WO2007074986A1 - Fil d'acier possedant une qualite de matriçage a froid et une aptitude a la trempe remarquables, et procede de fabrication - Google Patents
Fil d'acier possedant une qualite de matriçage a froid et une aptitude a la trempe remarquables, et procede de fabrication Download PDFInfo
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- WO2007074986A1 WO2007074986A1 PCT/KR2006/005520 KR2006005520W WO2007074986A1 WO 2007074986 A1 WO2007074986 A1 WO 2007074986A1 KR 2006005520 W KR2006005520 W KR 2006005520W WO 2007074986 A1 WO2007074986 A1 WO 2007074986A1
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- steel wire
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/32—Ferrous alloys, e.g. steel alloys containing chromium with boron
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/28—Ferrous alloys, e.g. steel alloys containing chromium with titanium or zirconium
Definitions
- the present invention relates to a method for producing a steel wire useful for materials for cold working. More particularly, the present invention relates to a steel wire having excellent cold workability and quenching properties, which has a noticeably low strength even without spheroidizing annealing in a state of the steel wire to allow easy cold working of the steel wire, and assures a noticeable increase in strength through quenching in the future, and a method for producing the same.
- the components produced by cold working include the vehicle components or machinery components such as bolts, nuts, screws, etc. as described above, it is necessary for the components to have high strength.
- superior steel for cold working should have low strength and high ductility before cold working, but have high strength during a manufacturing process into final products. Since such properties are incompatible, it is necessary to perform a suitable treatment at every working stage to impart both required properties to the steel at the same time.
- final components produced through cold working undergo quenching to have increased strength.
- the steel contains suitable levels of elements capable of increasing quenching properties.
- the steel contains a high amount of carbon in order to improve the quenching properties.
- Carbon is one of representative elements which can improve the quenching properties, and serves to noticeably improve the strength of the components through quenching.
- the steel wire is sequentially subjected to spheroidizing annealing, cold working and quenching, and is often subjected to annealing treatment as a final process to improve toughness of the components.
- Japanese Patent Laid-open No. 2001 -0303189 discloses a steel wire, which comprises by weight%: at least one of B: 0.0055% or less and Zr: 0.035% or less; and N: 0.0005 ⁇ 0.0070%, wherein B, Zr and N satisfy relationship: -0.001 ⁇ [N] - 1.3[B] - 0.15[Zr] ⁇ 0.0020 to suppress refinement of ferrite crystal grains, thereby suppressing an increase in strain resistance at room temperature or in a work heating range.
- This patent of the disclosure is characterized in that dissolved carbon and nitrogen are pinned and the refinement of the ferrite crystal grains is suppressed through addition of B or Zr, thereby avoiding the increase in strain resistance during cold working.
- this invention does not consider the tensile strength of the steel prior to cold working, which is the most important factor in cold working of the steel wire produced without spheroidizing annealing.
- the lower the tensile strength of the steel prior to the cold working the more advantageous in terms of machining due to low strain energy
- the steel wire is subjected to cold working without spheroidizing annealing, there are problems of lifetime reduction of a tool made from the steel wire or of creation of cracks in the steel wire.
- the present invention has been made to solve the foregoing problems of the prior art, and it is an object of the present invention to provide a steel wire having excellent cold workability and quenching properties, which has a sufficiently low strength even without spheroidizing annealing to provide an advantage in view of cold workability, and assures a noticeable increase in strength through quenching in the future, and a method for producing the same.
- a steel wire comprising, by weight%: C: 0.1-0.4%; Si: 0.3-1.5%; Mn: 0.3-1.7%; P: 0.015% or less; S: 0.015% or less; Cr: 0.05-1.7%; Al: 0.05% or less; B: 0.001-0.005%; Ti: 0.01-0.05%; N: 0.015% or less; and the balance of Fe and other unavoidable impurities.
- a ratio (Ti/N) of Ti to N is 1.39 or more in terms of atomic weight, and a ratio (B/Cr) of B to Cr is 0.04 or less in terms of weight.
- the steel wire comprises ferrite and pearlite structures.
- the steel wire comprises the ferrite structure in a fraction of 50% or more.
- the steel wire comprises bainite and martensite structures in a total fraction of 0.5% or less.
