WO2008064538A1 - Méthode favorable à l'environnement de traitement de la surface d'un produit d'aluminium avant son revêtement par pulvérisation - Google Patents

Méthode favorable à l'environnement de traitement de la surface d'un produit d'aluminium avant son revêtement par pulvérisation Download PDF

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WO2008064538A1
WO2008064538A1 PCT/CN2007/000962 CN2007000962W WO2008064538A1 WO 2008064538 A1 WO2008064538 A1 WO 2008064538A1 CN 2007000962 W CN2007000962 W CN 2007000962W WO 2008064538 A1 WO2008064538 A1 WO 2008064538A1
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aluminum
sulfuric acid
minutes
treatment method
spraying
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PCT/CN2007/000962
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English (en)
French (fr)
Inventor
Yizheng Liu
Cuiyan Yang
Qinghe Lei
Yuanming Lei
Zhaodi Tao
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Taishan City Kam Kiu Aluminium Extrusion Co., Ltd
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Publication of WO2008064538A1 publication Critical patent/WO2008064538A1/zh

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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • C25D11/06Anodisation of aluminium or alloys based thereon characterised by the electrolytes used
    • C25D11/08Anodisation of aluminium or alloys based thereon characterised by the electrolytes used containing inorganic acids

Definitions

  • the present invention relates to a surface treatment process prior to metal spraying, and more particularly to a surface treatment prior to spraying of aluminum by aluminum anode oxidation.
  • Prior art prior to the present invention is a surface treatment process prior to metal spraying, and more particularly to a surface treatment prior to spraying of aluminum by aluminum anode oxidation.
  • the surface treatment methods for aluminum before spraying mainly include: phosphoric acid-chromate method, chromate method, chromium-free treatment method, and the like.
  • Both the phosphoric acid-chromate method and the chromate method use highly toxic substances such as hexavalent chromium, which are seriously polluted by the environment.
  • the use of non-chromium-treated greening technology instead of chromium treatment has become the development trend of aluminum processing technology.
  • the chromium-free treatment method is mainly based on some metals with good corrosion resistance: zirconium, titanium, cobalt, molybdenum, lithium, manganese, etc. as the main salt of the film-forming solution, with the aid of some special organic substances and additives. , forming a thinner conversion film on the surface of the aluminum.
  • the above-mentioned chromium-free treatment method has the following drawbacks in production applications: difficulty in controlling the content of the main salt component, disturbance of the bath liquid by impurities, short life of the bath liquid, and indirect production cost. Purpose of the invention
  • the object of the present invention is to provide an environment-friendly aluminum surface treatment method before spraying, which is non-toxic and non-polluting, easy to control the bath and operation process, low in production cost, and obtains adhesion of aluminum surface with good corrosion resistance.
  • the bottom layer The bottom layer.
  • the technical solution for achieving the purpose of the invention is: An environmentally friendly aluminum spray front table
  • the surface treatment method is characterized in that the following sequential steps are included: 1 cleaning the oil stain on the surface of the workpiece; 2 removing the natural oxide film on the surface of the workpiece; 3 pickling; 4 anodizing with sulfuric acid; 5 washing with hot water;
  • the sulfuric acid anodization in the step 4 is: immersing the pretreated clean aluminum member as an anode into the sulfuric acid electrolytic solution at a current density of 0.8 to 1.2 amps/cm 2 , an operating voltage of 13 18 volts, and an electrolysis temperature of 18 to 22°.
  • C treatment for 15 to 22 minutes, the aluminum surface is obtained as an anodized film suitable for spraying the underlying layer of aluminum.
  • the sulfuric acid electrolytic solution contains: sulfuric acid 180 to 200 g / liter, aluminum ion 5 to 15 g / liter.
  • the pure water has a conductivity of 50 s/cm, a pH of 5 to 7, a water washing temperature of 50 to 60 V, and a cleaning time of 2 to 4 minutes.
