WO2006016653A1 - 作業車両のエンジンの負荷制御装置 - Google Patents
作業車両のエンジンの負荷制御装置 Download PDFInfo
- Publication number
- WO2006016653A1 WO2006016653A1 PCT/JP2005/014759 JP2005014759W WO2006016653A1 WO 2006016653 A1 WO2006016653 A1 WO 2006016653A1 JP 2005014759 W JP2005014759 W JP 2005014759W WO 2006016653 A1 WO2006016653 A1 WO 2006016653A1
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- WO
- WIPO (PCT)
- Prior art keywords
- engine
- load
- hydraulic pump
- absorption torque
- work vehicle
- Prior art date
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- 238000006073 displacement reaction Methods 0.000 claims abstract description 59
- 238000010521 absorption reaction Methods 0.000 claims description 136
- 230000001133 acceleration Effects 0.000 claims description 44
- 230000005540 biological transmission Effects 0.000 claims description 26
- 238000001514 detection method Methods 0.000 claims description 16
- 230000007423 decrease Effects 0.000 abstract description 14
- 239000002699 waste material Substances 0.000 abstract description 3
- 239000003921 oil Substances 0.000 description 12
- 230000000994 depressogenic effect Effects 0.000 description 8
- 239000000446 fuel Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 230000003247 decreasing effect Effects 0.000 description 5
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 230000001050 lubricating effect Effects 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000012447 hatching Effects 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W10/00—Conjoint control of vehicle sub-units of different type or different function
- B60W10/04—Conjoint control of vehicle sub-units of different type or different function including control of propulsion units
- B60W10/06—Conjoint control of vehicle sub-units of different type or different function including control of propulsion units including control of combustion engines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W10/00—Conjoint control of vehicle sub-units of different type or different function
- B60W10/30—Conjoint control of vehicle sub-units of different type or different function including control of auxiliary equipment, e.g. air-conditioning compressors or oil pumps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W30/00—Purposes of road vehicle drive control systems not related to the control of a particular sub-unit, e.g. of systems using conjoint control of vehicle sub-units
- B60W30/18—Propelling the vehicle
- B60W30/188—Controlling power parameters of the driveline, e.g. determining the required power
- B60W30/1886—Controlling power supply to auxiliary devices
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2246—Control of prime movers, e.g. depending on the hydraulic load of work tools
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2292—Systems with two or more pumps
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2296—Systems with a variable displacement pump
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D29/00—Controlling engines, such controlling being peculiar to the devices driven thereby, the devices being other than parts or accessories essential to engine operation, e.g. controlling of engines by signals external thereto
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D29/00—Controlling engines, such controlling being peculiar to the devices driven thereby, the devices being other than parts or accessories essential to engine operation, e.g. controlling of engines by signals external thereto
- F02D29/04—Controlling engines, such controlling being peculiar to the devices driven thereby, the devices being other than parts or accessories essential to engine operation, e.g. controlling of engines by signals external thereto peculiar to engines driving pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/02—Circuit arrangements for generating control signals
- F02D41/14—Introducing closed-loop corrections
- F02D41/1497—With detection of the mechanical response of the engine
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D45/00—Electrical control not provided for in groups F02D41/00 - F02D43/00
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2200/00—Type of vehicle
- B60Y2200/40—Special vehicles
- B60Y2200/41—Construction vehicles, e.g. graders, excavators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/02—Circuit arrangements for generating control signals
- F02D41/04—Introducing corrections for particular operating conditions
- F02D41/08—Introducing corrections for particular operating conditions for idling
- F02D41/083—Introducing corrections for particular operating conditions for idling taking into account engine load variation, e.g. air-conditionning
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/02—Circuit arrangements for generating control signals
- F02D41/04—Introducing corrections for particular operating conditions
- F02D41/10—Introducing corrections for particular operating conditions for acceleration
- F02D41/107—Introducing corrections for particular operating conditions for acceleration and deceleration
Definitions
- the present invention relates to a load control device for an engine of a work vehicle.
- a wheel loader travels by driving wheels (wheels) driven by an engine as a drive source via a torque converter. That is, the engine output is used for the traveling load.
- the engine is a drive source for work machines such as a steering mechanism and a loader. That is, the steering hydraulic pump is driven by the engine, and the pressure oil discharged from the steering hydraulic pump is supplied to the steering hydraulic cylinder, and the steering mechanism is operated accordingly.
- the loader hydraulic pump is driven by the engine, and the pressure oil discharged from the loader hydraulic pump is supplied to the loader hydraulic cylinder, and the loader is operated accordingly.
- Fixed displacement hydraulic pumps with a constant capacity are used for steering hydraulic pumps and loader hydraulic pumps.
- the engine output is used not only for driving load but also for working hydraulic load.
- the traveling speed of the wheel loader varies depending on the amount of depression of the accelerator pedal.
- the engine speed is changed according to the depression amount of the accelerator pedal, and the vehicle speed is changed accordingly.
