WO2009119706A1 - Contrôleur de machine de construction hybride - Google Patents

Contrôleur de machine de construction hybride Download PDF

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Publication number
WO2009119706A1
WO2009119706A1 PCT/JP2009/056040 JP2009056040W WO2009119706A1 WO 2009119706 A1 WO2009119706 A1 WO 2009119706A1 JP 2009056040 W JP2009056040 W JP 2009056040W WO 2009119706 A1 WO2009119706 A1 WO 2009119706A1
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WO
WIPO (PCT)
Prior art keywords
controller
pump
motor
sub
pressure
Prior art date
Application number
PCT/JP2009/056040
Other languages
English (en)
Japanese (ja)
Inventor
治彦 川崎
祐弘 江川
Original Assignee
カヤバ工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by カヤバ工業株式会社 filed Critical カヤバ工業株式会社
Priority to DE112009000708.2T priority Critical patent/DE112009000708B4/de
Priority to CN2009801107060A priority patent/CN101981324A/zh
Priority to US12/934,383 priority patent/US20110268588A1/en
Publication of WO2009119706A1 publication Critical patent/WO2009119706A1/fr

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02F—DREDGING; SOIL-SHIFTING
    • E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20—Drives; Control devices
    • E02F9/22—Hydraulic or pneumatic drives
    • E02F9/226—Safety arrangements, e.g. hydraulic driven fans, preventing cavitation, leakage, overheating
    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02F—DREDGING; SOIL-SHIFTING
    • E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20—Drives; Control devices
    • E02F9/2058—Electric or electro-mechanical or mechanical control devices of vehicle sub-units
    • E02F9/2062—Control of propulsion units
    • E02F9/2075—Control of propulsion units of the hybrid type
    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02F—DREDGING; SOIL-SHIFTING
    • E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20—Drives; Control devices
    • E02F9/22—Hydraulic or pneumatic drives
    • E02F9/2221—Control of flow rate; Load sensing arrangements
    • E02F9/2225—Control of flow rate; Load sensing arrangements using pressure-compensating valves
    • E02F9/2228—Control of flow rate; Load sensing arrangements using pressure-compensating valves including an electronic controller
    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02F—DREDGING; SOIL-SHIFTING
    • E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20—Drives; Control devices
    • E02F9/22—Hydraulic or pneumatic drives
    • E02F9/2221—Control of flow rate; Load sensing arrangements
    • E02F9/2232—Control of flow rate; Load sensing arrangements using one or more variable displacement pumps
    • E02F9/2235—Control of flow rate; Load sensing arrangements using one or more variable displacement pumps including an electronic controller
    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02F—DREDGING; SOIL-SHIFTING
    • E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20—Drives; Control devices
    • E02F9/22—Hydraulic or pneumatic drives
    • E02F9/2278—Hydraulic circuits
    • E02F9/2292—Systems with two or more pumps
    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02F—DREDGING; SOIL-SHIFTING
    • E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20—Drives; Control devices
    • E02F9/22—Hydraulic or pneumatic drives
    • E02F9/2278—Hydraulic circuits
    • E02F9/2296—Systems with a variable displacement pump
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00—Circuits for servomotor systems
    • F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
    • F15B2211/205—Systems with pumps
    • F15B2211/20507—Type of prime mover
    • F15B2211/20515—Electric motor
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00—Circuits for servomotor systems
    • F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
    • F15B2211/205—Systems with pumps
    • F15B2211/20507—Type of prime mover
    • F15B2211/20523—Internal combustion engine
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00—Circuits for servomotor systems
    • F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
    • F15B2211/205—Systems with pumps
    • F15B2211/2053—Type of pump
    • F15B2211/20546—Type of pump variable capacity
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00—Circuits for servomotor systems
    • F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
    • F15B2211/205—Systems with pumps
    • F15B2211/20576—Systems with pumps with multiple pumps
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00—Circuits for servomotor systems
    • F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
    • F15B2211/265—Control of multiple pressure sources
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00—Circuits for servomotor systems
    • F15B2211/30—Directional control
    • F15B2211/31—Directional control characterised by the positions of the valve element
    • F15B2211/3105—Neutral or centre positions
    • F15B2211/3116—Neutral or centre positions the pump port being open in the centre position, e.g. so-called open centre
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00—Circuits for servomotor systems
    • F15B2211/60—Circuit components or control therefor
    • F15B2211/63—Electronic controllers
    • F15B2211/6303—Electronic controllers using input signals
    • F15B2211/6306—Electronic controllers using input signals representing a pressure
    • F15B2211/6316—Electronic controllers using input signals representing a pressure the pressure being a pilot pressure
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00—Circuits for servomotor systems
    • F15B2211/60—Circuit components or control therefor
    • F15B2211/635—Circuits providing pilot pressure to pilot pressure-controlled fluid circuit elements
    • F15B2211/6355—Circuits providing pilot pressure to pilot pressure-controlled fluid circuit elements having valve means
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00—Circuits for servomotor systems
    • F15B2211/80—Other types of control related to particular problems or conditions
    • F15B2211/88—Control measures for saving energy

