WO2007105619A1 - スパイラル型膜エレメント - Google Patents
スパイラル型膜エレメント Download PDFInfo
- Publication number
- WO2007105619A1 WO2007105619A1 PCT/JP2007/054637 JP2007054637W WO2007105619A1 WO 2007105619 A1 WO2007105619 A1 WO 2007105619A1 JP 2007054637 W JP2007054637 W JP 2007054637W WO 2007105619 A1 WO2007105619 A1 WO 2007105619A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fiber
- resin layer
- reinforced resin
- spiral
- fiber cloth
- Prior art date
Links
- 239000000835 fiber Substances 0.000 claims abstract description 101
- 229920005989 resin Polymers 0.000 claims abstract description 100
- 239000011347 resin Substances 0.000 claims abstract description 100
- 229920003023 plastic Polymers 0.000 claims abstract description 42
- 239000004033 plastic Substances 0.000 claims abstract description 42
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 25
- 238000000926 separation method Methods 0.000 claims abstract description 25
- 239000012530 fluid Substances 0.000 claims abstract description 18
- 239000012528 membrane Substances 0.000 claims description 77
- 239000004744 fabric Substances 0.000 claims description 63
- 239000000463 material Substances 0.000 claims description 41
- 239000000047 product Substances 0.000 claims description 20
- 229920006300 shrink film Polymers 0.000 claims description 13
- 230000002093 peripheral effect Effects 0.000 claims description 11
- 239000012466 permeate Substances 0.000 claims description 8
- 238000004381 surface treatment Methods 0.000 claims description 5
- 238000004804 winding Methods 0.000 abstract description 21
- 238000007789 sealing Methods 0.000 abstract description 16
- 230000004888 barrier function Effects 0.000 abstract description 3
- 230000005540 biological transmission Effects 0.000 abstract 2
- 239000010410 layer Substances 0.000 description 98
- 239000011521 glass Substances 0.000 description 21
- 239000000853 adhesive Substances 0.000 description 16
- 230000001070 adhesive effect Effects 0.000 description 16
- 239000003822 epoxy resin Substances 0.000 description 16
- 229920000647 polyepoxide Polymers 0.000 description 16
- 229920006257 Heat-shrinkable film Polymers 0.000 description 10
- 238000000034 method Methods 0.000 description 9
- 239000004743 Polypropylene Substances 0.000 description 8
- 229920001155 polypropylene Polymers 0.000 description 8
- 239000002759 woven fabric Substances 0.000 description 8
- 239000003365 glass fiber Substances 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 4
- 229920002492 poly(sulfone) Polymers 0.000 description 4
- 229920005749 polyurethane resin Polymers 0.000 description 4
- 238000007639 printing Methods 0.000 description 4
- 239000004734 Polyphenylene sulfide Substances 0.000 description 3
- 239000002390 adhesive tape Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229920001955 polyphenylene ether Polymers 0.000 description 3
- 229920000069 polyphenylene sulfide Polymers 0.000 description 3
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000003851 corona treatment Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011152 fibreglass Substances 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 238000001471 micro-filtration Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920001225 polyester resin Polymers 0.000 description 2
- 239000004645 polyester resin Substances 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 238000001223 reverse osmosis Methods 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000282693 Cercopithecidae Species 0.000 description 1
- 241000195493 Cryptophyta Species 0.000 description 1
- 239000004831 Hot glue Substances 0.000 description 1
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000002679 ablation Methods 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 230000004323 axial length Effects 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 229920003020 cross-linked polyethylene Polymers 0.000 description 1
- 239000004703 cross-linked polyethylene Substances 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229920006332 epoxy adhesive Polymers 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 230000029553 photosynthesis Effects 0.000 description 1
- 238000010672 photosynthesis Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000009832 plasma treatment Methods 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000012783 reinforcing fiber Substances 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 235000015170 shellfish Nutrition 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 238000000108 ultra-filtration Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D63/00—Apparatus in general for separation processes using semi-permeable membranes
- B01D63/10—Spiral-wound membrane modules
- B01D63/101—Spiral winding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D63/00—Apparatus in general for separation processes using semi-permeable membranes
- B01D63/10—Spiral-wound membrane modules
- B01D63/103—Details relating to membrane envelopes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D63/00—Apparatus in general for separation processes using semi-permeable membranes
- B01D63/10—Spiral-wound membrane modules
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D63/00—Apparatus in general for separation processes using semi-permeable membranes
- B01D63/10—Spiral-wound membrane modules
- B01D63/107—Specific properties of the central tube or the permeate channel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/12—Composite membranes; Ultra-thin membranes
- B01D69/1213—Laminated layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/12—Composite membranes; Ultra-thin membranes
- B01D69/1216—Three or more layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2325/00—Details relating to properties of membranes
- B01D2325/40—Fibre reinforced membranes
Definitions
- a separation membrane, a supply-side channel material, and a permeate-side channel material are spirally wound around a perforated central tube in a laminated state, and various fluids (liquid or gas) ) It relates to a spiral membrane element that can separate a specific component present therein.
