WO2007069613A1 - 液晶表示装置 - Google Patents
液晶表示装置 Download PDFInfo
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- WO2007069613A1 WO2007069613A1 PCT/JP2006/324779 JP2006324779W WO2007069613A1 WO 2007069613 A1 WO2007069613 A1 WO 2007069613A1 JP 2006324779 W JP2006324779 W JP 2006324779W WO 2007069613 A1 WO2007069613 A1 WO 2007069613A1
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- liquid crystal
- layer
- polarizing plate
- display device
- crystal display
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/13363—Birefringent elements, e.g. for optical compensation
- G02F1/133632—Birefringent elements, e.g. for optical compensation with refractive index ellipsoid inclined relative to the LC-layer surface
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/13363—Birefringent elements, e.g. for optical compensation
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/13356—Structural association of cells with optical devices, e.g. polarisers or reflectors characterised by the placement of the optical elements
- G02F1/133562—Structural association of cells with optical devices, e.g. polarisers or reflectors characterised by the placement of the optical elements on the viewer side
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/13356—Structural association of cells with optical devices, e.g. polarisers or reflectors characterised by the placement of the optical elements
- G02F1/133565—Structural association of cells with optical devices, e.g. polarisers or reflectors characterised by the placement of the optical elements inside the LC elements, i.e. between the cell substrates
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/13363—Birefringent elements, e.g. for optical compensation
- G02F1/133634—Birefringent elements, e.g. for optical compensation the refractive index Nz perpendicular to the element surface being different from in-plane refractive indices Nx and Ny, e.g. biaxial or with normal optical axis
Definitions
- the present invention relates to a liquid crystal display device in which a birefringence layer is formed.
- Liquid crystal display devices have advantages such as being easy to reduce the thickness and weight, reducing power consumption, and preventing flicker from occurring.
- LCDs liquid crystal display devices
- light leakage or gradation reversal occurs, and in addition to the problem that the viewing angle is narrow, color unevenness occurs on the liquid crystal display screen. And had problems such as low contrast.
- an optical element using a layer obtained by aligning liquid crystal molecules in a specific direction and fixing a triacetyl cellulose (TAC) film uniaxially or biaxially stretched film material is proposed. ! Speak.
- TAC triacetyl cellulose
- Patent Document 1 proposes a viewing angle compensation film having a nematic liquid crystal polymer force with a positive intrinsic refractive index value in which molecular chains are aligned in the normal direction of the film surface.
- this viewing angle compensation film is formed by forming a vertical alignment film with a surface treatment agent of an alkyl silicone type fluoroalkyl silicone type on the surface of a glass substrate or the like, thereby producing a cell, and It is disclosed that a liquid crystal molecule is obtained by encapsulating liquid crystal molecules in a cell and photopolymerizing the liquid crystal molecules.
- Patent Document 2 proposes a method of manufacturing a liquid crystal layer in which a liquid crystal compound is hometo-pick aligned by coating a polymerizable liquid crystal compound on a vertical alignment film formed on a substrate. Yes.
- a long-chain alkyl dendrimer derivative is used as a forming agent for the vertical alignment film.
- a film material provided with a liquid crystal layer with a homeotop pick orientation is obtained, and this film material can be used as an optical film such as a retardation film. It is disclosed.
- Patent Document 3 a vertical alignment film is provided, and on the substrate, a monomer unit containing a liquid crystal fragment side chain and a monomer unit containing a non-liquid crystal fragment side chain are contained.
- the side-chain type liquid crystal polymer is applied, and the liquid crystal polymer is brought into a liquid crystal state and homeo orientation is aligned, and then the orientation state is maintained and fixed and the home mouth orientation liquid crystal is maintained.
- a method for producing a film has been proposed.
- Patent Document 4 a vertical alignment film is provided, and a binder layer and then an anchor coat layer are formed on the substrate from the substrate side, and a side chain type liquid crystal polymer is applied to the anchor coat layer. Then, after home-to-mouth pick orientation is performed, a home-to-mouth pick-aligned liquid crystal film has been proposed that is fixed while maintaining the home-to-mouth pick orientation.
- the side chain type liquid crystal polymer a polymer capable of forming a home-mouth pick alignment liquid crystal layer on a substrate not provided with a vertical alignment film is used.
- Patent Document 1 Japanese Patent Laid-Open No. 5-142531
- Patent Document 2 Japanese Patent Laid-Open No. 2002-174724
- Patent Document 3 Japanese Patent Laid-Open No. 2002-174725
- Patent Document 4 Japanese Unexamined Patent Publication No. 2003-121852
- the viewing angle compensation film of Patent Document 1 a cell is manufactured using two substrates having an alignment film, liquid crystal molecules are enclosed in the empty cell, and the liquid crystal molecules are vertically aligned. It is obtained after a series of steps of photopolymerizing liquid crystal molecules while maintaining the state.
- the viewing angle compensation film of Patent Document 1 has a problem that the production cost is remarkably increased, which is a force that is finally obtained through many manufacturing processes.
- the visual compensation film is a film material, it must be fixed with an adhesive when used in a liquid crystal display device. This is a special adhesive used to increase the contrast of the liquid crystal screen of the liquid crystal display device. Must be selected.
- Patent Document 2 it is necessary to use a special material called a long-chain alkyl-type dendrimer derivative in order to provide a homeotropically aligned liquid crystal layer by providing a vertical alignment film on a substrate. If this method is used to obtain a homeomorphic alignment liquid crystal layer, the production cost is reduced. There is a problem that it increases significantly.
- the home-orientated pick-aligned liquid crystal film obtained by the method described in Patent Document 3 has side chains.
- the home-orientated pick-aligned liquid crystal film obtained by the method described in Patent Document 4 has side chains.
- the liquid crystal molecules are referred to as a polymerization reaction or the like.
- the liquid crystal molecules are fixed and held in a home-to-mouth pick alignment state.
- the orientation state becomes.
- the home-to-mouth pick-aligned liquid crystal film has an optical axis that is inclined with respect to the thickness direction of the film surface, which causes light leakage during black display on the liquid crystal display screen.
- the liquid crystal display screen can be prevented from leaking light so that black display can be achieved, and color unevenness can be achieved.
- the present inventors completed the present invention by examining a liquid crystal display device that suppresses the occurrence and improves the contrast.
- the present invention provides a liquid crystal display device capable of effectively suppressing light leakage even when the liquid crystal is fixed without being completely maintained in the homeotopic pick alignment state. With the goal.
- the liquid crystal display device of the present invention includes a substrate facing the liquid crystal layer containing liquid crystal having a variable orientation state, and the first polarizing plate and the second polarizing plate sandwiched between the opposing substrates.
- a birefringent layer is formed by polymerizing polymerizable liquid crystal between the first polarizing plate and the second polarizing plate.
- the optical axis of the birefringent layer is inclined with respect to the thickness direction of the birefringent layer, and the optical axis of the birefringent layer is the first polarizing plate with respect to the thickness direction of the birefringent layer.
- the second polarizing plate is inclined in the direction of the absorption axis.
- the birefringence layer may be formed by polymerizing a polymerizable liquid crystal in a homeotropic orientation state.
- the birefringent layer may be formed by three-dimensional cross-linking polymerization of a polymer liquid crystal having a rod-like molecular shape.
- the liquid crystal display device of the present invention may be one in which the optical axis of the birefringent layer is uniformly inclined over the entire surface of the birefringent layer!
- the birefringence layer may be laminated between the opposing substrates.
- a colored layer may be formed on at least one of the opposing substrates, and a birefringence layer may be formed on the colored layer surface.
- the colored layer includes colored pixels that are arranged in a stripe arrangement pattern and transmit light having a predetermined wavelength, and the first polarizing plate and the second polarizing plate are provided.
- the direction of the absorption axis of any one of the polarizing plates may coincide with the longitudinal direction of the stripe-type colored pixel.
- the different birefringence layer having an optical axis different from the birefringence layer having an inclined optical axis includes the birefringence layer having the inclined optical axis and the first polarization. It may be formed between the plates.
- the birefringent layer having an inclined optical axis is formed between the substrate on which the colored layer is formed and the liquid crystal layer, and has the inclined optical axis.
- a different birefringence layer having an optical axis different from that of the birefringence layer may be formed between the substrate on which the colored layer is formed and the first polarizing plate.
- the different birefringence layer having an optical axis different from the birefringence layer having an inclined optical axis includes the birefringence layer having the inclined optical axis and the first polarization.
- the optical axis of the different birefringence layer formed between the plates may be aligned with the direction of the absorption axis of the first polarizing plate or the second polarizing plate.
- the different birefringence layer having an optical axis different from the birefringence layer having the tilted optical axis is formed by the birefringence layer having the tilted optical axis and the first polarization.
- the optical axis of the different birefringence layer is between the absorption axis of the first polarizing plate or the second polarizing plate. The direction and orientation may be aligned.
- the different birefringence layer may be configured to include a film material.
- the optical axis of the birefringent layer is in the thickness direction. Since it is inclined in the absorption axis direction of the first polarizing plate or the second polarizing plate, the state of the polymerizable liquid crystal is incomplete in the birefringence layer formed by polymerization reaction of the polymerizable liquid crystal. Even in a homeotropic alignment state, it is possible to prevent light leakage in the thickness direction of the birefringence layer during black display, and to prevent a decrease in front contrast. It is also possible to do.
- the birefringent layer is formed separately by polymerizing the polymerizable liquid crystal on the substrate surface, thereby using the adhesive or the like. It is possible to reduce the field reflection of the light accompanying the multilayering due to the presence of a layer such as an adhesive, and to further suppress the decrease in front contrast.
- the liquid crystal display device can form the birefringent layer by three-dimensionally cross-linking the polymerizable liquid crystal, the structure of the birefringent layer can be further strengthened.