  • the drying temperature is 50 to 60 ° C, and the time is 20 to 30 minutes.
  • the anodizing technology adopted by the invention solves the defects of the prior surface treatment method of aluminum material spraying, such as large pollution, difficult process control, etc., and the bottom layer is obtained by anodizing technology with good corrosion resistance, and is non-toxic and non-polluting, in line with the present day.
  • Figure 1 is a block diagram showing the production flow of the present invention. Specific embodiment
  • the surface treatment method for aluminum material of the present invention firstly cleans the oil stain on the surface of the aluminum member, then removes the natural oxide film on the surface of the aluminum member, picks up the aluminum member, and then cleans the pretreated aluminum.
  • the parts were anodized, then subjected to hot pure water washing and finally dried.
  • the aluminum anodized film suitable for adhesion to the underlying layer before spraying must have sufficient thickness and sufficient void and adsorption capacity.
  • the pretreated clean aluminum member is used as an anode and immersed in containing 180 to 200 g/liter of sulfuric acid. , 5 ⁇ 15g/L aluminum ion electrolyte, with current density 0.8 ⁇ 1.2 amps/cm2, working voltage 13 ⁇ 18V, electrolysis temperature 18 ⁇ 22°C, treatment
  • the aluminum surface is obtained as an anodized film suitable for spraying the underlying layer of aluminum.
  • Pure water used for hot pure water washing requires a conductivity of 50 s/cm, a pH of 5 to 7, and a temperature of 50-60.
  • the cleaning time is 2 to 4 minutes.
  • the drying process requirements are: air temperature 50 ⁇ 60 °C, drying time is 20 ⁇ 30 minutes.
  • Decontamination According to the conventional aluminum metal surface decontamination process, for example, an aluminum part is placed in a 80 g/liter sulfuric acid solution and treated at room temperature for 6 minutes.
  • Sulfuric acid anodizing The pretreated clean aluminum is used as an anode and immersed in an electrolyte containing 180 g/L of sulfuric acid and 5 g/L of aluminum ion.
  • the working voltage is 13 V
  • the electrolysis temperature is 22 V
  • the treatment is for 22 minutes.
  • the aluminum surface is made to be an anodized film suitable for use as an aluminum alloy spray-coated underlayer.
  • Hot pure water washing pure water conductivity 50 ys / cm, PH value 7, temperature 50 C, when cleaning The interval is 4 minutes. Drying treatment: air temperature 50 ° C, drying time is 30 minutes.
  • Decontamination According to the conventional aluminum metal surface decontamination process, for example, an aluminum part is placed in a 90 g/liter sulfuric acid solution and treated at room temperature for 5 minutes.
  • the aluminum piece In addition to the natural oxide film: In addition to the natural oxide film process on the conventional aluminum metal surface, for example, the aluminum piece is placed in a 60 g / liter sodium hydroxide solution, and treated at 55 Torr for 9 minutes.
  • Sulfuric acid anodizing The pretreated clean aluminum is used as an anode and immersed in an electrolyte containing 190 g/L of sulfuric acid and 10 g/L of aluminum ion.
  • the working voltage is 15 V
  • the electrolysis temperature is 20 V
  • the treatment is for 18 minutes.
  • the aluminum surface is made to be an anodized film suitable for use as an aluminum alloy spray-coated underlayer.
  • Hot pure water washing pure water conductivity 50 s / cm, PH value 6, temperature 55 ⁇ , cleaning time is 3 minutes.
  • the aluminum piece is placed in a 100 g/L sulfuric acid solution and treated at room temperature for 4 minutes.
  • a conventional aluminum metal surface pickling process for example, an aluminum part is placed in a 180 g/liter nitric acid solution and treated at room temperature for 3 minutes.
  • Sulfuric acid anodizing The pretreated clean aluminum is used as an anode and immersed in an electrolyte containing 200 g/L of sulfuric acid and 15 g/L of aluminum ion. The working voltage is 18 V, the electrolysis temperature is 18 V, and the treatment is for 15 minutes.
  • the aluminum surface is made to be an anodized film suitable for use as an aluminum alloy spray-coated underlayer.
  • Hot pure water wash pure water conductivity 50 P s / cm, PH value 5, temperature 60 ° C, cleaning time is 2 minutes. Drying treatment: air temperature 60 ° C, drying time is 20 minutes.

