WO2009117535A1 - Bobine de fil polyester multifilament bicomposant ayant de multiples extrémités - Google Patents

Bobine de fil polyester multifilament bicomposant ayant de multiples extrémités Download PDF

Info

Publication number
WO2009117535A1
WO2009117535A1 PCT/US2009/037589 US2009037589W WO2009117535A1 WO 2009117535 A1 WO2009117535 A1 WO 2009117535A1 US 2009037589 W US2009037589 W US 2009037589W WO 2009117535 A1 WO2009117535 A1 WO 2009117535A1
Authority
WO
WIPO (PCT)
Prior art keywords
poly
threadline
bundle
terephthalate
threadlines
Prior art date
Application number
PCT/US2009/037589
Other languages
English (en)
Inventor
Young D. Nguyen
Raymond S. P. Leung
Paul Wu
Original Assignee
Invista Technologies S.A R.L.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Invista Technologies S.A R.L. filed Critical Invista Technologies S.A R.L.
Priority to JP2011500940A priority Critical patent/JP2011518261A/ja
Priority to EP09723024A priority patent/EP2265753A4/fr
Priority to CN2009801184531A priority patent/CN102037171B/zh
Priority to US12/922,564 priority patent/US20110133011A1/en
Priority to BRPI0907082-6A priority patent/BRPI0907082A2/pt
Publication of WO2009117535A1 publication Critical patent/WO2009117535A1/fr
Priority to HK11110757.9A priority patent/HK1156370A1/xx

Links

Classifications

    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/36Cored or coated yarns or threads
    • D02G3/362Cored or coated yarns or threads using hollow spindles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H51/00Forwarding filamentary material
    • B65H51/015Gathering a plurality of forwarding filamentary materials into a bundle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/026Doubling winders, i.e. for winding two or more parallel yarns on a bobbin, e.g. in preparation for twisting or weaving
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H55/00Wound packages of filamentary material
    • B65H55/005Wound packages of filamentary material with two or more filaments wound in parallel on the bobbin
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/28Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
    • D01D5/30Conjugate filaments; Spinnerette packs therefor
    • D01D5/32Side-by-side structure; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/28Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
    • D01D5/30Conjugate filaments; Spinnerette packs therefor
    • D01D5/34Core-skin structure; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/14Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/36Cored or coated yarns or threads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/31Textiles threads or artificial strands of filaments
    • B65H2701/313Synthetic polymer threads
    • B65H2701/3132Synthetic polymer threads extruded from spinnerets