- a separation membrane 1 As a fluid separation element used for reverse osmosis filtration, microfiltration, etc., for example, as shown in FIG. 5, a separation membrane 1, a supply-side flow path material 2, and a permeation-side flow path material 3 are laminated. And a cylindrical wound body R wound in a spiral shape around the perforated center tube 5 and sealing portions 11 to 13 for preventing mixing of the supply side fluid and the permeate side fluid.
- the spiral membrane element is known.
- the supply-side fluid (raw water) is guided to the surface of the separation membrane 1 by the supply-side channel material 2 and is separated by passing through the separation membrane 1.
- Such a spiral membrane element may be provided with a fiber reinforced resin (FRP) as an exterior material on the outer periphery for the purpose of imparting pressure resistance and shape retention during pressure operation (not shown). ).
- FRP fiber reinforced resin
- such a spiral membrane element generally has a supply-side flow path material 2 arranged between the separation membrane 1 folded in half.
- Adhesives 4 and 6 are positioned on the periphery (3 sides) of the separation membrane to form a sealing part that stacks the permeate side flow path material 3 and prevents mixing of the supply side fluid and permeate side fluid.
- the exterior material is usually formed by winding a membrane leaf on a central tube and then impregnating the outer peripheral surface of a cylindrical wound body with glass roving (consisting of glass filament strands). Body) and curing it to form a fiber reinforced resin (FRP).
- FRP fiber reinforced resin
- a label is attached to a cylindrical winding body before the glass roving is wound, and the glass roving is attached thereto.
- a method of curing after winding is known.
- Patent Document 1 Japanese Patent Laid-Open No. 2001-17840
- Patent Document 2 JP 2000-354742 A
- an object of the present invention is to provide a spiral-type membrane element that can improve the nearness of a fiber-reinforced resin layer using a fiber wound product as a reinforcing phase, and can effectively prevent the occurrence of cracks. It is to provide.
- a spiral membrane element of the present invention includes a cylindrical wound body in which a separation membrane, a supply-side channel material, and a permeate-side channel material are wound in a spiral shape around a perforated central tube in a stacked state. And a sealing portion for preventing mixing of the supply-side fluid and the permeate-side fluid.
- a fiber wound product is placed on the outer peripheral side of the cylindrical wound body.
- a fiber-reinforced resin layer is formed as a reinforcing phase, and a plastic layer is provided on the inner or inner side of the fiber-reinforced resin layer over substantially the entire length and the entire circumference of the fiber-reinforced resin layer. It is characterized by being.
- the spiral membrane element of the present invention since the plastic layer is provided over substantially the entire length and the entire circumference of the fiber reinforced resin layer using the fiber wound product as the reinforcing phase, the barrier integrity is improved. The generation of cracks can be effectively prevented. In addition, since the plastic layer is not exposed on the surface, it is possible to maintain a long reinforcing effect that hardly causes damage such as scratches.
- the plastic layer is preferably a cylindrical heat shrink film.
- the outer surface has unevenness and the outer diameter is not constant, so that it can follow well and closely adhere to it, and the upper layer has reinforcing fibers When winding the film, the plastic layer is distorted.