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  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
  • Chemical Treatment Of Metals (AREA)

Description

一种环保型的铝材喷涂前表面处理方法 本发明所属技术领域
本发明涉及金属喷涂前的表面处理工艺, 特别是涉及一种通过铝阳 极氧化对铝材进行喷涂前表面处理。 在本发明之前的现有技术
目前,铝材喷涂前表面处理方法主要有: 磷酸 -铬酸盐法、铬酸盐法、 无铬处理法等。 磷酸-铬酸盐法和铬酸盐法都使用六价铬等剧毒物质, 环 境污染严重。 随着国内外环境法规对六价铬的限制或禁止使用, 采用无 铬处理的绿色化工艺代替有铬处理成为铝材加工技术的发展趋势。
无铬处理方法目前主要是以一些耐蚀性较好的金属: 锆、 钛、 钴、 钼、 锂、 锰等的盐作为成膜溶液的主盐, 在一些特殊的有机物和添加剂 的辅助作用下, 在铝材表面形成一层较薄的转化膜。 但上述的无铬处理 方法在生产应用中存在以下的缺陷: 主盐成份的含量控制困难、 槽液易 受杂质干扰、 槽液寿命短, 间接导致生产成本较高。 发明目的
本发明的目的在于提供一种环保型的铝材喷涂前表面处理方法, 该 方法无毒无污染、 槽液和操作工艺易于控制、 生产成本低, 使铝材表面 获得具有良好耐蚀性能的附着底层。 本发明采用的技术方案
为了实现发明目的釆用的技术方案是: 一种环保型的铝材喷涂前表 面处理方法, 其特征在于包括以下顺序步骤: ① 清洗工件表面的油污; ②去掉工件表面的天然氧化膜; ③酸洗; ④硫酸阳极氧化; ⑤热纯水洗; ⑥烘干。 所述步骤④的硫酸阳极氧化, 是将经过前处理的清洁铝件作为阳极 浸入硫酸电解溶液中,以电流密度 0.8〜1.2安培 /平方分米,工作电压 13 18 伏, 电解温度 18〜22°C, 处理 15〜22分钟, 使铝表面得到适用于作为铝材 喷涂附着底层的阳极氧化膜。
所述步骤④中的硫酸阳极氧化中,硫酸电解溶液含有:硫酸 180〜200 克 /升, 铝离子 5〜15克 /升。
所述步骤⑤中,纯水电导率 50 s/cm, PH值 5~7,水洗温度 50〜60 V, 清洗时间为 2〜4分钟。
所述步骤⑥中, 烘干温度为 50〜60°C, 时间为 20〜30分钟。 本发明采用的阳极氧化技术, 解决了现有的铝材喷涂前表面处理方 法污染大, 工艺控制困难等缺点, 通过阳极氧化技术得到耐蚀性能好的 附着底层, 同时无毒无污染, 符合现今的环保要求, 工艺操作简易, 生 产条件易于维护, 槽液和操作工艺易于控制, 生产成本低, 适合于大规 模工业生产。 附图说明
图 1是本发明的生产流程框图。 具体实施例
下面结合附图, 对本发明作进一步详细描述。 如图 1所示, 本发明的铝材喷涂前表面处理方法, 首先清洗铝件表 面的油污, 接着去掉铝件表面的天然氧化膜, 将铝件进行酸洗, 然后将 经过前处理的清洁铝件进行阳极氧化, 接着进行热纯水洗, 最后烘干。
