WO2009041373A1 - 微細形状転写シートの製造方法及び製造装置 - Google Patents

微細形状転写シートの製造方法及び製造装置 Download PDF

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Publication number
WO2009041373A1
WO2009041373A1 PCT/JP2008/067053 JP2008067053W WO2009041373A1 WO 2009041373 A1 WO2009041373 A1 WO 2009041373A1 JP 2008067053 W JP2008067053 W JP 2008067053W WO 2009041373 A1 WO2009041373 A1 WO 2009041373A1
Authority
WO
WIPO (PCT)
Prior art keywords
sheet
imprinting
base
fine shape
present
Prior art date
Application number
PCT/JP2008/067053
Other languages
English (en)
French (fr)
Inventor
Yuma Hirai
Kiyoshi Minoura
Fumiyasu Nomura
Original Assignee
Toray Industries, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toray Industries, Inc. filed Critical Toray Industries, Inc.
Priority to EP08833384.4A priority Critical patent/EP2210732B1/en
Priority to US12/677,265 priority patent/US8814556B2/en
Priority to CN2008801087240A priority patent/CN101808808B/zh
Priority to KR1020107006768A priority patent/KR101503331B1/ko
Publication of WO2009041373A1 publication Critical patent/WO2009041373A1/ja
Priority to US14/455,970 priority patent/US9573300B2/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/42Moulds or cores; Details thereof or accessories therefor characterised by the shape of the moulding surface, e.g. ribs or grooves
    • B29C33/424Moulding surfaces provided with means for marking or patterning
    • B29C33/428For altering indicia, e.g. data, numbers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/003Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor characterised by the choice of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/021Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles characterised by the shape of the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/58Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/02Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
    • B29C59/022Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing characterised by the disposition or the configuration, e.g. dimensions, of the embossments or the shaping tools therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/42Moulds or cores; Details thereof or accessories therefor characterised by the shape of the moulding surface, e.g. ribs or grooves
    • B29C33/424Moulding surfaces provided with means for marking or patterning
    • B29C2033/426Stampers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/16Cooling
    • B29C2035/1616Cooling using liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/021Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles characterised by the shape of the surface
    • B29C2043/023Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles characterised by the shape of the surface having a plurality of grooves
    • B29C2043/025Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles characterised by the shape of the surface having a plurality of grooves forming a microstructure, i.e. fine patterning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/58Measuring, controlling or regulating
    • B29C2043/5808Measuring, controlling or regulating pressure or compressing force
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/02Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
    • B29C59/022Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing characterised by the disposition or the configuration, e.g. dimensions, of the embossments or the shaping tools therefor
    • B29C2059/023Microembossing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/04Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
    • B29C35/041Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C37/006Degassing moulding material or draining off gas during moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2101/00Use of unspecified macromolecular compounds as moulding material
    • B29K2101/12Thermoplastic materials

Abstract

 本発明は、インプリントモールドと中間基材との間に熱可塑性樹脂からなるシート状基材を設置し、一対の加圧板で加圧することによりシート状基材にインプリントモールドの微細凹凸形状を賦形する製造方法であって、加圧板の加圧力が最大となった時、インプリントモールドの賦形面内において賦形圧力差が存在し、かつ、賦形面内に最大賦形圧力部が存在し、かつ、賦形圧力が極小値を取る部位が賦形面内に存在しないように加圧する微細形状転写シートの製造方法に関する。  本発明により、エア噛み不良がなく、均一で高い精度の転写成形状態を得ることができる。
PCT/JP2008/067053 2007-09-28 2008-09-22 微細形状転写シートの製造方法及び製造装置 WO2009041373A1 (ja)

Priority Applications (5)