Definitions

  • This invention relates to a multiend package of multicomponent yams, the yarn being separable into individual ends upon unwinding. More specifically, this invention relates to a multiend package of polyester bicomponent continuous filament yarns, and the separable yarns on such a package. The invention also relates to a method of making the multiend package of separable polyester bicomponent continuous filament yarns.
  • filament yarn production involves extruding multiple filaments from a spinneret, then either combining all the filaments into a single threadline which is then wound onto a single package, or dividing the filaments into multiple filament threadlines which are then each wound onto single packages. In either case, one multicomponent threadline is wound onto one package. This is also known as having one "end" per package.
  • Polyester bicomponent filaments are elastomeric filaments which have stretch and recovery characteristics due to their three-dimensional crimp. Polyester bicomponent filaments have been disclosed, for example in United States Patent No. 3,671 ,379. High speed spinning of polyester bicomponent filaments including poly(ethylene terephthalate) and poly(trimethylene terephthalate) have been disclosed, for example in United States Patent No. 6,692,687. Single-end polyester bicomponent fiber packages have been disclosed, for example in United States Patent No. 6,824,869.
  • United States Patent No. 5,524,841 discloses the winding of a plurality of textile strands or yarns and winding improvements which enhance the separation of multiple textile strands during unwinding of a wound package.
  • the invention is suggested to be useful in processes involving winding of mono- or multifilament natural or synthetic materials or yarns such as nylon, polyester, boron or carbon fiber or strands but is discussed generally in the context of its use in the manufacture and processing of glass fiber.
  • United States Patent No. 5,665,293 relates to the field of synthetic filament production and discloses a method of making spun yarn packages of multiple individually separable yarn ends. The method is suitable for melt-spinnable polymers, disclosed in the patent to be nylons such as nylon-6 and nylon-6,6, polyesters, and polyolefins such as polypropylene.
  • United States Patent Nos. 6,562,456 and 5,723,080 disclose an elastane multifilament yarn which is splittable into individual filaments when unwound from a bobbin, and a process for producing such yarn.
  • a 165 dtex yarn with 68 filaments of polyester bicomponent continuous filament is extruded from a spinneret, after quenching, oiling, drawing, interlacing, the single threadline with 165 dtex- 68 filaments is wound into a tube — single end package.
  • a multiend package of yarn that is, a single yarn package on which two or more ends of yarn have been wound, would be a way to significantly increase yarn manufacturing productivity while decreasing investment intensity and cost of manufacture.
  • a multiend package of yarn would also be beneficial for reducing the cost of downstream processing operations such as beaming or core spinning because less equipment and capital investment would be required.
  • the technical challenges of producing a multiend package in which the yarns are consistently separable upon unwinding are considerable, particularly for bicomponent continuous filament yarns which have crimp and stretch and recovery properties. Nevertheless, methods to prepare multiend packages of separable polyester bicomponent yarns are sought, as are the separable yarns themselves.
  • the threadline bundle is separable into at least two individual threadlines and the bicomponent filament comprises poly(trimethylene terephthalate) and at least one polymer selected from the group consisting of poly(ethylene terephthalate), poly(trimethylene terephthalate), and poly(tetramethylene terephthalate) or a combination of such members.
  • the process including:
  • each threadline bundle is separable into at least two threadlines and the bicomponent filament comprises poly(trimethylene terephthalate) and at least one polymer selected from the group consisting of poly(ethylene terephthalate), poly(trimethylene terephthalate), and poly(tetramethylene terephthalate) or a combination of such members.
  • the threadline bundle is separable into at least two threadlines and the bicomponent filament comprises poly(trimethylene terephthalate) and at least one polymer selected from the group consisting of poly(ethylene terephthalate), poly(trimethylene terephthalate), and poly(tetramethylene terephthalate) or a combination of such members.
  • a threadline bundle including at least two threadlines, each threadline includes multiple side-by-side or eccentric sheath-core polyester bicomponent filaments, wherein the threadline bundle is separable into at least two threadlines, and the bicomponent filament includes poly(trimethylene terephthalate) and at least one polymer selected from the group consisting of poly(ethylene terephthalate), poly(trimethylene terephthalate), and poly(tetramethylene terephthalate) or a combination of such members.
  • An additional embodiment provides a multiend package including a threadline bundle wound onto a tube core, wherein the threadline bundle is separable into at least two threadlines, each threadline including multiple side-by-side or eccentric sheath-core polyester bicomponent filaments, and the bicomponent filament comprises poly(trimethylene terephthalate) and at least one polymer selected from the group consisting of poly(ethylene terephthalate), poly(trimethylene terephthalate), and poly(tetramethylene terephthalate) or a combination of such members.
