WO2009131088A1 - 冷凍装置 - Google Patents
冷凍装置 Download PDFInfo
- Publication number
- WO2009131088A1 WO2009131088A1 PCT/JP2009/057836 JP2009057836W WO2009131088A1 WO 2009131088 A1 WO2009131088 A1 WO 2009131088A1 JP 2009057836 W JP2009057836 W JP 2009057836W WO 2009131088 A1 WO2009131088 A1 WO 2009131088A1
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- WIPO (PCT)
- Prior art keywords
- refrigerant
- heat exchanger
- pipe
- pressure
- compression
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B13/00—Compression machines, plants or systems, with reversible cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B47/00—Arrangements for preventing or removing deposits or corrosion, not provided for in another subclass
- F25B47/02—Defrosting cycles
- F25B47/022—Defrosting cycles hot gas defrosting
- F25B47/025—Defrosting cycles hot gas defrosting by reversing the cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B9/00—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point
- F25B9/002—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the refrigerant
- F25B9/008—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the refrigerant the refrigerant being carbon dioxide
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B1/00—Compression machines, plants or systems with non-reversible cycle
- F25B1/10—Compression machines, plants or systems with non-reversible cycle with multi-stage compression
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2309/00—Gas cycle refrigeration machines
- F25B2309/06—Compression machines, plants or systems characterised by the refrigerant being carbon dioxide
- F25B2309/061—Compression machines, plants or systems characterised by the refrigerant being carbon dioxide with cycle highest pressure above the supercritical pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2313/00—Compression machines, plants or systems with reversible cycle not otherwise provided for
- F25B2313/027—Compression machines, plants or systems with reversible cycle not otherwise provided for characterised by the reversing means
- F25B2313/0272—Compression machines, plants or systems with reversible cycle not otherwise provided for characterised by the reversing means using bridge circuits of one-way valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2313/00—Compression machines, plants or systems with reversible cycle not otherwise provided for
- F25B2313/027—Compression machines, plants or systems with reversible cycle not otherwise provided for characterised by the reversing means
- F25B2313/02741—Compression machines, plants or systems with reversible cycle not otherwise provided for characterised by the reversing means using one four-way valve
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
- F25B2400/13—Economisers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
- F25B2400/23—Separators
Definitions
- the present invention relates to a refrigeration apparatus, and more particularly to a refrigeration apparatus having a refrigerant circuit configured to be able to switch between a cooling operation and a heating operation and performing a multistage compression refrigeration cycle using a refrigerant operating in a supercritical region.
- Patent Document 1 There is an air conditioner that has a refrigerant circuit configured to be capable of switching between a cooling operation and a heating operation, and performs a two-stage compression refrigeration cycle using carbon dioxide as a refrigerant.
- This air conditioner mainly includes a compressor having two compression elements connected in series, a four-way switching valve for switching between cooling operation and heating operation, an outdoor heat exchanger, and an indoor heat exchanger. have.
- a gas-liquid separator that gas-liquid separates the refrigerant flowing between the outdoor heat exchanger and the indoor heat exchanger, and for returning the refrigerant from the gas-liquid separator to the compression element on the rear stage side.
- a rear injection pipe JP 2007-232263 A
- the refrigeration apparatus includes a compression mechanism, a heat source side heat exchanger that functions as a refrigerant radiator or evaporator, a use side heat exchanger that functions as a refrigerant evaporator or radiator, and a switching mechanism. And a rear-stage injection tube.
- the compression mechanism has a plurality of compression elements, and is configured to sequentially compress the refrigerant discharged from the compression element on the front stage side among the plurality of compression elements by the compression element on the rear stage side.
- the “compression mechanism” refers to a compressor in which a plurality of compression elements are integrally incorporated, a compressor in which a single compression element is incorporated, and / or a compressor in which a plurality of compression elements are incorporated.
- compression element on the front stage and “compression element on the rear stage” It is not only meant to include two compression elements connected in series, but a plurality of compression elements are connected in series, and the relationship between the compression elements is the above-mentioned “previous-side compression element” ”And“ compression element on the rear stage side ”.
- the switching mechanism includes a cooling operation state in which the refrigerant is circulated in the order of the compression mechanism, the heat source side heat exchanger, and the use side heat exchanger, and heating in which the refrigerant is circulated in the order of the compression mechanism, the use side heat exchanger, and the heat source side heat exchanger. It is a mechanism that switches between operating states.
- the heat source side heat exchanger is a heat exchanger using air as a heat source.
- the rear stage side injection pipe is a refrigerant pipe for branching the refrigerant that has radiated heat in the heat source side heat exchanger or the use side heat exchanger and returning it to the rear stage side compression element.
- the refrigerant is supplied to the compression element on the rear stage side through the rear injection pipe. It is intended not to return.
- the indoor heat exchanger when adopting a reverse cycle defrosting operation in which the outdoor heat exchanger functions as a refrigerant radiator by switching the switching mechanism from the heating operation state to the cooling operation state, the indoor heat exchanger
- the indoor heat exchanger functions as a refrigerant evaporator and the temperature of the indoor side decreases.
- the refrigerant sent from the outdoor heat exchanger to the indoor heat exchanger is also used in the reverse cycle defrosting operation during the reverse cycle defrosting operation as in the cooling operation or the heating operation. It is conceivable to reduce the flow rate of the refrigerant flowing through the indoor heat exchanger by returning the pressure to the compression element on the rear stage side.
- the indoor heat exchanger is heated by the heating operation that is performed immediately before the reverse cycle defrosting operation is performed.
- the refrigerant pipe between the two-way switching valve and the like is heated by the high-temperature refrigerant discharged from the compressor to store heat, and this heat storage is not fully utilized when performing reverse cycle defrosting operation. Therefore, the defrosting ability cannot be improved.
- the high pressure in the refrigeration cycle exceeds the critical pressure, and the temperature of the refrigerant discharged from the compressor becomes very high. It is desirable to make full use.
- the refrigerant is prevented from returning to the downstream compression element through the downstream injection pipe.
- the refrigerant discharged from the compression mechanism is actively circulated through the utilization side heat exchanger and sucked into the compression mechanism.
- the heat stored in the refrigerant pipe between the use side heat exchanger and the switching mechanism is sufficiently utilized by the heating operation performed until immediately before the reverse cycle defrosting operation, and is sucked into the compression mechanism.
- the temperature of the low-pressure refrigerant in the refrigeration cycle is increased, and the refrigerant in the refrigeration cycle sucked into the rear-stage compression element is prevented from returning to the rear-stage compression element through the rear-stage injection pipe. Therefore, the temperature of the high-pressure refrigerant in the refrigeration cycle discharged from the compression mechanism can be significantly increased, and the refrigerant per unit flow rate during the reverse cycle defrosting operation can be reduced. The defrosting ability can be improved.
- the state in which the refrigerant does not return to the downstream compression element through the downstream injection pipe is at least in the initial stage of the reverse cycle defrosting operation, such as in the refrigerant pipe between the use side heat exchanger and the switching mechanism.
- the refrigeration apparatus according to the second invention is the refrigeration apparatus according to the first invention, wherein at least the initial stage of the reverse cycle defrosting operation is between the use side heat exchanger and the switching mechanism from the start of the reverse cycle defrosting operation. This is a period until a predetermined time set according to the pipe length of the refrigerant pipe elapses.
- at least the initial period of the reverse cycle defrosting operation has elapsed from the start of the reverse cycle defrosting operation to a predetermined time set according to the piping length of the refrigerant pipe between the use side heat exchanger and the switching mechanism.
- the refrigeration apparatus is the refrigeration apparatus according to the first aspect of the invention, wherein at least the initial stage of the reverse cycle defrosting operation is a predetermined temperature of the refrigerant in the use side heat exchanger from the start of the reverse cycle defrosting operation. This is the period until the temperature falls below the temperature.
- at least the initial stage of the reverse cycle defrosting operation is a period from the start of the reverse cycle defrosting operation until the temperature of the refrigerant in the use side heat exchanger drops below a predetermined temperature. Determining whether the amount of heat stored in the refrigerant pipe between the cooler and the switching mechanism is reduced and the effect of improving the defrosting capacity cannot be obtained sufficiently from the viewpoint of temperature reduction on the use side. it can.
- the refrigeration apparatus is the refrigeration apparatus according to the first aspect of the invention, wherein at least the initial stage of the reverse cycle defrosting operation is a predetermined pressure of the refrigerant on the suction side of the compression mechanism from the start of the reverse cycle defrosting operation. This is the period until the pressure drops below the pressure.
- at least the initial stage of the reverse cycle defrosting operation is a period from the start of the reverse cycle defrosting operation until the refrigerant pressure on the suction side of the compression mechanism drops below a predetermined pressure.
- the refrigeration apparatus according to the fifth invention is the refrigeration apparatus according to any one of the first to fourth inventions, wherein the refrigerant operating in the supercritical region is carbon dioxide.
- FIG. 3 is a pressure-enthalpy diagram illustrating a refrigeration cycle during cooling operation.
- FIG. 3 is a temperature-entropy diagram illustrating a refrigeration cycle during cooling operation. It is a figure which shows the flow of the refrigerant
- FIG. 3 is a pressure-enthalpy diagram illustrating a refrigeration cycle during a defrosting operation.
- FIG. 3 is a temperature-entropy diagram illustrating a refrigeration cycle during a defrosting operation. It is a schematic block diagram of the air conditioning apparatus concerning the modification 1. It is a figure which shows the flow of the refrigerant
- FIG. 7 is a pressure-enthalpy diagram illustrating a refrigeration cycle during cooling operation in an air conditioner according to Modification 1.
- FIG. 7 is a temperature-entropy diagram illustrating a refrigeration cycle during cooling operation in an air conditioner according to Modification 1.
- FIG. 6 is a pressure-enthalpy diagram illustrating a refrigeration cycle during a defrosting operation in an air conditioner according to Modification 1.
- FIG. 10 is a temperature-entropy diagram illustrating a refrigeration cycle during a defrosting operation in an air conditioner according to Modification 1. It is a schematic block diagram of the air conditioning apparatus concerning the modification 2. It is a figure which shows the flow of the refrigerant
- FIG. 6 is a pressure-enthalpy diagram illustrating a refrigeration cycle during a defrosting operation in an air conditioner according to Modification 1.
- FIG. 10 is a temperature-entropy diagram illustrating a refrigeration cycle during a defrosting operation in an air conditioner according to Modification 1. It is a schematic block diagram of the air conditioning apparatus concerning the modification 2. It is a figure which shows the flow of the refrigerant
- 10 is a pressure-enthalpy diagram illustrating a refrigeration cycle during cooling operation in an air conditioner according to Modification 2.
- 10 is a temperature-entropy diagram illustrating a refrigeration cycle during cooling operation in an air conditioner according to Modification 2.
- FIG. It is a figure which shows the flow of the refrigerant
- FIG. 9 is a pressure-enthalpy diagram illustrating a refrigeration cycle during a defrosting operation in an air conditioner according to Modification 2.
- FIG. 10 is a temperature-entropy diagram illustrating a refrigeration cycle during a defrosting operation in an air conditioner according to Modification 2. It is a schematic block diagram of the air conditioning apparatus concerning the modification 3. It is a figure which shows the flow of the refrigerant
- FIG. 9 is a pressure-enthalpy diagram illustrating a refrigeration cycle during a defrosting operation in an air conditioner according to Modification 2.
- FIG. 10 is a temperature-entropy diagram illustrating a refrigeration cycle during a defrosting operation in an air conditioner according to Modification 2. It is a schematic block diagram of the air conditioning apparatus concerning the modification 3. It is a figure which shows the flow of the refrigerant
- FIG. 10 is a pressure-enthalpy diagram illustrating a refrigeration cycle during cooling operation in an air conditioner according to Modification 3.
- FIG. 10 is a temperature-entropy diagram illustrating a refrigeration cycle during cooling operation in an air conditioner according to Modification 3. It is a figure which shows the flow of the refrigerant
- FIG. 10 is a pressure-enthalpy diagram illustrating a refrigeration cycle during a defrosting operation in an air conditioner according to Modification 3.
- FIG. 11 is a temperature-entropy diagram illustrating a refrigeration cycle during a defrosting operation in an air conditioner according to Modification 3. It is a schematic block diagram of the air conditioning apparatus concerning the modification 4.
- FIG. 1 is a schematic configuration diagram of an air conditioner 1 as an embodiment of a refrigeration apparatus according to the present invention.
- the air conditioner 1 has a refrigerant circuit 10 configured to be capable of switching between a cooling operation and a heating operation, and uses a refrigerant (here, carbon dioxide) that operates in a supercritical region to perform a two-stage compression refrigeration cycle. It is a device to perform.
- the refrigerant circuit 10 of the air conditioner 1 mainly includes a compression mechanism 2, a switching mechanism 3, a heat source side heat exchanger 4, a bridge circuit 17, a receiver 18, a first expansion mechanism 5a, and a second expansion mechanism.
- the compression mechanism 2 includes a compressor 21 that compresses a refrigerant in two stages with two compression elements.
- the compressor 21 has a sealed structure in which a compressor drive motor 21b, a drive shaft 21c, and compression elements 2c and 2d are accommodated in a casing 21a.
- the compressor drive motor 21b is connected to the drive shaft 21c.
- the drive shaft 21c is connected to the two compression elements 2c and 2d. That is, in the compressor 21, two compression elements 2c and 2d are connected to a single drive shaft 21c, and the two compression elements 2c and 2d are both rotationally driven by the compressor drive motor 21b.
- the compression elements 2c and 2d are positive displacement compression elements such as a rotary type and a scroll type in the present embodiment.
- the compressor 21 sucks the refrigerant from the suction pipe 2 a, compresses the sucked refrigerant by the compression element 2 c, discharges it to the intermediate refrigerant pipe 8, and discharges the intermediate pressure in the refrigeration cycle to the intermediate refrigerant pipe 8.
- the refrigerant is sucked into the compression element 2d to further compress the refrigerant and then discharged to the discharge pipe 2b.
- the intermediate refrigerant pipe 8 sucks the intermediate-pressure refrigerant in the refrigeration cycle discharged from the compression element 2c connected to the front stage side of the compression element 2c into the compression element 2d connected to the rear stage side of the compression element 2c. It is a refrigerant pipe for making it.
- the discharge pipe 2b is a refrigerant pipe for sending the refrigerant discharged from the compression mechanism 2 to the switching mechanism 3.
- the discharge pipe 2b is provided with an oil separation mechanism 41 and a check mechanism 42.
- the oil separation mechanism 41 is a mechanism that separates the refrigeration oil accompanying the refrigerant discharged from the compression mechanism 2 from the refrigerant and returns it to the suction side of the compression mechanism 2, and is mainly accompanied by the refrigerant discharged from the compression mechanism 2.
- An oil separator 41 a that separates the refrigeration oil from the refrigerant
- an oil return pipe 41 b that is connected to the oil separator 41 a and returns the refrigeration oil separated from the refrigerant to the suction pipe 2 a of the compression mechanism 2.
- the oil return pipe 41b is provided with a pressure reducing mechanism 41c for reducing the pressure of the refrigerating machine oil flowing through the oil return pipe 41b.
- a capillary tube is used as the decompression mechanism 41c.
- the check mechanism 42 is a mechanism for allowing the refrigerant flow from the discharge side of the compression mechanism 2 to the switching mechanism 3 and blocking the refrigerant flow from the switching mechanism 3 to the discharge side of the compression mechanism 2.
- a check valve is used.
- the compression mechanism 2 has the two compression elements 2c and 2d, and the refrigerant discharged from the compression element on the front stage of these compression elements 2c and 2d is returned to the rear stage side.
- the compression elements are sequentially compressed by the compression elements.
- the switching mechanism 3 is a mechanism for switching the flow direction of the refrigerant in the refrigerant circuit 10, and is used as a radiator for the refrigerant compressed by the compression mechanism 2 and used in the cooling operation during the cooling operation.
- the discharge side of the compression mechanism 2 and one end of the heat source side heat exchanger 4 are connected and the compressor 21
- the suction side and the use side heat exchanger 6 are connected (refer to the solid line of the switching mechanism 3 in FIG. 1, hereinafter, the state of the switching mechanism 3 is referred to as “cooling operation state”).
- the switching mechanism 3 is a four-way switching valve connected to the suction side of the compression mechanism 2, the discharge side of the compression mechanism 2, the heat source side heat exchanger 4, and the use side heat exchanger 6.
- the switching mechanism 3 is not limited to a four-way switching valve, and is configured to have a function of switching the refrigerant flow direction as described above, for example, by combining a plurality of electromagnetic valves. There may be.
- the compression mechanism 2 the heat source side heat exchanger 4 and the use side heat exchanger 6 constituting the refrigerant circuit 10
- the compression mechanism 2 the heat source side that functions as a refrigerant radiator.
- the heat source side heat exchanger 4 is a heat exchanger that functions as a refrigerant radiator or an evaporator. One end of the heat source side heat exchanger 4 is connected to the switching mechanism 3, and the other end is connected to the first expansion mechanism 5 a via the bridge circuit 17.
- the heat source side heat exchanger 4 is a heat exchanger that uses air as a heat source (that is, a cooling source or a heating source), and a fin-and-tube heat exchanger is used in this embodiment.
- the air as the heat source is supplied to the heat source side heat exchanger 4 by the heat source side fan 40.
- the heat source side fan 40 is driven by a fan drive motor 40a.
- the bridge circuit 17 is provided between the heat source side heat exchanger 4 and the use side heat exchanger 6, and is connected to a receiver inlet pipe 18 a connected to the inlet of the receiver 18 and an outlet of the receiver 18. It is connected to the receiver outlet pipe 18b.
- the bridge circuit 17 has four check valves 17a, 17b, 17c, and 17d.
- the inlet check valve 17a is a check valve that only allows the refrigerant to flow from the heat source side heat exchanger 4 to the receiver inlet pipe 18a.
- the inlet check valve 17b is a check valve that allows only the refrigerant to flow from the use side heat exchanger 6 to the receiver inlet pipe 18a.
- the inlet check valves 17a and 17b have a function of circulating the refrigerant from one of the heat source side heat exchanger 4 and the use side heat exchanger 6 to the receiver inlet pipe 18a.
- the outlet check valve 17 c is a check valve that allows only the refrigerant to flow from the receiver outlet pipe 18 b to the use side heat exchanger 6.
- the outlet check valve 17d is a check valve that allows only the refrigerant to flow from the receiver outlet pipe 18b to the heat source side heat exchanger 4. That is, the outlet check valves 17c and 17d have a function of circulating the refrigerant from the receiver outlet pipe 18b to the other of the heat source side heat exchanger 4 and the use side heat exchanger 6.
- the first expansion mechanism 5a is a mechanism that depressurizes the refrigerant provided in the receiver inlet pipe 18a, and an electric expansion valve is used in the present embodiment.
- the first expansion mechanism 5a is configured to send the high-pressure refrigerant in the refrigeration cycle cooled in the heat source side heat exchanger 4 to the use side heat exchanger 6 via the receiver 18 during the cooling operation.
- the pressure is reduced to near the saturation pressure of the refrigerant, and at the time of heating operation, before the high-pressure refrigerant in the refrigeration cycle cooled in the use side heat exchanger 6 is sent to the heat source side heat exchanger 4 via the receiver 18, the vicinity of the saturation pressure of the refrigerant Depressurize until.
- the receiver 18 is depressurized by the first expansion mechanism 5a so as to be able to store surplus refrigerant generated according to the operating state such as the refrigerant circulation amount in the refrigerant circuit 10 is different between the cooling operation and the heating operation.
- the inlet is connected to the receiver inlet pipe 18a, and the outlet thereof is connected to the receiver outlet pipe 18b.
- the receiver 18 is connected to a first rear-stage injection pipe 18c and a first suction return pipe 18f.
- the first rear-stage injection pipe 18c and the first suction return pipe 18f are integrated with each other on the receiver 18 side.
- the first second-stage injection pipe 18c is a refrigerant pipe capable of performing intermediate pressure injection for extracting refrigerant from the receiver 18 and returning it to the second-stage compression element 2d of the compression mechanism 2.
- the first rear-stage injection pipe 18c The upper part is provided so as to connect the intermediate refrigerant pipe 8 (that is, the suction side of the compression element 2d on the rear stage side of the compression mechanism 2).
- the first second-stage injection pipe 18c is provided with a first second-stage injection on / off valve 18d and a first second-stage injection check mechanism 18e.
- the first second-stage injection on / off valve 18d is a valve that can be opened and closed, and is an electromagnetic valve in the present embodiment.
- the first second-stage injection check mechanism 18e allows the refrigerant flow from the receiver 18 to the second-stage compression element 2d and blocks the refrigerant flow from the second-stage compression element 2d to the receiver 18. In this embodiment, a check valve is used.
- the first suction return pipe 18f can extract the refrigerant from the receiver 18 and return it to the suction pipe 2a of the compression mechanism 2 (that is, the suction side of the compression element 2c on the front stage side of the compression mechanism 2).
- a tube 18f is connected.
- the first suction return pipe 18f is provided with a first suction return on / off valve 18g.
- the first suction return on / off valve 18g is an electromagnetic valve in the present embodiment.
- the second expansion mechanism 5b is a mechanism that depressurizes the refrigerant provided in the receiver outlet pipe 18b, and an electric expansion valve is used in the present embodiment.
- the second expansion mechanism 5b is at a low pressure in the refrigeration cycle before the refrigerant decompressed by the first expansion mechanism 5a is sent to the use-side heat exchanger 6 via the receiver 18 during the cooling operation.
- the refrigerant decompressed by the first expansion mechanism 5a is further depressurized until it reaches a low pressure in the refrigeration cycle before being sent to the heat source side heat exchanger 4 via the receiver 18.
- the use side heat exchanger 6 is a heat exchanger that functions as a refrigerant evaporator or a radiator.
- the use-side heat exchanger 6 is a heat exchanger that uses water or air as a heat source (that is, a cooling source or a heating source).
- the air conditioner 1 is provided with various sensors.
- the heat source side heat exchanger 4 is provided with a heat source side heat exchange temperature sensor 51 that detects the temperature of the refrigerant flowing through the heat source side heat exchanger 4.
- the use side heat exchanger 6 is provided with a use side heat exchange temperature sensor 61 that detects the temperature of the refrigerant flowing through the use side heat exchanger 6.
- the suction pipe 2 a or the compression mechanism 2 is provided with a suction pressure sensor 60 that detects the pressure of the refrigerant flowing on the suction side of the compression mechanism 2.
- the air conditioner 1 is provided with an air temperature sensor 53 that detects the temperature of air as a heat source of the heat source side heat exchanger 4.
- the air conditioner 1 includes air such as a compression mechanism 2, a switching mechanism 3, an expansion mechanism 5, a heat source side fan 40, a first second-stage injection on / off valve 18d, and a first suction return on / off valve 18g. It has a control part which controls operation of each part which constitutes harmony device 1.
- FIG. 2 is a diagram showing the flow of the refrigerant in the air conditioner 1 during the cooling operation
- FIG. 3 is a pressure-enthalpy diagram illustrating the refrigeration cycle during the cooling operation
- FIG. 5 is a temperature-entropy diagram illustrating the refrigeration cycle during the cooling operation
- FIG. 5 is a diagram illustrating the flow of the refrigerant in the air conditioner 1 during the heating operation
- FIG. 6 is the defrosting operation
- FIG. 7 is a diagram showing the flow of the refrigerant in the air conditioner 1 at the start of the defrosting operation.
- FIG. 8 is a pressure-enthalpy line illustrating the refrigeration cycle during the defrosting operation.
- FIG. 9 is a temperature-entropy diagram illustrating the refrigeration cycle during the defrosting operation.
- high pressure means high pressure in the refrigeration cycle (that is, pressure at points D, D ′, and E in FIGS. 3, 4, 8, and 9)
- low pressure means refrigeration.
- Means low pressure in the cycle ie, pressure at points A, F, W in FIGS. 3, 4, 8, 9
- intermediate pressure means intermediate pressure in the refrigeration cycle (ie, FIGS. 3, 4, 8, 9 points B, G, G ′, I, L, and M).