- the birefringence layer may be formed by crosslinking polymerization of a thermotropic liquid crystal that can be polymerized by irradiation with ultraviolet rays.
- the orientation of the liquid crystal to be formed is hardly affected by heat, and for example, it can be a liquid crystal display device that can be applied to an optical device that is used in an environment where the temperature tends to be relatively high, such as in a car. .
- the molecules of the polymerizable liquid crystal form a uniformly tilted alignment state, that is, the optical axis of the birefringent layer is uniformly tilted over the entire surface.
- the difference in position on the surface of the birefringence layer makes it difficult to make a difference in the ability to suppress light leakage in the thickness direction of the birefringence layer, and the light of the liquid crystal display device power is evenly distributed. Leakage can be suppressed.
- the birefringence layer is laminated between the opposing substrates, whereby a polarizing plate or the like is disposed so as to sandwich the substrate when the liquid crystal display device is assembled.
- a polarizing plate or the like is disposed so as to sandwich the substrate when the liquid crystal display device is assembled.
- the risk that the polarizing plate collides with the birefringent layer is suppressed, and the risk that the birefringent layer is damaged is suppressed.
- the liquid crystal display device of the present invention has a colored layer laminated on at least one of the opposing substrates, and a birefringent layer is laminated on the colored layer surface, such a liquid crystal display device is used.
- the birefringence layer is laminated with an adhesive as a separate retardation film, etc. Therefore, it is possible to form a liquid crystal display device without forming a layer such as an adhesive between the colored layer and the birefringent layer. It is possible to reduce the number of interfaces between different members, such as the interface between and the interface between the colored layer and the birefringent layer.
- the stripe type is adopted as the arrangement pattern of the colored pixels, and the absorption axis direction of the polarizing plate is aligned with the longitudinal direction of the colored pixels that are easily visually recognized. It is possible to reliably and easily match the tilt direction of the optical axis of the birefringent layer with the absorption axis of either the first polarizing plate or the second polarizing plate. An efficiently manufactured liquid crystal display device is obtained.
- the different birefringence layer having an optical axis different from the birefringence layer having an inclined optical axis is formed by the birefringence layer having the inclined optical axis and the first polarization.
- a different birefringence layer is formed as a so-called + A plate and a birefringence layer is formed as a so-called + C plate.
- the optical compensation function for more efficiently reducing light leakage from the liquid crystal display device can be exhibited more effectively.
- the birefringent layer having an inclined optical axis is formed between the substrate on which the colored layer is formed and the liquid crystal layer, and has an inclined optical axis. Since the different birefringence layer having an optical axis different from that of the birefringence layer is formed between the substrate on which the colored layer is formed and the first polarizing plate, the substrate on which the colored layer is formed and the liquid crystal layer A birefringence layer is formed between the substrate and the liquid crystal layer on which the colored layer is formed, and this is formed as a so-called + C plate. And light leakage from the liquid crystal display device can be reduced more efficiently.
- the optical axis of the different birefringence layer is aligned with the direction of the absorption axis of the first polarizing plate or the second polarizing plate.
- the optical compensation function for more effectively reducing the power light leakage can be exhibited more effectively.
- the different birefringent layer is provided with a film material, so that it is easy to separately add and install the different birefringent layer as necessary. Become. Brief Description of Drawings
- FIG. 1 is an exploded view for explaining the structure of a liquid crystal display layer device of the present invention.
- FIG. 2A is an explanatory diagram for explaining the relationship between the absorption axis and the refractive index ellipsoid with the F direction force in FIG. 1 in the embodiment of the liquid crystal display device of the invention.
- FIG. 2B is an explanatory view illustrating the relationship between the absorption axis and the refractive index ellipsoid viewed from the F direction in FIG. 1 in another embodiment of the liquid crystal display device of the present invention.
- FIG. 3A is a schematic cross-sectional view for explaining the installation position of the birefringent layer.
- FIG. 3B is a schematic cross-sectional view for explaining the installation position of the birefringent layer.
- FIG. 3C is a schematic cross-sectional view for explaining the installation position of the birefringent layer.
- FIG. 4A is a schematic cross-sectional view for explaining one example of a liquid crystal display device provided with a different birefringence layer.
- FIG. 4B is a schematic cross-sectional view for explaining one example of a liquid crystal display device provided with a colored layer.
- FIG. 5A is a schematic plan view illustrating a switching circuit in the liquid crystal display device of the present invention.
- FIG. 5B is a schematic plan view illustrating another switching circuit in the liquid crystal display device of the present invention.
- FIG. 6 is a diagram for explaining an arrangement relationship between a colored layer and a polarizing plate in a liquid crystal display device including the colored layer.
- liquid crystal display device of the present invention (referred to as the liquid crystal display device of the first embodiment) will be described in detail.
- FIG. 1 is a schematic explanatory view for explaining a liquid crystal display device of the present invention.
- FIG. 2A is a schematic explanatory diagram for explaining the relationship between the direction of the absorption axis of the polarizing plate and the refractive index ellipsoid of the birefringent layer in the liquid crystal display device of the present invention when viewed in the F direction in FIG. .
- the liquid crystal display device 1 includes a first substrate 3 and a second substrate 4 (hereinafter also simply referred to as a substrate) facing each other with a liquid crystal layer 2 (sometimes referred to as a driving liquid crystal layer) interposed therebetween. And the first polarizing plate 5 and the second polarizing plate 6 are disposed between the first substrate 3 and the second substrate 4 (on the outer surface of the substrate). A birefringent layer 7 is formed between the second polarizing plate 6 and the second polarizing plate 6.
- the inner and outer surfaces are the inner and outer surfaces specified according to the inner / outer direction when the force is close to the liquid crystal layer 2 and the force is directed to the far side. Shall.
- the first substrate 3 and the second substrate 4 are provided with a layer made of a light-transmitting base material, and even if the first substrate 3 and the second substrate 4 are constituted by a structure made of a single base material, a large number of base materials are stacked. Even a multi-layer structure may be formed by laminating a functional layer having a predetermined function on a layer made of a base material.
- the functional layer may be formed on both surfaces of the substrate, or the functional layer may be formed on one surface of the substrate.
- the light transmittance of the substrate can be appropriately selected.
- the base material has a light shielding area or the like partially. It may be provided.
- a plate-like body made of various materials in addition to a glass substrate (glass material) can be appropriately selected.
- non-flexible members rigid materials
- quartz glass borosilicate glass
- synthetic quartz plate flexible members
- flexible materials such as a resin film and a resin plate
- a base material when using a base material for a liquid crystal display device, it is preferable that a base material is an alkali free glass.
- the resin used for the substrate is specifically a polycarbonate polymer, polyarylate or polyethylene terephthalate.
- Polycarbonate polymer such as (PET)
- Polyimide polymers such as polyimide and polyamideimide
- Polysulfone polymers such as polyimide and polyamideimide
- Polysulfone polymers such as polyimide and polyamideimide
- Polysulfone polymers such as polyimide and polyamideimide
- Polysulfone polymers Polyethersulfone polymers
- Polystyrene polymers Polyolefin polymers such as polyethylene and polypropylene
- Thermoplastic polymers such as polyether ketone polymers, polyvinyl alcohol polymers, cellulose acetate polymers, polychlorinated butyl polymers, polymethylmethacrylate polymers, triacetyl cellulose (TAC) films, liquid crystal polymers, etc.
- TAC triacetyl cellulose
- a uniaxially stretched or biaxially stretched resin film made of a resin as described above may be used! /.
- the resin film is preferably a film made of polyethylene terephthalate from the viewpoints of a wide range of stretch magnification and, further, availability.
- the functional layer is a layer having a function of changing the state of light, and is a layer having a configuration different from that of the birefringence layer 7, and is composed of a colored layer and a cholesteric liquid crystal in which liquid crystal orientation is fixed.
- Specific examples of the layer include a reflector that reflects light and a polarizing plate.
- the functional layer may be provided not only on the entire surface of the substrate but also partially on the substrate surface.
- the functional layer may be an alignment film such as a horizontal alignment film that horizontally aligns liquid crystal molecules constituting the liquid crystal layer 2 or a vertical alignment film that vertically aligns liquid crystal molecules.
- polyimide polyamide
- polybutyl alcohol polybutyl alcohol
- the alignment film When polyimide is used as the alignment film, it must have a long-chain alkyl group. This means that the birefringence layer is formed when the birefringence layer is formed on the substrate by fixing liquid crystal molecules. Preferable, you can choose a wide range of layer thicknesses.
- the alignment film is prepared by adjusting a film composition liquid constituting the alignment film, and applying the film composition liquid on the substrate surface by a method such as flexographic printing or spin coating to form a coating film. It can be formed by curing the film.
- membrane composition liquids that include polyimide include SE-7511 and SE-1211 manufactured by Nissan Chemical, JALS-2021-R2 manufactured by JSR, QL and LX manufactured by Hitachi Chemical DuPont The Rixon liner and the series manufactured by Chisso Corporation can be specifically exemplified.
- the alignment film preferably has a thickness in the range of about 0.01 to 1 ⁇ m. If the thickness of the alignment film is less than 0.01 m, it may be difficult to impart desired alignment to the liquid crystal contained in a layer such as a birefringence layer that is in contact with the alignment film. In addition, if the alignment film is thicker than 1 m, the alignment film itself may diffusely reflect light, which may greatly reduce the light transmittance of the liquid crystal display device.
- the first polarizing plate 5 and the second polarizing plate 6 are formed by combining these polarizing plates 5 and 6 as shown in FIG. 1, FIG. 2A, and FIG. 2B.
- the absorption axes Pl and P2 of the polarizing plates 5 and 6 are arranged so as to be orthogonal to each other.
- the transmission axes of the polarizing plates 5 and 6 are formed perpendicularly to the absorption axes Pl and P2 on the polarizing plate surface, respectively. That is, the first polarizing plate 5 and the second polarizing plate 6 are arranged in a cross-coll.
