WO2009133788A1 - 横編機でのループ長ルーチンの設定装置と設定プログラム - Google Patents

横編機でのループ長ルーチンの設定装置と設定プログラム Download PDF

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Publication number
WO2009133788A1
WO2009133788A1 PCT/JP2009/057889 JP2009057889W WO2009133788A1 WO 2009133788 A1 WO2009133788 A1 WO 2009133788A1 JP 2009057889 W JP2009057889 W JP 2009057889W WO 2009133788 A1 WO2009133788 A1 WO 2009133788A1
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WO
WIPO (PCT)
Prior art keywords
stitch
loop length
knitting
area
length routine
Prior art date
Application number
PCT/JP2009/057889
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English (en)
French (fr)
Japanese (ja)
Inventor
善幸 小村
Original Assignee
株式会社島精機製作所
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社島精機製作所 filed Critical 株式会社島精機製作所
Priority to CN2009801158842A priority Critical patent/CN102016147B/zh
Priority to EP09738725.2A priority patent/EP2280104B1/en
Priority to JP2010510084A priority patent/JP5414668B2/ja
Publication of WO2009133788A1 publication Critical patent/WO2009133788A1/ja

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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/32—Cam systems or assemblies for operating knitting instruments
    • D04B15/36—Cam systems or assemblies for operating knitting instruments for flat-bed knitting machines
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/66—Devices for determining or controlling patterns ; Programme-control arrangements
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B37/00—Auxiliary apparatus or devices for use with knitting machines
    • D04B37/02—Auxiliary apparatus or devices for use with knitting machines with weft knitting machines
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B7/00—Flat-bed knitting machines with independently-movable needles
    • D04B7/04—Flat-bed knitting machines with independently-movable needles with two sets of needles
    • D04B7/045—Flat-bed knitting machines with independently-movable needles with two sets of needles with stitch-length regulation