- the steel wire comprises a tensile strength of 590 MPa or less to assure cold workability, the tensile strength being expressed by Equation:
- TS(MPa) 258 + 959*[C] + 112*[Si] + lll*[Mn] + 5*[Cr] + 439*[Ti] -
- a method for producing a steel wire comprising: heating a steel billet to 1,000 - 1,100 °C, the billet comprising, by weight%, C: 0.1-0.4%, Si: 0.3-1.5%, Mn: 0.3-1.7%, P: 0.015% or less, S: 0.015% or less, Cr: 0.05-1.7%, Al: 0.05% or less, B: 0.001-0.005%, Ti: 0.01-0.05%, N: 0.015% or less, and the balance of Fe and other unavoidable impurities and rolling the steel billet to produce a steel wire, followed by cooling the steel wire to 500 °C or less at a rate of 0.1 - 5 °C/sec.
- the rolling of the steel billet comprises finish rolling performed at a finish rolling temperature of 850 °C or less.
- a ratio (Ti/N) of Ti to N is 1.39 or more in terms of atomic weight, and a ratio (B/Cr) of B to Cr is 0.04 or less in terms of weight.
- the present invention provides metal components having excellent cold workability even without heat treatment for cold working, and a method for producing the same.
- the components produced by the method of the present invention can be applied to various fields such as machinery components, vehicle components, materials for building construction, etc. which require high strength.
- Fig. 1 is a graph depicting cold dice lifetimes related to inventive steels and conventional steels for comparison; and [35] Fig. 2 is a graph depicting quenching properties of the inventive steels and the comparative steels for comparison. [36]
- the steel wire according to the present invention it is necessary for the steel wire according to the present invention to have a composition described below for the purpose of improving both cold workability and quenching properties.
- the content of each component is denoted by weight% unless there is other reference.
- the inventors found that it was important for the steel wire to have the composition which can remarkably improve the quenching property so as to allow the steel wire to have a low strength in a state of the steel wire for the purpose of improving the cold forging properties without spheroidizing annealing, and to have a high tensile strength after quenching and tempering.
- the inventors conducted preliminary experiments in such a way of heating steel wire samples at a temperature of 880 °C, followed by oil cooling, to confirm improvement in quenching properties depending on composition systems which comprise several major elements as shown in a graph of Fig. 1. From results of the preliminary experiments, they found that the steel wire of a composition system containing C-Si-Mn-Cr-B as major elements provided the most excellent quenching properties. In the graph, the quenching properties are shown by an increasing rate of hardness of a quenched and tempered part to hardness of a steel wire used for the part before quenching.
- carbon Since an excessive addition of carbon causes deterioration in cold workability, carbon must be added to steel in a suitable range. If carbon content exceeds 0.4 wt%, a fraction of pearlite in the steel becomes 50% or more, causing deterioration in cold heading quality. On the other hand, if the carbon content is significantly low, less than 0.1 wt%, the quenching properties are degraded, causing deterioration in tensile strength or fatigue strength of a final product. Thus, the carbon content is preferably in the range of 0.1 ⁇ 0.4 wt%.
- silicon is an element necessary for deoxidization of steel during a steel manufacturing process, and for ensuring the strength of a final product.
- silicon content exceeds 1.5 wt%, it is undesirable in that the strain resistance is significantly increased during cold work, causing rapid reduction of the cold heading quality.
- the silicon content is less than 0.3 wt%, it is difficult not only to obtain desired strength after quenching and tempering, but also to have ferrite in a fraction of 50% or more after rolling.
- the silicon content is preferably in the range of 0.3 - 1.5 wt%.
- Mn 0.3 ⁇ 1.7 wt%
- Mn content is an element serving to improve the quenching properties while increasing the strength without deteriorating impact toughness. If Mn content is less than 0.3 wt%, it is difficult to obtain these effects. On the other hand, if the Mn content exceeds 1.7 wt%, the steel wire is excessively increased in tensile strength after hot rolling, thereby deteriorating the cold heading quality. Thus, the Mn content is preferably in the range of 0.3 - 1.7 wt%.
- Phosphorus is likely to be segregated in grain boundaries, and deteriorates the toughness and the hydrogen embrittlement resistance of the steel.
- phosphorus content is preferably 0.015 wt% or less.
- sulfur is also segregated in grain boundaries, and deteriorates the toughness and the hydrogen induced crack(HIC) resistance of the steel.
- sulfur content is preferably 0.015 wt% or less.