Application Number Priority Date Filing Date Title
EP08833384.4A EP2210732B1 (en) 2007-09-28 2008-09-22 Method and device for manufacturing sheet having fine shape transferred thereon
US12/677,265 US8814556B2 (en) 2007-09-28 2008-09-22 Method and device for manufacturing sheet having fine shape transferred thereon
CN2008801087240A CN101808808B (zh) 2007-09-28 2008-09-22 微细形状转印片的制造方法和制造装置
KR1020107006768A KR101503331B1 (ko) 2007-09-28 2008-09-22 미세 형상 전사시트의 제조방법 및 제조장치
US14/455,970 US9573300B2 (en) 2007-09-28 2014-08-11 Method and device for manufacturing sheet having fine shape transferred thereon

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP2007-253727 2007-09-28
JP2007253727 2007-09-28
JP2008089929 2008-03-31
JP2008-089929 2008-03-31

Related Child Applications (2)

Application Number Title Priority Date Filing Date
US12/677,265 A-371-Of-International US8814556B2 (en) 2007-09-28 2008-09-22 Method and device for manufacturing sheet having fine shape transferred thereon
US14/455,970 Division US9573300B2 (en) 2007-09-28 2014-08-11 Method and device for manufacturing sheet having fine shape transferred thereon

Publications (1)

Publication Number Publication Date
WO2009041373A1 true WO2009041373A1 (ja) 2009-04-02

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2008/067053 WO2009041373A1 (ja) 2007-09-28 2008-09-22 微細形状転写シートの製造方法及び製造装置

Country Status (6)

Country Link
US (2) US8814556B2 (ja)
EP (1) EP2210732B1 (ja)
KR (1) KR101503331B1 (ja)
CN (1) CN101808808B (ja)
TW (1) TWI500496B (ja)
WO (1) WO2009041373A1 (ja)

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CN103365184A (zh) * 2012-04-10 2013-10-23 Nok株式会社 定影用加压部件及其制造方法

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JP5742300B2 (ja) * 2011-03-01 2015-07-01 凸版印刷株式会社 反射型マスクブランク及びその製造方法、反射型マスク
CN102275201A (zh) * 2011-08-15 2011-12-14 合肥龙福贵木业有限公司 高分子材料门板加热装置
JP5376038B1 (ja) * 2012-11-05 2013-12-25 オムロン株式会社 転写成形装置
US9382663B2 (en) 2012-11-13 2016-07-05 Georgia-Pacific Consumer Products Lp Apparatus, system, and process for determining characteristics of a surface of a papermaking fabric
US9062416B2 (en) 2012-11-13 2015-06-23 Georgia-Pacific Consumer Products Lp Apparatus, system, and process for determining characteristics of a surface of a papermaking fabric
JP6527817B2 (ja) * 2015-12-11 2019-06-05 リンテック株式会社 シート貼付装置および貼付方法
JP6924006B2 (ja) * 2016-05-09 2021-08-25 デクセリアルズ株式会社 レプリカ原盤の製造方法、および被形成体の製造方法
TWI672212B (zh) * 2016-08-25 2019-09-21 國立成功大學 奈米壓印組合體及其壓印方法
AU2017101236B4 (en) * 2017-09-08 2018-04-05 Ccl Secure Pty Ltd Method of embossing micro-structures on a substrate
US11717991B2 (en) * 2018-03-20 2023-08-08 Sharklet Technologies, Inc. Molds for manufacturing textured articles, methods of manufacturing thereof and articles manufactured therefrom
CN111469389B (zh) * 2020-04-23 2022-05-03 香港理工大学 一种微压印模具
KR102381066B1 (ko) * 2020-06-05 2022-03-31 (주)대호테크 다공성 금형 장치
CN112721516A (zh) * 2021-01-28 2021-04-30 南通合盛制辊有限公司 一种压花辊筒加工制造表面花纹压印装置
CN114274496A (zh) * 2021-12-10 2022-04-05 浙江晶科能源有限公司 制作纹路的设备和方法
CN114689001B (zh) * 2022-04-08 2023-11-24 郑州磨料磨具磨削研究所有限公司 一种压机寻中测试方法

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CN103365184A (zh) * 2012-04-10 2013-10-23 Nok株式会社 定影用加压部件及其制造方法

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US9573300B2 (en) 2017-02-21
EP2210732B1 (en) 2020-01-22
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