- the intermediate pressure refrigerant discharged from the upstream compression element 2c is returned to the downstream compression mechanism 2d from the receiver 18 through the first downstream injection pipe 18c (see point M in FIGS. 1 to 4). It cools by joining (refer the point G of FIGS. 1-4).
- the intermediate-pressure refrigerant that has joined the refrigerant returning from the first latter-stage injection pipe 18c (that is, the intermediate-pressure injection by the receiver 18 as a gas-liquid separator) is connected to the latter stage of the compression element 2c.
- the air is sucked into the compressed compression element 2d, further compressed, and discharged from the compression mechanism 2 to the discharge pipe 2b (see point D in FIGS. 1 to 4).
- the high-pressure refrigerant discharged from the compression mechanism 2 is compressed to a pressure exceeding the critical pressure (that is, the critical pressure Pcp at the critical point CP shown in FIG. 3) by the two-stage compression operation by the compression elements 2c and 2d.
- the high-pressure refrigerant discharged from the compression mechanism 2 flows into the oil separator 41a constituting the oil separation mechanism 41, and the accompanying refrigeration oil is separated.
- the refrigerating machine oil separated from the high-pressure refrigerant in the oil separator 41a flows into the oil return pipe 41b constituting the oil separation mechanism 41, and is compressed after being reduced in pressure by the pressure reduction mechanism 41c provided in the oil return pipe 41b.
- the high-pressure refrigerant after the refrigerating machine oil is separated in the oil separation mechanism 41 is sent to the heat source side heat exchanger 4 functioning as a refrigerant radiator through the check mechanism 42 and the switching mechanism 3.
- the high-pressure refrigerant sent to the heat source side heat exchanger 4 is cooled in the heat source side heat exchanger 4 by exchanging heat with air as a cooling source supplied by the heat source side fan 40 (FIG. 1). (See point E in FIG. 4).
- the high-pressure refrigerant cooled in the heat source side heat exchanger 4 flows into the receiver inlet pipe 18a through the inlet check valve 17a of the bridge circuit 17, and is reduced to near the saturation pressure by the first expansion mechanism 5a. (See point I in FIGS. 1 to 4).
- the refrigerant stored in the receiver 18 is sent to the receiver outlet pipe 18b and is decompressed by the second expansion mechanism 5b to become a low-pressure gas-liquid two-phase refrigerant, and the outlet check valve 17c of the bridge circuit 17 is used. And is sent to the use side heat exchanger 6 functioning as a refrigerant evaporator (see point F in FIGS. 1 to 4).
- the low-pressure gas-liquid two-phase refrigerant sent to the use-side heat exchanger 6 is heated by exchanging heat with water or air as a heating source and evaporated (FIGS. 1 to 5). (Refer to point W in 4). Then, the low-pressure refrigerant heated in the use side heat exchanger 6 is again sucked into the compression mechanism 2 via the switching mechanism 3 (see point A in FIGS. 1 to 4). In this way, the cooling operation is performed.
- latter stage side injection pipe 18c is provided, the refrigerant
- the low-pressure refrigerant (see point A in FIGS. 1 and 3 to 5) is sucked into the compression mechanism 2 from the suction pipe 2a and first compressed to an intermediate pressure by the compression element 2c. Thereafter, the refrigerant is discharged into the intermediate refrigerant pipe 8 (see point B in FIGS. 1 and 3 to 5).
- the intermediate-pressure refrigerant discharged from the upstream-side compression element 2c is returned from the receiver 18 to the downstream-side compression mechanism 2d through the first downstream-side injection pipe 18c (point M in FIGS. 1 and 3 to 5). (Refer to point G in FIGS. 1 and 3 to 5).
- the intermediate-pressure refrigerant that has joined the refrigerant returning from the first latter-stage injection pipe 18c (that is, the intermediate-pressure injection by the receiver 18 as a gas-liquid separator) is connected to the latter stage of the compression element 2c.
- the air is sucked into the compressed compression element 2d, further compressed, and discharged from the compression mechanism 2 to the discharge pipe 2b (see point D in FIGS. 1 and 3 to 5).
- the high-pressure refrigerant discharged from the compression mechanism 2 is subjected to the critical pressure (that is, the critical pressure Pcp at the critical point CP shown in FIG. 3) by the two-stage compression operation by the compression elements 2c and 2d as in the cooling operation.
- the high-pressure refrigerant discharged from the compression mechanism 2 flows into the oil separator 41a constituting the oil separation mechanism 41, and the accompanying refrigeration oil is separated.
- the refrigerating machine oil separated from the high-pressure refrigerant in the oil separator 41a flows into the oil return pipe 41b constituting the oil separation mechanism 41, and is compressed after being reduced in pressure by the pressure reduction mechanism 41c provided in the oil return pipe 41b. It is returned to the suction pipe 2a of the mechanism 2 and again sucked into the compression mechanism 2.
- the high-pressure refrigerant after the refrigerating machine oil is separated in the oil separation mechanism 41 is sent to the use side heat exchanger 6 functioning as a refrigerant radiator through the check mechanism 42 and the switching mechanism 3 to be cooled. It is cooled by exchanging heat with water or air as a source (refer to point F in FIGS. 1 and 5 and point E in FIGS. 3 and 4 as point F).
- the high-pressure refrigerant cooled in the use-side heat exchanger 6 flows into the receiver inlet pipe 18a through the inlet check valve 17b of the bridge circuit 17, and is reduced to near the saturation pressure by the first expansion mechanism 5a. (Refer to point I in FIGS. 1 and 3 to 5).
- the refrigerant stored in the receiver 18 is sent to the receiver outlet pipe 18b and is reduced in pressure by the second expansion mechanism 5b to become a low-pressure gas-liquid two-phase refrigerant, and the outlet check valve 17d of the bridge circuit 17 is supplied. Then, it is sent to the heat source side heat exchanger 4 that functions as a refrigerant evaporator (see point E in FIGS. 1 and 5 and point F in FIGS. 3 and 4 as point E).
- the low-pressure gas-liquid two-phase refrigerant sent to the heat source side heat exchanger 4 exchanges heat with air as a heating source supplied by the heat source side fan 40 in the heat source side heat exchanger 4. When heated, it evaporates (see point A in FIGS. 1 and 3-5).
- the low-pressure refrigerant heated and evaporated in the heat source side heat exchanger 4 is again sucked into the compression mechanism 2 via the switching mechanism 3. In this way, the heating operation is performed.
- the first second-stage injection pipe 18c is provided to branch the refrigerant that has dissipated heat in the use-side heat exchanger 6 and the second-stage. Since the pressure is returned to the compression element 2d on the side, the temperature of the refrigerant sucked into the compression element 2d on the rear stage side can be further reduced without performing heat dissipation to the outside (points B and G in FIG. 4). reference). As a result, the temperature of the refrigerant discharged from the compression mechanism 2 is kept low (see points D and D ′ in FIG.
- step S1 it is determined whether or not frost formation has occurred in the heat source side heat exchanger 4 during the heating operation. This determination is performed based on the temperature of the refrigerant flowing through the heat source side heat exchanger 4 detected by the heat source side heat exchange temperature sensor 51 and the accumulated time of the heating operation.
- the heat source side heat exchanger 4 detected by the heat source side heat exchange temperature sensor 51 when it is detected that the temperature of the refrigerant in the heat source side heat exchanger 4 detected by the heat source side heat exchange temperature sensor 51 is equal to or lower than a predetermined temperature corresponding to a condition for causing frost formation, or integration of heating operation
- a predetermined temperature corresponding to a condition for causing frost formation, or integration of heating operation
- the time elapses over a predetermined time it is determined that frost formation has occurred in the heat source side heat exchanger 4
- the heat source side heat exchanger 4 is determined. It is determined that no frost formation has occurred.
- the predetermined temperature and the predetermined time depend on the temperature of air as a heat source, it is preferable to set the predetermined temperature and the predetermined time as a function of the air temperature detected by the air temperature sensor 53.
- step S2 when temperature sensors are provided at the inlet and outlet of the heat source side heat exchanger 4, the temperature is detected by these temperature sensors instead of the refrigerant temperature detected by the heat source side heat exchange temperature sensor 51. You may use the temperature of a refrigerant
- step S2 the defrosting operation is started.
- This defrosting operation is a reverse cycle defrosting operation in which the heat source side heat exchanger 4 functions as a refrigerant radiator by switching the switching mechanism 3 from the heating operation state (that is, the heating operation) to the cooling operation state.
- the use-side heat exchanger 6 functions as a refrigerant evaporator, thereby causing a temperature drop on the use side.
- the intermediate pressure injection by the receiver 18 as a gas-liquid separator is used as in the cooling operation or the heating operation (that is, the first second-stage injection pipe 18c). It is conceivable that the flow rate of the refrigerant flowing through the use side heat exchanger 6 is reduced by allowing the refrigerant to return to the compression element 2d on the rear stage through the other side.
- a refrigerant pipe between the use side heat exchanger 6 and the switching mechanism 3 (hereinafter, a refrigerant pipe connecting the use side heat exchanger 6 and the switching mechanism 3 is referred to as a refrigerant pipe 1d) is discharged from the compression mechanism 2.
- the high pressure in the refrigeration cycle exceeds the critical pressure, and the temperature of the refrigerant discharged from the compression mechanism 2 is very high. Since it becomes higher and the amount of stored heat further increases, it is desirable to make full use of this stored heat.
- the refrigerant circuit 10 in this embodiment includes a heat source unit (mainly the compression mechanism 2, the switching mechanism 3, the heat source side heat exchanger 4, the expansion mechanisms 5a and 5b, the intermediate refrigerant pipe 8, the bridge circuit 17, the receiver 18, the first 1 having a second-stage injection pipe, a first suction return pipe 18f, a heat source-side fan 40, etc., and a unit installed outside the room) and a use unit (mainly a use-side heat exchanger 6).
- the refrigerant communication pipe may have a very long pipe length if the refrigerant communication pipe is connected to the unit by a refrigerant communication pipe. Since the length of the refrigerant pipe 1d becomes very long and the amount of stored heat further increases, it is desirable to fully utilize this stored heat.
- step S2 at the start of the defrosting operation
- the intermediate pressure injection by the receiver 18 as the gas-liquid separator is not used (that is, the first second-stage injection pipe).
- the switching mechanism 3 is switched from the heating operation state to the cooling operation state so that the reverse cycle defrosting operation is performed (while preventing the refrigerant from returning to the compression element 2d on the rear stage through 18c) (FIG. 7 and FIG. 7).
- the refrigerant circuit 10 the refrigerant discharged from the compression mechanism 2 is actively circulated through the utilization side heat exchanger 6 to be sucked into the compression mechanism 2.
- the low-pressure refrigerant that has been heated and evaporated (see point W in the line representing the refrigeration cycle represented by the solid line in FIGS. 8 and 9) is heated by the refrigerant pipe 1d and the like, and then compressed via the switching mechanism 3. It will be inhaled into the mechanism 2 (see point A in the line indicating the refrigeration cycle represented by the solid line in FIGS. 8 and 9). That is, the heat stored in the refrigerant pipe 1d and the like between the use-side heat exchanger 6 and the switching mechanism 3 by the heating operation performed until immediately before the defrosting operation is sufficiently utilized.
- the temperature of the low-pressure refrigerant in the refrigeration cycle sucked into the compression mechanism 2 increases (see point B in the line indicating the refrigeration cycle represented by the solid line in FIG. 9), and the first second-stage injection pipe 18c.
- a decrease in the temperature of the intermediate pressure refrigerant in the refrigeration cycle sucked into the compression element 2d on the rear stage is suppressed (represented by the solid line in FIG. 9).
- the temperature of the high-pressure refrigerant in the refrigeration cycle discharged from the compression mechanism 2 can be significantly increased (see the refrigeration cycle represented by the solid line in FIG. 9).
- the defrosting capability per unit flow rate of the refrigerant when performing the reverse cycle defrosting operation can be improved.
- step S2 the reverse cycle defrosting operation in step S2 described above is continued, before it is determined in step S6 described later that the defrosting of the heat source side heat exchanger 4 has been completed, switching to the use side heat exchanger 6 is performed.
- the amount of heat stored in the refrigerant pipe 1d between the mechanism 3 and the like will gradually decrease and the effect of improving the defrosting ability will not be sufficiently obtained, and when this state is reached,
- the temperature of the refrigerant in the use-side heat exchanger 6 decreases (points F and W in the line indicating the refrigeration cycle represented by the solid line in FIG. 9 and the line indicating the refrigeration cycle represented by the broken line in FIG. 9).
- step S3 it is determined whether or not the use of the heat storage in the refrigerant pipe 1d or the like between the use side heat exchanger 6 and the switching mechanism 3 is completed, and the use of the heat storage is completed.
- the process proceeds to step S5, and the intermediate pressure injection by the receiver 18 as the gas-liquid separator is used (that is, the first second-stage injection pipe as in the cooling operation).
- the refrigerant is returned to the compression element 2d on the rear stage side through 18c, thereby switching to the reverse cycle defrosting operation for reducing the flow rate of the refrigerant flowing through the use side heat exchanger 6 (FIGS. 2 and 2). 8, see the refrigeration cycle represented by the broken line in FIG. 9).
- step S4 performed prior to the process of step S5 is the number of times the process of step S5 is repeated even though the process of step S5 has already been performed when the determination in step S3 is repeatedly performed. This is a process for avoiding repeated operations. Further, whether or not the use of the heat storage in the refrigerant pipe 1d or the like between the use side heat exchanger 6 and the switching mechanism 3 in step S3 is completed is determined between the use side heat exchanger 6 and the switching mechanism 3.
- the piping length of the refrigerant pipe 1d between them (in the case where the air conditioner 1 is configured by connecting the heat source unit and the utilization unit by the refrigerant communication pipe, the pipe length of the refrigerant communication pipe may be used) Alternatively, it is performed based on the temperature of the refrigerant in the usage-side heat exchanger 6 detected by the usage-side heat exchange temperature sensor 61 and the temperature of the refrigerant on the suction side of the compression mechanism 2 detected by the suction pressure sensor 60. For example, the determination based on the piping length of the refrigerant pipe 1d between the usage-side heat exchanger 6 and the switching mechanism 3 is based on the piping length of the refrigerant pipe 1d between the usage-side heat exchanger 6 and the switching mechanism 3.
- the effect of improving the defrosting capability by reducing the amount of heat stored in the refrigerant pipe 1d between the use side heat exchanger 6 and the switching mechanism 3 from the start of the reverse cycle defrosting operation in step S2 is sufficiently obtained.
- the refrigerant pipe between the use side heat exchanger 6 and the switching mechanism 3 is used. It can be determined that the use of heat storage in 1d or the like has been completed.
- the predetermined time is set to a short time (for this reason, when the pipe length is very short, the defrosting operation in step S2 is not substantially performed)
- the pipe length is long, it is conceivable to set the predetermined time to a long time.
- the use of heat storage in the refrigerant pipe 1d and the like between the usage-side heat exchanger 6 and the switching mechanism 3 is based on the piping length of the refrigerant pipe 1d between the usage-side heat exchanger 6 and the switching mechanism 3.
- it can be determined from the viewpoint of the amount of heat storage according to the pipe length of the refrigerant pipe 1d (or refrigerant communication pipe).
- tube 1d etc. between the utilization side heat exchanger 6 and the switching mechanism 3 from the start of the reverse cycle defrost operation of step S2 is carried out. Is set to a predetermined temperature of the refrigerant in the use side heat exchanger 6 corresponding to a state in which the effect of improving the defrosting capacity is not sufficiently obtained, and the temperature of the refrigerant in the use side heat exchanger 6 is stepped.
- the determination based on the refrigerant pressure on the suction side of the compression mechanism 2 includes the amount of heat stored in the refrigerant pipe 1d and the like between the use side heat exchanger 6 and the switching mechanism 3 from the start of the reverse cycle defrosting operation in step S2. Is set to a predetermined pressure of the refrigerant on the suction side of the compression mechanism 2 corresponding to a state in which the effect of improving the defrosting capacity is not sufficiently obtained, and the pressure of the refrigerant on the suction side of the compression mechanism 2 is stepped.
- the determination in step S3 may use any one of the above-mentioned three determination methods, and may use any two or three of the above-mentioned three determination methods in combination.
- the judgment based on the refrigerant temperature in the use side heat exchanger 6 or the judgment based on the refrigerant pressure on the suction side of the compression mechanism 2 and the judgment based on a predetermined time set according to the pipe length of the refrigerant pipe 1d are combined. (In this case, it is determined whether the refrigerant temperature is equal to or lower than the predetermined temperature, or the refrigerant pressure is equal to or lower than the predetermined pressure, or a predetermined time elapses). Judgment is possible from the two viewpoints described above, which is more preferable.
- the circulation sucked into the compression mechanism 2 through the use-side heat exchanger 6 is not continued excessively, so that a temperature drop on the use side can be suppressed.
- the temperature of the intermediate-pressure refrigerant in the refrigeration cycle sucked into the downstream compression element 2d is reduced ( 9 (see points B and G in the line indicating the refrigeration cycle represented by the broken line in FIG. 9), the temperature of the refrigerant discharged from the compression mechanism 2 is lowered (points in the line representing the refrigeration cycle represented by the broken line in FIG. 9).
- step S6 it is determined whether or not the defrosting of the heat source side heat exchanger 4 is completed.
- This determination is made based on the temperature of the refrigerant flowing through the heat source side heat exchanger 4 detected by the heat source side heat exchange temperature sensor 51 and the operating time of the defrosting operation. For example, when it is detected that the temperature of the refrigerant in the heat source side heat exchanger 4 detected by the heat source side heat exchanger temperature sensor 51 is equal to or higher than a temperature corresponding to a condition that no frost formation is present, or a defrosting operation When the predetermined time has elapsed, it is determined that the defrosting of the heat source side heat exchanger 4 has been completed, and when the temperature condition or time condition is not met, the heat source side heat exchanger 4 is removed. It is determined that frost has not been completed.
- the temperature is detected by these temperature sensors instead of the refrigerant temperature detected by the heat source side heat exchange temperature sensor 51.
- the temperature of the refrigerant may be used for determining the temperature condition. If it is determined in step S6 that the defrosting of the heat source side heat exchanger 4 has not been completed, the process returns to steps S3 to S5 again, and the defrosting of the heat source side heat exchanger 4 is completed. When it determines with having completed, it transfers to the process of step S7, complete
- the amount of heat stored in the refrigerant pipe 1d and the like between the use side heat exchanger 6 and the switching mechanism 3 is reduced and removed from the start of the defrosting operation.
- the refrigerant is not returned to the compression element 2d on the rear stage side through the first rear stage injection pipe 18c. (Refer to Steps S2, S3, and S6), the heat stored in the refrigerant pipe 1d and the like between the use side heat exchanger 6 and the switching mechanism 3 by the heating operation that has been performed until immediately before the reverse cycle defrosting operation is performed.
- the amount of heat stored in the refrigerant pipe 1d and the like between the use side heat exchanger 6 and the switching mechanism 3 is improved so as to improve the defrosting capacity per unit flow rate of the refrigerant when the reverse cycle defrosting operation is fully utilized.
- the refrigerant returns to the downstream compression element 2d through the first downstream injection pipe 18c as in the cooling operation (step S3).
- the downstream side compression element 2d is suppressed while suppressing a decrease in temperature on the use side by preventing the circulation sucked into the compression mechanism 2 through the use side heat exchanger 6 from being excessively continued.
- the defrosting capacity is ensured as much as possible by increasing the flow rate of the refrigerant discharged from. That is, in the air conditioner 1, when performing the reverse cycle defrosting operation, the defrosting ability can be improved while suppressing the temperature decrease on the use side.
- the first second-stage injection for performing intermediate pressure injection by the receiver 18 as a gas-liquid separator.
- a pipe 18c is provided to perform intermediate pressure injection by the receiver 18 as a gas-liquid separator.
- the second rear-stage injection pipe 19 and the economizer heat exchanger 20 are provided. It is conceivable that intermediate pressure injection by the economizer heat exchanger 20 is performed.
- the refrigerant circuit 110 provided with the second second-stage injection pipe 19 and the economizer heat exchanger 20 is provided. can do.
- the second second-stage injection pipe 19 has a function of branching the refrigerant cooled in the heat-source-side heat exchanger 4 or the use-side heat exchanger 6 and returning it to the compression element 2d on the second-stage side of the compression mechanism 2. ing.
- the second second-stage injection pipe 19 is provided to branch the refrigerant flowing through the receiver inlet pipe 18a and return it to the suction side of the second-stage compression element 2d.
- the second second-stage injection pipe 19 is positioned on the upstream side of the first expansion mechanism 5a of the receiver inlet pipe 18a (that is, when the switching mechanism 3 is in the cooling operation state, the heat source side heat
- the refrigerant is branched from the exchanger 4 and the first expansion mechanism 5a and between the use side heat exchanger 6 and the first expansion mechanism 5a when the switching mechanism 3 is in the heating operation state.
- the intermediate refrigerant pipe 8 is provided so as to return to the position downstream of the intermediate cooler 7.
- the second second-stage injection pipe 19 is provided with a second second-stage injection valve 19a capable of opening degree control.
- the second second-stage injection valve 19a is an electric expansion valve in this modification.
- the economizer heat exchanger 20 includes the refrigerant that has radiated heat in the heat source side heat exchanger 4 or the use side heat exchanger 6 and the refrigerant that flows through the second second-stage injection pipe 19 (more specifically, the second second-stage injection valve).
- 19a is a heat exchanger that performs heat exchange with the refrigerant after being reduced in pressure to near the intermediate pressure.
- the economizer heat exchanger 20 is positioned on the upstream side of the first expansion mechanism 5a of the receiver inlet pipe 18a (that is, when the switching mechanism 3 is in the cooling operation state, the heat source side heat exchanger 4 Between the first expansion mechanism 5a and when the switching mechanism 3 is in the heating operation state, the refrigerant flowing between the use side heat exchanger 6 and the first expansion mechanism 5a) and the second rear side It is provided so as to perform heat exchange with the refrigerant flowing through the injection pipe 19 and has a flow path through which both refrigerants face each other.
- the economizer heat exchanger 20 is provided on the upstream side of the second second-stage injection pipe 19 of the receiver inlet pipe 18a.
- the refrigerant dissipated in the heat source side heat exchanger 4 or the use side heat exchanger 6 is branched to the second rear-stage injection pipe 19 before heat exchange is performed in the economizer heat exchanger 20 in the receiver inlet pipe 18a. Thereafter, in the economizer heat exchanger 20, heat exchange is performed with the refrigerant flowing through the second second-stage injection pipe 19.
- the intermediate refrigerant pipe 8 or the compression mechanism 2 is provided with an intermediate pressure sensor 54 that detects the pressure of the refrigerant flowing through the intermediate refrigerant pipe 8.
- An economizer outlet temperature sensor 55 that detects the temperature of the refrigerant at the outlet of the economizer heat exchanger 20 on the second rear-stage injection pipe 19 side is provided at the outlet of the economizer heat exchanger 20 on the second rear-stage injection pipe 19 side.
- FIG. 11 is a diagram showing the flow of the refrigerant in the air conditioner 1 during the cooling operation
- FIG. 11 is a diagram showing the flow of the refrigerant in the air conditioner 1 during the cooling operation
- FIG. 12 is a pressure-enthalpy diagram illustrating the refrigeration cycle during the cooling operation.
- FIG. 14 is a temperature-entropy diagram illustrating a refrigeration cycle during cooling operation
- FIG. 14 is a diagram illustrating a refrigerant flow in the air conditioner 1 during heating operation
- FIG. 15 is a defrosting operation.
- FIG. 16 is a pressure-enthalpy diagram illustrating a refrigeration cycle during a defrosting operation
- FIG. 17 is a diagram during a defrosting operation.
- FIG. 3 is a temperature-entropy diagram illustrating the refrigeration cycle.
- the operation control in the following cooling operation, heating operation, and defrosting operation is performed by the control unit (not shown) in the above-described embodiment.
- high pressure means high pressure in the refrigeration cycle (that is, pressure at points D, D ′, E, and H in FIGS. 12, 13, 16, and 17).
- low pressure in the refrigeration cycle ie, the pressure at points A, F, W in FIGS. 12, 13, 16, 17
- intermediate pressure means the intermediate pressure in the refrigeration cycle (ie, FIGS. 12, 13, 16 and 17 points B, G, G ′, J, and K).