- the birefringence layer 7 is formed between the first substrate 3 and the liquid crystal layer 2.
- the birefringent layer 7 is formed by superposing liquid crystal molecules having a slightly elongated molecular shape (sometimes referred to as polymerizable liquid crystal) in a homeotropic orientation in a polymerized state. It has a polymer structure formed by combining them. In this case, the polymer structure may be formed by crosslinking polymerized liquid crystal molecules to form a three-dimensional structure (crosslinked polymer structure).
- any of monomers, oligomers, and polymers of polymerizable liquid crystal may be used, and these may be used in appropriate combination.
- the degree of crosslinking of the liquid crystal molecules is preferably about 80 or more, more preferably about 90 or more.
- the degree of cross-linking of the liquid crystal molecules is less than 80! /, And there is a possibility that the uniform orientation cannot be sufficiently maintained.
- the birefringence layer 7 has a birefringence characteristic (birefringence characteristic) corresponding to the refractive index anisotropy of the liquid crystal molecules constituting the birefringence layer 7 and its orientation state.
- the index characteristic is specified according to the state of the index ellipsoid A using the index ellipsoid A (Fig. 1).
- the state of the refractive index ellipsoid A can be specified at each position on the birefringent layer 7 surface.
- the state of the refractive index ellipsoid A representing the birefringence characteristics in the birefringent layer 7 is approximately the average of the states of the refractive ellipsoid A specified for each preselected position of the birefringent layer 7. It can be specified as a state.
- a plurality of different positions on the birefringence layer surface are selected and set as positions (measurement positions) that are measurement targets of the refractive index ellipsoid state. It is specified by measuring and averaging the state of the refractive index ellipsoid A at the position.
- the state of the refractive index ellipsoid A is shown by the shape of the refractive index ellipsoid A and the inclined state of the refractive index ellipsoid A.
- the shape of the refractive index ellipsoid A is such that the z-axis (indicated by z in FIG. 1) is taken in the thickness direction of the birefringent layer 7 and the z-axis is normal.
- it is specified as an ellipsoid corresponding to the value of the refractive index (indicated by nx, ny, and nz in FIG. 1) within that space.
- the refractive indices nx, ny, and nz are assumed to be the birefringent layer when the optical axis force S of the liquid crystal molecules constituting the birefringent layer 7 is parallel (aligned) in the z- axis direction.
- the X axis and the y axis are specified so as to overlap with the absorption axes Pl and P2 of the polarizing plates 5 and 6, respectively, when viewed from the z axis direction.
- the tilt state of the refractive index ellipsoid A in the space is specified by the tilt state of the major axis a (indicating the optical axis), and the tilt state of the major axis a is the tilt angle ( ⁇ in Fig. 1). And azimuth (indicated by ⁇ in Figure 2B).
- the inclination angle ⁇ is an angle formed by the major axis a of the refractive index ellipsoid A and the z axis.
- the azimuth angle ⁇ is a direction force from the first polarizing plate 5 to the second polarizing plate 6 in the z-axis direction and the long axis a (in the F direction) when the value of the inclination angle ⁇ is other than zero.
- the major axis a is changed to the X axis (first The rotation angle required to overlap the absorption axis PI) of the polarizing plate 1 of 1 shall be indicated.
- the birefringent layer 7 is ideally configured such that the value of the inclination angle ⁇ of the refractive index ellipsoid A is 0 (zero), but the liquid crystal molecules are aligned in the thickness direction within the birefringent layer 7.
- the birefringent layer 7 has a tilt angle ⁇ other than zero, and is inclined in the thickness direction. It has an optical axis inclined with respect to it.
- the birefringent layer 7 has a major axis a (light) of the refractive index ellipsoid A when viewed in the thickness direction. (Axis) is oriented in the same direction (aligned) as one of the absorption axes Pl and P2 of the first polarizing plate 5 and the second polarizing plate 6 (Fig. 2A, Fig. 2). 2B).
- the approximate value of the azimuth angle 0 of the major axis a in the refractive index ellipsoid A of the birefringent layer 7 is any of 0 °, 90 °, 180 °, and 270 °
- the birefringence layer 7 corresponds to the birefringence characteristics, and can cause retardation with respect to light incident on the birefringence layer 7 (incident light).
- Retardation is the optical path difference between ordinary light and extraordinary light that occurs with respect to the incident light.
- the retardation size (retardation value) is birefringence ⁇ n when the ordinary light refractive index is no and the extraordinary refractive index ne. It is given as the product of (difference between no and ne) and d (film thickness of the birefringent layer 7).
- the birefringence layer 7 when the birefringence characteristics are controlled by appropriately selecting the type of liquid crystal molecules, the degree of orientation of the liquid crystal molecules, the film thickness of the birefringence layer 7, etc., this is handled. Thus, the size of the retardation is controlled.
- the size of the retardation can be measured using a commercially available measuring device such as RETS-1250VA (manufactured by Otsuka Electronics Co., Ltd.) or KOBRA-21 (manufactured by Oji Scientific Instruments).
- the retardation is measured by irradiating the birefringent layer with incident light having a specific wavelength, and the measurement wavelength is preferably in the visible region (380 to 780 nm). It is more preferable to measure at the maximum around 550 nm.
- the size of the retardation is Less than lnm is preferred O.lnm is more preferred Ideally zero It is preferable that
- the film thickness of the birefringence layer 7 is appropriately selected within a range in which liquid crystal molecules can be homeotropically aligned, specifically within a range in which the retardation in the thickness direction is lnm or less. It is further preferable to select appropriately within the range where the preferred retardation is about O.lnm or less.
- the birefringence layer 7 has substantially the same gradient state of the refractive index ellipsoid at different positions on the surface thereof, and has a small variation in the gradient state of the refractive index ellipsoid.
- the variation in the inclination angle of the refractive index ellipsoid at each position is preferably within a range of about 2 °.
- the liquid crystal display device may have some unevenness in light leakage when viewed from the direction other than the front direction (F direction) during black display. If the range of variation exceeds 2 °, there is a risk that such irregularities will be recognized by the naked eye.
- the liquid crystal molecules contained in the birefringent layer 7 are strongly homeo-pick-aligned as long as they are close to the vertical alignment film. (Inclination angle ⁇ is almost 0).
- the homeotropic pick alignment is weakened, so that the liquid crystal molecules at a position away from the vertical alignment film 7 are also strongly homeotropic picked.
- the birefringent layer 7 has a uniform tilt angle of the liquid crystal molecules, and the liquid crystal molecules are uniformly homeotropically aligned.
- the tilt angle of the liquid crystal molecules which are units constituting the crosslinked polymer structure, of the liquid crystal molecules closest to the interface with the vertical alignment film of the birefringence layer 7 It is preferable that the tilt angle and the tilt angle of the liquid crystal molecule located at the most distant position in the thickness direction of the birefringence layer with respect to the liquid crystal molecules are substantially equal. In this case, the tilt angle of each liquid crystal molecule in the birefringent layer 7 becomes approximately uniform in the thickness direction. In such a case, the birefringence layer 7 can easily make its birefringence characteristics uniform in the surface direction, and can easily suppress unevenness in the ability to suppress light leakage.
- the birefringent layer 7 extends over the entire surface of the birefringent layer 7 where it is preferable that the tilt angles of the liquid crystal molecules in the birefringent layer 7 are equal to each other in the plane direction. Equal More preferably.
- the state of the refractive index ellipsoid A is approximately the same at different positions on the surface of the birefringent layer 7, and the birefringence characteristics of the birefringent layer 7 are uniform in the plane direction. Yes. That is, the optical axis of the birefringent layer 7 is approximately uniform regardless of the position on the surface of the birefringent layer 7. As a result, unevenness in the ability to suppress light leakage according to the position on the surface of the birefringent layer 7 is more likely to occur.
- the azimuth angle ⁇ of the optical axis of the birefringent layer A is approximately one of 0 °, 90 °, 180 °, and 270 °.
- the azimuth angle of the optical axis of each liquid crystal molecule included in the birefringence layer 7 is approximately 0 °, 90 °, 180 °, 270 ° regardless of the position of the optical axis. If the value is one of the values (first case), the azimuth of the optical axis of the liquid crystal molecules is approximately 0 °, 90 °, 180 °, or 270 ° for liquid crystal molecules with different positions.
- the azimuth angle ⁇ of the optical axis is
- the birefringence layer 7 corresponds to the first case. Even those also corresponds to the second case ones, but is preferably one that corresponds to the first case! /,.
- the dispersion force of the tilt state of the optical axis of the liquid crystal molecules is approximately 0 °, 90 °, 180 °, and 270 °, respectively.
- the azimuth angle of the liquid crystal molecules is less than the above value. It is preferable that the variation width is within a range of 2 °.
- the first case taking the case where the azimuth angle of the optical axis of the liquid crystal molecules is uniformly approximately 0 ° as an example, all of the liquid crystal molecules in the birefringence layer 7 are selected even if they are selected as many locations. In position!
- the azimuth angle of the optical axis of the liquid crystal molecule is preferably in the range of 2 ° before and after 0 °. Further, in the second case, when the major axis a of the refractive index ellipsoid A of the birefringent layer 7 is oriented in the same direction as the absorption axis P1 of the first polarizing plate 5, the liquid crystal molecules The approximate value of the azimuth angle of the optical axis is either 0 ° or 180 °, and the major axis a of the refractive index ellipsoid A of the birefringent layer 7 is the absorption axis P2 of the second polarizing plate 6.
- the approximate value of the azimuth of the optical axis of the liquid crystal molecule is 90 ° or 270 °. It is preferable that it exists in.
- the liquid crystal component If the azimuth angle of the child is a combination of approximately 0 ° and 180 °, even if a large number of liquid crystal molecules exist in the birefringent layer 7 are selected, the optical axis of the liquid crystal molecules is selected at all the positions.