- the wheel loader has an opportunity to work in a situation where both the traveling load and the working hydraulic load are applied, for example, when the loader is moved up and down while traveling, such as other hydraulic excavators, etc. Many, compared to other working vehicles.
- Patent Document 1 Japanese Patent Laid-Open No. 62-58033
- Patent Document 2 Japanese Patent No. 2711833
- the output of one engine is used for both the traveling load and the working hydraulic load. Therefore, the engine output that can be used for traveling depends on the size of the working hydraulic load.
- FIG. 3 shows the relationship between the engine speed N and the engine torque Te.
- the torque converter matching curve Lt is an absorption torque line of the torque converter and indicates the running load.
- the engine speed N and engine torque Te increase as the accelerator pedal is depressed.
- the loader or steering mechanism activated, that is, when there is no working hydraulic load, the torque converter absorption horsepower matches the engine output at the matching point VI on the maximum torque line R1, and all of the engine output becomes the traveling load. Can be used. Therefore, when a large traction force is required or when acceleration is necessary on a slope, sufficient traction force can be obtained and the vehicle speed can be increased in a short time.
- the torque itself absorbed by the hydraulic pump for work implements is reduced, that is, the capacity of a fixed displacement hydraulic pump such as a steering hydraulic pump is set to be small. Can be considered.
- the capacity of the steering hydraulic pump is set to a small value, there arises a problem that the steering is not sufficiently cut off at low idle when the engine speed is low.
- a wheel loader requires that the steering be sufficiently cut even when the engine is idling (during low idle rotation).
- Yen In order to allow a large amount of pressure oil to flow through the steering hydraulic cylinder even during low idle rotation with a low gin rotation speed, it is necessary to secure the pump capacity above a certain level.
- the pump capacity is reduced, the maximum flow rate that can be supplied to the hydraulic cylinder at the time of low idle rotation with a low engine speed is reduced, and the speed at which the steering is turned off becomes slow. Further, if the capacity of the loader hydraulic pump is set to be small, the flow rate is similarly reduced, the speed at which the loader is raised and lowered becomes slow, and work efficiency is impaired. Reducing the capacity of the fixed displacement hydraulic pump in this way leads to a decrease in vehicle performance.
- the present invention has been made in view of such a situation, and in a working vehicle such as a wheel loader, when a high traveling load is applied without causing problems such as a decrease in vehicle body performance and waste of energy. Therefore, the problem to be solved is to ensure that sufficient traction force can be obtained and that the vehicle speed can be increased in a short time.
- Patent Documents 1 and 2 describe that the maximum absorption torque and capacity of the variable displacement hydraulic pump are changed according to various work modes, they are described in accordance with the various modes.
- the technical idea of changing the distribution of engine output to travel load and work load that is, multiple variable displacement hydraulic pumps are divided into travel hydraulic pumps and work hydraulic pumps according to various modes.
- What is the technical idea of the maximum absorption torque and the capacity of the traveling hydraulic pump and the working hydraulic pump? Means for solving the problem [0015]
- the first invention is
- variable displacement hydraulic pressure It is a load control device for an engine of a work vehicle, comprising control means (18) for reducing the absorption torque of the pump (7, 8, 9).
- the second invention is:
- the acceleration state determination means (18) for determining that the work vehicle is in the acceleration state When the work vehicle is determined to be in the acceleration state by the acceleration state determination means (18) for determining that the work vehicle is in the acceleration state, and the acceleration state determination means (18), the variable displacement hydraulic pump (7 8, 9) A control means (18) for reducing the absorption torque, and a load control device for an engine of a work vehicle.
- the third invention is the second invention
- Acceleration detecting means for detecting the acceleration of the work vehicle
- a fourth invention is the second invention, wherein
- the acceleration state judging means (18) The operation amount detection means (17a) for detecting the operation amount of the travel operation element (17), and the operation amount of the travel operation element (17) detected by the operation amount detection means (17a) is a predetermined threshold! / ⁇ Means to determine that the value is greater than or equal to
- a fifth invention is the second invention, wherein
- a speed difference calculating means for calculating a difference between the target engine speed of the engine (1) and the actual engine speed
- the sixth invention provides
- a seventh invention is the sixth invention, wherein
- a load control device for an engine of a work vehicle in which an output of an engine (1) is transmitted to drive wheels (5) via a torque converter (2) and a transmission (3),
- the travel load is calculated! To be It is characterized by.
- the eighth invention is any one of the first invention to the seventh invention.
- Deceleration state detecting means for detecting that the work vehicle is in a deceleration state
- the ninth invention provides
- variable displacement hydraulic pump further comprises selection means (31) for selecting a power mode for traveling at a high traveling load, and the control means (18) indicates that the power mode is selected by the selection means (31). (7, 8, 9) The condition for executing control to reduce the absorption torque
- the tenth invention is any one of the third invention to the sixth invention.
- the threshold value is changed to a size corresponding to the selected work mode.