适于作为喷涂前附着底层的铝阳极氧化膜必须有足够的厚度以及足 够的空隙和吸附能力, 最好的, 将经过前处理的清洁铝件作为阳极, 并 浸入含有 180〜200克 /升硫酸、 5~15克 /升铝离子的电解液中, 以电流密 度 0.8〜1.2安培 /平方分米, 工作电压 13~18伏, 电解温度 18~22°C, 处理
15-22分钟, 使铝表面得到适用于作为铝材喷涂附着底层的阳极氧化膜。
用于热纯水洗的纯水要求其电导率 50 s/cm, PH值 5~7, 温度 50-60 清洗时间为 2~4分钟。 烘干工序的要求为: 空气温度 50〜60°C, 烘干时间为 20~30分钟。 实施例 1
除污:按常规的铝金属表面除污工艺,例如将铝件放入 80克 /升的硫 酸溶液中, 常温下处理 6分钟。
除天然氧化膜: 按常规的铝金属表面除天然氧化膜工艺, 例如将铝 件放入 50克 /升的氢氧化钠溶液中, 60°C处理 10分钟。
酸洗: 按常规的铝金属表面酸洗工艺, 例如将铝件放入 160克 /升的 硝酸溶液中, 常温下处理 5分钟。
硫酸阳极氧化: 将经过前处理的清洁铝件作为阳极, 并浸入含 180 克 /升的硫酸、 5克 /升铝离子的电解液中, 工作电压 13伏, 电解温度 22 V , 处理 22分钟, 使铝表面得到适用于作为铝材喷涂附着底层的阳极氧 化膜。
热纯水洗: 纯水电导率 50 y s/cm, PH值为 7, 温度 50 C, 清洗时 间为 4分钟。 烘干处理: 空气温度 50°C, 烘干时间为 30分钟。
实施例 2
除污:按常规的铝金属表面除污工艺,例如将铝件放入 90克 /升的硫 酸溶液中, 常温下处理 5分钟。
除天然氧化膜: 按常规的铝金属表面除天然氧化膜工艺, 例如将铝 件放入 60克 /升的氢氧化钠溶液中, 55Ό处理 9分钟。
酸洗: 按常规的铝金属表面酸洗工艺, 例如将铝件放入 170克 /升的 硝酸溶液中, 常温下处理 4分钟。
硫酸阳极氧化: 将经过前处理的清洁铝件作为阳极, 并浸入含 190 克 /升的硫酸、 10克 /升铝离子的电解液中, 工作电压 15伏, 电解温度 20 V , 处理 18分钟, 使铝表面得到适用于作为铝材喷涂附着底层的阳极氧 化膜。
热纯水洗: 纯水电导率 50 s/cm, PH值为 6, 温度 55Ό, 清洗时 间为 3分钟。 烘干处理: 空气温度 55°C, 烘干时间为 25分钟。
实施例 3
除污: 按常规的铝金属表面除污工艺, 例如将铝件放入 100克 /升的 硫酸溶液中, 常温下处理 4分钟。
除天然氧化膜: 按常规的铝金属表面除天然氧化膜工艺, 例如将铝 件放入 70克 /升的氢氧化钠溶液中, 60°C处理 8分钟。
酸洗: 按常规的铝金属表面酸洗工艺, 例如将铝件放入 180克 /升的 硝酸溶液中, 常温下处理 3分钟。 硫酸阳极氧化: 将经过前处理的清洁铝件作为阳极, 并浸入含 200 克 /升的硫酸、 15克 /升铝离子的电解液中, 工作电压 18伏, 电解温度 18 V, 处理 15分钟, 使铝表面得到适用于作为铝材喷涂附着底层的阳极氧 化膜。
热纯水洗: 纯水电导率 50 P s/cm, PH值为 5, 温度 60°C, 清洗时 间为 2分钟。 烘干处理: 空气温度 60°C, 烘干时间为 20分钟。