Definitions

  • the present invention relates to a control device that controls a drive source of a construction machine such as a power shovel.
  • Hybrid structures in construction machines such as power shovels, for example, rotate the generator with the energy discharged from the actuator to generate electricity, store the power in the battery, and drive the electric motor with the battery power to operate the actuator I try to let them.
  • An object of the present invention is to provide a control device for a hybrid construction machine that does not affect a circuit system connected to a main pump even if an electric system such as an electric motor fails.
  • variable displacement type main pump the regulator which controls the tilt angle of this main pump, the actuator which operate
  • the controller receives the output signal of the sensor and determines that the actuator is operating, the controller sets the electric motor in a driving state and controls the tilt angle of the sub-pump via the tilt controller. ing.
  • a second invention includes an electric motor, a sub-pump, and a variable displacement assist motor that rotates coaxially with the electric motor and the sub-pump, and the assist motor operates with the energy discharged from the actuator and controls the tilt angle. And the controller controls the tilt angle controller to control the tilt angle of the assist motor.
  • a check valve that allows only the flow from the sub pump to the main pump is provided in the passage process for communicating the sub pump and the main pump, and the spring force of the spring is provided for the passage process for communicating the actuator and the assist motor.
  • An electromagnetic valve that maintains a normal position that is a closed position is provided, and the controller is configured to control the electromagnetic valve in accordance with an operation state of the actuator.
  • the main pump is configured to rotate with the driving force of the engine, and a generator is associated with the engine.
  • a battery for storing electric power to be supplied to the electric motor is provided, a battery charger is connected to the battery, the battery charger is connected to the generator, and an independent power source such as a household power source is provided. It can also be connected to the system power supply.
  • the sub pump that assists the main pump is driven by the electric motor, even if the electric system for driving the electric motor fails, the sub pump cannot be assisted. It just has little effect on the main pump circuit system. Therefore, the reliability of the device is improved.
  • the assist motor that operates with the fluid energy of the actuator is provided, the electric motor or the sub pump can be assisted using the fluid energy.
  • a circuit system connected to the main pump and a circuit system including the sub pump and the assist motor as main components are provided. Since the fluid can be divided, the above-described reliability is further improved.
  • the power source of the electric motor can be procured widely, it can be stored in the battery as needed. Therefore, there is no shortage of electric power of the electric motor.
  • the embodiment shown in FIG. 1 is a control device for a power shovel and includes variable capacity type first and second main pumps MP1 and MP2, and a first circuit system is connected to the first main pump MP1, and a second A second circuit system is connected to the main pump MP2.
  • the first circuit system includes, in order from the upstream side, an operation valve 1 for a swing motor that controls the swing motor RM, an operation valve 2 for an arm 1 speed that controls an arm cylinder (not shown), and a boom cylinder BC.
  • a control valve 3 for the second speed of the boom to be controlled, a preliminary operation valve 4 for controlling the preliminary attachment (not shown), and a control valve 5 for the left traveling motor (not shown) for controlling the left traveling motor are connected. ing.
  • Each of the operation valves 1 to 5 is connected to the first main pump MP1 via the neutral flow path 6 and the parallel path 7.
  • a pilot pressure generating mechanism 8 is provided in the neutral flow path 6 on the downstream side of the operation valve 5 for the left travel motor.
  • the pilot pressure generating mechanism 8 generates a high pilot pressure if the flow rate flowing therethrough is large, and generates a low pilot pressure if the flow rate is small.
  • the neutral flow path 6 guides all or part of the fluid discharged from the first main pump MP1 to the tank T when all the operation valves 1 to 5 are in the neutral position or in the vicinity of the neutral position. At this time, since the flow rate passing through the pilot pressure generating mechanism 8 also increases, a high pilot pressure is generated as described above.
  • a pilot flow path 9 is connected to the pilot pressure generating mechanism 8, and the pilot flow path 9 is connected to a regulator 10 that controls the tilt angle of the first main pump MP1.