  • FIG. 1 is a schematic representation of the yarn spinning and winding system of some embodiments.
  • FIG. 2 is a schematic representation a side view of a high speed winder used with spinning and winding system of some embodiments.
  • FIG. 3 is a schematic representation of the preparation of core-spun polyester bicomponent from a multi-end package.
  • FIG. 4 is a schematic representation of hollow spindle covering using polyester bicomponent from a multi-end package.
  • FlG. 5 is a schematic representation of a knitting process using polyester bicomponent from a multi-end package.
  • a package comprising multiple ends of polyester bicomponent filament yarn can be made in such a way that the yarn is separable into multiple individual threadlines, each threadline comprising multiple bicomponent filaments, upon unwinding.
  • the multiend package can be used directly in processes such as beaming, circular knitting, weaving, or core spinning in place of multiple single end packages, which provides convenience and cost savings.
  • the bicomponent filament comprises poly(trimethylene terephthalate) and at least one polymer selected from the group consisting of poly(ethylene terephthalate), poly(trimethylene terephthalate), and poly(tetramethylene terephthalate) or a combination of such members.
  • POY Partially Oriented Yarn: Filament yarns in which the draw ratio is less than normal so that only partial longitudinal orientation of the polymer molecules.
  • FDY Fluly Drawn Yarn: As opposed to POY, filament yarns in which the draw ratio is normal so that full longitudinal orientation of polymer molecules.
  • DW Densk Winding: The operation of stretching continuous filament yarn to align of order molecular and crystalline structure. The drawn yarn is taken up on a parallel tube or cheese, resulting in a zero-twist yarn.
  • DTY(Draw Texturing Yarn) Filament yarn in which the manufacture is the simultaneous process of drawing to increase molecular orientation and imparting crimp to increase bulk.
  • DT(Draw Texturing) In the manufacture of thermoplastic fibers, the simultaneous process of drawing to increase molecular orientation and imparting crimp to increase bulk.
  • Multifilament A yarn consisting of many continuous filaments or strands, as opposed to monofilament which is one strand. Most textile filament yarns are multifilament.
  • the fiber is composed of more than one polymer.
  • these polymers are primarily poly(ethylene terephthalate) (2GT), poly(trimethylene terephthalate) (3GT), and poly(tetramethylene terephthalate) (4GT) or a combination of such members.
  • Core Spun Yarn A yarn made by twisting fibers around a filament, thus concealing the core.
  • the core yarn is an elastic yarn (such as 2GT 3GT bicomponent) to obtain stretch-recovery characteristics and twisting fibers are cotton fibers to obtain desirable touch aesthetic.
  • the core yarn for CSY is spandex yarn, which packages size is much smaller than polyester bicomponent yarn. Therefore, the creel or space in the CSY machine is not available for placing one yarn package on one spinning position when polyester bicomponent yarn replacing spandex yarn.
  • Elastomeric fiber Synthetic fibers having properties of natural rubber such as high stretchability and recovery.
  • Hard yarn As opposed to elastomeric fiber, synthetic fibers having no properties of natural rubber such as stretchability and recovery.
  • Spandex A manufactured fiber in which the fiber- forming substance is a long chain synthetic polymer composed of at least 85% of a segmented polyurethane.
  • bicomponent filament means a continuous filament in which two polymers of the same general class are intimately adhered to each other along the length of the fiber, so that the fiber cross-section is for example a side-by-side, eccentric sheath-core, or other suitable cross-section from which useful crimp can be developed.
  • side-by-side means that the two components of the bicomponent fiber are immediately adjacent to one another and that no more than a minor portion of either component is within a concave portion of the other component.
  • Eccentric sheath-core means that one of the two components completely surrounds the other component but that the two components are not coaxial.
  • threadline means a group of two or more bicomponent filaments. The filaments of the threadline are processed together, as a group.
  • end means an individual fiber, yarn, or threadline.
  • threadline is interchangeable with “end”.
  • a single threadline is typically wound onto a single tube core to produce a "single end” package.
  • the single end package produced by the conventional procedure is also referred to as "one end per package.”
  • threadline bundle means at least two threadlines which have been combined together to form one multicomponent entity, the threadline bundle.
  • the threadline bundle remains capable of being separated into at least two individual threadlines (ends).
  • threadline bundle also means a yarn which is comprised of at least two ends.
  • bin means a continuous strand of textile fibers, filaments, or material in a form suitable for knitting, weaving, or otherwise intertwining to form a textile fabric.
  • multiend package means a threadline bundle wound onto a tube core.
  • the polyester bicomponent filament comprises poly(trimethylene terephthalate) and at least one polymer selected from the group consisting of poly(ethylene terephthalate), poly(trimethylene terephthalate), and poly(tetramethylene terephthalate) or a combination of such members, in a weight ratio of from about 30:70 to about 70:30.