Claims

权 利 要 求
1.一种环保型的铝材喷涂前表面处理方法,其特征在于包括以下顺序 步骤: ① 清洗工件表面的油污; ②去掉工件表面的天然氧化膜; ③酸洗; ④硫酸阳极氧化; ⑤热纯水洗; ⑥烘干。
2. 根据权利要求 1所述的一种环保型的铝材喷涂前表面处理方法, 其特征在于: 所述步骤④的硫酸阳极氧化, 是将经过前处理的清洁铝件 作为阳极浸入硫酸电解溶液中, 以电流密度 0.8〜1.2安培 /平方分米,工作 电压 13〜18伏, 电解温度 18〜22°C, 处理 15〜22分钟, 使铝表面得到适用 于作为铝材喷涂附着底层的阳极氧化膜。
3.根据权利要求 1或 2所述的一种环保型的铝材喷涂前表面处理方 法, 其特征在于: 所述步骤④中的硫酸阳极氧化中, 硫酸电解溶液含有: 硫酸 180〜200克 /升, 铝离子 5〜15克 /升。
4.根据权利要求 1所述的一种环保型的铝材喷涂前表面处理方法, 其特征在于: 所述步骤⑤中, 纯水电导率 50 s/cm, PH值 5〜7, 水洗 温度 50~60°C, 清洗时间为 2〜4分钟。
5.根据权利要求 1所述的一种环保型的铝材喷涂前表面处理方法, 其特征在于: 所述步骤⑥中, 烘干温度为 50〜60°C, 时间为 20~30分钟。
PCT/CN2007/000962 2006-12-01 2007-03-26 Méthode favorable à l'environnement de traitement de la surface d'un produit d'aluminium avant son revêtement par pulvérisation WO2008064538A1 (fr)

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CNA2006101239439A CN1970836A (zh) 2006-12-01 2006-12-01 一种环保型的铝材喷涂前表面处理方法
CN200610123943.9 2006-12-01

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TWI411818B (zh) * 2009-12-07 2013-10-11 Global Material Science Co Ltd 改善擴散板表面特性之方法
CN102102209B (zh) * 2009-12-18 2013-01-23 世界中心科技股份有限公司 改善扩散板表面特性的方法
CN102477573A (zh) * 2010-11-23 2012-05-30 张家港市华杨金属制品有限公司 铝制品阳极氧化的表面处理工艺
CN103290449B (zh) * 2012-02-24 2015-05-20 比亚迪股份有限公司 一种表面处理的铝合金及其表面处理的方法和铝合金树脂复合体及其制备方法
CN103286908B (zh) 2012-02-24 2015-09-30 比亚迪股份有限公司 一种金属树脂一体化成型方法和一种金属树脂复合体
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CN103286995B (zh) 2012-02-24 2015-06-24 比亚迪股份有限公司 一种铝合金树脂复合体的制备方法及其制备的铝合金树脂复合体
CN103287009B (zh) 2012-02-24 2015-03-25 比亚迪股份有限公司 一种铝合金树脂复合体的制备方法及其制备的铝合金树脂复合体
CN103286909B (zh) 2012-02-24 2015-09-30 比亚迪股份有限公司 一种金属树脂一体化成型方法和一种金属树脂复合体
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WO2013178057A1 (en) 2012-05-28 2013-12-05 Shenzhen Byd Auto R&D Company Limited Metal composite and method of preparing the same, metal-resin composite and method of preparing the same
CN104069996B (zh) * 2013-03-28 2016-08-17 广州鸿葳科技股份有限公司 一种铝制品涂装前的表面处理方法
CN103447220B (zh) * 2013-08-13 2015-04-22 河南辉龙铝业股份有限公司 一种铝型材喷涂工艺
CN107303778A (zh) * 2016-04-18 2017-10-31 广东高登铝业有限公司 一种铝材表面处理方法

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