果;Mn=10,400、Mw/Mn=2.2
重合体合成例1の化合物-4(MA3-4OH)の代わりに、化合物-10(MA35)を用いて比較重合体-3を合成した。化合物-10は環に結合したヘキサフルオロイソプロピル水酸基を2個有するが、水酸基は結合していない。
GPC測定結果;Mn=9,300、Mw/Mn=1.8
GPC測定結果;Mn=11,500、Mw/Mn=2.1
・レジスト配合
重合体合成例1~3、重合体比較合成例1~3、および重合体参考合成例で合成した重合体を用い、それぞれに光酸発生剤、塩基性化合物、溶剤を表2に示す割合で配合してレジスト溶液(レジスト-1~4、比較レジスト-1~3、参考レジスト-1)を調製した。
得られたシリコンウェハー上の各レジスト膜は、接触角計(協和界面科学社製)を用いて水滴の接触角を測定した。結果を表2に示した。
前述と同様に各レジストを塗布してレジスト膜を形成したシリコンウェハーを、室温で60秒間アルカリ現像液(2.38重量%テトラメチルアンモニウムヒドロキシド水溶液)に浸漬し溶解性を試験した。樹脂の溶解性は、浸漬後の膜の残存を光干渉型の膜厚計で測定することによって判定した。結果を表3に示した。膜が完全に消失した場合を「可溶」、一部残存した場合を「一部残存」、殆ど変化が見られない場合を「不溶」とした。
前述と同様にレジストを塗布してレジスト膜を形成したシリコンウェハーを、100℃で60秒間プリベークを行った後、フォトマスクを介して193nmで露光した。露光後のウェハーを回転させながら純水を2分間滴下した。その後、120℃で60秒間ポストエクスポーザーベークを行い、アルカリ現像液で現像した。
前述の各レジストを塗布してレジスト膜を形成したシリコンウェハーを4-メチル-2-ペンタノール(MIBC)に室温で60秒間浸漬し溶解性を試験したところ、レジスト-1~4、および比較レジスト-3が可溶性を示した。特に含フッ素重合体のフッ素含有量が多いレジスト3および4および比較レジスト3で顕著な溶解性が観測された。結果を表3に示した。膜が完全に消失した場合を「可溶」、一部残存した場合を「一部残存」、殆ど変化が見られない場合を「不溶」とした。
Claims (15)
- R2およびR3がともに水素原子である請求項1に記載の含フッ素重合性単量体。
- R2およびR3がともに水素原子である請求項4に記載の含フッ素重合体。
- 請求項4から6のいずれか1項に記載の含フッ素重合体が、さらに酸不安定基または密着性基を有する繰返し単位を含むことを特徴とする請求項4から6のいずれか1項に記載の含フッ素重合体。
- 請求項4から7のいずれか1項に記載の含フッ素重合体を含有することを特徴とするレジスト材料。
- 酸発生剤、塩基性化合物、有機溶剤のうち少なくとも一種をさらに含むことを特徴とする請求項8に記載のレジスト材料。
- 有機溶剤が、炭素数5~20のアルコール系溶剤である請求項9に記載のレジスト材料。
- 請求項8から10のいずれか1項に記載のレジスト材料を基板上に塗布する工程と、加熱処理後フォトマスクを介して波長300nm以下の高エネルギー線で露光する工程と、必要に応じて加熱処理した後、現像液を用いて現像する工程を含むことを特徴とするパターン形成方法。
- 波長193nmのArFエキシマレーザを用い、ウェハーと投影レンズの間に水を挿入する液浸リソグラフィー法であることを特徴とする請求項11に記載のパターン形成方法。
- 予めレジストパターンが形成された基板上にレジスト材料を塗布する工程と、加熱処理後フォトマスクを介して波長300nm以下の高エネルギー線で露光する工程と、必要に応じて加熱処理した後、現像液を用いて現像する工程を含むパターン形成方法であって、当該レジスト材料として請求項8~10のいずれか1項に記載のレジスト材料を用いることを特徴とする請求項12に記載のパターン形成方法。
- レジスト材料の溶剤が炭素数5~20のアルコール系溶剤であることを特徴とする請求項13に記載のパターン形成方法。
- 請求項11から請求項14のいずれか1項に記載のパターン形成方法により製造された半導体装置。
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