WO2008136476A1 - バイオコークス製造装置及び製造方法 - Google Patents
バイオコークス製造装置及び製造方法 Download PDFInfo
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- WO2008136476A1 WO2008136476A1 PCT/JP2008/058231 JP2008058231W WO2008136476A1 WO 2008136476 A1 WO2008136476 A1 WO 2008136476A1 JP 2008058231 W JP2008058231 W JP 2008058231W WO 2008136476 A1 WO2008136476 A1 WO 2008136476A1
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- WIPO (PCT)
- Prior art keywords
- heating
- biomass
- cooling
- raw material
- reaction
- Prior art date
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Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B47/00—Destructive distillation of solid carbonaceous materials with indirect heating, e.g. by external combustion
- C10B47/02—Destructive distillation of solid carbonaceous materials with indirect heating, e.g. by external combustion with stationary charge
- C10B47/12—Destructive distillation of solid carbonaceous materials with indirect heating, e.g. by external combustion with stationary charge in which the charge is subjected to mechanical pressures during coking
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B47/00—Destructive distillation of solid carbonaceous materials with indirect heating, e.g. by external combustion
- C10B47/28—Other processes
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
- C10B53/02—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/141—Feedstock
- Y02P20/145—Feedstock the feedstock being materials of biological origin
Definitions
- the present invention relates to a bio-coke production apparatus and method that can be used as a substitute fuel for coal coke, using biomass resulting from photosynthesis as a raw material.
- biomass has attracted attention in consideration of the global warming phenomenon caused by an increase in the concentration of carbon dioxide in the atmosphere and the predicted fossil fuel depletion in the future. Has been.
- Biomass generally refers to organic resources derived from renewable organisms, excluding fossil resources. By treating this biomass with carbonization gas, it is possible to recover valuable materials such as heat, electricity, and carbide. In addition, it can treat the biomass as waste, which helps to clean the environment. In addition, because biomass is an organic matter, it generates carbon dioxide when it is burned, but this carbon dioxide is derived from carbon dioxide absorbed from the atmosphere by photosynthesis during the growth process, increasing carbon dioxide in the atmosphere. It is thought not to let it. This is called carbon neutral. Therefore, in recent years, the progress of the global temperature due to the increase in the concentration of carbon dioxide in the atmosphere has become a problem, and there is a demand for the utilization of biomass.
- Patent Document 1 discloses a method for producing a biomass water slurry
- Patent Document 2 includes converting garbage, sewage sludge, and the like into fuel. A method is disclosed.
- Patent Documents 1 and 2 are not technologies for converting biomass into a solid fuel, and cannot be used as a substitute for coal coke.
- Patent Document 3 discloses a pellet manufacturing technology.
- the pellets produced have a sufficient calorific value because the water content of the material is large in order to use the produced pellets as a substitute for coal coke.
- air oxygen
- the pellets produced have a sufficient calorific value because the water content of the material is large in order to use the produced pellets as a substitute for coal coke.
- air oxygen
- the pellets produced have a sufficient calorific value because the water content of the material is large in order to use the produced pellets as a substitute for coal coke.
- air oxygen
- burning time is short, and there is no bonding between powder biomass, so that sufficient hardness is achieved. It is a thing which does not have.
- Patent Document 4 a manufacturing technology in which raw material is fragmented and carbonized, and has a high energy yield and a higher volumetric energy density and weight energy density than charcoal.
- Patent Document 5 Semi-carbonized consolidated fuel production technology for further improving wood biomass energy transport characteristics
- Patent Document 6 the solid fuel obtained by any of the techniques of Patent Documents 4 to 6 does not have a sufficient calorific value as compared with coal coke. It is difficult to use as a substitute for coal coke because the hardness performance is not sufficient. Disclosure of the invention
- the present invention has an object to provide a bio-coke production apparatus and production method that can be used as an alternative fuel for coal coke, using a biomass derived from photosynthesis as a raw material.