  • the regulator 10 controls the discharge amount of the first main pump MP1 in inverse proportion to the pilot pressure. Therefore, when the flow of the neutral flow path 6 becomes zero by full stroke of the operation valves 1 to 5, in other words, when the pilot pressure generated by the pilot pressure generating mechanism 8 becomes zero, the first main pump MP1 The discharge amount is kept at the maximum.
  • a first pressure sensor 11 is connected to the pilot flow path 9 as described above, and a pressure signal detected by the first pressure sensor 11 is input to the controller C.
  • the second circuit system includes, in order from the upstream side thereof, a right travel motor operation valve 12 for controlling a right travel motor (not shown) and a bucket operation valve for controlling a bucket cylinder (not shown). 13.
  • a boom first speed operation valve 14 for controlling the boom cylinder BC and an arm second speed operation valve 15 for controlling an arm cylinder (not shown) are connected.
  • the boom first speed operation valve 14 is provided with a sensor 14a for detecting an operation direction and an operation amount thereof.
  • the operation valves 12 to 15 are connected to the second main pump MP2 via the neutral flow path 16, and the bucket operation valve 13 and the boom first speed operation valve 14 are connected to the second main pump MP2 via the parallel passage 17. It is connected to the main pump MP2.
  • a pilot pressure generating mechanism 18 is provided in the neutral flow path 16 downstream of the operation valve 15 for the second arm speed.
  • the pilot pressure generating mechanism 18 is the pilot pressure generating mechanism 8 described above. And function in exactly the same way.
  • a pilot flow path 19 is connected to the pilot pressure generating mechanism 18, and the pilot flow path 19 is connected to a regulator 20 that controls the tilt angle of the second main pump MP2.
  • the regulator 20 controls the discharge amount of the second main pump MP2 in inverse proportion to the pilot pressure. Therefore, when the flow of the neutral flow path 16 becomes zero by full stroke of the operation valves 12 to 15, in other words, when the pilot pressure generated by the pilot pressure generating mechanism 18 becomes zero, the second main pump MP2 The discharge amount is kept at the maximum.
  • the pilot pressure channel 19 is connected to the second pressure sensor 21 and the pressure signal detected by the second pressure sensor 21 is input to the controller C.
  • the first and second main pumps MP1 and MP2 configured as described above rotate coaxially with the driving force of one engine E.
  • the engine E is provided with a generator 22 so that the generator 22 can be powered by the surplus output of the engine E.
  • the electric power generated by the generator 22 is charged to the battery 24 via the battery charger 23.
  • the battery charger 23 can charge the battery 24 even when connected to a normal household power supply 25. That is, the battery charger 23 can be connected to an independent power source different from the device.
  • passages 26 and 27 communicating with the turning motor RM are connected to the actuator port of the operation valve 1 for the turning motor connected to the first circuit system, and brake valves 28 and 27 are respectively connected to the passages 26 and 27. 29 is connected.
  • the actuator port is closed and the swing motor RM maintains the stopped state.
  • one passage 26 is connected to the first main pump MP1, and the other passage 27 communicates with the tank T. Accordingly, the pressure fluid is supplied from the passage 26 to rotate the turning motor RM, and the return fluid from the turning motor RM is returned to the tank T through the passage 27.
  • the operation valve 1 for the swing motor is switched to the left position, the pump discharge fluid is supplied to the passage 27, the passage 26 communicates with the tank T, and the swing motor RM is reversed. .
  • the brake valve 28 or 29 functions as a relief valve, and when the passages 26 and 27 become the set pressure or higher, the brake valves 28 and 29 are opened. Thus, the fluid on the high pressure side is guided to the low pressure side. Further, when the swing motor RM is rotated and the swing motor operating valve 1 is returned to the neutral position, the actuator port of the control valve 1 is closed. Even if the actuator port of the operation valve 1 is closed in this way, the swing motor RM continues to rotate with its inertia energy, but the swing motor RM performs a pumping action when the swing motor RM rotates with inertia energy. At this time, the passages 26 and 27, the turning motor RM, and the brake valve 28 or 29 constitute a closed circuit, and the inertia energy is converted into heat energy by the brake valve 28 or 29.
  • the operation valve 3 for the second speed of the boom is switched in conjunction with the operation valve 14 for the first speed of the boom.
  • a proportional electromagnetic valve 34 whose opening degree is controlled by the controller C is provided in the passage 30 connecting the piston-side chamber 31 of the boom cylinder BC and the first-speed boom operating valve 14 as described above.
