WO2009119747A1 - バイオディーゼル燃料用成形体 - Google Patents
バイオディーゼル燃料用成形体 Download PDFInfo
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- WO2009119747A1 WO2009119747A1 PCT/JP2009/056141 JP2009056141W WO2009119747A1 WO 2009119747 A1 WO2009119747 A1 WO 2009119747A1 JP 2009056141 W JP2009056141 W JP 2009056141W WO 2009119747 A1 WO2009119747 A1 WO 2009119747A1
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- Prior art keywords
- layer
- copolymer
- fluorine
- resin
- ctfe
- Prior art date
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- 229910052731 fluorine Inorganic materials 0.000 claims abstract description 86
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims abstract description 76
- 239000011737 fluorine Substances 0.000 claims abstract description 76
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- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 4
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- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
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Abstract
Description
本発明のバイオディーゼル燃料用成形体は、バイオディーゼルを軽油にわずかに添加したものから、バイオディーゼル100%のものまで広く使用することが可能である。とくにバイオディーゼルを20%以上添加したものに対しては、特に好適に使用することが可能である。
TFE/CTFE共重合体としては、CTFE/TFE、CTFE/TFE/HFP共重合体、CTFE/TFE/VdF共重合体、及び、CTFE/TFE/PAVE共重合体からなる群より選択される少なくとも一つであることが好ましく、CTFE/TFE/PAVE共重合体がより好ましい。
CX3X4=CX1(CF2)nX2 (i)
(式中、X1、X3及びX4は、同一若しくは異なって、水素原子又はフッ素原子を表し、X2は、水素原子、フッ素原子又は塩素原子を表し、nは、1~10の整数を表す。)で表されるフルオロオレフィン、
下記一般式(ii)
CF2=CF-ORf1 (ii)
(式中、Rf1は、炭素数1~8のパーフルオロアルキル基を表す。)で表されるPAVE、
及び、下記一般式(iii)
CF2=CF-OCH2-Rf2 (iii)
(式中、Rf2は、炭素数1~5のパーフルオロアルキル基を表す。)で表されるアルキルパーフルオロビニルエーテル誘導体等が挙げられる。
H2C=CX5Rf3 (iv)
(式中、X5は、H、F又はCF3であり、Rf3は、炭素数1~10のパーフルオロアルキル基である。)で表される(パーフルオロアルキル)エチレン等が挙げられる。
CX6 2=CY1-(R1)n-Z1 (v)
(式中、Z1は、ヒドロキシル基、カルボニル基又はアミノ基を有する官能基を表し、X6及びY1は、同一又は異なって、水素原子若しくはフッ素原子を表し、R1は、水素原子の一部又は全部がフッ素原子に置換されていてもよい、炭素数1~40のアルキレン基、炭素数1~40のオキシアルキレン基、エーテル結合を有する炭素数2~40のアルキレン基、又は、エーテル結合を有する炭素数2~40のオキシアルキレン基を表し、nは、0又は1を表す。)で表される不飽和化合物が好ましい。本明細書において、上記「ヒドロキシル基、カルボニル基又はアミノ基を有する官能基」とは、ヒドロキシル基であってもよいし、カルボニル基であってもよいし、アミノ基であってもよいし、これらの接着機能性官能基の何れかを有する官能基であってもよいことを意味する。
末端基の個数(上記炭素数1×106個あたり)=(l×K)/t
l:吸光度
K:補正係数
t:フィルム厚(mm)
対象となる末端基の補正係数を表1に示す。
CF2=CF-Rf5 (vi)
(式中、Rf5は、CF3又はORf6を表し、Rf6は、炭素数1~5のパーフルオロアルキル基を表す。)で表されるパーフルオロ単量体に由来するパーフルオロ単量体単位からなる共重合体が挙げられる。上記パーフルオロ単量体単位は、1種であってもよいし、2種以上であってもよい。
(III-I)TFE単位70~95モル%、好ましくは85~93モル%、HFP単位5~30モル%、好ましくは7~15モル%の共重合体、
(III-II)TFE単位70~95モル%、下記一般式(vii)
CF2=CF-ORf7 (vii)