- the azimuth angle is preferably in the range of 2 ° before and after 0 ° or in the range of 2 ° before and after 180 °.
- the state of the optical axis of the birefringent layer 7 is approximately the average state of the optical axis specified for each position selected in advance on the surface of the birefringent layer 7 as described above. (Average value of values such as ⁇ and 0 that specify the state of the optical axis) can be defined, but the tilt state of the optical axis of the birefringent layer 7 at different positions on the surface of the birefringent layer 7 is substantially the same. In this case, the tilted state of the optical axis measured at one location on the surface of the birefringent layer 7 can indicate the tilted state of the optical axis of the birefringent layer 7.
- the tilted state of the optical axis of the liquid crystal molecules at different positions in the birefringent layer 7 is averaged.
- the state of inclination of the optical axis of the liquid crystal molecules of the birefringent layer 7 can be defined in these states.
- the azimuth angle of the optical axis of the liquid crystal molecules contained in the birefringent layer 7 has two values of 0 °, 180 ° selected from 0 °, 90 °, 180 °, and 270 °.
- the tilt state of the optical axis of the liquid crystal molecules of the birefringent layer 7 is specifically defined as a combination of 0 ° and 180 ° with respect to the azimuth angle. You can.
- liquid crystal molecules constituting the birefringence layer 7 those having an unsaturated double bond in the molecular structure and capable of crosslinking in the liquid crystal state are used. Therefore, a polymerizable liquid crystal having an unsaturated double bond at the end of the molecule is used.
- the liquid crystal molecules are preferably those having a birefringence ⁇ of about 0.03 to 0.20, more preferably about 0.05 to 0.15.
- Specific examples of such liquid crystal molecules include compounds represented by the following formulas 1 to 11. From the viewpoint of heat resistance, those that can be three-dimensionally bridged are preferably those having two or more unsaturated double bonds at the end of the molecule.
- the liquid crystal molecules constituting the birefringent layer 7 Multiple types of compounds represented by chemical formulas (Chemical Formula 1) to (Chemical Formula 11) may be selected. [0079] [Chemical 1]
- the birefringence layer 7 is not limited to the case where the entire surface of the vertical alignment film is formed by polymerizing liquid crystal molecules, and the birefringence layer 7 is formed on the vertical alignment film using various printing methods or one photolithography method. It may be patterned and patterned.
- the birefringent layer 7 is formed between the first polarizing plate 5 and the second polarizing plate 4, the first refractive index layer 7 as shown in FIG.
- the birefringence layer 7 is not limited to the case where a laminate is formed between the substrate 3 and the liquid crystal layer 2, and the birefringence layer 7 is provided between the first substrate 3 and the first polarizing plate 5 or with the second substrate. It can also be laminated between the second polarizing plate 4 and the like.
- the birefringence layer 7 may be formed between the opposing substrates (first substrate and second substrate). Specifically, the birefringence layer 7 may be formed between the first substrate 3 and the liquid crystal layer 2 or may be formed between the second substrate and the liquid crystal layer 2.
- the birefringence layer 7 when the birefringence layer 7 is formed between the first substrate 3 and the liquid crystal layer 2 or between the second substrate 4 and the liquid crystal layer 2, the birefringence layer 7 can be prevented from being exposed to the outer surface of the first substrate, and it can be applied from the outside during the assembly process and use of the liquid crystal display device such as attaching the polarizing plates 5 and 6 to the substrates 3 and 4. It is possible to suppress the possibility that the birefringent layer is easily damaged even if force is applied.
- the liquid crystal layer 2 is formed by sealing a liquid crystal between the first substrate 3 on which the birefringent layer 7 is laminated and the second substrate 4.
- the liquid crystal sealed in the liquid crystal layer 2 is selected as appropriate, and specific examples include ZU-2293 (manufactured by Merck).
- the liquid crystal constituting the liquid crystal layer 2 has an alignment state that is variable according to an electric field of an external force.
- the liquid crystal display device can control the phase difference of light traveling in the liquid crystal layer.
- the alignment films 50 and 51 may be formed between the substrates 3 and 4 and the liquid crystal layer 2 so as to be in contact with the interface of the liquid crystal layer 2.
- These are a horizontal alignment film for horizontally aligning the liquid crystal of the liquid crystal layer 2 formed between the substrates 3 and 4, or a vertical alignment film for vertically aligning the liquid crystal. Whether the horizontal alignment film or the vertical alignment film is used as the alignment film can be appropriately selected.
- a light irradiator 63 which includes a light guide plate 60 that guides light while diffusing in the surface direction of the plate 6, and a light reflector 61 that advances the light guided by the light guide plate 60 in the direction of the second substrate 4. ( Figure 4A).
- the light that passes through the second substrate 4 and the liquid crystal layer 2 and vibrates perpendicularly to the absorption axis of the first polarizing plate 5 Can be made. Further, the light passes through the colored layer 10, and light having a predetermined wavelength is emitted by being directed toward the outside of the first polarizing plate 5.
- the birefringence layer having a structure in which liquid crystal molecules are cross-linked and polymerized is provided on the substrate, so that a liquid crystal display device having relatively high heat resistance is reduced. It becomes possible to get under cost. In addition, it becomes possible to manufacture a liquid crystal display device without interposing a retardation control film manufactured separately for optical compensation, and the liquid crystal display device can be made thin. Adhesives such as adhesives that had to be applied when the phase difference control film material was interposed are no longer necessary, reducing the interfacial reflection caused by the presence of layers such as adhesives. The display characteristics of the liquid crystal display screen such as contrast can be further improved.
- the thickness direction of the birefringent layer is z Assuming xyz Cartesian coordinates as the axis, if the tilt angle ⁇ of the refractive index ellipsoid A is zero, the refractive indices nx, ny, and nz of the refractive index ellipsoid A are the x-axis direction and y-axis direction, respectively.
- the azimuth angle 0 is approximately 0 °, 90 °, 180 °, or 270 °. Takes the value of
- the azimuth angle ⁇ is other than these values, as shown by the broken line in FIG. 2B, when viewed from the z-axis direction (from the arrow F direction in FIG. 1), the long axis a (optical axis) ) Does not overlap with absorption axis P1 or absorption axis P2.
- the azimuth angle ⁇ is configured to take the above-described value, so that the risk of light leakage in the thickness direction of the birefringent layer 7 is suppressed. It is.
- the liquid crystal display device of the present invention may have a plurality of birefringent layers.
- the plurality of birefringence layers may be layers having different birefringence characteristics from each other.
- the birefringence layer is the birefringence characteristic of the birefringence layer 7 in the first mode (+
- the different birefringence layer has an optical axis different from that of the birefringence layer 7 having an inclined optical axis.
- the different birefringence layer functioning as the so-called “+ A plate” described above is, for example, between the first polarizing plate 5 and the first substrate 3 or between the first substrate 3 and the birefringence index. It can be formed between the first polarizing plate and the birefringent layer 7 such as a position between the layer 7 and the like.
- the so-called + A plate uses, for example, a resin material or a film material capable of horizontally aligning liquid crystals, and forms a coating film for forming a horizontal alignment film on the surface thereof.
- the surface of the coating film for forming a horizontal alignment film is subjected to rubbing treatment or photo-alignment treatment to obtain a horizontal alignment film, and a solution in which liquid crystal is dissolved in a solvent is applied onto the horizontal alignment film to separate the liquid crystal. It can be obtained by homogenously orienting the child.
- a horizontal alignment film is formed on the outer surface or inner surface of the first substrate 3 in the same manner as described above, and liquid crystal molecules are homogeneously aligned on the horizontal alignment film. It can be obtained by fixing.
- the + A plate has an optical axis direction aligned with (or coincides with) the absorption axis direction of the first polarizing plate 5 or the second polarizing plate 6. It is arranged.
- the liquid crystal display device When the liquid crystal display device is configured in this way, the light that has passed through the second polarizing plate, the second substrate, and the liquid crystal layer in this order passes through the + C plate and then passes through the + A plate and passes through the + A plate.
- the optical compensation function that suppresses light leakage in the oblique direction with respect to the thickness of the liquid crystal display device can be exerted by the combined structure of the + C plate and the + A plate. And the viewing angle of the liquid crystal display device is expanded.
- birefringent layers 7 and the different birefringent layers 31 are mutually connected.
- the present invention is not limited to this, and the position between the first substrate 3 and the first polarizing plate 5 and the relationship between the first substrate 3 and the liquid crystal layer 2 are not limited thereto.
- the birefringent layer 31 and the different birefringent layer 31 may be laminated so as to be laminated at positions such as between the liquid crystal layer 2 and the second polarizing plate 6. Good ( Figure 3B, Figure 3C).
- a protective layer such as an insulating film such as an acrylic photosensitive resin is laminated on the surface of the birefringent layer 7. Also good.
- the liquid crystal display device of the present invention can be manufactured as follows.
- a base material for constituting the first substrate 3 on which the birefringent layer 7 is laminated a base material to which orientation is imparted is prepared in advance.
- a base material a uniaxially stretched film, a biaxially stretched film, or the like that has been imparted with orientation itself, or that that has been irradiated with polarized light using a photo-alignment film is prepared.
- the orientation of the liquid crystal is easier depending on the type of liquid crystal contained in the birefringence layer 7 formed on the surface of the base material and the orientation to be applied to the liquid crystal.
- a process (orientation facilitating step) to be performed in advance may be performed in advance, and a product obtained as a result of the orientation facilitating step may be used.
- a substrate that has been subjected to a treatment for forming an alignment film on the substrate to enable alignment of liquid crystal may be adjusted.
- the alignment film formed on the substrate and having the alignment ability by selecting various composition liquids constituting the alignment film, the direction in which alignment can be performed is selected in a relatively wide range. There is an IJ point.