  • the proportional solenoid valve 34 is kept in the fully open position in its normal state.
  • variable displacement sub pump SP that assists the outputs of the first and second main pumps MP1 and MP2
  • the variable displacement sub-pump SP is rotated by the driving force of the electric motor MG that also serves as a generator, and the variable displacement assist motor AM is also rotated coaxially by the driving force of the electric motor MG.
  • An inverter I is connected to the electric motor MG, and the inverter I is connected to a controller C so that the controller C can control the rotational speed of the electric motor MG.
  • the tilt angles of the sub-pump SP and the assist motor AM as described above are controlled by tilt controllers 35 and 36. These tilt controllers 35 and 36 are controlled by the output signal of the controller C. is there.
  • a discharge passage 37 is connected to the sub pump SP.
  • the discharge passage 37 joins the first joining passage 38 that joins to the discharge side of the first main pump MP1 and the discharge side of the second main pump MP2.
  • the first and second merge passages 38 and 39 branch to the second merge passage 39, and the first and second proportional electromagnetic throttle valves 40 and 41 whose opening degree is controlled by the output signal of the controller C are respectively provided. Provided.
  • connection passage 42 is connected to the assist motor AM.
  • This connection passage 42 is connected to passages 26 and 27 connected to the turning motor RM via a junction passage 43 and check valves 44 and 45. is doing.
  • the merging passage 43 is provided with an electromagnetic switching valve 46 that is controlled to be opened and closed by the controller C, and between the electromagnetic switching valve 46 and the check valves 44 and 45, when the swinging motor RM is turned or braked.
  • a pressure sensor 47 for detecting the pressure of the pressure sensor 47 is provided, and the pressure signal of the pressure sensor 47 is input to the controller C.
  • a safety valve 48 is provided at a position downstream of the electromagnetic switching valve 46 with respect to the flow from the turning motor RM to the connection passage 42 in the junction passage 43.
  • the safety valve 48 Is to prevent the turning motor RM from running away by maintaining the pressure in the passages 26 and 27 when a failure occurs in the connection passages 42 and 43 such as the electromagnetic switching valve 46.
  • a passage 49 communicating with the connection passage 42 is provided between the boom cylinder BC and the proportional solenoid valve 34, and an electromagnetic opening / closing valve 50 controlled by the controller C is provided in the passage 49. .
  • the assist flow rate of the sub pump SP is set in advance, and among them, the controller C determines the tilt angle of the sub pump SP, the assist motor AM. Each control is performed by determining how to control the tilt angle, the number of rotations of the electric motor MG, and the like to be most efficient.
  • the operation valves 1 to 5 of the first circuit system are maintained at the neutral position, the total amount of fluid discharged from the first main pump MP1 is transferred to the tank T via the neutral flow path 6 and the pilot pressure generating mechanism 8. Led.
  • the pilot pressure generated there becomes high and a relatively high pilot pressure is also introduced into the pilot flow path 9.
  • the regulator 10 is operated by the action of the high pilot pressure guided to the pilot flow path 9, and the discharge amount of the first main pump MP1 is kept to a minimum.
  • the high pilot pressure signal at this time is input from the first pressure sensor 11 to the controller C.
  • the pilot pressure generating mechanism 18 when the operation valves 12 to 15 of the second circuit system are kept at the neutral position, the pilot pressure generating mechanism 18 generates a relatively high pilot pressure and the high pressure as in the case of the first circuit system.
  • the pressure acts on the regulator 20 to keep the discharge amount of the second main pump MP2 to a minimum.
  • the high pilot pressure signal at this time is input from the pressure sensor 21 to the controller C.
  • the controller C determines that the first and second main pumps MP1 and MP2 maintain the minimum discharge amount.
  • the tilt angle controllers 35 and 36 are controlled, and the tilt angles of the sub pump SP and the assist motor AM are made zero or minimum.
  • the controller C may stop the rotation of the electric motor MG, The rotation may be continued.
  • the rotation of the electric motor MG is stopped, there is an effect that power consumption can be saved.
  • the sub pump SP and the assist motor AM are also continuously rotated. There is an effect that the shock at the start-up of the motor AM can be reduced.
  • whether to stop the electric motor MG or continue to rotate may be determined in accordance with the use and usage status of the construction machine.