  • the polymers may be, for example, poly(ethylene terephthalate) and poly(trimethylene terephthalate), poly(trimethylene terephthalate) and poly(tetramethylene terephthalate), or poly(trimethylene terephthalate) and poly(trimethylene) terephthalate, for example of different intrinsic viscosities, although different combinations are also possible.
  • compositions can be similar, for example a poly(trimethylene terephthalate) homopolyester and a poly(trimethylene terephthalate) copolyester, optionally also of different viscosities.
  • Other polyester bicomponent combinations are also possible, such as poly(ethylene terephthalate) and poly(tetramethylene terephthalate), or a combination of poly(ethylene terephthalate) and poly(ethylene terephthalate), for example of different intrinsic viscosities, or a poly(ethylene terephthalate) homopolyester and a poly(ethylene terephthalate) copolyester.
  • the notation "//" is used to separate the two polymers used in making a bicomponent filament.
  • poly(ethylene terephthalate)//poly(trimethylene terephthalate) indicates a bicomponent filament comprising poly(ethylene terephthalate) and poly(trimethylene terephthalate).
  • polyesters can be copolyesters, and "poly(ethylene terephthalate),” “poly(tetramethylene terephthalate)”, and “poly(trimethylene terephthalate)” include such copolyesters within their meanings.
  • a copoly(ethylene terephthalate) can be used in which the comonomer used to make the copolyester is selected from the group consisting of linear, cyclic, and branched aliphatic dicarboxylic acids (and their diesters) having 4-12 carbon atoms (for example butanedioic acid, pentanedioic acid, hexanedioic acid, dodecanedioic acid, and 1 ,4-cyclo-hexanedicarboxylic acid); aromatic dicarboxylic acids (and their diesters) other than terephthalic acid and having 8-12 carbon atoms (for example isophthalic acid and 2,6-naphthalenedicarboxylic acid); linear, cyclic, and branched aliphatic diols having 3-8 carbon atoms (for example 1 ,3-propane diol, 1 ,2-propanediol, 1 ,4-butaned
  • the comonomer can be present to the extent that it does not compromise the benefits of the invention, for example at levels of about 0.5-15 mole percent based on total polymer ingredients.
  • Isophthalic acid, pentanedioic acid, hexanedioic acid, 1 ,3-propane diol, and 1 ,4-butanediol are exemplary comonomers.
  • the copolyester(s) can also be made with minor amounts of other comonomers, provided such comonomers do not have an adverse effect on the physical properties of the fiber.
  • Such other comonomers include 5-sodium-sulfoisophthalate, the sodium salt of 3-(2- sulfoethyl) hexanedioic acid, and dialkyl esters thereof, which can be incorporated at about 0.2-5 mole percent based on total polyester.
  • the (co)polyester(s) can also be mixed with polymeric secondary amine additives, for example poly(6,6'-imino-bishexamethylene terephthalamide) and copolyamides thereof with hexamethylenediamine, preferably phosphoric acid and phosphorous acid salts thereof.
  • the polyester bicomponent filament can also comprise conventional additives such as antistats, antioxidants, antimicrobials, flameproofing agents, lubricants, dyestuffs, light stabilizers, and delustrants such as titanium dioxide as long as they do not detract from the benefits of the invention.
  • conventional additives such as antistats, antioxidants, antimicrobials, flameproofing agents, lubricants, dyestuffs, light stabilizers, and delustrants such as titanium dioxide as long as they do not detract from the benefits of the invention.
  • outer cross-section shape of the bicomponent filament which can be non-round, round, substantially oval, triangular, "snowman,” and the like.
  • substantially oval means that an area of a cross- section of the filament, measured perpendicular to the longitudinal axis of the fiber, deviates by less than about 20% from that of an oval shape.
  • the general term “oval” includes “ovoid” (egg-shaped) and “elliptical” within its meaning.
  • Such a shape typically has two axes at right angles through the center of the shape, a major axis (A), and a minor axis (B), where the length of the major axis A is greater than the length of the minor axis B.
  • A major axis
  • B minor axis
  • the oval is described by a locus of points whose sum of whose distances from two foci is constant and equal to A.
  • one end of the oval can be larger than the other, so that the sum of the distances from two foci is not necessarily constant and can vary by 20% or more from elliptical.
  • a "snowman" cross-section shape can be described as a side-by-side cross-section having a long axis, a short axis, and at least two maxima in the length of the short axis when plotted against the long axis.
  • the cross-section periphery of the bicomponent filament may have or may lack constant curvature.
  • the cross-section shape of the bicomponent filament may have or may lack grooves in the cross-section periphery. Examples of cross-section shapes which have grooves are "snowman,” “scalloped-oval,” and "keyhole.”
  • polymer interface means the boundary between the polymers of the bicomponent filament.
  • the polymer interface may be substantially linear or curved.
  • the bicomponent filament may have a polymer interface substantially perpendicular to or substantially parallel to the major axis of the cross-section.
  • the bicomponent filament has a crimp potential from about 30% to about 90%, for example from about 60% to about 80%.