- a powder mashing means for pulverizing a biomass raw material resulting from photosynthesis a heating means for heating to a temperature range in which the hemicellulose in the pulverized biomass raw material is thermally decomposed and exhibits an adhesive effect, and in the heated state
- Pressurizing means for pressurizing and holding up to a pressure range in which the lignin in the biomass powder exhibits a thermosetting reaction
- the temperature detection means is not particularly limited to either a contact type or a non-contact type.
- a detection speed and a detection temperature range in which the end point of the reaction is judged and the timing of transition from heating to cooling can be detected accurately is 1
- a thermometer having a range of 0 to 25 ° C. may be used.
- a radiation thermometer or a thermocouple can be used.
- the temperature condition in the heating means is 1 15 to 2 30 ° C, and the pressure condition in the pressure means is 8 to 25 MPa. It is preferable that the heating temperature condition is 180 to 230 ° C, and the pressurizing pressure condition is 12 to 19 MPa. By maintaining this heating temperature and pressurized pressure conditions for a certain period of time, a biocoke can be obtained. The holding of the heating temperature and the pressurizing pressure is determined until the reaction end point is reached by judging the reaction end point based on the temperature detection result of the temperature detecting means.
- the end point of the reaction is to thermally decompose hemicellulose in the pulverized biomass to produce an adhesion effect, and (within the reaction cylinder of the piston-type extruder) lignin retains its skeleton with superheated steam. It reacts at low temperatures and synergizes with the compaction effect (by means of a piston-type extrusion device) to say the thermosetting reaction until the desired hardness as bio-coke is reached. (The thermosetting reaction proceeds when a reactive site is induced between phenolic polymers contained in lignin and the like.)
- a piston type extruder for charging the biomass powder the heating means and the cooling means are provided in order from the upstream of the extrusion in the piston extruder, the temperature detecting means is provided at the most downstream of the heating means, and It is characterized by comprising an adjusting means for determining the reaction end point according to the temperature detection result and adjusting the extrusion speed of the piston extruder.
- a filling container having a plurality of filling parts penetrating the container, and a filling means for filling the filling material of the filling container with the biomass raw material powdered by the powdering means, and a plurality of filling parts of the filling container
- the filled biomass material is extruded, and in order to the heating unit and the cooling unit provided in the direction in which the filled biomass material is extruded.
- the temperature detecting means is provided on the most downstream side of the pressurizing and heating means in the biomass raw material extruding direction, and an adjusting means is provided for judging the reaction end point according to the detection result of the temperature detecting means and adjusting the extrusion speed. It is characterized by that.
- a plurality of reaction vessels each having a pressurizing unit, a heating unit, a cooling unit, and a discharge unit for discharging the cooled contents are provided and arranged in a circle, and the plurality of reaction vessels arranged in the circle
- a rotation means for rotating the reaction vessel along the outer periphery of the circle, and rotating the reaction vessel arranged in the plurality of circles along the outer periphery of the circle by the rotation means, before the reaction vessel makes one turn, Filling, heating, pressurization, cooling, and discharging are performed, and an adjustment unit is provided that determines the end point of the reaction according to the detection result of the temperature detection unit and adjusts the timing of transition from heating to cooling.
- a reaction vessel having a jacket through which both the heat medium and the refrigerant can be circulated, a filling unit for filling the reaction vessel with the biomass raw material pulverized by the pulverization unit, and an inside of the cylindrical vessel Provided with a piston that pressurizes the biomass raw material, and is provided at the inner end of the cylindrical container farthest from the piston when the heating medium is circulated through the jacket and heated to maintain the pressurized state by the piston.
- adjusting means for determining the end point of the reaction from the temperature detection result of the temperature detection means and adjusting the timing for switching the circulation medium of the jacket from the heat medium to the refrigerant.