  • the controller C keeps the electric motor MG always rotated. That is, when the electric motor MG is stopped when the discharge amounts of the first and second main pumps MP1 and MP2 are minimum, the controller C detects that the pilot pressure has decreased and restarts the electric motor MG. Start.
  • the controller C controls the opening degree of the first and second proportional electromagnetic throttle valves 40 and 41 according to the pressure signals of the first and second pressure sensors 11 and 21, and apportions the discharge amount of the sub pump SP. Supplied to the first and second circuit systems. As described above, according to this embodiment, the controller C controls the tilt angle of the sub-pump SP and the first and second proportional electromagnetic throttle valves 40 and 41 only with the pressure signals of the two first and second pressure sensors 11 and 21. The number of pressure sensors can be reduced.
  • a closed circuit is formed between the passages 26 and 27 as described above, and the brake valve 28 or 29 is provided. Maintains the closed circuit brake pressure and converts inertial energy into thermal energy.
  • the pressure sensor 47 detects the turning pressure or the brake pressure and inputs the pressure signal to the controller C.
  • the controller C detects a pressure lower than the set pressure of the brake valves 28 and 29 within a range that does not affect the turning or braking operation of the turning motor RM, the controller C opens the electromagnetic switching valve 46 from the closed position to the open position. Switch to.
  • the electromagnetic switching valve 46 is switched to the open position in this way, the pressure fluid guided to the turning motor RM flows into the merge passage 43 and is supplied to the assist motor AM via the safety valve 48 and the connection passage 42.
  • the controller C controls the tilt angle of the assist motor AM in accordance with the pressure signal from the pressure sensor 47, which is as follows.
  • the controller C controls the load of the turning motor RM while controlling the tilt angle of the assist motor AM. . That is, the controller C controls the tilt angle of the assist motor AM so that the pressure detected by the pressure sensor 47 becomes substantially equal to the turning pressure or the brake pressure of the turning motor RM.
  • the assist motor AM obtains a rotational force as described above, the rotational force acts on the electric motor MG that rotates coaxially.
  • the rotational force of the assist motor AM acts as an assist force on the electric motor MG. . Therefore, the power consumption of the electric motor MG can be reduced by the amount of the rotational force of the assist motor AM.
  • the rotational force of the sub pump SP can be assisted by the rotational force of the assist motor AM. At this time, the assist motor AM and the sub pump SP are combined to exert a pressure conversion function.
  • the fluid pressure flowing into the connection passage 42 is necessarily lower than the pump discharge pressure.
  • the assist motor AM and the sub-pump SP exhibit a pressure increasing function. That is, the output of the assist motor AM is determined displacement volume to Q 1 per rotation and the product of pressure P 1 at that time.
  • the output of the sub pump SP is determined by the product of the displacement volume Q 2 per revolution and the discharge pressure P 2 .
  • the tilt angle of the assist motor AM is controlled so as to keep the pressure in the passages 26 and 27 at the turning pressure or the brake pressure as described above. Therefore, when the fluid from the turning motor RM is used, the tilt angle of the assist motor AM is inevitably determined. In this way, the tilt angle of the sub-pump SP is controlled in order to exert the above-described pressure conversion function while the tilt angle of the assist motor AM is determined.
  • the controller C closes the electromagnetic switching valve 46 based on the pressure signal from the pressure sensor 47. The rotation motor RM is not affected.
  • the safety valve 48 functions to prevent the pressure in the passages 26 and 27 from becoming unnecessarily low, thereby preventing the turning motor RM from running away.
  • the controller C determines whether the operator is going to raise or lower the boom cylinder BC. If a signal for raising the boom cylinder BC is input to the controller C, the controller C keeps the proportional solenoid valve 34 in a normal state. In other words, the proportional solenoid valve 34 is kept in the fully open position. At this time, the controller C keeps the electromagnetic on-off valve 50 in the illustrated closed position and controls the rotation speed of the electric motor MG and the tilt angle of the sub pump SP so that a predetermined discharge amount is secured from the sub pump SP. .
  • the controller C calculates the lowering speed of the boom cylinder BC requested by the operator according to the operation amount of the operation valve 14.
  • the proportional solenoid valve 34 is closed and the solenoid on-off valve 50 is switched to the open position.
  • the entire amount of return fluid of the boom cylinder BC is supplied to the assist motor AM.