- Chromium is an element serving to generate stable martensite structure after quenching by improving the quenching properties of the steel while increasing the strength of the steel by suppressing rapid softening of martensite. If Cr content is too low, it is difficult to obtain these effects. On the other hand, if the Cr content is excessively high, the effects can be saturated. Thus, the Cr content is preferably in the range of 0.05 - 1.7 wt%.
- aluminum is an element useful for deoxidization, it is preferably added in an amount of 0.05 wt% or less.
- Boron serves to significantly increase the quenching properties with a small added amount, and thus allows the steel to have the quenching properties even with reduction in the added amount of carbon. If boron is added in an amount of 0.005 wt% or more or in an amount of 0.001 wt% or less, the quenching properties are rapidly deteriorated. Thus, boron content is preferably in the range of 0.001 ⁇ 0.005 wt%.
- Titanium is an essential element to assure the quenching properties through addition of boron by pinning nitrogen in the steel. Ti is capable of suppressing fatigue fracture of the steel by suppressing growth of austenite grains while the steel is heated before quenching. In order to assure these effects, it is desirable to add Ti in an amount of 0.01 wt% or more. If titanium content exceeds 0.05 wt%, the steel wire suffers from problems such as increase in strength and deterioration in cold heading quality due to Ti-based precipitation and solid solution. Thus, the titanium content is preferably in the range of 0.01 ⁇ 0.05 wt%.
- N 0.015 wt% or less
- Nitrogen is likely to combine with boron and form BN. Thus, it is desirable that nitrogen content is as low as possible. If the nitrogen content exceeds 0.015 wt%, it is difficult to obtain sufficient quenching effect.
- nitrogen is an element which combines with boron and deteriorates the quenching properties of the steel wire by reducing an effective amount of boron (B ), it is desirable that nitrogen content is as low as possible in the steel wire.
- approach of reducing the activity of nitrogen is effectively applied by other methods.
- one of elements having an affinity to nitrogen is titanium, and thus, if the steel wire contains titanium along with nitrogen, it is possible to reduce the activity of nitrogen through formation of TiN or the like. Since reduction in activity of nitrogen weakens a driving force of BN formation, the reduction in activity of nitrogen leads to an increase in amount of effective boron, improving the quenching properties of the steel wire.
- Ti/N For the purpose of increasing the amount of effective boron through reduction of the activity of nitrogen as described above, it is necessary to have Ti/N of 1.39 or more. If Ti/N is less than 1.39, it fails to achieve a sufficient effect of pinning nitrogen through addition of Ti so that the quenching properties cannot be sufficiently improved.
- the inventors conducted various investigations on factors for improving the quenching properties of the steel wire and found that, when the steel contains boron along with chromium rather than containing boron alone, it is very effective in improvement of the quenching properties.
- the relationship between chromium and boron is preferably 0.04 or less in a ratio of B/Cr.
- the steel wire preferably has ferrite in a fraction of 50% or more in terms of area. If the steel wire has other microstructures in a fraction of 50% or more, the steel wire is increased in strength, causing deterioration of formability. In particular, it is preferable that a total fraction of martensite and bainite is 0.5% or less. If hard microstructures such as martensite and bainite are formed in the steel wire, these microstructures cause significant deterioration in formability of the steel wire.
- the present invention provides the steel wire which is preferably composed of ferrite and pearlite as major microstructures wherein ferrite has a fraction of 50% or more, martensite and bainite has a total fraction of 0.5% or less, and pearlite has the remaining balance fraction in terms of area.
- the steel wire should be produced under conditions as follows.
- a steel billet is typically heated at temperatures in the range of 1,000 ⁇ 1,100 °C as a typical heating condition for a steel wire, and is then hot-rolled to produce a steel wire at a finish rolling-delivery side temperature of 850 °C or less for refinement of austenite crystal grains in the steel under hot rolling.
- the hot-rolled steel wire is cooled to 500 °C at a cooling rate of 0.1 ⁇ 5 °C/sec in order to promote nucleation of ferrite from refined crystal grains and to increase a ferrite fraction while cooling the steel wire.
- the billet is preferably reheated at the temperatures of 1 ,000 ⁇ 1 , 100 °C. This condition is the same as that of the typical heating condition of the steel wire.
- Cooling rate of steel wire 0.1 - 5 °C/sec
- the steel wire is preferably cooled at a cooling rate of 0.1 ⁇ 5 °C/sec.