- the output of the engine (1) is transmitted to the drive wheels (5) through the traveling hydraulic pump, and the output of the engine (1) is transmitted through the variable displacement hydraulic pump for work implement (7, 8, 9).
- variable displacement hydraulic pump 7, 8, 9 is provided with absorption torque changing means 19 or 22 for changing the absorption torque.
- the controller 18 determines whether or not the driving load is in a high state, and executes control to reduce the absorption torque of the hydraulic pumps 7, 8, and 9 when it is determined that the driving load is in a high state. This control is executed, for example, on condition that the “power mode” is selected by the power mode switch 31 (the ninth invention).
- a torque converter matching curve Lt is an absorption torque line of the torque converter 2 and indicates a running load. As shown by the arrow A, as the accelerator pedal 17 is depressed, the engine speed N and the engine torque Te increase, and the torque converter absorption horsepower increases.
- the torque converter absorption horsepower is obtained by subtracting the pump absorption horsepower of the variable displacement hydraulic pumps 7, 8, and 9 from the engine output.
- the traveling load decreases relatively, and the traction force and acceleration decrease.
- the matching point is changed from V2 to a point V3 having a larger torque converter absorption horsepower as compared to the case where it is not so!
- the vehicle can gain a large traction force, for example when acceleration is required on a slope, and the vehicle speed can be increased in a short time. Can be made.
- the torque converter absorption horsepower matches the engine output at the matching point VI on the maximum torque line R1. All of the engine output can be used for the driving load. For this reason, when a large traction force is required or when acceleration is required on a slope, sufficient traction force can be obtained and the vehicle speed can be increased in a short time.
- the determination that the traveling load is high can be made by determining that the wheel loader 100 is in the acceleration state (second invention).
- the controller 18 determines whether or not the acceleration of the vehicle body is equal to or greater than a predetermined threshold value, and if it is determined that the acceleration of the vehicle body is equal to or greater than the predetermined threshold value, Decrease the absorption torque of hydraulic pumps 7, 8, and 9 and relatively increase the torque converter absorption torque (third invention).
- the controller 18 determines whether or not the amount of depression of the accelerator pedal 17 is greater than or equal to a predetermined threshold, and it is determined that the amount of depression of the accelerator pedal 17 is greater than or equal to a predetermined threshold.
- the absorption torque of the hydraulic pumps 7, 8, and 9 may be reduced to relatively increase the Turkish absorption torque (fourth invention).
- the controller 18 calculates the difference between the target engine speed of the engine 1 and the actual engine speed Nr, and determines whether or not this speed difference is equal to or greater than a predetermined threshold value. When it is determined that the number difference is equal to or greater than a predetermined threshold value, the absorption torque of the hydraulic pumps 7, 8, and 9 may be reduced to relatively increase the torque converter absorption torque (fifth invention). .
- the determination that the traveling load is high is that the traveling load transmitted to the drive wheels 5 is actually measured and it is determined that the measured traveling load is equal to or greater than a predetermined threshold. Therefore, it can be carried out (sixth invention).
- the controller 18 calculates the traveling load based on the torque converter input shaft speed N1, the transmission output shaft speed N2, and the speed stage currently selected in the transmission 3. It is determined whether the calculated traveling load is greater than or equal to a predetermined threshold value, and if it is determined that the calculated traveling load is equal to or greater than the predetermined threshold value, absorption of the hydraulic pumps 7, 8, 9 It is only necessary to reduce the torque and relatively increase the torque converter absorption torque. invention).
- Each threshold value described above may be changed depending on the selected driving mode! / ⁇ .
- the threshold is set to a low value because the operator is willing to drive at a high driving load.
- the threshold of the accelerator pedal 17 is depressed! /
- the value is set to a low value, and the accelerator pedal is depressed in a small amount, the absorption torque of the hydraulic pumps 7, 8, 9 is reduced immediately, Relatively, control to increase torque converter absorption torque is executed. As a result, it is possible to quickly cope with a high traveling load.
- the threshold V, value is set to a high value. For example, set the threshold value of the depression amount of the accelerator pedal 17 to a high value, and reduce the absorption torque of the hydraulic pumps 7, 8, and 9 when the accelerator pedal depression amount is greatly depressed, Then, control to increase torque converter absorption torque is executed. As a result, it is possible to cope with a high traveling load while giving priority to the working hydraulic load (tenth invention).
- control for reducing the absorption torque of the hydraulic pumps 7, 8, 9 may be executed only by the switch operation on the operation panel 30. That is, when “power mode” is selected, in FIG. 4, the force for executing the control for reducing the maximum absorption torque of the hydraulic pump in the direction of arrow D, and in FIG. 5, the capacity of the hydraulic pump in the direction of arrow E. As shown in Fig. 2, the control is performed to reduce the working hydraulic load, and the shift is made to the matching point V3 where the working hydraulic load becomes smaller (the traveling load becomes larger).