- the switching mechanism 3 is in the cooling operation state indicated by the solid lines in FIGS.
- the opening degree of the first expansion mechanism 5a and the second expansion mechanism 5b is adjusted.
- the opening degree of the second second-stage injection valve 19a is adjusted. More specifically, in this modification, the second rear-stage injection valve 19a has an opening degree so that the degree of superheat of the refrigerant at the outlet of the economizer heat exchanger 20 on the second rear-stage injection pipe 19 side becomes a target value. So-called superheat control is performed.
- the superheat degree of the refrigerant at the outlet of the economizer heat exchanger 20 on the second post-stage injection pipe 19 side is obtained by converting the intermediate pressure detected by the intermediate pressure sensor 54 into the saturation temperature, and the economizer outlet temperature sensor 55. This is obtained by subtracting the saturation temperature value of the refrigerant from the refrigerant temperature detected by the above.
- a temperature sensor is provided at the inlet of the economizer heat exchanger 20 on the second rear-stage injection pipe 19 side, and the refrigerant temperature detected by this temperature sensor is used as the economizer outlet temperature sensor 55.
- the degree of superheat of the refrigerant at the outlet of the economizer heat exchanger 20 on the second rear-stage injection pipe 19 side may be obtained by subtracting from the refrigerant temperature detected by the above. Further, the adjustment of the opening degree of the second second-stage injection valve 19a is not limited to the superheat degree control, and for example, the opening degree is adjusted by a predetermined opening degree according to the refrigerant circulation amount in the refrigerant circuit 110. Also good.
- low-pressure refrigerant (see point A in FIGS. 10 to 13) is sucked into the compression mechanism 2 from the suction pipe 2a, and first compressed to an intermediate pressure by the compression element 2c, The refrigerant is discharged into the refrigerant pipe 8 (see point A in FIGS. 10 to 13).
- the intermediate-pressure refrigerant discharged from the preceding-stage compression element 2c joins with the refrigerant (see point K in FIGS. 10 to 13) returned from the second latter-stage injection pipe 19 to the latter-stage compression mechanism 2d. (Refer to point G in FIGS. 10 to 13).
- the intermediate-pressure refrigerant that has joined the refrigerant returning from the second second-stage injection pipe 19 (that is, the intermediate-pressure injection performed by the economizer heat exchanger 20) is compressed on the second-stage side of the compression element 2c. It is sucked into the element 2d, further compressed, and discharged from the compression mechanism 2 to the discharge pipe 2b (see point D in FIGS. 10 to 13).
- the high-pressure refrigerant discharged from the compression mechanism 2 is compressed to a pressure exceeding the critical pressure (that is, the critical pressure Pcp at the critical point CP shown in FIG. 12) by the two-stage compression operation by the compression elements 2c and 2d. Has been.
- the high-pressure refrigerant discharged from the compression mechanism 2 flows into the oil separator 41a constituting the oil separation mechanism 41, and the accompanying refrigeration oil is separated.
- the refrigerating machine oil separated from the high-pressure refrigerant in the oil separator 41a flows into the oil return pipe 41b constituting the oil separation mechanism 41, and is compressed after being reduced in pressure by the pressure reduction mechanism 41c provided in the oil return pipe 41b. It is returned to the suction pipe 2a of the mechanism 2 and again sucked into the compression mechanism 2.
- the high-pressure refrigerant after the refrigerating machine oil is separated in the oil separation mechanism 41 is sent to the heat source side heat exchanger 4 functioning as a refrigerant radiator through the check mechanism 42 and the switching mechanism 3.
- the high-pressure refrigerant sent to the heat source side heat exchanger 4 is cooled in the heat source side heat exchanger 4 by exchanging heat with air as a cooling source supplied by the heat source side fan 40 (FIG. 10). (See point E in FIG. 13).
- the high-pressure refrigerant cooled in the heat source side heat exchanger 4 flows into the receiver inlet pipe 18 a through the inlet check valve 17 a of the bridge circuit 17, and a part thereof is branched to the second second-stage injection pipe 19. .
- the refrigerant flowing through the second second-stage injection pipe 19 is sent to the economizer heat exchanger 20 after being reduced to near the intermediate pressure by the second second-stage injection valve 19a (see point J in FIGS. 10 to 13). .
- the refrigerant branched into the second second-stage injection pipe 19 flows into the economizer heat exchanger 20, and is cooled by exchanging heat with the refrigerant flowing through the second second-stage injection pipe 19 (FIG. 10 to FIG. 10). (See point H in FIG. 13).
- the refrigerant flowing through the second second-stage injection pipe 19 is heated by exchanging heat with the high-pressure refrigerant cooled in the heat source side heat exchanger 4 as a radiator (see point K in FIGS. 10 to 13). ), As described above, the refrigerant is joined to the intermediate-pressure refrigerant discharged from the preceding compression element 2c.
- the high-pressure refrigerant cooled in the economizer heat exchanger 20 is decompressed to near the saturation pressure by the first expansion mechanism 5a and is temporarily stored in the receiver 18 (see point I in FIGS. 10 and 11).
- the refrigerant stored in the receiver 18 is sent to the receiver outlet pipe 18b and is decompressed by the second expansion mechanism 5b to become a low-pressure gas-liquid two-phase refrigerant, and the outlet check valve 17c of the bridge circuit 17 is used. And is sent to the use-side heat exchanger 6 that functions as a refrigerant evaporator (see point F in FIGS. 10 to 13).
- the low-pressure gas-liquid two-phase refrigerant sent to the use side heat exchanger 6 is heated by exchanging heat with water or air as a heating source to evaporate (FIGS. 10 to 10). 13 point W). Then, the low-pressure refrigerant heated in the use side heat exchanger 6 is again sucked into the compression mechanism 2 via the switching mechanism 3 (see point A in FIGS. 10 to 13). In this way, the cooling operation is performed.
- the second rear-stage side injection pipe 19 and the economizer heat exchanger 20 are provided to branch the refrigerant that has dissipated heat in the heat source-side heat exchanger 4, and the rear-stage side compression element 2d. Therefore, similarly to the above-described embodiment, the temperature of the refrigerant sucked into the compression element 2d on the rear stage side can be further reduced without performing heat radiation to the outside (point C in FIG. 13). , G). Thereby, the temperature of the refrigerant discharged from the compression mechanism 2 is suppressed to a low level (see points D and D ′ in FIG.
- the intermediate pressure injection by the economizer heat exchanger 20 employed in the present modification is greatly increased in addition to the first expansion mechanism 5a as the heat source side expansion mechanism after being cooled in the heat source side heat exchanger 4 as the heat radiator.
- the switching mechanism 3 is in the heating operation state indicated by the broken lines in FIGS.
- the opening degree of the first expansion mechanism 5a and the second expansion mechanism 5b is adjusted. Further, the opening degree of the second second-stage injection valve 19a is adjusted in the same manner as in the cooling operation.
- the low-pressure refrigerant see point A in FIGS. 10 and 12 to 14
- the refrigerant is discharged into the intermediate refrigerant pipe 8 (see point B in FIGS. 10 and 12 to 14).
- the intermediate-pressure refrigerant discharged from the upstream compression element 2c is returned to the downstream compression mechanism 2d from the second downstream injection pipe 19 (see point K in FIGS. 10, 12 to 14). Cooling is performed by joining (see point G in FIGS. 10 and 12 to 14).
- the intermediate-pressure refrigerant joined with the refrigerant returning from the second second-stage injection pipe 19 (that is, subjected to intermediate-pressure injection by the economizer heat exchanger 20) is compressed to be connected to the second-stage side of the compression element 2c. It is sucked into the element 2d, further compressed, and discharged from the compression mechanism 2 to the discharge pipe 2b (see point D in FIGS. 10 and 12 to 14).
- the high-pressure refrigerant discharged from the compression mechanism 2 is subjected to the critical pressure (that is, the critical pressure Pcp at the critical point CP shown in FIG. 12) by the two-stage compression operation by the compression elements 2c and 2d as in the cooling operation. ) Compressed to a pressure exceeding
- the high-pressure refrigerant discharged from the compression mechanism 2 flows into the oil separator 41a constituting the oil separation mechanism 41, and the accompanying refrigeration oil is separated.
- the refrigerating machine oil separated from the high-pressure refrigerant in the oil separator 41a flows into the oil return pipe 41b constituting the oil separation mechanism 41, and is compressed after being reduced in pressure by the pressure reduction mechanism 41c provided in the oil return pipe 41b.
- the high-pressure refrigerant after the refrigerating machine oil is separated in the oil separation mechanism 41 is sent to the use side heat exchanger 6 functioning as a refrigerant radiator through the check mechanism 42 and the switching mechanism 3 to be cooled. It is cooled by exchanging heat with water or air as a source (refer to point F in FIGS. 10 and 14 and point E in FIGS. 12 and 13 as point F).
- the high-pressure refrigerant cooled in the use-side heat exchanger 6 flows into the receiver inlet pipe 18a through the inlet check valve 17b of the bridge circuit 17, and a part of the refrigerant is branched to the second second-stage injection pipe 19.
- the refrigerant flowing through the second second-stage injection pipe 19 is sent to the economizer heat exchanger 20 after being reduced to the vicinity of the intermediate pressure at the second second-stage injection valve 19a (points in FIGS. 10, 12 to 14). See J). Further, the refrigerant branched into the second second-stage injection pipe 19 flows into the economizer heat exchanger 20, and is cooled by exchanging heat with the refrigerant flowing through the second second-stage injection pipe 19 (FIG. 10, (See point H in FIGS. 12-14). On the other hand, the refrigerant flowing through the second rear-stage injection pipe 19 is heated by exchanging heat with the high-pressure refrigerant cooled in the use-side heat exchanger 6 as a radiator (see FIGS.
- the refrigerant merges with the intermediate pressure refrigerant discharged from the preceding compression element 2c. Then, the high-pressure refrigerant cooled in the economizer heat exchanger 20 is decompressed to near the saturation pressure by the first expansion mechanism 5a and temporarily stored in the receiver 18 (see point I in FIGS. 10 and 14). Then, the refrigerant stored in the receiver 18 is sent to the receiver outlet pipe 18b and is reduced in pressure by the second expansion mechanism 5b to become a low-pressure gas-liquid two-phase refrigerant, and the outlet check valve 17d of the bridge circuit 17 is used.
- the heat source side heat exchanger 4 functioning as a refrigerant evaporator (refer to point E in FIGS. 10 and 14 and point F in FIGS. 12 and 13 as point E).
- the low-pressure gas-liquid two-phase refrigerant sent to the heat source side heat exchanger 4 exchanges heat with air as a heating source supplied by the heat source side fan 40 in the heat source side heat exchanger 4. When heated, it evaporates (see point A in FIGS. 10, 12 to 14). Then, the low-pressure refrigerant heated and evaporated in the heat source side heat exchanger 4 is again sucked into the compression mechanism 2 via the switching mechanism 3. In this way, the heating operation is performed.
- the second post-stage injection pipe 19 and the economizer heat exchanger 20 are provided to branch the refrigerant that has dissipated heat in the use-side heat exchanger 6. Therefore, the temperature of the refrigerant sucked into the rear-stage compression element 2d can be further reduced without performing heat dissipation to the outside, as in the above-described embodiment. (See points C and G in FIG. 13). Thereby, the temperature of the refrigerant discharged from the compression mechanism 2 is suppressed to a low level (see points D and D ′ in FIG. 13), and compared with the case where the second rear-stage injection pipe 19 and the economizer heat exchanger 20 are not provided. Since the heat dissipation loss corresponding to the area surrounded by connecting the points C, D ′, D, and G in FIG. 13 can be further reduced, the power consumption of the compression mechanism 2 can be further reduced and the operation efficiency can be further improved. Can do.
- the intermediate pressure injection by the economizer heat exchanger 20 employed in the present modification is greatly increased in addition to the first expansion mechanism 5a as the heat source side expansion mechanism after being cooled in the use side heat exchanger 6 as a radiator.
- the refrigerant circuit configuration that can utilize the pressure difference from the high pressure in the refrigeration cycle to the vicinity of the intermediate pressure in the refrigeration cycle without performing any depressurization operation, it is possible to increase the amount of exchange heat in the economizer heat exchanger 20, whereby, since the flow rate of the refrigerant returned to the compression element 2d on the rear stage side through the second rear stage injection pipe 19 can be increased, the gas-liquid separator employed in the above-described embodiment is used as in the cooling operation. This is more advantageous than the intermediate pressure injection by the receiver 18.
- step S2 shown in FIG. 6 the intermediate pressure injection by the economizer heat exchanger 20 is not used (that is, the downstream compression element is passed through the second downstream injection pipe 19). 2d), the switching mechanism 3 is switched from the heating operation state to the cooling operation state, and the reverse cycle defrosting operation is performed (solid lines in FIGS. 15, 16, and 17). (Refer to the refrigeration cycle.)
- the amount of heat stored in the refrigerant pipe 1d between the use side heat exchanger 6 and the switching mechanism 3 is reduced from the start of the defrosting operation, and the effect of improving the defrosting capability is sufficient.
- the refrigerant discharged from the compression mechanism 2 is actively sucked into the compression mechanism 2 through the use side heat exchanger 6 in the refrigerant circuit 110. Therefore, the low-pressure refrigerant heated and evaporated in the use side heat exchanger 6 (see the point W in the line indicating the refrigeration cycle shown by the solid lines in FIGS. 16 and 17) is the refrigerant pipe.
- step S5 shown in FIG. 6 the intermediate pressure injection by the economizer heat exchanger 20 is used as in the cooling operation (that is, the rear stage through the second rear stage side injection pipe 19).
- the refrigerant is returned to the compression element 2d on the side, thereby switching to the reverse cycle defrosting operation for reducing the flow rate of the refrigerant flowing through the use side heat exchanger 6 (FIGS. 11, 16 and 16).
- the opening degree of the second second-stage injection valve 19a is controlled so as to be larger than the opening degree of the second second-stage injection valve 19a during the cooling operation or the heating operation.
- the opening degree of the second second-stage injection valve 19a in the fully closed state is 0% and the opening degree in the fully-opened state is 100%, and the second second-stage injection valve 19a is 50% or less during the cooling operation or the heating operation.
- the amount of heat storage in the refrigerant pipe 1d or the like between the use-side heat exchanger 6 and the switching mechanism 3 is reduced, and the effect of improving the defrosting capability is not sufficiently obtained.
- the circulation sucked into the compression mechanism 2 through the use side heat exchanger 6 is not continued excessively, and thus the temperature drop on the use side can be suppressed.
- the temperature of the intermediate-pressure refrigerant in the refrigeration cycle sucked into the second-stage compression element 2d is reduced (
- coolant discharged from the compression mechanism 2 becomes low (the point in the line which shows the refrigerating cycle represented by the broken line of FIG. 17) in the line which shows the refrigerating cycle represented by the broken line of FIG. D))
- the defrosting capacity per unit flow rate of the refrigerant when performing the reverse cycle defrosting operation is thereby reduced, but the flow rate of the refrigerant discharged from the compression element 2d on the rear stage side is increased.
- the defrosting capability can be secured as much as possible. Furthermore, in this modification, it is possible to control the flow rate of the refrigerant that is returned to the downstream compression element 2d through the second downstream injection pipe 19 by controlling the opening degree of the second downstream injection valve 19a. For example, as described above, the flow rate of the refrigerant returned to the compression element 2d on the rear stage side by controlling the opening degree so as to be larger than the opening degree of the second rear stage injection valve 19a during the cooling operation or the heating operation. As a result, the flow rate of the refrigerant flowing through the heat source side heat exchanger 4 can be further increased while the flow rate of the refrigerant flowing through the use side heat exchanger 6 is further reduced.
- the first-stage compression element The refrigerant discharged from 2c functions as a refrigerant cooler that is discharged from the compression element 2c at the front stage and sucked into the compression element 2d at the rear stage through the intermediate refrigerant pipe 8 for sucking the refrigerant at the rear stage compression element 2d.
- An intermediate heat exchanger 7 may be further provided.
- the refrigerant circuit 210 may be provided with the intermediate heat exchanger 7 and the intermediate heat exchanger bypass pipe 9.
- the intermediate heat exchanger 7 is a heat exchanger that is provided in the intermediate refrigerant pipe 8 and functions as a refrigerant cooler that is discharged from the compression element 2c on the front stage side and sucked into the compression element 2d.
- a fin-and-tube heat exchanger is used.
- the intermediate heat exchanger 7 is integrated with the heat source side heat exchanger 4. More specifically, the intermediate heat exchanger 7 is integrated with the heat source side heat exchanger 4 by sharing heat transfer fins.
- the air as a heat source is supplied by the heat source side fan 40 which supplies air to the heat source side heat exchanger 4 in this modification. That is, the heat source side fan 40 supplies air as a heat source to both the heat source side heat exchanger 4 and the intermediate heat exchanger 7.
- An intermediate heat exchanger bypass pipe 9 is connected to the intermediate refrigerant pipe 8 so as to bypass the intermediate heat exchanger 7.
- the intermediate heat exchanger bypass pipe 9 is a refrigerant pipe that limits the flow rate of the refrigerant flowing through the intermediate heat exchanger 7.
- the intermediate heat exchanger bypass pipe 9 is provided with an intermediate heat exchanger bypass opening / closing valve 11.
- the intermediate heat exchanger bypass on-off valve 11 is a solenoid valve in this modification.
- the intermediate heat exchanger bypass opening / closing valve 11 is basically closed when the switching mechanism 3 is in the cooling operation state, and is controlled to be opened when the switching mechanism 3 is in the heating operation state. Made.
- the intermediate heat exchanger bypass on-off valve 11 is basically closed when performing a cooling operation, except when performing a temporary operation such as a defrosting operation described later, and when performing a heating operation. Control to open is made.
- the intermediate refrigerant pipe 8 has an intermediate portion between the connecting portion of the intermediate heat exchanger bypass pipe 9 and the compression element 2c side end on the front stage side to the compression element 2c side end on the front stage side of the intermediate heat exchanger 7.
- a heat exchanger on / off valve 12 is provided.
- the intermediate heat exchanger on / off valve 12 is a mechanism that limits the flow rate of the refrigerant flowing through the intermediate heat exchanger 7.
- the intermediate heat exchanger on / off valve 12 is an electromagnetic valve in this modification.
- This intermediate heat exchanger on-off valve 12 is basically in a state where the switching mechanism 3 is in the cooling operation state except for the case where a temporary operation such as a defrosting operation described later is performed in this modification. And is closed when the switching mechanism 3 is in the heating operation state. That is, the intermediate heat exchanger on / off valve 12 is controlled to be opened when the cooling operation is performed and closed when the heating operation is performed.
- the intermediate refrigerant pipe 8 allows the refrigerant to flow from the discharge side of the upstream compression element 2c to the suction side of the downstream compression element 2d, and from the suction side of the downstream compression element 2d to the upstream side.
- a check mechanism 15 is provided for blocking the flow of the refrigerant to the discharge side of the compression element 2c on the side.
- the check mechanism 15 is a check valve in this modification. In this modification, the check mechanism 15 is connected to the compression element 2d side end of the intermediate heat exchanger bypass pipe 9 from the compression element 2d side end of the intermediate heat exchanger 7 on the rear stage side. It is provided in the part to the connection part.
- FIG. 19 is a diagram showing the flow of the refrigerant in the air conditioner 1 during the cooling operation
- FIG. 20 is a pressure-enthalpy diagram illustrating the refrigeration cycle during the cooling operation
- FIG. 22 is a temperature-entropy diagram illustrating a refrigeration cycle during cooling operation
- FIG. 22 is a diagram illustrating a refrigerant flow in the air conditioner 1 during heating operation
- FIG. 23 is a defrosting operation.
- FIG. 24 is a diagram showing the flow of refrigerant in the air conditioner 1 at the start of the operation, and FIG. 24 shows the flow of refrigerant in the air conditioner 1 in the defrosting operation after the defrosting of the intermediate heat exchanger 7 is completed.
- FIG. 25 is a diagram showing the flow of the refrigerant in the air conditioner 1 in the defrosting operation after the defrosting and heat storage use of the intermediate heat exchanger 7 is completed, and FIG. Pressure-enthalpy diagram illustrating refrigeration cycle during frost operation There, FIG. 27, the temperature refrigeration cycle during the defrosting operation is shown - which entropy graph.
- the operation control in the following cooling operation, heating operation, and defrosting operation is performed by the control unit (not shown) in the above-described embodiment.
- high pressure means high pressure in the refrigeration cycle (that is, pressure at points D, D ′, E, and H in FIGS. 20, 21, 12, 13, 16, 17, 26, and 27).
- low pressure is meant the low pressure in the refrigeration cycle (ie the pressure at points A, F, W in FIGS. 20, 21, 12, 13, 16, 17, 26, 27) and “intermediate pressure”.
- intermediate pressure means the pressure at points B, C, C ′, G, G ′, J, K in FIGS. 20, 21, 12, 13, 16, 17, 26, 27).
- the switching mechanism 3 is in the cooling operation state indicated by the solid lines in FIGS.
- the opening degree of the first expansion mechanism 5a and the second expansion mechanism 5b is adjusted. Since the switching mechanism 3 is in the cooling operation state, the intermediate heat exchanger on / off valve 12 of the intermediate refrigerant pipe 8 is opened, and the intermediate heat exchanger bypass on / off valve 11 of the intermediate heat exchanger bypass pipe 9 is closed. Thus, the intermediate heat exchanger 7 is brought into a state of functioning as a cooler. Further, the opening degree of the second second-stage injection valve 19a is adjusted in the same manner as in the first modification. In the state of the refrigerant circuit 210, the low-pressure refrigerant (see point A in FIGS.
- the intermediate-pressure refrigerant joined with the refrigerant returning from the second second-stage injection pipe 19 (that is, subjected to intermediate-pressure injection by the economizer heat exchanger 20) is compressed to be connected to the second-stage side of the compression element 2c. It is sucked into the element 2d, further compressed, and discharged from the compression mechanism 2 to the discharge pipe 2b (see point D in FIGS. 18 to 21).
- the high-pressure refrigerant discharged from the compression mechanism 2 is compressed to a pressure exceeding the critical pressure (that is, the critical pressure Pcp at the critical point CP shown in FIG. 20) by the two-stage compression operation by the compression elements 2c and 2d. Has been.
- the high-pressure refrigerant discharged from the compression mechanism 2 flows into the oil separator 41a constituting the oil separation mechanism 41, and the accompanying refrigeration oil is separated.
- the refrigerating machine oil separated from the high-pressure refrigerant in the oil separator 41a flows into the oil return pipe 41b constituting the oil separation mechanism 41, and is compressed after being reduced in pressure by the pressure reduction mechanism 41c provided in the oil return pipe 41b. It is returned to the suction pipe 2a of the mechanism 2 and again sucked into the compression mechanism 2.
- the high-pressure refrigerant after the refrigerating machine oil is separated in the oil separation mechanism 41 is sent to the heat source side heat exchanger 4 functioning as a refrigerant radiator through the check mechanism 42 and the switching mechanism 3.
- the high-pressure refrigerant sent to the heat source side heat exchanger 4 is cooled in the heat source side heat exchanger 4 by exchanging heat with air as a cooling source supplied by the heat source side fan 40 (FIG. 18). (See point E in FIG. 21).
- the high-pressure refrigerant cooled in the heat source side heat exchanger 4 flows into the receiver inlet pipe 18 a through the inlet check valve 17 a of the bridge circuit 17, and a part thereof is branched to the second second-stage injection pipe 19. .
- the refrigerant flowing through the second second-stage injection pipe 19 is reduced to the vicinity of the intermediate pressure at the second second-stage injection valve 19a, and then sent to the economizer heat exchanger 20 (see point J in FIGS. 18 to 21). .
- the refrigerant branched into the second second-stage injection pipe 19 flows into the economizer heat exchanger 20, and is cooled by exchanging heat with the refrigerant flowing through the second second-stage injection pipe 19 (FIG. 18 to FIG. 18). (See point H in FIG. 21).