- the treatment for forming the alignment film performed as the alignment facilitating step is performed by appropriately selecting conditions according to the type of liquid crystal contained in the birefringence layer 7 and the like. That is, for example, when the birefringence layer 7 is configured to be fixed with the liquid crystal contained therein in a homeopic orientation state, the alignment facilitating step is a process of forming a vertical alignment film. It is preferable to be selected and implemented.
- the vertical alignment film is formed on the substrate surface as described below.
- a film composition liquid containing polyimide is prepared using the above-described materials, and this is applied to the surface of a light-transmitting substrate by a method such as flexographic printing or spin coating to apply a coating for a vertical alignment film.
- a coated film for a vertical alignment film is prepared, and the coating film for vertical alignment film is cured to obtain a base material (vertical alignment film forming base material) on which a vertical alignment film is formed.
- the alignment film is formed on the substrate, if the surface of the alignment film has high water repellency or oil repellency, UV cleaning or plasma is performed in advance within a range in which the liquid crystal can be home-mouth pick-aligned. By interposing the treatment, the wettability of the alignment film surface can be increased in advance! /!
- the birefringence layer 7 is converted into the base material through the following steps. Are laminated.
- the liquid crystal constituting the birefringent layer 7 laminated on the substrate is dispersed in a solvent to prepare a birefringent layer composition liquid. And this birefringence layer composition liquid is apply
- a coating method of the birefringence layer composition liquid a known coating method can be used throughout the coating film forming step. Specifically, spin coating, die coating, slit coating, and the like can be used.
- the coating solution can be applied onto the substrate by various methods such as a coating method, a roll coating method, a gravure coating method, a slide coating method, and an immersion method, or a method in which these are appropriately combined.
- an adhesive layer is provided on the base material and birefringence is further provided on the adhesive layer as described in JP-A-8-278491.
- the rate layer composition solution can also be applied.
- the weight ratio of the liquid crystal in the birefringence layer composition solution is 5 wt% to 50 wt%. If it exceeds 50% by weight, the film thickness distribution of the birefringent layer 7 may be increased, and if it is less than 5% by weight, coating unevenness may occur. In consideration of this, the weight ratio of the liquid crystal is preferably 5 to 50 parts by weight, more preferably 10 to 30 parts by weight.
- the solvent is not particularly limited as long as it can dissolve the polymerizable liquid crystal.
- An organic solvent can be appropriately selected.
- the solvent used is 3-methoxybutyl acetate, diethylene glycol dimethyl ether, propylene glycol monomethyl ether acetate, Cyclohexanone and the like are preferably used.
- the birefringent layer composition liquid may contain a polyimide having an alkyl group in the side chain in order to effectively homeotropically align liquid crystal molecules.
- the blending ratio of the polyimide having an alkyl group in the side chain and the liquid crystal is 1Z7 to 1/3 by weight.
- the compounding amount of polyimide in the birefringence layer composition liquid is the birefringence layer set.
- the content is preferably 12.5 to 25% by weight, more preferably 15 to 22.5% by weight, based on the total amount of liquid crystals in the liquid composition.
- the compounding power of the polyimide is less than 12.5% by weight, it may be difficult to obtain a birefringent composition with homeotropic orientation that is sufficiently uniform, and if it exceeds 25% by weight, the light transmittance decreases. There is a fear.
- a photopolymerization initiator is added to the birefringence layer composition liquid.
- a radical polymerizable initiator can be preferably used. Radical polymerizable initiators generate free radicals by energy such as ultraviolet rays.
- benzyl also called bibenzoyl
- benzoin isobutyl ether benzoin isopropyl ether
- benzophenone benzoyl benzoic acid
- benzoyl benzoic acid methyl ester benzoyl benzoic acid methyl ester.
- a commercially available photopolymerization initiator can be appropriately used.
- the photopolymerization initiator is preferably added in a range that does not significantly impair the liquid crystal regularity of the polymerizable liquid crystal.
- the addition amount of the photopolymerization initiator is generally 0.01 to 10% by weight, preferably 0.1 to 7% by weight, and more preferably 0.5 to 5% by weight. You can do it.
- a sensitizer can also be added to the birefringence layer composition liquid in a range that does not impair the object of the present invention, specifically 0.01 to 1 wt. % Is selected.
- each of the photopolymerization initiator and the sensitizer may be used alone or in combination of two or more.
- a surfactant is added to the birefringence layer composition liquid.
- a surfactant is added to the birefringence layer composition liquid.
- the surfactant is not particularly limited as long as it does not impair the liquid crystal expression of the polymerizable liquid crystal.
- Nonionic surfactants such as polyoxyethylene alkylamines, fatty acid salts, alkyl sulfonate esters, alkyl benzene sulfonates, alkyl naphthalene sulfonates, alkyl sulfosuccinates, alkyl diphenyl ether disulfonates, alkyl phosphorus Acid salt, polyoxyethylene alkylsulfuric acid ester salt, naphthalenesulfonic acid formalin condensate, special polycarboxylic acid type polymer sur
- the amount of the surfactant added is generally 0.01 to 1% by weight, preferably 0.05 to 0.5% by weight, and can be added to the fixed liquid crystal layer composition liquid.
- the liquid crystal contained in the coating film is liquid crystal.
- the liquid crystal is brought into a homeotropic orientation as shown below.
- the heating means for the coating film is not particularly limited, and may be a means for placing in a heating atmosphere or a means for heating with infrared rays.
- the liquid crystal can be subjected to home-to-mouth pick alignment by a method of drying the coating film under reduced pressure according to the liquid crystal contained in the coating film or the state of the coating film. This can also be realized by a method in which an electric field or a magnetic field is applied to the film from a predetermined direction.
- the coating film When the liquid crystal is homeo-picted by drying the coating film under reduced pressure, the coating film can be brought into a supercooled state by reducing the pressure, and the liquid crystal in the coating film can be brought into home The coated film can be further cooled to room temperature while maintaining the tropic orientation. Then, until the liquid crystal is subjected to a cross-linking reaction, the state in which the liquid crystal is efficiently homeotropically picked can be prevented from being greatly disturbed.
- the liquid crystal that has been home-orientated in the coating film is fixed by cross-linking reaction as shown below to form a birefringent layer 7 (referred to as a birefringent layer forming step).
- This crosslinking reaction proceeds by irradiating (exposure) light having a photosensitive wavelength of liquid crystal to the coating film.
- the wavelength of light applied to the coating film is appropriately selected according to the type of liquid crystal contained in the coating film.
- the light applied to the coating film is not limited to monochromatic light, but may be light having a certain wavelength range including the photosensitive wavelength of the liquid crystal.
- the amount of ionizing radiation that ionizing radiation is preferable from the magnitude of the excitation energy is appropriately selected according to the polymerizable liquid crystal to be used, but ultraviolet rays are used as the ionizing radiation.
- the irradiation amount is generally adjusted so that the exposure amount of the liquid crystal phase planned site is about 10 to 1000 mjZcm 2 , and the wavelength is preferably about 200 to 450 nm. .
- the liquid crystal contained in the coating film may be cured by irradiating the coating film with an electron beam of about 50 to 500 Gy.
- the cross-linking reaction of the liquid crystal is preferably performed while the coating film is heated to a temperature 1 to 10 ° C lower than the temperature at which the liquid crystal transitions from the liquid crystal phase to the isotropic phase.
- the temperature at which the crosslinking reaction is performed is more preferably 3 to 6 ° C. lower than the temperature at which the liquid crystal transitions from the liquid crystal phase to the isotropic phase.
- the crosslinking reaction of the liquid crystal may be performed by irradiating the coating film with light having a photosensitive wavelength of the liquid crystal while heating the coating film to the liquid crystal phase temperature in an inert gas atmosphere. It will be done in the way (Method A and ⁇ ⁇ ).
- the liquid crystal is cross-linked under an inert atmosphere, and the disorder of the alignment of liquid crystal molecules is further suppressed as compared with the case where the liquid crystal is bridged under an air atmosphere.
- the crosslinking reaction of the liquid crystal is performed by irradiating the coating film with light having a photosensitive wavelength of the liquid crystal while heating the coating film to the liquid crystal phase temperature in an inert gas atmosphere or an air atmosphere. Partially proceed (referred to as partial crosslinking step), and after the partial crosslinking step, the coating film is cooled to a temperature (Tc) at which the liquid crystal becomes a crystalline phase. It may be carried out by a method (Method B and ⁇ ⁇ ) that is completed by irradiating to the cross-linking reaction.
- Tc is a temperature at which the liquid crystal becomes a crystal phase in the coating film before the crosslinking reaction proceeds.
- the crosslinking reaction proceeds to such an extent that the orientation of the liquid crystal contained in the coating film is maintained even when the coating film is cooled to the temperature Tc. Therefore, the degree of progress of the cross-linking reaction in the partial cross-linking step is appropriately selected according to the type of liquid crystal in the coating film, the film thickness of the coating film, and the like. The crosslinking reaction is preferably allowed to proceed until the cross-linking degree is 5-50.
- Method B can be carried out in an inert gas atmosphere or in an air atmosphere.
- performing in an air atmosphere can simplify equipment for carrying out the step of carrying out the crosslinking reaction,
- the viewpoint power that can suppress the manufacturing cost of the liquid crystal display device is also preferred.
- the birefringence layer forming step When the birefringence layer forming step is thus performed, the polymerizable liquid crystal in the coating film formed on the substrate is cross-linked and cured to form the birefringence layer 7, and the birefringence layer is formed. A first substrate 3 with a layer 7 is formed.
- a base material constituting the second substrate 4 is prepared.
- this base material the same material as that of the first substrate 3 may be used, or a different material may be used.
- a liquid crystal layer is formed as follows.
- the first substrate 3 and the second substrate 4 are arranged so as to face each other with a slight space therebetween, and a spacer (for example, a spherical spacer or a columnar shape) is formed in the gap between the first substrate 3 and the second substrate 4.