- a fiber reinforced resin layer having a fiber cloth as a reinforcing phase is interposed between the fiber reinforced resin layer and the plastic layer.
- a reinforcing effect can be obtained in a plurality of directions, and the generation of cracks can be more effectively prevented.
- the case of including the fiber cloth-reinforced resin layer has a higher transparency of the entire exterior material, and the display is provided on the plastic layer. Visibility is improved.
- fiber filaments are arranged in parallel and uniformly with filament filaments, which tends to cause scattered light interference, while the filament arrangement and density vary. This is thought to be due to the suppression of scattered light in the direction of a certain fiber cloth.
- the fiber cloth constituting the fiber cloth-reinforced resin layer is preferably a fiber cloth having an opening degree of 10% or more. This makes it easier for the resin to enter the back side of the fiber cloth and improves the adhesion between the plastic layer and the fiber cloth-reinforced resin layer, thereby providing a display on the plastic layer. Visibility in the case of losing is improved.
- the outer peripheral surface of the plastic layer is subjected to a surface treatment for improving adhesion with the resin constituting the fiber cloth-reinforced resin layer.
- a surface treatment for improving adhesion with the resin constituting the fiber cloth-reinforced resin layer is improved, so that the visibility when a display or the like is provided on the plastic layer is further improved.
- FIG. 1 is a cross-sectional view showing an example of a spiral membrane element of the present invention.
- FIG. 2 is a sectional view showing another example of the spiral membrane element of the present invention.
- FIG. 3 is a perspective view showing another example of the spiral membrane element of the present invention.
- FIG. 4 is a cross-sectional view of the main part showing another example of the spiral membrane element of the present invention.
- FIG. 5 is a partially cutaway perspective view showing an example of a conventional spiral membrane element according to the present invention.
- FIG. 6 is a process diagram showing an example of a conventional spiral membrane element manufacturing method according to the present invention. Graph showing the result of evaluating the adhesion between epoxy resin and design label
- Figure 1 shows the It is sectional drawing which shows an example of a bright spiral type
- the spiral-type membrane element of the present invention is different from the conventional one only in the method and structure of forming the exterior material, and the other configurations apply any of the above-described configurations of the conventional spiral-type membrane element. Can do.
- the spiral membrane element of the present invention has a perforated central tube 5 in which the separation membrane 1, the supply-side channel material 2, and the permeation-side channel material 3 are laminated. And a cylindrical wound body R wound in a spiral shape, and a sealing portion for preventing mixing of the supply side fluid and the permeate side fluid.
- the sealing portion includes, for example, a both-end sealing portion 11 and an outer peripheral side sealing portion 12, and the sealing portion 13 may be formed to be higher to seal around the central tube 5.
- the spiral membrane element of the present invention is a cylinder in which a separation membrane 1, a supply-side channel material 2, and a permeate-side channel material 3 are spirally wound around a perforated central tube 5 in a laminated state. It can be manufactured by a method including a step of forming the wound body R and a step of forming the sealing portions 11 and 12 for preventing mixing of the supply side fluid and the permeate side fluid. Specifically, for example, it can be produced by carrying out the steps shown in FIGS. 6 (a) to 6 (b).
- Fig. 6 (a) As shown in Fig. 6 (a), first, the supply-side flow path material 3 and the material on which the supply-side flow path material 2 is arranged while the separation membrane 1 is folded in two are stacked, A unit is prepared in which adhesives 4 and 6 for forming a sealing portion for preventing permeation-side fluid mixing are applied to both end portions of the permeation-side flow path material 3 in the axial direction and winding end portions. At this time, a protective tape may be attached to the fold portion of the separation membrane 1.
- the separation membrane 1 a reverse osmosis membrane, an ultrafiltration membrane, a microfiltration membrane, a gas separation membrane, a degassing membrane, or the like can be used.
- a net-like material, a mesh-like material, a grooved sheet, a corrugated sheet, or the like can be used.
- fiber fabric such as nonwoven fabric, woven fabric, and knitted fabric, net-like material, mesh-like material, grooved sheet, corrugated sheet and the like can be used.