- the refrigerant flowing through the second second-stage injection pipe 19 is heated by exchanging heat with the high-pressure refrigerant cooled in the heat source side heat exchanger 4 as a radiator (see point K in FIGS. 18 to 21). ), As described above, the refrigerant is merged with the intermediate pressure refrigerant discharged from the preceding compression element 2c.
- the high-pressure refrigerant cooled in the economizer heat exchanger 20 is decompressed to near the saturation pressure by the first expansion mechanism 5a and temporarily stored in the receiver 18 (see point I in FIGS. 18 and 19).
- the refrigerant stored in the receiver 18 is sent to the receiver outlet pipe 18b and is decompressed by the second expansion mechanism 5b to become a low-pressure gas-liquid two-phase refrigerant, and the outlet check valve 17c of the bridge circuit 17 is used. And is sent to the use-side heat exchanger 6 that functions as a refrigerant evaporator (see point F in FIGS. 18 to 21).
- the low-pressure gas-liquid two-phase refrigerant sent to the use-side heat exchanger 6 is heated by exchanging heat with water or air as a heating source to evaporate (FIG. 18 to FIG. 18). (See point W on 21). Then, the low-pressure refrigerant heated in the use side heat exchanger 6 is again sucked into the compression mechanism 2 via the switching mechanism 3 (see point A in FIGS. 18 to 21). In this way, the cooling operation is performed.
- the air conditioner 1 of this modification in addition to the configuration of the intermediate pressure injection (here, the second post-stage injection pipe 19 and the economizer heat exchanger 20), the air was discharged from the compression element 2c.
- the intermediate heat exchanger 7 is provided in the intermediate refrigerant pipe 8 for sucking the refrigerant into the compression element 2d, the intermediate heat exchanger on / off valve 12 is opened in the cooling operation, and the intermediate heat of the intermediate heat exchanger bypass pipe 9 is opened. Since the intermediate heat exchanger 7 is made to function as a cooler by closing the exchanger bypass on-off valve 11, the intermediate heat exchanger 7 is not provided (in this case, in FIGS.
- this air conditioning apparatus 1 compared with the case where the intermediate heat exchanger 7 is not provided in the heat source side heat exchanger 4 that functions as a refrigerant radiator, water or air as a cooling source and the refrigerant The temperature difference can be further reduced, and the heat dissipation loss corresponding to the area surrounded by connecting the points G ′, D ′, D, and G in FIG. 21 can be reduced, thereby further improving the operation efficiency. be able to.
- the switching mechanism 3 is in the heating operation state indicated by the broken lines in FIGS.
- the opening degree of the first expansion mechanism 5a and the second expansion mechanism 5b is adjusted. Since the switching mechanism 3 is in a heating operation state, the intermediate heat exchanger on / off valve 12 of the intermediate refrigerant pipe 8 is closed, and the intermediate heat exchanger bypass on / off valve 11 of the intermediate heat exchanger bypass pipe 9 is opened. As a result, the intermediate heat exchanger 7 is not allowed to function as a cooler. Further, the opening degree of the second second-stage injection valve 19a is adjusted in the same manner as in the cooling operation. In the state of the refrigerant circuit 210, a low-pressure refrigerant (see point A in FIGS.
- the intermediate-pressure refrigerant that has passed through the intermediate heat exchanger bypass pipe 9 without being cooled by the intermediate heat exchanger 7 is returned from the second second-stage injection pipe 19 to the second-stage compression mechanism 2d (FIG. 18, Further cooling is performed by joining with (see point K in FIGS. 22, 12, and 13) (see point G in FIGS. 18, 22, 12, and 13).
- the intermediate-pressure refrigerant joined with the refrigerant returning from the second second-stage injection pipe 19 that is, subjected to intermediate-pressure injection by the economizer heat exchanger 20
- the high-pressure refrigerant discharged from the compression mechanism 2 is subjected to the critical pressure (that is, the critical pressure Pcp at the critical point CP shown in FIG. 12) by the two-stage compression operation by the compression elements 2c and 2d as in the cooling operation. ) Compressed to a pressure exceeding The high-pressure refrigerant discharged from the compression mechanism 2 flows into the oil separator 41a constituting the oil separation mechanism 41, and the accompanying refrigeration oil is separated.
- the refrigerating machine oil separated from the high-pressure refrigerant in the oil separator 41a flows into the oil return pipe 41b constituting the oil separation mechanism 41, and is compressed after being reduced in pressure by the pressure reduction mechanism 41c provided in the oil return pipe 41b. It is returned to the suction pipe 2a of the mechanism 2 and again sucked into the compression mechanism 2.
- the high-pressure refrigerant after the refrigerating machine oil is separated in the oil separation mechanism 41 is sent to the use side heat exchanger 6 functioning as a refrigerant radiator through the check mechanism 42 and the switching mechanism 3 to be cooled. It is cooled by exchanging heat with water or air as a source (refer to point F in FIGS. 18 and 22 and point E in FIGS. 12 and 13 as point F).
- the high-pressure refrigerant cooled in the use-side heat exchanger 6 flows into the receiver inlet pipe 18a through the inlet check valve 17b of the bridge circuit 17, and a part of the refrigerant is branched to the second second-stage injection pipe 19. .
- tube 19 is sent to the economizer heat exchanger 20 after depressurizing to the intermediate pressure vicinity in the 2nd back
- the refrigerant after being branched into the second second-stage injection pipe 19 flows into the economizer heat exchanger 20, and is cooled by exchanging heat with the refrigerant flowing through the second second-stage injection pipe 19 (FIG. 18, (See point H in FIGS. 22, 12, and 13).
- the refrigerant flowing through the second rear-stage injection pipe 19 is heated by exchanging heat with the high-pressure refrigerant cooled in the use-side heat exchanger 6 as a radiator (FIGS. 18, 22, 12, and 12).
- the intermediate pressure refrigerant discharged from the preceding-stage compression element 2c is joined as described above.
- the high-pressure refrigerant cooled in the economizer heat exchanger 20 is decompressed to the vicinity of the saturation pressure by the first expansion mechanism 5a and temporarily stored in the receiver 18 (see point I in FIGS. 18 and 22).
- the refrigerant stored in the receiver 18 is sent to the receiver outlet pipe 18b and is reduced in pressure by the second expansion mechanism 5b to become a low-pressure gas-liquid two-phase refrigerant, and the outlet check valve 17d of the bridge circuit 17 is used.
- it is sent to the heat source side heat exchanger 4 that functions as a refrigerant evaporator (refer to point E in FIGS. 18 and 22 and point F in FIGS. 12 and 13 as point E).
- the low-pressure gas-liquid two-phase refrigerant sent to the heat source side heat exchanger 4 exchanges heat with air as a heating source supplied by the heat source side fan 40 in the heat source side heat exchanger 4. It is heated and evaporates (see point A in FIGS. 18, 22, 12, and 13). Then, the low-pressure refrigerant heated and evaporated in the heat source side heat exchanger 4 is again sucked into the compression mechanism 2 via the switching mechanism 3. In this way, the heating operation is performed.
- the air conditioner 1 of this modification in addition to the configuration of the intermediate pressure injection (here, the second post-stage injection pipe 19 and the economizer heat exchanger 20), the air was discharged from the compression element 2c.
- the intermediate heat exchanger 7 is provided in the intermediate refrigerant pipe 8 for sucking the refrigerant into the compression element 2d, the intermediate heat exchanger on / off valve 12 is closed in the heating operation, and the intermediate heat of the intermediate heat exchanger bypass pipe 9 is closed. Since the intermediate heat exchanger 7 is not functioning as a cooler by opening the exchanger bypass on-off valve 11, as compared with the case where the intermediate heat exchanger 7 is functioned as a cooler as in the above cooling operation.
- an intermediate heat exchanger 7 is provided in the intermediate refrigerant pipe 8 for sucking the refrigerant discharged from the compression element 2c into the compression element 2d, and heat exchange using air as a heat source as the intermediate heat exchanger 7 is performed. Since the intermediate heat exchanger 7 is integrated with the heat source side heat exchanger 4, the amount of frost formation is not large compared to the heat source side heat exchanger 4, but the intermediate heat exchanger 7 may be frosted. Therefore, it is desirable to defrost the intermediate heat exchanger 7 by flowing the refrigerant not only to the heat source side heat exchanger 4 but also to the intermediate heat exchanger 7. Therefore, in the present modification, in step S2 shown in FIG.
- the intermediate pressure injection is not used, and the refrigerant is returned to the downstream compression element 2d through the second downstream injection pipe 19 here.
- the intermediate heat exchanger on / off valve 12 is opened and the intermediate heat exchanger bypass on / off valve 11 is closed to allow the intermediate heat exchanger 7 to function as a cooler.
- the switching mechanism 3 is switched from the heating operation state to the cooling operation state to perform the reverse cycle defrosting operation (see the refrigeration cycle represented by the solid lines in FIGS. 23, 26, and 27). .
- the defrost of the intermediate heat exchanger 7 is performed together with the defrost of the heat source side heat exchanger 4.
- the amount of frost formation in the intermediate heat exchanger 7 is small, it is switched to the use side heat exchanger 6 before the defrosting of the heat source side heat exchanger 4 is completed in step S3 shown in FIG.
- the defrosting of the intermediate heat exchanger 7 is completed before it is determined that the use of the heat storage such as the refrigerant pipe 1d with the mechanism 3 is completed.
- step S3 shown in FIG. 6 is performed. I'm trying to return to processing.
- whether or not the defrosting of the intermediate heat exchanger 7 has been completed is determined based on the temperature of the refrigerant at the outlet of the intermediate heat exchanger 7.
- the defrosting of the intermediate heat exchanger 7 is completed. If the temperature condition is not met, it is determined that the defrosting of the intermediate heat exchanger 7 has not been completed.
- the intermediate pressure injection is used in step S5 shown in FIG. 6 as in the above-described modification 1 (here, the second-stage compression is performed through the second second-stage injection pipe 19).
- the amount of heat storage in refrigerant pipe 1d etc. between use side heat exchanger 6 and switching mechanism 3 decreases, and the effect which improves defrosting capability is not fully acquired.
- the refrigerant circuit 210 since the circulation sucked into the compression mechanism 2 through the use side heat exchanger 6 is not continued excessively, the temperature drop on the use side can be suppressed, and Since the flow rate of the refrigerant discharged from the compression element 2d on the rear stage side increases, the defrosting capability can be ensured as much as possible.
- the intermediate pressure injection by the economizer heat exchanger 20 has one use-side heat exchanger 6 and is advantageous in the refrigerant circuit configuration that can use the pressure difference from the high pressure in the refrigeration cycle to the vicinity of the intermediate pressure in the refrigeration cycle. It is thought that.
- the configuration includes a plurality of usage-side heat exchangers 6 connected in parallel to each other, and each usage-side heat exchanger
- each usage-side heat exchanger In order to obtain the refrigeration load required in each use side heat exchanger 6 by controlling the flow rate of the refrigerant flowing through the receiver 6, the receiver 18 as a gas-liquid separator and the use side heat exchanger 6 can be obtained.
- the use side expansion mechanism 5c may be provided so as to correspond to each use side heat exchanger 6.
- the refrigerant circuit 210 see FIG.
- the first expansion mechanism 5a as the heat source side expansion mechanism after being cooled in the heat source side heat exchanger 4 as the radiator like the cooling operation in which the switching mechanism 3 is in the cooling operation state.
- the intermediate pressure by the economizer heat exchanger 20 is the same as in the above-described modification 2. Injection is advantageous.
- each use-side expansion mechanism 5c is used as a radiator so that the refrigeration load required in each use-side heat exchanger 6 as a radiator can be obtained.
- the flow rate of the refrigerant flowing through each usage-side heat exchanger 6 is controlled, and the flow rate of the refrigerant passing through each usage-side heat exchanger 6 as a radiator is the same as that of each usage-side heat exchanger 6 as a radiator.
- the opening degree control of each use side expansion mechanism 5c is performed.
- the degree of decompression of the refrigerant varies depending not only on the flow rate of the refrigerant flowing through each use side heat exchanger 6 as a radiator but also on the state of flow distribution among the use side heat exchangers 6 as a plurality of radiators.
- Multiple use-side swelling Since the degree of decompression may vary greatly between the mechanisms 5c, or the degree of decompression in the use-side expansion mechanism 5c may be relatively large, the refrigerant pressure at the inlet of the economizer heat exchanger 20 is reduced. In such a case, the amount of heat exchanged in the economizer heat exchanger 20 (i.e., the flow rate of the refrigerant flowing through the second second-stage injection pipe 19) may be reduced, making it difficult to use.
- a heat source unit mainly including the compression mechanism 2, the heat source side heat exchanger 4 and the receiver 18 and a utilization unit mainly including the utilization side heat exchanger 6 are connected by a communication pipe.
- this connection pipe may be very long depending on the arrangement of the utilization unit and the heat source unit. Therefore, the influence of the pressure loss is also added, and the economizer heat exchanger 20 The refrigerant pressure at the inlet of the refrigerant will further decrease.
- the configuration includes a plurality of usage-side heat exchangers 6 connected in parallel to each other, In order to control the flow rate of the refrigerant flowing through the use side heat exchanger 6 and obtain the refrigeration load required in each use side heat exchanger 6, the receiver 18 and the use side heat exchanger 6
- the first expansion mechanism 5a reduces the pressure to near the saturation pressure and the receiver. The refrigerant temporarily stored in 18 (see point L in FIG.
- each use-side expansion mechanism 5c is distributed to each use-side expansion mechanism 5c, but the refrigerant sent from the receiver 18 to each use-side expansion mechanism 5c is gas-liquid two-phase.
- Each use is in state Since the time distribution to the expansion mechanisms 5c which may cause uneven flow, it is desirable that the refrigerant fed from the receiver 18 to the usage-side expansion mechanisms 5c as possible supercooled state.
- the receiver 18 can function as a gas-liquid separator so that intermediate pressure injection can be performed.
- the first post-stage side injection pipe 18c is connected to the receiver 18, and during the cooling operation, the intermediate pressure injection is performed by the economizer heat exchanger 20, and during the heating operation, by the receiver 18 as a gas-liquid separator.
- the refrigerant circuit 310 is provided with a supercooling heat exchanger 96 and a second suction return pipe 95 as a cooler between the receiver 18 and the use-side expansion mechanism 5c, while enabling intermediate pressure injection. .
- the second suction return pipe 95 branches the refrigerant sent from the heat source side heat exchanger 4 serving as a radiator to the use side heat exchanger 6 serving as an evaporator, so that the suction side of the compression mechanism 2 (that is, the suction side). It is a refrigerant pipe returned to the pipe 2a).
- the second suction return pipe 95 is provided so as to branch the refrigerant sent from the receiver 18 to the use-side expansion mechanism 5c. More specifically, the second suction return pipe 95 branches the refrigerant from a position upstream of the supercooling heat exchanger 96 (that is, between the receiver 18 and the supercooling heat exchanger 96) and sucks the suction pipe 2a. It is provided to return to.
- the second suction return pipe 95 is provided with a second suction return valve 95a capable of opening degree control.
- the second suction return valve 95a is an electric expansion valve in this modification.
- the supercooling heat exchanger 96 includes a refrigerant sent from the heat source side heat exchanger 4 as a radiator to the utilization side heat exchanger 6 as an evaporator and a refrigerant flowing through the second suction return pipe 95 (more specifically, Is a heat exchanger that performs heat exchange with the refrigerant after being reduced in pressure to the vicinity of low pressure in the second suction return valve 95a.
- the supercooling heat exchanger 96 is a refrigerant that flows through a position upstream of the use-side expansion mechanism 5c (that is, between the position where the second suction return pipe 95 is branched and the use-side expansion mechanism 5c). And the refrigerant flowing through the second suction return pipe 95 are provided for heat exchange.
- the supercooling heat exchanger 96 is provided on the downstream side of the position where the second suction return pipe 95 is branched. For this reason, the refrigerant cooled in the heat source side heat exchanger 4 as the radiator passes through the economizer heat exchanger 20 as the cooler, and then is branched to the second suction return pipe 95 to be subcooled heat exchanger 96. In this case, heat exchange with the refrigerant flowing through the second suction return pipe 95 is performed.
- the first post-stage injection pipe 18c and the first suction return pipe 18f are integrated with each other on the receiver 18 side, as in the above-described embodiment.
- the first rear-stage injection pipe 18c and the second rear-stage injection pipe 19 are integrated with each other on the intermediate refrigerant pipe 8 side.
- the first suction return pipe 18f and the second suction return pipe 95 are integrated with the suction side portion of the compression mechanism 2.
- the use side expansion mechanism 5c is an electric expansion valve.
- the second second-stage injection pipe 19 and the economizer heat exchanger 20 are used during the cooling operation, and the first second-stage injection pipe 18c is used during the heating operation. Therefore, it is not necessary to make the flow direction of the refrigerant to the economizer heat exchanger 20 constant regardless of the cooling operation and the heating operation, so the bridge circuit 17 is omitted and the configuration of the refrigerant circuit 310 is simplified.
- FIG. 29 is a diagram showing the flow of the refrigerant in the air conditioner 1 during the cooling operation
- FIG. 30 is a pressure-enthalpy diagram illustrating the refrigeration cycle during the cooling operation
- FIG. 32 is a temperature-entropy diagram illustrating a refrigeration cycle during cooling operation
- FIG. 32 is a diagram illustrating a refrigerant flow in the air conditioner 1 during heating operation
- FIG. 33 is a defrosting operation
- FIG. 34 is a diagram showing the flow of refrigerant in the air conditioner 1 at the start of the operation
- FIG. 34 shows the flow of refrigerant in the air conditioner 1 in the defrosting operation after the defrosting of the intermediate heat exchanger 7 is completed.
- FIG. 35 is a diagram showing the flow of the refrigerant in the air conditioning apparatus 1 in the defrosting operation after the defrosting and heat storage use of the intermediate heat exchanger 7 is completed
- high pressure refers to the high pressure in the refrigeration cycle (that is, the pressure at the points D, D ′, E, H, I, and R in FIGS. 30, 31, 16, 17, 36, and 37).
- low pressure means low pressure in the refrigeration cycle (ie, points A, F, S of FIGS. 30, 31, 16, 17, 36, 37).
- U, W, and pressures at points A, F in FIGS. 3 and 4 and “intermediate pressure” means an intermediate pressure in the refrigeration cycle (ie, FIGS. 30, 31, 16, 17, 36, 37).
- the switching mechanism 3 is in the cooling operation state indicated by the solid lines in FIGS.
- the opening degree of the first expansion mechanism 5a and the second expansion mechanism 5b is adjusted. Since the switching mechanism 3 is in the cooling operation state, the intermediate heat exchanger on / off valve 12 of the intermediate refrigerant pipe 8 is opened, and the intermediate heat exchanger bypass on / off valve 11 of the intermediate heat exchanger bypass pipe 9 is closed. Thus, the intermediate heat exchanger 7 is brought into a state of functioning as a cooler. Further, when the switching mechanism 3 is in the cooling operation state, it is heated in the economizer heat exchanger 20 through the second second-stage injection pipe 19 without performing intermediate pressure injection by the receiver 18 as a gas-liquid separator.
- the intermediate pressure injection by the economizer heat exchanger 20 for returning the refrigerant to the compression element 2d on the rear stage side is performed. More specifically, the first second-stage injection on / off valve 18d is closed, and the second rear-stage injection valve 19a is adjusted in opening degree in the same manner as in the second modification. Furthermore, since the supercooling heat exchanger 96 is used when the switching mechanism 3 is in the cooling operation state, the opening degree of the second suction return valve 95a is also adjusted. More specifically, in this modification, the second suction return valve 95a adjusts the opening so that the degree of superheat of the refrigerant at the outlet of the supercooling heat exchanger 96 on the second suction return pipe 95 side becomes the target value.
- the superheat degree of the refrigerant at the outlet on the second suction return pipe 95 side of the supercooling heat exchanger 96 is calculated by converting the low pressure detected by the suction pressure sensor 60 into the saturation temperature, and the supercooling heat exchange outlet temperature. This is obtained by subtracting the saturation temperature value of the refrigerant from the refrigerant temperature detected by the sensor 59.
- a temperature sensor is provided at the inlet of the second cooling return pipe 95 side of the supercooling heat exchanger 96, and the refrigerant temperature detected by this temperature sensor is used as the supercooling heat exchange outlet.
- the degree of superheat of the refrigerant at the outlet of the supercooling heat exchanger 96 on the second suction return pipe 95 side may be obtained.
- the adjustment of the opening degree of the second suction return valve 95a is not limited to the superheat degree control.
- the opening degree of the second suction return valve 95a may be opened by a predetermined opening degree according to the refrigerant circulation amount in the refrigerant circuit 310. Good.
- the low-pressure refrigerant (see point A in FIGS. 28 to 31) is sucked into the compression mechanism 2 from the suction pipe 2a and first compressed to the intermediate pressure by the compression element 2c, It is discharged into the refrigerant pipe 8 (see point A in FIGS. 28 to 31).
- the intermediate-pressure refrigerant discharged from the preceding compression element 2c is cooled by exchanging heat with air as a cooling source supplied by the heat source side fan 40 in the intermediate heat exchanger 7 (FIG. 28). (See point C in FIG. 31).
- the refrigerant cooled in the intermediate heat exchanger 7 is further cooled by joining with the refrigerant (see point K in FIGS.
- the high-pressure refrigerant after the refrigerating machine oil is separated in the oil separation mechanism 41 is sent to the heat source side heat exchanger 4 functioning as a refrigerant radiator through the check mechanism 42 and the switching mechanism 3.
- the high-pressure refrigerant sent to the heat source side heat exchanger 4 is cooled in the heat source side heat exchanger 4 by exchanging heat with air as a cooling source supplied by the heat source side fan 40 (FIG. 28). (See point E in FIG. 31).
- a part of the high-pressure refrigerant cooled in the heat source side heat exchanger 4 is branched to the second second-stage injection pipe 19.
- the refrigerant flowing through the second second-stage injection pipe 19 is sent to the economizer heat exchanger 20 after being reduced to the vicinity of the intermediate pressure by the second second-stage injection valve 19a (see point J in FIGS. 28 to 31). . Further, the refrigerant branched to the second second-stage injection pipe 19 flows into the economizer heat exchanger 20, and is cooled by exchanging heat with the refrigerant flowing through the second second-stage injection pipe 19 (FIG. 28 to FIG. 28). (See point H in FIG. 31).
- the refrigerant flowing through the second second-stage injection pipe 19 is heated by exchanging heat with the high-pressure refrigerant cooled in the heat source-side heat exchanger 4 as a radiator (see point K in FIGS. 28 to 31). ), As described above, the refrigerant is joined to the intermediate-pressure refrigerant discharged from the preceding compression element 2c. Then, the high-pressure refrigerant cooled in the economizer heat exchanger 20 is decompressed to near the saturation pressure by the first expansion mechanism 5a and temporarily stored in the receiver 18 (see point I in FIGS. 28 to 31). A part of the refrigerant stored in the receiver 18 is branched to the second suction return pipe 95.
- the refrigerant flowing through the second suction return pipe 95 is reduced to near low pressure in the second suction return valve 95a, and then sent to the supercooling heat exchanger 96 (see point S in FIGS. 28 to 31). Further, the refrigerant branched into the second suction return pipe 95 flows into the supercooling heat exchanger 96 and is further cooled by exchanging heat with the refrigerant flowing through the second suction return pipe 95 (FIG. 28 to FIG. 28). (See point R in FIG. 31). On the other hand, the refrigerant flowing through the second suction return pipe 95 is heated by exchanging heat with the high-pressure refrigerant cooled in the economizer heat exchanger 20 (see point U in FIGS. 28 to 31).
- the refrigerant flows through the suction side (here, the suction pipe 2a).
- the refrigerant cooled in the supercooling heat exchanger 96 is sent to the use-side expansion mechanism 5c and decompressed by the use-side expansion mechanism 5c to become a low-pressure gas-liquid two-phase refrigerant, which functions as a refrigerant evaporator.
- To the use side heat exchanger 6 see point F in FIGS. 28 to 31).
- the low-pressure gas-liquid two-phase refrigerant sent to the use side heat exchanger 6 is heated by exchanging heat with water or air as a heating source to evaporate (FIG. 28 to FIG. 28). (See point W on 31).