- a cooling rate of 0.1 ⁇ 5 °C/sec.
- the lower limit of cooling rate is set to 0.1 °C/sec, because it is difficult in practice to cool the steel wire at a cooling rate below 0.1 °C/sec.
- Cooling stop temperature 500 °C or less
- the steel wire is cooled at the cooling rate described above in a controlled cooling method(TMCP) until the temperature of the steel wire reaches 500 °C or less.
- TMCP controlled cooling method
- the billet is preferably rolled at the finish rolling delivery side temperature of 850 °C or less.
- finish rolling delivery side temperature is for the purpose of obtaining fine crystal grains. If the billet undergoes finish rolling at a temperature exceeding 850 °C, the crystal grains are coarsened. Coarsening of the crystal grains disadvantageously results in reduction of the number of nucleation sites for ferrite, thereby possibly increasing the ferrite fraction along with the total fraction of martensite and bainite.
- the steel wire may have a tensile strength of 590 MPa or less.
- Table 1 shows compositions of inventive examples and comparative examples. For every case, P and S were controlled to be 0.02 wt% or less during a steel manufacturing process.
- comparative Example 1 did not satisfy the composition of the invention in view of C and Si contents, and did not contain Cr, B, and Ti, which should be added for advantageous effect of the present invention.
- Comparative Example 2 had the Ti content exceeding the upper limit of this invention.
- Comparative Examples 3 and 5 had the Si content less than the lower limit of the invention.
- Comparative Example 4 had the Ti content deviating from the composition of this invention.
- Comparative Example 6 did not contain Cr, and Comparative Example 7 did not contain B and Ti.
- Comparative Examples 1 to 6 which did not satisfy the composition of the invention, were produced under the conditions of the present invention for comparison of effects according to the compositions. Exceptionally, when producing Comparative Example 1, the cooling stop temperature was set above 500 °C of the present invention for comparison of effects of the cooling stop temperature.
- Fig. 2 is a graph depicting results of comparison in terms of dice lifetimes between
- Inventive Example 1 produced under the condition of this invention and a steel sample labeled SWRCH45 generally used for cold forging after spheroidizing annealing. As can be seen from the graph, Inventive Example 1 shows substantially the same dice lifetime as that of SWRCH45 subjected to spheroidizing annealing, and thus it can be confirmed that the steel wire of the present invention and the method of producing the same are superior to the conventional steel wire and the method for producing the same.
- Fig. 1 is a graph depicting results of comparing the quenching properties depending on composition systems for observing influence of the respective composition systems.
- C-Mn, C-Mn-B, C-Mn-Cr, and C-Mn-Cr-B indicate Comparative Examples 1, 6 and 7, and Inventive Example 2, respectively.
- Inventive Example 2 exhibits the superior quenching properties.
- TS(MPa) 258 + 959*[C] + 112*[Si] + lll*[Mn] + 5*[Cr] + 439*[Ti] -
- the steel wire having required tensile strength can be produced through selection of composition and manufacturing conditions based on this regression equation.
- this equation is useful for production of the steel wire which has a tensile strength of 590 MPa or less as the target strength of the present invention. From the equation described above, it is necessary to limit the contents of C, Si, Mn, Cr, Ti and the like in order to lower the tensile strength of the steel wire. However, reduction in contents of such elements makes it difficult to assure the quenching properties, which results in failure of assuring the strength after machining machine components such as bolts using the steel wire.
- the steel wire of the present invention comprises boron, which is an element useful for assuring the strength of the machine components without increasing the tensile strength of the steel wire.