  • the crimp comes from different shrinkage of polymers, bi-component fiber is made from different polymers and develops crimp as a result of the different shrinkage rates. Specifically, the crimp is maximized upon application of heat to the bicomponent filament.
  • polyester yarn may be included in some embodiments. Color can be added to polyester by the use of dyes and/or pigments. For example, black yarn may be prepared by the addition of carbon black. These additives are generally added into polymers and mixed together before passing through the spinneret.
  • FIG. 1 shows one embodiment of a yarn spinning apparatus 10 for providing a process for producing a multiend package which includes melt spinning two or more compositionally different polymers 12A and 12B from a single precoalescent or post- coalescent spinneret 14 to form multiple side-by-side or eccentric sheath-core polyester bicomponent filaments.
  • a plurality of yarn ends16a-16f is produced each including of multiple filaments. Finish may be supplied by a spin finish applicator 19.
  • the yarn ends 16a-16f pass through the quench cabinet 18.
  • the yarn ends may then be drawn at G1-G3 and passed through an interlacer 20 including a pressurized fluid. Two or more of the yarn ends are then combined at a convergence guide to form multiend bundles and wound onto packages 28a. These multiend bundles can be separated in to the original yarn ends.
  • FIG.2 provides more detail.
  • Each of 16a and 16b, 16c and 16d, and 16e and 16f are combined to form multiend bundles 24c, 24b, and 24a, respectively, which are wound to form multiend packages 28c, 28b, and 28a, respectively.
  • multiend packages 28c, 28b, and 28a are wound to form multiend packages 28c, 28b, and 28a, respectively.
  • two threadlines are available from each multiend package. Each of these threadlines are available to go to different spinning positions for downstream processing.
  • Example 1 Multiend package of 2 threadlines of 55dtex and 34 filaments
  • each threadline with 68 filaments is prepared from a single spinneret and separated into two threadlines with 34 filaments each. Then, each threadline has 34 filaments. For a yarn spinning apparatus with six spinnerets, the six threadlines become twelve threadlines at one spinning position.
  • Each threadline (12 total with 34 filaments each) has its own yarn path on rolls and all facilities. All 12 threadlines are independent. After passing through the interlace jet, 2 threadlines converge into one threadline by a convergent guide, then this converged threadline is wound to one yarn package by take up winder. This provides six multiend packages with each having two ends from threadlines having 55dtex and 34 filaments each.
  • Example 2 Multiend package of 2 threadlines of 27dtex and 17 filaments
  • each threadline with 34 filaments is prepared from a single spinneret and separated into two threadlines with 17 filaments each. Then, each threadline has 17 filaments.
  • the six threadlines become twelve threadlines at one spinning position.
  • Each threadline (12 total with 17 filaments each) has its own yarn path on rolls and all facilities. All 12 threadlines are independent. After passing through the interlace jet, 2 threadlines converge into one threadline by a convergent guide, then this converged threadline is wound to one yarn package by take up winder. This provides six multiend packages with each having two ends from threadlines having 27dtex and 17 filaments each.
  • Example 3 Multi-end package for core spinning
  • FIG. 3 shows a multiend package 28c for core spinning process.
  • the yarn is driven by two delivery rollers 38 so that the two multicomponent yarns 16a and 16b from multiend package 28c are separated and unwound tangentially to the roller guides 30 which direct the separated multicomponent yarn 16a and 16b to its corresponding front roller 35 of spinning position where the polyester multiple component yarns are combined with the staple roving fiber 2 to provide separate core-spun yarn packages 4.
  • Example 4 Multi-end package for hollow spindle covering
  • FIG. 4 shows a multiend package for hollow spindle covering process.
  • the multiend package 28 is driven by two delivery rollers 38 and the two multicomponent yams 16a and 16b are delivered tangentially to individual guide eyelets 42 of corresponding spinning position.
  • the separated multicomponent yarns 16a and 16b separately pass from second delivery rollers 40 than pass through a spinning spindle 44 which has a hollow tube at the center and carries a non-elastic yarn package outside 46.
  • the spinning action of the spindle releases the non-elastic yarn and wraps around the multicomponent yarn and is taken up by third delivery rollers 41 to a covered package 48 for other applications.
  • Example 5 Multi-end package for circular knitting
  • FIG. 5 shows a multiend package 28 for circular knitting.
  • the multiend yarns 16a and 16b on the package 28 are delivered by two delivery rollers 38 at a constant speed and separated to individual stop motion devices 54 for corresponding knitting position.
  • the separated yarns 16a and 16b pass from roller guides 50 to a yarn feeder 52 to the knitting needles 58.
  • hard yarn packages 60 provide hard yarn with a feed speed control apparatus 56 to the yarn feeder 52 for knitting a garment or fabric including a hard yarn and an elastic bicomponent yarn.
  • Examples 3, 4, and 5 have a device which drives the multiend package at a constant and pre-determined speed to deliver the multicomponent yarn tangentially.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Multicomponent Fibers (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)