(式中、Rf7は、炭素数1~5のパーフルオロアルキル基を表す。)で表されるPAVE単位の1種又は2種以上との合計5~30モル%からなる共重合体、
(III-III)TFE単位70~95モル%、HFP単位と上記一般式(vii)で表されるPAVE単位の1種又は2種以上との合計が5~30モル%の共重合体、
等が挙げられる。
CX9X10=CX7(CF2)nX8 (viii)
(式中、X7、X9及びX10は、同一若しくは異なって、水素原子又はフッ素原子を表し、X8は、水素原子、フッ素原子又は塩素原子を表し、nは、1~10の整数を表す。)で表されるフルオロオレフィン、下記一般式(ix)
CF2=CF-ORf8 (ix)
(式中、Rf8は、炭素数1~5のパーフルオロアルキル基を表す。)で表されるPAVE等が挙げられ、これらの1種又は2種以上を用いてもよい。
(IV-I)TFE単位30~70モル%、Et単位20~55モル%及び上記一般式(viii)で表されるフルオロオレフィンに由来するフルオロオレフィン単位0~10モル%からなる共重合体、
(IV-II)TFE単位30~70モル%、Et単位20~55モル%、HFP単位1~30モル%及びこれらと共重合可能な単量体に由来する単位0~10モル%からなる共重合体、
(IV-III)TFE単位30~70モル%、Et単位20~55モル%及び上記一般式(ix)で表されるPAVEに由来するPAVE単位0~10モル%からなる共重合体、
等が挙げられる。
(V-I)フッ化ビニリデン単独重合体(本明細書においてポリフッ化ビニリデン〔PVdF〕ということがある。)、
(V-II)VdF単位30~99モル%、及び、TFE単位1~70モル%からなる共重合体、
(V-III)VdF単位10~90モル%、TFE単位0~90モル%、及び、トリクロロフルオロエチレン単位0~30モル%からなる共重合体、
(V-IV)VdF単位10~90モル%、TFE単位0~90モル%、及び、HFP単位0~30モル%からなる共重合体、
等が挙げられる。
層1:接着機能性官能基を有する含フッ素エチレン性樹脂からなる層
層2:ポリアミド系樹脂からなる層
からなる積層体;
層1:接着機能性官能基を有する含フッ素エチレン性樹脂からなる層
層2:接着機能性官能基を有する含フッ素エチレン性樹脂からなる層
層3:ポリアミド系樹脂からなる層
からなる積層体;
層1:接着機能性官能基を有する含フッ素エチレン性樹脂からなる層
層2:エチレン/ビニルアルコール共重合体からなる樹脂層
層3:変性ポリオレフィン樹脂からなる層
層4:高密度ポリオレフィン樹脂からなる層
からなる積層体;
等が挙げられる。
層1:含フッ素エチレン性樹脂(導電性フィラーを配合したものであってもよい)からなる層
層2:CTFE共重合体からなる層
層3:ポリアミド系樹脂からなる層
からなる積層体が挙げられ、なかでも、
層1:共重合体(III)(導電性フィラーを配合したものであってもよい)からなる層
層2:接着機能性官能基を有するCTFE共重合体からなる層
層3:ポリアミド系樹脂からなる層
からなる積層体が好ましい。これらの積層構造を金属部材上に形成することも好ましい。
層1:含フッ素エチレン性樹脂(導電性フィラーを配合したものであってもよい)からなる層
層2:ポリアミド系樹脂からなる層
層3:CTFE共重合体からなる層
層4:ポリアミド系樹脂からなる層
からなる積層体が挙げられ、なかでも、
層1:共重合体(IV)(導電性フィラーを配合したものであってもよい)からなる層
層2:ポリアミド系樹脂からなる層
層3:接着機能性官能基を有するCTFE共重合体からなる層
層4:ポリアミド系樹脂からなる層
からなる積層体が好ましく、とりわけ、
層1:共重合体(IV-II)(導電性フィラーを配合したものであってもよい)からなる層
層2:ポリアミド系樹脂からなる層
層3:接着機能性官能基を有するCTFE共重合体からなる層
層4:ポリアミド系樹脂からなる層
からなる積層体が好ましい。これらの積層構造を金属部材上に形成することも好ましい。
19F-NMRおよび塩素の元素分析測定より求めた。
セイコー型示差走査熱量計〔DSC〕を用い、10℃/分の速度で昇温したときの融解ピークを記録し、極大値に対応する温度を融点(Tm)とした。
[試験燃料]
市販されているPeter Cremer製 Nexsol BD-0100 Biodiesel(ASTM D6751準拠)を用いた。購入後、常温未開封で保管したものを「未劣化燃料」とし、また、大気開放下、30rpmで攪拌しながら80℃で6時間加熱して劣化を進め、過酸化物価(POV)が1800~2400mg/kgとなったものを「劣化燃料」として用いた。
実施例、比較例を実施するために、以下の材料を準備した。
非導電性EFEPとしてMFRが28g/10min(ASTM D1238準拠、265℃、荷重49N)のダイキン工業製EFEP RP-5000、および、導電性EFEPとして、MFRが4.8g/10min (ASTM D1238準拠、265℃、荷重49N)のダイキン工業製EFEP RP-5000AS。
非導電性ETFEとして、MFRが30g/10min(ASTM D3159準拠、297℃、荷重49N)のダイキン工業製ETFE EP-610、および、導電性ETFEとして、MFRが5.6g/10min(ASTM D1238準拠、265℃、荷重49N)のダイキン工業製ETFE EP-610AS。
ETFE-1とは組成の異なった非導電性ETFEとして、MFRが22.2g/10min(ASTM D3159準拠、297℃、荷重49N)のDaikin America,Inc.製ETFE EP-7000。