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Abstract
Cette invention concerne un fil d'acier ayant une possédant une qualité de matriçage à froid et une aptitude à la trempe remarquables, ainsi que son procédé de fabrication. Ce fil d'acier présente une robustesse notablement faible, même sans recuit de sphéroïdisation, ce qui en facilite le travail à froid et garantit une augmentation sensible de sa robustesse à l'occasion d'une trempe ultérieure. Le fil d'acier comprend, en pourcentage de poids, C: 0.1~0,4 %, Si: 0,3~1,5 %, Mn: 0,3~1,7 %, P: 0,015 % ou moins, S: 0,015 % ou moins, Cr: 0,05~1,7 %, Al: 0,05 % ou moins, B: 0,001~0,005 %, Ti: 0,01~0,05 %, N: 0,015 % ou moins, le restant étant constitué par du fer et autres impuretés inévitables.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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CN2006800481397A CN101365819B (zh) | 2005-12-27 | 2006-12-18 | 具有优良冷镦性能和淬火特性的钢丝及其制造方法 |
JP2008548379A JP4966316B2 (ja) | 2005-12-27 | 2006-12-18 | 冷間加工性及び焼入れ性に優れた鋼線材、及びその製造方法 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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KR1020050130191A KR100742820B1 (ko) | 2005-12-27 | 2005-12-27 | 냉간가공성과 소입성이 우수한 강선재 및 그 제조방법 |
KR10-2005-0130191 | 2005-12-27 |
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WO2007074986A1 true WO2007074986A1 (fr) | 2007-07-05 |
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PCT/KR2006/005520 WO2007074986A1 (fr) | 2005-12-27 | 2006-12-18 | Fil d'acier possedant une qualite de matriçage a froid et une aptitude a la trempe remarquables, et procede de fabrication |
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JP (1) | JP4966316B2 (fr) |
KR (1) | KR100742820B1 (fr) |
CN (1) | CN101365819B (fr) |
WO (1) | WO2007074986A1 (fr) |
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US10829842B2 (en) | 2014-11-18 | 2020-11-10 | Nippon Steel Corporation | Rolled steel bar or rolled wire rod for cold-forged component |
US20170335426A1 (en) * | 2014-11-18 | 2017-11-23 | Nippon Steel & Sumitomo Metal Corporation | Rolled steel bar or rolled wire rod for cold-forged component |
EP3222743A4 (fr) * | 2014-11-18 | 2018-04-25 | Nippon Steel & Sumitomo Metal Corporation | Barre d'acier laminé ou matériau laminé filaire pour élément forgé à froid |
US20170314107A1 (en) * | 2014-11-18 | 2017-11-02 | Nippon Steel & Sumitomo Metal Corporation | Rolled steel bar or rolled wire rod for cold-forged component |
US10837080B2 (en) | 2014-11-18 | 2020-11-17 | Nippon Steel Corporation | Rolled steel bar or rolled wire rod for cold-forged component |
US10988821B2 (en) | 2015-11-12 | 2021-04-27 | Posco | Wire rod having excellent cold forgeability and manufacturing method therefor |
EP3385400A4 (fr) * | 2015-12-04 | 2019-05-15 | Nippon Steel & Sumitomo Metal Corporation | Barre de laminage pour article forgé à froid affiné thermiquement |
US10487372B2 (en) | 2015-12-04 | 2019-11-26 | Nippon Steel Corporation | High-strength bolt |
EP3385398A4 (fr) * | 2015-12-04 | 2019-07-03 | Nippon Steel & Sumitomo Metal Corporation | Boulon à résistance élevée |
EP3828300A4 (fr) * | 2018-08-31 | 2021-06-16 | Posco | Fil machine pour frappe à froid, produit traité l'utilisant et procédés de fabrication associés |
US11905571B2 (en) | 2018-08-31 | 2024-02-20 | Posco Co., Ltd | Wire rod for cold heading, processed product using same, and manufacturing methods therefor |
EP4079912A4 (fr) * | 2019-12-20 | 2023-03-29 | Posco | Fil-machine en acier ayant d'excellentes propriétés de traitement thermique par sphéroïdisation, et son procédé de production |
EP4079909A4 (fr) * | 2019-12-20 | 2023-03-29 | Posco | Tige de fil d'acier ayant d'excellentes propriétés de traitement thermique de sphéroïdisation et procédé de fabrication de celle-ci |
WO2022148492A1 (fr) * | 2021-01-05 | 2022-07-14 | 江阴兴澄特种钢铁有限公司 | Acier pour forgeage à froid de fourchette de joint universel d'un véhicule de tourisme, et procédé de fabrication associé |
CN118186310A (zh) * | 2024-05-17 | 2024-06-14 | 江苏永钢集团有限公司 | 12.9级免调质高淬透性热轧复相冷镦钢盘条及其制造方法 |
Also Published As
Publication number | Publication date |
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CN101365819A (zh) | 2009-02-11 |
JP4966316B2 (ja) | 2012-07-04 |
KR20070068511A (ko) | 2007-07-02 |
CN101365819B (zh) | 2012-06-13 |
KR100742820B1 (ko) | 2007-07-25 |
JP2009527638A (ja) | 2009-07-30 |
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