- the low-pressure refrigerant heated in the use side heat exchanger 6 is again sucked into the compression mechanism 2 via the switching mechanism 3 (see point A in FIGS. 28 to 31). In this way, the cooling operation is performed.
- the temperature of the refrigerant discharged from the compression mechanism 2 is kept low, and the heat dissipation loss can be further reduced as compared with the case where the second second-stage injection pipe 19 and the economizer heat exchanger 20 are not provided.
- the consumption power of 2 can be further reduced, and the operation efficiency can be further improved.
- the refrigerant (see point I in FIGS. 28 to 31) sent from the receiver 18 to the utilization side expansion mechanism 5c can be cooled to the supercooled state by the supercooling heat exchanger 96 (FIG. 30, the point R in FIG. 31), and the possibility of causing a drift at the time of distribution to each use side expansion mechanism 5c can be reduced.
- the switching mechanism 3 is in the heating operation state indicated by the broken lines in FIGS.
- the opening degree of the first expansion mechanism 5a and the second expansion mechanism 5b is adjusted. Since the switching mechanism 3 is in a heating operation state, the intermediate heat exchanger on / off valve 12 of the intermediate refrigerant pipe 8 is closed, and the intermediate heat exchanger bypass on / off valve 11 of the intermediate heat exchanger bypass pipe 9 is opened. As a result, the intermediate heat exchanger 7 is not allowed to function as a cooler.
- the intermediate pressure injection by the economizer heat exchanger 20 is not performed, and the refrigerant is supplied from the receiver 18 as the gas-liquid separator through the first rear-stage injection pipe 18c.
- Intermediate pressure injection is performed by the receiver 18 that returns to the compression element 2d on the rear stage side. More specifically, the first second-stage injection on / off valve 18d is opened, and the second second-stage injection valve 19a is fully closed.
- the supercooling heat exchanger 96 is not used when the switching mechanism 3 is in the heating operation state, the second suction return valve 95a is also fully closed.
- the low-pressure refrigerant (see point A in FIGS. 28, 32, 3 and 4) is sucked into the compression mechanism 2 from the suction pipe 2a, and first, the compression element 2c reaches the intermediate pressure. After being compressed, it is discharged into the intermediate refrigerant pipe 8 (see point B in FIGS. 28, 32, 3 and 4).
- the intermediate-pressure refrigerant discharged from the preceding-stage compression element 2c does not pass through the intermediate heat exchanger 7 (that is, is not cooled), as in the heating operation in the above-described modification 2. It passes through the heat exchanger bypass pipe 9 (see point C ′ in FIGS. 28 and 32).
- the intermediate-pressure refrigerant that has passed through the intermediate heat exchanger bypass pipe 9 without being cooled by the intermediate heat exchanger 7 is compressed from the receiver 18 through the first rear-stage injection pipe 18c. Cooling is performed by joining the refrigerant (see point M in FIGS. 28, 32, 3 and 4) returned to the mechanism 2d (see point G in FIGS. 28, 32, 3 and 4).
- the intermediate-pressure refrigerant that has joined the refrigerant returning from the first latter-stage injection pipe 18c (that is, the intermediate-pressure injection by the receiver 18 as a gas-liquid separator) is connected to the latter stage of the compression element 2c.
- the compressed element 2d is sucked and further compressed, and discharged from the compression mechanism 2 to the discharge pipe 2b (see point D in FIGS. 28, 32, 3 and 4).
- the high-pressure refrigerant discharged from the compression mechanism 2 is subjected to the critical pressure (that is, the critical pressure Pcp at the critical point CP shown in FIG. 3) by the two-stage compression operation by the compression elements 2c and 2d as in the cooling operation. ) Compressed to a pressure exceeding
- the high-pressure refrigerant discharged from the compression mechanism 2 flows into the oil separator 41a constituting the oil separation mechanism 41, and the accompanying refrigeration oil is separated.
- the refrigerating machine oil separated from the high-pressure refrigerant in the oil separator 41a flows into the oil return pipe 41b constituting the oil separation mechanism 41, and is compressed after being reduced in pressure by the pressure reduction mechanism 41c provided in the oil return pipe 41b. It is returned to the suction pipe 2a of the mechanism 2 and again sucked into the compression mechanism 2.
- the high-pressure refrigerant after the refrigerating machine oil is separated in the oil separation mechanism 41 is sent to the use side heat exchanger 6 functioning as a refrigerant radiator through the check mechanism 42 and the switching mechanism 3 to be cooled. It is cooled by exchanging heat with water or air as a source (refer to point F in FIGS. 28 and 32 and point E in FIGS. 3 and 4 as point F).
- the high-pressure refrigerant cooled in the use-side heat exchanger 6 is decompressed to the vicinity of the intermediate pressure by the use-side expansion mechanism 5c, and is then temporarily stored in the receiver 18 and gas-liquid separation is performed (see FIG. 28, see points I, L, and M in FIGS. 32, 3, and 4).
- the gas refrigerant separated from the gas and liquid in the receiver 18 is extracted from the upper part of the receiver 18 by the first second-stage injection pipe 18c, and has the intermediate pressure discharged from the first-stage compression element 2c as described above. It will join the refrigerant.
- the liquid refrigerant stored in the receiver 18 is decompressed by the first expansion mechanism 5a to become a low-pressure gas-liquid two-phase refrigerant and sent to the heat source side heat exchanger 4 functioning as an evaporator of the refrigerant (
- the point E in FIGS. 28 and 32 and the point F in FIGS. 3 and 4 are read as point E).
- the low-pressure gas-liquid two-phase refrigerant sent to the heat source side heat exchanger 4 exchanges heat with air as a heating source supplied by the heat source side fan 40 in the heat source side heat exchanger 4. When heated, it evaporates (see point A in FIGS. 28, 32, 3, and 4).
- the low-pressure refrigerant heated and evaporated in the heat source side heat exchanger 4 is again sucked into the compression mechanism 2 via the switching mechanism 3. In this way, the heating operation is performed.
- the intermediate heat exchanger 7 is not functioned as a cooler, and in the heating operation in the above-described embodiment.
- the first rear-stage injection pipe 18c is provided to branch the refrigerant that has dissipated heat in the use-side heat exchanger 4 and return it to the rear-stage compression element 2d. Without releasing the heat, the temperature of the refrigerant sucked into the compression element 2d on the rear stage side can be kept low.
- the second suction return pipe 95 and the supercooling heat exchanger 96 are provided so that the refrigerant sent from the receiver 18 to the utilization side expansion mechanism 5c during the cooling operation can be cooled to the supercooled state. Yes. Therefore, in step S2 shown in FIG. 6, when the supercooling heat exchanger 96 is used, a part of the refrigerant sent from the receiver 18 to the use side heat exchanger 6 is converted to the use side heat exchanger. Without passing through the refrigerant pipe 1 d between the switch 6 and the switching mechanism 3, the refrigerant returns to the compression mechanism 2 through the second suction return pipe 95, and the refrigerant between the use side heat exchanger 6 and the switching mechanism 3.
- the intermediate pressure injection is disabled in step S2 shown in FIG. 6 (here, the compression element on the rear stage side through the first rear stage injection pipe 18c and the second rear stage injection pipe 19).
- the intermediate heat exchanger 7 is cooled by opening the intermediate heat exchanger on / off valve 12 and closing the intermediate heat exchanger bypass on / off valve 11 as in the above cooling operation.
- the switching mechanism 3 is switched from the heating operation state to the cooling operation state, and the supercooling heat exchanger 96 is also disabled (that is, the second suction return valve 95a is closed).
- the reverse cycle defrosting operation is performed so that the refrigerant does not return to the second compression element 2d through the second suction return pipe 95).
- the second suction return pipe 95 and the supercooling heat exchanger 96 prevent the use of heat stored in the refrigerant pipe 1d and the like between the use side heat exchanger 6 and the switching mechanism 3. It will not happen.
- the intermediate pressure injection by the economizer heat exchanger 20 and the intermediate pressure injection by the receiver 18 as a gas-liquid separator are selectively used. . Therefore, in step S5 shown in FIG. 6, it is possible to use either intermediate pressure injection by the economizer heat exchanger 20 or intermediate pressure injection by the receiver 18 as a gas-liquid separator.
- the intermediate pressure injection by the economizer heat exchanger 20 is used as in the first and second modifications.
- Heat source side heat exchange while further reducing the flow rate of the refrigerant flowing through the use side heat exchanger 6 in such a state (that is, the refrigerant returns to the compression element 2d on the rear stage side through the second rear stage injection pipe 19).
- the flow rate of the refrigerant flowing through the vessel 4 is further increased (see the refrigeration cycle represented by the broken lines in FIGS. 35, 36, and 37).
- the supercooling heat exchanger 96 by using the supercooling heat exchanger 96, a part of the refrigerant sent from the receiver 18 to the use side heat exchanger 6 is converted to the use side heat exchanger. 6 can be returned to the compression mechanism 2 through the second suction return pipe 95 without passing through the refrigerant pipe 1d and the like between the switching mechanism 3 and the switching mechanism 3, so that in step S5 shown in FIG.
- the intermediate pressure injection by the economizer heat exchanger 20 is used, the supercooling heat exchanger 96 is used, and the flow rate of the refrigerant flowing through the use side heat exchanger 6 is further reduced. (See the refrigeration cycle represented by the broken lines in FIGS. 35, 36, and 37).
- a multistage compression mechanism may be configured by connecting in series a plurality of compressors incorporating a compression element and / or a plurality of compressors incorporating a plurality of compression elements.
- parallel multistage compression in which two or more multistage compression type compression mechanisms are connected in parallel.
- a compression mechanism of the type may be adopted.
- the refrigerant circuit 410 may employ the compression mechanism 102 connected to the refrigerant circuit.
- the first compression mechanism 103 includes the compressor 29 that compresses the refrigerant in two stages with the two compression elements 103c and 103d, and is branched from the suction mother pipe 102a of the compression mechanism 102.
- the first suction branch pipe 103 b and the first discharge branch pipe 103 b that joins the discharge mother pipe 102 b of the compression mechanism 102 are connected.
- the second compression mechanism 104 includes the compressor 30 that compresses the refrigerant in two stages with the two compression elements 104c and 104d, and the second suction mechanism branched from the suction mother pipe 102a of the compression mechanism 102.
- the branch pipe 104a and the second discharge branch pipe 104b joined to the discharge mother pipe 102b of the compression mechanism 102 are connected. Since the compressors 29 and 30 have the same configuration as that of the compressor 21 in the above-described embodiment and its modifications, the reference numerals indicating the parts other than the compression elements 103c, 103d, 104c, and 104d are the 29th and 30th, respectively. The description will be omitted here, with a replacement for the base.
- the compressor 29 sucks the refrigerant from the first suction branch pipe 103a, and after discharging the sucked refrigerant by the compression element 103c, discharges the refrigerant to the first inlet side intermediate branch pipe 81 constituting the intermediate refrigerant pipe 8.
- the refrigerant discharged to the first inlet-side intermediate branch pipe 81 is sucked into the compression element 103d through the intermediate mother pipe 82 and the first outlet-side intermediate branch pipe 83 constituting the intermediate refrigerant pipe 8, and the refrigerant is further compressed. It is configured to discharge to one discharge branch pipe 103b.
- the compressor 30 sucks the refrigerant from the second suction branch pipe 104a, compresses the sucked refrigerant by the compression element 104c, and then discharges the refrigerant to the second inlet side intermediate branch pipe 84 constituting the intermediate refrigerant pipe 8.
- the refrigerant discharged to the two inlet side intermediate branch pipes 84 is sucked into the compression element 104d through the intermediate mother pipe 82 and the second outlet side intermediate branch pipe 85 constituting the intermediate refrigerant pipe 8, and further compressed, so that the second discharge is performed. It is comprised so that it may discharge to the branch pipe 104b.
- the intermediate refrigerant pipe 8 is configured so that the refrigerant discharged from the compression elements 103c and 104c connected to the upstream side of the compression elements 103d and 104d is compressed by the compression element 103d connected to the downstream side of the compression elements 103c and 104c.
- 104 d is a refrigerant pipe for inhalation, and mainly a first inlet side intermediate branch pipe 81 connected to the discharge side of the compression element 103 c on the front stage side of the first compression mechanism 103, and a front stage of the second compression mechanism 104.
- a second inlet side intermediate branch pipe 84 connected to the discharge side of the compression element 104c on the side, an intermediate mother pipe 82 where both the inlet side intermediate branch pipes 81 and 84 merge, and a first branch branched from the intermediate mother pipe 82.
- a first outlet side intermediate branch pipe 83 connected to the suction side of the compression element 103d on the rear stage side of the compression mechanism 103, and a suction element of the compression element 104d on the rear stage side of the second compression mechanism 104 branched from the intermediate mother pipe 82.
- a second outlet-side intermediate branch tube 85 connected to the.
- the discharge mother pipe 102b is a refrigerant pipe for sending the refrigerant discharged from the compression mechanism 102 to the switching mechanism 3.
- the first discharge branch pipe 103b connected to the discharge mother pipe 102b has a first oil separation.
- a mechanism 141 and a first check mechanism 142 are provided, and a second oil separation mechanism 143 and a second check mechanism 144 are provided in the second discharge branch pipe 104b connected to the discharge mother pipe 102b.
- the first oil separation mechanism 141 is a mechanism that separates the refrigeration oil accompanying the refrigerant discharged from the first compression mechanism 103 from the refrigerant and returns it to the suction side of the compression mechanism 102, and is mainly discharged from the first compression mechanism 103.
- the first oil separator 141a that separates the refrigeration oil accompanying the refrigerant to be cooled from the refrigerant, and the first oil separator that is connected to the first oil separator 141a and returns the refrigeration oil separated from the refrigerant to the suction side of the compression mechanism 102 And an oil return pipe 141b.
- the second oil separation mechanism 143 is a mechanism that separates the refrigeration oil accompanying the refrigerant discharged from the second compression mechanism 104 from the refrigerant and returns it to the suction side of the compression mechanism 102, and is mainly discharged from the second compression mechanism 104.
- a second oil separator 143a that separates the refrigeration oil accompanying the refrigerant from the refrigerant, and a second oil separator that is connected to the second oil separator 143a and returns the refrigeration oil separated from the refrigerant to the suction side of the compression mechanism 102.
- an oil return pipe 143b In this modification, the first oil return pipe 141b is connected to the second suction branch pipe 104a, and the second oil return pipe 143c is connected to the first suction branch pipe 103a. For this reason, the refrigerant discharged from the first compression mechanism 103 is caused by a deviation between the amount of the refrigerating machine oil accumulated in the first compression mechanism 103 and the amount of the refrigerating machine oil accumulated in the second compression mechanism 104.
- the amount of refrigerating machine oil in the compression mechanisms 103 and 104 is A large amount of refrigeration oil returns to the smaller one, so that the bias between the amount of refrigeration oil accumulated in the first compression mechanism 103 and the amount of refrigeration oil accumulated in the second compression mechanism 104 is eliminated. It has become. Further, in this modification, the first suction branch pipe 103a has a portion between the junction with the second oil return pipe 143b and the junction with the suction mother pipe 102a at the junction with the suction mother pipe 102a.
- the second suction branch pipe 104a is configured such that the portion between the junction with the first oil return pipe 141b and the junction with the suction mother pipe 102a is the suction mother pipe. It is comprised so that it may become a downward slope toward the confluence
- the oil return pipes 141b and 143b are provided with pressure reducing mechanisms 141c and 143c for reducing the pressure of the refrigerating machine oil flowing through the oil return pipes 141b and 143b.
- the check mechanisms 142 and 144 allow the refrigerant flow from the discharge side of the compression mechanisms 103 and 104 to the switching mechanism 3, and block the refrigerant flow from the switching mechanism 3 to the discharge side of the compression mechanisms 103 and 104. It is a mechanism to do.
- the compression mechanism 102 includes the two compression elements 103c and 103d, and the refrigerant discharged from the compression element on the front stage among the compression elements 103c and 103d is used as the compression element on the rear stage side.
- the first compression mechanism 103 configured to sequentially compress the first and second compression elements 104c and 104d, and the refrigerant discharged from the compression element on the front stage of the compression elements 104c and 104d
- the second compression mechanism 104 configured to sequentially compress with the compression element is connected in parallel.
- the intermediate heat exchanger 7 is provided in the intermediate mother pipe 82 constituting the intermediate refrigerant pipe 8, and is discharged from the compression element 103c on the front stage side of the first compression mechanism 103 during the cooling operation.
- This is a heat exchanger that cools the mixture of the refrigerant and the refrigerant discharged from the compression element 104c on the upstream side of the second compression mechanism 104. That is, the intermediate heat exchanger 7 functions as a common cooler for the two compression mechanisms 103 and 104 during the cooling operation.
- first inlet side intermediate branch pipe 81 constituting the intermediate refrigerant pipe 8 allows the refrigerant to flow from the discharge side of the compression element 103c on the front stage side of the first compression mechanism 103 to the intermediate mother pipe 82 side,
- a non-return mechanism 81 a for blocking the flow of the refrigerant from the intermediate mother pipe 82 side to the discharge side of the preceding compression element 103 c is provided, and the second inlet-side intermediate branch constituting the intermediate refrigerant pipe 8 is provided.
- the pipe 84 allows the refrigerant to flow from the discharge side of the compression element 104c on the front stage side of the second compression mechanism 103 to the intermediate mother pipe 82 side, and the compression element 104c on the front stage side from the intermediate mother pipe 82 side.
- a check mechanism 84a is provided for blocking the flow of the refrigerant to the discharge side.
- check valves are used as the check mechanisms 81a and 84a. For this reason, even if one of the compression mechanisms 103 and 104 is stopped, the refrigerant discharged from the compression element on the front stage side of the operating compression mechanism passes through the intermediate refrigerant pipe 8 to the front stage of the stopped compression mechanism.
- the refrigerant discharged from the compression element on the upstream side of the operating compression mechanism passes through the compression element on the upstream side of the compression mechanism that is stopped.
- the refrigerant oil of the stopped compression mechanism does not flow out to the suction side, so that the shortage of the refrigerating machine oil when starting the stopped compression mechanism is less likely to occur.
- the priority of operation is provided between the compression mechanisms 103 and 104 (for example, when the first compression mechanism 103 is a compression mechanism that operates preferentially), it corresponds to the above-described stopped compression mechanism. Since this is limited to the second compression mechanism 104, only the check mechanism 84a corresponding to the second compression mechanism 104 may be provided in this case.
- the first compression mechanism 103 is a compression mechanism that operates preferentially
- the intermediate refrigerant pipe 8 is provided in common to the compression mechanisms 103 and 104
- the first operating mechanism is in operation.
- the refrigerant discharged from the upstream compression element 103c corresponding to the compression mechanism 103 is sucked into the downstream compression element 104d of the stopped second compression mechanism 104 through the second outlet side intermediate branch pipe 85 of the intermediate refrigerant pipe 8.
- the refrigerant discharged from the compression element 103c on the front stage side of the operating first compression mechanism 103 passes through the compression element 104d on the rear stage side of the second compression mechanism 104 that is stopped.
- an opening / closing valve 85a is provided in the second outlet-side intermediate branch pipe 85, and when the second compression mechanism 104 is stopped, the opening / closing valve 85a causes the second outlet-side intermediate branch pipe 85 to The refrigerant flow is cut off. Thereby, the refrigerant discharged from the compression element 103c on the front stage side of the first compression mechanism 103 in operation passes through the second outlet side intermediate branch pipe 85 of the intermediate refrigerant pipe 8, and the rear stage side of the stopped second compression mechanism 104.
- the refrigerant discharged from the compression element 103c on the front stage side of the first compression mechanism 103 during operation becomes the compression element on the rear stage side of the second compression mechanism 104 that is stopped.
- the refrigeration oil of the second compression mechanism 104 that is stopped through the discharge side of the compression mechanism 102 through 104d does not flow out, so that the refrigeration oil when starting the second compression mechanism 104 that is stopped is prevented. The shortage of is even less likely to occur.
- an electromagnetic valve is used as the on-off valve 85a.
- the second compression mechanism 104 is started after the first compression mechanism 103 is started. 8 is provided in common to the compression mechanisms 103 and 104, the pressure on the discharge side of the compression element 103c on the front stage side of the second compression mechanism 104 and the pressure on the suction side of the compression element 103d on the rear stage side are Starting from a state where the pressure on the suction side of the compression element 103c and the pressure on the discharge side of the compression element 103d on the rear stage side become higher, it is difficult to start the second compression mechanism 104 stably.
- an activation bypass pipe 86 is provided to connect the discharge side of the compression element 104c on the front stage side of the second compression mechanism 104 and the suction side of the compression element 104d on the rear stage side.
- the on-off valve 86a blocks the refrigerant flow in the startup bypass pipe 86, and the on-off valve 85a provides the second outlet-side intermediate branch pipe.
- the refrigerant flow in 85 is interrupted, and when the second compression mechanism 104 is activated, the on-off valve 86a allows the refrigerant to flow into the activation bypass pipe 86, whereby the second compression mechanism 104
- the starting bypass pipe 8 does not join the refrigerant discharged from the first-stage compression element 104c with the refrigerant discharged from the first-stage compression element 103c of the first compression mechanism 103.
- the on-off valve 85a Making the refrigerant flowable into the second outlet-side intermediate branch pipe 85 and shutting off the refrigerant flow in the startup bypass pipe 86 by the on-off valve 86a to shift to the normal cooling operation or heating operation. Can be done.
- one end of the activation bypass pipe 86 is connected between the on-off valve 85a of the second outlet side intermediate branch pipe 85 and the suction side of the compression element 104d on the rear stage side of the second compression mechanism 104.
- the other end is connected between the discharge side of the compression element 104 c on the front stage side of the second compression mechanism 104 and the check mechanism 84 a of the second inlet side intermediate branch pipe 84 to start the second compression mechanism 104.
- the first compression mechanism 103 can be hardly affected by the intermediate pressure portion.
- an electromagnetic valve is used as the on-off valve 86a.
- the operation of the air-conditioning apparatus 1 according to the present modification in the cooling operation, the heating operation, and the defrosting operation is slightly complicated by the compression mechanism 102 provided in place of the compression mechanism 2. Except for the change due to this, the operation is basically the same as the operation in the above-described modification 3 (FIGS. 3, 4, 16, 17, 28 to 37 and related descriptions). The description is omitted. Also in the configuration of the present modification, it is possible to obtain the same operational effects as those of Modification 3 described above. (7) Other Embodiments Although the embodiments of the present invention and the modifications thereof have been described with reference to the drawings, the specific configuration is not limited to these embodiments and the modifications thereof. Changes can be made without departing from the scope of the invention.
- water or brine is used as a heating source or a cooling source for performing heat exchange with the refrigerant flowing in the use-side heat exchanger 6, and heat exchange is performed in the use-side heat exchanger 6.
- the present invention may be applied to a so-called chiller type air conditioner provided with a secondary heat exchanger for exchanging heat between the water or brine and indoor air.
- the present invention can be used as long as it performs a multistage compression refrigeration cycle using a refrigerant operating in the supercritical region as a refrigerant. Applicable.
- the refrigerant operating in the supercritical region is not limited to carbon dioxide, and ethylene, ethane, nitrogen oxide, or the like may be used.
- a refrigerating apparatus having a refrigerant circuit configured to be able to switch between a cooling operation and a heating operation and performing a multistage compression refrigeration cycle using a refrigerant operating in a supercritical region, the reverse cycle When performing the defrosting operation, it is possible to improve the defrosting performance while suppressing the temperature decrease on the use side.