- a spacer is arranged to fix the separation distance (cell gap) between the first substrate 3 and the second substrate 4.
- a space section partitioned by the sealing material is formed between both the substrates (first substrate 3 and second substrate 4) using a sealing material (thermosetting resin). Then, by filling the space with a liquid crystal material, the liquid crystal is sealed and the liquid crystal layer 2 is formed.
- the absorption axes Pl and P2 are orthogonal to each other so as to be orthogonal to each other.
- the both substrates 3 and 4 are disposed.
- both polarizing plates are arranged in a cross-coll.
- the thickness direction of the birefringent layer 7 is aligned with the thickness direction of the liquid crystal layer 2, and both polarizing plates 5 and 6 are arranged in a cross-cord when viewed in the thickness direction of the birefringent layer 7.
- the birefringence layer 7 has its birefringence characteristics.
- the tilt angle ⁇ of the refractive index ellipsoid that designates is approximately 0 °, and the first polarizing plate and the second polarizing plate can be installed without considering the state of the refractive index ellipsoid of the birefringent layer. .
- the birefringence layer forming step when the birefringence layer 7 is formed so that the tilt angle ⁇ of the refractive index ellipsoid specifying the birefringence characteristics is other than 0 °, In the polarizing plate 5 of 1 and the second polarizing plate 6, the approximate value of the azimuth angle ⁇ in the refractive index ellipsoid of the birefringence layer 7 is 0 °, 90 °, 180 °, or 270 °. Installed.
- the refractive index ellipsoid of the birefringence layer 7 is viewed in the thickness direction of the birefringence layer 7, either the absorption axis P1 of the first polarizing plate 5 or the absorption axis P2 of the second polarizing plate 6
- the first polarizing plate 5 and the second polarizing plate 6 are installed so that the same is aligned (overlapped) with the direction of the major axis a (optical axis) of the refractive index ellipsoid of the birefringent layer 7.
- liquid crystal display device 1 of the present invention is manufactured.
- the liquid crystal display device according to the first aspect of the present invention is provided on at least one of the opposing substrates.
- the colored layer 8 may be formed (the second form).
- FIG. 4B is a schematic view showing a cross-sectional structure in an example of the liquid crystal display device of the second mode.
- the colored layer 10 is laminated as a functional layer on the base material 30 constituting one of the opposing substrates (for example, the first substrate 3), and has a birefringence index.
- Layer 7 is further laminated on the colored layer 10 surface.
- a different birefringence layer 31 is formed between the substrate on which the colored layer 10 is formed and the first polarizing plate 5.
- the colored layer 10 includes a colored pixel portion 8 that transmits visible light in a predetermined wavelength region, and a light shielding portion 9 (black bear tritas or BM!).
- the colored pixel section 8 is a colored pixel that transmits light in each wavelength band of red, green, and blue (referred to as a red colored pixel 8a, a green colored pixel 8b, and a blue colored pixel 8c, respectively).
- a red colored pixel 8a, a green colored pixel 8b, and a blue colored pixel 8c are arranged on the substrate 30 in a predetermined pattern.
- Various arrangement patterns such as a stripe type, a mosaic type, and a triangle type can be selected as the arrangement form of the red color pixel 8a, the blue color pixel 8b, and the green color pixel 8c constituting the color pixel unit 8.
- the colored pixel portion 8 is formed by applying, for example, a photolithography method to a coating film of a colored material dispersion in which a colored material of a colored pixel is dispersed in a solvent for each colored pixel (8a, 8b, 8c) of each color. It is formed by patterning in a predetermined shape.
- the colored pixel portion 8 is also formed by applying a coloring material dispersion liquid in a predetermined shape for each colored pixel (8a, 8b, 8c) with the help of a photolithography method. it can.
- the light shielding unit 9 prevents overlapping of the colored pixels (8a, 8b, 8c) and fills a gap between the colored pixels to prevent light leakage (leakage light) from adjacent colored pixels. In addition, it suppresses optical deterioration of the active element when provided in an active matrix liquid crystal display device.
- the light-shielding portion 9 defines the area corresponding to the position where the colored pixels are arranged on the surface of the base material 30 for each colored pixel (8a, 8b, 8c) in plan view. Formed as follows. The colored pixels (8a, 8b, 8c) of the respective colors are respectively divided by the light shielding unit 9. Depending on the formation position of the region on the surface of the material 30, it is arranged so as to cover the region in plan view.
- the light shielding portion 9 can be formed by patterning a light shielding or light absorbing metal thin film such as a metal chromium thin film or a tungsten thin film on the surface of the base material 30 in a predetermined shape. Further, the light shielding part 9 can also be formed by printing an organic material such as black resin in a predetermined shape.
- the colored pixels (red colored pixel 8a, blue colored pixel 8b, green colored pixel 8c) constituting the colored pixel portion 8 of the colored layer 10 are stripe-shaped.
- the red colored pixels 8a, the blue colored pixels 8b, and the green colored pixels 8c are arranged in a straight line.
- the direction of the absorption axis (Pl, P2) of either the first polarizing plate or the second polarizing plate is a striped colored pixel (8a, 8b).
- the force in which the longitudinal direction of the stripe-type colored pixels (8 a, 8 b, 8 c) coincides with the absorption axis P 1 of the first polarizing plate is not limited to this, These may coincide with the absorption axis P2 of the second polarizing plate.
- the present inventors have a plan view with respect to the longitudinal direction of the colored pixels. It has been found that there is a phenomenon in which the optical axis a of the birefringent layer 4 is directed in the perpendicular direction.
- the liquid crystal display device 1 is an invention that has been completed by applying this phenomenon, and has the effect of becoming an efficiently manufacturable device.
- the birefringence can be reliably and easily made efficient.
- the tilt direction of the optical axis of the refractive index layer 4 can be made to coincide with the absorption axis of either the first polarizing plate or the second polarizing plate, and an efficiently manufactured liquid crystal display device is provided.
- the switching circuit 20 may be provided on the first substrate 3 or the second substrate 4 (referred to as the third embodiment). ( Figure 5A, Figure 5B).
- a pixel electrode and an electrode that forms an electric field in the liquid crystal layer opposite to the pixel electrode are not disposed on the same substrate surface (for example, TN (Twisted Nematic) mode, VA (Virtical Alignment) mode) (referred to as the first mode) and those on the same substrate (for example, IPS (In-Plane-Switching) mode) (the second mode and! /, U) I can list them.
- TN Transmission Nematic
- VA Virtual Alignment
- IPS In-Plane-Switching
- the pixel electrode constituting the electrode portion and the electrode (common electrode) opposed to the pixel electrode are not provided on the same substrate, and will be described (Fig. 5A).
- the first mode switching circuit 20 is laminated on the substrate 30 corresponding to the pixel electrode 18 provided for each pixel, and is configured in a layered manner.
- An element substrate as a functional layer is formed together with various elements such as connected signal lines and scanning lines.
- the switching circuit 20 receives the supply of an electric signal from the scanning line 13, and controls the energization state of the signal line 12 and the electrode unit 11.
- Specific examples of the switching circuit 20 include active elements such as three-terminal elements such as thin film transistors (TFTs) and two-terminal elements such as MIM (Metal Insulator Metal) diodes.
- the switching circuit 20 When the switching circuit 20 is a thin film transistor, the switching circuit 20 includes a drain electrode 15 connected to each pixel electrode 18, a source electrode 16 that receives an electric signal from the signal line 12, and a drain electrode 15. A semiconductor that is interposed between the source electrodes 16 and connects the two electrodes is laminated on the base material, and a gate electrode 17 is laminated on the semiconductor via an insulating layer (not shown). Is formed. Note that the gate electrode is connected to the scanning line 13.
- the electrode unit 11 has a pixel electrode 18, a common electrode (not shown), and a force that also has a force.
- a transparent electrode such as an ITO (Indium Tin Oxide) electrode can be preferably used, and this can be formed by laying almost the entire region where each pixel is formed.
- the electrode portion 11 can also be formed by laying a thin transparent electrode on the edge of each pixel region.
- the switching circuit 20 in the second mode in which the pixel electrode and the common electrode constituting the electrode portion are provided on the same substrate will be described (Fig. 5B).
- the element substrate on which the switching circuit 20 is formed is configured in the same manner as in the first mode except for the region in which the electrode portion 11 is formed in the same pixel region. For the region where 11 is formed, both a pixel electrode and a counter electrode are laminated on the same pixel region.
- the common electrode 19 is provided to face the pixel electrode 18 connected to the drain electrode 15 on the same substrate surface.
- the common electrode 19 is disposed so as to face the one pixel electrode 18 in two directions (in the example of FIG. 5B, the direction approaching and away from the signal line 12).
- the electrode portion 11 is provided with a pixel electrode 18 and a common electrode 19 in a comb-teeth shape.
- an insulating layer is provided in the region where the pixel electrode 18 and the common electrode 19 overlap so that the switching circuit 20 is not short-circuited! RU
- the switching circuit 20 in the first mode or the second mode is provided on the first substrate 3 or the second substrate 4 to constitute the liquid crystal display device of the third embodiment, the liquid crystal display device is switched.
- the liquid crystal display is controlled according to the energization state of the circuit.
- a birefringence layer and an orientation film were sequentially laminated on a base material to produce a first substrate having a birefringence layer.
- a solution of the vertical alignment film (JLS, JALS-2021-R2) is diluted twice with ⁇ -petit-mouth rataton to prepare an alignment film composition liquid.
- the vertical alignment film forming base material For alignment film formation by applying the above-mentioned alignment film composition liquid on the surface of a glass substrate (7059 glass, manufactured by Corning Co., Ltd.) (size: 550 mm x 650 mm) as a base material to be the first substrate Coating film
- the glass substrate on which the coating film for forming the alignment film is formed is baked at 180 ° C. for 1 hour to obtain a base material on which the vertical alignment film is formed (the vertical alignment film forming base material).