Abstract

Cette invention se rapporte à des bobines de fils multicomposants ayant de multiples extrémités, le fil pouvant être séparé en extrémités individuelles lors du dévidage. Le fil multicomposant peut être un fil bicomposant, tel qu’un fil comprenant des polyesters qui ont des compositions différentes et qui adoptent une configuration gaine-âme excentrique ou côte à côte. Cette invention concerne également les usages de ces bobines à extrémités multiples.
PCT/US2009/037589 2008-03-20 2009-03-19 Bobine de fil polyester multifilament bicomposant ayant de multiples extrémités WO2009117535A1 (fr)

Priority Applications (6)

Application Number Priority Date Filing Date Title
JP2011500940A JP2011518261A (ja) 2008-03-20 2009-03-19 マルチフィラメントポリエステル二成分ヤーンの多端部パッケージ
EP09723024A EP2265753A4 (fr) 2008-03-20 2009-03-19 Bobine de fil polyester multifilament bicomposant ayant de multiples extrémités
CN2009801184531A CN102037171B (zh) 2008-03-20 2009-03-19 复丝聚酯双组分纱线的多端头卷装
US12/922,564 US20110133011A1 (en) 2008-03-20 2009-03-19 Multiend package of multifilament polyester bicomponent yarn
BRPI0907082-6A BRPI0907082A2 (pt) 2008-03-20 2009-03-19 Processo de produção de um pacote com múltiplas extremidades, feixe de cordões, pacote com múltiplas extremidades, pacote com múltiplas extremidades elaborados por meio do processo e feixe de cordões do pacote com multiplas extremidades elaborados por meio do processo.
HK11110757.9A HK1156370A1 (en) 2008-03-20 2011-10-11 Multiend package of multifilament polyester bicomponent yarn

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US3826708P 2008-03-20 2008-03-20
US61/038,267 2008-03-20

Publications (1)

Publication Number Publication Date
WO2009117535A1 true WO2009117535A1 (fr) 2009-09-24

Family

ID=41091241

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2009/037589 WO2009117535A1 (fr) 2008-03-20 2009-03-19 Bobine de fil polyester multifilament bicomposant ayant de multiples extrémités

Country Status (8)

Country Link
US (1) US20110133011A1 (fr)
EP (1) EP2265753A4 (fr)
JP (1) JP2011518261A (fr)
KR (1) KR20110002031A (fr)
CN (1) CN102037171B (fr)
BR (1) BRPI0907082A2 (fr)
HK (1) HK1156370A1 (fr)
WO (1) WO2009117535A1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2659038A4 (fr) * 2010-12-28 2017-08-23 Invista Technologies S.a r.l. Élasthanne à deux composants doté de filaments à frottement réduit séparables
WO2023195964A3 (fr) * 2022-04-05 2023-11-09 Küçükçalik Teksti̇l Sanayi̇i̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇ Procédé de production de fil pes bi-composant recyclé auto-coloré compatible avec des conditions météorologiques extrêmes

Families Citing this family (28)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102677240B (zh) * 2012-05-17 2014-06-18 绍兴文理学院 一种环保可染型麻灰效应复合混纤长丝生产工艺
CN102677239B (zh) * 2012-05-17 2014-12-24 绍兴文理学院 一种环保型麻灰效应复合变形长丝生产工艺
CN102677238B (zh) * 2012-05-17 2014-06-04 绍兴文理学院 一种针织用环保型麻灰效应复合变形长丝生产工艺
US9131790B2 (en) 2013-08-15 2015-09-15 Aavn, Inc. Proliferated thread count of a woven textile by simultaneous insertion within a single pick insertion event of a loom apparatus multiple adjacent parallel yarns drawn from a multi-pick yarn package
US11168414B2 (en) 2013-08-15 2021-11-09 Arun Agarwal Selective abrading of a surface of a woven textile fabric with proliferated thread count based on simultaneous insertion within a single pick insertion event of a loom apparatus multiple adjacent parallel yarns drawn from a multi-pick yarn package
US11359311B2 (en) 2013-08-15 2022-06-14 Arun Agarwal Proliferated thread count of a woven textile by simultaneous insertion within a single pick insertion event of a loom apparatus multiple adjacent parallel yarns drawn from a multi-pick yarn package
US10808337B2 (en) 2013-08-15 2020-10-20 Arun Agarwal Proliferated thread count of a woven textile by simultaneous insertion within a single pick insertion event of a loom apparatus multiple adjacent parallel yarns drawn from a multi-pick yarn package
US10443159B2 (en) 2013-08-15 2019-10-15 Arun Agarwal Proliferated thread count of a woven textile by simultaneous insertion within a single pick insertion event of a loom apparatus multiple adjacent parallel yarns drawn from a multi-pick yarn package
US20160160406A1 (en) 2014-05-29 2016-06-09 Arun Agarwal Production of high cotton number or low denier core spun yarn for weaving of reactive fabric and enhanced bedding
US10370782B1 (en) * 2015-05-08 2019-08-06 Under Armour, Inc. Article of apparel
IN201621014375A (fr) * 2016-04-25 2016-12-30
US20200407889A1 (en) * 2016-04-25 2020-12-31 Ronak Rajendra Gupta Recycled separable multi-filament parallel yarns and woven fabric thereof
US9932693B2 (en) 2016-04-25 2018-04-03 Ronak Rajendra Gupta Method for manufacturing a multi-ply separable filament yarns and multi-ply separable textured yarn
US20210040698A1 (en) * 2016-07-29 2021-02-11 Go Green Synthetic Lawn Solutions, Llc Nylon Artificial Grass
US10738396B2 (en) * 2017-04-17 2020-08-11 Sachin JHUNJHUNWALA Proliferated thread count of a woven textile by simultaneous insertion within a single insertion event of a loom apparatus multiple adjacent parallel yarns drawn from a multi yarn package
WO2019038784A1 (fr) * 2017-08-21 2019-02-28 Gupta Ronak Rajendra Fils entrelacés séparables multiplis, leurs procédés de fabrication et étoffes textiles tissées de ceux-ci
CN108315827B (zh) * 2018-03-13 2019-07-19 扬州君禾薄膜科技有限公司 一种聚酯纤维纺丝工艺
US20190323152A1 (en) * 2018-04-18 2019-10-24 Vijayaragavan Ranganathan Ultra soft fabric and process of manufacturing same
AU2018423498B2 (en) * 2018-05-16 2020-12-24 Sachin JHUNJHUNWALA A twill fabric comprising cotton warp and polyester weft
KR101917986B1 (ko) * 2018-06-18 2019-01-29 김종식 편직장치
US11225733B2 (en) 2018-08-31 2022-01-18 Arun Agarwal Proliferated thread count of a woven textile by simultaneous insertion within a single pick insertion event of a loom apparatus multiple adjacent parallel yarns drawn from a multi-pick yarn package
CN109371481B (zh) * 2018-09-12 2021-04-13 山东华纶新材料有限公司 一种智能化的多功能涤纶纤维的生产设备
US11047072B2 (en) * 2018-12-06 2021-06-29 Vishal Pacheriwala Woven fabric, a composition of the woven fabric and a weaving method thereof
WO2021048816A1 (fr) * 2019-09-12 2021-03-18 Gupta Ronak Rajendra Fils parallèles multifilaments séparables recyclés et tissu tissé de ceux-ci
CN110468483A (zh) * 2019-09-24 2019-11-19 浙江四通新材料科技股份有限公司 一种地毯纱多头纺快速分丝装置及分丝方法
CN110926892A (zh) * 2019-11-26 2020-03-27 湖北航天技术研究院总体设计所 一种用于碳纤维复丝缠绕制样的工装及方法
WO2022081094A1 (fr) * 2020-10-16 2022-04-21 Mas Innovation (Private) Limited Textile tricoté ayant un aspect de calibre fin
US11795588B2 (en) * 2021-07-30 2023-10-24 Vishal Pacheriwala Fabric made of multi-filament polyester warp yarns of yarn size of 75 denier or above and cellulose fiber weft yarns