- the perforated center tube 5 any conventional tube may be used as long as it has an opening around the tube.
- the central tube 5 is made of a material such as ABS resin, polyphenylene ether (PPE), polysulfone (PSF), etc., and its diameter varies depending on the size of the membrane element. L OOmm.
- the adhesives 4 and 6 any conventionally known adhesives such as urethane adhesives, epoxy adhesives, hot melt adhesives and the like can be used. However, an adhesive containing a thermosetting resin such as a urethane-based adhesive or an epoxy-based adhesive is preferable in performing a curing reaction by heating.
- a plurality of the separation membrane units U are stacked, wound around the perforated center tube 5 in a spiral shape, and then the adhesive is cured, etc.
- the sealing portions 11, 12 and 13 are formed.
- the shape of the cylindrical wound body R may be maintained by winding an adhesive tape in a coil shape.
- the number when the separation membrane unit U is stacked is determined according to the required permeation flow rate and may be one or more layers, but the upper limit is about 100 layers in consideration of operability. .
- a fiber reinforced resin layer 26 having a fiber wound product as a reinforcing phase is formed on the outer peripheral side of a cylindrical wound body R.
- a plastic layer 24 is provided on the inside or the inside of the fiber-reinforced resin layer 26 over substantially the entire length and the entire circumference of the fiber-reinforced resin layer 26.
- the plastic layer 24 is a cylindrical heat-shrink film, and a fiber cloth reinforced resin layer 25 having a fiber cloth as a reinforcing phase is interposed between the fiber reinforced resin layer 26 and the plastic layer 24.
- a fiber cloth reinforced resin layer 25 having a fiber cloth as a reinforcing phase is interposed between the fiber reinforced resin layer 26 and the plastic layer 24.
- the fiber layer reinforced resin layer 25 is formed after the plastic layer 24 is formed on the outer peripheral surface of the cylindrical wound body R in close contact with the cylindrical heat shrink film. And a fiber-reinforced resin layer 26 can be produced.
- the heat-shrinkable film is a film that shrinks by heating using an internal stress or the like based on the molecular orientation of the stretched film. Accordingly, the fiber cloth reinforced resin layer 25 can be formed by covering a cylindrical heat-shrinkable film over the cylindrical roll R and heating it with an appropriate heating means.
- Examples of the heat shrink film include a crosslinked polyethylene shrink film, a polystyrene shrink film, a PET shrink film, a PVC shrink film, a PP shrink film, and an olefin-based multilayer shrink film.
- the tubular heat-shrinkable film can be used either with a seam or without a seam.
- the heat-shrinkable film may be in close contact with the outer peripheral surface of the cylindrical winding body R without bonding! / ⁇ may adhere the heat-shrinkable film using an adhesive or a pressure-sensitive adhesive.
- the formation of the fiber cloth reinforced resin layer 25 can be performed, for example, by winding a fiber cloth impregnated or coated with resin and then curing the fiber cloth. After wrapping the fiber cloth, it is possible to apply rosin.
- the number of times the fiber cloth is wound is preferably 1 to 5 times.
- the fiber cloth that is the reinforcing phase (support) of the fiber cloth reinforced resin layer 25 is, for example, a fiber cloth made of a resin such as PET, PP, PE, PSF, polyphenylene sulfide (PPS), or glass cloth. It is also possible to use glass fiber cloth such as metal fiber cloth such as metal mesh screen. When the display label is provided on the inner side, it is preferable to use a glass fiber cloth such as a glass cloth or a fiber cloth made of a transparent resin from the viewpoint of improving the visibility.
- Examples of the fiber cloth include non-woven cloth, woven cloth, and knitted cloth. From the viewpoint of reinforcing effect and visibility, woven cloth such as plain woven fabric, twill woven fabric, satin woven fabric, imitation woven fabric, entangled woven fabric, etc. Cloth is preferred.
- the thickness of one fiber cloth is preferably 0.03 to 0.6 mm, more preferably 0.1 to 0.4 mm.
- the opening degree of the fiber cloth is large, the impregnation property of the resin becomes good, so that the resin constituting the fiber-reinforced resin layer 26 can be transferred without applying the resin to the fiber cloth.