Definitions

  • This invention relates to the setting of a loop length routine that the flat knitting machine executes before knitting an actual knitted fabric.
  • the knitting cam system of a flat knitting machine (hereinafter simply referred to as a system) has a stitch cam that can be adjusted by a motor or the like.
  • This cam controls the amount by which the needle that has captured the yarn is pulled down, and the size of the stitch is determined by the amount by which the needle is pulled down, and is used for adjusting the size of the stitch.
  • the size of the stitch can be expressed by the length of yarn per stitch (hereinafter referred to as loop length), and the loop length is specified by knitting data or the like.
  • Patent Document 1 Japanese Patent No. 2952391.
  • Patent Document 2 Japanese Patent 3554088
  • Patent Document 3 Japanese Patent 3603031.
  • digital stitch control stitch control.
  • the stitch cam To perform digital stitch control, the stitch cam must be adjusted so that it can be knitted with the specified loop length before knitting the actual knitted fabric. There is. This adjustment is called a loop length routine, and setting for executing the loop length routine is troublesome. Therefore, the inventor has studied to automate the setting of the loop length routine and arrived at the present invention.
  • An object of the present invention is to facilitate setting of a loop length routine for executing stitch control.
  • yarns are supplied from a plurality of carriers, and a knitted fabric is knitted by operating the needles of the needle beds with a cam system in a carriage that reciprocates at least on a pair of front and rear needle beds.
  • the stitch size is adjusted by controlling the stitch cam
  • Stitch control system setting that analyzes knitting data for knitting a multi-area knitted fabric with a flat knitting machine and sets the stitch cam control method for each area based on the knitting width and knitting organization of each area
  • a loop length routine setting unit for setting a loop length routine method and a stitch target size in the loop length routine based on the control method for each area, and the target size and organization of the stitch for each area; It is provided.
  • the present invention also supplies a yarn from a plurality of carriers, and at the same time, knits the knitted fabric by operating needles of the needle bed with a cam system in a carriage that reciprocates on a pair of front and rear needle beds.
  • the stitch size is adjusted by controlling the stitch cam
  • Stitch control for analyzing the knitting data for knitting a knitted fabric consisting of multiple areas with a flat knitting machine and setting the stitch cam control method for each area based on the knitting width and knitting organization for each area System setting instructions
  • a loop length routine setting instruction for setting a loop length routine method and a stitch target size in the loop length routine based on the control method for each area, the target size and organization of the stitch for each area, And is provided.
  • the description relating to the setting device for the loop length routine is also applied
  • the carriage comprises a plurality of cam systems
  • the loop length routine method and the stitch target size in the loop length routine are set for each combination of the carrier and the cam system.
  • the first carrier, the first cam system, the first stitch target size, the first area knitted with the first knitting structure, the first carrier, the second cam system, and the first A single loop length routine for both the first area and the second area is detected when the target size of the stitch and the second area knitted by the first knitting organization are detected.
  • the adjustment data obtained by the loop length routine is executed in the first area with one carrier, the target size of the first stitch, the first knitting structure, and only one of the first or second cam system. This applies to both the first cam system and the second cam system in the second area.
  • the yarn consumption amount is compared with the stitch size in the knitting data, and the first method for feeding back to the stitch cam and the yarn consumption amount in the sample knitted fabric are used.
  • set the second method to feed back to the stitch cam The first method is preferentially assigned to the knitted fabric or rib area with a large knitting width, and the second method is preferentially assigned to the jacquard area for areas with a narrow knitting width and knitting organization.
  • knitting data for knitting a knitted fabric composed of a plurality of areas with a flat knitting machine is analyzed, and a stitch cam control method is set for each area based on the knitting width and knitting structure for each area. Therefore, the stitch cam control method can be set almost automatically.
  • the loop length routine method and the stitch target size in the loop length routine are set based on the control method for each area, the stitch target size and the knitting organization for each area. For this reason, the setting relating to the loop length routine can also be performed almost automatically. For this reason, the user is released from the setting of the stitch control method and the setting of the loop length routine. Therefore, it becomes easy for the user to knitted a stable and uniform knitted fabric by feeding back the yarn consumption to the stitch cam.
  • the loop length routine method and the stitch target size in the loop length routine are set for each combination of the carrier and the cam system, the loop length routine is executed for each combination of the yarn and the cam system. Therefore, the stitch cam can be accurately adjusted before knitting the actual knitted fabric.
  • the first carrier, the first cam system, the first size of the first stitch, the first area knitted by the first knitting structure, the first carrier, the second cam system, and the first stitch It is detected whether there is a target size and a second area knitted with the first knitting organization.
  • a single loop length routine for both the first area and the second area, with the first carrier and the first stitch target size and the first knitting structure In addition, the adjustment data executed by only one of the first or second cam system and the adjustment data acquired by the loop length routine is obtained from the first cam system in the first area and the second cam system in the second area. Applies to both. Then, the number of loop length routines can be reduced. In this case, since the target size of the carrier and stitches is the same, the stitch cam can be adjusted almost appropriately even if the number of loop length routines is reduced.
  • the stitch control method setting as a control method, at least the yarn consumption is compared with the yarn amount calculated from the stitch size in the knitting data, and the first method that feeds back to the stitch cam and the yarn consumption is sampled. Compared with the amount of yarn consumed on the ground, a second method of feeding back to the stitch cam is set. Then, the first method is preferentially assigned to the area of the tengu or rib where the knitting width is large and the knitting structure. Further, the second method is preferentially assigned to the area where the knitting width is narrow and the knitting organization are in the jacquard area.