- the output of the engine 1 that is not transmitted to the drive wheels 5 via the output force torque converter 2 and the transmission 3 of the engine 1 may be a hydraulic pump for traveling, Some are configured to be transmitted to the drive wheels 5 via a hydraulic motor.
- the present invention can also be applied to a work vehicle having such a configuration (a twelfth aspect).
- Fig. 1 shows the configuration of the wheel loader according to the embodiment, showing the parts according to the present invention.
- the output shaft of the engine 1 of the wheel loader 100 is connected to the PTO shaft 6.
- the PTO shaft 6 is connected to the torque converter 2, and is also connected to a steering hydraulic pump 7, a loader hydraulic pump 8, a fan hydraulic pump 9, and a torque converter lubrication hydraulic pump 10.
- I a variable displacement hydraulic pump
- the pump displacement q (cc / rev) is changed by changing the tilt angles of the swash plates 7a, 8a and 9a, respectively.
- Transmission 3 consists of a forward hydraulic clutch, a reverse hydraulic clutch, a speed clutch, that is, a first speed hydraulic clutch, a second speed hydraulic clutch, a third speed hydraulic clutch, and a fourth speed hydraulic clutch, depending on the vehicle speed, etc.
- One of the forward hydraulic clutch and the reverse hydraulic clutch is selected, and one of the clutches of the speed stage clutch is selected, and the shift is performed.
- the output of the engine 1 is transmitted to a steering hydraulic pump 7, a loader hydraulic pump 8, a fan hydraulic pump 9, and a torque converter lubricating hydraulic pump 10.
- the steering hydraulic pump 7 When the steering hydraulic pump 7 is driven, the discharge pressure oil is supplied to the steering hydraulic cylinder 13 via the steering control valve 11.
- the steering hydraulic cylinder 13 is connected to a steering mechanism.
- the steering mechanism When pressure oil is supplied to the steering hydraulic cylinder 13, the steering mechanism is activated and the vehicle body is turned.
- the spool of the steering control valve 11 is moved according to the operation of a steering handle (not shown), and the opening area of the control valve 11 changes accordingly, and the flow rate supplied to the steering hydraulic cylinder 13 changes. .
- the loader hydraulic cylinder 14 is connected to a loader at the front of the vehicle body.
- the loader When pressure oil is supplied to the loader hydraulic cylinder 14, the loader is activated. That is, the boom constituting the loader rises or falls, and the packet tilts.
- the spool of the loader control valve 12 is moved according to the operation of a loader operation lever (not shown), and the opening area of the control valve 12 is changed accordingly, and the flow rate supplied to the loader hydraulic cylinder 14 is changed.
- the engine 1 output shaft is provided with an engine speed detection sensor la that detects the actual speed Nr of the engine 1.
- the engine speed Nr detected by the engine speed detection sensor la is input to the controller 18.
- a torque converter input shaft rotational speed detection sensor 2a for detecting the rotational speed N1 of the input shaft of the torque converter 2 is provided on the input shaft of the torque converter 2 (the output shaft of the engine 1).
- the rotational speed N1 detected by the torque converter input shaft rotational speed detection sensor 2a is input to the controller 18.
- the output shaft of the transmission 3 is provided with a transmission output shaft rotational speed detection sensor 3a for detecting the rotational speed N2 of the output shaft of the transmission 3.
- the rotational speed N2 detected by the transmission output shaft rotational speed detection sensor 3a is input to the controller 18. It is.
- the accelerator pedal 17 is operated by an operator, an operation amount (depression amount) is detected by a stroke sensor 17 a provided on the accelerator pedal 17, and a signal indicating the operation amount is input to the controller 18.
- the drive wheel 5 is provided with a hydraulic brake for braking the drive wheel 5.
- the brake pedal 29 is operated by an operator, an operation amount (depression amount) is detected by a stroke sensor 29 a provided on the brake pedal 29, and a signal indicating the operation amount is input to the controller 18.
- the controller 18 controls the hydraulic brake so that the brake pressure is in accordance with the depression amount of the brake pedal 29.
- the controller 18 controls the engine 1 so that the target rotational speed is in accordance with the operation amount of the accelerator pedal 17.
- the operation panel 30 is provided with a power mode switch 31, a speed change mode switch 32, a forward / reverse switch 33, and a speed stage switch 34.
- the shift mode switch 32 is a switch for selecting the timing of automatic shift of the transmission 3
- the forward / reverse switch 33 is a switch for selecting the forward hydraulic clutch and the reverse hydraulic clutch of the transmission 3
- the stage switch 34 is a switch for selecting a speed stage clutch (first speed hydraulic clutch, second speed hydraulic clutch, third speed hydraulic clutch, and fourth speed hydraulic clutch).
- the controller 18 controls the transmission 3 so that the speed stage changes at the shift timing selected by the shift mode switch 32. Further, the controller 18 controls the transmission 3 so as to automatically shift in the range of the speed stage selected by the speed stage switch 34 in the forward direction or the reverse direction selected by the forward / reverse switch 33.