- the fiber cloth soaked with fat.
- the opening degree of the fiber cloth such as glass cloth is preferably 10% or more. However, if the opening degree becomes too large, the compressive strength of the element is lowered, so that the opening degree is preferably 20 to 40%.
- the degree of opening of the fiber cloth refers to the percentage of the area of the opening formed between the fiber bundles when observed under a microscope with the fiber cloth still standing. For example, the fiber at the top of the opening and the opening The degree of opening can be obtained by calculating the percentage of the area of the opening with respect to the total area of the repeating unit, which is the sum of the areas of the fiber on the right side of the mouth, the overlapping part of both fibers, and the opening. Monkey.
- the polyurethane resin or epoxy resin used when forming the cylindrical wound body R can be used as it is, but the resin used for the cylindrical wound body R can be used as it is. On the other hand, it is also possible to change the type of sallow.
- the resin that improves the visibility especially in combination with glass fiber include epoxy resin, polyester resin, and polyurethane resin.
- the formation of the fiber-reinforced resin layer 26 using the fiber wound product as a reinforcing phase is, for example, a method in which fibers impregnated or coated with resin are spirally formed on the outer peripheral surface of the fiber cloth-reinforced resin layer 25. It is possible to carry out by curing after being wound around.
- the thickness of the fiber-reinforced resin layer 26 is, for example, 0.5 to 4 mm, but 0.5 to 2 mm is preferable for improving visibility.
- multifilament methomonofilament can be twisted as necessary, or its bundling body can be used.
- Various rovings can be preferably used.
- fiber types for example, PET, PP, PE, PSF, polyethylene fiber (PPS), ablation fibers such as aramids, inorganic fibers such as glass, and metal fibers such as steel wires are used. It is also possible.
- the display label is provided on the inner side, it is preferable to use a fiber made of glass fiber or transparent resin from the viewpoint of improving the visibility.
- the polyurethane resin or epoxy resin used in forming the cylindrical wound body R can be used as it is, but the resin used for the cylindrical wound body R can be used. It is also possible to change the type of rosin. Examples of the resin that improves the visibility especially in combination with glass fiber include epoxy resin, polyester resin, and polyurethane resin. However, it is preferable to use the same type of resin for the fiber cloth-reinforced resin layer 25 and the fiber-reinforced resin layer 26 from the viewpoint of adhesiveness that is more efficient when cured simultaneously. Yes. The conditions for curing are appropriately set according to the type of resin used.
- the sealing of the separation membrane unit U (cylindrical winding body R) and the resin such as the fiber-reinforced resin layer 26 The curing may be performed separately, but in the present invention, the resin sealing of the separation membrane unit U (cylindrical winding body R) and the resin such as the fiber-reinforced resin layer 26 are simultaneously performed. May be. In that case, it is preferable to use the same type of resin as the resin of both. That is, when performing a curing reaction by heating, it is preferable to use a resin containing a thermosetting resin such as a urethane-based adhesive or an epoxy-based adhesive.
- the plastic layer 24 is provided inside or inside the fiber-reinforced resin layer 26, sufficient strength can be obtained even if the winding angle of the fiber wound product is reduced in the circumferential direction. Therefore, even when the winding angle is 1 to 10 °, sufficient strength and durability can be obtained.
- the spiral wound membrane element R may be trimmed at both ends in order to adjust the axial length of the cylindrical wound body R after sealing with the resin. Further, a perforated end member for preventing deformation (such as a telescope), a sealing material, a reinforcing material, etc. can be provided as necessary.
- the plastic layer 24 is formed after the cylindrical holding body R is formed by winding an adhesive tape in a coil shape to form the shape holding layer 23. Further, end members 22a and 22b are provided on both sides of the main body portion 21 of the membrane element.
- the display label 27 is provided separately, it is preferable to attach the display label 27 after the plastic layer 24 is formed.
- the plastic layer 24 is formed using a heat-shrinkable film, if a display label is provided on the plastic layer 24, the display may be distorted.