  • the first method of knitting with the specified stitch size is applied in an area where knitting according to the target stitch size is easy, and in the area where knitting according to the target size is difficult, consumption of the same yarn as the sample is applied.
  • the second method of knitting can be applied, and the stitch cam can be controlled by a method according to the area.
  • Block diagram showing the design system of the embodiment together with a flat knitting machine The figure which shows the setting of the stitch control data in the example
  • the figure which shows the setting program of stitch control data in an Example The figure which shows the setting of the loop length routine in the execution example
  • 2 is a design system
  • 4 is a flat knitting machine
  • the design system 2 and the flat knitting machine 4 are connected by a LAN 6.
  • a storage medium such as a CD-ROM may be used for the connection between them.
  • the design system 2 includes a bus 8, and includes input / output units such as a color monitor 9, a keyboard 10, a color printer 11, and a mouse 12.
  • input / output units such as a color monitor 9, a keyboard 10, a color printer 11, and a mouse 12.
  • a manual input unit such as a trackball, a joystick, or a stylus may be provided.
  • a file memory 16 stores various files, organization data, setting programs such as a loop length routine, and the like. In the following description, the design system 2 is described as operating according to a program stored in the file memory 16, but the present invention is not limited to this.
  • Reference numeral 17 denotes an image memory for storing images corresponding to simulation data and knitting data.
  • a data conversion unit 21 converts the design data obtained by the knit design unit 20 into knitting data that can be executed by the flat knitting machine 4.
  • the knitting data includes data on what operation is performed on the needles on the needle bed and the carrier from which the yarn is supplied while the carriage moves on the needle bed 41 of the flat knitting machine 4. .
  • the target loop length of the stitch or the loop number corresponding to the target loop length is designated for each area. The type of each stitch is also found from the knitting data.
  • the knitting data analysis unit 22 analyzes the knitting data with the knitting data analysis command 51, and acquires the knitting width and stitch target size for each area, the number of the cam system to be used, the stitch type, and the like.
  • the stitch control system setting unit 23 determines which feedback control method is applied to the stitch cam of the carriage according to the analysis result of the knitting data. This method is performed in units of areas, and specifically, in units of combinations of carriers and cam systems in the area.
  • the loop length routine setting unit 24 performs settings related to the loop length routine, which cam system and which carrier are used, which method of the loop length routine is to be performed, which stitch target size, and which stitch width. To decide.
  • the loop length routine depending on the knitting organization, for example, a system corresponding to Tendon (Loop Length Routine 1), a system corresponding to rib knitting (Loop Length Routine 2), and a system corresponding to Jacquard etc. There are three types (loop length routine 3).
  • the LAN interface 30 sends the knitting data to the controller 46 of the flat knitting machine 4 together with the stitch control data and the loop length routine setting data.
  • the disk drive 31 outputs these data to a disk and causes a disk drive (not shown) of the controller 46 to read the data.
  • the flat knitting machine 4 includes at least a pair of front and rear needle beds 41, and a carriage 42 reciprocates on the upper portion of the needle beds 41.
  • the carriage 42 includes, for example, two cam systems S1 and S2, and the cam systems S1 and S2 operate the needles on the needle bed 41 to knit the knitted fabric.
  • the number of cam systems is 1 or more, for example, 4 or less.
  • Each of the cam systems S1 and S2 is provided with a stitch cam, and the stitch cam can be adjusted by a motor.
  • the stitch cam can control the size of the stitch, that is, the yarn length per stitch, by lowering the needle after catching the yarn to the needle bed side and adjusting the needle pull-down amount by the stitch cam.
  • the carriage 42 carries a plurality of carriers 43 and supplies the needles from the carriers 43 to the needles.
  • the yarn is supplied from the cone 45 through the encoder 44, and the yarn length fed out by the encoder 44 is measured.
  • the type of the encoder 44 is arbitrary, and a device for pulling back the yarn fed from the encoder 44 may be added.
  • the controller 46 obtains the amount of yarn consumed by a signal from the encoder 44, controls the carriage 42 to reciprocate on the needle bed 41, and entrains the designated carrier 43. Then, the stitch cams of the cam systems S1 and S2 are adjusted according to the amount of yarn consumed from the encoder 44 to bring the stitch size close to the target value.
  • FIGS. 2 and 3 show a stitch cam setting and stitch control data setting program 50.
  • the knitting data analyzing unit 22 By analyzing the knitting data by the knitting data analyzing unit 22 according to the knitting data analysis command 51, the knitting width and the knitting structure for each area are determined.
  • a stitch control method is assigned by a stitch control method assignment command 52.
  • the “control” method is applied to the knitting area with a large knitting width, which compares the target loop size and yarn consumption in the knitting data for one to several course units. It is.
  • a “course unit control” method in order to avoid misunderstandings with various methods of control.
  • “Sampling and comparison” method is applied when the knitting width is medium, and feedback control to the stitch cam is not performed when the knitting width is small.
  • the stitch cam is not controlled when the knitting width is small, and the stitch cam is controlled by the “sampling / comparison” method when the knitting width is medium or large.
  • These rules may be stored in the rule table 26 and stored in a database or the like instead of the table.
  • a large knitting width means, for example, 25 cm or more, a medium knitting width means 12.5 to 25 cm, and a small knitting width means less than 12.5 cm.
  • the yarn size calculated from the stitch size specified in the knitting data ie, the loop length per stitch
  • the yarn consumption calculated from the loop length per stitch is a kind of theoretical value regarding the yarn consumption.
  • the “sampling / comparison” method feedback control is added to the stitch cam so that the same amount of yarn is consumed as the knitted fabric sample.
  • the frequency of the feedback control is, for example, every 1 to 30 m in terms of yarn consumption.
  • the sample may have a different shape from the knitted fabric to be actually knitted. This also applies to the course-based control method.