- bio-coke production apparatus of the present invention By using the bio-coke production apparatus of the present invention, it has a maximum compressive strength of 60 to 200 MPa, a calorific value of 18 to 23 MJZ kg and a bulk specific gravity of about 1.4, and can be used as an alternative fuel for coal coke. Bio-coke that can be produced.
- the maximum compressive strength is 60 to 200 MPa
- the calorific value is 18 to 2 3 M] / 1 ⁇ 8
- the bulk specific gravity is about 1.4.
- Bio-coke can be produced that can be used as an alternative fuel for coke.
- Temperature detection means is provided at the outlet end of the area heated by the heating means, and the reaction is completely completed by determining the reaction end point according to the temperature detection result and adjusting the timing of transition from heating to cooling. Until this time, the heating / pressurization state can be maintained, so that bio-coks with stable quality can be produced, and the reaction end point is judged and the process is shifted to cooling to minimize the time for maintaining the heating / pressurization state. It can be pushed to the limit.
- FIG. 1 is a schematic diagram of a bio-coke production apparatus according to a first embodiment.
- FIG. 2 is a schematic diagram of the bio-coke production apparatus according to the second embodiment.
- FIG. 3 is a schematic diagram of a bio-coke production apparatus according to a third embodiment.
- FIG. 4 is a schematic diagram of a bio-cox producing apparatus according to the fourth embodiment.
- FIG. 5 is a side view of the periphery of a reaction vessel 70 according to Examples 3 and 4. BEST MODE FOR CARRYING OUT THE INVENTION
- the raw material biomass used in the bio-coke production apparatus and method according to the present invention may be any biomass material resulting from photosynthesis, and examples thereof include biomass such as woody materials, herbs, agricultural crops, and potatoes.
- biomass resulting from photosynthesis is a material that produces organic substances such as sugars, cellulose, and lignin by performing photosynthesis in the sunlight using carbon dioxide in the atmosphere and water sucked up from the roots.
- FIG. 1 is a schematic diagram of a biocoke production apparatus according to a first embodiment.
- the biomass After conditioning the biomass of the raw material to a moisture content of 5 to 10%, the biomass is adjusted by a powdering means such as a mixer so that the particle diameter is 3 mm or less, preferably 0.1 mm or less. And pulverize and put into receiving hopper 2 3.
- a powdering means such as a mixer so that the particle diameter is 3 mm or less, preferably 0.1 mm or less.
- Biomass as it is, has very large voids and a small heat-receiving surface area, so it is not suitable for heat processing, and it is important to grind it before putting it into the receiving hopper 23 for homogeneous processing. is there.
- the biomass raw material charged into the receiving hopper 23 is sent into a piston type extrusion device 10 equipped with a piston 20 by screw extruders 21 and 22.
- the inside of the extrusion extruder 10 is composed of three parts: a heating reaction part 11, a cooling part 12, and a pressure adjustment part 13.
- the raw material biomass is pushed out by the piston 20 and the pressure of the hydraulic cylinder 25 provided in the pressure adjustment unit 13 3 is controlled by the PIC (pressure Interface Controller) 2. It is adjusted to 8 to 25 MPa, more preferably 12 to 19 MPa.
- the biomass material sent to the piston-type extrusion device 10 first enters the heating reaction section 11.
- the biomass raw material is heated to 115 to 230 ° C, preferably 180 to 230 ° C.
- heating in the heating reaction section 11 is performed by using an electric heater 14 on the cylinder inner surface of the heating reaction section 11 at 1 15 to 2-30 ° C (preferably 180 to 230 ° C).
- TC thermal interface controller 1 6 to set the heat source 1 5 to the outer surface temperature of the cylinder (controls the heat transfer loss from 1 1 5 + Q! To 2 3 0 + ⁇ (° C))
- Any method can be used as long as the outer surface of the heating reaction section 1 1 can be heated to 1 15 to 230 ° C (more preferably 180 to 230 ° C).