- the 7-mode switch 31 is a switch for selecting a traveling state (power mode) that requires a large engine output for traveling with a high traveling load.
- a traveling state power mode
- a driving state normal mode
- Engine 1 is a diesel engine, and its output is injected into a cylinder. This is done by adjusting the amount of fuel. This adjustment is performed by controlling the governor attached to the fuel injection pump of engine 1.
- the governor an all-speed control type governor is generally used, and the engine speed and the fuel injection amount are adjusted according to the load so that the target speed depends on the accelerator pedal depression amount. In other words, the governor increases or decreases the fuel injection amount so that the difference between the target engine speed and the actual engine speed is eliminated.
- Figure 2 shows the output characteristics of engine 1.
- the horizontal axis in Fig. 2 is the engine speed N, and the vertical axis is the engine torque Te.
- the region defined by the maximum torque line R 1 indicates the performance that the engine 1 can produce.
- the governor controls the engine 1 so that the torque does not exceed the maximum torque line R1 and the exhaust smoke limit is exceeded, and the engine speed N does not exceed the high idle speed NH and the engine is not over-rotated.
- variable displacement hydraulic pumps 7, 8, 9 are provided with absorption torque changing means for changing the absorption torque.
- the controller 18 determines whether the driving load is high or not, and reduces the absorption torque of the variable displacement hydraulic pumps 7, 8, 9 when it is determined that the driving load is high. Execute. This control is executed on condition that the “power mode” is selected by the power mode switch 31.
- a torque converter matching curve Lt is an absorption torque line of the torque converter 2 and indicates a running load. As shown by the arrow A, as the accelerator pedal 17 is depressed, the engine speed N and the engine torque Te increase, and the torque converter absorption horsepower increases.
- the torque converter absorption horsepower is obtained by subtracting the pump absorption horsepower of the variable displacement hydraulic pumps 7, 8, and 9 (including the torque converter lubricating hydraulic pump 10) from the engine output. Work When the hydraulic load is increased, the traveling load is relatively reduced, and the traction force and acceleration are reduced.
- the torque on the torque line R2 obtained by subtracting the working hydraulic load from the maximum torque line R1 in FIG. 2 is used as the traveling load.
- the matching point between torque converter absorption horsepower and engine output is point V2 on torque line R2.
- the matching point is changed from V2 to a point V3 having a larger torque converter absorption horsepower as compared to the case where it is not so!
- the vehicle can gain a large traction force, for example when acceleration is required on a slope, and the vehicle speed can be increased in a short time. Can be made.
- the torque converter absorption horsepower matches the engine output at the matching point VI on the maximum torque line R1. All of the engine output can be used for the driving load. For this reason, when a large traction force is required or when acceleration is required on a slope, sufficient traction force can be obtained and the vehicle speed can be increased in a short time.
- FIG. 6 shows a configuration for PC control of the loader hydraulic pump 8.
- the mouth The force represented by the hydraulic pump 8 for the driver is represented in the same way when the other variable displacement hydraulic pumps 7 and 9 are controlled by the PC.
- the PC valve 19 is configured so that the product of the discharge pressure Pp (kg / cm2) of the hydraulic pump 8 and the capacity q (cc / rev) of the hydraulic pump 8 does not exceed a constant torque, and the swash plate 7a of the hydraulic pump 8 Control the tilt angle. If the rotation speed of engine 1 is constant, the product of the discharge pressure Pp (kg / cm2) of hydraulic pump 8 and the flow rate Q (1 / min) of hydraulic pump 8 should not exceed a certain horsepower. The swash plate 8a of the pump 8 is controlled.
- the PC valve 19 inputs the discharge pressure Pp of the hydraulic pump 8 as a pilot pressure, and supplies the drive pressure oil corresponding to the discharge pressure Pp to the servo valve 20, thereby controlling the capacity q of the hydraulic pump 8. .
- the horizontal axis in FIG. 4 is the discharge pressure P p (kg / cm 2) of the hydraulic pump 8, and the vertical axis is the capacity q (cc / rev) of the hydraulic pump 8, that is, the tilt angle of the swash plate 8a.
- the pump displacement q is controlled in accordance with the pump discharge pressure Pp within a range that does not exceed the working hydraulic load, that is, the absorption torque force maximum absorption torque Tpl.
- a control signal il is applied to the PC valve 19 from the controller 18, and the maximum absorption torque is changed in accordance with the control signal il.
- FIG. 7 (a) shows a configuration for controlling the loader hydraulic pump 8 by LS.
- the load hydraulic pump 8 is shown as a representative force
- the LS valve 22 is a swash plate 8a of the hydraulic pump 8 so that the differential pressure ⁇ P between the discharge pressure Pp of the hydraulic pump 8 and the load pressure PLS of the loader hydraulic cylinder 14 becomes a constant differential pressure ⁇ PLS. Controls the tilt angle.
- a panel for setting a constant differential pressure ⁇ PLS is applied to the LS valve 22!