  • complex organizations such as jacquard, it is difficult to accurately specify the amount of yarn consumed in the knitting data, and since the carrier is frequently switched during the knitting process, the yarn consumption is accurately controlled. It's also difficult.
  • the stitch cam is controlled so that the amount of yarn consumed is the same as that of the sample.
  • the stitch cam feedback control is not performed when the knitting width is narrow or multi-colored jacquard is used. Even when feedback control is not performed, initial adjustment of the stitch cam is executed by a loop length routine.
  • the user can edit the setting data of the stitch control from the keyboard 10 or the mouse 12 by the user editing command 54. For example, it is assumed that the small area merged by the merge command 53 is more important for the user than the surrounding large area. Then, the user can unify the control method into, for example, a “sampling / comparison” method suitable for a small area.
  • FIG. 4 and 5 show the loop length routine setting and the loop length routine setting program 60.
  • FIG. In the loop length routine a target loop size is designated for each combination of the carrier and the cam system, and which loop length routine is to be executed is determined. Further, the knitting width of the knitted fabric to be knitted is determined by the loop length routine.
  • the loop length routine setting unit 24 acquires the stitch control method from the stitch control system setting unit 23 in response to the stitch control method acquisition command 61.
  • the stitch control method designates a stitch control method for each combination of carrier and cam system.
  • the type of knitting organization in each area that is, tengu, rib, jacquard, and the loop length in each area are obtained.
  • This command is an organization command / loop length acquisition command 62.
  • the loop length routine conditions in each area are temporarily set by the loop length routine temporary setting instruction 63. That is, the loop length routine method is determined for each area.
  • the loop length routine 1 (method 1) is adopted for the tentacle knitting, and the sum of the loop lengths of the respective stitches is set as the target consumed yarn length in the loop length routine.
  • the loop length routine 2 (method 2) is adopted as the loop length routine method. This is the result of adding the length of the yarn to the loop length of each stitch and consuming it in the loop length routine.
  • the target value for the yarn length is used.
  • the target size of the loop here includes the crossover portion.
  • the loop length routine 3 for example, the adjustment value of the stitch cam is made common even when the cam system and the carrier are the same and the target loop length is different.
  • the target size (consumed yarn length) of the loop in the loop length routine is designated for each area.
  • the knitting width of the area is set as the knitting width in the loop length routine.
  • Merge merge commands 64 using the same carrier and cam system and with the same routine method If there is a different loop length target size among the same carrier length and cam system combination and the same loop length routine method, execute the loop length routine by specifying the loop size for the main area, for example. . Alternatively, the loop length routine is set by designating the loop length for the first knitting area. For other areas, the stitch cam is adjusted so that an adjustment value corresponding to the difference in loop length is added. Next, if the same carrier and different system are used, and if the routine method is the same and the target size of the loop is the same, merging is performed by the merging instruction 65 to reduce the number of loop length routines. Then, the user edit instruction 66 edits the user and completes the setting of the loop length routine. When the knitting width varies depending on the area in the merge instructions 64 and 65, for example, the larger knitting width is adopted, or the knitting width for the area to be knitted first is used.
  • Figures 6 and 7 show examples of setting the stitch control method and setting the loop length routine.
  • reference numeral 71 denotes a hem knitting portion made of a rib structure
  • 72 denotes a body body
  • 73 and 74 denote left and right shoulder portions. Since the knitting width is sufficiently large in the hem knitting portion 71, the stitch control method is the “course unit control” method, and the structure of the rib is the loop length routine method is 2. In the body 72, the knitting width is large and the structure is tengu. Therefore, the stitch control method is a “course-based control” method, and the loop length routine method is 1.
  • the stitch control method is the “sampling / comparison” method or the stitch control is off.
  • the loop length routine 3 may be executed or the loop length routine may be omitted.
  • the loop length routine 3 is executed.
  • the stitch control method and the loop length routine method can be automatically set based on the knitting data.
  • 81 is a hem knitting portion
  • 82 to 85 are the body, and two types of yarn are used, so the carriers C1 and C2 and the cam systems S1 and S2 are used separately.
  • the area 82 and the area 85 have the same carrier and different cam systems, and the knitting structures are both celestial and the corresponding loop length routine is the method 1, and the target loop size is also the same.
  • the area 83 and the area 84 have the same carrier and different cam systems. Both the knitting structures are made of tengu and the corresponding loop length routine is the method 1, and the target loop size is also the same.
  • loop length routines can be merged on condition that the organization organization is the same (the type of loop length routine is the same) and the target loop size is common.
  • the loop length routine for area 82 and the loop length routine for area 83 are executed, and the loop length routine for areas 84 and 85 is omitted.
  • the result of the loop length routine for area 82 is copied to cam system S2 at the start of knitting in area 85.
  • the execution result of the loop length routine for the area 83 is copied to the cam system S1 when the knitting of the area 84 is started.
  • the stitch cam correction value during the knitting of the actual knitted fabric may be copied to the area where the loop length routines are merged.
  • Reference numerals 86 and 87 denote areas of both shoulders, and the processing for these is the same as that of the shoulder parts 73 and 74 of FIG.
  • the stitch cam control method and loop length routine can be set almost automatically.
  • Loop length routines can be merged for areas with the same carrier but different cam systems.
  • the optimal stitch cam control method can be automatically set according to the knitting width and the type of knitting organization.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Machines (AREA)
PCT/JP2009/057889 2008-05-02 2009-04-21 横編機でのループ長ルーチンの設定装置と設定プログラム WO2009133788A1 (ja)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN2009801158842A CN102016147B (zh) 2008-05-02 2009-04-21 横机上的线圈长度例程的设定装置
EP09738725.2A EP2280104B1 (en) 2008-05-02 2009-04-21 Device and program for loop length routine setting in a flatbed knitting machine
JP2010510084A JP5414668B2 (ja) 2008-05-02 2009-04-21 横編機でのループ長ルーチンの設定装置と設定プログラム