- the cylinder of the heating reaction section 1 1 is passed through an oil bath whose temperature is adjusted to 1 15 to 2-30 ° C (more preferably 180 to 2-30 ° C).
- a jacket is provided, and the jacket is a heat medium whose temperature is adjusted to 1 15 to 2-30 ° C (more preferably 1 80 to 2 30 ° C) (for example, silicon oil, steam, high-pressure heating water) It is also possible to distribute it.
- the biomass is heated under the conditions of 1 15 to 23 0 ° C. and 8 to 25 MPa (more preferably 1 80 to 2 30 ° (:, 1 2 to 19 MPa)). Heating and pressure molding are performed.
- hemicellulose which is one of the main components of biomass raw material, is heated at a temperature of 1 15 to 2 30 ° C (more preferably 1 80 to 2 30 ° C). This is due to the fact that the lignin reacts at a low temperature with its skeleton retained by the superheated steam generated in the piston-type extruder 10 and acts synergistically with the consolidation effect, resulting in increased hardness. is doing.
- an infrared radiation thermometer 19 is provided at the outlet end of the heating reaction section 1 1 so that the temperature at the center of the cylinder at the outlet end of the heating reaction section 1 1 can be measured, The pushing speed of the piston 20 can be adjusted according to the temperature result at this position. This makes it possible to optimize the residence time of the heating reaction section 11, that is, the holding time of the heated and pressurized state, leading to an improvement in productivity and a stable quality product.
- the biocook produced in the heating reaction unit 11 1 is pushed out by the piston 20 and moved to the cooling unit 12.
- the cooling in the cooling section 12 is air-cooled by using the blower 17, but the outer surface of the cooling section 12 can be cooled to 40 to 50 ° C. or lower. Any method may be used, for example, a jacket may be provided on the outer periphery of the cylinder of the cooling section 12 and a coolant whose temperature is adjusted to 40 to 50 ° C. may be passed through the jacket. If the cooling temperature is higher than this temperature, the adhesion effect due to hemicellulose will be reduced, causing a decrease in hardness.
- the cooling time is preferably about 30 to 60 minutes. This is because rapid cooling causes cracks and the like on the surface of the manufactured bio-coke, causing a decrease in hardness.
- FIG. 2 is a schematic diagram of the bio-coke production apparatus according to the second embodiment.
- the biomass After conditioning the biomass to a moisture content of 5-10%, the biomass has a particle size of 3 mm or less. Then, it is pulverized by a pulverizing means such as a mixer so that it is preferably 0.1 mm or less, and is put into the receiving hopper 33.
- a pulverizing means such as a mixer so that it is preferably 0.1 mm or less
- Biomass as it is is not suitable for heat processing because it has a very large air gap and its heat receiving surface area is small, and it is important to grind it before putting it into the receiving hopper 3 3 for homogeneous processing It is.
- the biomass raw material charged into the receiving hopper 33 is filled into the two filling parts 3 1 a and 3 lb of the raw material filling cartridge 3 1 by the screw extruder 3 3 a.
- the raw material filling cartridge 31 has two filling portions, but the number of filling portions of one raw material filling cartridge is not particularly limited.
- the raw material filling force triad 31 is set into a multi-hydraulic system having two multivistons 3 2 and 3 4.
- the multi-piston 3 4 is fixed out of the two multi-pistons 3 2 and 3 4 and the multi-piston 3 2 is moved, so that the cylinders 3 2 a and 3 2 b provided in the multi-piston 3 2
- the raw material biomass filled in the two filling portions 3 1a and 3 1b of the trough 31 having the raw material filling force 1 is respectively configured to be extruded.
- the pressure of the multi-piston 32 on the inlet side is adjusted with PIC 43 so that the pressure of the multi-piston 32 is 8 to 25 MPa, more preferably 12 to 19 MPa.