  • the flow rate consumed by the assist motor AM is less than the flow rate required to maintain the descending speed obtained by the operator, the boom cylinder BC cannot maintain the descending speed obtained by the operator.
  • the controller C tanks a flow rate higher than the flow rate consumed by the assist motor AM based on the operation amount of the operation valve 14, the tilt angle of the assist motor AM, the rotation speed of the electric motor MG, and the like.
  • the opening degree of the proportional solenoid valve 34 is controlled to return to T, and the lowering speed of the boom cylinder BC required by the operator is maintained.
  • the assist motor AM rotates and its rotational force acts on the coaxially rotating electric motor MG.
  • the rotational force of the assist motor AM is applied to the electric motor MG. Acts as an assist force. Therefore, power consumption can be reduced by the amount of rotational force of the assist motor AM.
  • the sub pump SP can be rotated only by the rotational force of the assist motor AM without supplying electric power to the electric motor MG. At this time, the assist motor AM and the sub pump SP are the same as described above. The pressure conversion function is demonstrated.
  • the assist motor AM is operated on the basis of the required lowering speed of the boom cylinder BC regardless of the turning pressure or the brake pressure.
  • the tilt angle can be determined.
  • the output of the sub-pump SP can be assisted by the output of the assist motor AM, and the flow rate discharged from the sub-pump SP is apportioned by the first and second proportional electromagnetic throttle valves 40 and 41 to obtain the first and second Can be supplied to the circuit system.
  • the electric motor MG when the electric motor MG is used as a generator with the assist motor AM as a drive source, the tilt angle of the sub-pump SP is set to zero and the load is almost unloaded, and the assist motor AM is rotated to rotate the electric motor MG. If the necessary output is maintained, the electric motor MG can exhibit the power generation function using the output of the assist motor AM.
  • the output of the engine E can be used to generate power with the generator 22, or the assist motor AM can be used to generate power with the electric motor MG.
  • the power generated in this manner is stored in the battery 24.
  • the power can be stored in the battery 24 using the home power supply 25, the power of the electric motor MG is procured in various ways. be able to.
  • the assist motor AM is rotated using the fluid from the turning motor RM and the boom cylinder BC, and the sub pump SP and the electric motor MG can be assisted by the output of the assist motor AM. Energy loss until use can be minimized.
  • a generator is rotated using fluid from an actuator, and an electric motor is driven using electric power stored in the generator, and the actuator is operated by the driving force of the electric motor.
  • the regenerative power of the fluid pressure can be directly used as compared with this conventional device.
  • FIG. 2 shows another embodiment in which the proportional solenoid valve 34 and the electromagnetic on-off valve 50 of FIG. 1 are integrated.
  • This proportional solenoid valve 51 normally maintains the open position shown in FIG. When a signal is input from C, the position is switched to the right side of the drawing.
  • the proportional solenoid valve 51 is switched to the right side of the drawing, the throttle 51a is positioned in the communication process between the boom cylinder BC and the tank T, and the check valve 51b is positioned between the boom cylinder BC and the assist motor AM. It is a thing.
  • the opening of the throttle 51a is controlled according to the switching amount of the proportional solenoid valve 51. Others are the same as the solenoid valve in FIG.
  • Reference numerals 52 and 53 in the figure are check valves provided on the downstream side of the first and second proportional electromagnetic throttle valves 40 and 41, and only allow flow from the sub pump SP to the first and second main pumps MP1 and MP2. To do. Since the check valves 52 and 53 are provided as described above, and the electromagnetic switching valve 46 and the electromagnetic on-off valve 50 or the proportional electromagnetic valve 51 are provided, for example, when the sub pump SP and the assist motor AM system fail, The two main pumps MP1 and MP2 can be separated from the sub pump SP and the assist motor AM.
  • the normal solenoid position is maintained by the spring force of the spring as shown in the drawing. 34, since the proportional solenoid valve 51 also maintains the normal position which is the fully open position, even if the electric system fails, the first and second main pumps MP1 and MP2 systems, the sub pump SP and the assist motor AM system are connected as described above. Can be separated.
  • FIG. 1 is a circuit diagram showing an embodiment of the present invention. It is a partial circuit diagram showing other embodiments of a proportional solenoid valve.