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JP2008120368 2008-05-02
JP2008-120368 2008-05-02

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CN102443960A (zh) * 2010-10-08 2012-05-09 株式会社岛精机制作所 横编机中的纱线长度控制装置和控制方法
CN102817167A (zh) * 2011-06-08 2012-12-12 山德霓股份公司 在针织服或袜类用圆针织机上于生产中调节针织品尺寸的方法
JP2020509257A (ja) * 2017-02-08 2020-03-26 アンメイド エルティーディー 編機を用いて織物を編成する方法および編機

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JP6108882B2 (ja) 2013-03-05 2017-04-05 株式会社島精機製作所 横編機と横編機での編成方法
EP2862970B1 (de) * 2013-10-18 2016-09-28 H. Stoll AG & Co. KG Überwachung und Regelung des Garnverbrauchs an einer Flachstrickmaschine
CN110607603B (zh) * 2019-07-15 2021-02-02 东莞市纮萦服饰有限公司 一种横机密度的自适应调整方法
CN111078964B (zh) * 2019-12-09 2023-03-31 广东溢达纺织有限公司 刻度盘调机度数显示方法、装置、计算机设备和存储介质
CN114775154B (zh) * 2022-04-12 2022-10-18 浙江恒强科技股份有限公司 一种全成型织物区域拉力动态控制系统及方法

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