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030052436A1 (en) * 2001-04-17 2003-03-20 Tadashi Koyanagi False twisted yarn of polyester composite fiber and method for production thereof
US6673443B2 (en) * 2001-09-18 2004-01-06 Asahi Kasei Kabushiki Kaisha Polyester conjugate fiber pirn and method for producing same
US6692671B2 (en) * 1997-11-26 2004-02-17 Asahi Kasei Kabushiki Kaisha Process for producing a polyester fiber
US6803000B2 (en) * 1999-06-08 2004-10-12 Toray Industries, Inc. Process of making yarn from two types of polyester
US6949210B2 (en) * 2001-02-02 2005-09-27 Asahi Kasei Kabushiki Kaisha Composite fiber having favorable post-treatment processibility and method for producing the same

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3777470A (en) * 1968-11-19 1973-12-11 Asahi Chemical Ind Method of forming a yarn package
CA944520A (en) * 1969-03-26 1974-04-02 Toray Industries, Inc. Spontaneously crimping synthetic composite filament and process of manufacturing the same
JPS5637962A (en) * 1979-09-05 1981-04-11 Teijin Ltd Manufacture of synthetic fiber monofilament
JP2637141B2 (ja) * 1988-02-27 1997-08-06 鐘紡株式会社 合糸方法およびそれに用いる装置
JP2724214B2 (ja) * 1989-07-25 1998-03-09 旭化成工業株式会社 分繊用弾性糸及びその製造方法
JP3176445B2 (ja) * 1992-09-07 2001-06-18 日本エステル株式会社 多錘取り溶融紡糸用オイリング装置
US5524841A (en) * 1994-05-26 1996-06-11 Ppg Industries, Inc. Apparatus and methods for winding a plurality of strands
US5665293A (en) * 1996-03-08 1997-09-09 Basf Corporation Method of making spun yarn packages multiple individually separable yarn ends
US6692687B2 (en) * 2000-01-20 2004-02-17 E. I. Du Pont De Nemours And Company Method for high-speed spinning of bicomponent fibers
US6548429B2 (en) * 2000-03-01 2003-04-15 E. I. Du Pont De Nemours And Company Bicomponent effect yarns and fabrics thereof
US20020037411A1 (en) * 2000-07-10 2002-03-28 Frankfort Hans R. Method of producing polymeric filaments
JP2006097177A (ja) * 2004-09-29 2006-04-13 Toray Ind Inc ポリエステル系複合繊維の製造方法