- the display label 27 can be provided neatly without being affected by distortion.
- the plastic layer 24 itself is configured as a display label, it can also be printed directly on this. Printing is applied to the outer and Z or inner surfaces. Also, as the plastic layer 24, a multi-layer type may be used for printing on the intermediate layer. In addition, plastics containing pigments and dyes It is also possible to use a layer 24. By printing, it is possible to enlarge the display and increase the visibility and expression.
- the design such as the pattern and the color is allowed to be somewhat deformed. Therefore, the design is provided on a heat shrinkable film or the like. It is most preferable to stick.
- the display label 27 can display, for example, the product company name, product number, and mounting direction.
- the label 27 or the plastic layer 24 having the function thereof is a resin (for example, epoxy resin) that constitutes a fiber cloth reinforced resin layer 25 or a fiber reinforced resin layer 26 (including FRP and ⁇ ⁇ ). When it is peeled off, an air layer is generated and the visibility of the design label is lowered.
- a resin for example, epoxy resin
- FRP and ⁇ ⁇ fiber reinforced resin
- As an improvement measure in addition to the above-described method for increasing the opening degree of the fiber cloth, there is a method of using a design label having good adhesion with a resin such as epoxy resin.
- the ink used for the design label is selected in consideration of cost, color tone, ease of printing, etc., but the ink property or composition is selected with high adhesiveness with epoxy resin. By doing so, the label and FRP can be prevented from peeling off, and as a result, the visibility of the design label can be prevented from degrading.
- an ink having high adhesiveness with epoxy resin chlorinated polypropylene (PP) ink, urethane ink, or a mixture of wax and acrylic (PA) ink can be used. .
- the adhesion with the epoxy resin can be improved by performing UV treatment, corona treatment or plasma treatment on the surface.
- Figure 7 shows the results of evaluating the adhesion between the epoxy resin and the design label.
- the plastic layer is a cylindrical heat-shrinkable film.
- a resin sheet or film in which a plastic layer may be formed other than the cylindrical heat-shrinkable film can be preferably used.
- the thickness of the plastic layer is preferably 20 to 500 111.
- the resin sheet and the like those having good followability with good adhesion to the cylindrical wound body R are preferable.
- PP polychlorinated butyl (PVC), polystyrene (PS), Examples include rubber sheets and films.
- PVC polychlorinated butyl
- PS polystyrene
- Such a resin sheet preferably has a force-adhesive layer around which one round is wound.
- a fiber reinforced resin layer 26 having a fiber wound product as a reinforcing phase is provided on the inside of the plastic layer 24. It may be provided on the surface.
- a fiber cloth reinforced resin layer or a fiber reinforced resin layer may be provided inside the plastic layer 24.
- a membrane lift unit consisting of a Nitto Denko RO membrane ES20 and a 0.7 mm thick PP supply-side channel material was prepared.
- the membrane leaf unit loaded while applying tension by rotating the hollow central tube around the shaft was wound.
- the adhesive tape (width 75mm) is wound in the shape of a coil without any gaps, and the shape is maintained !,
- the cylindrical heat-shrink film (PP resin, thickness m, surface-treated product by corona treatment) A label with a product name printed on the surface is attached. Shellfish.
- a glass roving (manufactured by Asahi Fiber Glass) impregnated with epoxy resin is wound on this with a thickness of lmm, and the resin is cured at 25 ° C to obtain a fiber cloth-reinforced resin layer and a fiber-reinforced resin layer.
- a spiral membrane element manufactured by Asahi Fiber Glass
- the obtained spiral membrane element could clearly recognize the product name of the display label, and the upper layer portion of the display label had an appearance close to that of a transparent resin.
- the fiber reinforced layer showed a strength sufficient to withstand the actual operation.
- Example 1 a spiral membrane element was manufactured under exactly the same conditions as in Example 1 except that a fiber reinforcing layer having a thickness of 2 mm was provided without providing a fiber cloth reinforcing layer having a glass cloth as a reinforcing phase. did. As a result, cracks were generated compared to the conventional product not provided with the heat shrink film, but the visibility was reduced as compared with Example 1.