- Air conditioning equipment (refrigeration equipment) 2, 102 Compression mechanism 3 Switching mechanism 4 Heat source side heat exchanger 6 User side heat exchanger 18c First second stage side injection pipe 19 Second second stage side injection pipe
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Abstract
Description
このように、この冷凍装置では、逆サイクル除霜運転を行う際に、利用側の温度低下を抑えつつ、除霜能力の向上を図ることができる。
この冷凍装置では、逆サイクル除霜運転の少なくとも初期を、逆サイクル除霜運転の開始から利用側熱交換器と切換機構との間の冷媒管の配管長に応じて設定される所定時間が経過するまでの期間としているため、利用側熱交換器と切換機構との間の冷媒管等における蓄熱量が減少して除霜能力を向上させる効果が十分に得られない状態になる時点を利用側熱交換器と切換機構との間の冷媒管の配管長に応じて判断することができる。
この冷凍装置では、逆サイクル除霜運転の少なくとも初期を、逆サイクル除霜運転の開始から利用側熱交換器における冷媒の温度が所定温度以下に低下するまでの期間としているため、利用側熱交換器と切換機構との間の冷媒管等における蓄熱量が減少して除霜能力を向上させる効果が十分に得られない状態になっているかどうかを利用側の温度低下という観点で判断することができる。
この冷凍装置では、逆サイクル除霜運転の少なくとも初期を、逆サイクル除霜運転の開始から圧縮機構の吸入側における冷媒の圧力が所定圧力以下に低下するまでの期間としているため、利用側熱交換器と切換機構との間の冷媒管等における蓄熱量が減少して除霜能力を向上させる効果が十分に得られない状態になっているかどうかを利用側の温度低下とともに生じる圧縮機構に吸入される冷媒の流量の低下という観点で判断することができる。
(1)空気調和装置の構成
図1は、本発明にかかる冷凍装置の一実施形態としての空気調和装置1の概略構成図である。空気調和装置1は、冷房運転と暖房運転を切り換え可能に構成された冷媒回路10を有し、超臨界域で作動する冷媒(ここでは、二酸化炭素)を使用して二段圧縮式冷凍サイクルを行う装置である。
空気調和装置1の冷媒回路10は、主として、圧縮機構2と、切換機構3と、熱源側熱交換器4と、ブリッジ回路17と、レシーバ18と、第1膨張機構5aと、第2膨張機構5bと、第1後段側インジェクション管18cと、利用側熱交換器6とを有している。
圧縮機構2は、本実施形態において、2つの圧縮要素で冷媒を二段圧縮する圧縮機21から構成されている。圧縮機21は、ケーシング21a内に、圧縮機駆動モータ21bと、駆動軸21cと、圧縮要素2c、2dとが収容された密閉式構造となっている。圧縮機駆動モータ21bは、駆動軸21cに連結されている。そして、この駆動軸21cは、2つの圧縮要素2c、2dに連結されている。すなわち、圧縮機21は、2つの圧縮要素2c、2dが単一の駆動軸21cに連結されており、2つの圧縮要素2c、2dがともに圧縮機駆動モータ21bによって回転駆動される、いわゆる一軸二段圧縮構造となっている。圧縮要素2c、2dは、本実施形態において、ロータリ式やスクロール式等の容積式の圧縮要素である。そして、圧縮機21は、吸入管2aから冷媒を吸入し、この吸入された冷媒を圧縮要素2cによって圧縮した後に中間冷媒管8に吐出し、中間冷媒管8に吐出された冷凍サイクルにおける中間圧の冷媒を圧縮要素2dに吸入させて冷媒をさらに圧縮した後に吐出管2bに吐出するように構成されている。ここで、中間冷媒管8は、圧縮要素2cの前段側に接続された圧縮要素2cから吐出された冷凍サイクルにおける中間圧の冷媒を、圧縮要素2cの後段側に接続された圧縮要素2dに吸入させるための冷媒管である。また、吐出管2bは、圧縮機構2から吐出された冷媒を切換機構3に送るための冷媒管であり、吐出管2bには、油分離機構41と逆止機構42とが設けられている。油分離機構41は、圧縮機構2から吐出される冷媒に同伴する冷凍機油を冷媒から分離して圧縮機構2の吸入側へ戻す機構であり、主として、圧縮機構2から吐出される冷媒に同伴する冷凍機油を冷媒から分離する油分離器41aと、油分離器41aに接続されており冷媒から分離された冷凍機油を圧縮機構2の吸入管2aに戻す油戻し管41bとを有している。油戻し管41bには、油戻し管41bを流れる冷凍機油を減圧する減圧機構41cが設けられている。減圧機構41cは、本実施形態において、キャピラリチューブが使用されている。逆止機構42は、圧縮機構2の吐出側から切換機構3への冷媒の流れを許容し、かつ、切換機構3から圧縮機構2の吐出側への冷媒の流れを遮断するための機構であり、本実施形態において、逆止弁が使用されている。
切換機構3は、冷媒回路10内における冷媒の流れの方向を切り換えるための機構であり、冷房運転時には、熱源側熱交換器4を圧縮機構2によって圧縮される冷媒の放熱器として、かつ、利用側熱交換器6を熱源側熱交換器4において冷却された冷媒の蒸発器として機能させるために、圧縮機構2の吐出側と熱源側熱交換器4の一端とを接続するとともに圧縮機21の吸入側と利用側熱交換器6とを接続し(図1の切換機構3の実線を参照、以下、この切換機構3の状態を「冷却運転状態」とする)、暖房運転時には、利用側熱交換器6を圧縮機構2によって圧縮される冷媒の放熱器として、かつ、熱源側熱交換器4を利用側熱交換器6において冷却された冷媒の蒸発器として機能させるために、圧縮機構2の吐出側と利用側熱交換器6とを接続するとともに圧縮機構2の吸入側と熱源側熱交換器4の一端とを接続することが可能である(図1の切換機構3の破線を参照、以下、この切換機構3の状態を「加熱運転状態」とする)。本実施形態において、切換機構3は、圧縮機構2の吸入側、圧縮機構2の吐出側、熱源側熱交換器4及び利用側熱交換器6に接続された四路切換弁である。尚、切換機構3は、四路切換弁に限定されるものではなく、例えば、複数の電磁弁を組み合わせる等によって、上述と同様の冷媒の流れの方向を切り換える機能を有するように構成したものであってもよい。
熱源側熱交換器4は、冷媒の放熱器又は蒸発器として機能する熱交換器である。熱源側熱交換器4は、その一端が切換機構3に接続されており、その他端がブリッジ回路17を介して第1膨張機構5aに接続されている。熱源側熱交換器4は、空気を熱源(すなわち、冷却源又は加熱源)とする熱交換器であり、本実施形態において、フィンアンドチューブ型の熱交換器が使用されている。そして、熱源としての空気は、熱源側ファン40によって熱源側熱交換器4に供給されるようになっている。尚、熱源側ファン40は、ファン駆動モータ40aによって駆動される。
レシーバ18は、冷房運転と暖房運転との間で冷媒回路10における冷媒の循環量が異なる等の運転状態に応じて発生する余剰冷媒を溜めることができるように、第1膨張機構5aで減圧された後の冷媒を一時的に溜めるために設けられた容器であり、その入口がレシーバ入口管18aに接続されており、その出口がレシーバ出口管18bに接続されている。また、レシーバ18には、第1後段側インジェクション管18c及び第1吸入戻し管18fが接続されている。ここで、第1後段側インジェクション管18cと第1吸入戻し管18fとは、レシーバ18側の部分が一体となっている。
このように、レシーバ18は、第1後段側インジェクション開閉弁18dを開けることによって第1後段側インジェクション管18cを使用する場合には、熱源側熱交換器4と利用側熱交換器6との間を流れる冷媒を、第1膨張機構5aと第2膨張機構5bとの間において、気液分離する気液分離器として機能し、レシーバ18において気液分離されたガス冷媒をレシーバ18の上部から圧縮機構2の後段側の圧縮要素2dに戻すレシーバ18による中間圧インジェクションを行うことができるようになっている。
利用側熱交換器6は、冷媒の蒸発器又は放熱器として機能する熱交換器である。利用側熱交換器6は、その一端がブリッジ回路17を介して第1膨張機構5aに接続されており、その他端が切換機構3に接続されている。利用側熱交換器6は、水や空気を熱源(すなわち、冷却源又は加熱源)とする熱交換器である。
次に、本実施形態の空気調和装置1の動作について、図1~図9を用いて説明する。ここで、図2は、冷房運転時における空気調和装置1内の冷媒の流れを示す図であり、図3は、冷房運転時の冷凍サイクルが図示された圧力-エンタルピ線図であり、図4は、冷房運転時の冷凍サイクルが図示された温度-エントロピ線図であり、図5は、暖房運転時における空気調和装置1内の冷媒の流れを示す図であり、図6は、除霜運転のフローチャートであり、図7は、除霜運転の開始時における空気調和装置1内の冷媒の流れを示す図であり、図8は、除霜運転時の冷凍サイクルが図示された圧力-エンタルピ線図であり、図9は、除霜運転時の冷凍サイクルが図示された温度-エントロピ線図である。尚、以下の冷房運転、暖房運転及び除霜運転における運転制御は、上述の制御部(図示せず)によって行われる。また、以下の説明において、「高圧」とは、冷凍サイクルにおける高圧(すなわち、図3、4、8、9の点D、D’、Eにおける圧力)を意味し、「低圧」とは、冷凍サイクルにおける低圧(すなわち、図3、4、8、9の点A、F、Wにおける圧力)を意味し、「中間圧」とは、冷凍サイクルにおける中間圧(すなわち、図3、4、8、9の点B、G、G’、I、L、Mにおける圧力)を意味している。
冷房運転時は、切換機構3が図1及び図2の実線で示される冷却運転状態とされる。また、第1膨張機構5a及び第2膨張機構5bは、開度調節される。さらに、第1後段側インジェクション開閉弁18dは、開状態にされる。
この冷媒回路10の状態において、低圧の冷媒(図1~図4の点A参照)は、吸入管2aから圧縮機構2に吸入され、まず、圧縮要素2cによって中間圧まで圧縮された後に、中間冷媒管8に吐出される(図1~図4の点A参照)。この前段側の圧縮要素2cから吐出された中間圧の冷媒は、レシーバ18から第1後段側インジェクション管18cを通じて後段側の圧縮機構2dに戻される冷媒(図1~図4の点M参照)と合流することで冷却される(図1~図4の点G参照)。次に、第1後段側インジェクション管18cから戻る冷媒と合流した(すなわち、気液分離器としてのレシーバ18による中間圧インジェクションが行われた)中間圧の冷媒は、圧縮要素2cの後段側に接続された圧縮要素2dに吸入されてさらに圧縮されて、圧縮機構2から吐出管2bに吐出される(図1~図4の点D参照)。ここで、圧縮機構2から吐出された高圧の冷媒は、圧縮要素2c、2dによる二段圧縮動作によって、臨界圧力(すなわち、図3に示される臨界点CPにおける臨界圧力Pcp)を超える圧力まで圧縮されている。そして、この圧縮機構2から吐出された高圧の冷媒は、油分離機構41を構成する油分離器41aに流入し、同伴する冷凍機油が分離される。また、油分離器41aにおいて高圧の冷媒から分離された冷凍機油は、油分離機構41を構成する油戻し管41bに流入し、油戻し管41bに設けられた減圧機構41cで減圧された後に圧縮機構2の吸入管2aに戻されて、再び、圧縮機構2に吸入される。次に、油分離機構41において冷凍機油が分離された後の高圧の冷媒は、逆止機構42及び切換機構3を通じて、冷媒の放熱器として機能する熱源側熱交換器4に送られる。そして、熱源側熱交換器4に送られた高圧の冷媒は、熱源側熱交換器4において、熱源側ファン40によって供給される冷却源としての空気と熱交換を行って冷却される(図1~図4の点E参照)。そして、熱源側熱交換器4において冷却された高圧の冷媒は、ブリッジ回路17の入口逆止弁17aを通じてレシーバ入口管18aに流入し、第1膨張機構5aによって飽和圧力付近まで減圧されてレシーバ18内に一時的に溜められる(図1~図4の点I参照)。そして、レシーバ18内に溜められた冷媒は、レシーバ出口管18bに送られて、第2膨張機構5bによって減圧されて低圧の気液二相状態の冷媒となり、ブリッジ回路17の出口逆止弁17cを通じて、冷媒の蒸発器として機能する利用側熱交換器6に送られる(図1~図4の点F参照)。そして、利用側熱交換器6に送られた低圧の気液二相状態の冷媒は、加熱源としての水や空気と熱交換を行って加熱されて、蒸発することになる(図1~図4の点W参照)。そして、この利用側熱交換器6において加熱された低圧の冷媒は、切換機構3を経由して、再び、圧縮機構2に吸入される(図1~図4の点A参照)。このようにして、冷房運転が行われる。
<暖房運転>
暖房運転時は、切換機構3が図1及び図5の破線で示される加熱運転状態とされる。また、第1膨張機構5a及び第2膨張機構5bは、開度調節される。さらに、第1後段側インジェクション開閉弁18dは、冷房運転時と同様に、開状態にされる。
<除霜運転>
まず、ステップS1において、暖房運転時に熱源側熱交換器4に着霜が生じたかどうかを判定する。この判定は、熱源側熱交温度センサ51により検出される熱源側熱交換器4を流れる冷媒の温度や暖房運転の積算時間に基づいて行われる。例えば、熱源側熱交温度センサ51により検出される熱源側熱交換器4における冷媒の温度が着霜が生じる条件に相当する所定温度以下であることが検知された場合、又は、暖房運転の積算時間が所定時間以上経過した場合には、熱源側熱交換器4に着霜が生じているものと判定し、このような温度条件や時間条件に該当しない場合には、熱源側熱交換器4に着霜が生じていないものと判定するものである。ここで、所定温度や所定時間については、熱源としての空気の温度に依存するため、所定温度や所定時間を空気温度センサ53により検出される空気の温度の関数として設定することが好ましい。また、熱源側熱交換器4の入口や出口に温度センサが設けられている場合には、熱源側熱交温度センサ51により検出される冷媒の温度に代えて、これらの温度センサにより検出される冷媒の温度を温度条件の判定に使用してもよい。そして、ステップS1において、熱源側熱交換器4に着霜が生じているものと判定された場合には、ステップS2の処理に移行する。
ところで、本実施形態において、逆サイクル除霜運転を行う際には、利用側熱交換器6を冷媒の蒸発器として機能させることで利用側の温度低下が生じるという問題があることから、このような利用側の温度低下を避けるために、冷房運転時や暖房運転時と同様に、気液分離器としてのレシーバ18による中間圧インジェクションを使用する状態にする(すなわち、第1後段側インジェクション管18cを通じて後段側の圧縮要素2dに冷媒が戻るようにする)ことで、利用側熱交換器6を流れる冷媒の流量を減らすことが考えられる。
これにより、冷媒回路10において、圧縮機構2から吐出された冷媒が積極的に利用側熱交換器6を通じて圧縮機構2に吸入される循環が行われるようになるため、利用側熱交換器6において加熱され蒸発した低圧の冷媒(図8、図9の実線で表された冷凍サイクルを示す線における点W参照)は、冷媒管1d等によって加熱された後に、切換機構3を経由して、圧縮機構2に吸入されることになる(図8、図9の実線で表された冷凍サイクルを示す線における点A参照)。すなわち、除霜運転を行う直前まで行われていた暖房運転により利用側熱交換器6と切換機構3との間の冷媒管1d等に蓄えられた熱が十分に利用されることになる。これにより、圧縮機構2に吸入される冷凍サイクルにおける低圧の冷媒の温度が上昇し(図9の実線で表された冷凍サイクルを示す線における点B参照)、かつ、第1後段側インジェクション管18cを通じて後段側の圧縮要素2dに冷媒が戻らないようにすることによって、後段側の圧縮要素2dに吸入される冷凍サイクルにおける中間圧の冷媒の温度の低下が抑えられるため(図9の実線で表された冷凍サイクルを示す線における点B、G参照)、圧縮機構2から吐出される冷凍サイクルにおける高圧の冷媒の温度を大幅に上昇させることができ(図9の実線で表された冷凍サイクルを示す線における点D参照)、逆サイクル除霜運転を行う際の冷媒の単位流量当たりの除霜能力を向上させることができるようになっている。
ここで、ステップS5の処理に先立って行われるステップS4の処理は、ステップS3における判定を繰り返し行うにあたり、ステップS5の処理がすでになされた後であるにもかかわらず、ステップS5の処理が何度も繰り返して行われるのを避けるための処理である。また、上述のステップS3における利用側熱交換器6と切換機構3との間の冷媒管1d等における蓄熱の利用が完了したかどうかの判定は、利用側熱交換器6と切換機構3との間の冷媒管1dの配管長(空気調和装置1が熱源ユニットと利用ユニットとの間を冷媒連絡管によって接続することによって構成されたものである場合には、冷媒連絡管の配管長でもよい)や、利用側熱交温度センサ61により検出される利用側熱交換器6における冷媒の温度、吸入圧力センサ60により検出される圧縮機構2の吸入側における冷媒の温度に基づいて行われる。例えば、利用側熱交換器6と切換機構3との間の冷媒管1dの配管長に基づく判定としては、利用側熱交換器6と切換機構3との間の冷媒管1dの配管長に応じて、ステップS2の逆サイクル除霜運転の開始から利用側熱交換器6と切換機構3との間の冷媒管1d等における蓄熱量が減少して除霜能力を向上させる効果が十分に得られない時点に相当する所定時間を設定しておき、ステップS2の逆サイクル除霜運転の開始からこの所定時間が経過した場合には、利用側熱交換器6と切換機構3との間の冷媒管1d等における蓄熱の利用が完了したものと判定することができる。例えば、配管長が短い場合には、所定時間を短い時間に設定し(このため、配管長が非常に短い場合、実質的には、ステップS2の除霜運転が行われないことになる)、配管長が長い場合には、所定時間を長い時間に設定することが考えられる。このように、利用側熱交換器6と切換機構3との間の冷媒管1dの配管長に基づいて利用側熱交換器6と切換機構3との間の冷媒管1d等における蓄熱の利用が完了したかどうかを判定する場合には、冷媒管1d(または、冷媒連絡管)の配管長に応じた蓄熱量の大小という観点から判断することができる。また、利用側熱交換器6における冷媒の温度に基づく判定としては、ステップS2の逆サイクル除霜運転の開始から利用側熱交換器6と切換機構3との間の冷媒管1d等における蓄熱量が減少して除霜能力を向上させる効果が十分に得られない状態に相当する利用側熱交換器6における冷媒の所定温度を設定しておき、利用側熱交換器6における冷媒の温度がステップS2の逆サイクル除霜運転の開始からこの所定温度以下に低下した場合には、利用側熱交換器6と切換機構3との間の冷媒管1d等における蓄熱の利用が完了したものと判定することができる。このように、利用側熱交換器6における冷媒の温度に基づいて利用側熱交換器6と切換機構3との間の冷媒管1d等における蓄熱の利用が完了したかどうかを判定する場合には、利用側の温度低下という観点で判断することができる。また、圧縮機構2の吸入側における冷媒の圧力に基づく判定としては、ステップS2の逆サイクル除霜運転の開始から利用側熱交換器6と切換機構3との間の冷媒管1d等における蓄熱量が減少して除霜能力を向上させる効果が十分に得られない状態に相当する圧縮機構2の吸入側における冷媒の所定圧力を設定しておき、圧縮機構2の吸入側における冷媒の圧力がステップS2の逆サイクル除霜運転の開始からこの所定圧力以下に低下した場合には、利用側熱交換器6と切換機構3との間の冷媒管1d等における蓄熱の利用が完了したものと判定することができる。このように、圧縮機構2の吸入側における冷媒の圧力に基づいて利用側熱交換器6と切換機構3との間の冷媒管1d等における蓄熱の利用が完了したかどうかを判定する場合には、利用側の温度低下とともに生じる圧縮機構2に吸入される冷媒の流量の低下という観点で判断することができる。そして、ステップS3における判定は、上述の3つの判定手法のいずれか1つを使用してもよいし、上述の3つの判定手法のいずれか2つ又は3つを組み合わせて使用してもよい。例えば、利用側熱交換器6における冷媒の温度に基づく判断又は圧縮機構2の吸入側における冷媒の圧力に基づく判断と冷媒管1dの配管長に応じて設定された所定時間に基づく判断とを組み合わせると(この場合、冷媒の温度が所定温度以下又は冷媒の圧力が所定圧力以下になるか、所定時間が経過するかによって判断することになる)、利用側の温度低下という観点と蓄熱量の観点という2つの観点から判断が可能になることから、より好ましいものと考えられる。
次に、ステップS3~S5の処理によって、蓄熱の利用が完了していないものと判定されている場合、又は、蓄熱の利用が完了したものと判定されるとともに除霜運転の切換がなされている場合には、ステップS6において、熱源側熱交換器4の除霜が完了したかどうかを判定する。この判定は、熱源側熱交温度センサ51により検出される熱源側熱交換器4を流れる冷媒の温度や除霜運転の運転時間に基づいて行われる。例えば、熱源側熱交温度センサ51により検出される熱源側熱交換器4における冷媒の温度が着霜がないとみなせる条件に相当する温度以上であることが検知された場合、又は、除霜運転が所定時間以上経過した場合には、熱源側熱交換器4の除霜が完了したものと判定し、このような温度条件や時間条件に該当しない場合には、熱源側熱交換器4の除霜が完了していないものと判定するものである。ここで、熱源側熱交換器4の入口や出口に温度センサが設けられている場合には、熱源側熱交温度センサ51により検出される冷媒の温度に代えて、これらの温度センサにより検出される冷媒の温度を温度条件の判定に使用してもよい。そして、ステップS6において、熱源側熱交換器4の除霜が完了していないものと判定された場合には、再び、ステップS3~S5の処理に戻り、熱源側熱交換器4の除霜が完了したものと判定された場合には、ステップS7の処理に移行して、除霜運転を終了し、再び、暖房運転を再開させる処理が行われる。より具体的には、切換機構3を冷却運転状態から加熱運転状態(すなわち、暖房運転)に切り換える処理等が行われる。
上述の実施形態では、切換機構3によって冷房運転と暖房運転とを切換可能に構成された空気調和装置1において、気液分離器としてのレシーバ18による中間圧インジェクションを行うための第1後段側インジェクション管18cを設けて、気液分離器としてのレシーバ18による中間圧インジェクションを行うようにしているが、このレシーバ18による中間圧インジェクションに代えて、第2後段側インジェクション管19及びエコノマイザ熱交換器20を設けて、エコノマイザ熱交換器20による中間圧インジェクションを行うようにすることが考えられる。
例えば、図10に示されるように、上述の実施形態において、第1後段側インジェクション管18cに代えて、第2後段側インジェクション管19、及び、エコノマイザ熱交換器20が設けられた冷媒回路110にすることができる。
次に、本変形例の空気調和装置1の動作について、図6、図10~図17を用いて説明する。ここで、図11は、冷房運転時における空気調和装置1内の冷媒の流れを示す図であり、図12は、冷房運転時の冷凍サイクルが図示された圧力-エンタルピ線図であり、図13は、冷房運転時の冷凍サイクルが図示された温度-エントロピ線図であり、図14は、暖房運転時における空気調和装置1内の冷媒の流れを示す図であり、図15は、除霜運転の開始時における空気調和装置1内の冷媒の流れを示す図であり、図16は、除霜運転時の冷凍サイクルが図示された圧力-エンタルピ線図であり、図17は、除霜運転時の冷凍サイクルが図示された温度-エントロピ線図である。尚、以下の冷房運転、暖房運転及び除霜運転における運転制御は、上述の実施形態における制御部(図示せず)によって行われる。また、以下の説明において、「高圧」とは、冷凍サイクルにおける高圧(すなわち、図12、13、16、17の点D、D’、E、Hにおける圧力)を意味し、「低圧」とは、冷凍サイクルにおける低圧(すなわち、図12、13、16、17の点A、F、Wにおける圧力)を意味し、「中間圧」とは、冷凍サイクルにおける中間圧(すなわち、図12、13、16、17の点B、G、G’、J、Kにおける圧力)を意味している。