- the discharge pressure Pp of the hydraulic pump 8 is applied as a pilot pressure to the pilot port on the side opposite to the panel side of the LS valve 22, and the load pressure PLS of the loader hydraulic cylinder 14 is piloted to the pilot port on the panel side. It can be used as pressure.
- the drive pressure oil is supplied from the LS valve 22 to the servo valve 20, whereby the capacity q of the hydraulic pump 8 is controlled.
- the opening area A of the loader control valve 12 increases according to the operation amount, and the pump flow rate Q increases as the opening area A increases.
- the pump flow rate Q is not affected by the working hydraulic load and is determined only by the operation amount of the loader operation lever.
- the engine 1 Even in the region where the maximum flow rate of the hydraulic pump 8 is not exceeded, such as during fine control, the engine 1 always supplies the flow rate as required by the hydraulic cylinder 14 for the loader.
- the discharge flow rate is the same as the rotation range.
- the controller 18 performs control to lower the discharge flow rate by lowering the differential pressure set value ⁇ PLS when the rotational speed of the engine 1 is low.
- the LS valve 22 is provided with a differential pressure setting section 23 for changing the panel setting panel force.
- the differential pressure setting unit 23 changes the panel setting force of the panel of the LS valve 22, and changes the differential pressure setting value A PLS.
- the horizontal axis in FIG. 5 is the discharge pressure Pp (kg / cm2) of the hydraulic pump 8, and the vertical axis is the capacity q (cc / rev) of the hydraulic pump 8, that is, the tilt angle of the swash plate 8a.
- the controller 18 determines that the traveling load is low, the controller 18 sets the differential pressure set value ⁇ PLS to a large value for the LS valve 22 and increases the absorption torque of the hydraulic pump 8. Outputs control signal i2. When it is determined that the traveling load is high, the control signal i2 is set to the LS valve 22 so that the differential pressure set value ⁇ PLS is set to a small value and the absorption torque of the hydraulic pump 8 is reduced. .
- variable displacement hydraulic pumps 7, 8, and 9 the maximum absorption torque or capacity may be reduced, and one or two of the variable displacement hydraulic pumps 7, 8, and 9 are allowed.
- the maximum absorption torque or capacity may be reduced.
- the absorption torque of the hydraulic pump is decreased to relatively increase the torque converter absorption torque, but the traveling load is high. This determination can be made by determining that the wheel loader 100 is in an acceleration state.
- the controller 18 determines whether or not the acceleration of the vehicle body is equal to or higher than a predetermined threshold value, and if it is determined that the acceleration of the vehicle body is equal to or higher than the predetermined threshold value, Decrease the absorption torque of hydraulic pumps 7, 8, and 9 and relatively increase the torque converter absorption torque.
- the vehicle acceleration may be calculated as the amount of change per unit time of the rotational speed detected by the engine rotational speed detection sensor la, the torque converter input shaft rotational speed sensor 2a, or the transmission output shaft rotational speed sensor 3a.
- An acceleration sensor may be installed on the vehicle body, and output from the acceleration sensor.
- the controller 18 determines whether the acceleration of the vehicle body is greater than or equal to a predetermined threshold value, determines whether the vehicle body is in a decelerating state, and determines whether the vehicle body acceleration is a predetermined threshold value. If it is greater than the value and it is determined that the vehicle body is not in a decelerating state, the absorption torque of the hydraulic pumps 7, 8, and 9 may be reduced to relatively increase the torque converter absorption torque. Whether the vehicle body is not decelerating can be determined by whether the brake pedal 29 is not depressed or whether the amount of depression of the brake pedal 29 is below a predetermined threshold. Good. Further, it may be determined that the vehicle body is not in a decelerating state by detecting the pressure of the hydraulic oil of the hydraulic brake and that the oil pressure is below a predetermined threshold value.
- the controller 18 determines whether or not the amount of depression of the accelerator pedal 17 is greater than or equal to a predetermined threshold, and it is determined that the amount of depression of the accelerator pedal 17 is greater than or equal to a predetermined threshold. In this case, reduce the absorption torque of the hydraulic pumps 7, 8, and 9 and increase the Turkish absorption torque relatively.
- the depression amount of the accelerator pedal 17 is not less than a predetermined threshold value in the controller 18, It is determined whether or not the vehicle is in a deceleration state, and whether or not the vehicle body is in a deceleration state. It is determined that the depression amount of the accelerator pedal 17 is equal to or greater than a predetermined threshold value and the vehicle body is not in a deceleration state. If this happens, reduce the absorption torque of the hydraulic pumps 7, 8, and 9 and relatively increase the torque converter absorption torque.
- the controller 18 calculates the difference between the target engine speed of the engine 1 and the actual engine speed Nr, and determines whether this speed difference is equal to or greater than a predetermined threshold value. When it is determined that the number difference is equal to or greater than a predetermined threshold value, the absorption torque of the hydraulic pumps 7, 8, and 9 may be reduced to relatively increase the torque converter absorption torque.