- a solution obtained by diluting a vertically-aligned film solution (manufactured by JSR, JALS-2021-R2) 8 times with polyethylene glycol dimethyl ether is prepared.
- polymerizable liquid crystal molecule As a polymerizable liquid crystal molecule (polymerizable liquid crystal) exhibiting a nematic liquid crystal phase, 20 parts by weight of a compound represented by the above chemical formula (II) (where X is a compound having a value of 6) and a photopolymerization initiator (Ciba-gigi)
- a birefringent layer composition solution is prepared by mixing 0.8 part by weight (“Irgacure 907”, manufactured by one company), 59.2 parts by weight of black benzene as a solvent, and 20 parts by weight of a solution containing the above polyimide.
- a substrate for forming a vertical alignment film is placed on a spin coater, and a birefringence layer composition is spin-coated on the vertical alignment film to form a coating film (referred to as a coating film for forming a birefringence layer).
- a coating film for forming a birefringence layer produced by the birefringence layer forming coating film obtained at this time was cloudy.
- a coater system (trade name: TR40000FJ, manufactured by Tokyo Ohka Kogyo Co., Ltd.) was used for the production of the coating film by spin coating.
- This coater system is composed of a birefringent layer composition on the surface of the substrate on which the vertical alignment film is formed. This is a system that integrally performs liquid bar coating, spin coating, and vacuum drying of a coating film for forming a birefringent layer.
- the thickness of the produced coating film for forming a birefringent layer was about 1.5 / zm when dried. This film thickness was measured using a stylus type step gauge (manufactured by Sloan, product name “DEKTAK”).
- the substrate for forming the vertical alignment film on which the coating film for forming the birefringent layer is formed is heated at 100 ° C for 3 minutes, and the liquid crystal molecules in the coating film for forming the birefringent layer are transferred to the liquid crystal phase. It was confirmed that the alignment state was formed. At this time, it was visually confirmed that the coating film for forming a birefringent layer was changed from a cloudy state to a transparent state.
- the output is 20 mW / c.
- a birefringent layer was formed by irradiating m 2 ultraviolet rays for 10 seconds to cause cross-linking polymerization reaction of the liquid crystal in the coating film for forming the birefringent layer to fix the orientation of the molecules of the liquid crystal.
- the resulting base material on which the birefringent layer was formed was baked in an oven at 230 ° C. for 30 minutes to improve the adhesion between the birefringent layer and the base material.
- Nx, ny, ⁇ which indicates the state of the refractive index ellipsoid that specifies the birefringence characteristic of the birefringent layer.
- ⁇ is
- the refractive index (nx, ny, nz) indicating the shape of the refractive index ellipsoid of the birefringent layer is specified by determining the refractive index according to the molecules of the liquid crystal.
- the inclination state of the refractive index ellipsoid of the birefringence layer is specified by determining the inclination angle ⁇ .
- the value is different from the value, it is determined that the optical axis of the birefringent layer is inclined.
- the inclination angle ⁇ with respect to the optical axis is determined by measuring the phase difference as shown below using a phase difference measuring machine.
- phase difference The position where the phase difference is to be measured is selected in advance on the birefringent layer surface. This selected position is taken as the measurement point.
- the phase difference of light (wavelength 589nm) in the 45 ° polar angle direction at this measurement point is measured in four different directions.
- the polar angle for the position (K) in the space is 0 ° when K is on the z axis, and the z axis of the straight line connecting the origin and K Is defined as the angle of inclination with respect to.
- the four different directions are two directions (direction XI, direction X2) facing each other across the origin in the X-axis direction, and two directions (directions) facing each other across the origin in the y-axis direction. It is defined as the position Yl and the bearing ⁇ 2).
- Inclination angle ⁇ is the value of phase difference (azimuth XI, azimuth ⁇ 2, azimuth Yl, azimuth ⁇ 2) measured at the position of 45 ° polar angle for each of four azimuths (azimuth XI, ⁇ 2, Yl, ⁇ 2)
- the phase difference value for is defined as a combination of ⁇ (XI), ⁇ ( ⁇ 2), ⁇ ( ⁇ 1), and ⁇ ( ⁇ 2).
- the shape of the refractive index ellipsoid is specified, and the four different orientations described above are used. If the phase difference value is specified, the value of ( ⁇ n (XI) - ⁇ ( ⁇ 2)) and ( ⁇ n (Yl)- ⁇ ( ⁇ 2)) It is specified how much the optical axis is inclined toward the direction XI or azimuth 2 and how much the optical axis is inclined toward the azimuth Y1 or azimuth 2. From this, it can be specified how much the optical axis of the refractive index ellipsoid is inclined with respect to the ⁇ axis.
- nx ny ⁇ nz
- the measurement point is taken at the substantially central position (W) of the substrate with the birefringent layer formed thereon, and the inclination angle ⁇ of the refractive index ellipsoid at the position W is set to As a result of measurement, the value of the inclination angle ⁇ was approximately 1 °.
- the tilt state (tilt state of the optical axis) of the refractive index ellipsoid at a plurality of different positions on the birefringence layer surface is measured, and the tilt state is measured.
- the uniformity was evaluated.
- a total of 35 measurement points consisting of 5 points x 7 points that are different from each other in a lattice pattern with a spacing of 100 mm on the surface of the birefringence layer Is selected, and the position of the center point of the 35 measurement points is matched with the position W.
- the phase difference ( ⁇ ( ⁇ 1), ⁇ ( ⁇ 2), ⁇ ( ⁇ 1), ⁇ ( ⁇ 2)) is measured for each measurement point from four directions to calculate the standard deviation for the phase difference ⁇ ( ⁇ 1). Compare the phase difference value for each measurement point. [0197] As a result, the standard deviation of ⁇ (XI) was 0.29.
- the optical axis at each measurement point of the birefringent layer corresponds to a case where the optical axis is approximately uniform and inclined in the same direction. It is shown that there is almost no variation in the tilt state of the optical axis at the measurement point.
- the inclination angle of the refractive index ellipsoid at the approximate center position of the birefringence layer directly indicates the inclination angle of the optical axis of the birefringence layer.
- the base material on which the birefringent layer obtained as described above was formed was cut into a size of 20 mm ⁇ 20 mm.
- a horizontal alignment film was formed on the surface of the birefringent layer as shown below.
- a horizontal alignment film composition liquid (AL1254 CFSR)) was applied on the base material surface on which the birefringence layer was formed by using flexographic printing (coating film for horizontal alignment film).
- a horizontal alignment film was formed by baking the glass substrate on which the coating film for horizontal alignment film was formed in an oven at 230 ° C. for 1 hour.
- the direction of the major axis (optical axis) of the refractive index ellipsoid that identifies the birefringence characteristics of the birefringence layer when viewed in the thickness direction of the birefringence layer with respect to the substrate on which the horizontal alignment film is formed The rubbing process was performed using a rubbing apparatus (RLYY-3 (manufactured by Iinuma Gauge Co., Ltd.)) so that the rubbing directions were parallel (aligned) to each other. Thus, a first substrate having a birefringence layer was obtained. It was.
- a base material (glass substrate) of the same type as that used for forming the first substrate is prepared, used as a base material for forming the second substrate, and the second substrate is used. Produced.
- a horizontal alignment film was prepared on the base material surface used for the second substrate through a process similar to the process of forming the horizontal alignment film on the surface of the birefringence layer of the first substrate. Further, on the horizontal alignment film provided on the second substrate substrate, a rubbing treatment is performed as in the first substrate. The second substrate was fabricated.
- the first substrate provided with the birefringent layer and the second substrate were cut into a size of about 20 mm x 20 mm, and these were used to form a liquid crystal layer as shown below.
- Sealer made of thermosetting resin (Mitsui Chemicals Co., Ltd .; trade name XN-5A) and spacer for seal part (Sekisui Chemical Co., Ltd .; Micropearl SP-2035) 0.4
- a composition liquid (seal part composition liquid) is prepared by adding the weight%, and the seal part composition liquid is applied to the second substrate along the peripheral edge of the horizontal alignment film to apply the coating part (seal liquid coating part). )created.
- the seal part composition liquid was not applied to a part of the peripheral edge of the horizontal alignment film, leaving a part (uncoated part).
- the first substrate and the second substrate are arranged so that the surfaces subjected to the rubbing treatment face each other so that the directions in which the liquid crystals are aligned by the rubbing treatment are aligned, and the seal liquid coating portion of the second substrate is placed on the first substrate.
- the first substrate and the second substrate were heated to 140 ° C. while pressing the first substrate and the second substrate at a pressure of 20 kPa Zcm 2 so as to maintain the contact state, and the sealing material was cured.
- a device in which the first substrate and the second substrate are integrated together (referred to as a cell) was produced.
- the obtained cell has a size of about 2 cm X about 2 cm and a cell gap of 3.5 m.
- the first substrate and the second substrate are arranged to face each other with a slight space therebetween, and an opening is provided between the first substrate and the second substrate at the position of the non-application portion. A space portion partitioned by the seal portion is formed. Then, liquid crystal is injected into this space portion to form a liquid crystal layer (driving liquid crystal layer). In injecting the liquid crystal constituting the liquid crystal layer, an opening is used as a liquid crystal inlet.
- a dispenser method may be used to inject liquid crystal, but a vacuum injection method is used here.
- Formation of the liquid crystal layer by the vacuum injection method was performed as follows. In other words, the cell is placed with the liquid crystal injection port facing downward, without liquid crystal still in the container containing the liquid crystal. At this time, the liquid crystal injection port is not immersed in the liquid crystal. Next, this container is sealed, and the air in the container is evacuated to a state close to a vacuum. In that state, the liquid crystal inlet of the cell Soak in. Then, the pressure in the container is returned to normal pressure while the liquid crystal inlet is kept immersed in the liquid crystal. As a result, the liquid crystal is gradually injected into the panel by the pressure and the capillary management phenomenon, and the liquid crystal is filled in the cell space.