冷房運転時は、切換機構3が図10及び図11の実線で示される冷却運転状態とされる。また、第1膨張機構5a及び第2膨張機構5bは、開度調節される。さらに、第2後段側インジェクション弁19aは、開度調節される。より具体的には、本変形例において、第2後段側インジェクション弁19aは、エコノマイザ熱交換器20の第2後段側インジェクション管19側の出口における冷媒の過熱度が目標値になるように開度調節される、いわゆる過熱度制御がなされるようになっている。本変形例において、エコノマイザ熱交換器20の第2後段側インジェクション管19側の出口における冷媒の過熱度は、中間圧力センサ54により検出される中間圧を飽和温度に換算し、エコノマイザ出口温度センサ55により検出される冷媒温度からこの冷媒の飽和温度値を差し引くことによって得られる。尚、本変形例では採用していないが、エコノマイザ熱交換器20の第2後段側インジェクション管19側の入口に温度センサを設けて、この温度センサにより検出される冷媒温度をエコノマイザ出口温度センサ55により検出される冷媒温度から差し引くことによって、エコノマイザ熱交換器20の第2後段側インジェクション管19側の出口における冷媒の過熱度を得るようにしてもよい。また、第2後段側インジェクション弁19aの開度調節は、過熱度制御に限られるものではなく、例えば、冷媒回路110における冷媒循環量等に応じて所定開度だけ開けるようにするものであってもよい。
しかも、本変形例において採用されているエコノマイザ熱交換器20による中間圧インジェクションは、放熱器としての熱源側熱交換器4において冷却された後に熱源側膨張機構としての第1膨張機構5a以外に大幅な減圧操作が行われることなく、冷凍サイクルにおける高圧から冷凍サイクルの中間圧付近までの圧力差を利用できる冷媒回路構成においては、エコノマイザ熱交換器20における交換熱量を大きくすることが可能であり、これにより、第2後段側インジェクション管19を通じて後段側の圧縮要素2dに戻す冷媒の流量を増加させることができることから、上述の実施形態において採用されている気液分離器としてのレシーバ18による中間圧インジェクションよりも有利である。特に、本変形例のように超臨界域で作動する冷媒を使用する場合には、冷凍サイクルにおける高圧から冷凍サイクルの中間圧付近までの圧力差が非常に大きくなることから、エコノマイザ熱交換器20による中間圧インジェクションが非常に有利である。
暖房運転時は、切換機構3が図1及び図5の破線で示される加熱運転状態とされる。また、第1膨張機構5a及び第2膨張機構5bは、開度調節される。さらに、第2後段側インジェクション弁19aは、冷房運転時と同様の開度調節がなされる。
この冷媒回路110の状態において、低圧の冷媒(図10、図12~図14の点A参照)は、吸入管2aから圧縮機構2に吸入され、まず、圧縮要素2cによって中間圧まで圧縮された後に、中間冷媒管8に吐出される(図10、図12~図14の点B参照)。この前段側の圧縮要素2cから吐出された中間圧の冷媒は、第2後段側インジェクション管19から後段側の圧縮機構2dに戻される冷媒(図10、図12~図14の点K参照)と合流することで冷却される(図10、図12~図14の点G参照)。次に、第2後段側インジェクション管19から戻る冷媒と合流した(すなわち、エコノマイザ熱交換器20による中間圧インジェクションが行われた)中間圧の冷媒は、圧縮要素2cの後段側に接続された圧縮要素2dに吸入されてさらに圧縮されて、圧縮機構2から吐出管2bに吐出される(図10、図12~図14の点D参照)。ここで、圧縮機構2から吐出された高圧の冷媒は、冷房運転時と同様、圧縮要素2c、2dによる二段圧縮動作によって、臨界圧力(すなわち、図12に示される臨界点CPにおける臨界圧力Pcp)を超える圧力まで圧縮されている。そして、この圧縮機構2から吐出された高圧の冷媒は、油分離機構41を構成する油分離器41aに流入し、同伴する冷凍機油が分離される。また、油分離器41aにおいて高圧の冷媒から分離された冷凍機油は、油分離機構41を構成する油戻し管41bに流入し、油戻し管41bに設けられた減圧機構41cで減圧された後に圧縮機構2の吸入管2aに戻されて、再び、圧縮機構2に吸入される。次に、油分離機構41において冷凍機油が分離された後の高圧の冷媒は、逆止機構42及び切換機構3を通じて、冷媒の放熱器として機能する利用側熱交換器6に送られて、冷却源としての水や空気と熱交換を行って冷却される(図10、図14の点F、及び、図12、図13の点Eを点Fに読み替えて参照)。そして、利用側熱交換器6において冷却された高圧の冷媒は、ブリッジ回路17の入口逆止弁17bを通じてレシーバ入口管18aに流入し、その一部が第2後段側インジェクション管19に分岐される。そして、第2後段側インジェクション管19を流れる冷媒は、第2後段側インジェクション弁19aにおいて中間圧付近まで減圧された後に、エコノマイザ熱交換器20に送られる(図10、図12~図14の点J参照)。また、第2後段側インジェクション管19に分岐された後の冷媒は、エコノマイザ熱交換器20に流入し、第2後段側インジェクション管19を流れる冷媒と熱交換を行って冷却される(図10、図12~図14の点H参照)。一方、第2後段側インジェクション管19を流れる冷媒は、放熱器としての利用側熱交換器6において冷却された高圧の冷媒と熱交換を行って加熱されて(図10、図12~図14の点K参照)、上述のように、前段側の圧縮要素2cから吐出された中間圧の冷媒に合流することになる。そして、エコノマイザ熱交換器20において冷却された高圧の冷媒は、第1膨張機構5aによって飽和圧力付近まで減圧されてレシーバ18内に一時的に溜められる(図10及び図14の点I参照)。そして、レシーバ18内に溜められた冷媒は、レシーバ出口管18bに送られて、第2膨張機構5bによって減圧されて低圧の気液二相状態の冷媒となり、ブリッジ回路17の出口逆止弁17dを通じて、冷媒の蒸発器として機能する熱源側熱交換器4に送られる(図10、図14の点E、及び、図12、図13の点Fを点Eに読み替えて参照)。そして、熱源側熱交換器4に送られた低圧の気液二相状態の冷媒は、熱源側熱交換器4において、熱源側ファン40によって供給される加熱源としての空気と熱交換を行って加熱されて、蒸発することになる(図10、図12~図14の点A参照)。そして、この熱源側熱交換器4において加熱されて蒸発した低圧の冷媒は、切換機構3を経由して、再び、圧縮機構2に吸入される。このようにして、暖房運転が行われる。
本変形例では、第2後段側インジェクション管19及びエコノマイザ熱交換器20を設けて、エコノマイザ熱交換器20による中間圧インジェクションを採用している点が、気液分離器としてのレシーバ18による中間圧インジェクションを採用している上述の実施形態と異なるが、逆サイクル除霜運転を行う際における利用側の温度低下や利用側熱交換器6と切換機構3との間の冷媒管1d等の蓄熱の利用という課題を有する点は同じである。
そこで、本変形例では、図6に示されるステップS2において、エコノマイザ熱交換器20による中間圧インジェクションを不使用の状態にするとともに、(すなわち、第2後段側インジェクション管19を通じて後段側の圧縮要素2dに冷媒が戻らないようにしつつ)、切換機構3を加熱運転状態から冷却運転状態に切り換えて、逆サイクル除霜運転を行うようにしている(図15、及び、図16、図17の実線で表された冷凍サイクル参照)。
尚、本変形例における除霜運転の他のステップS1、S3、S4、S6、S7は、上述の実施形態における除霜運転と同様であるため、ここでは説明を省略する。
(4)変形例2
上述の実施形態及び変形例1における冷媒回路10、110(図1、図10)では、気液分離器としてのレシーバ18による中間圧インジェクションやエコノマイザ熱交換器20による中間圧インジェクションを行うことで、後段側の圧縮要素2dから吐出される冷媒の温度を低下させるとともに、圧縮機構2の消費動力を減らし、運転効率の向上を図るようにしているが、この構成に加えて、前段側の圧縮要素2cから吐出された冷媒を後段側の圧縮要素2dに吸入させるための中間冷媒管8に前段側の圧縮要素2cから吐出されて後段側の圧縮要素2dに吸入される冷媒の冷却器として機能する中間熱交換器7をさらに設けるようにしてもよい。
ここで、中間熱交換器7は、中間冷媒管8に設けられており、前段側の圧縮要素2cから吐出されて圧縮要素2dに吸入される冷媒の冷却器として機能する熱交換器であり、本変形例において、フィンアンドチューブ型の熱交換器が使用されている。そして、中間熱交換器7は、熱源側熱交換器4と一体化されている。より具体的には、中間熱交換器7は、熱源側熱交換器4と伝熱フィンを共有することによって一体化されている。また、熱源としての空気は、本変形例において、熱源側熱交換器4に空気を供給する熱源側ファン40によって供給されるようになっている。すなわち、熱源側ファン40は、熱源側熱交換器4及び中間熱交換器7の両方に熱源としての空気を供給するようになっている。
また、中間冷媒管8には、中間熱交換器バイパス管9の前段側の圧縮要素2c側端との接続部から中間熱交換器7の前段側の圧縮要素2c側端までの部分に、中間熱交換器開閉弁12が設けられている。この中間熱交換器開閉弁12は、中間熱交換器7を流れる冷媒の流量を制限する機構である。中間熱交換器開閉弁12は、本変形例において、電磁弁である。この中間熱交換器開閉弁12は、本変形例において、後述の除霜運転のような一時的な運転を行う場合を除いて、基本的には、切換機構3を冷却運転状態にしている際に開け、切換機構3を加熱運転状態にしている際に閉める制御がなされる。すなわち、中間熱交換器開閉弁12は、冷房運転を行う際に開け、暖房運転を行う際に閉める制御がなされる。
さらに、中間熱交換器7の出口には、中間熱交換器7の出口における冷媒の温度を検出する中間熱交出口温度センサ52が設けられている。
次に、本変形例の空気調和装置1の動作について、図6、図12、図13、図16~図27を用いて説明する。ここで、図19は、冷房運転時における空気調和装置1内の冷媒の流れを示す図であり、図20は、冷房運転時の冷凍サイクルが図示された圧力-エンタルピ線図であり、図21は、冷房運転時の冷凍サイクルが図示された温度-エントロピ線図であり、図22は、暖房運転時における空気調和装置1内の冷媒の流れを示す図であり、図23は、除霜運転の開始時における空気調和装置1内の冷媒の流れを示す図であり、図24は、中間熱交換器7の除霜が完了した後の除霜運転における空気調和装置1内の冷媒の流れを示す図であり、図25は、中間熱交換器7の除霜及び蓄熱の利用が完了した後の除霜運転における空気調和装置1内の冷媒の流れを示す図であり、図26は、除霜運転時の冷凍サイクルが図示された圧力-エンタルピ線図であり、図27は、除霜運転時の冷凍サイクルが図示された温度-エントロピ線図である。尚、以下の冷房運転、暖房運転及び除霜運転における運転制御は、上述の実施形態における制御部(図示せず)によって行われる。また、以下の説明において、「高圧」とは、冷凍サイクルにおける高圧(すなわち、図20、21、12、13、16、17、26、27の点D、D’、E、Hにおける圧力)を意味し、「低圧」とは、冷凍サイクルにおける低圧(すなわち、図20、21、12、13、16、17、26、27の点A、F、Wにおける圧力)を意味し、「中間圧」とは、冷凍サイクルにおける中間圧(すなわち、図20、21、12、13、16、17、26、27の点B、C、C’、G、G’、J、Kにおける圧力)を意味している。
冷房運転時は、切換機構3が図18及び図19の実線で示される冷却運転状態とされる。また、第1膨張機構5a及び第2膨張機構5bは、開度調節される。そして、切換機構3が冷却運転状態となるため、中間冷媒管8の中間熱交換器開閉弁12が開けられ、そして、中間熱交換器バイパス管9の中間熱交換器バイパス開閉弁11が閉められることによって、中間熱交換器7が冷却器として機能する状態にされる。さらに、第2後段側インジェクション弁19aは、上述の変形例1と同様の開度調節がなされる。
この冷媒回路210の状態において、低圧の冷媒(図18~図21の点A参照)は、吸入管2aから圧縮機構2に吸入され、まず、圧縮要素2cによって中間圧まで圧縮された後に、中間冷媒管8に吐出される(図18~図21の点A参照)。この前段側の圧縮要素2cから吐出された中間圧の冷媒は、中間熱交換器7において、熱源側ファン40によって供給される冷却源としての空気と熱交換を行うことで冷却される(図18~図21の点C参照)。この中間熱交換器7において冷却された冷媒は、第2後段側インジェクション管19から後段側の圧縮機構2dに戻される冷媒(図18~図21の点K参照)と合流することでさらに冷却される(図18~図21の点G参照)。次に、第2後段側インジェクション管19から戻る冷媒と合流した(すなわち、エコノマイザ熱交換器20による中間圧インジェクションが行われた)中間圧の冷媒は、圧縮要素2cの後段側に接続された圧縮要素2dに吸入されてさらに圧縮されて、圧縮機構2から吐出管2bに吐出される(図18~図21の点D参照)。ここで、圧縮機構2から吐出された高圧の冷媒は、圧縮要素2c、2dによる二段圧縮動作によって、臨界圧力(すなわち、図20に示される臨界点CPにおける臨界圧力Pcp)を超える圧力まで圧縮されている。そして、この圧縮機構2から吐出された高圧の冷媒は、油分離機構41を構成する油分離器41aに流入し、同伴する冷凍機油が分離される。また、油分離器41aにおいて高圧の冷媒から分離された冷凍機油は、油分離機構41を構成する油戻し管41bに流入し、油戻し管41bに設けられた減圧機構41cで減圧された後に圧縮機構2の吸入管2aに戻されて、再び、圧縮機構2に吸入される。次に、油分離機構41において冷凍機油が分離された後の高圧の冷媒は、逆止機構42及び切換機構3を通じて、冷媒の放熱器として機能する熱源側熱交換器4に送られる。そして、熱源側熱交換器4に送られた高圧の冷媒は、熱源側熱交換器4において、熱源側ファン40によって供給される冷却源としての空気と熱交換を行って冷却される(図18~図21の点E参照)。そして、熱源側熱交換器4において冷却された高圧の冷媒は、ブリッジ回路17の入口逆止弁17aを通じてレシーバ入口管18aに流入し、その一部が第2後段側インジェクション管19に分岐される。そして、第2後段側インジェクション管19を流れる冷媒は、第2後段側インジェクション弁19aにおいて中間圧付近まで減圧された後に、エコノマイザ熱交換器20に送られる(図18~図21の点J参照)。また、第2後段側インジェクション管19に分岐された後の冷媒は、エコノマイザ熱交換器20に流入し、第2後段側インジェクション管19を流れる冷媒と熱交換を行って冷却される(図18~図21の点H参照)。一方、第2後段側インジェクション管19を流れる冷媒は、放熱器としての熱源側熱交換器4において冷却された高圧の冷媒と熱交換を行って加熱されて(図18~図21の点K参照)、上述のように、前段側の圧縮要素2cから吐出された中間圧の冷媒に合流することになる。そして、エコノマイザ熱交換器20において冷却された高圧の冷媒は、第1膨張機構5aによって飽和圧力付近まで減圧されてレシーバ18内に一時的に溜められる(図18及び図19の点I参照)。そして、レシーバ18内に溜められた冷媒は、レシーバ出口管18bに送られて、第2膨張機構5bによって減圧されて低圧の気液二相状態の冷媒となり、ブリッジ回路17の出口逆止弁17cを通じて、冷媒の蒸発器として機能する利用側熱交換器6に送られる(図18~図21の点F参照)。そして、利用側熱交換器6に送られた低圧の気液二相状態の冷媒は、加熱源としての水や空気と熱交換を行って加熱されて、蒸発することになる(図18~図21の点W参照)。そして、この利用側熱交換器6において加熱された低圧の冷媒は、切換機構3を経由して、再び、圧縮機構2に吸入される(図18~図21の点A参照)。このようにして、冷房運転が行われる。
暖房運転時は、切換機構3が図18及び図22の破線で示される加熱運転状態とされる。また、第1膨張機構5a及び第2膨張機構5bは、開度調節される。そして、切換機構3が加熱運転状態となるため、中間冷媒管8の中間熱交換器開閉弁12が閉められ、そして、中間熱交換器バイパス管9の中間熱交換器バイパス開閉弁11が開けられることによって、中間熱交換器7が冷却器として機能しない状態にされる。さらに、第2後段側インジェクション弁19aは、冷房運転時と同様の開度調節がなされる。
この冷媒回路210の状態において、低圧の冷媒(図18、図22、図12、図13の点A参照)は、吸入管2aから圧縮機構2に吸入され、まず、圧縮要素2cによって中間圧まで圧縮された後に、中間冷媒管8に吐出される(図18、図22、図12、図13の点B参照)。この前段側の圧縮要素2cから吐出された中間圧の冷媒は、冷房運転時とは異なり、中間熱交換器7を通過せずに(すなわち、冷却されることなく)、中間熱交換器バイパス管9を通過する(図18、図22の点C’参照)。この中間熱交換器7によって冷却されることなく中間熱交換器バイパス管9を通過した中間圧の冷媒は、第2後段側インジェクション管19から後段側の圧縮機構2dに戻される冷媒(図18、図22、図12、図13の点K参照)と合流することでさらに冷却される(図18、図22、図12、図13の点G参照)。次に、第2後段側インジェクション管19から戻る冷媒と合流した(すなわち、エコノマイザ熱交換器20による中間圧インジェクションが行われた)中間圧の冷媒は、圧縮要素2cの後段側に接続された圧縮要素2dに吸入されてさらに圧縮されて、圧縮機構2から吐出管2bに吐出される(図18、図22、図12、図13の点D参照)。ここで、圧縮機構2から吐出された高圧の冷媒は、冷房運転時と同様、圧縮要素2c、2dによる二段圧縮動作によって、臨界圧力(すなわち、図12に示される臨界点CPにおける臨界圧力Pcp)を超える圧力まで圧縮されている。そして、この圧縮機構2から吐出された高圧の冷媒は、油分離機構41を構成する油分離器41aに流入し、同伴する冷凍機油が分離される。また、油分離器41aにおいて高圧の冷媒から分離された冷凍機油は、油分離機構41を構成する油戻し管41bに流入し、油戻し管41bに設けられた減圧機構41cで減圧された後に圧縮機構2の吸入管2aに戻されて、再び、圧縮機構2に吸入される。次に、油分離機構41において冷凍機油が分離された後の高圧の冷媒は、逆止機構42及び切換機構3を通じて、冷媒の放熱器として機能する利用側熱交換器6に送られて、冷却源としての水や空気と熱交換を行って冷却される(図18、図22の点F、及び、図12、図13の点Eを点Fに読み替えて参照)。そして、利用側熱交換器6において冷却された高圧の冷媒は、ブリッジ回路17の入口逆止弁17bを通じてレシーバ入口管18aに流入し、その一部が第2後段側インジェクション管19に分岐される。そして、第2後段側インジェクション管19を流れる冷媒は、第2後段側インジェクション弁19aにおいて中間圧付近まで減圧された後に、エコノマイザ熱交換器20に送られる(図18、図22、図12、図13の点J参照)。また、第2後段側インジェクション管19に分岐された後の冷媒は、エコノマイザ熱交換器20に流入し、第2後段側インジェクション管19を流れる冷媒と熱交換を行って冷却される(図18、図22、図12、図13の点H参照)。一方、第2後段側インジェクション管19を流れる冷媒は、放熱器としての利用側熱交換器6において冷却された高圧の冷媒と熱交換を行って加熱されて(図18、図22、図12、図13の点K参照)、上述のように、前段側の圧縮要素2cから吐出された中間圧の冷媒に合流することになる。そして、エコノマイザ熱交換器20において冷却された高圧の冷媒は、第1膨張機構5aによって飽和圧力付近まで減圧されてレシーバ18内に一時的に溜められる(図18及び図22の点I参照)。そして、レシーバ18内に溜められた冷媒は、レシーバ出口管18bに送られて、第2膨張機構5bによって減圧されて低圧の気液二相状態の冷媒となり、ブリッジ回路17の出口逆止弁17dを通じて、冷媒の蒸発器として機能する熱源側熱交換器4に送られる(図18、図22の点E、及び、図12、図13の点Fを点Eに読み替えて参照)。そして、熱源側熱交換器4に送られた低圧の気液二相状態の冷媒は、熱源側熱交換器4において、熱源側ファン40によって供給される加熱源としての空気と熱交換を行って加熱されて、蒸発することになる(図18、図22、図12、図13の点A参照)。そして、この熱源側熱交換器4において加熱されて蒸発した低圧の冷媒は、切換機構3を経由して、再び、圧縮機構2に吸入される。このようにして、暖房運転が行われる。
本変形例では、圧縮要素2cから吐出された冷媒を圧縮要素2dに吸入させるための中間冷媒管8に中間熱交換器7を設けるとともに、この中間熱交換器7として空気を熱源とする熱交換器を採用し、かつ、中間熱交換器7を熱源側熱交換器4と一体化させていることから、熱源側熱交換器4に比べて着霜量は多くはないものの、中間熱交換器7にも着霜が生じるおそれがあるため、熱源側熱交換器4だけでなく中間熱交換器7にも冷媒を流して中間熱交換器7の除霜を行うことが望ましい。
そこで、本変形例では、図6に示されるステップS2において、中間圧インジェクションを不使用の状態にするとともに、(ここでは、第2後段側インジェクション管19を通じて後段側の圧縮要素2dに冷媒が戻らないようにしつつ)、上述の冷房運転時と同様、中間熱交換器開閉弁12を開け、また、中間熱交換器バイパス開閉弁11を閉めることによって中間熱交換器7を冷却器として機能させる状態にして、切換機構3を加熱運転状態から冷却運転状態に切り換えて、逆サイクル除霜運転を行うようにしている(図23、及び、図26、図27の実線で表された冷凍サイクル参照)。
そこで、本変形例では、図6に示されるステップS6において、中間熱交換器7の除霜が完了したかどうかを判定し、中間熱交換器7の除霜が完了したものと判定された場合には、中間熱交換器開閉弁12を閉め、また、中間熱交換器バイパス開閉弁11を開けることによって中間熱交換器7を冷却器として機能しない状態にしてから、図6に示されるステップS3の処理に戻すようにしている。ここで、中間熱交換器7の除霜が完了したかどうかの判定は、中間熱交換器7の出口における冷媒の温度に基づいて行われる。例えば、中間熱交出口温度センサ52により検出される中間熱交換器7の出口における冷媒の温度が所定温度以上であることが検知された場合には、中間熱交換器7の除霜が完了したものと判定し、このような温度条件に該当しない場合には、中間熱交換器7の除霜が完了していないものと判定するものである。
そして、本変形例では、図6に示されるステップS5において、上述の変形例1と同様に、中間圧インジェクションを使用する状態にする(ここでは、第2後段側インジェクション管19を通じて後段側の圧縮要素2dに冷媒が戻るようにする)ことで、利用側熱交換器6を流れる冷媒の流量を減らす逆サイクル除霜運転に切り換えるようにしている(図25、及び、図26、図27の破線で表された冷凍サイクル参照)。
このように、本変形例では、上述の変形例1の除霜運転と同様の効果を得るとともに、利用側熱交換器6と切換機構3との間の冷媒管1d等の蓄熱を利用して中間熱交換器7の除霜を効率的に行うことができ、しかも、中間熱交換器7の除霜が完了した後には、中間熱交換器7に冷媒が流れないようにバイパスすることで、外部へ無駄な放熱を抑えて、熱源側熱交換器4の除霜能力が低下するのを抑えることができる。
(5)変形例3
上述の変形例1、2における冷媒回路110、210(図10、図18参照)においては、上述のように、切換機構3を冷却運転状態にする冷房運転及び切換機構3を加熱運転状態にする暖房運転のいずれにおいても、エコノマイザ熱交換器20による中間圧インジェクションを行うことで、後段側の圧縮要素2dから吐出される冷媒の温度を低下させるとともに、圧縮機構2の消費動力を減らし、運転効率の向上を図るようにしている。そして、エコノマイザ熱交換器20による中間圧インジェクションは、1つの利用側熱交換器6を有しており冷凍サイクルにおける高圧から冷凍サイクルの中間圧付近までの圧力差を利用できる冷媒回路構成では、有利であると考えられる。
例えば、詳細は図示しないが、上述の変形例1、2におけるブリッジ回路17を有する冷媒回路210(図18参照)において、互いが並列に接続された複数(ここでは、2つ)の利用側熱交換器6を設けるとともに、気液分離器としてのレシーバ18(より具体的には、ブリッジ回路17)と利用側熱交換器6との間において各利用側熱交換器6に対応するように利用側膨張機構5cを設け(図28参照)、レシーバ出口管18bに設けられていた第2膨張機構5bを削除し、また、ブリッジ回路17の出口逆止弁17dに代えて、暖房運転時に冷凍サイクルにおける低圧まで冷媒を減圧する第3膨張機構(図示せず)を設けることが考えられる。