- the controller 18 calculates the difference between the target engine speed of the engine 1 and the actual engine speed Nr, and determines whether or not the speed difference is equal to or greater than a predetermined threshold value. It is determined whether or not the vehicle is in a deceleration state, and if it is determined that the rotational speed difference is equal to or greater than a predetermined threshold value and the vehicle body is not in a deceleration state, absorption by the hydraulic pumps 7, 8, and 9
- the torque converter absorption torque may be relatively increased by decreasing the torque.
- the absorption torque of the hydraulic pump is decreased to relatively increase the torque converter absorption torque, but the traveling load is high.
- This determination can be made by actually measuring the traveling load transmitted to the drive wheels 5 and determining that the measured traveling load is equal to or greater than a predetermined threshold value.
- the controller 18 calculates the travel load based on the torque converter input shaft speed N1, the transmission output shaft speed N2, and the speed stage currently selected in the transmission 3, It is determined whether the calculated traveling load is greater than or equal to a predetermined threshold value, and if it is determined that the calculated traveling load is equal to or greater than the predetermined threshold value, absorption of the hydraulic pumps 7, 8, 9 It is only necessary to decrease the torque and relatively increase the torque converter absorption torque.
- the controller 18 calculates the driving load based on the torque converter input shaft speed N1, the transmission output shaft speed N2, and the speed stage currently selected in the transmission 3, and calculates the calculated driving speed. It is determined whether or not the load is greater than or equal to a predetermined threshold value, and whether or not the vehicle body is in a decelerating state. When it is determined that the vehicle body is not in a decelerating state, the absorption torque of the hydraulic pumps 7, 8, and 9 may be reduced to relatively increase the torque converter absorption torque.
- the travel load may be directly detected by attaching a stress gauge or the like to the output shaft of the torque converter 2, the output shaft of the transmission 3, etc., which may be obtained by calculation as described above. May be.
- the conditions for executing the control for reducing the absorption torque of the hydraulic pumps 7, 8, and 9 have been described. Conversely, it is determined whether the vehicle body is in a deceleration state and the vehicle body is in a deceleration state. If it is determined that the absorption torque of the hydraulic pump 7, 8, 9 is reduced, the control for reducing the absorption torque may be released. That is, when it is determined that the vehicle body is in a decelerating state, in FIG. 4, the force for releasing the control for reducing the maximum absorption torque of the hydraulic pump in the direction of arrow D, and in FIG. As shown in Fig. 2, the work hydraulic load is reduced (travel load is increased) from the matching point V3, and the work hydraulic load is increased (travel load force is reduced) as shown in Fig. 2. Return to point V2.
- the control for reducing the absorption torque of the hydraulic pumps 7, 8, and 9 is performed under the condition that the “power mode” is selected by the power mode switch 31.
- “power mode” is selected by the power mode switch 31 (even if “normal mode” is selected)
- the force threshold value that is designed to reduce the absorption torque of the hydraulic pumps 7, 8, and 9 when the pressure exceeds the threshold value.
- the size may be changed according to the type of driving mode selected.
- control is performed to reduce the absorption torque of the hydraulic pumps 7, 8, and 9 regardless of whether "power mode” is selected or "normal mode” is selected.
- the size of the threshold value is changed between when “power mode” is selected and when “normal mode” is selected.
- the threshold is set to a low value because the operator is willing to drive at a high driving load. For example, if the threshold value of the depression amount of the accelerator pedal 17 is set to a low value, even if the depression amount of the accelerator pedal is small, the absorption torque of the hydraulic pump 7, 8, 9 is immediately reduced, Execute control to increase torque converter absorption torque. Thereby, it is possible to cope with a high traveling load early.
- the threshold value is set to a high value.
- the threshold of the accelerator pedal 17 is depressed! /, The value is set to high! Then, control for relatively increasing the torque converter absorption torque is executed. As a result, it is possible to handle traveling loads while giving priority to the working hydraulic load.
- the control is performed to reduce the absorption torque of the hydraulic pumps 7, 8, and 9 and relatively increase the torque converter absorption torque.
- the control to reduce the absorption torque of the hydraulic pumps 7, 8, and 9 can be executed only by the above switch operation.
- the hydraulic pumps 7 and 8 must be in two conditions: the depression amount of the accelerator pedal 17 is greater than or equal to a predetermined threshold value, and the measured travel load is greater than or equal to a predetermined threshold value.
- 9 may be executed to reduce the absorption torque.
- the driving mode is two types of "power mode” and "normal mode” has been described as an example.
- the driving mode is set to three or more types and controlled according to each driving mode. Change the content, threshold, and value size.
- the output of engine 1 may not be configured to transmit the output of engine 1 to drive wheel 5 via torque converter 2 and transmission 3. Some are configured to be transmitted to the drive wheels 5 via a hydraulic motor.
- the present invention can also be applied to a work vehicle having such a configuration.