水174kgを収容できるジャケット付撹拌式グラスライニング重合槽に、脱ミネラル水51kgを仕込み、撹拌しながら内部空間を純窒素ガスで充分置換した後、窒素ガスを真空で排除した。次いでオクタフルオロシクロブタン40.6kg、クロロトリフルオロエチレン〔CTFE〕0.7kg、テトラフルオロエチレン〔TFE〕4.5kg、パーフルオロ(プロピルビニルエーテル)〔PPVE〕2.6kgを圧入し、温度を35℃に調節した後、重合開始剤としてジ-n-プロピルパーオキシジカーボネート〔NPP〕の50質量%メタノール溶液を0.33kg添加して重合を開始した。重合中には、所望の共重合体組成と同組成に調製した混合モノマーを、槽内圧力が0.8MPaを維持するように追加仕込みしていった。混合モノマー35kgを追加したところで、槽内の残存ガスを排気して重合を終了した。重合槽から取り出したポリマーを脱ミネラル水で洗浄し、乾燥後、φ50mm単軸押出し機を用いてシリンダー温度290℃にて溶融ペレット化し、さらにこのペレットを190℃で24時間加熱処理した。モノマー組成、CTFE:TFE:PPVE=22.5:75.0:2.5(mol%)、融点246℃、MFR19g/10min(ASTM D1238準拠、297℃、荷重49N)のCTFE共重合体ペレット約35kgを得た。
MFRが1.3g/10min(ASTM D 1238準拠、条件として230℃、荷重49N)のダイキン工業製PVdF VP-825。
MFRが30g/10min(297℃、荷重49N)の東レ社製トレリナA900。
MFRが2g/10min(235℃、荷重49N)のアルケマ社製Rilsan PA11 BESN P20 Blk TL。
MFRが3.8g/10min(210℃、荷重21.2N)のクラレ社製エバールF101。
各樹脂を表2に記載の条件で押出成形して厚さ0.1mmのフィルムを作成し、ASTM D1708準拠のマイクロダンベルで打ち抜き、試験片とした。
ガラス容器中に試験燃料を満たし、ここに、PTFE生テープを用いてPTFEの板に固定した試験片を完全に沈め、密閉して125℃に保った。250時間浸漬試験では浸漬開始250時間後に試験片を取り出し、500時間浸漬では浸漬開始250時間後に試験燃料を入れ替え、さらに250時間浸漬後(計500時間浸漬後)、試験片を取り出した。1000時間浸漬試験では、同様に、250時間毎の試験燃料の入れ替えを4回繰り返し、合計1000時間浸漬の後、試験片を取り出した。試験燃料から取り出した試験片は、表面に付着した燃料をふき取り、下記試験に用いた。
テンシロン万能試験機((株)オリエンテック社製RTC-1225A)を用い、ASTM D1708に従ってチャック間距離22.2mm、引張速度100mm/minの条件で引張試験を行い、最大点応力、破断点伸度、引張弾性率の3種類を測定した。なお、測定はn=3で行い、平均値を求めた。試験結果を表3(最大点応力(MPa))、表4(破断点伸度(%))、表5(引張弾性率(MPa))に示す。
各試験片の浸漬前後の重量を0.1mgの精度の電子天秤にて測定し、
(〈浸漬後の重量〉-〈浸漬前の重量〉)÷〈浸漬前の重量〉×100
を浸漬による膨潤率(%)として求めた。試験結果を表6に示した。
試験燃料の劣化度合は、浸漬開始直前と試験燃料入れ替え直前、下記測定方法に従い過酸化物価〔POV〕と全酸価〔TAN〕を測定することで確認した。測定結果を表7に示した。
JPI-5S-46-96に従い測定した。
JIS-K-2501に従い測定した。
2.含フッ素エチレン性樹脂からなる内層
3.ホース内面
4.フッ素非含有有機材料からなる外層
Claims (4)
- バイオディーゼル燃料と接する面が含フッ素エチレン性樹脂であることを特徴とするバイオディーゼル燃料用成形体。
- 金属部材の上に、含フッ素エチレン性樹脂からなる層を有する請求項1記載のバイオディーゼル燃料用成形体。
- 金属部材の上に、含フッ素エチレン性樹脂からなる層及びフッ素非含有有機材料からなる層を含む積層体を有する請求項1記載のバイオディーゼル燃料用成形体。
- 含フッ素エチレン性樹脂からなる層及びフッ素非含有有機材料からなる層を含む積層体である請求項1記載のバイオディーゼル燃料用成形体。
Priority Applications (4)
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US12/934,550 US20110014478A1 (en) | 2008-03-27 | 2009-03-26 | Molded body for biodiesel fuel |
JP2010505777A JPWO2009119747A1 (ja) | 2008-03-27 | 2009-03-26 | バイオディーゼル燃料用成形体 |
EP09725621A EP2264086A4 (en) | 2008-03-27 | 2009-03-26 | MOLDED BODY FOR BIODIESEL FUEL |
US13/669,196 US20130066010A1 (en) | 2008-03-27 | 2012-11-05 | Molded body for biodiesel fuel |
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JP2008-084361 | 2008-03-27 | ||
JP2008084361 | 2008-03-27 |
Related Child Applications (1)