しかし、切換機構3を加熱運転状態にする暖房運転のように、各利用側膨張機構5cが放熱器としての各利用側熱交換器6において必要とされる冷凍負荷が得られるように放熱器としての各利用側熱交換器6を流れる冷媒の流量を制御しており、放熱器としての各利用側熱交換器6を通過する冷媒の流量が、放熱器としての各利用側熱交換器6の下流側でかつエコノマイザ熱交換器20の上流側に設けられた利用側膨張機構5cの開度制御による冷媒の減圧操作によって概ね決定される条件においては、各利用側膨張機構5cの開度制御による冷媒の減圧の程度が、放熱器としての各利用側熱交換器6を流れる冷媒の流量だけでなく、複数の放熱器としての利用側熱交換器6間の流量分配の状態によって変動することになり、複数の利用側膨張機構5c間で減圧の程度が大きく異なる状態が生じたり、利用側膨張機構5cにおける減圧の程度が比較的大きくなったりする場合があるため、エコノマイザ熱交換器20の入口における冷媒の圧力が低くなるおそれがあり、このような場合には、エコノマイザ熱交換器20における交換熱量(すなわち、第2後段側インジェクション管19を流れる冷媒の流量)が小さくなってしまい使用が困難になるおそれがある。特に、このような空気調和装置1を、主として圧縮機構2、熱源側熱交換器4及びレシーバ18を含む熱源ユニットと、主として利用側熱交換器6を含む利用ユニットとが連絡配管によって接続されたセパレート型の空気調和装置として構成する場合には、利用ユニット及び熱源ユニットの配置によっては、この連絡配管が非常に長くなることがあり得るため、その圧力損失による影響も加わり、エコノマイザ熱交換器20の入口における冷媒の圧力がさらに低下することになる。そして、エコノマイザ熱交換器20の入口における冷媒の圧力が低下するおそれがある場合には、レシーバ18における圧力と冷凍サイクルにおける中間圧(ここでは、中間冷媒管8を流れる冷媒の圧力)との圧力差が小さい条件であっても使用可能な、上述の実施形態における気液分離器としてのレシーバ18による中間圧インジェクションが有利である。
ここで、第2吸入戻し管95は、放熱器としての熱源側熱交換器4から蒸発器としての利用側熱交換器6に送られる冷媒を分岐して圧縮機構2の吸入側(すなわち、吸入管2a)に戻す冷媒管である。本変形例において、第2吸入戻し管95は、レシーバ18から利用側膨張機構5cに送られる冷媒を分岐するように設けられている。より具体的には、第2吸入戻し管95は、過冷却熱交換器96の上流側の位置(すなわち、レシーバ18と過冷却熱交換器96との間)から冷媒を分岐して吸入管2aに戻すように設けられている。この第2吸入戻し管95には、開度制御が可能な第2吸入戻し弁95aが設けられている。第2吸入戻し弁95aは、本変形例において、電動膨張弁である。
次に、本変形例の空気調和装置1の動作について、図3、図4、図16、図17、図28~図37を用いて説明する。ここで、図29は、冷房運転時における空気調和装置1内の冷媒の流れを示す図であり、図30は、冷房運転時の冷凍サイクルが図示された圧力-エンタルピ線図であり、図31は、冷房運転時の冷凍サイクルが図示された温度-エントロピ線図であり、図32は、暖房運転時における空気調和装置1内の冷媒の流れを示す図であり、図33は、除霜運転の開始時における空気調和装置1内の冷媒の流れを示す図であり、図34は、中間熱交換器7の除霜が完了した後の除霜運転における空気調和装置1内の冷媒の流れを示す図であり、図35は、中間熱交換器7の除霜及び蓄熱の利用が完了した後の除霜運転における空気調和装置1内の冷媒の流れを示す図であり、図36は、除霜運転時の冷凍サイクルが図示された圧力-エンタルピ線図であり、図37は、除霜運転時の冷凍サイクルが図示された温度-エントロピ線図である。尚、以下の冷房運転、暖房運転及び除霜運転における運転制御は、上述の実施形態における制御部(図示せず)によって行われる。また、以下の説明において、「高圧」とは、冷凍サイクルにおける高圧(すなわち、図30、31、16、17、36、37の点D、D’、E、H、I、Rにおける圧力や図3、4の点D、D’、Eにおける圧力)を意味し、「低圧」とは、冷凍サイクルにおける低圧(すなわち、図30、31、16、17、36、37の点A、F、S、U、Wにおける圧力や図3、4の点A、Fにおける圧力)を意味し、「中間圧」とは、冷凍サイクルにおける中間圧(すなわち、図30、31、16、17、36、37の点B、C、C’、G、G’、J、K、図3、4の点B、C、C’、G、G’、I、L、Mにおける圧力)を意味している。
冷房運転時は、切換機構3が図28及び図29の実線で示される冷却運転状態とされる。また、第1膨張機構5a及び第2膨張機構5bは、開度調節される。そして、切換機構3が冷却運転状態となるため、中間冷媒管8の中間熱交換器開閉弁12が開けられ、そして、中間熱交換器バイパス管9の中間熱交換器バイパス開閉弁11が閉められることによって、中間熱交換器7が冷却器として機能する状態にされる。また、切換機構3を冷却運転状態にしている際には、気液分離器としてのレシーバ18による中間圧インジェクションを行わずに、第2後段側インジェクション管19を通じて、エコノマイザ熱交換器20において加熱された冷媒を後段側の圧縮要素2dに戻すエコノマイザ熱交換器20による中間圧インジェクションを行うようにしている。より具体的には、第1後段側インジェクション開閉弁18dは閉状態にされて、第2後段側インジェクション弁19aは、上述の変形例2と同様の開度調節がなされる。さらに、切換機構3を冷却運転状態にしている際には、過冷却熱交換器96を使用するため、第2吸入戻し弁95aについても、開度調節される。より具体的には、本変形例において、第2吸入戻し弁95aは、過冷却熱交換器96の第2吸入戻し管95側の出口における冷媒の過熱度が目標値になるように開度調節される、いわゆる過熱度制御がなされるようになっている。本変形例において、過冷却熱交換器96の第2吸入戻し管95側の出口における冷媒の過熱度は、吸入圧力センサ60により検出される低圧を飽和温度に換算し、過冷却熱交出口温度センサ59により検出される冷媒温度からこの冷媒の飽和温度値を差し引くことによって得られる。尚、本変形例では採用していないが、過冷却熱交換器96の第2吸入戻し管95側の入口に温度センサを設けて、この温度センサにより検出される冷媒温度を過冷却熱交出口温度センサ59により検出される冷媒温度から差し引くことによって、過冷却熱交換器96の第2吸入戻し管95側の出口における冷媒の過熱度を得るようにしてもよい。また、第2吸入戻し弁95aの開度調節は、過熱度制御に限られるものではなく、例えば、冷媒回路310における冷媒循環量等に応じて所定開度だけ開けるようにするものであってもよい。
しかも、本変形例では、レシーバ18から利用側膨張機構5cへ送られる冷媒(図28~図31の点I参照)を過冷却熱交換器96によって過冷却状態まで冷却することができるため(図30、図31の点R参照)、各利用側膨張機構5cへの分配時に偏流を生じるおそれを少なくすることができる。
暖房運転時は、切換機構3が図28及び図32の破線で示される加熱運転状態とされる。また、第1膨張機構5a及び第2膨張機構5bは、開度調節される。そして、切換機構3が加熱運転状態となるため、中間冷媒管8の中間熱交換器開閉弁12が閉められ、そして、中間熱交換器バイパス管9の中間熱交換器バイパス開閉弁11が開けられることによって、中間熱交換器7が冷却器として機能しない状態にされる。また、切換機構3を加熱運転状態にしている際には、エコノマイザ熱交換器20による中間圧インジェクションを行わずに、第1後段側インジェクション管18cを通じて、気液分離器としてのレシーバ18から冷媒を後段側の圧縮要素2dに戻すレシーバ18による中間圧インジェクションを行うようにしている。より具体的には、第1後段側インジェクション開閉弁18dが開状態にされて、第2後段側インジェクション弁19aが全閉状態にされる。さらに、切換機構3を加熱運転状態にしている際には、過冷却熱交換器96を使用しないため、第2吸入戻し弁95aについても全閉状態にされる。
本変形例では、第2吸入戻し管95及び過冷却熱交換器96を設けて、冷房運転時にレシーバ18から利用側膨張機構5cへ送られる冷媒を過冷却状態まで冷却することができるようにしている。このため、図6に示されるステップS2において、過冷却熱交換器96を使用する状態にしていると、レシーバ18から利用側熱交換器6に送られる冷媒の一部が、利用側熱交換器6と切換機構3との間の冷媒管1d等を通過することなく、第2吸入戻し管95を通じて圧縮機構2に戻ることになり、利用側熱交換器6と切換機構3との間の冷媒管1d等の蓄熱の利用という観点で好ましくない。
そこで、本変形例では、図6に示されるステップS2において、中間圧インジェクションを不使用の状態にし(ここでは、第1後段側インジェクション管18c及び第2後段側インジェクション管19を通じて後段側の圧縮要素2dに冷媒が戻らないようにしつつ)、上述の冷房運転時と同様、中間熱交換器開閉弁12を開け、また、中間熱交換器バイパス開閉弁11を閉めることによって中間熱交換器7を冷却器として機能させる状態にして、切換機構3を加熱運転状態から冷却運転状態に切り換えるとともに、過冷却熱交換器96も不使用の状態にするようにして(すなわち、第2吸入戻し弁95aを閉止して、第2吸入戻し管95を通じて後段側の圧縮要素2dに冷媒が戻らないようにして)、逆サイクル除霜運転を行うようにしている(図33、図34、及び、図36、図37の実線で表された冷凍サイクル参照)。
また、本変形例では、冷房運転と暖房運転における特質を考慮して、エコノマイザ熱交換器20による中間圧インジェクションと気液分離器としてのレシーバ18による中間圧インジェクションとの使い分けを行うようにしている。このため、図6に示されるステップS5において、エコノマイザ熱交換器20による中間圧インジェクションと気液分離器としてのレシーバ18による中間圧インジェクションのいずれを使用することも可能である。
そこで、本変形例では、第2後段側インジェクション弁19aの開度制御が可能であることを考慮して、上述の変形例1、2と同様に、エコノマイザ熱交換器20による中間圧インジェクションを使用する状態にして(すなわち、第2後段側インジェクション管19を通じて後段側の圧縮要素2dに冷媒が戻るようにして)、利用側熱交換器6を流れる冷媒の流量をさらに減らしつつ、熱源側熱交換器4を流れる冷媒の流量をさらに増やすようにしている(図35、及び、図36、図37の破線で表された冷凍サイクル参照)。しかも、本変形例では、上述のように、過冷却熱交換器96を使用する状態にすることによって、レシーバ18から利用側熱交換器6に送られる冷媒の一部を、利用側熱交換器6と切換機構3との間の冷媒管1d等を通過することなく、第2吸入戻し管95を通じて圧縮機構2に戻すことができるため、これを利用して、図6に示されるステップS5において、エコノマイザ熱交換器20による中間圧インジェクションを使用する状態にするとともに、過冷却熱交換器96を使用する状態にして、さらに、利用側熱交換器6を流れる冷媒の流量を減らして、利用側の温度低下をさらに抑えるようにしている(図35、及び、図36、図37の破線で表された冷凍サイクル参照)。
尚、本変形例における除霜運転の他のステップS1、S3、S4、S6、S7は、上述の変形例2における除霜運転と同様であるため、ここでは説明を省略する。
(6)変形例4
上述の実施形態及びその変形例では、1台の一軸二段圧縮構造の圧縮機21によって、2つの圧縮要素2c、2dのうちの前段側の圧縮要素から吐出された冷媒を後段側の圧縮要素で順次圧縮する二段圧縮式の圧縮機構2が構成されているが、三段圧縮式等のような二段圧縮式よりも多段の圧縮機構を採用してもよいし、また、単一の圧縮要素が組み込まれた圧縮機及び/又は複数の圧縮要素が組み込まれた圧縮機を複数台直列に接続することで多段の圧縮機構を構成してもよい。また、利用側熱交換器6が多数接続される場合等のように、圧縮機構の能力を大きくする必要がある場合には、多段圧縮式の圧縮機構を2系統以上並列に接続した並列多段圧縮式の圧縮機構を採用してもよい。
ここで、第1圧縮機構103は、本変形例において、2つの圧縮要素103c、103dで冷媒を二段圧縮する圧縮機29から構成されており、圧縮機構102の吸入母管102aから分岐された第1吸入枝管103a、及び、圧縮機構102の吐出母管102bに合流する第1吐出枝管103bに接続されている。第2圧縮機構104は、本変形例において、2つの圧縮要素104c、104dで冷媒を二段圧縮する圧縮機30から構成されており、圧縮機構102の吸入母管102aから分岐された第2吸入枝管104a、及び、圧縮機構102の吐出母管102bに合流する第2吐出枝管104bに接続されている。尚、圧縮機29、30は、上述の実施形態及びその変形例における圧縮機21と同様の構成であるため、圧縮要素103c、103d、104c、104dを除く各部を示す符号をそれぞれ29番台や30番台に置き換えることとし、ここでは、説明を省略する。そして、圧縮機29は、第1吸入枝管103aから冷媒を吸入し、この吸入された冷媒を圧縮要素103cによって圧縮した後に中間冷媒管8を構成する第1入口側中間枝管81に吐出し、第1入口側中間枝管81に吐出された冷媒を中間冷媒管8を構成する中間母管82及び第1出口側中間枝管83を通じて圧縮要素103dに吸入させて冷媒をさらに圧縮した後に第1吐出枝管103bに吐出するように構成されている。圧縮機30は、第2吸入枝管104aから冷媒を吸入し、この吸入された冷媒を圧縮要素104cによって圧縮した後に中間冷媒管8を構成する第2入口側中間枝管84に吐出し、第2入口側中間枝管84に吐出された冷媒を中間冷媒管8を構成する中間母管82及び第2出口側中間枝管85を通じて圧縮要素104dに吸入させて冷媒をさらに圧縮した後に第2吐出枝管104bに吐出するように構成されている。中間冷媒管8は、本変形例において、圧縮要素103d、104dの前段側に接続された圧縮要素103c、104cから吐出された冷媒を、圧縮要素103c、104cの後段側に接続された圧縮要素103d、104dに吸入させるための冷媒管であり、主として、第1圧縮機構103の前段側の圧縮要素103cの吐出側に接続される第1入口側中間枝管81と、第2圧縮機構104の前段側の圧縮要素104cの吐出側に接続される第2入口側中間枝管84と、両入口側中間枝管81、84が合流する中間母管82と、中間母管82から分岐されて第1圧縮機構103の後段側の圧縮要素103dの吸入側に接続される第1出口側中間枝管83と、中間母管82から分岐されて第2圧縮機構104の後段側の圧縮要素104dの吸入側に接続される第2出口側中間枝管85とを有している。また、吐出母管102bは、圧縮機構102から吐出された冷媒を切換機構3に送るための冷媒管であり、吐出母管102bに接続される第1吐出枝管103bには、第1油分離機構141と第1逆止機構142とが設けられており、吐出母管102bに接続される第2吐出枝管104bには、第2油分離機構143と第2逆止機構144とが設けられている。第1油分離機構141は、第1圧縮機構103から吐出される冷媒に同伴する冷凍機油を冷媒から分離して圧縮機構102の吸入側へ戻す機構であり、主として、第1圧縮機構103から吐出される冷媒に同伴する冷凍機油を冷媒から分離する第1油分離器141aと、第1油分離器141aに接続されており冷媒から分離された冷凍機油を圧縮機構102の吸入側に戻す第1油戻し管141bとを有している。第2油分離機構143は、第2圧縮機構104から吐出される冷媒に同伴する冷凍機油を冷媒から分離して圧縮機構102の吸入側へ戻す機構であり、主として、第2圧縮機構104から吐出される冷媒に同伴する冷凍機油を冷媒から分離する第2油分離器143aと、第2油分離器143aに接続されており冷媒から分離された冷凍機油を圧縮機構102の吸入側に戻す第2油戻し管143bとを有している。本変形例において、第1油戻し管141bは、第2吸入枝管104aに接続されており、第2油戻し管143cは、第1吸入枝管103aに接続されている。このため、第1圧縮機構103内に溜まった冷凍機油の量と第2圧縮機構104内に溜まった冷凍機油の量との間に偏りに起因して第1圧縮機構103から吐出される冷媒に同伴する冷凍機油の量と第2圧縮機構104から吐出される冷媒に同伴する冷凍機油の量との間に偏りが生じた場合であっても、圧縮機構103、104のうち冷凍機油の量が少ない方に冷凍機油が多く戻ることになり、第1圧縮機構103内に溜まった冷凍機油の量と第2圧縮機構104内に溜まった冷凍機油の量との間の偏りが解消されるようになっている。また、本変形例において、第1吸入枝管103aは、第2油戻し管143bとの合流部から吸入母管102aとの合流部までの間の部分が、吸入母管102aとの合流部に向かって下り勾配になるように構成されており、第2吸入枝管104aは、第1油戻し管141bとの合流部から吸入母管102aとの合流部までの間の部分が、吸入母管102aとの合流部に向かって下り勾配になるように構成されている。このため、圧縮機構103、104のいずれか一方が停止中であっても、運転中の圧縮機構に対応する油戻し管から停止中の圧縮機構に対応する吸入枝管に戻される冷凍機油は、吸入母管102aに戻ることになり、運転中の圧縮機構の油切れが生じにくくなっている。油戻し管141b、143bには、油戻し管141b、143bを流れる冷凍機油を減圧する減圧機構141c、143cが設けられている。逆止機構142、144は、圧縮機構103、104の吐出側から切換機構3への冷媒の流れを許容し、かつ、切換機構3から圧縮機構103、104の吐出側への冷媒の流れを遮断するための機構である。
また、中間熱交換器7は、本変形例において、中間冷媒管8を構成する中間母管82に設けられており、冷房運転時には、第1圧縮機構103の前段側の圧縮要素103cから吐出された冷媒と第2圧縮機構104の前段側の圧縮要素104cから吐出された冷媒とが合流したものを冷却する熱交換器である。すなわち、中間熱交換器7は、冷房運転時には、2つの圧縮機構103、104に共通の冷却器として機能するものとなっている。このため、多段圧縮式の圧縮機構103、104を複数系統並列に接続した並列多段圧縮式の圧縮機構102に対して中間熱交換器7を設ける際の圧縮機構102周りの回路構成の簡素化が図られている。
そして、本変形例の構成においても、上述の変形例3と同様の作用効果を得ることができる。
(7)他の実施形態
以上、本発明の実施形態及びその変形例について図面に基づいて説明したが、具体的な構成は、これらの実施形態及びその変形例に限られるものではなく、発明の要旨を逸脱しない範囲で変更可能である。
また、上述のチラータイプの空気調和装置の他の型式の冷凍装置であっても、超臨界域で作動する冷媒を冷媒として使用して多段圧縮式冷凍サイクルを行うものであれば、本発明を適用可能である。
また、超臨界域で作動する冷媒としては、二酸化炭素に限定されず、エチレン、エタンや酸化窒素等を使用してもよい。
2、102 圧縮機構
3 切換機構
4 熱源側熱交換器
6 利用側熱交換器
18c 第1後段側インジェクション管
19 第2後段側インジェクション管
Claims (5)
- 超臨界域で作動する冷媒を使用する冷凍装置であって、
複数の圧縮要素を有しており、前記複数の圧縮要素のうちの前段側の圧縮要素から吐出された冷媒を後段側の圧縮要素で順次圧縮するように構成された圧縮機構(2、102)と、
空気を熱源とする熱交換器であって、冷媒の放熱器又は蒸発器として機能する熱源側熱交換器(4)と、
冷媒の蒸発器又は放熱器として機能する利用側熱交換器(6)と、
前記圧縮機構、前記熱源側熱交換器、前記利用側熱交換器の順に冷媒を循環させる冷却運転状態と、前記圧縮機構、前記利用側熱交換器、前記熱源側熱交換器の順に冷媒を循環させる加熱運転状態とを切り換える切換機構(3)と、
前記熱源側熱交換器又は前記利用側熱交換器において放熱した冷媒を分岐して前記後段側の圧縮要素に戻すための後段側インジェクション管(18c、19)とを備え、
前記切換機構を前記冷却運転状態に切り換えることで前記熱源側熱交換器の除霜を行う逆サイクル除霜運転の少なくとも初期に、前記後段側インジェクション管を通じて前記後段側の圧縮要素に冷媒が戻らないようにする、
冷凍装置(1)。 - 前記逆サイクル除霜運転の少なくとも初期とは、前記逆サイクル除霜運転の開始から前記利用側熱交換器(6)と前記切換機構(3)との間の冷媒管の配管長に応じて設定される所定時間が経過するまでの期間である、請求項1に記載の冷凍装置(1)。
- 前記逆サイクル除霜運転の少なくとも初期とは、前記逆サイクル除霜運転の開始から前記利用側熱交換器(6)における冷媒の温度が所定温度以下に低下するまでの期間である、請求項1に記載の冷凍装置(1)。
- 前記逆サイクル除霜運転の少なくとも初期とは、前記逆サイクル除霜運転の開始から前記圧縮機構(2、102)の吸入側における冷媒の圧力が所定圧力以下に低下するまでの期間である、請求項1に記載の冷凍装置(1)。
- 前記超臨界域で作動する冷媒は、二酸化炭素である、請求項1~4のいずれかに記載の冷凍装置(1)。
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CN2009801147320A CN102016457A (zh) | 2008-04-22 | 2009-04-20 | 冷冻装置 |
EP09733696A EP2295898A1 (en) | 2008-04-22 | 2009-04-20 | Refrigeration device |
AU2009239043A AU2009239043A1 (en) | 2008-04-22 | 2009-04-20 | Refrigeration device |
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JP2017516024A (ja) * | 2014-03-03 | 2017-06-15 | 広東美芝制冷設備有限公司 | 二段回転式コンプレッサーおよび冷却サイクル装置 |
WO2022071068A1 (ja) * | 2020-09-29 | 2022-04-07 | ダイキン工業株式会社 | 熱容量推定システム、冷媒サイクル装置および熱容量推定方法 |
EP4249829A1 (en) * | 2022-03-18 | 2023-09-27 | Carrier Corporation | Heat pump system and the control method thereof |
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JP5413393B2 (ja) * | 2011-03-28 | 2014-02-12 | 株式会社デンソー | 冷媒分配器および冷凍サイクル |
JP5594267B2 (ja) * | 2011-09-12 | 2014-09-24 | ダイキン工業株式会社 | 冷凍装置 |
NL2009854C2 (nl) * | 2012-09-16 | 2014-03-18 | Koma Koeltechnische Ind B V | Koel- en vriesaggregaat alsmede koel- en vriesinstallatie voorzien van het koel- en vriesaggregaat in het bijzonder voor een koel- of vriescel van een bakkerij. |
CN104101125B (zh) * | 2013-04-09 | 2016-10-05 | 珠海格力电器股份有限公司 | 空调器 |
KR102242777B1 (ko) * | 2014-03-20 | 2021-04-20 | 엘지전자 주식회사 | 공기조화기 |
JP6359102B2 (ja) * | 2014-07-30 | 2018-07-18 | 三菱電機株式会社 | 室外機および冷凍サイクル装置 |
CN104879974A (zh) * | 2015-05-11 | 2015-09-02 | 广东美的暖通设备有限公司 | 用于空调器的制冷系统、化霜控制方法、装置及空调器 |
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EP3539661B1 (de) | 2018-03-12 | 2024-06-05 | Euroimmun Medizinische Labordiagnostika AG | Inkubationsrinne sowie inkubationswanne mit mehreren inkubationsrinnen |
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JP2009264606A (ja) | 2009-11-12 |
EP2295898A1 (en) | 2011-03-16 |
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