- the “travel load” of each embodiment may be replaced with a travel hydraulic load, and the control of each embodiment may be performed in the same manner.
- the work hydraulic pumps 7 and 8 Therefore, it is only necessary to execute control for decreasing the absorption torque (working hydraulic load) of 9 and increasing the absorption torque (traveling hydraulic load) of the traveling hydraulic pump.
- the present invention can be similarly applied to any work vehicle in which the engine output (engine torque) not limited to the wheel loader is distributed to both the travel load and the work hydraulic load.
- FIG. 1 is a diagram showing a configuration of a work vehicle according to an embodiment.
- FIG. 2 is a graph showing the relationship between engine speed and engine torque.
- FIG. 3 is a diagram for explaining the prior art and corresponding to FIG.
- FIG. 4 is a diagram for explaining control for changing the maximum absorption torque of the hydraulic pump.
- FIG. 5 is a diagram illustrating control for changing the capacity of a hydraulic pump.
- FIG. 6 is a diagram showing a configuration example for performing PC control.
- FIG. 7 is a diagram showing a configuration example for performing LS control.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mining & Mineral Resources (AREA)
- Civil Engineering (AREA)
- Transportation (AREA)
- Structural Engineering (AREA)
- Automation & Control Theory (AREA)
- Operation Control Of Excavators (AREA)
- Control Of Positive-Displacement Pumps (AREA)
- Control Of Vehicle Engines Or Engines For Specific Uses (AREA)
- Combined Controls Of Internal Combustion Engines (AREA)
- Control Of Fluid Gearings (AREA)
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN200580026920XA CN101002010B (zh) | 2004-08-11 | 2005-08-11 | 轮式装载机的发动机的负载控制装置 |
US11/659,782 US7596945B2 (en) | 2004-08-11 | 2005-08-11 | Load control device for engine of work vehicle |
DE112005001920.9T DE112005001920B4 (de) | 2004-08-11 | 2005-08-11 | Laststeuervorrichtung für den Motor eines Arbeitsfahrzeugs |
SE0600810A SE531666C2 (sv) | 2004-08-11 | 2006-04-11 | Belastningsstyrande anordning för en motor hos ett arbetsfordon |
US12/466,225 US20090217654A1 (en) | 2004-08-11 | 2009-05-14 | Load control device for engine of work vehicle |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2004-234646 | 2004-08-11 | ||
JP2004234646A JP4270505B2 (ja) | 2004-08-11 | 2004-08-11 | 作業車両のエンジンの負荷制御装置 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/466,225 Division US20090217654A1 (en) | 2004-08-11 | 2009-05-14 | Load control device for engine of work vehicle |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2006016653A1 true WO2006016653A1 (ja) | 2006-02-16 |
Family
ID=35839413
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2005/014759 WO2006016653A1 (ja) | 2004-08-11 | 2005-08-11 | 作業車両のエンジンの負荷制御装置 |
Country Status (7)
Country | Link |
---|---|
US (2) | US7596945B2 (ja) |
JP (1) | JP4270505B2 (ja) |
KR (1) | KR20070046853A (ja) |
CN (1) | CN101002010B (ja) |
DE (1) | DE112005001920B4 (ja) |
SE (1) | SE531666C2 (ja) |
WO (1) | WO2006016653A1 (ja) |
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- 2005-08-11 DE DE112005001920.9T patent/DE112005001920B4/de not_active Expired - Fee Related
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007066602A1 (ja) * | 2005-12-09 | 2007-06-14 | Komatsu Ltd. | 作業車両のエンジン負荷制御装置 |
US8082082B2 (en) | 2005-12-09 | 2011-12-20 | Komatsu Ltd. | Engine-load control device for working vehicle |
EP2084336A1 (en) * | 2006-10-06 | 2009-08-05 | Volvo Construction Equipment AB | A method for operating a working machine and a working machine |
EP2084336A4 (en) * | 2006-10-06 | 2010-02-17 | Volvo Constr Equip Ab | METHOD FOR OPERATING A WORKING MACHINE AND WORKING MACHINE |
US9032725B2 (en) | 2006-10-06 | 2015-05-19 | Volvo Construction Equipment Ab | Method for operating a working machine and a working machine |
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Also Published As
Publication number | Publication date |
---|---|
SE531666C2 (sv) | 2009-06-30 |
JP4270505B2 (ja) | 2009-06-03 |
KR20070046853A (ko) | 2007-05-03 |
US20070193262A1 (en) | 2007-08-23 |
DE112005001920B4 (de) | 2015-04-09 |
CN101002010A (zh) | 2007-07-18 |
US7596945B2 (en) | 2009-10-06 |
SE0600810L (sv) | 2006-05-11 |
DE112005001920T5 (de) | 2007-07-12 |
US20090217654A1 (en) | 2009-09-03 |
JP2006052673A (ja) | 2006-02-23 |
CN101002010B (zh) | 2012-09-26 |
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