- Example 2 After the labeling was performed in the same manner as in Example 1, a glass cloth having a thickness of 0.15 mm (manufactured by Nitto Boseki, plain woven fabric, opening degree of 30%) was rolled up as it was for about one turn, The end was fixed with one screw. Wrapping glass roving impregnated with epoxy resin (made by Asahi Fiberglass) at a thickness of 1.5 mm, curing the resin at 25 ° C, and reinforcing the fiber cloth and the fiber-reinforced resin layer The spiral membrane element was formed.
- epoxy resin made by Asahi Fiberglass
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
- Laminated Bodies (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12/282,550 US20090065426A1 (en) | 2006-03-13 | 2007-03-09 | Spiral membrane element |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2006-066910 | 2006-03-13 | ||
JP2006066910 | 2006-03-13 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2007105619A1 true WO2007105619A1 (ja) | 2007-09-20 |
Family
ID=38509442
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2007/054637 WO2007105619A1 (ja) | 2006-03-13 | 2007-03-09 | スパイラル型膜エレメント |
Country Status (4)
Country | Link |
---|---|
US (1) | US20090065426A1 (ja) |
KR (1) | KR20080094836A (ja) |
CN (1) | CN101384344A (ja) |
WO (1) | WO2007105619A1 (ja) |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070175812A1 (en) * | 2004-03-26 | 2007-08-02 | Nitto Denko Corporation | Spiral type separation membrane element |
JP4587937B2 (ja) * | 2005-10-31 | 2010-11-24 | 日東電工株式会社 | スパイラル型分離膜エレメント |
KR100990348B1 (ko) * | 2006-03-09 | 2010-10-29 | 닛토덴코 가부시키가이샤 | 스파이럴형 막 엘리먼트 및 그 제조 방법 |
JP5204994B2 (ja) * | 2007-06-11 | 2013-06-05 | 日東電工株式会社 | スパイラル型膜エレメントおよびその製造方法 |
US20090134100A1 (en) * | 2007-11-28 | 2009-05-28 | Tesa Ag | Elongated film tape, method of using same to prepare a filter, filter and method of using filter |
DE102009049712A1 (de) * | 2009-10-17 | 2011-04-21 | Hydac Process Technology Gmbh | Filtervorrichtung |
KR101247678B1 (ko) * | 2010-10-21 | 2013-04-01 | 김용우 | 3중 금속필터 |
JP5465654B2 (ja) * | 2010-12-27 | 2014-04-09 | 日東電工株式会社 | スパイラル型膜エレメント |
CN104620422B (zh) * | 2012-09-12 | 2018-06-29 | Nec能源元器件株式会社 | 电极滚筒和电极滚筒的制造方法 |
GB201317514D0 (en) * | 2013-10-03 | 2013-11-20 | Fujifilm Mfg Europe Bv | Spiral wound gas filtration moduals and components thereof |
GB201317528D0 (en) * | 2013-10-03 | 2013-11-20 | Fujifilm Mfg Europe Bv | Spiral wound gas filtration moduals and components thereof |
JP7016221B2 (ja) * | 2017-04-07 | 2022-02-04 | 住友化学株式会社 | スパイラル型ガス分離膜エレメント、ガス分離膜モジュール、及びガス分離装置 |
CN113557077B (zh) * | 2019-03-12 | 2023-09-12 | 旭化成株式会社 | 过滤方法、海水淡化方法、淡水制造方法、中空纤维膜组件以及海水淡化系统 |
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- 2007-03-09 KR KR1020087022618A patent/KR20080094836A/ko not_active Application Discontinuation
- 2007-03-09 US US12/282,550 patent/US20090065426A1/en not_active Abandoned
- 2007-03-09 WO PCT/JP2007/054637 patent/WO2007105619A1/ja active Application Filing
- 2007-03-09 CN CNA2007800058180A patent/CN101384344A/zh active Pending
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Also Published As
Publication number | Publication date |
---|---|
KR20080094836A (ko) | 2008-10-24 |
US20090065426A1 (en) | 2009-03-12 |
CN101384344A (zh) | 2009-03-11 |
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