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6692671B2 (en) * 1997-11-26 2004-02-17 Asahi Kasei Kabushiki Kaisha Process for producing a polyester fiber
US6803000B2 (en) * 1999-06-08 2004-10-12 Toray Industries, Inc. Process of making yarn from two types of polyester
US6949210B2 (en) * 2001-02-02 2005-09-27 Asahi Kasei Kabushiki Kaisha Composite fiber having favorable post-treatment processibility and method for producing the same
US20030052436A1 (en) * 2001-04-17 2003-03-20 Tadashi Koyanagi False twisted yarn of polyester composite fiber and method for production thereof
US6673443B2 (en) * 2001-09-18 2004-01-06 Asahi Kasei Kabushiki Kaisha Polyester conjugate fiber pirn and method for producing same

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP2265753A4 *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2659038A4 (fr) * 2010-12-28 2017-08-23 Invista Technologies S.a r.l. Élasthanne à deux composants doté de filaments à frottement réduit séparables
KR101851827B1 (ko) 2010-12-28 2018-04-24 인비스타 테크놀러지스 에스.에이 알.엘. 마찰이 감소된 이성분 스판덱스
WO2023195964A3 (fr) * 2022-04-05 2023-11-09 Küçükçalik Teksti̇l Sanayi̇i̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇ Procédé de production de fil pes bi-composant recyclé auto-coloré compatible avec des conditions météorologiques extrêmes

Also Published As

Publication number Publication date
BRPI0907082A2 (pt) 2015-07-07
EP2265753A1 (fr) 2010-12-29
JP2011518261A (ja) 2011-06-23
HK1156370A1 (en) 2012-06-08
KR20110002031A (ko) 2011-01-06
US20110133011A1 (en) 2011-06-09
CN102037171A (zh) 2011-04-27
CN102037171B (zh) 2012-07-11
EP2265753A4 (fr) 2012-01-04

Similar Documents

Publication Publication Date Title
US20110133011A1 (en) Multiend package of multifilament polyester bicomponent yarn
US6783853B2 (en) Hetero-composite yarn, fabrics thereof and methods of making
EP3011086B1 (fr) Procédé de fabrication d'une fibre, fibre et fil fabriqués à partir d'une telle fibre
US20200325601A1 (en) Bulky yarn
JPWO2003025269A1 (ja) ポリエステル系複合繊維パーン及びその製造方法
CN101146938A (zh) 短纤维纱制造方法
JP7316444B2 (ja) 芯鞘型複合仮撚糸およびその製造方法
EP1219733A1 (fr) Fil multifilamentaire de poly(trimethylene terephtalate)
US5827464A (en) Making high filament count fine filament polyester yarns
US5741587A (en) High filament count fine filament polyester yarns
JP3103023B2 (ja) 複合ミシン糸の製造方法
JP2691953B2 (ja) 長短複合糸
EP0843750B1 (fr) Fabrication de fils de filament de polyester, de titre fin, a nombre de filaments eleve
JPH11269731A (ja) 複合糸条
JP2005281942A (ja) 中空繊維混用品
JPS63182430A (ja) 複合加工糸の製造方法
JP2005179810A (ja) 吸水速乾透け防止ポリエステル混用品及び布帛
JPH0350011B2 (fr)
JP2019026983A (ja) 無捲縮短繊維の製造方法
JP2002266180A (ja) 長短複合糸およびポリエステル系ストレッチ織物
JP2003147654A (ja) 複合紡績糸
JPS6352128B2 (fr)
JPS61225341A (ja) 混繊糸の製造方法

Legal Events

Date Code Title Description
WWE Wipo information: entry into national phase

Ref document number: 200980118453.1

Country of ref document: CN

121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 09723024

Country of ref document: EP

Kind code of ref document: A1

WWE Wipo information: entry into national phase

Ref document number: 2011500940

Country of ref document: JP

WWE Wipo information: entry into national phase

Ref document number: 5896/CHENP/2010

Country of ref document: IN

NENP Non-entry into the national phase

Ref country code: DE

WWE Wipo information: entry into national phase

Ref document number: 2009723024

Country of ref document: EP

WWE Wipo information: entry into national phase

Ref document number: 12922564

Country of ref document: US

ENP Entry into the national phase

Ref document number: 20107022852

Country of ref document: KR

Kind code of ref document: A

ENP Entry into the national phase

Ref document number: PI0907082

Country of ref document: BR

Kind code of ref document: A2

Effective date: 20100920