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US13/669,196 Continuation US20130066010A1 (en) | 2008-03-27 | 2012-11-05 | Molded body for biodiesel fuel |
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WO2009119747A1 true WO2009119747A1 (ja) | 2009-10-01 |
Family
ID=41113935
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PCT/JP2009/056141 WO2009119747A1 (ja) | 2008-03-27 | 2009-03-26 | バイオディーゼル燃料用成形体 |
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US (2) | US20110014478A1 (ja) |
EP (1) | EP2264086A4 (ja) |
JP (1) | JPWO2009119747A1 (ja) |
WO (1) | WO2009119747A1 (ja) |
Cited By (3)
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EP2453039A1 (en) * | 2010-11-12 | 2012-05-16 | Otics Corporation | Method of manufacturing fuel system part and fuel system part |
JP2014097833A (ja) * | 2012-11-15 | 2014-05-29 | Nippon Steel & Sumitomo Metal | 金属製燃料容器の製造方法および金属製燃料容器 |
WO2019146406A1 (ja) * | 2018-01-29 | 2019-08-01 | ダイキン工業株式会社 | 積層体 |
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US7964001B2 (en) * | 2009-04-14 | 2011-06-21 | Dupont Performance Elastomers L.L.C. | Fuel management systems having a fluororubber article in contact with biodiesel fuel |
FR2974028B1 (fr) | 2011-04-14 | 2013-04-19 | Arkema France | Structure multicouche comprenant une couche d'un copolyamide particulier et une couche barriere |
JP2022106110A (ja) * | 2021-01-06 | 2022-07-19 | 横浜ゴム株式会社 | ホース用樹脂材料およびホース |
US11964553B2 (en) | 2021-05-07 | 2024-04-23 | Hutchinson S.A. | Self-sealing coating for fuel tanks |
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US9371587B2 (en) | 2010-11-12 | 2016-06-21 | Otics Corporation | Method of manufacturing fuel system part and fuel system part |
JP2014097833A (ja) * | 2012-11-15 | 2014-05-29 | Nippon Steel & Sumitomo Metal | 金属製燃料容器の製造方法および金属製燃料容器 |
WO2019146406A1 (ja) * | 2018-01-29 | 2019-08-01 | ダイキン工業株式会社 | 積層体 |
KR20200110431A (ko) * | 2018-01-29 | 2020-09-23 | 다이킨 고교 가부시키가이샤 | 적층체 |
JPWO2019146406A1 (ja) * | 2018-01-29 | 2020-11-19 | ダイキン工業株式会社 | 積層体 |
KR102503962B1 (ko) * | 2018-01-29 | 2023-02-28 | 다이킨 고교 가부시키가이샤 | 적층체 |
Also Published As
Publication number | Publication date |
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EP2264086A1 (en) | 2010-12-22 |
EP2264086A4 (en) | 2012-10-31 |
US20130066010A1 (en) | 2013-03-14 |
US20110014478A1 (en) | 2011-01-20 |
JPWO2009119747A1 (ja) | 2011-07-28 |
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