- the differential pressure between the multi-piston 3 at the outlet side and the multi-piston at the inlet side is 0.1 to 1. OMPa, and the pressure of the multi-piston on the outlet side is higher than the pressure of the multi-piston 3 2 on the inlet side. Set the multi-piston pressure on the outlet side so that the pressure is low.
- the outlet side so that the differential pressure between the multi-piston 3 4 on the outlet side and the multi-piston 3 2 on the inlet side becomes zero. Adjust the multi-piston pressure of PIC 4 2 and ⁇ ⁇ IC 4 4.
- Biomass raw materials filled in the filling portions 3 1 a and 3 1 b of the raw material cartridge 3 1 are pushed out by the cylinders 3 2 a and 3 2 b, respectively, and first enter a passage in the oil bath 3 5.
- the biomass raw material is heated to 1 15 to 2 30 ° C, more preferably 1800 to 2 30 ° C.
- Oil temperature adjustment in oil bath 3 5 The oil bath 35 oil is continuously drawn into the oil heating tank 36, and the temperature in the oil heating tank is 115 to 230 ° C (more preferably 180 to 230 ° C).
- the heat source 38 of the heater 39 that heats the inside of the oil heating tank 36 is adjusted.
- the oil bath is used to adjust the temperature to 115 to 230 ° C (preferably 180 to 230 ° C), but 115 to 230 ° C (preferably 180 to 230 ° C). Any method of heat transfer via fluid, resistance heating, high frequency heating or radiation heating may be used.
- biomass in the passage in the oil bath 35, biomass is heated and pressure-molded under the conditions of 115 to 230 ° C and 8 to 25 MPa (preferably 180 to 230 ° C and 12 to 19 MPa). ing.
- thermoforming By performing heating and pressure molding under the above-mentioned conditions, it is possible to obtain a biocoque having a high hardness and a high calorific value. This is because heating is performed at a temperature of 115 to 230 ° C. (preferably 180 to 230), so that hemicellulose, which is one of the main components of the biomass raw material, is thermally decomposed and superheat is generated in the passage. This is due to the fact that lignin reacts at a low temperature while maintaining its skeleton by water vapor, and synergizes with the compaction effect to increase the hardness.
- a temperature detection end is provided at the outlet end of the oil bath 35 portion so that the temperature of the oil bath 35 portion outlet end and the biomass passage center can be measured.
- the bio-cox produced by the bistons 32 and 34 is pushed out and moved to the portion cooled by the blower 41. Cool the biomass feedstock to 40-50 ° C or less with the blower 41. In this embodiment, the air is cooled by using the blower 41, but any method may be used as long as it can be cooled to 40 to 50 ° C. or lower. If the cooling temperature is higher than this temperature, the adhesion effect due to hemicellulose will be reduced, causing a decrease in hardness.
- the cooling time is preferably about 30 to 60 minutes. This is because rapid cooling causes cracks and the like on the surface of the manufactured bio-coke, causing a decrease in hardness.
- FIG. 3 is a schematic diagram of the bio-coke production apparatus according to the third embodiment.
- the biomass is dusted by a dusting means such as a mixer so that the particle diameter is 3 mm or less, preferably 0.1 mm or less. throw into.
- a dusting means such as a mixer so that the particle diameter is 3 mm or less, preferably 0.1 mm or less. throw into.
- Biomass as it is, has very large voids and a small heat-receiving surface area, so it is not suitable for heat processing, and it is important to grind it before putting it into the receiving hopper 53 for homogeneous processing. It is.
- the biomass charged into the receiving hot bar 53 is molded into a cylindrical pellet having a bulk density of 0.9 to 1.0 by the compression molding machine 52.
- the biomass raw material molded into the cylindrical pellet is fed into one of 50 reaction vessels 70 arranged in a circular shape in a compression reactor 51 by a magic hand 54.
- FIG. 5 is a side view around the reaction vessel 70.