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Operation Control Of Excavators (AREA)
  • Fluid-Pressure Circuits (AREA)

Abstract

L'invention concerne un contrôleur de machine de construction hybride dans laquelle l'énergie déchargée d'un moteur à révolution (RM) ou d'un vérin de bras articulé (BC) est utilisée comme force d'assistance d'un moteur électrique (MG). Sur le côté débit de pompes principales (MP1, MP2), une sous pompe (SP) et un moteur d'assistance (AM) qui sont entraînés par la sortie d'un moteur électrique (MG) tournent de manière intégrale. Le moteur d'assistance (AM) tourne avec l'énergie déchargée d'un moteur rotatif (RM) ou d'un vérin de bras articulé (BC), et la sortie du moteur électrique (MG) est assistée par la force d'entraînement du moteur d'assistance (AM).
PCT/JP2009/056040 2008-03-26 2009-03-26 Contrôleur de machine de construction hybride WO2009119706A1 (fr)

Priority Applications (3)

Application Number Priority Date Filing Date Title
DE112009000708.2T DE112009000708B4 (de) 2008-03-26 2009-03-26 Controller für Hybrid-Baugerät
CN2009801107060A CN101981324A (zh) 2008-03-26 2009-03-26 混合动力建筑机械的控制装置
US12/934,383 US20110268588A1 (en) 2008-03-26 2009-03-26 Controller of hybrid construction machine

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2008-081552 2008-03-26
JP2008081552A JP5258341B2 (ja) 2008-03-26 2008-03-26 ハイブリッド建設機械の制御装置

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WO2009119706A1 true WO2009119706A1 (fr) 2009-10-01

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PCT/JP2009/056040 WO2009119706A1 (fr) 2008-03-26 2009-03-26 Contrôleur de machine de construction hybride

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US (1) US20110268588A1 (fr)
JP (1) JP5258341B2 (fr)
KR (1) KR101595584B1 (fr)
CN (1) CN101981324A (fr)
DE (1) DE112009000708B4 (fr)
WO (1) WO2009119706A1 (fr)

Families Citing this family (12)

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Publication number Priority date Publication date Assignee Title
JP5419572B2 (ja) * 2009-07-10 2014-02-19 カヤバ工業株式会社 ハイブリッド建設機械の制御装置
JP5265595B2 (ja) * 2010-02-12 2013-08-14 カヤバ工業株式会社 ハイブリッド建設機械の制御装置
US8655558B2 (en) 2010-02-12 2014-02-18 Kayaba Industry Co., Ltd. Control system for hybrid construction machine
JP5350290B2 (ja) 2010-02-18 2013-11-27 カヤバ工業株式会社 ハイブリッド建設機械の制御装置
JP5424982B2 (ja) 2010-05-20 2014-02-26 カヤバ工業株式会社 ハイブリッド作業機械
JP5872170B2 (ja) * 2011-02-16 2016-03-01 Ｋｙｂ株式会社 建設機械の制御装置
JP5791530B2 (ja) * 2012-01-25 2015-10-07 カヤバ工業株式会社 建設機械の制御装置
JP5984571B2 (ja) * 2012-08-09 2016-09-06 Ｋｙｂ株式会社 ハイブリッド建設機械の制御装置
DE102012109074A1 (de) * 2012-09-26 2014-03-27 Sauer-Danfoss Gmbh & Co. Ohg Verfahren und Vorrichtung zur Ansteuerung einer elektrisch kommutierten Fluidarbeitsmaschine
JP6155159B2 (ja) * 2013-10-11 2017-06-28 Ｋｙｂ株式会社 ハイブリッド建設機械の制御システム
CN104454715B (zh) * 2014-12-03 2016-10-05 华侨大学 一种基于电气控制的二次调节系统
CN110249141B (zh) * 2017-02-10 2020-09-18 伊格尔工业股份有限公司 流体压力回路

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JP2004011168A (ja) * 2002-06-04 2004-01-15 Komatsu Ltd 建設機械
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US20110268588A1 (en) 2011-11-03
DE112009000708T5 (de) 2011-04-28
KR20100124721A (ko) 2010-11-29
JP2009236191A (ja) 2009-10-15
CN101981324A (zh) 2011-02-23
KR101595584B1 (ko) 2016-02-26
JP5258341B2 (ja) 2013-08-07
DE112009000708B4 (de) 2017-08-31

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