- UV curing resin made by EHC; product name LCB-610
- EHC product name LCB-610
- its application position position where the liquid crystal injection port was formed
- a retardation film (manufactured by JSR; trade name Arton) as “+ A plate” was attached to the outer surface of the first substrate of the cell on which the liquid crystal layer was formed. At this time, the direction of the optical axis of the retardation film is aligned with the direction of the optical axis of the birefringent layer when the birefringent layer is viewed in the thickness direction of the liquid crystal layer. As described above, the retardation film is attached to the outer surface of the first substrate.
- a polarizing plate (manufactured by Sanritz Corp .; trade name: HLC2-5618) is pasted on the surface of the retardation film to the cell on which the retardation film is pasted (this polarizing plate is referred to as a first polarizing plate). Furthermore, a similar polarizing plate is also attached to the outer surface of the second substrate (this polarizing plate is referred to as a second polarizing plate). O These polarizing plates are viewed in the thickness direction of the birefringence layer. In such a case, the first polarizing plate and the second polarizing plate are arranged so that the absorption axis of the second polarizing plate is orthogonal to the cell.
- the direction of the absorption axis of the first polarizing plate is aligned with the inclination direction of the optical axis of the birefringent layer when the birefringent layer is viewed in the thickness direction of the birefringent layer.
- the polarizing plate 1 is stuck on the retardation film surface.
- the state of light leakage when viewed from the thickness direction of the birefringent layer was measured by measuring the front luminance.
- the front brightness was measured as follows.
- the front luminance was measured using a luminance measurement system constructed with a luminance measuring device and a light irradiation unit that irradiates the liquid crystal display device with light.
- the luminance measurement device measures the luminance based on the light sensor that detects the light emitted from the light irradiation unit that has passed through the liquid crystal display device and the signal detected by the light sensor. And a measuring unit.
- Topcon's “BM-9” was used as a luminance measuring instrument for measuring luminance.
- the front luminance was measured as follows.
- the light irradiator is arranged at the outer side of the second polarizing plate of the liquid crystal display device, and is located at the position facing the thickness direction of the liquid crystal layer across the liquid crystal display device and at the outer side of the first polarizing plate.
- An optical sensor was placed.
- the light irradiation unit force also irradiates the liquid crystal display device with light having a wavelength of 550 °, and the light sensor passes through the first polarizing plate through the cell from the position outside the second polarizing plate.
- the front luminance is measured by measuring the amount (luminance) of the detected light at the measuring unit.
- the front luminance of the liquid crystal display device was 0.23 cd / m 2 .
- a liquid crystal display device including a first substrate and a second substrate as shown in 4B was produced.
- a pigment-dispersed photoresist was used as a coloring material dispersion for the black matrix (BM) and red (R), green (G), and blue (B) colored pixels.
- a pigment-dispersed photoresist uses a pigment as a coloring material, adds beads to a dispersion composition (containing pigment, dispersant, and solvent), disperses for 3 hours with a disperser, and then removes the beads. And a clear resist composition (containing polymer, monomer, additive, initiator and solvent).
- the obtained pigment-dispersed photoresist has a composition as shown below.
- a paint shaker manufactured by Asada Tekko Co., Ltd. was used as the disperser.
- the above-mentioned polymer 1 has the following components: benzyl methacrylate: styrene: acrylic acid: 2-hydroxyethyl methacrylate: 15.6: 37.0: 30. 5: 16.9 (molar ratio) for the polymer 100 mole 0/0, 2 methacryloyloxy Ruo key is in the shell chill iso Xia sulfonates those 16.9 mol% Tsukeka ⁇ , weight average molecular weight is 42500.
- the BM photoresist prepared above is applied to a glass substrate by spin coating, pre-beta (pre-baked) at 90 ° C. for 3 minutes, and using a mask formed in a predetermined pattern. Exposure (lOOmjZcm 2 ), followed by spraying with 0.05% KOH aqueous solution for 60 seconds, followed by post-beta (baking) at 200 ° C for 30 minutes, with a thickness of 1.2 i um A base material on which BM was formed (BM-forming base material) was produced.
- a red (R) face adjusted in advance to correspond to the position corresponding to the red colored pixel.
- a material-dispersed photoresist is applied onto the BM-forming substrate by spin coating, pre-betated at 80 ° C for 3 minutes, and ultraviolet light is applied using a predetermined colored pattern photomask corresponding to each color pattern. Exposure (300 mjZcm 2 ). Furthermore, spray development using a 0.1% aqueous solution was performed for 60 seconds, followed by post-beta (baking) at 200 ° C for 60 minutes, and a film thickness of 2.6 ⁇ m at a predetermined position with respect to the BM pattern. A pattern of red (R) colored pixels was formed.
- a first substrate was produced in the same manner as in Example 1 using the base material on which the colored layer thus obtained was formed.
- front luminance was measured in the same manner as in Example 1.
- the front luminance was 0.20 cd / m 2 .
- a first substrate was produced in the same manner as in Example 2 except that a base material on which a colored layer having colored pixels of each color arranged in a stripe pattern was formed was used.
- the birefringence layer was formed on the colored layer forming surface side of the substrate.
- a liquid crystal display device was obtained in the same manner as in Example 1 except that the first substrate was used and the polarizing plate was disposed as follows.
- a polarizing plate manufactured by Sanritsu Co., Ltd .; trade name HLC2-5618
- a cell having a retardation film manufactured by JSR; trade name Arton
- second polarizing plate a polarizing plate similar to this is also applied to the outer surface of the second substrate.
- These polarizing plates are arranged so that the absorption axis of the first polarizing plate and the absorption axis of the second polarizing plate are orthogonal to each other when viewed in the thickness direction of the birefringence layer. It is done.
- the first polarizing plate was placed on the retardation film surface so that the absorption axis direction of the first polarizing plate coincided with the longitudinal direction of the striped colored pixels. Pasted.
- the front luminance was 0.20 cd / m 2 .
- Example 1 when viewed in the thickness direction of the liquid crystal layer, the absorption axis of the first polarizing plate is shifted by 45 ° with respect to the tilt direction of the optical axis of the refractive index ellipsoid of the birefringence layer.
- a liquid crystal display device was obtained in which the first polarizing plate and the second polarizing plate were attached to the cell so that the absorption axis of the first polarizing plate and the absorption axis of the second polarizing plate were orthogonal to each other.
- front luminance was measured in the same manner as in Example 1.
- the front luminance was 0.28 cd / m 2 .
- a liquid crystal display device was obtained in the same manner as in Example 3 except that the first substrate obtained in Example 3 was used and the polarizing plate was arranged as follows. That is, in this comparative example, when viewed in the thickness direction of the liquid crystal layer, the absorption axis of the first polarizing plate is disposed at a position shifted by 45 ° with respect to the longitudinal direction of the stripe-type colored pixels, and the first The first polarizing plate and the second polarizing plate were attached to the cell so that the absorption axis of the first polarizing axis and the absorption axis of the second polarizing plate were orthogonal to each other.
- the front luminance was 0.27 cd / m 2 .
- Examples 2 and 3 and Comparative Examples 1 and 2 show that light leakage is suppressed in the liquid crystal display device of the present invention.
- the liquid crystal display device of the present invention can effectively suppress light leakage even when the liquid crystal of the birefringent layer is fixed without maintaining the homeotopic pick alignment state completely. It will be something.
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Abstract
Description
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GB201508520D0 (en) * | 2015-05-18 | 2015-07-01 | Structo Pte Ltd | Liquid crystal display assembly |
EP3499299B1 (en) * | 2017-12-12 | 2023-06-07 | Morrow N.V. | Optical device |
KR20210079272A (ko) * | 2018-10-26 | 2021-06-29 | 도요보 가부시키가이샤 | 액정 화합물 배향층 전사용 배향 필름 |
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JP4641162B2 (ja) * | 2004-09-08 | 2011-03-02 | 大日本印刷株式会社 | 位相差層付カラーフィルタおよび液晶表示素子 |
US7602462B2 (en) * | 2005-02-25 | 2009-10-13 | Nitto Denko Corporation | Polarizing element, liquid crystal panel, liquid crystal television, and liquid crystal display apparatus |
-
2006
- 2006-12-12 US US12/086,393 patent/US7764339B2/en not_active Expired - Fee Related
- 2006-12-12 KR KR1020087014061A patent/KR20080086451A/ko not_active Application Discontinuation
- 2006-12-12 CN CN2006800465623A patent/CN101326460B/zh not_active Expired - Fee Related
- 2006-12-12 WO PCT/JP2006/324779 patent/WO2007069613A1/ja active Application Filing
Patent Citations (3)
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JPH09101515A (ja) * | 1995-10-06 | 1997-04-15 | Sharp Corp | 液晶表示装置 |
JP2005003750A (ja) * | 2003-06-10 | 2005-01-06 | Dainippon Printing Co Ltd | 柱状体を有する位相差制御板 |
JP2005275322A (ja) * | 2004-03-26 | 2005-10-06 | Dainippon Printing Co Ltd | カラーフィルタ基板、液晶ディスプレイ用基材、及び液晶表示装置 |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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US10054728B2 (en) | 2014-12-01 | 2018-08-21 | Samsung Electronics Co., Ltd. | Composition for optical film and films and display device |
Also Published As
Publication number | Publication date |
---|---|
KR20080086451A (ko) | 2008-09-25 |
US7764339B2 (en) | 2010-07-27 |
CN101326460B (zh) | 2010-10-13 |
US20090109376A1 (en) | 2009-04-30 |
CN101326460A (zh) | 2008-12-17 |
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