- the biomass molded into the cylindrical pellets is charged into the reaction vessel 70 and pressurized and compressed to 8 to 25 MPa, more preferably 1 to 19 MPa by the upper hydraulic cylinder 71. Is done.
- the reaction vessel 70 and the upper hydraulic cylinder 71 rotate while maintaining the pressurized state of 8 to 25 MPa (preferably 12 to 19 MPa), and move to the heating reaction step 56. .
- Heating Heating in the reaction step 56 is performed by continuously supplying a heat medium from the medium supply pipe 8 1 a to the jacket 7 9 provided outside the reaction vessel 70 and continuously from the medium discharge pipe 8 2 a. It is heated to 1 15 ° C. to 2 30 ° C., preferably 1 80 to 2 30 ° C.
- heat conductivity such as silver, copper, etc. is provided in the lower part of the upper cylinder 71 and the lower part of the reaction vessel 70. It is preferable to provide high metal plates 7 7 and 7 8.
- the heating reaction step 56 the conditions of 1 1 5 to 2 30 ° (, 8 to 25 MPa (preferably 1 80 to 2 30 ° (1, 12 to 19 MP a))
- the biomass is heated and pressure-molded.
- a temperature detection end 83 is provided at the lower end of the reaction vessel so that the temperature at the lower end of the reaction vessel and the center of the cylinder can be measured, and according to the temperature result at this position, By optimizing the rotation speed, it is possible to optimize the time during which the reaction vessel 70 is located in the heating reaction section 56, leading to an improvement in productivity.
- the reaction vessel After performing heating and pressure molding in the heating reaction step 56, the reaction vessel further rotates while maintaining the pressurized state of 8 to 25 MPa (more preferably 12 to 19 MPa). Move to cooling step 5 7.
- a heat insulating part that does not perform heating or cooling may be provided between the heating reaction step 56 and the cooling step 57.
- the refrigerant is continuously supplied from the medium supply pipe 8 1 a to the jacket 7 9 provided outside the reaction vessel 70, and the medium discharge pipe 8 2 Cooling down to 40 ° C ( ⁇ 50 ° C or less by continuously discharging refrigerant from a. Cooling temperature higher than this temperature reduces the adhesion effect of hemicellulose and causes a decrease in hardness.
- the cooling time is about 30 to 60 minutes, because rapid cooling causes cracks and the like on the surface of the manufactured biocoke and causes a decrease in hardness.
- reaction vessel 70 After cooling in the cooling step 5 7, the reaction vessel 70 further rotates and moves to the position of the product discharge conveyor 55, opens the lower portion of the reaction vessel 70, and the reaction vessel is opened by the upper hydraulic cylinder 7 1.
- Product discharge conveyor located at the bottom of 0 5 5 The let-shaped bio-coke is pushed out and discharged, and discharged to the subsequent processes such as packing and shipping by the product discharge conveyor 55.
- FIG. 4 is a schematic diagram of the bio-coke production apparatus according to the fourth embodiment.
- the biomass After humidity control of the biomass to a moisture content of 5 to 10%, the biomass is pulverized by powdering means such as a mixer so that the particle size is 3 mm or less, preferably 0.1 mm or less. throw into.
- Biomass as it is is not suitable for heat processing due to its very large voids and small heat receiving surface area, and it is important to grind it before putting it into the receiving hot bar 61 for homogeneous processing. It is.
- the biomass raw material charged into the receiving hopper 61 moves on the transfer path 64 and is charged into the reaction vessel 70 through the raw material inlet 62.
- the conveying path 64 is preferably a closed pipe conveyor so that the biomass material is not exposed to the outside.
- the upper gate 76b When charging the biomass material into the reaction vessel 70, first the upper gate 76b is opened. First, the upper gate 7 6 b is opened, and the biomass pulverized material is fed from the conveying path 6 4 through the material inlet 6 2 to the material inlet container 7 3 to the position of the position detection sensor 7 4 for detecting the position of the biomass powder. . Thereafter, by closing the upper gate 76b and opening the lower gate 76, a certain amount of pulverized biomass can be charged into the reaction vessel.
- the biomass raw material charged into the reaction vessel 70 is pressurized and compressed to 8 to 25 MPa (preferably 12 to 19 MPa) by the upper hydraulic cylinder 71.
- the reaction vessel 70 and the upper hydraulic cylinder 71 are provided outside the reaction vessel 70 while maintaining the pressurized state of 8 to 25 MPa (more preferably 12 to 19 MPa).
- Heat to C-2300 (more preferably 180-230).
- metal plates 77 and 78 having high thermal conductivity such as copper. That is, in the heating reaction step 56, biomass is heated and pressure-molded under conditions of 115 to 230 ° C and 8 to 25MPa (more preferably 180 to 230 ° C and 12 to 19MPa).
- a temperature detection end 83 is provided at the lower end of the reaction vessel so that the temperature at the lower end of the reaction vessel and the center of the cylinder can be measured, and the reaction vessel is rotated according to the temperature result at this position.
- the reaction vessel After heating and pressure molding, the reaction vessel is kept in a pressurized state of 8 to 25 MPa (preferably 12 to 19 MPa), and all the heat medium in the jacket is replaced with the refrigerant. Cool to ° C to 50 ° C or lower. If the cooling temperature is higher than this temperature, the adhesion effect of hemicellulose will be reduced, causing a decrease in hardness.
- the cooling time is preferably about 30 to 60 minutes. This is because rapid cooling causes cracks and the like on the surface of the manufactured bio-coke, causing a decrease in hardness.
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Abstract
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Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12/597,603 US8454801B2 (en) | 2007-04-27 | 2008-04-22 | Apparatus and process for producing biocoke |
EP08740916A EP2141218A4 (en) | 2007-04-27 | 2008-04-22 | DEVICE AND METHOD FOR PRODUCING BIOKOKOS |
CN200880013328XA CN101903505B (zh) | 2007-04-27 | 2008-04-22 | 用于生产生物炭的设备和工艺 |
BRPI0810249-0A2A BRPI0810249A2 (pt) | 2007-04-27 | 2008-04-22 | Aparelho e processo para a produção de biocoque |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2007119267A JP5158751B2 (ja) | 2007-04-27 | 2007-04-27 | バイオコークス製造装置及び製造方法 |
JP2007-119267 | 2007-04-27 |
Publications (1)
Publication Number | Publication Date |
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WO2008136476A1 true WO2008136476A1 (ja) | 2008-11-13 |
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ID=39943583
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/JP2008/058231 WO2008136476A1 (ja) | 2007-04-27 | 2008-04-22 | バイオコークス製造装置及び製造方法 |
Country Status (6)
Country | Link |
---|---|
US (1) | US8454801B2 (ja) |
EP (1) | EP2141218A4 (ja) |
JP (1) | JP5158751B2 (ja) |
CN (1) | CN101903505B (ja) |
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JP2008274108A (ja) * | 2007-04-27 | 2008-11-13 | Mhi Environment Engineering Co Ltd | バイオコークス製造装置及び方法 |
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CN101871650A (zh) * | 2010-04-22 | 2010-10-27 | 沈阳工程学院 | 一种双液压加热秸秆压缩成型工艺及设备 |
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Also Published As
Publication number | Publication date |
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US8454801B2 (en) | 2013-06-04 |
JP2008274107A (ja) | 2008-11-13 |
JP5158751B2 (ja) | 2013-03-06 |
US20100133086A1 (en) | 2010-06-03 |
EP2141218A1 (en) | 2010-01-06 |
CN101903505A (zh) | 2010-12-01 |
CN101903505B (zh) | 2013-09-11 |
BRPI0810249A2 (pt) | 2014-11-18 |
EP2141218A4 (en) | 2012-01-11 |
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